Publications
Models of Delivery of Sustainable Public Transportation Services in Metropolitan Areas–Comparison of Conventional, Battery Powered and Hydrogen Fuel-Cell Drives
Nov 2021
Publication
The development of public transport systems is related to the implementation of modern and low-carbon vehicles. Over the last several years there has been a clear progress in this field. The number of electric buses has increased and the first solutions in the area of hydrogen fuel cells have been implemented. Unfortunately the implementation of these technologies is connected with significant financial expenditure. The goal of the article is the analysis of effectiveness of financial investment consisting in the purchase of 30 new public transport buses (together with the necessary infrastructure–charging stations). The analysis has been performed using the NPV method for the period of 10 years. Discount rate was determined on 4% as recommended by the European Commission for this type of project. It is based on the case study of the investment project carried out by Metropolis GZM in Poland. The article determines and compares the efficiency ratios for three investment options-purchase of diesel-powered battery-powered and hydrogen fuel-cell electric vehicles. The results of the analysis indicate that the currently high costs of vehicle purchase and charging infrastructure are a significant barrier for the implementation of battery-powered and hydrogen fuel-cell buses. In order to meet the transport policy goals related to the exchange of traditional bus stock to more eco-friendly vehicles it is necessary to involve public funds for the purpose of financing the investment activities.
Sub-second and Ppm-level Optical Sensing of Hydrogen Using Templated Control of Nano-hydride Geometry and Composition
Apr 2021
Publication
The use of hydrogen as a clean and renewable alternative to fossil fuels requires a suite of flammability mitigating technologies particularly robust sensors for hydrogen leak detection and concentration monitoring. To this end we have developed a class of lightweight optical hydrogen sensors based on a metasurface of Pd nano-patchy particle arrays which fulfills the increasing requirements of a safe hydrogen fuel sensing system with no risk of sparking. The structure of the optical sensor is readily nano-engineered to yield extraordinarily rapid response to hydrogen gas (<3 s at 1 mbar H2) with a high degree of accuracy (<5%). By incorporating 20% Ag Au or Co the sensing performances of the Pd-alloy sensor are significantly enhanced especially for the Pd80Co20 sensor whose optical response time at 1 mbar of H2 is just ~0.85 s while preserving the excellent accuracy (<2.5%) limit of detection (2.5 ppm) and robustness against aging temperature and interfering gases. The superior performance of our sensor places it among the fastest and most sensitive optical hydrogen sensors.
Life Cycle Inventory Data Generation by Process Simulation for Conventional, Feedstock Recycling and Power-to-X Technologies for Base Chemical Production
Jan 2022
Publication
The article presents the methodology and applicable data for the generation of life cycle inventory for conventional and alternative processes for base chemical production by process simulation. Addressed base chemicals include lower olefins BTX aromatics methanol ammonia and hydrogen. Assessed processes include conventional chemical production processes from naphtha LPG natural gas and heavy fuel oil; feedstock recycling technologies via gasification and pyrolysis of refuse derived fuel; and power-to-X technologies from hydrogen and CO2. Further process variations with additional hydrogen input are covered. Flowsheet simulation in Aspen Plus is applied to generate datasets with conclusive mass and energy balance under uniform modelling and assessment conditions with available validation data. Process inventory data is generated with no regard to the development stage of the respective technology but applicable process data with high technology maturity is prioritized for model validation. The generated inventory data can be applied for life cycle assessments. Further the presented modelling and balancing framework can be applied for inventory data generation of similar processes to ensure comparability in life cycle inventory data.
Comparative Assessment of Blue Hydrogen from Steam Methane Reforming, Autothermal Reforming, and Natural Gas Decomposition Technologies for Natural Gas-producing Regions
Jan 2022
Publication
Interest in blue hydrogen production technologies is growing. Some researchers have evaluated the environmental and/or economic feasibility of producing blue hydrogen but a holistic assessment is still needed. Many aspects of hydrogen production have not been investigated. There is very limited information in the literature on the impact of plant size on production and the extent of carbon capture on the cost and life cycle greenhouse gas (GHG) emissions of blue hydrogen production through various production pathways. Detailed uncertainty and sensitivity analyses have not been included in most of the earlier studies. This study conducts a holistic comparative cost and life cycle GHG emissions’ footprint assessment of three natural gas-based blue hydrogen production technologies – steam methane reforming (SMR) autothermal reforming (ATR) and natural gas decomposition (NGD) to address these research gaps. A hydrogen production plant capacity of 607 tonnes per day was considered. For SMR based on the percentage of carbon capture and capture points we considered two scenarios SMR-52% (indicates 52% carbon capture) and SMR-85% (indicates 85% carbon capture). A scale factor was developed for each technology to understand the hydrogen production cost with a change in production plant size. Hydrogen cost is 1.22 1.23 2.12 1.69 2.36 1.66 and 2.55 $/kg H2 for SMR ATR NGD SMR-52% SMR-85% ATR with carbon capture and sequestration (ATR-CCS) and NGD with carbon capture and sequestration (NGD-CCS) respectively. The results indicate that when uncertainty is considered SMR-52% and ATR are economically preferable to NGD and SMR-85%. SMR-52% could outperform ATR-CCS when the natural gas price decreases and the rate of return increases. SMR-85% is the least attractive pathway; however it could outperform NGD economically when CO2 transportation cost and natural gas price decrease. Hydrogen storage cost significantly impacts the hydrogen production cost. SMR-52% SMR-85% ATR-CCS and NGD-CCS have scale factors of 0.67 0.68 0.54 and 0.65 respectively. The hydrogen cost variation with capacity shows that operating SMR-52% and ATR-CCS above hydrogen capacity of 200 tonnes/day is economically attractive. Blue hydrogen from autothermal reforming has the lowest life cycle GHG emissions of 3.91 kgCO2eq/kg H2 followed by blue hydrogen from NGD (4.54 kgCO2eq/kg H2) SMR-85% (6.66 kgCO2eq/kg H2) and SMR-52% (8.20 kgCO2eq/kg H2). The findings of this study are useful for decision-making at various levels.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Australian Hydrogen Hubs Study
Nov 2019
Publication
Arup have conducted interviews with targeted industry and government stakeholders to gather data and perspectives to support the development of this study. Arup have also utilised private and publicly available data sources building on recent work undertaken by Geoscience Australia and Deloitte and the comprehensive stakeholder engagement process to inform our research. This study considers the supply chain and infrastructure requirements to support the development of export and domestic hubs. The study aims to provide a succinct “Hydrogen Hubs” report for presentation to the hydrogen working group.
The hydrogen supply chain infrastructure required to produce hydrogen for export and domestic hubs was identified along with feedback from the stakeholder engagement process. These infrastructure requirements can be used to determine the factors for assessing export and domestic hub opportunities. Hydrogen production pathways transportation mechanisms and uses were also further evaluated to identify how hubs can be used to balance supply and demand of hydrogen.
A preliminary list of current or anticipated locations has been developed through desktop research Arup project knowledge and the stakeholder consultation process. Over 30 potential hydrogen export locations have been identified in Australia through desktop research and the stakeholder survey and consultation process. In addition to establishing export hubs the creation of domestic demand hubs will be essential to the development of an Australian hydrogen economy. It is for this reason that a list of criteria has been developed for stakeholders to consider in the siting and design of hydrogen hubs. The key considerations explored are based on demand supply chain infrastructure and investment and policy areas.
Based on these considerations a list of criteria were developed to assess the viability of export and domestic hydrogen hubs. Criteria relevant to assessing the suitability of export and domestic hubs include:
A framework that includes the assessment criteria has been developed to aid decision making rather than recommending specific locations that would be most appropriate for a hub. This is because there are so many dynamic factors that go into selecting a location of a hydrogen hub that it is not appropriate to be overly prescriptive or prevent stakeholders from selecting the best location themselves or from the market making decisions based on its own research and knowledge. The developed framework rather provides information and support to enable these decision-making processes.
The hydrogen supply chain infrastructure required to produce hydrogen for export and domestic hubs was identified along with feedback from the stakeholder engagement process. These infrastructure requirements can be used to determine the factors for assessing export and domestic hub opportunities. Hydrogen production pathways transportation mechanisms and uses were also further evaluated to identify how hubs can be used to balance supply and demand of hydrogen.
A preliminary list of current or anticipated locations has been developed through desktop research Arup project knowledge and the stakeholder consultation process. Over 30 potential hydrogen export locations have been identified in Australia through desktop research and the stakeholder survey and consultation process. In addition to establishing export hubs the creation of domestic demand hubs will be essential to the development of an Australian hydrogen economy. It is for this reason that a list of criteria has been developed for stakeholders to consider in the siting and design of hydrogen hubs. The key considerations explored are based on demand supply chain infrastructure and investment and policy areas.
Based on these considerations a list of criteria were developed to assess the viability of export and domestic hydrogen hubs. Criteria relevant to assessing the suitability of export and domestic hubs include:
- Health and safety provisions;
- Environmental considerations;
- Economic and social considerations;
- Land availability with appropriate zoning and buffer distances & ownership (new terminals storage solar PV industries etc.);•
- Availability of gas pipeline infrastructure;
- Availability of electricity grid connectivity backup energy supply or co-location of renewables;
- Road & rail infrastructure (site access);
- Community and environmental concerns and weather. Social licence consideration;
- Berths (berthing depth ship storage loading facilities existing LNG and/or petroleum infrastructure etc.);
- Port potential (current capacity & occupancy expandability & scalability);
- Availability of or potential for skilled workers (construction & operation);
- Availability of or potential for water (recycled & desalinated);
- Opportunity for co-location with industrial ammonia production and future industrial opportunities;
- Interest (projects priority ports state development areas politics etc.);
- Shipping distance to target market (Japan & South Korea);
- Availability of demand-based infrastructure (i.e. refuelling stations).
A framework that includes the assessment criteria has been developed to aid decision making rather than recommending specific locations that would be most appropriate for a hub. This is because there are so many dynamic factors that go into selecting a location of a hydrogen hub that it is not appropriate to be overly prescriptive or prevent stakeholders from selecting the best location themselves or from the market making decisions based on its own research and knowledge. The developed framework rather provides information and support to enable these decision-making processes.
Effect of Low-Temperature Sensitization on Hydrogen Embrittlement of 301 Stainless Steel
Feb 2017
Publication
The effect of metastable austenite on the hydrogen embrittlement (HE) of cold-rolled (30% reduction in thickness) 301 stainless steel (SS) was investigated. Cold-rolled (CR) specimens were hydrogen-charged in an autoclave at 300 or 450 °C under a pressure of 10 MPa for 160 h before tensile tests. Both ordinary and notched tensile tests were performed in air to measure the tensile properties of the non-charged and charged specimens. The results indicated that cold rolling caused the transformation of austenite into α′ and ε-martensite in the 301 SS. Aging at 450 °C enhanced the precipitation of M23C6 carbides G and σ phases in the cold-rolled specimen. In addition the formation of α′ martensite and M23C6 carbides along the grain boundaries increased the HE susceptibility and low-temperature sensitization of the 450 °C-aged 301 SS. In contrast the grain boundary α′-martensite and M23C6 carbides were not observed in the as-rolled and 300 °C-aged specimens
Hydrogen as Energy Sources—Basic Concepts
Sep 2021
Publication
This paper covers the hydrogen technologies regarding the role of hydrogen as an energy carrier and the possibilities of its production and use. It is initially presented the modalities and the efficiency of the current technologies of obtaining hydrogen detailing its obtaining by the electrolysis of the water the electrochemical efficiency and the specific consumption of electricity as well as the thermodynamics of the electrochemical processes. The following paragraph addresses hydrogen conversion possibilities. This paragraph details the thermodynamic analysis of the fuel cell the external characteristic of the fuel cell and the types of fuel cell. The last paragraph addresses the possibilities of using the fuel cells for electrical vehicles and cogeneration systems for buildings.In this context the traditional transport and distribution grid will have to adapt to the new realities as they will need to actively participate in the internal energy market by the transformation of the traditional electricity grid in energy flow from unidirectional to bidirectional through the production of hydrogen offering the same facilities as the gas grid.
Hydrogen for Net Zero - A Critical Cost-competitive Energy Vector
Nov 2021
Publication
The report “Hydrogen for Net Zero” presents an ambitious yet realistic deployment scenario until 2030 and 2050 to achieve Net Zero emissions considering the uses of hydrogen in industry power mobility and buildings. The scenario is described in terms of hydrogen demand supply infrastructure abatement potential and investments required and then compared with current momentum and investments in the industry to identify the investment gaps across value chains and geographies.
The report is based on the technoeconomic data of cost and performance of hydrogen technologies provided by Hydrogen Council members and McKinsey & Company as well as the Hydrogen Council investment tracker which covers all large-scale investments into hydrogen globally.
Link to their website
The report is based on the technoeconomic data of cost and performance of hydrogen technologies provided by Hydrogen Council members and McKinsey & Company as well as the Hydrogen Council investment tracker which covers all large-scale investments into hydrogen globally.
Link to their website
Steel Manufacturing Clusters in a Hydrogen Economy – Simulation of Changes in Location and Vertical Integration of Steel Production in Northwestern Europe
Feb 2022
Publication
With the move to a hydrogen-based primary steel production envisioned for the near future in Europe existing regional industrial clusters loose major assets. Such a restructuring of industries may result in a new geographical distribution of the steel industry and also to another quality of vertical integration at sites. Both implications could turn out as drivers or barriers to invest in new technologies and are thus important in respect to vertical integration of sites and to regional policy. This paper describes an approach to model production stock invest for the steel industries in North-Western Europe. Current spatial structures are reproduced with capacity technical and energy efficiency data on the level of single facilities like blast furnaces. With the model developed both investments in specific technologies and at specific production sites can be modelled. The model is used to simulate different possible future scenarios. The case with a clear move to hydrogen-based production is compared to a reference scenario without technological shift. The scenarios show that existing trends like movement of production to the coast may be accelerated by the new technology but that sites in the hinterland can also adapt to a hydrogen economy. Possible effects of business cycles or a circular economy on regional value chains are explored with a Monte-Carlo analysis.
Decarbonizing Copper Production by Power-to-Hydrogen A Techno-Economic Analysis
Apr 2021
Publication
Electrifying energy-intensive processes is currently intensively explored to cut greenhouse gas (GHG) emissions through renewable electricity. Electrification is particularly challenging if fossil resources are not only used for energy supply but also as feedstock. Copper production is such an energy-intensive process consuming large quantities of fossil fuels both as reducing agent and as energy supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Explaining Hydrogen Energy Technology Acceptance: A Critical Review
Jan 2022
Publication
The use of hydrogen energy and the associated technologies is expected to increase in the coming years. The success of hydrogen energy technology (HET) is however dependent on public acceptance of the technology. Developing this new industry in a socially responsible way will require an understanding of the psychology factors that may facilitate or impede its public acceptance. This paper reviews 27 quantitative studies that have explored the relationship between psychological factors and HET acceptance. The findings from the review suggest that the perceived effects of the technology (i.e. the perceived benefits costs and risks) and the associated emotions are strong drivers of HET acceptance. This paper does though highlight some limitations with past research that make it difficult to make strong conclusions about the factors that influence HET acceptance. The review also reveals that few studies have investigated acceptance of different types of HET beyond a couple of applications. The paper ends with a discussion about directions for future research and highlights some practical implications for messaging and policy.
Optimal Hydrogen Production in a Wind-dominated Zero-emission Energy System
May 2021
Publication
The role of hydrogen in future energy systems is widely acknowledged: from fuel for difficult-to-decarbonize applications to feedstock for chemicals synthesis to energy storage for high penetration of undispatchable renewable electricity. While several literature studies investigate such energy systems the details of how electrolysers and renewable technologies optimally behave and interact remain an open question. With this work we study the interplay between (i) renewable electricity generation through wind and solar (ii) electricity storage in batteries (iii) electricity storage via Power-to-H2 and (iv) hydrogen commodity demand. We do so by designing a cost-optimal zero-emission energy system and use the Netherlands as a case study in a mixed integer linear model with hourly resolution for a time horizon of one year. To account for the significant role of wind we also provide an elaborate approach to model broad portfolios of wind turbines. The results show that if electrolyzers can operate flexibly batteries and power-to-H2-to-power are complementary with the latter using renewable power peaks and the former using lower renewable power outputs. If the operating modes of the power-to-H2-to-power system are limited - artificially or technically - the competitive advantage over batteries decreases. The preference of electrolyzers for power peaks also leads to an increase in renewable energy utilization for increased levels of operation flexibility highlighting the importance of capturing this feature both from a technical and a modeling perspective. When adding a commodity hydrogen demand the amount of hydrogen converted to electricity decreases hence decreasing its role as electricity storage medium.
Nickel-Based Electrocatalysts for Water Electrolysis
Feb 2022
Publication
Currently hydrogen production is based on the reforming process leading to the emission of pollutants; therefore a substitute production method is imminently required. Water electrolysis is an ideal alternative for large-scale hydrogen production as it does not produce any carbon-based pollutant byproducts. The production of green hydrogen from water electrolysis using intermittent sources (e.g. solar and eolic sources) would facilitate clean energy storage. However the electrocatalysts currently required for water electrolysis are noble metals making this potential option expensive and inaccessible for industrial applications. Therefore there is a need to develop electrocatalysts based on earth-abundant and low-cost metals. Nickel-based electrocatalysts are a fitting alternative because they are economically accessible. Extensive research has focused on developing nickel-based electrocatalysts for hydrogen and oxygen evolution. Theoretical and experimental work have addressed the elucidation of these electrochemical processes and the role of heteroatoms structure and morphology. Even though some works tend to be contradictory they have lit up the path for the development of efficient nickel-based electrocatalysts. For these reasons a review of recent progress is presented herein.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Absence of Spillover of Hydrogen Adsorbed on Small Palladium Clusters Anchored to Graphene Vacancies
May 2021
Publication
Experimental evidence exists for the enhancement of the hydrogen storage capacity of porous carbons when these materials are doped with metal nanoparticles. One of the most studied dopants is palladium. Dissociation of the hydrogen molecules and spillover of the H atoms towards the carbon substrate has been advocated as the reason for the enhancement of the storage capacity. We have investigated this mechanism by performing ab initio density functional molecular dynamics (AIMD) simulations of the deposition of molecular hydrogen on Pd6 clusters anchored on graphene vacancies. The clusters are initially near-saturated with atomic and molecular hydrogen. This condition would facilitate the occurrence of spillover since our energy calculations based on density functional theory indicate that migration of preadsorbed H atoms towards the graphene substrate becomes exothermic on Pd clusters with high hydrogen coverages. However AIMD simulations show that the H atoms prefer to intercalate and absorb within the Pd cluster rather than migrate to the carbon substrate. These results reveal that high activation barriers exist preventing the spillover of hydrogen from the anchored Pd clusters to the carbon substrate.
A Combined Chemical-Electrochemical Process to Capture CO2 and Produce Hydrogen and Electricity
Sep 2021
Publication
Several carbon sequestration technologies have been proposed to utilize carbon dioxide (CO2 ) to produce energy and chemical compounds. However feasible technologies have not been adopted due to the low efficiency conversion rate and high-energy requirements. Process intensification increases the process productivity and efficiency by combining chemical reactions and separation operations. In this work we present a model of a chemical-electrochemical cyclical process that can capture carbon dioxide as a bicarbonate salt. The proposed process also produces hydrogen and electrical energy. Carbon capture is enhanced by the reaction at the cathode that displaces the equilibrium into bicarbonate production. Literature data show that the cyclic process can produce stable operation for long times by preserving ionic balance using a suitable ionic membrane that regulates ionic flows between the two half-cells. Numerical simulations have validated the proof of concept. The proposed process could serve as a novel CO2 sequestration technology while producing electrical energy and hydrogen.
Hydrogen: Enabling A Zero-Emission Society
Nov 2021
Publication
Discover the colours of hydrogen debunk the myths around hydrogen and learn the facts and key moments in history for hydrogen as well as innovative technologies ground-breaking projects state-of-the-art research development and cooperation by members of Hydrogen Europe
Energy Management System for Hybrid PV/Wind/Battery/Fuel Cell in Microgrid-Based Hydrogen and Economical Hybrid Battery/Super Capacitor Energy Storage
Sep 2021
Publication
The present work addresses the modelling control and simulation of a microgrid integrated wind power system with Doubly Fed Induction Generator (DFIG) using a hybrid energy storage system. In order to improve the quality of the waveforms (voltages and currents) supplied to the grid instead of a two level-inverter the rotor of the DFIG is supplied using a three-level inverter. A new adaptive algorithm based on combined Direct Reactive Power Control (DRPC) and fuzzy logic controls techniques is applied to the proposed topology. In this work two topologies are proposed. In the first one the active power injected into the grid is smoothened by using an economical hybrid battery and supercapacitor energy storage system. However in the second one the excess wind energy is used to produce and store the hydrogen and then a solid oxide fuel cell system (SOFC) is utilized to regenerate electricity by using the stored hydrogen when there is not enough wind energy. To avoid overcharging deep discharging of batteries to mitigate fluctuations due to wind speed variations and to fulfil the requirement of the load profile a power management algorithm is implemented. This algorithm ensures smooth output power in the first topology and service continuity in the second. The modelling and simulation results are presented and analysed using Matlab/Simulin.
Public Acceptance for the Implementation of Hydrogen Self-refueling Stations
Sep 2021
Publication
The utilization of hydrogen energy is important for achieving a low-carbon society. Japan has set ambitious goals for hydrogen stations and fuel cell vehicles focusing on the introduction and dissemination of self-refuelling systems. This paper evaluates public trust in the fuel equipment and self-handling technology related to self-refuelling hydrogen stations and compares it with that for widespread gasoline stations. To this end the results of an online survey of 300 people with Japanese driver licenses are reported and analyzed. The results show that trust in the equipment and self-handling is more important for the user than trust in the fuel. In addition to introduce and disseminate new technology such as hydrogen stations users must be made aware of the risk of using the technology until it becomes as familiar as existing gasoline station technology.
An Investigation into the Volumetric Flow Rate Requirement of Hydrogen Transportation in Existing Natural Gas Pipelines and Its Safety Implications
Oct 2021
Publication
As an alternative to the construction of new infrastructure repurposing existing natural gas pipelines for hydrogen transportation has been identified as a low-cost strategy for substituting natural gas with hydrogen in the wake of the energy transition. In line with that a 342 km 3600 natural gas pipeline was used in this study to simulate some technical implications of delivering the same amount of energy with different blends of natural gas and hydrogen and with 100% hydrogen. Preliminary findings from the study confirmed that a three-fold increase in volumetric flow rate would be required of hydrogen to deliver an equivalent amount of energy as natural gas. The effects of flowing hydrogen at this rate in an existing natural gas pipeline on two flow parameters (the compressibility factor and the velocity gradient) which are crucial to the safety of the pipeline were investigated. The compressibility factor behaviour revealed the presence of a wide range of values as the proportions of hydrogen and natural gas in the blends changed signifying disparate flow behaviours and consequent varying flow challenges. The velocity profiles showed that hydrogen can be transported in natural gas pipelines via blending with natural gas by up to 40% of hydrogen in the blend without exceeding the erosional velocity limits of the pipeline. However when the proportion of hydrogen reached 60% the erosional velocity limit was reached at 290 km so that beyond this distance the pipeline would be subject to internal erosion. The use of compressor stations was shown to be effective in remedying this challenge. This study provides more insights into the volumetric and safety considerations of adopting existing natural gas pipelines for the transportation of hydrogen and blends of hydrogen and natural gas.
Fuel Cells and Hydrogen Observatory Standards Report
Sep 2021
Publication
Purpose: The Standards module of the FCHO presents a large number of standards relevant for the deployment of hydrogen and fuel cells. The standards are categorized in order to enhance ease of access and usability. The development of sector-relevant standards facilitates and enhances economies of scale interoperability comparability safety and many other issues. Scope: The database presents European and International standards. Standards from the following standards developing organizations are included: CEN CENELEC ISO IEC OIML. The report spans January 2019 – December 2019. Key Findings: The development of sector relevant standards on an international level continued to grow in 2019 on European level many standards are still in the process of being drafted. The recently established CEN-CLC JTC 6 (Hydrogen in energy systems) has not published standards yet but is working on drafting standards on for example Guarantees of Origin.
Planning, Optimisation and Evaluation of Small Power-to-Gas-to-Power Systems: Case Study of a German Dairy
May 2022
Publication
In the course of the energy transition distributed hybrid energy systems such as the combination of photovoltaic (PV) and battery storages is increasingly being used for economic and ecological reasons. However renewable electricity generation is highly volatile and storage capacity is usually limited. Nowadays a new storage component is emerging: the power-to-gas-to-power (PtGtP) technology which is able to store electricity in the form of hydrogen even over longer periods of time. Although this technology is technically well understood and developed there are hardly any evaluations and feasibility studies of its widespread integration into current distributed energy systems under realistic legal and economic market conditions. In order to be able to give such an assessment we develop a methodology and model that optimises the sizing and operation of a PtGtP system as part of a hybrid energy system under current German market conditions. The evaluation is based on a multi-criteria approach optimising for both costs and CO2 emissions. For this purpose a brute-force-based optimal design approach is used to determine optimal system sizes combined with the energy system simulation tool oemof.solph. In order to gain further insights into this technology and its future prospects a sensitivity analysis is carried out. The methodology is used to examine the case study of a German dairy and shows that PtGtP is not yet profitable but promising.
Environmental and Energy Life Cycle Analyses of Passenger Vehicle Systems Using Fossil Fuel-derived Hydrogen
Sep 2021
Publication
Hydrogen energy utilization is expected due to its environmental and energy efficiencies. However many issues remain to be solved in the social implementation of hydrogen energy through water electrolysis. This analyzes and compares the energy consumption and GHG emissions of fossil fuel-derived hydrogen and gasoline energy systems over their entire life cycle. The results demonstrate that for similar vehicle weights the hydrogen energy system consumes 1.8 MJ/km less energy and emits 0.15 kg-CO 2 eq./km fewer GHG emissions than those of the gasoline energy system. Hydrogen derived from fossil fuels may contribute to future energy systems due to its stable energy supply and economic efficiency. Lowering the power source carbon content also improved the environmental and energy efficiencies of hydrogen energy derived from fossil fuels.
Toward Design of Synergistically Active Carbon-Based Catalysts for Electrocatalytic Hydrogen Evolution
Apr 2014
Publication
Replacement of precious catalyst with cost-effective alternatives would be significantly beneficial for hydrogen production via electrocatalytic hydrogen evolution reaction (HER). All candidates thus far are exclusively metallic catalysts which suffer inherent corrosion and oxidation susceptibility during acidic proton-exchange membrane electrolysis. Herein based on theoretical predictions we designed and synthesized nitrogen (N) and phosphorus (P) dual-doped graphene as a non-metallic electrocatalyst for sustainable and efficient hydrogen production. The N and Phetero-atoms could coactivate the adjacent C atom in the graphene matrix by affecting its valence orbital energy levels to induce a synergistically enhanced reactivity toward HER. As a result the dual-doped graphene showed higher electrocatalytic HER activity than single-doped ones and comparable performance to some of the traditional metallic catalysts.
A Comprehensive Overview of Hydrogen-Fueled Internal Combustion Engines: Achievements and Future Challenges
Oct 2021
Publication
This paper provides a comprehensive review and critical analysis of the latest research results in addition to an overview of the future challenges and opportunities regarding the use of hydrogen to power internal combustion engines (ICEs). The experiences and opinions of various international research centers on the technical possibilities of using hydrogen as a fuel in ICE are summarized. The advantages and disadvantages of the use of hydrogen as a solution are described. Attention is drawn to the specific physical chemical and operational properties of hydrogen for ICEs. A critical review of hydrogen combustion concepts is provided drawing on previous research results and experiences described in a number of research papers. Much space is devoted to discussing the challenges and opportunities associated with port and direct hydrogen injection technology. A comparison of different fuel injection and ignition strategies and the benefits of using the synergies of selected solutions are presented. Pointing to the previous experiences of various research centers the hazards related to incorrect hydrogen combustion such as early pre‐ignition late pre‐ignition knocking combustion and backfire are described. Attention is focused on the fundamental importance of air ratio optimization from the point of view of combustion quality NOx emissions engine efficiency and performance. Exhaust gas scrubbing to meet future emission regulations for hydrogen powered internal combustion engines is another issue that is considered. The article also discusses the modifications required to adapt existing engines to run on hydrogen. Referring to still‐unsolved problems the reliability challenges faced by fuel injection systems in particular are presented. An analysis of more than 150 articles shows that hydrogen is a suitable alternative fuel for spark‐ignition engines. It will significantly improve their performance and greatly reduce emissions to a fraction of their current level. However its use also has some drawbacks the most significant of which are its high NOx emissions and low power output and problems in terms of the durability and reliability of hydrogen‐fueled engines.
HyDeploy Report: Material Effects of Introducing Hydrogen into the UK Gas Supply
Jun 2018
Publication
Introduction of hydrogen into the UK gas main has been reviewed in terms of how materials within the Keele G3 gas distribution network (G3 GDN) on the Keele University network may be affected by contact with natural gas (NG):hydrogen blends up to a limit of 20 % mol/mol hydrogen.<br/>This work has formed part of the supporting evidence for a 1 year hydrogen blending trial on the Keele G3 GDN coordinated by the HyDeploy consortium (formed of representatives of Cadent Northern Gas Networks ITM Power Progressive Energy HSL and Keele University).<br/>A wide range of materials were identified and assessed via a combination of literature review and practical test programmes. No significant changes to material properties in terms of accelerated material degradation or predicted efficiency of gas confinement were identified which would cause concern for the year-long trial at Keele.<br/>It can be concluded that materials on the Keele G3 GDN should be acceptable to provide a safe operating network the HyDeploy demonstrator project up to a level of 20 % mol/mol hydrogen.<br/>Check the supplements tab for the other documents in this report
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Comprehensive Study on Hydrogen Production via Propane Steam Reforming Inside a Reactor
Feb 2021
Publication
In the proton exchange membrane fuel cells the required hydrogen must be produced in some way. The power generators in the path of these fuel cells generally include a steam reactor that through other fuels provides the needed energy to produce hydrogen. This study investigates a steam reactor powered by propane fuel consisting of a shell and tube heat exchanger. The shell contains a catalyst that receives the mixture of propane and steam and the tubes embedded inside the reformer contain hot gases that provide a suitable substrate for the reaction. Velocity and temperature fields inside the reformer species concentration control and reaction rate are studied. The conversion of reactants and yield of products are investigated according to the reaction rate. The results show that the hydrogen production yield can vary from 77.5 % to 92.2 %. The reaction rate can be controlled by the velocity and temperatures of the hot gases. However for the T=900 K full propane consumption is achieved at the reformer outlet.
A Review of Heavy-Duty Vehicle Powertrain Technologies Diesel Engine Vehicles, Battery Electric Vehicles, and Hydrogen Fuel Cell Electric Vehicles
Jun 2021
Publication
Greenhouse gas emissions from the freight transportation sector are a significant contributor to climate change pollution and negative health impacts because of the common use of heavy-duty diesel vehicles (HDVs). Governments around the world are working to transition away from diesel HDVs and to electric HDVs to reduce emissions. Battery electric HDVs and hydrogen fuel cell HDVs are two available alternatives to diesel engines. Each diesel engine HDV battery-electric HDV and hydrogen fuel cell HDV powertrain has its own advantages and disadvantages. This work provides a comprehensive review to examine the working mechanism performance metrics and recent developments of the aforementioned HDV powertrain technologies. A detailed comparison between the three powertrain technologies highlighting the advantages and disadvantages of each is also presented along with future perspectives of the HDV sector. Overall diesel engine in HDVs will remain an important technology in the short-term future due to the existing infrastructure and lower costs despite their high emissions while battery-electric HDV technology and hydrogen fuel cell HDV technology will be slowly developed to eliminate their barriers including costs infrastructure and performance limitations to penetrate the HDV market.
The Impact of Operating Conditions on the Performance of a CH4 Dry Reforming Membrane Reactor for H2 Production
May 2020
Publication
Biogas is a promising resource for the production of H2 since it liberates energy by recycling waste along with the reduction of CO2. In this paper the biogas dry reforming membrane reactor is proposed to produce H2 for use in fuel cells. Pd/Cu alloy membrane is used to enhance the performance of the biogas dry reforming reactor. This study aims at understanding the effect of operating parameters such as feed ratio of sweep gas pressure in the reactor and reaction temperature on the performance of the biogas dry reforming membrane reactor. The effect of the molar ratio of the supplied CH4:CO2 feed ratio of the sweep gas and the valve located at the outlet of the reaction chamber on the performance of biogas dry reforming are investigated. Besides the thermal efficiency of the proposed reactor is also evaluated. The results show that the concentration of H2 in the closed valve condition is higher than that of the open valve and the optimum feed ratio of the sweep gas to produce H2 is 1 irrespective of the molar ratio of supplied CH4:CO2. Also H2 selectivity and CO selectivity increases and decreases respectively when the reaction temperature increases irrespective of the molar ratio of supplied CH4:CO2. Therefore the thermal efficiency of the closed valve is higher than that of the opened valve. Also the thermal efficiency is the maximum when the feed ratio of the sweep gas is 1 due to high H2 production performance.
Free Stream Behavior of Hydrogen Released from a Fluidic Oscillating Nozzle
May 2021
Publication
The H2 internal combustion engine (ICE) is a key technology for complete decarbonization of the transport sector. To match or exceed the power density of conventional combustion engines H2 direct injection (DI) is essential. Therefore new injector concepts that meet the requirements of a H2 operation have to be developed. The macroscopic free stream behavior of H2 released from an innovative fluidic oscillating nozzle is investigated and compared with that of a conventional multi-hole nozzle. This work consists of H2 flow measurements and injection tests in a constant volume chamber using the Schlieren method and is accompanied by a LES simulation. The results show that an oscillating H2 free stream has a higher penetration velocity than the individual jets of a multi-hole nozzle. This behavior can be used to inject H2 far into the combustion chamber in the vertical direction while the piston is still near bottom dead center. As soon as the oscillation of the H2 free stream starts the spray angle increases and therefore H2 is also distributed in the horizontal direction. In this phase of the injection process spray angles comparable to those of a multi-hole nozzle are achieved. This behavior has a positive effect on H2 homogenization which is desirable for the combustion process.
Risk Assessment Method Combining Independent Protection Layers (IPL) of Layer of Protection Analysis (LOPA) and RISKCURVES Software: Case Study of Hydrogen Refueling Stations in Urban Areas
Jul 2021
Publication
The commercialization of eco-friendly hydrogen vehicles has elicited attempts to expand hydrogen refueling stations in urban areas; however safety measures to reduce the risk of jet fires have not been established. The RISKCURVES software was used to evaluate the individual and societal risks of hydrogen refueling stations in urban areas and the F–N (Frequency–Number of fatalities) curve was used to compare whether the safety measures satisfied international standards. From the results of the analysis it was found that there is a risk of explosion in the expansion of hydrogen refueling stations in urban areas and safety measures should be considered. To lower the risk of hydrogen refueling stations this study applied the passive and active independent protection layers (IPLs) of LOPA (Layer of Protection Analysis) and confirmed that these measures significantly reduced societal risk as well as individual risk and met international standards. In particular such measures could effectively reduce the impact of jet fire in dispensers and tube trailers that had a high risk. Measures employing both IPL types were efficient in meeting international standard criteria; however passive IPLs were found to have a greater risk reduction effect than active IPLs. The combination of RISKCURVES and LOPA is an appropriate risk assessment method that can reduce work time and mitigate risks through protective measures compared to existing risk assessment methods. This method can be applied to risk assessment and risk mitigation not only for hydrogen facilities but also for hazardous materials with high fire or explosion risk.
H21- Consumer and Gas Network Metering Phase 1: A Review of the Worldwide Hydrogen Meter Technologies and Applications
Feb 2018
Publication
There is no inherent property of hydrogen that makes it unsuitable for metering at distribution or transmission pressures. Towns gas containing large percentages of hydrogen was used for many years in the UK and continues to be in use in Hong Kong and Singapore. Many manufacturers sell their ordinary mechanical gas meters as suitable for hydrogen in a laboratory or industrial situation; unfortunately lack of demand has meant that none of these meters seem to have certified under appropriate metering regulations for gaseous hydrogen (e.g. the Measuring Instruments Directive)<br/>Some of the more sophisticated modern inferential meters (e.g. thermal or ultrasonic) currently designed specifically for natural gas (or LPG if suitably calibrated) are likely to unsuitable for repurposing directly to hydrogen but none of the problems appear fundamental or insuperable. The largest potential hurdle probably surrounds the physical size of current meters. A hydrogen appliance will consume about 3.3 more hydrogen than natural gas (on a volumetric basis) and using traditional designs this would have been measured through a meter probably too large to fit within an existing meter box. Unless unsolved such an increase in size would add materially to any hydrogen re-purposing programme.<br/>The meter trade thus need to be challenged to come up with a hydrogen meter that is the same physical size as a natural gas meter on a power rating basis (i.e. in kW). Ultrasonic and thermal mass meters should be included in the necessary Research and Development programme.<br/>A meter test programme is suggested that will provide evidence to meter manufacturers that the metering of hydrogen is not inherently difficult and thus convince them to make the necessary investments and/or approach the GDNO’s for assistance with such a programme.
Electrochemical Conversion Technologies for Optimal Design of Decentralized Multi-energy Systems: Modeling Framework and Technology Assessment
Apr 2018
Publication
The design and operation of integrated multi-energy systems require models that adequately describe the behavior of conversion and storage technologies. Typically linear conversion performance or fixed data from technology manufacturers are employed especially for new or advanced technologies. This contribution provides a new modeling framework for electrochemical devices that bridges first-principles models to their simplified implementation in the optimization routine. First thermodynamic models are implemented to determine the on/off-design performance and dynamic behavior of different types of fuel cells and of electrolyzers. Then as such nonlinear models are intractable for use in the optimization of integrated systems different linear approximations are developed. The proposed strategies for the synthesis of reduced order models are compared to assess the impact of modeling approximations on the optimal design of multi-energy systems including fuel cells and electrolyzers. This allows to determine the most suitable level of detail for modeling the underlying electrochemical technologies from an integrated system perspective. It is found that the approximation methodology affects both the design and operation of the system with a significant effect on system costs and violation of the thermal energy demand. Finally the optimization and technology modeling framework is exploited to determine guidelines for the installation of the most suitable fuel cell technology in decentralized multi-energy systems. We show how the installation costs of PEMFC SOFC and MCFC their electrical and thermal efficiencies their conversion dynamics and the electricity price affect the system design and technology selection.
Liquid Organic Hydrogen Carriers - A Technology to Overcome Common Risks of Hydrogen Storage
Sep 2021
Publication
In transport and storage of hydrogen the risks are mainly seen in its volatile nature its ability to form explosive mixtures with air and the harsh conditions (high pressure or low temperature) for efficient storage. The concept of Liquid Organic Hydrogen Carriers (LOHC) offers a technology to overcome the above mentioned threats. The present submission describes the basics of the LOHC technology. It contains a comparison of a selection of common LOHC materials with a view on physical properties. The advantages of a low viscosity at low temperatures and a high flash point are expressed. LOHCs are also discussed as a concept to import large amounts of energy/hydrogen. A closer look is taken on the environmental and safety aspects of hydrogen storage in LOHCs since here the main differences to pressurized and cryo-storage of hydrogen can be found. The aim of this paper is to provide an overview of the principles of the LOHC technology the different LOHC materials and their risks and opportunities and an impression of a large scale scenario on the basis of the LOHC technology.
Hydrogen as a Maritime Fuel–Can Experiences with LNG Be Transferred to Hydrogen Systems?
Jul 2021
Publication
As the use of fossil fuels becomes more and more restricted there is a need for alternative fuels also at sea. For short sea distance travel purposes batteries may be a solution. However for longer distances when there is no possibility of recharging at sea batteries do not have sufficient capacity yet. Several projects have demonstrated the use of compressed hydrogen (CH2) as a fuel for road transport. The experience with hydrogen as a maritime fuel is very limited. In this paper the similarities and differences between liquefied hydrogen (LH2) and liquefied natural gas (LNG) as a maritime fuel will be discussed based on literature data of their properties and our system knowledge. The advantages and disadvantages of the two fuels will be examined with respect to use as a maritime fuel. Our objective is to discuss if and how hydrogen could replace fossil fuels on long distance sea voyages. Due to the low temperature of LH2 and wide flammability range in air these systems have more challenges related to storage and processing onboard than LNG. These factors result in higher investment costs. All this may also imply challenges for the LH2 supply chain.
Energy Modeling Approach to the Global Energy-mineral Nexus: Exploring Metal Requirements and the Well-below 2 °C Target with 100 Percent Renewable Energy
Jun 2018
Publication
Detailed analysis of pathways to future sustainable energy systems is important in order to identify and overcome potential constraints and negative impacts and to increase the utility and speed of this transition. A key aspect of a shift to renewable energy technologies is their relatively higher metal intensities. In this study a bottom-up cost-minimizing energy model is used to calculate aggregate metal requirements in different energy technology including hydrogen and climate policy scenarios and under a range of assumptions reflecting uncertainty in future metal intensities recycling rate and life time of energy technologies. Metal requirements are then compared to current production rates and resource estimates to identify potentially “critical” metals. Three technology pathways are investigated: 100 percent renewables coal & nuclear and gas & renewables each under the two different climate policies: net zero emissions satisfying the well-below 2 °C target and business as usual without carbon constraints resulting together in six scenarios. The results suggest that the three different technology pathways lead to an almost identical degree of warming without any climate policy while emissions peaks within a few decades with a 2 °C policy. The amount of metals required varies significantly in the different scenarios and under the various uncertainty assumptions. However some can be deemed “critical” in all outcomes including Vanadium. The originality of this study lies in the specific findings and in the employment of an energy model for the energy-mineral nexus study to provide better understanding for decision making and policy development.
Optimal Energy Management System Using Biogeography Based Optimization for Grid-connected MVDC Microgrid with Photovoltaic, Hydrogen System, Electric Vehicles and Z-source Converters
Oct 2021
Publication
Currently the technology associated with charging stations for electric vehicles (EV) needs to be studied and improved to further encourage its implementation. This paper presents a new energy management system (EMS) based on a Biogeography-Based Optimization (BBO) algorithm for a hybrid EV charging station with a configuration that integrates Z-source converters (ZSC) into medium voltage direct current (MVDC) grids. The EMS uses the evolutionary BBO algorithm to optimize a fitness function defining the equivalent hydrogen consumption/generation. The charging station consists of a photovoltaic (PV) system a local grid connection two fast charging units and two energy storage systems (ESS) a battery energy storage (BES) and a complete hydrogen system with fuel cell (FC) electrolyzer (LZ) and hydrogen tank. Through the use of the BBO algorithm the EMS manages the energy flow among the components to keep the power balance in the system reducing the equivalent hydrogen consumption and optimizing the equivalent hydrogen generation. The EMS and the configuration of the charging station based on ZSCs are the main contributions of the paper. The behaviour of the EMS is demonstrated with three EV connected to the charging station under different conditions of sun irradiance. In addition the proposed EMS is compared with a simpler EMS for the optimal management of ESS in hybrid configurations. The simulation results show that the proposed EMS achieves a notable improvement in the equivalent hydrogen consumption/generation with respect to the simpler EMS. Thanks to the proposed configuration the output voltage of the components can be upgraded to MVDC while reducing the number of power converters compared with other configurations without ZSC.
Using Additives to Control the Decomposition Temperature of Sodium Borohydride
May 2020
Publication
Hydrogen (H2) shows great promise as zero-carbon emission fuel but there are several challenges to overcome in regards to storage and transportation to make it a more universal energy solution. Gaseous hydrogen requires high pressures and large volume tanks while storage of liquid hydrogen requires cryogenic temperatures; neither option is ideal due to cost and the hazards involved. Storage in the solid state presents an attractive alternative and can meet the U.S. Department of Energy (DOE) constraints to find materials containing > 7 % H2 (gravimetric weight) with a maximum H2 release under 125 °C.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
Flammability Reduction in a Pressurised Water Electrolyser Based on a Thin Polymer Electrolyte Membrane through a Pt-alloy Catalytic Approach
Jan 2019
Publication
Various Pt-based materials (unsupported Pt PtRu PtCo) were investigated as catalysts for recombining hydrogen and oxygen back into water. The recombination performance correlated well with the surface Pt metallic state. Alloying cobalt to platinum was observed to produce an electron transfer favouring the occurrence of a large fraction of the Pt metallic state on the catalyst surface. Unsupported PtCo showed both excellent recombination performance and dynamic behaviour. In a packed bed catalytic reactor when hydrogen was fed at 4% vol. in the oxygen stream (flammability limit) 99.5% of the total H2 content was immediately converted to water in the presence of PtCo thus avoiding safety issues. The PtCo catalyst was thus integrated in the anode of the membrane-electrode assembly of a polymer electrolyte membrane electrolysis cell. This catalyst showed good capability to reduce the concentration of hydrogen in the oxygen stream under differential pressure operation (1–20 bar) in the presence of a thin (90 μm) Aquivion® membrane. The modified system showed lower hydrogen concentration in the oxygen flow than electrolysis cells based on state-of-the-art thick polymer electrolyte membranes and allowed to expand the minimum current density load down to 0.15 A cm−2 . This was mainly due to the electrochemical oxidation of permeated H2 to protons that were transported back to the cathode. The electrolysis cell equipped with a dual layer PtCo/IrRuOx oxidation catalyst achieved a high operating current density (3 A cm−2 ) as requested to decrease the system capital costs under high efficiency conditions (about 77% efficiency at 55 °C and 20 bar). Moreover the electrolysis system showed reduced probability to reach the flammability limit under both high differential pressure (20 bar) and partial load operation (5%) as needed to properly address grid-balancing service
Adsorption-Based Hydrogen Storage in Activated Carbons and Model Carbon Structures
Jul 2021
Publication
The experimental data on hydrogen adsorption on five nanoporous activated carbons (ACs) of various origins measured over the temperature range of 303–363 K and pressures up to 20 MPa were compared with the predictions of hydrogen density in the slit-like pores of model carbon structures calculated by the Dubinin theory of volume filling of micropores. The highest amount of adsorbed hydrogen was found for the AC sample (ACS) prepared from a polymer mixture by KOH thermochemical activation characterized by a biporous structure: 11.0 mmol/g at 16 MPa and 303 K. The greatest volumetric capacity over the entire range of temperature and pressure was demonstrated by the densest carbon adsorbent prepared from silicon carbide. The calculations of hydrogen density in the slit-like model pores revealed that the optimal hydrogen storage depended on the pore size temperature and pressure. The hydrogen adsorption capacity of the model structures exceeded the US Department of Energy (DOE) target value of 6.5 wt.% starting from 200 K and 20 MPa whereas the most efficient carbon adsorbent ACS could achieve 7.5 wt.% only at extremely low temperatures. The initial differential molar isosteric heats of hydrogen adsorption in the studied activated carbons were in the range of 2.8–14 kJ/mol and varied during adsorption in a manner specific for each adsorbent.
Economic Value of Flexible Hydrogen-based Polygeneration Energy Systems
Jan 2016
Publication
Polygeneration energy systems (PES) have the potential to provide a flexible high-efficiency and low-emissions alternative for power generation and chemical synthesis from fossil fuels. This study aims to assess the economic value of fossil-fuel PES which rely on hydrogen as an intermediate product. Our analysis focuses on a representative PES configuration that uses coal as the primary energy input and produces electricity and fertilizer as end-products. We derive a series of propositions that assess the cost competitiveness of the modeled PES under both static and flexible operation modes. The result is a set of metrics that quantify the levelized cost of hydrogen the unit profit-margin of PES and the real option values of ‘diversification’ and ‘flexibility’ embedded in PES. These metrics are subsequently applied to assess the economics of Hydrogen Energy California (HECA) a PES currently under development in California. Under our technical and economic assumptions HECA’s levelized cost of hydrogen is estimated at 1.373 $/kgh. The profitability of HECA as a static PES increases in the share of hydrogen converted to fertilizer rather than electricity. However when configured as a flexible PES HECA almost breaks even on a pre-tax basis. Diversification and flexibility are valuable for HECA when polygeneration is compared to static monogeneration of electricity but these two real options have no value when comparing polygeneration to static monogeneration of fertilizers.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Light-Driven Hydrogen Evolution Assisted by Covalent Organic Frameworks
Jun 2021
Publication
Covalent organic frameworks (COFs) are crystalline porous organic polymers built from covalent organic blocks that can be photochemically active when incorporating organic semiconducting units such as triazine rings or diacetylene bridges. The bandgap charge separation capacity porosity wettability and chemical stability of COFs can be tuned by properly choosing their constitutive building blocks by extension of conjugation by adjustment of the size and crystallinity of the pores and by synthetic post-functionalization. This review focuses on the recent uses of COFs as photoactive platforms for the hydrogen evolution reaction (HER) in which usually metal nanoparticles (NPs) or metallic compounds (generally Pt-based) act as co-catalysts. The most promising COF-based photocatalytic HER systems will be discussed and special emphasis will be placed on rationalizing their structure and light-harvesting properties in relation to their catalytic activity and stability under turnover conditions. Finally the aspects that need to be improved in the coming years will be discussed such as the degree of dispersibility in water the global photocatalytic efficiency and the robustness and stability of the hybrid systems putting emphasis on both the COF and the metal co-catalyst.
Timmermans’ Dream: An Electricity and Hydrogen Partnership Between Europe and North Africa
Oct 2021
Publication
Because of differences in irradiation levels it could be more efficient to produce solar electricity and hydrogen in North Africa and import these energy carriers to Europe rather than generating them at higher costs domestically in Europe. From a global climate change mitigation point of view exploiting such efficiencies can be profitable since they reduce overall renewable electricity capacity requirements. Yet the construction of this capacity in North Africa would imply costs associated with the infrastructure needed to transport electricity and hydrogen. The ensuing geopolitical dependencies may also raise energy security concerns. With the integrated assessment model TIAM-ECN we quantify the trade-off between costs and benefits emanating from establishing import-export links between Europe and North Africa for electricity and hydrogen. We show that for Europe a net price may have to be paid for exploiting such interlinkages even while they reduce the domestic investments for renewable electricity capacity needed to implement the EU’s Green Deal. For North African countries the potential net benefits thanks to trade revenues may build up to 50 billion €/yr in 2050. Despite fears over costs and security Europe should seriously consider an energy partnership with North Africa because trade revenues are likely to lead to positive employment income and stability effects in North Africa. Europe can indirectly benefit from such impacts.
Techno-economic Analysis of Hydrogen Enhanced Methanol to Gasoline Process from Biomass-derived Synthesis Gas
Mar 2021
Publication
In this paper the implications of the use of hydrogen on product yield and conversion efficiency as well as on economic performance of a hydrogen enhanced Biomass-to-Liquid (BtL) process are analyzed. A process concept for the synthesis of fuel (gasoline and LPG) from biomass-derived synthesis gas via Methanol-to-Gasoline (MtG) route with utilization of carbon dioxide from gasification by feeding additional hydrogen is developed and modeled in Aspen Plus. The modeled process produces 0.36 kg fuel per kg dry straw. Additionally 99 MW electrical power are recovered from purge and off gases from fuel synthesis in CCGT process covering the electricity consumption of fuel synthesis and synthesis gas generation. The hydrogen enhanced BtL procces reaches a combined chemical and electrical efficiency of 48.2% and overall carbon efficiency of 69.5%. The total product costs (TPC) sum up to 3.24 €/kg fuel. Raw materials (hydrogen and straw) make up the largest fraction of TPC with a total share of 75%. The hydrogen enhanced BtL process shows increased chemical energy and carbon efficiencies and thus higher product yields. However economic analysis shows that the process is unprofitable under current conditions due to high costs for hydrogen provision.
Exploring the Competitiveness of Hydrogen-fueled Gas Turbines in Future Energy Systems
Oct 2021
Publication
Hydrogen is currently receiving attention as a possible cross-sectoral energy carrier with the potential to enable emission reductions in several sectors including hard-to-abate sectors. In this work a techno-economic optimization model is used to evaluate the competitiveness of time-shifting of electricity generation using electrolyzers hydrogen storage and gas turbines fueled with hydrogen as part of the transition from the current electricity system to future electricity systems in Years 2030 2040 and 2050. The model incorporates an emissions cap to ensure a gradual decline in carbon dioxide (CO2) levels targeting near-zero CO2 emissions by Year 2050 and this includes 15 European countries. The results show that hydrogen gas turbines have an important role to play in shifting electricity generation and providing capacity when carbon emissions are constrained to very low levels in Year 2050. The level of competitiveness is however considerably lower in energy systems that still allow significant levels of CO2 emissions e.g. in Year 2030. For Years 2040 and 2050 the results indicate investments mainly in gas turbines that are partly fueled with hydrogen with 30e77 vol.-% hydrogen in biogas although some investments in exclusively hydrogen-fueled gas turbines are also envisioned. Both open cycle and combined cycle gas turbines (CCGT) receive investments and the operational patterns show that also CCGTs have a frequent cyclical operation whereby most of the start-stop cycles are less than 20 h in duration.
Review of Hydrogen Production Techniques from Water Using Renewable Energy Sources and Its Storage in Salt Caverns
Feb 2022
Publication
Hydrogen is becoming an increasingly important energy carrier in sector integration for fuel cell transportation heat and electricity. Underground salt caverns are one of the most promising ways to store the hydrogen obtained from water electrolysis using power generation from renewable energy sources (RES). At the same time the production of hydrogen can be used to avoid energy curtailments during times of low electricity demand or low prices. The stored hydrogen can also be used during times of high energy demand for power generation e.g. with fuel cells to cover the fluctuations and shortages caused by low RES generation. This article presents an overview of the techniques that were used and proposed for using excess energy from RES for hydrogen production from water and its storage techniques especially in underground salt caverns for the aforementioned purpose and its feasibility. This paper compares and summarizes the competing technologies based on the current state-of-the-art identifies some of the difficulties in hydrogen production and storage and discusses which technology is the most promising. The related analysis compares cost and techno-economic feasibility with regard to hydrogen production and storage systems. The paper also identifies the potential technical challenges and the limitations associated with hydrogen integration into the power grid.
Catalytic and Photocatalytic Electrospun Nanofibers for Hydrogen Generation from Ammonia Borane Complex: A Review
Jul 2021
Publication
Hydrogen (H2) is a promising renewable energy source that can replace fossil fuels since it can solve several environmental and economic issues. However the widespread usage of H2 is constrained by its storage and safety issues. Many researchers consider solid materials with an excellent capacity for H2 storage and generation as the solution for most H2-related issues. Among solid materials ammonia borane (abbreviated hereafter as AB) is considered one of the best hydrogen storage materials due to its extraordinary H2 content and small density. However the process must be conducted in the presence of efficient catalysts to obtain a reasonable amount of generated H2. Electrospun nanofibrous catalysts are a new class of efficient catalysts that involves the usage of polymers. Here a comprehensive review of the ceramic-supported electrospun NF catalysts for AB hydrolysis is presented with a special focus on catalytic and photolytic performance and preparation steps. Photocatalytic AB hydrolysis was discussed in detail due to its importance and promising results. AB photocatalytic hydrolysis mechanisms under light were also explained. Electrospun catalysts show excellent activity for AB hydrolysis with good recyclability. Kinetics studies show that the AB hydrolysis reaction is independent of AB concentration and the first-order reaction of NF catalysts.
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