Publications
Combined Hydrogen Production and Electricity Storage using a Vanadium Manganese Redox Dual-flow Battery
Aug 2021
Publication
A redox dual-flow battery is distinct from a traditional redox flow battery (RFB) in that the former includes a secondary energy platform in which the pre-charged electrolytes can be discharged in external catalytic reactors through decoupled redox-mediated hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The concept offers several advantages over conventional electrolysis in terms of safety durability modularity and purity. In this work we demonstrate a vanadium-manganese redox-flow battery in which Mn3+/Mn2+ and V3+/V2+ respectively mediate the OER and the HER in Mo2C-based and RuO2-based catalysts. The flow battery demonstrates an average energy efficiency of 68% at a current density of 50 mA ⋅ cm−2 (cell voltage = 1.92 V) and a relative energy density 45% higher than the conventional all-vanadium RFB. Both electrolytes are spontaneously discharged through redox-mediated HER and OER with a faradic efficiency close to 100%.
IGEM/TD/13 Edition 3 Supplement 1 - Pressure Regulating Installations for Hydrogen at Pressures Exceeding 7 Bar
Nov 2021
Publication
IGEM/TD/13 Standard applies to the safe design construction inspection testing operation and maintenance of pressure regulating installations (PRIs) in accordance with current knowledge and operational experience.
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
You can purchase the standard here
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
- with an upstream maximum operating pressure (MOP) not greater than 100 bar
- with an outlet pressure greater than or equal to 7 bar
- for use with Hydrogen or NG/H blends with a Hydrogen content greater than 10 %
- operating with a temperature range between -20°C and 120°C.
You can purchase the standard here
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Impact of Hydrogen/Natural Gas Blends on Partially Premixed Combustion Equipment: NOx Emission and Operational Performance
Feb 2022
Publication
Several North American utilities are planning to blend hydrogen into gas grids as a short‐ term way of addressing the scalable demand for hydrogen and as a long‐term decarbonization strat‐ egy for ‘difficult‐to‐electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance emissions and safety of unadjusted equipment in a simulated use environment focusing on prevalent partially premixed combustion designs. Following a thorough literature review the authors describe three sets of results: operating standard and “ultra‐low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume in situ testing of the same heating equipment and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility‐owned training facility. The equipment was successfully operated with up to 30% hydrogen‐blended fuels with limited visual changes to flames and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11% often in excess of the Wobbe Index‐based predictions; (b) NOx and CO emissions are flat or decline (air‐free or energy‐adjusted basis) with increasing hydrogen blending; and (c) a minor de‐ crease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra‐low NOx‐type water heaters respectively.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
Can Green Hydrogen Production Be Economically Viable under Current Market Conditions
Dec 2020
Publication
This paper discusses the potential of green hydrogen production in a case study of a Slovenian hydro power plant. To assess the feasibility and eligibility of hydrogen production at the power plant we present an overview of current hydrogen prices and the costs of the power-to-gas system for green hydrogen production. After defining the production cost for hydrogen at the case study hydro power plant we elaborate on the profitability of hydrogen production over electricity. As hydrogen can be used as a sustainable energy vector in industry heating mobility and the electro energetic sectors we discuss the current competitiveness of hydrogen in the heating and transport sectors. Considering the current prices of different fuels it is shown that hydrogen can be competitive in the transport sector if it is unencumbered by various environmental taxes. The second part of the paper deals with hydrogen production in the context of secondary control ancillary service provided by a case study power plant. Namely hydrogen can be produced during the time period when there is no demand for extra electric power within a secondary control ancillary service and thus the economics of power plant operation can be improved.
Worst Case Scenario for Delayed Explosion of Hydrogen Jets at a High Pressure: Ignition Position
Sep 2021
Publication
Delayed explosion of free field hydrogen releases at a high pressure is subject of multiple investigation performed by various authors in the past years. These studied considered various parameters such as pressures flow rates etc. and their influence on the resulting overpressure. However the influence of the ignition position on the maximum overpressure was not fully explored. Current investigation addressed by computational fluid dynamics (CFD) simulations and experimental measurement fills this gap. This work demonstrates that the ignition positions corresponding to 55%-65% of H2/air mixture give the maximum overpressure. This observation initially observed numerically and afterword confirmed experimentally. A simple model is also suggested.
Development of a Viability Assessment Model for Hydrogen Production from Dedicated Offshore Wind Farms
Jun 2020
Publication
Dedicated offshore wind farms for hydrogen production are a promising option to unlock the full potential of offshore wind energy attain decarbonisation and energy security targets in electricity and other sectors and cope with grid expansion constraints. Current knowledge on these systems is limited particularly the economic aspects. Therefore a new integrated and analytical model for viability assessment of hydrogen production from dedicated offshore wind farms is developed in this paper. This includes the formulae for calculating wind power output electrolysis plant size and hydrogen production from time-varying wind speed. All the costs are projected to a specified time using both Discounted Payback (DPB) and Net Present Value (NPV) to consider the value of capital over time. A case study considers a hypothetical wind farm of 101.3 MW situated in a potential offshore wind development pipeline off the East Coast of Ireland. All the costs of the wind farm and the electrolysis plant are for 2030 based on reference costs in the literature. Proton exchange membrane electrolysers and underground storage of hydrogen are used. The analysis shows that the DPB and NPV flows for several scenarios of storage are in good agreement and that the viability model performs well. The offshore wind farm – hydrogen production system is found to be profitable in 2030 at a hydrogen price of €5/kg and underground storage capacities ranging from 2 days to 45 days of hydrogen production. The model is helpful for rapid assessment or optimisation of both economics and feasibility of dedicated offshore wind farm – hydrogen production systems.
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
Nested Decomposition Approach for Dispatch Optimization of Large-Scale, Integrated Electricity, Methane and Hydrogen Infrastructures
Apr 2022
Publication
Energy system integration enables raising operational synergies by coupling the energy infrastructures for electricity methane and hydrogen. However this coupling reinforces the infrastructure interdependencies increasing the need for integrated modeling of these infrastructures. To analyze the cost-efficient sustainable and secure dispatch of applied large-scale energy infrastructures an extensive and non-linear optimization problem needs to be solved. This paper introduces a nested decomposition approach with three stages. The method enables an integrated and full-year consideration of large-scale multi-energy systems in hourly resolution taking into account physical laws of power flows in electricity and gas transmission systems as boundary conditions. For this purpose a zooming technique successively reduces the temporal scope while first increasing the spatial and last the technical resolution. A use case proves the applicability of the presented approach to large-scale energy systems. To this end the model is applied to an integrated European energy system model with a detailed focus on Germany in a challenging transport situation. The use case demonstrates the temporal regional and cross-sectoral interdependencies in the dispatch of integrated energy infrastructures and thus the benefits of the introduced approach.
Everything About Hydrogen Podcast: M&A in the Modern Hydrogen Economy
Sep 2021
Publication
This week we have Christopher Jackson in the hot seat as he catches up with BayoTech CEO Mo Vargas and BayoTech’s new President Michael Koonce to discuss the acquisition of IGX Group. Mergers & Acquisition activity has been growing in the hydrogen space with commentators suggesting the market is maturing faster than expected and customers seeking more integrated solutions. In this episode we look at the IGX acquisition by BayoTech and ask why the deal made sense what it means for the market and other participants and what listeners can learn from the deal to foreshadow future activity.
The podcast can be found on their website
The podcast can be found on their website
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Sector Coupling and Business Models Towards Sustainability: The Case of the Hydrogen Vehicle Industry
Mar 2022
Publication
The concept of sector coupling has been gaining increased momentum in political discourses during 18 the past few years but it has only recently received the attention of international academics. The 19 private sector is particularly relevant to foster sector coupling through entrepreneurial action – 20 specifically innovative business models for more sustainable technologies are needed to promote a 21 transition towards more sustainability. So far however the literature on business models from a 22 sector coupling perspective is scarce yet strongly emerging. To address the identified research gaps 23 and enhance the current knowledge on the emerging hydrogen vehicle industry and sector coupling 24 this study adopts a qualitative and exploratory research approach and builds on information gained 25 in 103 semi-structured interviews to discuss emerging business models in Germany. In particular 33 26 business cases have been analyzed. Anchoring business model theory to the concept of sector 27 coupling this study identifies 12 business model archetypes in the emerging hydrogen vehicle 28 industry and its value chain. It can be shown that while the market is still emerging and the market 29 players are not defined and are evolving companies are currently engaged in finding their position 30 along the value chain fostering vertical integration and promoting cooperation between the 31 different sectors. While this study is relevant for both the academia and the industry it is particularly 2 32 interesting for policy makers shaping the future of sustainable development specifically considering 33 integrated energy systems.
Alkaline Fuel cell Technology - A review
Apr 2021
Publication
The realm of alkaline-based fuel cells has with the arrival of anionic exchange membrane fuel cells (AEMFCs) taken a great step to replace traditional liquid electrolyte alkaline fuel cells (AFCs). The following review summarises progress bottleneck issues and highlights the most recent research trends within the field. The activity of alkaline catalyst materials has greatly advanced however achieving long-term stability remains a challenge. Great AEMFC performances are reported though these are generally obtained through the employment of platinum group metals (PGMs) thus emphasising the importance of R&D related to non-PGM materials. Thorough design strategies must be utilised for all components to avoid a mismatch of electrochemical properties between electrode components. Lastly AEMFC optimisation challenges on the system-level will also have to be assessed as few application-size AEMFCs have been built and tested.
A Statistical Assessment of Blending Hydrogen into Gas Networks
Aug 2021
Publication
The deployment of low-carbon hydrogen in gas grids comes with strategic benefits in terms of energy system integration and decarbonization. However hydrogen thermophysical properties substantially differ from natural gas and pose concerns of technical and regulatory nature. The present study investigates the blending of hydrogen into distribution gas networks focusing on the steady-state fluid dynamic response of the grids and gas quality compliance issues at increasing hydrogen admixture levels. Two blending strategies are analyzed the first of which involves the supply of NG–H2 blends at the city gate while the latter addresses the injection of pure hydrogen in internal grid locations. In contrast with traditional case-specific analyses results are derived from simulations executed over a large number (i.e. one thousand) of synthetic models of gas networks. The responses of the grids are therefore analyzed in a statistical fashion. The results highlight that lower probabilities of violating fluid dynamic and quality restrictions are obtained when hydrogen injection occurs close to or in correspondence with the system city gate. When pure hydrogen is injected in internal grid locations even very low volumes (1% vol of the total) may determine gas quality violations while fluid dynamic issues arise only in rare cases of significant hydrogen injection volumes (30% vol of the total).
A Review of the Latest Trends in the Use of Green Ammonia as an Energy Carrier in Maritime Industry
Feb 2022
Publication
This review paper examines the key barriers to using green ammonia as an alternative fuel in maritime industry. A literature survey is performed based on research articles and grey literature with the aim of discussing the technoeconomic problems with and benefits of ammonia and the relevant technologies. The limitations of ammonia as a maritime fuel and its supply chain the expected percentage demand by 2030 and 2050 its economic performance compared to other shipping fuels such as hydrogen and the current regulations that may impact ammonia as a maritime fuel are discussed. There are several key barriers to ammonia’s wide adoption: (1) High production costs due to the high capital costs associated with ammonia’s supply chain; (2) availability specifically the limited geographical locations available for ammonia bunkering; (3) the challenge of ramping up current ammonia production; and (4) the development of ammonia-specific regulations addressing issues such as toxicity safety and storage. The general challenges involved with blue ammonia are the large energy penalty and associated operational costs and a lack of technical expertise on its use. Regardless of the origin for ammonia to be truly zero-carbon its whole lifecycle must be considered—a key challenge that will aid in the debate about whether ammonia holds promise as a zero-carbon maritime fuel.
Global Potential of Green Ammonia Based on Hybrid PV-wind Power Plants
Apr 2021
Publication
Ammonia is one of the most commonly used feedstock chemicals globally. Therefore decarbonisation of ammonia production is of high relevance towards achieving a carbon neutral energy system. This study investigates the global potential of green ammonia production from semi-flexible ammonia plants utilising a cost-optimised configuration of hybrid PV-wind power plants as well as conversion and balancing technologies. The global weather data used is on an hourly time scale and 0.45◦ × 0.45◦ spatial resolution. The results show that by 2030 solar PV would be the dominating electricity generation technology in most parts of the world and the role of batteries would be limited while no significant role is found for hydrogen-fuelled gas turbines. Green ammonia could be generated at the best sites in the world for a cost range of 440–630 345–420 300–330 and 260–290 €/tNH3 in 2020 2030 2040 and 2050 respectively for a weighted average capital cost of 7%. Comparing this to the decade-average fossil-based ammonia cost of 300–350 €/t green ammonia could become cost-competitive in niche markets by 2030 and substitute fossil-based ammonia globally at current cost levels. A possible cost decline of natural gas and consequently fossil-based ammonia could be fully neutralised by greenhouse gas emissions cost of about 75 €/tCO2 by 2040. By 2040 green ammonia in China would be lower in cost than ammonia from new coal-based plants even at the lowest coal prices and no greenhouse gas emissions cost. The difference in green ammonia production at the least-cost sites in the world’s nine major regions is less than 50 €/tNH3 by 2040. Thus ammonia shipping cost could limit intercontinental trading and favour local or regional production beyond 2040.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
Hydrogen Production through Autothermal Reforming of Ethanol: Enhancement of Ni Catalyst Performance via Promotion
Aug 2021
Publication
Autothermal reforming of bioethanol (ATR of C2H5OH) over promoted Ni/Ce0.8La0.2O1.9 catalysts was studied to develop carbon-neutral technologies for hydrogen production. The regulation of the functional properties of the catalysts was attained by adjusting their nanostructure and reducibility by introducing various types and content of M promoters (M = Pt Pd Rh Re; molar ratio M/Ni = 0.003–0.012). The composition–characteristics–activity correlation was determined using catalyst testing in ATR of C2H5OH thermal analysis N2 adsorption X-ray diffraction transmission electron microscopy and EDX analysis. It was shown that the type and content of the promoter as well as the preparation mode (combined or sequential impregnation methods) determine the redox properties of catalysts and influence the textural and structural characteristics of the samples. The reducibility of catalysts improves in the following sequence of promoters: Re < Rh < Pd < Pt with an increase in their content and when using the co-impregnation method. It was found that in ATR of C2H5OH over bimetallic Ni-M/Ce0.8La0.2O1.9 catalysts at 600 ◦C the hydrogen yield increased in the following row of promoters: Pt < Rh < Pd < Re at 100% conversion of ethanol. The introduction of M leads to the formation of a NiM alloy under reaction conditions and affects the resistance of the catalyst to oxidation sintering and coking. It was found that for enhancing Ni catalyst performance in H2 production through ATR of C2H5OH the most effective promotion is with Re: at 600 ◦C over the optimum 10Ni-0.4Re/Ce0.8La0.2O1.9 catalyst the highest hydrogen yield 65% was observed.
Risk Assessment of the Large-Scale Hydrogen Storage in Salt Caverns
May 2021
Publication
Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.
Influence of Hydrogen on Grid Investments for Smart Microgrids
Mar 2022
Publication
Electrification of the heat network in buildings together with a rise in popularity of Electric Vehicles (EVs) will result in a need to make investments in the electrical energy infrastructure in order to prevent congestion. This paper discusses the influence of hydrogen in future smart microgrids on these investments. Moreover smart control strategies i.e. EV management and demand response programs are used in this paper to lower the peak of electrical energy demand resulting in the reduction of these investments. Performances of microgrid with different levels of hydrogen penetration are discussed. It is shown that an increase in the level of hydrogen in the microgrid will reduce the electric grid investments costs but is not economically more beneficial than using ‘green’ gas due to the higher total economic costs.
UK Hydrogen Strategy
Aug 2021
Publication
The UK’s first-ever Hydrogen Strategy drives forward the commitments laid out in the Prime Minister’s ambitious 10 Point Plan for a green industrial revolution by setting the foundation for how the UK government will work with industry to meet its ambition for 5GW of low carbon hydrogen production capacity by 2030 – the equivalent of replacing natural gas in powering around 3 million UK homes each year as well as powering transport and businesses particularly heavy industry.<br/>A booming UK-wide hydrogen economy could be worth £900 million and create over 9000 high-quality jobs by 2030 potentially rising to 100000 jobs and worth up to £13 billion by 2050. By 2030 hydrogen could play an important role in decarbonising polluting energy-intensive industries like chemicals oil refineries power and heavy transport like shipping HGV lorries and trains by helping these sectors move away from fossil fuels. Low-carbon hydrogen provides opportunities for UK companies and workers across our industrial heartlands.<br/>With government analysis suggesting that 20-35% of the UK’s energy consumption by 2050 could be hydrogen-based this new energy source could be critical to meet our targets of net zero emissions by 2050 and cutting emissions by 78% by 2035 – a view shared by the UK’s independent Climate Change Committee. In the UK a low-carbon hydrogen economy could deliver emissions savings equivalent to the carbon captured by 700 million trees by 2032 and is a key pillar of capitalising on cleaner energy sources as the UK moves away from fossil fuels.
THyGA - Intermediate Report on the Test of Technologies by Segment – Impact of the Different H2 Concentrations on Safety, Efficiency, Emissions and Correct Operation
Jan 2022
Publication
This report is the very first version of the document that will present the THyGA short-term test. These tests are carried out to observe how appliances react in the short term (few minutes to few hours) on different H2NG mixtures and long-term test are observing behaviour over several weeks. The analysis is based on the test of about 20 appliances only and is not yet covering extensively all the segments of the project. However most of the aspects of the testing are included in the present version that shall be considered as a draft working document to prepare the final report. We have tried to incorporate all aspects that are important to us but there may be more aspects and more analyses that could be added and will be added in the light of the comments and corrections we will gather after the dissemination of the document.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Optimal Operation of the Hydrogen-based Energy Management System with P2X Demand Response and Ammonia Plant
Jul 2021
Publication
Hydrogen production is the key in utilizing an excess renewable energy. Many studies and projects looked at the energy management systems (EMSs) that allow to couple hydrogen production with renewable generation. In the majority of these studies however hydrogen demand is either produced for powering fuel cells or sold to the external hydrogen market. Hydrogen demand from actual industrial plants is rarely considered. In this paper we propose an EMS based on the industrial cluster of GreenLab Skive (GLS) that can minimize the system’s operational cost or maximize its green hydrogen production. EMS utilizes a conventional and P2X demand response (DR) flexibility from electrolysis plant hydrogen storage tank electric battery and hydrogen-consuming plants to design the optimal schedule with maximized benefits. A potential addition to the existing components at GLS - an ammonia plant is modelled to identify its P2X potential and assess the economic viability of its construction. The results show a potential reduction of 51.5–61.6% for the total operational cost of the system and an increase of the share of green hydrogen by 10.4–37.6% due to EMS operation.
Non-alloy Mg Anode for Ni-MH Batteries: Multiple Approaches Towards a Stable Cycling Performance
Apr 2021
Publication
Mg attracts much research interest as anode material for Ni-MH batteries thanks to its lightweight cost-effectiveness and high theoretical capacity (2200 mA h g−1). However its practical application is tremendously challenged by the poor hydrogen sorption kinetics passivation from aggressive aqueous electrolytes and insulating nature of MgH2. Mg-based alloys exhibit enhanced hydrogen sorption kinetics and electrical conductivity but significant amount of costly transition metal elements are required. In this work we have for the first time utilized non-alloyed but catalyzed Mg as anode for Ni-MH batteries. 5 mol.% TiF3 was added to nanosized Mg for accelerating the hydrogen sorption kinetics. Several strategies for preventing the problematic passivation of Mg have been studied including protective encapsulation of the electrode and utilizing room-temperature/high-temperature ionic liquids and an alkaline polymer membrane as working electrolyte. Promising electrochemical performance has been achieved in this Mg–TiF3 composite anode based Ni-MH batteries with room for further improvements.
Electrification Versus Hydrogen for UK Road Freight: Conclusions from a Systems Analysis of Transport Energy Transitions
Mar 2022
Publication
Collectively the UK investment in transport decarbonisation is greater than £27B from government for incentivising zero-emission vehicles as part of an urgent response to decarbonise the transport sector. The investments made must facilitate a transition to a long-term solution. The success relies on coordinating and testing the evolution of both the energy and transport systems this avoids the risk of unforeseen consequences in both systems and therefore de-risks investment Here we present a semiquantitative energy and transport system analysis for UK road freight focusing on two primary investment areas for nation-wide decarbonisation namely electrification and hydrogen propulsion. Our study assembles and assesses the potential roadblocks of these energy systems into a concise record and considers the infrastructure in relation to all other components within the energy system. It highlights that for system-wide success and resilience a hydrogen system must overcome hydrogen production and distribution barriers whereas an electric system needs to optimise storage solutions and charging facilities. Without cohesive co-evolving energy networks the planning and operational modelling of transport decarbonisation may fall short of meaningful real-world results. A developed understanding of the dependencies between the energy and transport systems is a necessary step in the development of meaningful operational transport models that could de-risk investment in both the energy and transport systems.
Simulation-Assisted Determination of the Start-Up Time of a Polymer Electrolyte Fuel Cell
Nov 2021
Publication
Fuel starvation is a major cause of anode corrosion in low temperature polymer electrolyte fuel cells. The fuel cell start-up is a critical step as hydrogen may not yet be evenly distributed in the active area leading to local starvation. The present work investigates the hydrogen distribution and risk for starvation during start-up and after nitrogen purge by extending an existing computational fluid dynamic model to capture transient behavior. The results of the numerical model are compared with detailed experimental analysis on a 25 cm2 triple serpentine flow field with good agreement in all aspects and a required time step size of 1 s. This is two to three orders of magnitude larger than the time steps used by other works resulting in reasonably quick calculation times (e.g. 3 min calculation time for 1 s of experimental testing time using a 2 million element mesh).
Small-Scaled Production of Blue Hydrogen with Reduced Carbon Footprint
Aug 2021
Publication
This article reviews a method of hydrogen production based on partial non-catalytic oxidation of natural gas in an original synthesis gas generator. The working principles of the unit are similar to those of liquid-propellant rocket engines. This paper presents a description of the operation and technical characteristics of the synthesis gas generator. Its application in the creation of small-scaled plants with a capacity of up to 5–7 thousand m3/h of hydrogen is justified. Hydrogen production in the developed installation requires a two-stage method and includes a technological unit for producing a hydrogen-containing gas. Typical balance compositions of hydrogen-containing gas at the synthesis gas generator’s outlet are given. To increase the hydrogen concentration it is proposed to carry out a two-stage steam catalytic conversion of carbon monoxide contained in the hydrogen-containing gas at the synthesis gas generator’s outlet using a single Cu–Zn–cementcontaining composition. Based on thermodynamic calculations quasi-optimal modes of natural gas partial oxidation with oxygen are formulated and the results of material balance calculation for the installation are presented. In order to produce “blue” hydrogen the scheme of carbon dioxide separation and liquefaction is developed. The conclusion section of the paper contains the test results of a pilot demonstration unit and the recommendations for improving the technology and preventing soot formation.
Analyzing the Competitiveness of Low-carbon Drive-technologies in Road-freight: A Total Cost of Ownership Analysis in Europe
Nov 2021
Publication
In light of the Paris Agreement road-freight represents a critically difficult-to-abate sector. In order to meet the ambitious European transport sector emissions reduction targets a rapid transition to zero-carbon road-freight is necessary. However limited policy assessments indicate where and how to appropriately intervene in this sector. To support policy-makers in accelerating the zero-carbon road-freight transition this paper examines the relative cost competitiveness between commercial vehicles of varying alternative drive-technologies through a total cost of ownership (TCO) assessment. We identify key parameters that when targeted enable the uptake of these more sustainable niche technologies. The assessment is based on a newly compiled database of cost parameters which were triangulated through expert interviews. The results show that cost competitiveness for low- or zero-emission niche technologies in certain application segments and European countries is exhibited already today. In particular we find battery electric vehicles to show great promise in the light- and medium-duty segments but also in the heavy-duty long-haul segments in countries that have enacted targeted policy measures. Three TCO parameters drive this competitiveness: tolls fuel costs and CAPEX subsidies. Based on our analysis we propose that policy-makers target OPEX before CAPEX parameters as well utilize a mix of policy interventions to ensure greater reach increased efficiency and increased policy flexibility.
Non-precious Electrocatalysts for Oxygen Evolution Reaction in Anion Exchange Membrane Water Electrolysis: A Mini Review
Sep 2021
Publication
Anion exchange membrane water electrolysis (AEMWE) is considered the next generation of green hydrogen production method because it uses low-cost non-noble metal oxide electrocatalyst electrodes and can store highpurity hydrogen under high pressure. However the commercialization of AEMWE with non-precious metal oxide electrocatalysts is challenging due to low electrocatalytic activity and durability. Overcoming the low kinetics caused by four-electron transfer is vital in addressing the low activity of non-noble metal oxide electrocatalysts for oxygen evolution reaction. This article overviews the synthesis methods and related techniques for various anode electrodes applied to AEMWE systems. We highlight effective strategies that have been developed to improve the performance and durability of the non-precious electrocatalysts and ensure the stable operation of AEMWE followed by a critical perspective to encourage the development of this technology.
HydroGenerally - Episode 3: Lift Off for Hydrogen in Aviation
Apr 2022
Publication
In this third episode Steffan Eldred and Hannah Abson from Innovate UK KTN are exploring the scale of the opportunity that hydrogen and aviation present alongside their special guest Katy Milne Head of Industrial Strategy at FlyZero.
The podcast can be found on their website
The podcast can be found on their website
Green Hydrogen Production from Raw Biogas: A Techno-Economic Investigation of Conventional Processes Using Pressure Swing Adsorption Unit
Feb 2018
Publication
This paper discusses the techno-economic assessment of hydrogen production from biogas with conventional systems. The work is part of the European project BIONICO whose purpose is to develop and test a membrane reactor (MR) for hydrogen production from biogas. Within the BIONICO project steam reforming (SR) and autothermal reforming (ATR) have been identified as well-known technologies for hydrogen production from biogas. Two biogases were examined: one produced by landfill and the other one by anaerobic digester. The purification unit required in the conventional plants has been studied and modeled in detail using Aspen Adsorption. A pressure swing adsorption system (PSA) with two and four beds and a vacuum PSA (VPSA) made of four beds are compared. VPSA operates at sub-atmospheric pressure thus increasing the recovery: results of the simulations show that the performances strongly depend on the design choices and on the gas feeding the purification unit. The best purity and recovery values were obtained with the VPSA system which achieves a recovery between 50% and 60% at a vacuum pressure of 0.1 bar and a hydrogen purity of 99.999%. The SR and ATR plants were designed in Aspen Plus integrating the studied VPSA model and analyzing the behavior of the systems at the variation of the pressure and the type of input biogas. The SR system achieves a maximum efficiency calculated on the LHV of 52% at 12 bar while the ATR of 28% at 18 bar. The economic analysis determined a hydrogen production cost of around 5 €/kg of hydrogen for the SR case.
A New Model for Constant Fuel Utilization and Constant Fuel Flow in Fuel Cells
Mar 2019
Publication
This paper presents a new model of fuel cells for two different modes of operation: constant fuel utilization control (constant stoichiometry condition) and constant fuel flow control (constant flow rate condition). The model solves the long-standing problem of mixing reversible and irreversible potentials (equilibrium and non-equilibrium states) in the Nernst voltage expression. Specifically a Nernstian gain term is introduced for the constant fuel utilization condition and it is shown that the Nernstian gain is an irreversibility in the computation of the output voltage of the fuel cell. A Nernstian loss term accounts for an irreversibility for the constant fuel flow operation. Simulation results are presented. The model has been validated against experimental data from the literature.
Cost-effective Technology Choice in a Decarbonized and Diversified Long-haul Truck Transportation Sector: A U.S. Case Study
Dec 2021
Publication
Achieving net-zero emissions by 2050 will require accelerated efforts that include decarbonizing long-haul truck transportation. In this difficult-to-decarbonize low-margin industry economic transparency on technology options is vital for decision makers seeking to eliminate emissions. Battery electric (BET) and hydrogen fuel cell electric trucks (FCET) can represent emission-free alternatives to diesel-powered trucks (DT). Previous studies focus on cost competitiveness in weight-constrained transportation even though logistics research shows that significant shares of transportation are constrained by volume and analyze cost only for selected technologies hence impeding a differentiated market segmentation of future emission-free trucks. In this study the perspective of a rational investor is taken and it is shown that under current conditions in the U.S. BETs outperform FCETs in various long-haul use cases despite charging times and cargo deficits and will further increase their technological competitiveness to DTs. While future energy and fueling prices are decisive for BET competitiveness the analysis reveals that autonomous driving may change the picture in favor of FCETs.
Flexible Power & Biomass-to-Methanol Plants: Design Optimization and Economic Viability of the Electrolysis Integration
Nov 2021
Publication
This paper assesses the optimal design criteria of a flexible power and biomass to methanol (PBtM) plant conceived to operate both without green hydrogen addition (baseline mode) and with hydrogen addition (enhanced mode) following an intermittent use of the electrolysis system which is turned on when the electricity price allows an economically viable hydrogen production. The assessed plant includes a gasification section syngas cleaning and compression methanol synthesis and purification and heat recovery steam cycle to be flexibly operated. A sorption-enhanced gasification technology allows to produce a tailored syngas for the downstream synthesis in both the baseline and enhanced operating conditions by controlling the in-situ CO2 separation rate. Two designs are assessed for the methanol synthesis unit with two different reactor sizes: (i) a larger reactor designed on the enhanced operation mode (enhanced reactor design – ERD) and (ii) a smaller reactor designed on the baseline operation mode (baseline reactor design – BRD). The ERD design resulted to be preferable from the techno economic perspectives resulting in 20% lower cost of the e-MeOH (30.80 vs. 37.76 €/ GJLHV) with the baseline assumptions (i.e. 80% of electrolyzer capacity factor and 2019 Denmark day-ahead market electricity price). Other important outcomes are: (i) high electrolysis capacity factor is needed to obtain competitive cost of e-MeOH and (ii) advantages of flexibly operated PBtM plants with respect to inflexible PBtM plants are significant in scenarios with high penetration of intermittent renewables leading to low average prices of electricity but also longer periods of high peak prices.
A Combined Heat and Green Hydrogen (CHH) Generator Integrated with a Heat Network
Sep 2021
Publication
Combined heat and power (CHP) systems offer high energy efficiencies as they utilise both the electricity generated and any excess heat by co-suppling to local consumers. This work presents the potential of a combined heat and hydrogen (CHH) system a solution where Proton exchange membrane (PEM) electrolysis systems producing hydrogen at 60–70% efficiency also co-supply the excess heat to local heat networks. This work investigates the method of capture and utilisation of the excess heat from electrolysis. The analysed system was able to capture 312 kW of thermal energy per MW of electricity and can deliver it as heated water at either 75 ◦C or 45 ◦C this appropriate for existing district heat networks and lower temperature heat networks respectively. This yields an overall CHH system efficiency of 94.6%. An economic analysis was conducted based on income generated through revenue sales of both hydrogen and heat which resulted in a significant reduction in the Levelized Cost of Hydrogen.
Hydrogen Production, Distribution, Storage and Power Conversion in a Hydrogen Economy - A Technology Review
Aug 2021
Publication
To meet ambitious targets for greenhouse gas emissions reduction in the 2035-2050 timeframe hydrogen has been identified as a clean “green” fuel of interest. In comparison to fossil fuel use the burning of hydrogen results in zero CO2 emissions and it can be obtained from renewable energy sources. In addition to zero CO2 emissions hydrogen has several other attractive properties such as higher gravimetric energy content and wider flammability limits than most fossil fuels. However there are practical limitations to its widespread use at present which include low volumetric energy density in the gaseous state and high well-to-wheel costs when compared to fossil fuel production and distribution. In this paper a review is undertaken to identify the current state of development of key areas of the hydrogen network such as production distribution storage and power conversion technology. At present high technology costs still are a barrier to widespread hydrogen adoption but it is envisioned that as scale of production increases then costs are likely to fall. Technical barriers to a hydrogen economy adoption are not as significant as one might think as key technologies in the hydrogen network are already mature with working prototypes already developed for technologies such as liquid hydrogen composite cryotanks and proton exchange membrane fuel cells. It is envisioned that with continuous investment to achieve requisite scale that a hydrogen economy could be realised sooner rather than later with novel concepts such as turboelectric distributed propulsion enabled by a shift to hydrogen-powered network.
Improved VSG Control Strategy Based on the Combined Power Generation System with Hydrogen Fuel Cells and Super Capacitors
Oct 2021
Publication
Due to their environmental protection and high power generation efficiency the control technology of hydrogen fuel cells (HFCs) connected to the microgrid has become a research hotspot. However when they encounter peak demand or transient events the lack of power cannot be compensated immediately by HFCs which results in sudden changes of the voltage and frequency. The improved virtual synchronous generator (VSG) control strategy based on HFCs and supercapacitors (SCs) combined power generation system is proposed to overcome this shortcoming in this paper. The small-signal model for designing the combined system parameters is provided which are in accordance with the system loop gain phase angle margin and adjustment time requirements. Besides the voltage and current double closed-loop based on sequence control is introduced in the VSG controller. The second-order generalized integrator (SOGI) is utilized to separate the positive and negative sequence components of the output voltage. At the same time a positive and negative sequence voltage outer loop is designed to suppress the negative sequence voltage under unbalanced conditions thereby reducing the unbalance of the output voltage. Finally simulation results in MATLAB/Simulink environment verify that the proposed method has better dynamic characteristics and higher steady-state accuracy compared with the traditional VSG control
The Maritime Sector and Its Problematic Decarbonization: A Systematic Review of the Contribution of Alternative Fuels
May 2022
Publication
The present study seeks to select the most important articles and reviews from the Web of Science database that approached alternative fuels towards the decarbonization of the maritime sector. Through a systematic review methodology a combination of keywords and manual refining found a contribution of 103 works worldwide the European continent accounting for 57% of all publications. Twenty-two types of fuels were cited by the authors liquefied natural gas (LNG) hydrogen and biodiesel contributing to 49% of the mentions. Greenhouse gases sulfur oxide nitrogen oxide and particulate matter reductions are some of the main advantages of cleaner sources if used by the vessels. Nevertheless there is a lack of practical research on new standards engine performance cost and regulations from the academy to direct more stakeholders towards low carbon intensity in the shipping sector.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
Modeling the Effects of Implementation of Alternative Ways of Vehicle Powering
Nov 2021
Publication
The trend to replace traditional fossil fuel vehicles is becoming increasingly apparent. The replacement concerns the use of pure biofuels or in blends with traditional fuels the use of hydrogen as an alternative fuel and above all the introduction of electric propulsion. The introduction of new types of vehicle propulsion affects the demand for specific fuels the needs for new infrastructure or the nature of the emissions to the environment generated by fuel production and vehicle operation. The article presents a mathematical model using the difference of two logistic functions the first of which describes the development of the production of a specific type of vehicle and the second the withdrawal of this type of vehicle from traffic after its use. The model makes it possible to forecast both the number of vehicles of each generation as a function of time as well as changes in energy demand from various sources and changes in exhaust emissions. The results of the numerical simulation show replacing classic vehicles with alternative vehicles increases the total energy demand if the generation of the next generation occurs earlier than the decay of the previous generation of vehicles and may decrease in the case of overlapping or delays in the creation of new vehicles compared to the course of the decay function of the previous generation. For electric vehicles carbon dioxide emissions are largely dependent on the emissions from electricity generation. The proposed model can be used to forecast technology development variants as well as analyze the current situation based on the approximation of real data from Vehicle Registration Offices.
Numerical Study of the Action of Convection on the Volume and Length of the Flammable Zone Formed by Hydrogen Emissions from the Vent Masts Installed on an International Ship
Nov 2021
Publication
International ships carrying liquefied fuel are strongly recommended to install vent masts to control the pressure of cargo tanks in the event of an emergency. However the gas emitted from a vent mast may be hazardous for the crew of the ship. In the present study the volume and length of the flammable zone (FZ) created by the emitted gas above the ship was examined. Various scenarios comprising four parameters namely relative wind speed arrangement of vent masts combination of emissions among four vent masts and direction of emission from the vent-mast outlet were considered. The results showed that the convection acts on the volume and length of an FZ. The volume of an FZ increases when there is a reduction in convection reaching the FZ and when strong convection brings hydrogen from a nearby FZ. The length of the FZ is also related to convection. An FZ is elongated if the center of a vortex is located inside the FZ because this vortex traps hydrogen inside the FZ. The length of an FZ decreases if the center of the vortex is located outside the FZ as such a vortex brings more fresh air into the FZ.
1921–2021: A Century of Renewable Ammonia Synthesis
Apr 2022
Publication
Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.
Experimental Study of Hydrogen Production Using Electrolyte Nanofluids with a Simulated Light Source
Dec 2021
Publication
In this research we conducted water electrolysis experiments of a carbon black (CB) based sodium sulfate electrolyte using a Hoffman voltameter. The main objective was to investigate hydrogen production in such systems as well as analyse the electrical properties and thermal properties of nanofluids. A halogen lamp mimicking solar energy was used as a radiation source and a group of comparative tests were also conducted with different irradiation areas. The results showed that by using CB and light it was possible to increase the hydrogen production rate. The optimal CB concentration was 0.1 wt %. At this concentration the hydrogen production rate increased by 30.37% after 20 min of electrolysis. Hence we show that using CB in electrolytes irradiated by solar energy could save the electrical energy necessary for electrolysis processes.
Finding Synergy Between Renewables and Coal: Flexible Power and Hydrogen Production from Advanced IGCC Plants with Integrated CO2 Capture
Feb 2021
Publication
Variable renewable energy (VRE) has seen rapid growth in recent years. However VRE deployment requires a fleet of dispatchable power plants to supply electricity during periods with limited wind and sunlight. These plants will operate at reduced utilization rates that pose serious economic challenges. To address this challenge this paper presents the techno-economic assessment of flexible power and hydrogen production from integrated gasification combined cycles (IGCC) employing the gas switching combustion (GSC) technology for CO2 capture and membrane assisted water gas shift (MAWGS) reactors for hydrogen production. Three GSC-MAWGS-IGCC plants are evaluated based on different gasification technologies: Shell High Temperature Winkler and GE. These advanced plants are compared to two benchmark IGCC plants one without and one with CO2 capture. All plants utilize state-of-the-art H-class gas turbines and hot gas clean-up for maximum efficiency. Under baseload operation the GSC plants returned CO2 avoidance costs in the range of 24.9–36.9 €/ton compared to 44.3 €/ton for the benchmark. However the major advantage of these plants is evident in the more realistic mid-load scenario. Due to the ability to keep operating and sell hydrogen to the market during times of abundant wind and sun the best GSC plants offer a 6–11%-point higher annual rate of return than the benchmark plant with CO2 capture. This large economic advantage shows that the flexible GSC plants are a promising option for balancing VRE provided a market for the generated clean hydrogen exists.
A Comprehensive Evaluation of a Novel Integrated System Consisting of Hydrogen Boil-off Gas Reliquifying Process and Polymer Exchange Membrane Fuel Cell Using Exergoeconomic and Markov Analyses
Dec 2021
Publication
The price of constructing hydrogen generation units is very high and sometimes it is not possible to build them in the desired location so the transfer of hydrogen from the hydrogen generation system to the units that need it is justified. Since the storage of hydrogen gas needs a large volume and its transportation is very complex so if hydrogen is stored in liquid form this problem can be resolved. In transporting liquid hydrogen (LH2) over long distances owing to heat transfer to the environment the LH2 vaporizes forming boil-off gas (BOG). Herein in lieu of only reliquifying the BOG this study proposes and assesses a system employing the BOG partially as feed for a novel liquefaction process and also the remaining utilized in a proton exchange membrane fuel cell (PEMFC) to generate power. Using the cold energy of the onsite liquid oxygen utility of the LH2 cargo vessel the mixed refrigerant liquefaction cycle is further cooled down. In this regard by using 130 kg/h BOG as input 60.37 kg/h of liquid hydrogen is produced and the rest enters PEMFC with 552.7 kg/h oxygen to produce 1592 kW of power. The total thermal efficiency of the integrated system and electrical efficiency of the PEMFC is 83.18% and 68.76% respectively. Regarding the liquefaction cycle its specific power consumption (SPC) and coefficient of performance (COP) were achieved at 3.203 kWh/kgLH2 and 0.1876 respectively. The results of exergy analysis show that the exergy destruction of the whole system is 937.4 kW and also its exergy efficiency is calculated to be 58.38%. Exergoeconomic and Markov analyses have also been applied to the integrated system. Also by changing the important parameters of PEMFC its optimal performance has been extracted.
The Effect of Symmetrically Tilt Grain Boundary of Aluminum on Hydrogen Diffusion
Feb 2022
Publication
High-strength aluminum alloys are widely used in industry. Hydrogen embrittlement greatly reduces the performance and service safety of aluminum alloys. The hydrogen traps in aluminum profoundly affect the hydrogen embrittlement of aluminum. Here we took a coincidence-site lattice (CSL) symmetrically tilted grain boundary (STGB) Σ5(120)[001] as an example to carry out molecular dynamics (MD) simulations of hydrogen diffusion in aluminum at different temperatures and to obtain results and rules consistent with the experiment. At 700 K three groups of MD simulations with concentrations of 0.5 2.5 and 5 atomic % hydrogen (at. % H) were carried out for STGB models at different angles. By analyzing the simulation results and the MSD curves of hydrogen atoms we found that in the low hydrogen concentration of STGB models the grain boundaries captured hydrogen atoms and hindered their movement. In high-hydrogen-concentration models the diffusion rate of hydrogen atoms was not affected by the grain boundaries. The analysis of the simulation results showed that the diffusion of hydro-gen atoms at the grain boundary is anisotropic.
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