Publications
Material Compatibility in Hydrogen Infrastructure: Challenges, Advances, and Future Prospects
Oct 2025
Publication
The adoption of hydrogen as a clean energy carrier depends heavily on the development of materials capable of enduring the extreme conditions associated with its production storage and transportation. This review critically evaluates the performance of metals polymers and composites in hydrogen-rich environments focusing on degradation mechanisms such as hydrogen embrittlement rapid gas decompression and long-term fatigue. Metals like carbon steels and high-strength alloys can experience a 30–50 % loss in tensile strength due to hydrogen exposure while polymers suffer from permeability increases and sealing degradation. Composite materials though strong and lightweight may lose up to 15 % of their mechanical properties over time in hydrogen environments. The review highlights current mitigation strategies including hydrogen-resistant alloys polymer blends protective coatings composite liners and emerging technologies like predictive modeling and AI-based material design. With hydrogen production expected to reach 500 GW globally by 2030 improving material compatibility and developing international standards are essential for scaling hydrogen infrastructure safely and cost-effectively. This work presents an integrated analysis of material degradation mechanisms highlights key challenges across metals polymers and composites in hydrogen environments and explores recent innovations and future strategies to enhance durability and performance in hydrogen infrastructure.
A European Review of the Potential Role of Industrial Clusters in the Energy System When Leveraging Energy Synergies
Nov 2025
Publication
Concerns about the competitiveness of European industry led to the publication of the Draghi report. One of his recommendations is to install regional green industrial clusters around energy-intensive companies. The report identifies three benefit categories each corresponding to typical industrial symbiosis cases: improved investment cases by shared local low-carbon energy generation improved investment cases by shared infrastructure and improved energy flows for increased resource efficiency. Industrial clusters hold untapped potential to advance the energy transition and climate neutrality. However it is still unknown how and if this potential will ever be reached nor how scalable and replicable the benefits will be. This review paper aims to take a first step in exploring the potential role of industrial clusters in the energy system by exposing the research state of the art in academic literature. A literature review is performed in line with the three benefit categories according to Draghi to understand the enablers and barriers of potential synergies and their impact on the energy system. Afterwards the scalability is assessed by positioning the European industrial clusters in the larger renewable energy landscape. To illustrate the global interest a brief reflection is made on references to industrial clusters in the policy of non-European regions. The work concludes with interesting leads for future research to further advance knowledge on the importance of industrial clusters in the energy system and to stimulate the implementation of energy synergies.
Sustainable Power System Transition Pathways: Regional Decarbonisation and Resource Conservation Aided by Small Modular Reactors
Oct 2025
Publication
Clean energy technologies offer promising pathways for low-carbon transitions yet their feasibility remains uncertain particularly in rapidly developing regions. This study develops a Factorial Multi-Stochastic Optimization-driven Equilibrium (FMOE) model to assess the economic and environmental impacts of clean power deployment. Using Small Modular Reactors (SMRs) in Guangdong China as a case study the model reveals that SMRs can reduce system costs and alleviate GDP losses supporting provincial-level Nationally Determined Contributions (NDCs). If offshore wind capital costs fall to 40 % of SMRs’ SMR deployment may no longer be necessary after 2030. Otherwise SMRs could supply 22 % of capacity by 2040. The FMOE model provides a robust adaptable framework for evaluating emerging technologies under uncertainty and supports sustainable power planning across diverse regional contexts. This study offers valuable insights into the resource and economic implications of clean energy strategies contributing to global carbon neutrality and efficient energy system design.
Techno-economic Assessment of Retrofitted Combined-cycles for Power-to-hydrogen-to-power Systems in European Electricity Markets
Oct 2025
Publication
This paper investigates the performance and economic viability of Combined Cycle Gas Turbines (CCGT) operating on natural gas (NG) and hydrogen within the context of evolving electricity markets. The study is structured into several sections beginning with a benchmark analysis to establish baseline performance metrics including break-even prices and price margins for CCGTs running on NG. The research then explores various base cases and sensitivity analyses focusing on different CCGT capacity factors and the uncertainties surrounding key parameters. The study also compares the performance of CCGTs across different European countries highlighting the impact of increased price fluctuations in forecasted electricity markets. Additionally the paper examines Power-to-X-to-Power (P2X2P) configurations assessing the economic feasibility of hydrogen production and its integration into CCGT operations. The analysis considers scenarios where hydrogen is sourced externally or produced on-site using renewable energy or grid electricity during off-peak hours. The results provide insights into the competitiveness and adaptability of CCGTs in a transitioning energy landscape emphasizing the potential role of hydrogen as a flexible and sustainable energy carrier.
Public Readiness for Hydrogen Infrastructure in Community Settings: Comparative Evidence on Attitudinal Dynamics
Oct 2025
Publication
This study presents a cross-national investigation into the drivers and psychological mechanisms shaping public perceptions and acceptance of hydrogen refuelling infrastructure located in residential proximity. Parallel survey data from Japan Spain and Norway were analysed using a multigroup comparative framework. Measurement invariance was established across the three datasets subject to minor modifications within the constructs of trust in hydrogen innovation safe housing concern and perceived usefulness. The conceptual models yielded generalisable findings across countries: negative emotions exerted a stronger influence on individuals' risk perceptions than positive emotions whereas perceived usefulness had a greater impact on acceptance than perceived risk. Safe housing and environmental concerns exhibited moderating effects that amplified the influence of affective responses towards hydrogen refuelling facilities with varying magnitudes across datasets. Furthermore the incorporation of Hofstede's cultural dimensions provided insights into cross-country differences revealing that individualism uncertainty avoidance and long-term orientation explain the psychological pathways through which affective states are translated into subjective evaluations of hydrogen facilities ultimately shaping community acceptance.
High-resolution AI-based Forecasting and Techno-economic Assessment of Green Hydrogen Production from a Hybrid PV/Wind System at the Regional Scale
Oct 2025
Publication
This study presents a comprehensive framework that integrates high-resolution energy forecasting and technoeconomic modeling to assess green hydrogen production potential in Flanders Belgium. Using 15-min interval data from the Elia Group four deep learning models (LSTM BiLSTM GRU and CNN-LSTM) were developed to forecast regional photovoltaic (PV) and onshore wind energy generation. These forecasts informed the estimation of hydrogen yields and the evaluation of the levelized cost of hydrogen (LCOH) under different configurations. Results show that wind-powered hydrogen production achieves the lowest LCOH (6.63 €/kg) due to higher annual operating hours. Among electrolysis technologies alkaline electrolysis (AEL) offers the lowest cost while proton exchange membrane (PEMEL) provides greater flexibility for intermittent power sources. The hybrid PVwind system demonstrated seasonal complementarity increasing annual hydrogen yield and improving production stability. The proposed framework supports regional planning and highlights strategic investment opportunities for cost-effective green hydrogen deployment.
Machine Learning-aided Multi-objective Optimisation of Tesla Valve-based Membraneless Electrolyzer Efficiency
Oct 2025
Publication
Hydrogen (H2) is an attractive fuel due to its high specific energy and zero direct carbon emissions. Membraneless electrolyzers (MEs) offer a lower-cost route to hydrogen production but their operation is complex and current efficiencies are modest. Although multi-objective optimization is widely used its heavy compute demands and weak integration with modern learning methods limit scalability and adaptability. We introduce a practical ML-guided way to design Tesla-valve (TV) membraneless electrolyzers by building diodicity (Di) directly into the geometry search. Using multilayer-perceptron surrogates trained on 150 high-fidelity simulations (R2 > 0.95) we link four design knobs (We Wc Wd Di) to pressure drop (Δp) and ohmic loss. A Genetic Algorithm (GA)-based multi-objective search over realistic ranges delivers 60 Pareto-optimal designs that make the Δp–ohmic trade-off explicit; TOPSIS then selects a balanced geometry (We = 1.708 mm Wc = 0.200 mm Wd = 1.012 mm Di = 1.618) with ohmic loss 4.069 V and Δp 6.169 Pa. The approach delivers faster lower-cost design maps and is supported by experimental checks pointing to an actionable route for scalable interpretable optimization of sustainable hydrogen production.
Development of a High-performance Electrolyzer for Efficient Hydrogen Production via Electrode Modification with a Commercial Catalyst
Oct 2025
Publication
A potential strategy to promote the use of clean energy is the development of catalyst-coated cathodic electrodes that are economical effective and sustainable to enhance the generation of hydrogen (H2) through the electrolysis process. This study investigates the unique design and use of stainless steel (SS) coated with a CuNiZnFeOx catalyst as both anode and cathode electrodes in the alkaline electrolysis process. The electrode exhibits an improved electrochemical behavior achieving a current density of 92 mA/cm2 at an applied voltage of 2.5 V with a surface area of 36 cm2 in 1 M KOH electrolyte at 25 ◦C. Furthermore the H2 production is systematically investigated by varying electrolyte concentration applied voltage and temperature. The results demonstrate that H2 production increases significantly with enhanced electrolyte concentration (3102 mL at 2 M KOH) applied voltage (3468 mL at 3.0 V) and temperature (3202 mL at 60 ◦C) over a 300 min electrolysis time. However optimal operating conditions are determined to be 1 M KOH 2.5 V and 25 ◦C balancing performance and energy efficiency. The improved performance is primarily attributed to enhanced ionic conductivity reduced internal resistance and the synergistic catalytic activity of the Cu-integrated NiZnFeOx coating.
Applied Simulation Study of a Metal Hydride Refrigeration System for Fuel Cell Trucks
Oct 2025
Publication
Refrigeration units in semi-trucks or rigged-body trucks have an energy demand of 8.2–12.4 MWh/y and emit 524.26 kt CO2e/y in Germany. Electrification with fuel cell systems reduces the CO2 emission but an increase of efficiency is necessary because of rapidly increasing hydrogen costs. A metal hydride refrigeration system can increase the efficiency. Even though it was already demonstrated in lab scale with 900 W this power is not sufficient to support a truck refrigeration system and the power output of the lab system was not controllable. Here we show the design and validation of a MATLAB© Simulink model of this metal hydride refrigeration system and its suitability for high power applications with a scaled-up reactor. It was scaled up to rated power of 5 kW and efficiency improvements with an advanced valve switching as well as a controlled cooling pump were implemented. Two application-relevant use cases with hydrogen mass flows from hydrogen fuel cell truck systems were analyzed. The simulation results of these use cases provide an average cooling power of 4.2 and 6.1 kW. Additionally the control of the coolant mass flow at different temperature levels a controlled hydrogen mass flow with a bypass system and an advanced valve switching mechanism increased the system efficiency of the total refrigeration system by 30 % overall.
A Systematic Analysis of Life Cycle Assessments in Hydrogen Energy Systems
Nov 2025
Publication
Hydrogen plays a central role in ensuring the fulfillment of the climate and energy goals established in the Paris Agreement. To implement sustainable and resilient hydrogen economies it is essential to analyze the entire hydrogen value chain following a Life Cycle Assessment (LCA) methodology. To determine the current methodologies approaches and research tendencies adopted when performing LCA of hydrogen energy systems a systematic literature analysis is carried out in the present study. The choices regarding the “goal and scope definition” “life cycle inventory analysis” and “life cycle impact assessment” in 70 scientific papers were assessed. Based on the collected information it was concluded that there are no similar LCA studies since specificities introduced in the system boundaries functional unit production storage transportation end-use technologies geographical specifications and LCA methodological approaches among others introduce differences among studies. This lack of harmonization triggers the need to define harmonization protocols that allow for a fair comparison between studies; otherwise the decision-making process in the hydrogen energy sector may be influenced by methodological choices. Although initial efforts have been made their adoption remains limited and greater promotion is needed to encourage wider implementation.
Energy Management of Hybrid Energy System Considering a Demand-Side Management Strategy and Hydrogen Storage System
Oct 2025
Publication
A hybrid energy system (HES) integrates various energy resources to attain synchronized energy output. However HES faces significant challenges due to rising energy consumption the expenses of using multiple sources increased emissions due to non-renewable energy resources etc. This study aims to develop an energy management strategy for distribution grids (DGs) by incorporating a hydrogen storage system (HSS) and demand-side management strategy (DSM) through the design of a multi-objective optimization technique. The primary focus is on optimizing operational costs and reducing pollution. These are approached as minimization problems while also addressing the challenge of achieving a high penetration of renewable energy resources framed as a maximization problem. The third objective function is introduced through the implementation of the demand-side management strategy aiming to minimize the energy gap between initial demand and consumption. This DSM strategy is designed around consumers with three types of loads: sheddable loads non-sheddable loads and shiftable loads. To establish a bidirectional communication link between the grid and consumers by utilizing a distribution grid operator (DGO). Additionally the uncertain behavior of wind solar and demand is modeled using probability distribution functions: Weibull for wind PDF beta for solar and Gaussian PDF for demand. To tackle this tri-objective optimization problem this work proposes a hybrid approach that combines well-known techniques namely the non-dominated sorting genetic algorithm II and multi-objective particle swarm optimization (Hybrid-NSGA-II-MOPSO). Simulation results demonstrate the effectiveness of the proposed model in optimizing the tri-objective problem while considering various constraints.
Decarbonising Sustainable Aviation Fuel (SAF) Pathways: Emerging Perspectives on Hydrogen Integration
Oct 2025
Publication
The growing demand for air connectivity coupled with the forecasted increase in passengers by 2040 implies an exigency in the aviation sector to adopt sustainable approaches for net zero emission by 2050. Sustainable Aviation Fuel (SAF) is currently the most promising short-term solution; however ensuring its overall sustainability depends on reducing the life cycle carbon footprints. A key challenge prevails in hydrogen usage as a reactant for the approved ASTM routes of SAF. The processing conversion and refinement of feed entailing hydrodeoxygenation (HDO) decarboxylation hydrogenation isomerisation and hydrocracking requires substantial hydrogen input. This hydrogen is sourced either in situ or ex situ with the supply chain encompassing renewables or non-renewables origins. Addressing this hydrogen usage and recognising the emission implications thereof has therefore become a novel research priority. Aside from the preferred adoption of renewable water electrolysis to generate hydrogen other promising pathways encompass hydrothermal gasification biomass gasification (with or without carbon capture) and biomethane with steam methane reforming (with or without carbon capture) owing to the lower greenhouse emissions the convincing status of the technology readiness level and the lower acidification potential. Equally imperative are measures for reducing hydrogen demand in SAF pathways. Strategies involve identifying the appropriate catalyst (monometallic and bimetallic sulphide catalyst) increasing the catalyst life in the deoxygenation process deploying low-cost iso-propanol (hydrogen donor) developing the aerobic fermentation of sugar to 14 dimethyl cyclooctane with the intermediate formation of isoprene and advancing aqueous phase reforming or single-stage hydro processing. Other supportive alternatives include implementing the catalytic and co-pyrolysis of waste oil with solid feedstocks and selecting highly saturated feedstock. Thus future progress demands coordinated innovation and research endeavours to bolster the seamless integration of the cutting-edge hydrogen production processes with the SAF infrastructure. Rigorous technoeconomic and life cycle assessments alongside technological breakthroughs and biomass characterisation are indispensable for ensuring scalability and sustainability
Coordinated Control Strategy for Island Power Generation System with Photovoltaic, Hydrogen-Fueled Gas Turbine and Hybrid Energy Storage
Oct 2025
Publication
Marine and island power systems usually incorporate various forms of energy supply which poses challenges to the coordinated control of the system under diverse irregular and complex load operation modes. To improve the stability and self-sufficiency of island-isolated microgrids with high penetration of renewable energy this study proposes a coordinated control strategy for an island microgrid with PV HGT and HESS combining primary power allocation via low-pass filtering with a fuzzy logic-based secondary correction. The fuzzy controller dynamically adjusts power distribution based on the states of charge of the battery and supercapacitor following a set of predefined rules. A comprehensive system model is developed in Matlab R2023b integrating PV generation an electrolyzer HGT and a battery–supercapacitor HESS. Simulation results across four operational cases demonstrate that the proposed strategy reduces DC bus voltage fluctuations to a maximum of 4.71% (compared to 5.63% without correction) with stability improvements between 0.96% and 1.55%. The HESS avoids overcharging and over-discharging by initiating priority charging at low SOC levels thereby extending service life. This work provides a scalable control framework for enhancing the resilience of marine and island microgrids with high renewable energy penetration.
Optimizing Green Hydrogen Cost with PV Energy and Storage
Oct 2025
Publication
This work develops a replicable method for designing the optimal renewable hydrogen production facility applicable to any site and based on technical parameters and actual equipment costs. The solution is based on the integration of photovoltaic (PV) energy with lithium-ion battery storage systems which maximizes electrolyzer operating hours and significantly reduces the Levelized Cost of Hydrogen (LCOH). This study shows that increasing the inclination of the photovoltaic modules reduces the need for storage optimizing operation and extending the electrolyzer’s annual operating hours. In the Seville case study with current costs and efficiencies a minimum LCOH of €4.43/kg was achieved a value well below market benchmarks opening the door to a potentially competitive industrial business. The analysis confirms that electrolyzer efficiency—particularly specific power consumption—is the most important factor in reducing costs while technological progress in photovoltaics storage and equipment promises further reductions in the coming years. Overall the proposed methodology offers a practical and scalable tool to accelerate the economic viability of green hydrogen in a variety of contexts.
Mapping Green Hydrogen Research in North Africa: A Bibliometric Approach for Strategic Foresight
Oct 2025
Publication
This bibliometric analysis aims to map the evolution disciplinary structure and collaboration dynamics of green hydrogen (GH) research in North Africa from 2019 to 2025. Drawing on a corpus of ~39000 global publications indexed in Scopus and analysed through SciVal we isolate and examine the contributions of Egypt Morocco Algeria Tunisia and Libya. Egypt leads the region with 842 publications and a field-weighted citation impact of 2.42 followed by Morocco (232 Pubs. FWCI 2.30) and Algeria (184 Pubs. FWCI 1.65). Notably Tunisia exhibits the highest growth factor (41 times since 2019) while Libya remains marginal with only 18 publications in the GH field. The region is well represented in Energy and Environmental fields but is underrepresented in trendy areas such as Materials and Chemical Engineering highlighting critical gaps in consistency sophistication and technical infrastructure. While international collaboration exceeds 69% for most countries it rarely translates into a high impact compared to the global average. Conversely the limited industrial collaboration shows the highest citation impact (e.g. Tunisia: 68 citations/publications). A thematic analysis reveals shared strengths in electrolytic hydrogen production and renewable energy integration with Egypt showing diversification into microalgae and nanocomposites and Morocco excelling in techno-economic assessments and ammonia-based systems. By revealing patterns in research quality collaboration and thematic positioning this study offers evidence-based insights to inform national science strategies enhance regional cooperation and position North Africa more strategically in the emerging global green hydrogen economy.
Integrated Modeling of Steam Methane Reforming and Carbon Capture for Blue Hydrogen Production
Nov 2025
Publication
The increasing global demand for clean energy highlights hydrogen as a strategic energy carrier due to its high energy density and carbon-free utilization. Currently steam methane reforming (SMR) is the most widely applied method for hydrogen production; however its high CO2 emissions undermine the environmental benefits of hydrogen. Blue hydrogen production integrates carbon capture and storage (CCS) technologies to overcome this drawback in the SMR process significantly reducing greenhouse gas emissions. This study integrated a MATLAB-R2025b-based plug flow reactor (PFR) model for SMR kinetics with an Aspen HYSYS-based CCS system. The effects of reformer temperature (600–1000 ◦C) and steam-to-carbon (S/C) ratio (1–5) on hydrogen yield and CO2 emission intensity were investigated. Results show that hydrogen production increases with temperature reaching maximum conversion at 850–1000 ◦C while the optimum performance is achieved at S/C ratios of 2.5–3.0 balancing high hydrogen yield and minimized methane slip. Conventional SMR generates 9–12 kgCO2/kgH2 emissions whereas SMR + CCS reduces this to 2–3 kgCO2/kgH2 achieving more than 75% reduction. The findings demonstrate that SMR + CCS integration effectively mitigates emissions and provides a sustainable bridging technology for blue hydrogen production supporting the transition toward lowcarbon energy systems.
Computational Fluid Dynamic Modeling and Parametric Optimization of Hydrogen Adsorption in Stationary Hydrogen Tanks
Nov 2025
Publication
This study investigates hydrogen storage enhancement through adsorption in porous materials by coupling the Dubinin–Astakhov (D-A) adsorption model with H2 conservation equations (mass momentum and energy). The resulting system of partial differential equations (PDEs) was solved numerically using the finite element method (FEM). Experimental work using activated carbon as an adsorbent was carried out to validate the model. The comparison showed good agreement in terms of temperature distribution average pressure of the system and the amount of adsorbed hydrogen (H2). Further simulations with different adsorbents indicated that compact metal–organic framework 5 (MOF-5) is the most effective material in terms of H2 adsorption. Additionally the pair (273 K 800 s) remains the optimal combination of injection temperature and time. The findings underscore the prospective advantages of optimized MOF-5-based systems for enhanced hydrogen storage. These systems offer increased capacity and safety compared to traditional adsorbents. Subsequent research should investigate multi-objective optimization of material properties and system geometry along with evaluating dynamic cycling performance in practical operating conditions. Additionally experimental validation on MOF-5-based storage prototypes would further reinforce the model’s predictive capabilities for industrial applications.
Analysis of Fuel Cell Electric Vehicle Performance Under Standard Electric Vehicle Driving Protocol
Nov 2025
Publication
The paper studies and analyzes electric vehicle engines powered by hydrogen under the WLTP standard driving protocol. The driving range extension is estimated using a specific protocol developed for FCEV compared with the standard value for battery electric vehicles. The driving range is extended by 10 km averaging over the four protocols with a maximum of 11.6 km for the FTP-75 and a minimum of 7.7 km for the WLTP. This driving range extension represents a 1.8% driving range improvement on average. Applying the FCEV current weight the driving range is extended to 18.9 km and 20.4 km on average when using power source energy capacity standards for BEVs and FCEVs.
Enhancing Power-to-Hydrogen Flexibility Through Optimal Bidding in Nordic Energy Activation Market with Wind Integration
Oct 2025
Publication
The recent updates to the Single Day-Ahead Coupling (SDAC) framework in the European energy market along with new rules for providing manual frequency restoration reserve (mFRR) products in the Nordic Energy Activation Market (EAM) have introduced a finer Market Time Unit (MTU) resolution. These developments underscore the growing importance of flexible assets such as power-to-hydrogen (PtH) facilities in delivering system flexibility. However to successfully participate in such markets well-designed and accurate bidding strategies are essential. To fulfill this aim this paper proposes a Mixed Integer Linear Programming (MILP) model to determine the optimal bidding strategies for a typical PtH facility accounting for both the technical characteristics of the involved technologies and the specific participation requirements of the mFRR EAM. The study also explores the economic viability of sourcing electricity from nearby wind turbines (WTs) under a Power Purchase Agreement (PPA). The simulation is conducted using a case study of a planned PtH facility at the Port of Hirtshals Denmark. Results demonstrate that participation in the mFRR EAM particularly through the provision of downward regulation can yield significant economic benefits. Moreover involvement in the mFRR market reduces power intake from the nearby WTs as capacity must be reserved for downward services. Finally the findings highlight the necessity of clearly defined business models for such facilities considering both technical and economic aspects.
Production Technology of Blue Hydrogen with Low CO2 Emissions
Oct 2025
Publication
Blue hydrogen technology generated from natural gas through carbon capture and storage (CCS) technology is a promising solution to mitigate greenhouse gas emissions and meet the growing demand for clean energy. To improve the sustainability of blue hydrogen it is crucial to explore alternative feedstocks production methods and improve the efficiency and economics of carbon capture storage and utilization strategies. Two established technologies for hydrogen synthesis are Steam Methane Reforming (SMR) and Autothermal Reforming (ATR). The choice between SMR and ATR depends on project specifics including the infrastructure energy availability environmental goals and economic considerations. ATR-based facilities typically generate hydrogen at a lower cost than SMR-based facilities except in cases where electricity prices are elevated or the facility has reduced capacity. Both SMR and ATR are methods used for hydrogen production from methane but ATR offers an advantage in minimizing CO2 emissions per unit of hydrogen generated due to its enhanced energy efficiency and unique process characteristics. ATR provides enhanced utility and flexibility regarding energy sources due to its autothermal characteristics potentially facilitating integration with renewable energy sources. However SMR is easier to run but may lack flexibility compared to ATR necessitating meticulous management. Capital expenditures for SMR and ATR hydrogen reactors are similar at the lower end of the capacity spectrum but when plant capacity exceeds this threshold the capital costs of SMR-based hydrogen production surpass those of ATR-based facilities. The less profitably scaled-up SMR relative to the ATR reactor contributes to the cost disparity. Additionally individual train capacity constraints for SMR CO2 removal units and PSA units increase the expenses of the SMR-based hydrogen facility significantly.
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