Publications
Modeling of Sudden Hydrogen Expansion from Cryogenic Pressure Vessel Failure
Sep 2011
Publication
We have modelled sudden hydrogen expansion from a cryogenic pressure vessel. This model considers real gas equations of state single and two-phase flow and the specific “vessel within vessel” geometry of cryogenic vessels. The model can solve sudden hydrogen expansion for initial pressures up to 1210 bar and for initial temperatures ranging from 27 to 400 K. For practical reasons our study focuses on hydrogen release from 345 bar with temperatures between 62 K and 300 K. The pressure vessel internal volume is 151 L. The results indicate that cryogenic pressure vessels may offer a safety advantage with respect to compressed hydrogen vessels because i) the vacuum jacket protects the pressure vessel from environmental damage ii) hydrogen when released discharges first into an intermediate chamber before reaching the outside environment and iii) working temperature is typically much lower and thus the hydrogen has less energy. Results indicate that key expansion parameters such as pressure rate of energy release and thrust are all considerably lower for a cryogenic vessel within vessel geometry as compared to ambient temperature compressed gas vessels. Future work will focus on taking advantage of these favourable conditions to attempt fail-safe cryogenic vessel designs that do not harm people or property even after catastrophic failure of the inner pressure vessel.
Roadmap to Hydrogen in the NTS - National Grid Gas Transmission
Jan 2020
Publication
DNV GL believes that the National Transmission System (NTS) will be central to the future of decarbonised energy in the UK. The future NTS could transmit natural gas hydrogen blends of the two and carbon dioxide. New pipelines will be built however a large cost-saving is available if the existing NTS assets can also be re-purposed. To move towards this future National Grid Gas Transmission wants to develop a project to trial injection hydrogen into the NTS. This is an opportunity to show that National Grid is part of the solution to achieving Net Zero. The trial will demonstrate to the Government and public that re-purposing the NTS is cost-effective safe and involves minimal disruption.
This report sets out a roadmap of projects to provide the knowledge needed for the trial. The roadmap was developed by assessing the knowledge required and how much of it already existed. The knowledge already available is summarised in this report with references to where further details can be found. Gaps in the knowledge are then described. The roadmap consists of projects to conduct work to close the knowledge gaps. The results are summarised in the figures below and in the box to the right.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report sets out a roadmap of projects to provide the knowledge needed for the trial. The roadmap was developed by assessing the knowledge required and how much of it already existed. The knowledge already available is summarised in this report with references to where further details can be found. Gaps in the knowledge are then described. The roadmap consists of projects to conduct work to close the knowledge gaps. The results are summarised in the figures below and in the box to the right.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Addressing H-Material Interaction in Fast Diffusion Materials—A Feasibility Study on a Complex Phase Steel
Oct 2020
Publication
Hydrogen embrittlement (HE) is one of the main limitations in the use of advanced high-strength steels in the automotive industry. To have a better understanding of the interaction between hydrogen (H) and a complex phase steel an in-situ method with plasma charging was applied in order to provide continuous H supply during mechanical testing in order to avoid H outgassing. For such fast-H diffusion materials only direct observation during in-situ charging allows for addressing H effects on materials. Different plasma charging conditions were analysed yet there was not a pronounced effect on the mechanical properties. The H concentration was calculated while using a simple analytical model as well as a simulation approach resulting in consistent low H values below the critical concentration to produce embrittlement. However the dimple size decreased in the presence of H and with increasing charging time the crack propagation rate increased. The rate dependence of flow properties of the material was also investigated proving that the material has no strain rate sensitivity which confirmed that the crack propagation rate increased due to H effects. Even though the H concentration was low in the experiments that are presented here different technological alternatives can be implemented in order to increase the maximum solute concentration.
Developing a Hydrogen Fuel Cell Vehicle (HFCV) Energy Consumption Model for Transportation Applications
Jan 2022
Publication
This paper presents a simple hydrogen fuel cell vehicle (HFCV) energy consumption model. Simple fuel/energy consumption models have been developed and employed to estimate the energy and environmental impacts of various transportation projects for internal combustion engine vehicles (ICEVs) battery electric vehicles (BEVs) and hybrid electric vehicles (HEVs). However there are few published results on HFCV energy models that can be simply implemented in transportation applications. The proposed HFCV energy model computes instantaneous energy consumption utilizing instantaneous vehicle speed acceleration and roadway grade as input variables. The mode accurately estimates energy consumption generating errors of 0.86% and 2.17% relative to laboratory data for the fuel cell estimation and the total energy estimation respectively. Furthermore this work validated the proposed model against independent data and found that the new model accurately estimated the energy consumption producing an error of 1.9% and 1.0% relative to empirical data for the fuel cell and the total energy estimation respectively. The results demonstrate that transportation engineers policy makers automakers and environmental engineers can use the proposed model to evaluate the energy consumption effects of transportation projects and connected and automated vehicle (CAV) transportation applications within microscopic traffic simulation models.
Green Hydrogen Value Chain in the Sustainability for Port Operations: Case Study in the Region of Valparaiso, Chile
Dec 2021
Publication
The paper presents a complete value chain for the use of green hydrogen in a port facility. The main objective was to propose the sizing of the main components that make up green hydrogen to ensure the supply of 1 MWe in replacing the diesel generator. The energy demand required for the port was determined by establishing the leading small and large-scale conventional energyconsuming equipment. Hence 60 kgH2 was required to ensure the power supply. The total electrical energy to produce all the hydrogen was generated from photovoltaic solar energy considering threegeneration scenarios (minimum maximum and the annual average). In all cases the energy supply in the electrolyzer was 3.08 MWe. In addition the effect of generating in the port facility using a diesel generator and a fuel cell was compared. The cost of 1 kgH2 could be 4.09 times higher than the cost of 1 L of diesel meaning that the output kWh of each system is economically similar. In addition the value of electrical energy through a Power Purchase Agreement (PPA) was a maximum of 79.79 times the value of a liter of diesel. Finally the Levelized Cost of Energy (LCOE) was calculated for two conditions in which the MWe was obtained from the fuel cell without and with the photovoltaic solar plant.
Hydrogen Release from a High-Pressure Gh2 Reservoir in Case of a Small Leak
Sep 2009
Publication
High-pressure GH2 systems are of interest for storage and distribution of hydrogen. The dynamic blow-down process of a high-pressure GH2 reservoir in case of a small leak is a complex process involving a chain of distinct flow regimes and gas states which needs to be understood for safety investigations.<br/>This paper presents models to predict the hydrogen concentration and velocity field in the vicinity of a postulated small leak. An isentropic expansion model with a real gas equation of state for normal hydrogen is used to calculate the time dependent gas state in the reservoir and at the leak position. The subsequent gas expansion to 0.1 MPa is predicted with a zero-dimensional model. The gas conditions after expansion serve as input to a newly developed integral model for a round free turbulent H2-jet into ambient air. The model chain was evaluated by jet experiments with sonic hydrogen releases from different reservoir pressures and temperatures.<br/>Predictions are made for the blow-down of hydrogen reservoirs with 10 30 and 100 MPa initial pressure. The evolution of the pressure in the reservoir and of the H2 mass flux at the orifice are presented in dimensionless form which allows scaling to other system dimensions and initial gas conditions. Computed hydrogen concentrations and masses in the jet are given for the 100 MPa case. A normalized hydrogen concentration field in the free jet is presented which allows for a given leak scenario the prediction of the axial and radial range of burnable H2-air mixtures.
Hydrogen Safety Aspects Related to High Pressure - PEM Water Electrolysis
Sep 2007
Publication
Polymer electrolyte membrane (PEM) water electrolysis has demonstrated its potentialities in terms of cell efficiency (energy consumption ≈ 4.0-4.2 kW/Nm3 H2) and gas purity (> 99.99% H2). Current research activities are aimed at increasing operating pressure up to several hundred bars for direct storage of hydrogen in pressurized vessels. Compared to atmospheric pressure electrolysis high-pressure operation yields additional problems especially with regard to safety considerations. In particular the rate of gases (H2 and O2) cross-permeation across the membrane and their water solubility both increase with pressure. As a result gas purity is affected in both anodic and cathodic circuits and this can lead to the formation of explosive gas mixtures. To prevent such risks two different solutions reported in this communication have been investigated. First the chemical modification of the solid polymer electrolyte in order to reduce cross-permeation phenomena. Second the use of catalytic H2/O2 recombiners to maintain H2 levels in O2 and O2 levels in H2 at values compatible with safety requirements.
A Study of Barrier Walls for Mitigation of Unintended Releases of Hydrogen
Sep 2009
Publication
Hydrogen jet flames resulting from ignition of unintended releases can be extensive in length and pose significant radiation and impingement hazards. Depending on the leak diameter and source pressure the resulting consequence distances can be unacceptably large. One possible mitigation strategy to reduce exposure to jet flames is to incorporate barriers around hydrogen storage and delivery equipment. An experimental and modeling program has been performed at Sandia National Laboratories to better characterize the effectiveness of barrier walls to reduce hazards. This paper describes the experimental and modeling program and presents results obtained for various barrier configurations. The experimental measurements include flame deflection using standard and infrared video and high-speed movies (500 fps) to study initial flame propagation from the ignition source. Measurements of the ignition overpressure wall deflection radiative heat flux and wall and gas temperature were also made at strategic locations. The modeling effort includes three-dimensional calculations of jet flame deflection by the barriers computations of the thermal radiation field around barriers predicted overpressure from ignition and the computation of the concentration field from deflected unignited hydrogen releases. The various barrier designs are evaluated in terms of their mitigation effectiveness for the associated hazards present. The results show that barrier walls are effective at deflecting jet flames in a desired direction and can help attenuate the effects of ignition overpressure and flame radiative heat flux.
Estimation of an Allowable Hydrogen Permeation Rate From Road Vehicle Compressed Gaseous Hydrogen Storage Systems In Typical Garages- Part 3
Sep 2009
Publication
The formation of a flammable hydrogen-air mixture is a major safety concern especially for closed space. This hazardous situation can arise when considering permeation from a car equipped with a composite compressed hydrogen tank with a non-metallic liner in a closed garage. In the following paper a scenario is developed and analysed with a simplified approach and a numerical simulation in order to estimate the evolution of hydrogen concentration. The system is composed of typical size garage and hydrogen car’s tank. Some parameters increasing permeation rate (i.e. tank’s material thickness and pressure) have been chosen to have a conservative approach. A close look on the top of tank surface showed that the concentration grows as square root of time and does not exceed 8.2×10-3 % by volume. Also a simplified comparative analysis estimated that the buoyancy of hydrogen-air mixture prevails on the diffusion 35 seconds after permeation starts in good agreement with simulation where time is at about 80 seconds. Finally the numerical simulations demonstrated that across the garage height the hydrogen is nearly distributed linearly and the difference in hydrogen concentration at the ceiling and floor is negligible (i.e. 3×10-3 %).
Government Strategy on Hydrogen - The Netherlands
Apr 2020
Publication
Low-carbon gases are indispensable to any energy system that is reliable clean affordable safe and is suited to spatial integration and zero-carbon hydrogen is a crucial link in that chain1. The most common element in the universe seems to have a highly bonding effect in the Netherlands – particularly as a result of the unique starting position of our country. This is made clear in the agreements of the National Climate Agreement which includes an ambitious target for hydrogen supported by a large and broad group of stakeholders. Industrial clusters and ports regard hydrogen as an indispensable part of their future and sustainability strategy. For the transport sector hydrogen (in combination with fuel cells) is crucial to achieving zero emissions transport. The agricultural sector has identified opportunities for the production of hydrogen and for its use. Cities regions and provinces are keen to get started on implementing hydrogen.<br/>The government embraces these targets and recognises the power of the framework for action demonstrated by so many parties. The focus on clean hydrogen in the Netherlands will lead to the creation of new jobs improvements to air quality and moreover is crucial to the energy transition.
For a Successful Arrival of the Hydrogen Economy Improve Now the Confidence Level of Risk Assessments
Sep 2009
Publication
For large-scale distribution and use of energy carriers classified as hazardous material in many countries as a method to assist land use planning to grant licenses to design a safe installation and to operate it safely some form of risk analysis and assessment is applied. Despite many years of experience the methods have still their weaknesses even the most elaborated ones as e.g. shown by the large spread in results when different teams perform an analysis on a same plant as was done in EU projects. Because a fuel as hydrogen with its different properties will come new in the daily use of many people incidents may happen and risks will be discussed. HySafe and other groups take good preparatory action in this respect and work in the right direction as appears from various documents produced. However already a superficial examination of the results so far tells that further cooperative work is indispensable. To avoid criticism skepticism and frustration not only the positive findings should be described and general features of the methods but the community has also to give strong guidance with regard to the uncertainties. Scenario development appears to be very dependent on insight and experience of an individual analyst leak and ignition probability may vary over a wide range of values Computational Fluid Dynamics or CFD models may lead to very different result. The Standard Benchmark Exercise Problems SBEPs are a good start but shall produce guidelines or recommendations for CFD use or even perhaps certification of models. Where feasible narrowing of possible details of scenarios to the more probable ones taking into account historical incident data and schematizing in bowties more explicit use of confidence intervals on e.g. failure rates and ignition probability estimates will help. Further knowledge gaps should be defined.
Simulation of Detonation after an Accidental Hydrogen Release in Enclosed Environments
Sep 2007
Publication
An accidental hydrogen release in equipment enclosures may result in the presence of a detonable mixture in a confined environment. Numerical simulation is potentially a useful tool for damage assessment in these situations. To assess the value of CFD techniques numerical simulation of detonation was performed for two realistic scenarios. The first scenario starts with a pipe failure in an electrolyzer resulting in a leak of 42 g of hydrogen. The second scenario deals with a failure in a reformer where 84 g of hydrogen is released. In both cases dispersion patterns were first obtained from separate numerical simulation and were then used as initial condition in a detonation simulation based upon the reactive Euler's equations. Energy was artificially added in a narrow region to simulate detonative ignition. In the electrolyzer ignition was assumed to occur 500 ms after beginning of the release. Results show a detonation failing on the top and bottom side but propagating left and right before eventually failing also. Average impulse was 500 Ns/m². For the reformer three cases were simulated with ignition 1.0 1.4 and 2.0 seconds after the beginning of the release. In two cases the detonation wave failed everywhere except in the direction of the release in which it continued propagating until reaching the side wall. In the third the detonation failed everywhere at first but later a deflagration to detonation transition occurred resulting in a strong wave that propagated rapidly toward the side wall. In all three cases the consequences are more serious than in the electrolyzer.
Numerical Simulation of The Laminar Hydrogen Flame In The Presence of a Quenching Mesh
Sep 2009
Publication
Recent studies of J.H. Song et al. and S.Y. Yang et al. have been concentrated on mitigation measures against hydrogen risk. The authors have proposed installation of quenching meshes between compartments or around the essential equipment in order to contain hydrogen flames. Preliminary tests were conducted which demonstrated the possibility of flame extinction using metallic meshes of specific size.<br/>Considerable amount of numerical and theoretical work on flame quenching phenomenon has been performed in the second half of the last century and several techniques and models have been proposed to predict the quenching phenomenon of the laminar flame system. Most of these models appreciated the importance of heat loss to the surroundings as a primary cause of extinguishment in particular the heat transfer by conduction to the containing wall. The supporting simulations predict flame-quenching structure either between parallel plates (quenching distance) or inside a tube of a certain diameter (quenching diameter).<br/>In the present study the flame quenching is investigated assuming the laminar hydrogen flame propagating towards a quenching mesh using two-dimensional configuration and the earlier developed models. It is shown that due to a heat loss to a metallic grid the flame can be quenched numerically.
Allowable Hydrogen Permeation Rate From Road Vehicle Compressed Gaseous Storage Systems In Garages- Part 1- Introduction, Scenarios, and Estimation of an Allowable Permeation Rate
Sep 2009
Publication
The paper presents an overview of the main results of the EC NOE HySafe activity to estimate an allowable hydrogen permeation rate for automotive legal requirements and standards. The work was undertaken as part of the HySafe internal project InsHyde.<br/>A slow long term hydrogen release such as that due to permeation from a vehicle into an inadequately ventilated enclosed structure is a potential risk associated with the use of hydrogen in automotive applications. Due to its small molecular size hydrogen permeates through the containment materials found in compressed gaseous hydrogen storage systems and is an issue that requires consideration for containers with non-metallic (polymer) liners. Permeation from compressed gaseous hydrogen storage systems is a current hydrogen safety topic relevant to regulatory and standardisation activities at both global and regional levels.<br/>Various rates have been proposed in different draft legal requirements and standards based on different scenarios and the assumption that hydrogen dispenses homogeneously. This paper focuses on the development of a methodology by HySafe Partners (CEA NCSRD. University of Ulster and Volvo Technology) to estimate an allowable upper limit for hydrogen permeation in automotive applications by investigating the behaviour of hydrogen when released at small rates with a focus on European scenario. The background to the activity is explained. reasonable scenarios are identified a methodology proposed and a maximum hydrogen permeation rate from road vehicles into enclosed structures is estimated The work is based on conclusions from the experimental and numerical investigations described by CEA NCSRD and the University of Ulster in related papers.
The Role of Trust and Familiarity in Risk Communication
Sep 2009
Publication
In socio-economics it is well known that the success of an innovation process not only depends upon the technological innovation itself or the improvement of economic and institutional system boundaries but also on the public acceptance of the innovation. The public acceptance can as seen with genetic engineering for agriculture be an obstacle for the development and introduction of a new and innovative idea. In respect to hydrogen technologies this means that the investigation compilation and communication of scientific risk assessments are not sufficient to enhance or generate public acceptance. Moreover psychological social and cultural aspects of risk perception have to be considered when introducing new technologies. Especially trust and familiarity play an important role for risk perception and thus public acceptance of new technologies.
Safety Considerations for Hydrogen Test Cells
Sep 2009
Publication
The properties of hydrogen compared to conventional fuels such as gasoline and diesel are substantially different requiring adaptations to the design and layout of test cells for hydrogen fuelled engines and vehicles. A comparison of hydrogen fuel properties versus conventional fuels in this paper provides identification of requirements that need to be adapted to design a safe test cell. Design examples of actual test cells are provided to showcase the differences in overall layout and ventilation safety features fuel supply and metering and emissions measurements. Details include requirements for ventilation patterns the necessity for engine fume hoods as well as hydrogen specific intake and exhaust design. The unique properties of hydrogen in particular the wide flammability limits and nonvisible flames also require additional safety features such as hydrogen sensors and flame cameras. A properly designed and implemented fuel supply system adds to the safety of the test cell by minimizing the amount of hydrogen that can be released. Apart from this the properties of hydrogen also require different fuel consumption measurement systems pressure levels of the fuel supply system additional ventilation lines strategically placed safety solenoids combined with appropriate operational procedures. The emissions measurement for hydrogen application has to be expanded to include the amount of unburned hydrogen in the exhaust as a measurement of completeness of combustion. This measurement can also be used as a safety feature to avoid creation of ignitable hydrogen-air mixtures in the engine exhaust. The considerations provided in this paper lead to the conclusion that hydrogen IC engines can be safely tested however properly designed test cell and safety features have to be included to mitigate the additional hazards related to the change in fuel characteristics.
Enhancing the Efficiency of Power- and Biomass-to-liquid Fuel Processes Using Fuel-assisted Solid Oxide Electrolysis Cells
Apr 2022
Publication
Power- and biomass-to-liquid fuel processes (PBtL) can utilize renewable energy and residual forestry waste to produce liquid synthetic fuels which have the potential to mitigate the climate impacts of the current transportation infrastructure including the long-haul aviation sector. In a previous study we demonstrated that implementing a solid oxide electrolysis cell (SOEC) in the PBtL process can significantly increase the energy efficiency of fuel production by supplying the produced hydrogen to a reverse water gas shift (RWGS) reactor to generate syngas which is then fed downstream to a Fischer–Tropsch (FT) reactor. The tail gas emitted from the FT reactor consists primarily of a mixture of hydrogen carbon monoxide and methane and is often recycled to the entrained flow gasifier located at the beginning of the process. In this analysis we investigate the efficiency gains of the PBtL process as a result of redirecting the tail gas of the FT reactor to the anode of an SOEC to serve as fuel. Supplying fuel to an SOEC can lower the electrical work input required to facilitate steam electrolysis when reacting electrochemically with oxide ions in the anode which in turn can reduce oxygen partial pressures and thus alleviate material degradation. Accordingly we develop a thermodynamic framework to reveal the performance limits of fuel-assisted SOECs (FASOECs) and provide strategies to minimize oxygen partial pressures in the SOEC anode. Additionally we elucidate how much fuel is required to match the heating demands of a cell when steam is supplied to the cathode over a broad range of inlet temperatures and demonstrate the influence of a set of reaction pathways of the supplied fuel on the operating potential of an FASOEC and the corresponding efficiency gain of the PBtL process. Based on preliminary calculations we estimate that implementing an FASOEC in the PBtL process can increase the energy efficiency of fuel production to more than 90% depending on the amount of FT tail gas available to the system.
Ignition Limits For Combustion of Unintended Hydrogen Releases- Experimental and Theoretical Results
Sep 2009
Publication
The ignition limits of hydrogen/air mixtures in turbulent jets are necessary to establish safety distances based on ignitable hydrogen location for safety codes and standards development. Studies in turbulent natural gas jets have shown that the mean fuel concentration is insufficient to determine the flammable boundaries of the jet. Instead integration of probability density functions (PDFs) of local fuel concentration within the quiescent flammability limits termed the flammability factor (FF) was shown to provide a better representation of ignition probability (PI). Recent studies in turbulent hydrogen jets showed that the envelope of ignitable gas composition (based on the mean hydrogen concentration) did not correspond to the known flammability limits for quiescent hydrogen/air mixtures. The objective of this investigation is to validate the FF approach to the prediction of ignition in hydrogen leak scenarios. The PI within a turbulent hydrogen jet was determined using a pulsed Nd:YAG laser as the ignition source. Laser Rayleigh scattering was used to characterize the fuel concentration throughout the jet. Measurements in methane and hydrogen jets exhibit similar trends in the ignition contour which broadens radially until an axial location is reached after which the contour moves inward to the centerline. Measurements of the mean and fluctuating hydrogen concentration are used to characterize the local composition statistics conditional on whether the laser spark results in a local ignition event or complete light-up of a stable jet flame. The FF is obtained through direct integration of local PDFs. A model was developed to predict the FF using a presumed PDF with parameters obtained from experimental data and computer simulations. Intermittency effects that are important in the shear layer are incorporated in a composite PDF. By comparing the computed FF with the measured PI we have validated the flammability factor approach for application to ignition of hydrogen jets.
Risk Modelling of a Hydrogen Refuelling Station Using a Bayesian Network
Sep 2009
Publication
Fault trees and event trees have for decades been the most commonly applied modelling tools in both risk analysis in general and the risk analysis of hydrogen applications including infrastructure in particular. It is sometimes found challenging to make traditional Quantitative Risk Analyses sufficiently transparent and it is frequently challenging for outsiders to verify the probabilistic modelling. Bayesian Networks (BN) are a graphical representation of uncertain quantities and decisions that explicitly reveal the probabilistic dependence between the variables and the related information flow. It has been suggested that BN represent a modelling tool that is superior to both fault trees and event trees with respect to the structuring and modelling of large complex systems. This paper gives an introduction to BN and utilises a case study as a basis for discussing and demonstrating the suitability of BN for modelling the risks associated with the introduction of hydrogen as an energy carrier. In this study we explore the benefits of modelling a hydrogen refuelling station using BN. The study takes its point of departure in input from a traditional detailed Quantitative Risk Analysis conducted by DNV during the HyApproval project. We compare and discuss the two analyses with respect to their advantages and disadvantages. We especially focus on a comparison of transparency and the results that may be extracted from the two alternative procedures.
An Overview of Hydrogen Safety Sensors and Requirements
Sep 2009
Publication
There exists an international commitment to increase the utilization of hydrogen as a clean and renewable alternative to carbon-based fuels. The availability of hydrogen safety sensors is critical to assure the safe deployment of hydrogen systems. Already the use of hydrogen safety sensors is required for the indoor fueling of fuel cell powered forklifts (e.g. NFPA 52 Vehicular Fuel Systems Code [1]). Additional Codes and Standards specific to hydrogen detectors are being developed [2 3] which when adopted will impose mandatory analytical performance metrics. There are a large number of commercially available hydrogen safety sensors. Because end-users have a broad range of sensor options for their specific applications the final selection of an appropriate sensor technology can be complicated. Facility engineers and other end-users are expected to select the optimal sensor technology choice. However some sensor technologies may not be a good fit for a given application. Informed decisions require an understanding of the general analytical performance specifications that can be expected by a given sensor technology. Although there are a large number of commercial sensors most can be classified into relatively few specific sensor types (e.g. electrochemical metal oxide catalytic bead and others). Performance metrics of commercial sensors produced on a specific platform may vary between manufacturers but to a significant degree a specific platform has characteristic analytical trends advantages and limitations. Knowledge of these trends facilitates the selection of the optimal technology for a specific application (i.e. indoor vs. outdoor environments). An understanding of the various sensor options and their general analytical performance specifications would be invaluable in guiding the selection of the most appropriate technology for the designated application.
Production of Sustainable Hydrogen and Carbon for the Metallurgical Industry
Dec 2021
Publication
Hydrogen will presumably become an important substitute for carbon as a reductant in the metallurgical industry for processes such as steel production. However the challenge to supply enough CO2 -free hydrogen for metallurgical processes has not been resolved yet. This paper reviews different production technologies for hydrogen and their advantages and drawbacks. Additionally it will highlight the development of plasma technology to produce hydrogen and carbon black which has been taking place at SINTEF during the last 30 years.
Hydrogen Deblending in the GB Network - Feasibility Study Report
Nov 2020
Publication
The UK government has committed to reducing greenhouse gas emissions to net zero by 2050. All future energy modelling identifies a key role for hydrogen (linked to CCUS) in providing decarbonised energy for heat transport industry and power generation. Blending hydrogen into the existing natural gas pipeline network has already been proposed as a means of transporting low carbon energy. However the expectation is that a gas blend with maximum hydrogen content of 20 mol% can be used without impacting consumers’ end use applications. Therefore a transitional solution is needed to achieve a 100% hydrogen future network.
Deblending (i.e. separation of the blended gas stream) is a potential solution to allow the existing gas transmission and distribution network infrastructure to transport energy as a blended gas stream. Deblending can provide either hydrogen natural gas or blended gas for space heating transport industry and power generation applications. If proven technically and economically feasible utilising the existing gas transmission and distribution networks in this manner could avoid the need for investment in separate gas and hydrogen pipeline networks during the transition to a future fully decarbonised gas network.
The Energy Network Association (ENA) “Gas Goes Green” programme identifies deblending could play a critical role in the transition to a decarbonised gas network. Gas separation technologies are well-established and mature and have been used and proven in natural gas processing for decades. However these technologies have not been used for bulk gas transportation in a transmission and distribution network setting. Some emerging hydrogen separation technologies are currently under development. The main hydrogen recovery and purification technologies currently deployed globally are:
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Deblending (i.e. separation of the blended gas stream) is a potential solution to allow the existing gas transmission and distribution network infrastructure to transport energy as a blended gas stream. Deblending can provide either hydrogen natural gas or blended gas for space heating transport industry and power generation applications. If proven technically and economically feasible utilising the existing gas transmission and distribution networks in this manner could avoid the need for investment in separate gas and hydrogen pipeline networks during the transition to a future fully decarbonised gas network.
The Energy Network Association (ENA) “Gas Goes Green” programme identifies deblending could play a critical role in the transition to a decarbonised gas network. Gas separation technologies are well-established and mature and have been used and proven in natural gas processing for decades. However these technologies have not been used for bulk gas transportation in a transmission and distribution network setting. Some emerging hydrogen separation technologies are currently under development. The main hydrogen recovery and purification technologies currently deployed globally are:
- Cryogenic separation
- Membrane separation
- Pressure Swing Adsorption (PSA)
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Vented Explosion Overpressures From Combustion of Hydrogen and Hydrocarbon Mixtures
Sep 2009
Publication
Experimental data obtained for hydrogen mixtures in a room-size enclosure are presented and compared with data for propane and methane mixtures. This set of data was also used to develop a three-dimensional gas dynamic model for the simulation of gaseous combustion in vented enclosures. The experiments were performed in a 64 m3 chamber with dimensions of 4.6 × 4.6 × 3.0 m and a vent opening on one side and vent areas of either 2.7 or 5.4 m2 were used. Tests were performed for three ignition locations at the wall opposite the vent at the center of the chamber or at the center of the wall containing the vent. Hydrogen–air mixtures with concentrations close 18% vol. were compared with stoichiometric propane–air and methane–air mixtures. Pressure data as function of time and flame time-of-arrival data were obtained both inside and outside the chamber near the vent. Modelling was based on a Large Eddy Simulation (LES) solver created using the OpenFOAM CFD toolbox using sub-grid turbulence and flame wrinkling models. A comparison of these simulations with experimental data is discussed.
Hy4Heat Hydrogen Purity - Work Package 2
Feb 2020
Publication
The report makes a recommendation for a minimum hydrogen purity standard to be used by manufacturers developing prototype hydrogen appliances and during their subsequent demonstration as part of the Hy4Heat programme. It makes a recommendation for a hydrogen purity level with the aim that it is reasonable and practicable and considers implications related to hydrogen production the gas network and cost.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Estimation of an Allowable Hydrogen Permeation Rate From Road Vehicle Compressed Gaseous H2 Storage Systems In Typical Garages, Part 2: CFC Dispersion Calculations Using the ADREA-HF Code and Experimental Validation Using Helium Tests at the Garage Facility
Sep 2009
Publication
The time and space evolution of the distribution of hydrogen in confined settings was investigated computationally and experimentally for permeation from typical compressed gaseous hydrogen storage systems for buses or cars. The work was performed within the framework of the InsHyde internal project of the HySafe NoE funded by EC. The main goal was to examine whether hydrogen is distributed homogeneously within a garage like facility or whether stratified conditions are developed under certain conditions. The nominal hydrogen flow rate considered was 1.087 NL/min based on the then current SAE standard for composite hydrogen containers with a non-metallic liner (type 4) at simulated end of life and maximum material temperature in a bus facility with a volume of 681m3. The release was assumed to be directed upwards from a 0.15m diameter hole located at the middle part of the bus cylinders casing. Ventilation rates up to 0.03 ACH were considered. Simulated time periods extended up to 20 days. The CFD simulations performed with the ADREA-HF code showed that fully homogeneous conditions exist for low ventilation rates while stratified conditions prevail for higher ventilation rates. Regarding flow structure it was found that the vertical concentration profiles can be considered as the superposition of the concentration at the floor (driven by laminar diffusion) plus a concentration difference between floor and ceiling (driven by buoyancy forces). In all cases considered this concentration difference was found to be less than 0.5%. The dispersion experiments were performed at the GARAGE facility using Helium. Comparison between CFD simulations and experiments showed that the predicted concentrations were in good agreement with the experimental data. Finally simulations were performed using two integral models: the fully homogeneous model and the two-layer model proposed by Lowesmith et al. (ICHS-2 2007) and the results were compared both against CFD and the experimental data.
From Research Results to Published Codes And Standards - Establishing Code Requirements For NFPA 55 Bulk Hydrogen Systems Separation Distances
Sep 2009
Publication
Performing research in the interest of providing relevant safety requirements is a valuable and essential endeavor but translating research results into enforceable requirements adopted into codes and standards a process sometimes referred to as codification can be a separate and challenging task. This paper discusses the process utilized to successfully translate research results related to bulk gaseous hydrogen storage separation (or stand-off) distances into code requirements in NFPA 55:Storage Use and Handling of Compressed Gases and Cryogenic Fluids in Portable and StationaryContainers Cylinders and Tanks and NFPA 2: Hydrogen Technologies. The process utilized can besummarized as follows: First the technical committees for the documents to be revised were engaged to confirm that the codification process was endorsed by the committee. Then a sub-committee referred to as a task group was formed. A chair must be elected or appointed. The chair should be a generalist with code enforcement or application experience. The task group was populated with several voting members of each technical committee. By having voting members as part of the task group the group becomes empowered and uniquely different from any other code proposal generating body. The task group was also populated with technical experts as needed but primarily the experts needed are the researchers involved. Once properly populated and empowered the task group must actively engage its members. The researchers must educate the code makers on the methods and limitations of their work and the code makers must take the research results and fill the gaps as needed to build consensus and create enforceable code language and generate a code change proposal that will be accepted. While this process seems simple there are pitfalls along the way that can impede or nullify the desired end result – changes to codes and standards. A few of these pitfalls include: wrong task group membership task group not empowered task group not supported in-person meetings not possible consensus not achieved. This paper focuses on the process used and how pitfalls can be avoided for future efforts.
Hysafe SBEP-V20: Numerical Predictions of Release Experiments Inside a Residential Garage With Passive Ventilation
Sep 2009
Publication
This work presents the results of the Standard Benchmark Exercise Problem (SBEP) V20 of Work Package 6 (WP6) of HySafe Network of Excellence (NoE) co-funded by the European Commission in the frame of evaluating the quality and suitability of codes models and user practices by comparative assessments of code results. The benchmark problem SBEP-V20 covers release scenarios that were experimentally investigated in the past using helium as a substitute to hydrogen. The aim of the experimental investigations was to determine the ventilation requirements for parking hydrogen fuelled vehicles in residential garages. Helium was released under the vehicle for 2 h with 7.200 l/h flow rate. The leak rate corresponded to a 20% drop of the peak power of a 50 kW fuel cell vehicle. Three double vent garage door geometries are considered in this numerical investigation. In each case the vents are located at the top and bottom of the garage door. The vents vary only in height. In the first case the height of the vents is 0.063 m in the second 0.241 m and in the third 0.495 m. Four HySafe partners participated in this benchmark. The following CFD packages with the respective models were applied to simulate the experiments: ADREA-HF using k–ɛ model by partner NCSRD FLACS using k–ɛ model by partner DNV FLUENT using k–ɛ model by partner UPM and CFX using laminar and the low-Re number SST model by partner JRC. This study compares the results predicted by the partners to the experimental measurements at four sensor locations inside the garage with an attempt to assess and validate the performance of the different numerical approaches.
Discrete Event Simulation in Support to Hydrogen Supply Reliability
Sep 2009
Publication
Discrete Event Simulation (DES) environments are rapidly developing and they appear to be promising tools for developing reliability and risk analysis models of safety-critical systems. DES models are an alternative to the conventional methods such as fault and event trees Bayesian networks and cause-consequence diagrams that could be used to assess the reliability of fuel supply. DES models can rather easily account for the dynamic dimensions and other important features that can hardly be captured by the conventional models. The paper describes a novel approach to estimate gas supply security and the reliability/safety of gas installations and argues that this approach can be transferred to estimate future hydrogen supply reliability. The core of the approach is a DES model of gas or other fuel propulsion through a pipeline to the customers and failures of the components of the pipeline. We will argue in the paper that the experience gained in the modelling of gas supply reliability is very relevant to the security and safety of a future hydrogen supply and worth being employed in this area.
Accelerated Degradation for Solid Oxide Electrolysers: Analysis and Prediction of Performance for Varying Operating Environments
Jan 2022
Publication
Solid oxide electrolysis cells (SOECs) are an efficient technology for the production of green hydrogen that has great potential to contribute to the energy transition and decarbonization of industry. To date however time- and resource-intensive experimental campaigns slow down the development and market penetration of the technology. In order to speed-up the evaluation of SOEC performance and durability accelerated testing protocols are required. This work provides the results of experimental studies on the performance of a SOEC stack operated under accelerated degradation conditions. In order to initiate and accelerate degradation experiments were performed with high steam partial pressures at the gas inlet higher voltages and lower temperatures and high steam conversion rates. Thereby different types and degrees of impact on performance were observed which were analyzed in detail and linked to the underlying processes and degradation mechanisms. In this context significantly higher degradation rates were found compared to operation under moderate operating conditions with the different operating strategies varying in their degradation acceleration potential. The results also suggest that a few hundred hours of operation may be sufficient to predict long-term performance with the proposed operating strategies providing a solid basis for accelerated assessment of SOEC performance evolution and lifetime.
Novel Wide-area Hydrogen Sensing Technology
Sep 2007
Publication
Element One Inc. is developing novel indicators for hydrogen gas for applications as a complement to conventional electronic hydrogen sensors or as a low-cost alternative in situations where an electronic signal is not needed. The indicator consists of a thin film coating or a pigment of a transition metal oxide such as tungsten oxide or molybdenum oxide with a catalyst such as platinum or palladium. The oxide is partially reduced in the presence of hydrogen in concentrations as low as 300 parts per million and changes from transparent to a dark colour. The colour change is fast and easily seen from a distance. In air the colour change reverses quickly when the source of hydrogen gas is removed in the case of tungsten oxide or is nearly irreversible in the case of molybdenum oxide. A number of possible implementations have been successfully demonstrated in the laboratory including hydrogen indicating paints tape cautionary decals and coatings for hydrogen storage tanks. These and other implementations may find use in vehicles stationary appliances piping refuelling stations and in closed spaces such as maintenance and residential garages for hydrogen-fuelled vehicles. The partially reduced transition metal oxide becomes semi conductive and increases its electrical conductivity by several orders of magnitude when exposed to hydrogen. The integration of this electrical resistance sensor with an RFID tag may extend the ability of these sensors to record and transmit a history of the presence or absence of leaked hydrogen over long distances. Over long periods of exposure to the atmosphere the indicator’s response may slow due to catalyst degradation. Our current emphasis is on controlling this degradation. The kinetics of the visual indicators is being investigated along with their durability in collaboration with the NASA Kennedy Space Center.
Where Does Hydrogen Fit in a Sustainable Energy Economy?
Jul 2012
Publication
Where does hydrogen fit into a global sustainable energy strategy for the 21st century as we face the enormous challenges of irreversible climate change and uncertain oil supply? This fundamental question is addressed by sketching a sustainable energy strategy that is based predominantly on renewable energy inputs and energy efficiency with hydrogen playing a crucial and substantial role. But this role is not an ex -distributed hydrogen production storage and distribution centres relying on local renewable energy sources and feedstocks would be created to avoid the need for an expensive long-distance hydrogen pipeline system. There would thus be complementary use of electricity and hydrogen as energy vectors. Importantly bulk hydrogen storage would provide the strategic energy reserve to guarantee national and global energy security in a world relying increasingly on renewable energy; and longer-term seasonal storage on electricity grids relying mainly on renewables. In the transport sector a 'horses for courses' approach is proposed in which hydrogen fuel cell vehicles would be used in road and rail vehicles requiring a range comparable to today's petrol and diesel vehicles and in coastal and international shipping while liquid hydrogen would probably have to be used in air transport. Plug-in battery electric vehicles would be reserved for shorter-trips. Energy-economic-environmental modelling is recommended as the next step to quantify the net benefits of the overall strategy outlined.
Ignited Releases of Liquid Hydrogen: Safety Considerations of Thermal and Overpressure Effects
Sep 2013
Publication
If the ‘Hydrogen Economy’ is to progress more hydrogen fuelling stations are required. In the short term and in the absence of a hydrogen distribution network these fuelling stations will have to be supplied by liquid hydrogen (LH2) road tankers. Such a development will increase the number of tanker offloading operations significantly and these may need to be performed in close proximity to the general public. LH2 was first investigated experimentally as large-scale spills of LH2 at a rate of 60 litres per minute. Measurements were made on un-ignited releases which included the concentration of hydrogen in air thermal gradients in the concrete substrate liquid pool formation and temperatures within the pool. Computational modelling on the un-ignited spills was also performed. The experimental work on ignited releases of LH2 detailed in this paper is a continuation of the work performed by Royle and Willoughby. The experimental findings presented are split into three phenomena; jet-fires in high and low wind conditions ‘burn-back’ of ignited clouds and secondary explosions post ‘burn-back’. The aim of this work was to determine the hazards and severity of a realistic ignited spill of LH2 focussing on; flammability limits of an LH2 vapour cloud flame speeds through an LH2 vapour cloud and subsequent radiative heat levels after ignition. An attempt was made to estimate the magnitude of an explosion that occurred during one of the releases. The results of these experiments will inform the wider hydrogen community and contribute to the development of more robust modelling tools. The resulting data were used to propose safety distances for LH2 offloading facilities which will help to update and develop guidance for codes and standards.
Development of Standards for Evaluating Materials Compatibility with High-pressure Gaseous Hydrogen
Sep 2013
Publication
The Hydrogen Safety Codes and Standards program element of the US Department of Energy's Fuel Cell Technologies Office provides coordination and technical data for the development of domestic and international codes and standards related to hydrogen technologies. The materials compatibility program task at Sandia National Laboratories (Livermore CA) is focused on developing the technical basis for qualifying materials for hydrogen service i.e. accommodating hydrogen embrittlement. This presentation summarizes code development activities for qualifying materials for hydrogen service with emphasis on the scientific basis for the testing methodologies including fracture mechanics based measurements (fracture threshold and fatigue crack growth) total fatigue life measurements and full- scale pressure vessel testing.
FutureGrid: Project Progress Report
Dec 2021
Publication
The facility will be built from a range of decommissioned transmission assets to create a representative whole-network which will be used to trial hydrogen and will allow for accurate results to be analysed. Blends of hydrogen up to 100% will then be tested at transmission pressures to assess how the assets perform.<br/>The hydrogen research facility will remain separate from the main National Transmission System allowing for testing to be undertaken in a controlled environment with no risk to the safety and reliability of the existing gas transmission network.<br/>Ofgem’s Network Innovation Competition will provide £9.07m of funding with the remaining amount coming from the project partners.<br/>The aim is to start construction in 2021 with testing beginning in 2022.
Simulation of Small-Scale Releases from Liquid Hydrogen Storage Systems
Sep 2009
Publication
Knowledge of the concentration field and flammability envelope from small-scale leaks is important for the safe use of hydrogen. These small-scale leaks may occur from leaky fittings or o-ring seals on liquid hydrogen-based systems. The present study focuses on steady-state leaks with large amounts of pressure drop along the leak path such that hydrogen enters the atmosphere at near atmospheric pressure (i.e. Very low Mach number). A three-stage buoyant turbulent entrainment model is developed to predict the properties (trajectory hydrogen concentration and temperature) of a jet emanating from the leak. Atmospheric hydrogen properties (temperature and quality) at the leak plane depend on the storage pressure and whether the leak occurs from the saturated vapor space or saturated liquid space. In the first stage of the entrainment model ambient temperature air (295 K) mixes with the leaking hydrogen (20–30 K) over a short distance creating an ideal gas mixture at low temperature (∼65 K). During this process states of hydrogen and air are determined from equilibrium thermodynamics using models developed by NIST. In the second stage of the model (also relatively short in distance) the radial distribution of hydrogen concentration and velocity in the jet develops into a Gaussian profile characteristic of free jets. The third and by far the longest stage is the part of the jet trajectory where flow is fully developed. Results show that flammability envelopes for cold hydrogen jets are generally larger than those of ambient temperature jets. While trajectories for ambient temperature jets depend solely on the leak densimetric Froude number results from the present study show that cold jet trajectories depend on the Froude number and the initial jet density ratio. Furthermore the flammability envelope is influenced by the hydrogen concentration in the jet at the beginning of fully developed flow.
Unsteady Lumped-Parameter Modelling Of Hydrogen Combustion in The Presence of a Water Spray
Sep 2009
Publication
In case of severe accidents in Pressurized Water Reactors a great amount of hydrogen can be released the resulting heterogeneous gaseous mixture (hydrogen-air-steam) can be flammable or inert and the pressure effects could alter the confinement of the reactor. Water spray systems have been designed in order to reduce overpressures in the containment but the presence of water droplets could enhance flame propagation through turbulence or generate flammable mixtures since the steam present in the vessel could condense on the droplets and could not inert the mixture anymore. However beneficial effects would be heat sinks and homogenization of mixtures. On-going work is devoted to the modelling of the interaction between fine water droplets and a hydrogen-air flame. We present in this paper an unsteady Lumped Parameter model in detail with a special focus on hydrogen-air flame propagation in the presence of water droplets. The effects of the initial concentration of droplets steam and hydrogen concentrations on flame propagation are discussed in the paper and a comparison between this model and our previous steady Lumped-Parameter model highlights the features of the unsteady approach. This physical model can serve as a validation tool for a CFD modelling. The results will be further validated against experimental data.
Environmental Reactivity of Solid State Hydride Materials
Sep 2009
Publication
In searching for high gravimetric and volumetric density hydrogen storage systems it is inevitable that higher energy density materials will be used. In order to make safe and commercially acceptable condensed phase hydrogen storage systems it is important to understand quantitatively the hazards involved in using and handling these materials and to develop appropriate mitigation strategies to handle potential material exposure events. A crucial aspect of the development of risk identification and mitigation strategies is the development of rigorous environmental reactivity testing standards and procedures. This will allow for the identification of potential hazards and implementation of risk mitigation strategies. Modified testing procedures for shipping air and/or water sensitive materials as codified by the United Nations have been used to evaluate two potential hydrogen storage materials 2LiBH4·MgH2 and NH3BH3. The modified U.N. procedures include identification of self-reactive substances pyrophoric substances and gas-emitting substances with water contact. The results of these tests for air and water contact sensitivity will be compared to the pure material components where appropriate (e.g. LiBH4 and MgH2). The water contact tests are divided into two scenarios dependent on the hydride to water mole ratio and heat transport characteristics. Air contact tests were run to determine whether a substance will spontaneously react with air in a packed or dispersed form. Relative to 2LiBH4·MgH2 the chemical hydride NH3BH3 was observed to be less environmentally reactive.
Effectiveness of a Blower in Reducing the Hazard of Hydrogen Leaking from a Hydrogen-fueled Vehicle
Sep 2013
Publication
To handle a hydrogen fuel cell vehicle (HFCV) safely after its involvement in an accident it is necessary to provide appropriate emergency response information to the first responder. In the present study a forced wind of 10 m/s or faster with and without a duct was applied to a vehicle leaking hydrogen gas at a rate of 2000 NL/min. Then hydrogen concentrations were measured around the vehicle and an ignition test was conducted to evaluate the effectiveness of forced winds and the safety of emergency response under forced wind conditions. The results: 1) Forced winds of 10 m/s or faster caused the hydrogen concentrations in the vicinity of the vehicle to decline to less than the lower flammability limit and the hydrogen gas in the various sections of the vehicles were so diluted that even if ignition occurred the blast-wave pressure was moderate. 2) When the first responder had located the hydrogen leakage point in the vehicle it was possible to lower the hydrogen concentrations around the vehicle by aiming the wind duct towards the leakage point and blowing winds at 10 m/s from the duct exit.
Hydrogen Jet Fires in a Passively Ventilated Enclosure
Oct 2015
Publication
This paper describes a combined experimental analytical and numerical modelling investigation into hydrogen jet fires in a passively ventilated enclosure. The work was funded by the EU Fuel Cells and Hydrogen Joint Undertaking project Hyindoor. It is relevant to situations where hydrogen is stored or used indoors. In such situations passive ventilation can be used to prevent the formation of a flammable atmosphere following a release of hydrogen. Whilst a significant amount of work has been reported on unignited releases in passively ventilated enclosures and on outdoor hydrogen jet fires very little is known about the behaviour of hydrogen jet fires in passively ventilated enclosures. This paper considers the effects of passive ventilation openings on the behaviour of hydrogen jet fires. A series of hydrogen jet fire experiments were carried out using a 31 m3 passively ventilated enclosure. The test programme included subsonic and chocked flow releases with varying hydrogen release rates and vent configurations. In most of the tests the hydrogen release rate was sufficiently low and the vent area sufficiently large to lead to a well-ventilated jet fire. In a limited number of tests the vent area was reduced allowing under-ventilated conditions to be investigated. The behaviour of a jet fire in a passively ventilated enclosure depends on the hydrogen release rate the vent area and the thermal properties of the enclosure. An analytical model was used to quantify the relative importance of the hydrogen release rate and vent area whilst the influence of the thermal properties of the enclosure were investigated using a CFD model. Overall the results indicate that passive ventilation openings that are sufficiently large to safely ventilate an unignited release will tend to be large enough to prevent a jet fire from becoming under-ventilated.
A Vision for Hydrogen in New Zealand - Green Paper
Sep 2019
Publication
Green hydrogen has the potential to play a significant role in our energy system and could play an important role in decarbonising parts of our economy.
To assist with the development of the Hydrogen Green Paper MBIE assisted by consultants Arup – held four workshops with key stakeholders in Wellington Auckland Christchurch and New Plymouth. The workshops were well attended with a range of views expressed on the potential for hydrogen in New Zealand. Following the workshops we incorporated these views into a Hydrogen Green Paper which was released for public consultation. We sought feedback from the public and wider stakeholders about the challenges and opportunities of building a hydrogen economy in New Zealand as part of our renewable energy strategy. On 2 September 2019 we released the green paper – “A vision for hydrogen in New Zealand”. Consultation ended on 25 October 2019. The green paper looked at the scope of New Zealand’s hydrogen potential to frame discussions for a national strategy.
The green paper asked 27 questions about the challenges and opportunities and the Government’s role in nine key areas:
This green paper along with the submissions will feed into a wider renewable energy strategy for New Zealand. This will outline the renewable energy pathway to a clean green carbon neutral for New Zealand by 2050.
To assist with the development of the Hydrogen Green Paper MBIE assisted by consultants Arup – held four workshops with key stakeholders in Wellington Auckland Christchurch and New Plymouth. The workshops were well attended with a range of views expressed on the potential for hydrogen in New Zealand. Following the workshops we incorporated these views into a Hydrogen Green Paper which was released for public consultation. We sought feedback from the public and wider stakeholders about the challenges and opportunities of building a hydrogen economy in New Zealand as part of our renewable energy strategy. On 2 September 2019 we released the green paper – “A vision for hydrogen in New Zealand”. Consultation ended on 25 October 2019. The green paper looked at the scope of New Zealand’s hydrogen potential to frame discussions for a national strategy.
The green paper asked 27 questions about the challenges and opportunities and the Government’s role in nine key areas:
- Hydrogen production
- Hydrogen electricity nexus
- Hydrogen for mobility
- Hydrogen for industrial processes
- Hydrogen for seasonal power generation
- Decarbonisation of our gas
- Hydrogen for export
- Innovation expands job opportunities
- Transitioning the job market
This green paper along with the submissions will feed into a wider renewable energy strategy for New Zealand. This will outline the renewable energy pathway to a clean green carbon neutral for New Zealand by 2050.
Experimental Investigation on Helium Jet Release and Distribution in a Vented Cylindrical Enclosure – Effect of Wall Temperature Conditions
Oct 2015
Publication
Hydrogen generated during core meltdown accidents in nuclear reactors can cause serious threat to the structural integrity of the containment and safe operation of nuclear power plants. The study of hydrogen release and mixing within the containments is an important area of safety research as hydrogen released during such accidents in nuclear power plants can lead to hydrogen explosions and catastrophic consequences. A small scale experimental setup called the AERB-IIT Madras Hydrogen Mixing Studies (AIHMS) facility is setup at IIT Madras to study the distribution of hydrogen subsequent to release as a jet followed by its response to various wall thermal conditions. The present paper gives details of the design fabrication and instrumentation of the AIHMS facility and a comparison of features of the facility with respect to other facilities existing for hydrogen mitigation studies. Then it gives details of the experiments conducted and the results of the preliminary experiments on concentration build-up as a result of injection of gases (air and helium) and effect of thermally induced natural convection on gas mixing performed in this experimental facility.
Hydrogen Compatibility of Austenitic Stainless Steel Tubing and Orbital Tube Welds
Sep 2013
Publication
Refueling infrastructure for use in gaseous hydrogen powered vehicles requires extensive manifolding for delivering the hydrogen from the stationary fuel storage at the refueling station to the vehicle as well as from the mobile storage on the vehicle to the fuel cell or combustion engine. Manifolds for gas handling often use welded construction (as opposed to compression fittings) to minimize gas leaks. Therefore it is important to understand the effects of hydrogen on tubing and tubing welds. This paper provides a brief overview of on-going studies on the effects of hydrogen precharging on the tensile properties of austenitic stainless tubing and orbital tube welds of several austenitic stainless steels.
Hourly Modelling of Thermal Hydrogen Electricity Markets
Jul 2020
Publication
The hourly operation of Thermal Hydrogen electricity markets is modelled. The economic values for all applicable chemical commodities are quantified (syngas ammonia methanol and oxygen) and an hourly electricity model is constructed to mimic the dispatch of key technologies: bi-directional power plants dual-fuel heating systems and plug-in fuel-cell hybrid electric vehicles. The operation of key technologies determines hourly electricity prices and an optimization model adjusts the capacity to minimize electricity prices yet allow all generators to recover costs. We examine 12 cost scenarios for renewables nuclear and natural gas; the results demonstrate emissionsfree ‘energy-only’ electricity markets whose supply is largely dominated by renewables. The economic outcome is made possible in part by seizing the full supply-chain value from electrolysis (both hydrogen and oxygen) which allows an increased willingness to pay for (renewable) electricity. The wholesale electricity prices average $25–$45/ MWh or just slightly higher than the assumed levelized cost of renewable energy. This implies very competitive electricity prices particularly given the lack of need for ‘scarcity’ pricing capacity markets dedicated electricity storage or underutilized electric transmission and distribution capacity.
Hydrogen Strategy - Enabling a Low-Carbon Economy
Jul 2020
Publication
This document summarizes current hydrogen technologies and communicates the U.S. Department of Energy (DOE) Office of Fossil Energy's (FE's) strategic plan to accelerate research development and deploymnet of hydrogen technologies in the United States. It also describes ongoing FE hydrogen-related research and development (R&D). Hydrogen from fossil fuels is a versatile energy carrier and can play an important role in the transition to a low-carbon economy.
Carbon Negative Transportation Fuels - A Techno-Economic-Environmental Analysis of Biomass Pathways for Transportation
Feb 2022
Publication
Global warming and fossil fuel depletion have necessitated alternative sources of energy. Biomass is a promising fuel source because it is renewable and can be carbon negative even without carbon capture and storage. This study considers biomass as a clean renewable source for transportation fuels. An Aspen Plus process simulation model was built of a biomass gasification biorefinery with Fischer-Tropsch (FT) synthesis of liquid fuels. A GaBi life cycle assessment model was also built to determine the environmental impacts using a cradle-to-grave approach. Three different product pathways were considered: Fischer-Tropsch synthetic diesel hydrogen and electricity. An offgas autothermal reformer with a recycle loop was used to increase FT product yield. Different configurations and combinations of biorefinery products are considered. The thermal efficiency and cost of production of the FT liquid fuels are analyzed using the Aspen Plus process model. The greenhouse gas emissions profitability and mileage per kg biomass were compared. The mileage traveled per kilogram biomass was calculated using modern (2019-2021) diesel electric and hydrogen fuel cell vehicles. The overall thermal efficiency was found to be between 20-41% for FT fuels production between 58-61% for hydrogen production and around 25-26% for electricity production for this biorefinery. The lowest production costs were found to be $3.171/gal of FT diesel ($24.304/GJ) $1.860/kg of H2 ($15.779/GJ) and 13.332¢/kWh for electricity ($37.034/GJ). All configurations except one had net negative carbon emissions over the life cycle of the biomass. This is because carbon is absorbed in the trees initially and some of the carbon is sequestered in ash and unconverted char from the gasification process furthermore co-producing electricity while making transportation fuel offsets even more carbon emissions. Compared to current market rates for diesel hydrogen and electricity the most profitable biorefinery product is shown to be hydrogen while also having net negative carbon emissions. FT diesel can also be profitable but with a slimmer profit margin (not considering government credits) and still having net negative carbon emissions. However our biorefinery could not compete with current commercial electricity prices in the US. As oil hydrogen and electricity prices continue to change the economics of the biorefinery and the choice product will change as well. For our current biorefinery model hydrogen seems to be the most promising product choice for profit while staying carbon negative while FT diesel is the best choice for sequestering the most carbon and still being profitable. All code and data are given.
Experimental and Numerical Study on Spontaneous Ignition of Hydrogen-methane Jets in Air
Sep 2013
Publication
This paper is an investigation of the spontaneous ignition process of high-pressure hydrogen and hydrogen-methane mixtures injected into air. The experiments were conducted in a closed channel filled with air where the hydrogen or hydrogen–methane mixture depressurised through different tubes (diameters d = 6 10 and 14 mm and lengths L = 10 25 40 50 75 and 100 mm). The methane addition to the mixture was 5% and 10% vol. The results showed that only 5% methane addition may increase even 2.67 times the pressure at which the mixture may ignite in comparison to the pressure of the pure hydrogen flow. The 10% of methane addition did not provide an ignition for burst pressures up to 15.0 MPa in the geometrical configuration with the longest tube (100 mm). Additionally the simulations of the experimental configuration with pure hydrogen were performed with the use of KIVA numerical code with full kinetic reaction mechanism.
Numerical Modelling of Hazards of Hydrogen Storage
Sep 2017
Publication
For the general public to use hydrogen as a vehicle fuel they must be able to handle hydrogen with the same degree of confidence as conventional liquid and gaseous fuels. The hazards associated with jet releases from accidental leaks in a vehicle-refuelling environment must be considered if hydrogen is stored and used as a high-pressure gas since a jet release can result in a fire or explosion. This paper describes the work done by us in modelling some of the consequences of accidental releases of hydrogen implemented in our Fire Explosion Release Dispersion (FRED) software. The new dispersion model is validated against experimental data available in the open literature. The model predictions of hydrogen gas concentration as a function of distance are in good agreement with experiments. In addition FRED has been used to model the consequence of the bursting of a vessel containing compressed hydrogen. The results obtained from FRED i.e. overpressure as a function of distance match well in comparison to experiments. Overall it is concluded that FRED can model the consequences of an accidental release of hydrogen and the blast waves generated from bursting of vessel containing compressed hydrogen
Generation of Hydrogen and Oxygen from Water by Solar Energy Conversion
Dec 2021
Publication
Photosynthesis is considered to be one of the promising areas of cheap and environmentally friendly energy. Photosynthesis involves the process of water oxidation with the formation of molecular oxygen and hydrogen as byproducts. The aim of the present article is to review the energy (light) phase of photosynthesis based on the published X-ray studies of photosystems I and II (PS-I and PS-II). Using modern ideas about semiconductors and biological semiconductor structures the mechanisms of H+ O2↑ e− generation from water are described. At the initial stage PS II produces hydrogen peroxide from water as a result of the photoenzymatic reaction which is oxidized in the active center of PS-II on the Mn4CaO5 cluster to form O2↑ H+ e−. Mn4+ is reduced to Mn2+ and then oxidized to Mn4+ with the transfer of reducing the equivalents of PS-I. The electrons formed are transported to PS-I (P 700) where the electrochemical reaction of water decomposition takes place in a two-electrode electrolysis system with the formation of gaseous oxygen and hydrogen. The proposed functioning mechanisms of PS-I and PS-II can be used in the development of environmentally friendly technologies for the production of molecular hydrogen.
Kinetic Modeling and Quantum Yields: Hydrogen Production via Pd‐TiO2 Photocatalytic Water Splitting under Near‐UV and Visible Light
Jan 2022
Publication
A palladium (Pd) doped mesoporous titanium dioxide (TiO2) photocatalyst was used to produce hydrogen (H2) via water splitting under both near‐UV and visible light. Experiments were carried out in the Photo‐CREC Water‐II Reactor (PCW‐II) using a 0.25 wt% Pd‐TiO2 photocatalyst initial pH = 4 and 2.0 v/v% ethanol as an organic scavenger. After 6 h of near‐UV irradiation this photocatalyst yielded 113 cm3 STP of hydrogen (H2). Furthermore after 1 h of near‐UV photoreduc‐ tion followed by 5 h of visible light the 0.25 wt% Pd‐TiO2 photocatalyst yielded 5.25 cm3 STP of H2. The same photocatalyst photoreduced for 24 h under near‐UV and subsequently exposed to 5 h of visible light yielded 29 cm3 STP of H2. It was observed that the promoted redox reactions led to the production of hydrogen and by‐products such as methane ethane ethylene acetaldehyde carbon monoxide carbon dioxide and hydrogen peroxide. These redox reactions could be modeled using an “in series‐parallel” reaction network and Langmuir Hinshelwood based kinetics. The proposed rate equations were validated using statistical analysis for the experimental data and calculated kinetic parameters. Furthermore Quantum yields (QYୌ%) based on the H produced were also established at promising levels: (a) 34.8% under near‐UV light and 1.00 g L−1 photocatalyst concen‐ tration; (b) 8.8% under visible light and 0.15 g L−1. photocatalyst concentration following 24 h of near‐UV.
Progress in Power-to-Gas Energy Systems
Dec 2022
Publication
Hydrogen is expected to become a key component in the decarbonized energy systems of the future. Its unique chemical characteristics make hydrogen a carbon-free fuel that is suitable to be used as broadly as fossil fuels are used today. Since hydrogen can be produced by splitting water molecules using electricity as the only energy input needed hydrogen offers the opportunity to produce a fully renewable fuel if the electricity input also only stems from renewable sources. Once renewable electricity is converted into hydrogen it can be stored over long periods of time and transported over long even intercontinental distances. Underground hydrogen storage pipelines compressors liquefaction-units and transportation ships are infrastructures and suitable technologies to establish a global hydrogen energy system. Several chemical synthesis routes exist to produce more complex products from green hydrogen to fulfil the demands of various end-users and industries. One exemplary power-to-gas product is methane which can be used as a natural gas substitute. Furthermore ammonia alcohols kerosene and all other important products from hydrocarbon chemistry can be synthesized using green hydrogen.
Legal Regulation of Hydrogen in Germany and Ukraine as a Precondition for Energy Partnership and Energy Transition
Dec 2021
Publication
In August 2020 Germany and Ukraine launched an energy partnership that includes the development of a hydrogen economy. Ukraine has vast renewable energy resources for “green” hydrogen production and a gas transmission system for transportation instead of Russian natural gas. Based on estimates by Hydrogen Europe Ukraine can install 8000 MW of total electrolyser capacity by 2030. For these reasons Ukraine is among the EU’s priority partners concerning clean hydrogen according to the EU Hydrogen strategy. Germany plans to reach climate neutrality by 2045 and “green” hydrogen plays an important role in achieving this target. However according to the National Hydrogen Strategy of Germany local production of “green” hydrogen will not cover all internal demand in Germany. For this reason Germany considers importing hydrogen from Ukraine. To govern the production and import of “green” hydrogen Germany and Ukraine shall introduce legal regulations the initial analysis of which is covered in this study. Based on observation and comparison this paper presents and compares approaches while exploring the current stage and further perspectives for legal regulation of hydrogen in Germany and Ukraine. This research identifies opportunities in hydrogen production to improve the flexibility of the Ukrainian power system. This is an important issue for Ukrainian energy security. In the meantime hydrogen can be a driver for decarbonisation according to the initial plans of Germany and it may also have positive impact on the operation of Germany’s energy system with a high share of renewables.
Hydrogen Roadmap: A Commitment to Renewable Hydrogen - Executive Summary
Oct 2020
Publication
This Hydrogen Roadmap aims to identify the challenges and opportunities for the full development of renewable hydrogen in Spain providing a series of measures aimed at boosting investment action taking advantage of the European consensus on the role that this energy vector should play in the context of green recovery. This Roadmap is therefore aligned with the 2021 Annual Sustainable Growth Strategy published by the European Commission which identifies the future Recovery and Resilience Mechanism as an opportunity to create emblematic areas of action at European level making two of these areas of action (Power up and Recharge and Refuel) an explicit mention of the development of renewable hydrogen in the European Union.
Updated Jet Flame Radiation Modelling with Corrections for Buoyancy and Wind
Sep 2013
Publication
Radiative heat fluxes from small to medium-scale hydrogen jet flames (<10 m) compare favorably to theoretical predictions provided the product species thermal emittance and optical flame thickness are corrected for. However recent heat flux measurements from two large-scale horizontally orientated hydrogen flames (17.4 and 45.9 m respectively) revealed that current methods underpredicted the flame radiant fraction by 40% or more. Newly developed weighted source flame radiation models have demonstrated substantial improvement in the heat flux predictions particularly in the near-field and allow for a sensible way to correct potential ground surface reflective irradiance. These updated methods are still constrained by the fact that the flame is assumed to have a linear trajectory despite buoyancy effects that can result in significant flame deformation. The current paper discusses a method to predict flame centerline trajectories via a one-dimensional flame integral model which enables optimized placement of source emitters for weighted multi-source heat flux prediction methods. Flame shape prediction from choked releases was evaluated against flame envelope imaging and found to depend heavily on the notional nozzle model formulation used to compute the density weighted effective nozzle diameter. Nonetheless substantial improvement in the prediction of downstream radiative heat flux values occurred when emitter placement was corrected by the flame integral model regardless of the notional nozzle model formulation used.
Numerical Investigation on the Dispersion of Hydrogen Leaking from a Hydrogen Fuel Cell Vehicle in Seaborne Transportation
Oct 2015
Publication
The International Maritime Organization under the United Nations has developed safety requirements for seaborne transportation of hydrogen fuel cell vehicles in consideration of a recent increase in such transportation. Japan has led the development of new regulations in the light of some research outcomes including numerical simulations on hydrogen dispersion in a cargo space of a vehicle carrier in case of accidental leakage of hydrogen from the vehicle. Numerical results indicate that the region of space occupied by flammable hydrogen/air mixture strongly depends on the direction of ventilation openings. These findings have contributed to the development of new international regulations.
Dependence of Hydrogen Embrittlement on Hydrogen in the Surface Layer in Type 304 Stainless Steel
Sep 2013
Publication
Hydrogen embrittlement (HE) together with the hydrogen transport behaviour in hydrogen-charged type 304 stainless steel was investigated by combined tension and outgassing experiments. The hydrogen release rate and HE of hydrogen-charged 304 specimens increase with the hydrogen pressure for hydrogen-charging (or hydrogen content) and almost no HE is observed below the hydrogen content of 8.5 mass ppm. Baking at 433 K for 48 h can eliminate HE of the hydrogen-charged 304 specimen while removing the surface layer will restore HE which indicates that hydrogen in the surface layer plays the primary role in HE. Scanning electron microscopy (SEM) and scanning tunnel microscopy (STM) observations show that particles attributed to the strain-induced α′ martensite formation break away from the matrix and the small holes form during deformation on the specimen surface. With increasing strain the connection among small holes along {111} slip planes of austenite will cause crack initiation on the surface and then the hydrogen induced crack propagates from the surface to interior.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Digital Navigation of Energy–structure–function Maps for Hydrogen-bonded Porous Molecular Crystals
Feb 2021
Publication
Energy–structure–function (ESF) maps can aid the targeted discovery of porous molecular crystals by predicting the stable crystalline arrangements along with their functions of interest. Here we compute ESF maps for a series of rigid molecules that comprise either a triptycene or a spiro-biphenyl core functionalized with six different hydrogen-bonding moieties. We show that the positioning of the hydrogen-bonding sites as well as their number has a profound influence on the shape of the resulting ESF maps revealing promising structure–function spaces for future experiments. We also demonstrate a simple and general approach to representing and inspecting the high-dimensional data of an ESF map enabling an efficient navigation of the ESF data to identify ‘landmark’ structures that are energetically favourable or functionally interesting. This is a step toward the automated analysis of ESF maps an important goal for closed-loop autonomous searches for molecular crystals with useful functions.
CFD Modeling OF LH2 Dispersion Using the ADREA-HF Code
Sep 2011
Publication
In the present work the computational fluid dynamics (CFD) code ADREA-HF has been applied to simulate the very recent liquefied hydrogen spill experiments performed by the Health Safety Laboratory (HSL). The experiment consists of four LH2 release trials over concrete at a fixed rate of 60 lt/min but with different release direction height and duration. In the modeling the hydrogen source was treated as a two phase jet enabling simultaneous modeling of pool formation spreading as well as hydrogen vapor dispersion. Turbulence was modeled with the standard k- model modified for buoyancy effects. The effect of solidification of the atmospheric humidity was taken into account. The predicted concentration at the experimental sensors? locations was compared with the observed one. The results from the comparison of the predicted concentration with and without solidification of the atmospheric humidity indicate that the released heat from the solidification affects significantly the buoyant behavior of the hydrogen vapor. Therefore the simulation with solidification of the atmospheric humidity is in better agreement with the experiment.
Visualisation of Jet Fires from Hydrogen Release
Sep 2009
Publication
In order to achieve a high level of safety while using hydrogen as a vehicle fuel the possible hazards must be estimated. Especially hydrogen release tests with defined ignition represent a very important way to characterize the basics of hydrogen combustion in a potential accident. So ICT participated on a hydrogen jet release campaign at HSL (Buxton) in 2008 to deploy their measurement techniques and evaluation methods to visualize jets ignition and subsequent flames. The following paper shows the application of high speed cinematography in combination with image processing techniques the Background Oriented Schlieren (BOS) and a difference method to visualize the shape of hydrogen jet. In addition these methods were also used to observe ignition and combustion zone after defined initiation. In addition the combustion zone was recorded by a fast spectral radiometer and a highspeed-IR-camera. The IR-camera was synchronized with a rotating filter wheel to generate four different motion pictures at 100Hz each on a defined spectral range. The results of this preliminary evaluation provide some detailed information that might be used for improving model predictions.
Mechanism of High Pressure Hydrogen Auto-Ignition When Spouting Into Air
Sep 2009
Publication
High pressure hydrogen leak is one of the top safety issues presently. This study elucidates the physics and mechanism of high pressure hydrogen jet ignition when the hydrogen suddenly spouts into the air. The experimental work was done elsewhere while we did the numerical work on this high pressure hydrogen leak problem. The direct numerical simulation based on the compressible fluid dynamics considering viscous effect was carried out with the two-dimensional axisymmetric coordinate system A detailed model of hydrogen reaction is applied and a narrow tube attached to a high pressure reservoir is assumed in the numerical simulation. The exit of the tube is opened in the atmosphere. When high pressure hydrogen is passing through the tube filled by atmospheric air a strong shock wave is formed and heats up hydrogen behind the shock wave by compression effect. The leading shock wave is expanded widely after the exit hydrogen then mixed with air by several vortices generated around the exit of the tube. As a result a couple of auto-ignitions of hydrogen occur. It is found that there is a certain relationship between the auto-ignition and tube length. When the tube becomes longer the tendency of auto-ignition is increased. Additionally other type of auto-ignitions is predicted. An explosion is also occurred in the tube under a certain condition. Vortex is generated behind the shock wave in the long tube. There is a possibility of an auto-ignition induced by vortices.
Experimental Study of Hydrogen Release Accidents in a Vehicle Garage
Sep 2009
Publication
Storing a hydrogen fuel-cell vehicle in a garage poses a potential safety hazard because of the accidents that could arise from a hydrogen leak. A series of tests examined the risk involved with hydrogen releases and deflagrations in a structure built to simulate a one-car garage. The experiments involved igniting hydrogen gas that was released inside the structure and studying the effects of the deflagrations. The “garage” measured 2.72 m high 3.64 m wide and 6.10 m long internally and was constructed from steel using a reinforced design capable of withstanding a detonation. The front face of the garage was covered with a thin transparent plastic film. Experiments were performed to investigate extended-duration (20–40 min) hydrogen leaks. The effect that the presence of a vehicle in the garage has on the deflagration was also studied. The experiments examined the effectiveness of different ventilation techniques at reducing the hydrogen concentration in the enclosure. Ventilation techniques included natural upper and lower openings and mechanical ventilation systems. A system of evacuated sampling bottles was used to measure hydrogen concentration throughout the garage prior to ignition and at various times during the release. All experiments were documented with standard and infrared (IR) video. Flame front propagation was monitored with thermocouples. Pressures within the garage were measured by four pressure transducers mounted on the inside walls of the garage. Six free-field pressure transducers were used to measure the pressures outside the garage.
Numerical Simulation of the Helium Dispersion in a Semi-confined Air-filled Cavity
Sep 2013
Publication
This paper deals with the build-up of concentration when a continuous source of helium is supplied in an air-filled enclosure. Our aim is to reproduce the results of a small-scale experimental study. To begin with the size of the experiment is reduced from 1/10 to 3/5 for the present analysis. Hypotheses are made in order to reduce the dimension of the real problem. Numerical simulations are carried out on fine grids without any turbulence modelling. The flow structure and the concentration profile of the resulting flow are analyzed and compared with theoretical results.
Analysis of Composite Hydrogen Storage Cylinders under Transient Thermal Loads
Sep 2007
Publication
In order to ensure safe operation of hydrogen storage cylinders under adverse conditions one should be able to predict the extremities under which these cylinders are capable of operating without failing catastrophically. It is therefore necessary to develop a comprehensive model which can predict the behavior and failure of composite storage cylinders when subjected to various types of loading conditions and operating environments. In the present work a finite element model has been developed to analyze composite hydrogen storage cylinders subjected to transient localized thermal loads and internal pressure. The composite cylinder consists of an aluminium liner that serves as a hydrogen gas permeation barrier. A filament-wound carbon/epoxy composite laminate placed over the liner provides the desired load bearing capacity. A glass/epoxy layer or other material is placed over the carbon/epoxy laminate to provide damage resistance for the carbon/epoxy laminates. A doubly curved composite shell element accounting for transverse shear deformation and geometric nonlinearity is used. A temperature dependent material model has been developed and implemented in ABAQUS using user subroutine. A failure model based on Hashin's failure theory is used to predict the various types of failure in the cylinder. A progressive damage model has also been implemented to account for reduction in modulus due to failure. A sublaminate model has been developed to save computational time and reduce the complications in the analysis. A numerical study is conducted to analyze a typical hydrogen storage cylinder and possible failure trends due to localized thermal loading and internal pressure is presented.
Electric and Hydrogen Buses: Shifting from Conventionally Fuelled Cars in the UK
May 2020
Publication
For the UK to meet their national target of net zero emissions as part of the central Paris Agreement target further emphasis needs to be placed on decarbonizing public transport and moving away from personal transport (conventionally fuelled vehicles (CFVs) and electric vehicles (EVs)). Electric buses (EBs) and hydrogen buses (HBs) have the potential to fulfil requirements if powered from low carbon renewable energy sources.
A comparison of carbon dioxide (CO2) emissions produced from conventionally fuelled buses (CFB) EBs and HBs between 2017 and 2050 under four National Grid electricity scenarios was conducted. In addition emissions per person at different vehicle capacity levels (100% 75% 50% and 25%) were projected for CFBs HBs EBs and personal transport assuming a maximum of 80 passengers per bus and four per personal vehicle.
Results indicated that CFVs produced 30 g CO2km−1 per person compared to 16.3 g CO2 km−1 per person by CFBs by 2050. At 100% capacity under the two-degree scenario CFB emissions were 36 times higher than EBs 9 times higher than HBs and 12 times higher than EVs in 2050. Cumulative emissions under all electricity scenarios remained lower for EBs and HBs.
Policy makers need to focus on encouraging a modal shift from personal transport towards sustainable public transport primarily EBs as the lowest level emitting vehicle type. Simple electrification of personal vehicles will not meet the required targets. Simultaneously CFBs need to be replaced with EBs and HBs if the UK is going to meet emission targets.
A comparison of carbon dioxide (CO2) emissions produced from conventionally fuelled buses (CFB) EBs and HBs between 2017 and 2050 under four National Grid electricity scenarios was conducted. In addition emissions per person at different vehicle capacity levels (100% 75% 50% and 25%) were projected for CFBs HBs EBs and personal transport assuming a maximum of 80 passengers per bus and four per personal vehicle.
Results indicated that CFVs produced 30 g CO2km−1 per person compared to 16.3 g CO2 km−1 per person by CFBs by 2050. At 100% capacity under the two-degree scenario CFB emissions were 36 times higher than EBs 9 times higher than HBs and 12 times higher than EVs in 2050. Cumulative emissions under all electricity scenarios remained lower for EBs and HBs.
Policy makers need to focus on encouraging a modal shift from personal transport towards sustainable public transport primarily EBs as the lowest level emitting vehicle type. Simple electrification of personal vehicles will not meet the required targets. Simultaneously CFBs need to be replaced with EBs and HBs if the UK is going to meet emission targets.
Quantitative Evaluations of Hydrogen Diffusivity in V-X (X = Cr, Al, Pd) Alloy Membranes Based on Hydrogen Chemical Potential
Jan 2021
Publication
Vanadium (V) has higher hydrogen permeability than Pd-based alloy membranes but exhibits poor resistance to hydrogen-induced embrittlement. The alloy elements are added to reduce hydrogen solubility and prevent hydrogen-induced embrittlement. To enhance hydrogen permeability the alloy elements which improve hydrogen diffusivity in V are more suitable. In the present study hydrogen diffusivity in V-Cr V-Al and V-Pd alloy membranes was investigated in view of the hydrogen chemical potential and compared with the previously reported results of V-Fe alloy membranes. The additions of Cr and Fe to V improved the mobility of hydrogen atoms. In contrast those of Al and Pd decreased hydrogen diffusivity. The first principle calculations revealed that the hydrogen atoms cannot occupy the first-nearest neighbour T sites (T1 sites) of Al and Pd in the V crystal lattice. These blocking effects will be a dominant contributor to decreasing hydrogen diffusivity by the additions of Al and Pd. For V-based alloy membranes Fe and Cr are more suitable alloy elements compared with Al and Pd in view of hydrogen diffusivity.
A Modelling Study for the Integration of a PEMFC Micro-CHP in Domestic Building Services Design
May 2018
Publication
Fuel cell based micro-combined heat and power (CHP) units used for domestic applications can provide significant cost and environmental benefits for end users and contribute to the UK’s 2050 emissions target by reducing primary energy consumption in dwellings. Lately there has been increased interest in the development of systematic methods for the design of such systems and their smoother integration with domestic building services. Several models in the literature whether they use a simulation or an optimisation approach ignore the dwelling side of the system and optimise the efficiency or delivered power of the unit. However the design of the building services is linked to the choice of heating plant and its characteristics. Adding the dwelling’s energy demand and temperature constraints in a model can produce more general results that can optimise the whole system not only the micro-CHP unit. The fuel cell has various heat streams that can be harvested to satisfy heat demand in a dwelling and the design can vary depending on the proportion of heat needed from each heat stream to serve the energy demand. A mixed integer non-linear programming model (MINLP) that can handle multiple heat sources and demands is presented in this paper. The methodology utilises a process systems engineering approach. The model can provide a design that integrates the temperature and water flow constraints of a dwelling’s heating system with the heat streams within the fuel cell processes while optimising total CO2 emissions. The model is demonstrated through different case studies that attempt to capture the variability of the housing stock. The predicted CO2 emissions reduction compared to a conventionally designed building vary from 27% to 30% and the optimum capacity of the fuel cell ranges between 1.9 kW and 3.6 kW. This research represents a significant step towards an integrated fuel cell micro-CHP and dwelling design.
Operation Analysis of Selected Domestic Appliances Supplied with Mixture of Nitrogen-Rich Natural Gas with Hydrogen
Dec 2021
Publication
This is article presents the results of the testing of the addition of a hydrogen-to-nitrogen-rich natural gas of the Lw group and its influence on the operation of selected gas-fired domestic appliances. The tests were performed on appliances used for the preparation of meals and hot water production for hygienic and heating purposes. The characteristics of the tested gas appliances are also presented. The burners and their controllers with which the tested appliances were equipped were adapted for the combustion of Lw natural gas. The tested appliances reflected the most popular designs for domestic gas appliances in their group used both in Poland and in other European countries. The tested appliances were supplied with nitrogen-rich natural gas of the Lw group and a mixture of this gas with hydrogen at 13.2% content. The article presents the approximate percentage compositions of the gases used during the tests and their energy parameters. The research was focused on checking the following operating parameters and the safety of the tested appliances: the rated heat input thermal efficiency combustion quality ignition flame stability and transfer. The article contains an analysis of the test results referring in detail to the issue of decreasing the heat input of the appliances by lowering the energy parameters of the nitrogen-rich natural gas of the Lw group mixture with a hydrogen addition and how it influenced the thermal efficiency achieved by the appliances. The conclusions contain an explanation regarding among other things how the design of an appliance influences the thermal efficiency achieved by it in relation to the heat input decrease. In the conclusions on the basis of the research results answers have been provided to the following questions: (1) Whether the hydrogen addition to the nitrogen-rich natural gas of the Lw group will influence the safe and proper operation of domestic gas appliances; (2) What hydrogen percentage can be added to the nitrogen-rich natural gas of the Lw group in order for the appliances adapted for combusting it to operate safely and effectively without the need for modifying them?
Two-Stage Energy Management Strategies of Sustainable Wind-PV-Hydrogen-Storage Microgrid Based on Receding Horizon Optimization
Apr 2022
Publication
Hydrogen and renewable electricity-based microgrid is considered to be a promising way to reduce carbon emissions promote the consumption of renewable energies and improve the sustainability of the energy system. In view of the fact that the existing day-ahead optimal operation model ignores the uncertainties and fluctuations of renewable energies and loads a two-stage energy management model is proposed for the sustainable wind-PV-hydrogen-storage microgrid based on receding horizon optimization to eliminate the adverse effects of their uncertainties and fluctuations. In the first stage the day-ahead optimization is performed based on the predicted outpower of WT and PV the predicted demands of power and hydrogen loads. In the second stage the intra-day optimization is performed based on the actual data to trace the day-ahead operation schemes. Since the intra-day optimization can update the operation scheme based on the latest data of renewable energies and loads the proposed two-stage management model is effective in eliminating the uncertain factors and maintaining the stability of the whole system. Simulations show that the proposed two-stage energy management model is robust and effective in coordinating the operation of the wind-PV-hydrogen-storage microgrid and eliminating the uncertainties and fluctuations of WT PV and loads. In addition the battery storage can reduce the operation cost alleviate the fluctuations of the exchanged power with the power grid and improve the performance of the energy management model.
Deflagration Safety Study of Mixtures of Hydrogen and Natural Gas in a Semi-open Space
Sep 2007
Publication
In the transition to a hydrogen economy it is likely that hydrogen will be used or stored in close proximity to other flammable fuels and gases. Accidents can occur that result in the release of two or more fuels such as hydrogen and natural gas that can mix and form a hazard. A series of five medium-scale semi-open-space deflagration experiments have been conducted with hydrogen natural gas and air mixtures. The natural gas consisted of 90% methane 6% ethane 3% propane and 1% butane by volume. Mixtures of hydrogen and natural gas were created with the hydrogen mole fraction in the fuel varying from 1.000 to 0.897 and the natural gas mole fraction varying from 0.000 to 0.103. The hydrogen and natural gas mixture was then released inside a 5.27-m³ thin plastic tent. The stoichiometric fuel-air mixtures were ignited with a 40-J spark located at the bottom center of the tent. Overpressure and impulse data were collected using pressure transducers located within the mixture volume and in the free field. Flame front time-of-arrival was measured using fast response thermocouples and infrared video. Flame speeds relative to a fixed observer were measured between 36.2 m/s and 19.7 m/s. Average peak overpressures were measured between 2.0 kPa and 0.3 kPa. The addition of natural gas inhibited the combustion when the hydrogen mole fraction was less than or equal to 0.949. For these mixtures there was a significant decrease in overpressures. When the hydrogen mole fraction in the fuel was between 0.999 and 0.990 the overpressures were slightly higher than for the case of hydrogen alone. This could be due to experimental scatter or there may be a slight enhancement of the combustion when a very small amount of natural gas was present. From a safety standpoint variation in overpressure was small and should have little effect on safety considerations.
Electrocatalyst Derived from NiCu–MOF Arrays on Graphene Oxide Modified Carbon Cloth for Water Splitting
Apr 2022
Publication
Electrocatalysts are capable of transforming water into hydrogen oxygen and therefore into energy in an environmentally friendly and sustainable manner. However the limitations in the research of high performance catalysts act as an obstructer in the development of using water as green energy. Here we report on a delicate method to prepare novel bimetallic metal organic framework derived electrocatalysts (C–NiCu–BDC–GO–CC) using graphene oxide (GO) modified carbon cloth as a 3D flexible and conductive substrate. The resultant electrocatalyst C–NiCu–BDC– GO–CC exhibited very low electron transfer resistance which benefited from its extremely thin 3D sponge-like morphology. Furthermore it showed excellent oxygen evolution reaction (OER) activity achieving 10 mA/cm2 at a low overpotential of 390 mV in 1 M KOH electrolyte with a remarkable durability of 10 h.
A Homogeneous Non-equilibrium Two-phase Critical Flow Model
Sep 2011
Publication
A non-equilibrium two-phase single-component critical (choked) flow model for cryogenic fluids is developed from first principle thermodynamics. Modern equations-of-state (EOS) based upon the Helmholtz free energy concepts are incorporated into the methodology. Extensive validation of the model is provided with the NASA cryogenic data tabulated for hydrogen methane nitrogen and oxygen critical flow experiments performed with four different nozzles. The model is used to develop a hydrogen critical flow map for stagnation states in the liquid and supercritical regions.
Recent Progress and Approaches on Transition Metal Chalcogenides for Hydrogen Production
Dec 2021
Publication
Development of efficient and affordable photocatalysts is of great significance for energy production and environmental sustainability. Transition metal chalcogenides (TMCs) with particle sizes in the 1–100 nm have been used for various applications such as photocatalysis photovoltaic and energy storage due to their quantum confinement effect optoelectronic behavior and their stability. In particular TMCs and their heterostructures have great potential as an emerging inexpensive and sustainable alternative to metal-based catalysts for hydrogen evolution. Herein the methods used for the fabrication of TMCs characterization techniques employed and the different methods of solar hydrogen production by using different TMCs as photocatalyst are reviewed. This review provides a summary of TMC photocatalysts for hydrogen production.
Living Carbon Free – Exploring What a Net-zero Target Means for Households
Jun 2019
Publication
The Energy Systems Catapult (ESC) explored the role of households in a net-zero emissions society to accompany the CCC’s Net Zero report looking at opportunities and challenges for households to reduce emissions from today’s levels and to support the stretch from an 80% emissions reduction to a net-zero greenhouse gas target. As well as describing a net-zero emissions world for households of different types the ESC looked at average household emissions under different decarbonisation scenarios and the options households can take to contribute to the decarbonisation effort.
This supported the Net Zero Technical report.
This supported the Net Zero Technical report.
Theoretical Insights into the Hydrogen Evolution Reaction on the Ni3N Electrocatalyst
Jun 2021
Publication
Ni-based catalysts are attractive alternatives to noble metal electrocatalysts for the hydrogen evolution reaction (HER). Herein we present a dispersion-corrected density functional theory (DFT-D3) insight into HER activity on the (111) (110) (001) and (100) surfaces of metallic nickel nitride (Ni3N). A combination of water and hydrogen adsorption was used to model the electrode interactions within the water splitting cell. Surface energies were used to characterise the stabilities of the Ni3N surfaces along with adsorption energies to determine preferable sites for adsorbate interactions. The surface stability order was found to be (111) < (100) < (001) < (110) with calculated surface energies of 2.10 2.27 2.37 and 2.38 Jm−2 respectively. Water adsorption was found to be exothermic at all surfaces and most favourable on the (111) surface with Eads = −0.79 eV followed closely by the (100) (110) and (001) surfaces at −0.66 −0.65 and −0.56 eV respectively. The water splitting reaction was investigated at each surface to determine the rate determining Volmer step and the activation energies (Ea) for alkaline HER which has thus far not been studied in detail for Ni3N. The Ea values for water splitting on the Ni3N surfaces were predicted in the order (001) < (111) < (110) < (100) which were 0.17 0.73 1.11 and 1.60 eV respectively overall showing the (001) surface to be most active for the Volmer step of water dissociation. Active hydrogen adsorption sites are also presented for acidic HER evaluated through the ΔGH descriptor. The (110) surface was shown to have an extremely active Ni–N bridging site with ΔGH = −0.05 eV.
PRD Hydrogen Release and Dispersion, a Comparison of CFD Results Obtained from Using Ideal and Real Gas Law Properties.
Sep 2005
Publication
In this paper CFD techniques were applied to the simulations of hydrogen release from a 400-bar tank to ambient through a Pressure Relieve Device (PRD) 6 mm (¼”) opening. The numerical simulations using the TOPAZ software developed by Sandia National Laboratory addressed the changes of pressure density and flow rate variations at the leak orifice during release while the PHOENICS software package predicted extents of various hydrogen concentration envelopes as well as the velocities of gas mixture for the dispersion in the domain. The Abel-Noble equation of state (AN-EOS) was incorporated into the CFD model implemented through the TOPAZ and PHOENICS software to accurately predict the real gas properties for hydrogen release and dispersion under high pressures. The numerical results were compared with those obtained from using the ideal gas law and it was found that the ideal gas law overestimates the hydrogen mass release rates by up to 35% during the first 25 seconds of release. Based on the findings the authors recommend that a real gas equation of state be used for CFD predictions of high-pressure PRD releases.
Effect of Hydrogen on the Deformation Behavior and Localization of Plastic Deformation of the Ultrafine-Grained Zr–1Nb Alloy
Oct 2020
Publication
In this paper comparison studies of the hydrogen effect on the structural and phase state deformation behavior and mechanical properties of the fine- (average grain size 4 µm) and ultrafine-grained (average element size 0.3 and 0.4 µm) Zr–1wt.%Nb (hereinafter Zr–1Nb) alloy under tension at temperatures in the range of 293–873 K were conducted. The formation of an ultrafine-grained structure is established to increase the strength characteristics of the Zr–1Nb alloy by a factor of 1.5–2 with a simultaneous reduction of its resistance to the localization of plastic deformation at the macro level and the value of deformation to failure. The presence of hydrogen in the Zr–1Nb alloy in the form of a solid solution and hydride precipitates increases its resistance to the localization of plastic deformation at the macro level if the alloy has an ultrafine-grained structure and decreases if the structure of the alloy is fine-grained. In the studied temperature range the Zr–1Nb alloy in the ultrafine-grained state has a higher resistance to hydrogen embrittlement than the alloy in the fine-grained state.
Dynamic modelling of a direct internal reforming solid oxide fuel cell stack based on single cell experiments
May 2018
Publication
Direct internal reforming enables optimal heat integration and reduced complexity in solid oxide fuel cell (SOFC) systems but thermal stresses induced by the increased temperature gradients may inflict damage to the stack. Therefore the development of adequate control strategies requires models that can accurately predict the temperature profiles in the stack. A 1D dynamic modelling platform is developed in this study and used to simulate SOFCs in both single cell and stack configurations. The single cell model is used to validate power law and Hougen-Watson reforming kinetics derived from experiments in previous work. The stack model based on the same type of cells accounts for heat transfer in the inactive area and to the environment and is validated with data reported by the manufacturer. The reforming kinetics are then implemented in the stack model to simulate operation with direct internal reforming. Although there are differences between the temperature profiles predicted by the two kinetic models both are more realistic than assuming chemical equilibrium. The results highlight the need to identify rate limiting steps for the reforming and hydrogen oxidation reactions on anodes of functional SOFC assemblies. The modelling approach can be used to study off-design conditions transient operation and system integration as well as to develop adequate energy management and control strategies.
Hydrogen Embrittlement of Medium Mn Steels
Feb 2021
Publication
Recent research efforts to develop advanced–/ultrahigh–strength medium-Mn steels have led to the development of a variety of alloying concepts thermo-mechanical processing routes and microstructural variants for these steel grades. However certain grades of advanced–/ultrahigh–strength steels (A/UHSS) are known to be highly susceptible to hydrogen embrittlement due to their high strength levels. Hydrogen embrittlement characteristics of medium–Mn steels are less understood compared to other classes of A/UHSS such as high Mn twinning–induced plasticity steel because of the relatively short history of the development of this steel class and the complex nature of multiphase fine-grained microstructures that are present in medium–Mn steels. The motivation of this paper is to review the current understanding of the hydrogen embrittlement characteristics of medium or intermediate Mn (4 to 15 wt pct) multiphase steels and to address various alloying and processing strategies that are available to enhance the hydrogen-resistance of these steel grades.
Feasibility Investigation of Hydrogen Refuelling Infrastructure for Heavy‐Duty Vehicles in Canada
Apr 2022
Publication
A potentially viable solution to the problem of greenhouse gas emissions by vehicles in the transportation sector is the deployment of hydrogen as alternative fuel. A limitation to the diffusion of the hydrogen‐fuelled vehicles option is the intricate refuelling stations that vehicles will require. This study examines the practical use of hydrogen fuel within the internal combustion engine (ICE)‐powered long‐haul heavy‐duty trucking vehicles. Specifically it appraises the techno‐ economic feasibility of constructing a network of long‐haul truck refuelling stations using hydrogen fuel across Canada. Hydrogen fuel is chosen as an option for this study due to its low carbon emissions rate compared to diesel. This study also explores various operational methods including variable technology integration levels and truck traffic flows truck and pipeline delivery of hydrogen to stations and the possibility of producing hydrogen onsite. The proposed models created for this work suggest important parameters for economic development such as capital costs for station construction the selling price of fuel and the total investment cost for the infrastructure of a nation‐ wide refuelling station. Results showed that the selling price of hydrogen gas pipeline delivery op‐ tion is more economically stable. Specifically it was found that at 100% technology integration the range in selling prices was between 8.3 and 25.1 CAD$/kg. Alternatively at 10% technology integration the range was from 12.7 to 34.1 CAD$/kg. Moreover liquid hydrogen which is delivered by trucks generally had the highest selling price due to its very prohibitive storage costs. However truck‐delivered hydrogen stations provided the lowest total investment cost; the highest is shown by pipe‐delivered hydrogen and onsite hydrogen production processes using high technology integration methods. It is worth mentioning that once hydrogen technology is more developed and deployed the refuelling infrastructure cost is likely to decrease considerably. It is expected that the techno‐economic model developed in this work will be useful to design and optimize new and more efficient hydrogen refuelling stations for any ICE vehicles or fuel cell vehicles.
Effects of CO2 sequestration on lipid and biomass productivity in microalgal biomass production
Mar 2017
Publication
The study is focused on the technology and manipulation of production strategies for the cultivation of biomass from four strains of microalgae. Species of microalgae studied are: Chlorella vulgaris Dunaliella Scenedesmus quadricauda and Synechococcus spp. The effects of the rate and amount of CO2 removal from the atmosphere and sequestration with dissolved oxygen on lipid production from accumulated biomass were studied. Also the rate of sequestration of both total and dissolved carbon was investigated. Daily measurements of total organic and inorganic carbon sequestrated optical densities proximate analysis and kinetic parameters of the growing and cultivated microalga were monitored and carried out during the two phases of cultivation: dark and light phases. The values of maximum rate of carbon (IV) oxide removed rmax varied from 11.73 mg L -1 min -1 to 18.84 mg L -1 min -1 from Chlorella vulgaris to Synechoccocus spp. Important parameters such as biomass productivity maximum pH values obtained at cultivation lipid content of the produced biomass and the hydraulic detection time for all four strains of microalgae were considered and presented in comparison and with their individual and collective effects. The ratios of the rate of CO2 absorption constant and the constant for the CO2 desorption rate (k1/k2) occurred highest in Dunaliella suggesting that with a high uptake of CO2 the algal strain is more effective in CO2 CO2 sequestration. The best biomass producer in this study was the C. vulgaris (Xmax = 5400 mg L-1 and Px = 35.1 mg L h -1) where biomass productivity is Px and the maximum cellular concentration is Xmax. C. vulgaris has the highest lipids productivity of 27% while Synechoccocus has the least (11.72%). In general biomass productivity may be inversely related; this fact may be explained by greater metabolic involvement of lipid biosynthesis. This pioneer study may be advanced further to developing models for strategic manipulation and optimisation approach in micro algal biomass cultivation.
Study on the Explosion of the Hydrogen Fuel Tank of Fuel Cell Electric Vehicles in Semi-Enclosed Spaces
Dec 2022
Publication
The rise in hydrogen fuel cell electric vehicles (FCEVs) is expected to pose a variety of hazards on the road. Vehicles using hydrogen could cause significant damage owing to hydrogen vapor cloud explosions jet fires caused by leakage or hydrogen tank explosions. This risk is expected to further increase in semi-enclosed spaces such as underground parking lots and road tunnels. Therefore it is necessary to study the fire safety of hydrogen vehicles in semi-enclosed spaces. In this study an experiment on hydrogen tank explosion was performed. In addition the CFD numerical model was verified using the experimental results and the damaging effect due to pressure propagation during hydrogen tank explosions in underground parking lots and road tunnels was analyzed using numerical analysis. From the experiment results the hydrogen tank exploded at about 80 Mpa a maximum incident pressure is generated 267 kPa at a distance of 1.9 m. As a result of numerical analysis based on the experimental results the limit distance that can cause serious injury due to the explosion of a hydrogen tank in a road tunnel or underground parking lot was analyzed up to about 20 m from the point of explosion.
High-stability, High-capacity Oxygen Carriers: Iron Oxide-perovskite Composite Materials for Hydrogen Production by Chemical Looping
Jun 2015
Publication
Iron oxide has been widely used as an oxygen carrier material (OCM) for hydrogen production by chemical looping due to its favourable thermodynamic properties. In spite of this iron oxide loses much of its activity after redox cycling mainly due to sintering and agglomeration. Perovskites such as La0.7Sr0.3FeO3-d (LSF731) have been suggested as potential candidate OCMs for hydrogen production due to their excellent oxygen transport properties and stability under cycling. However hydrogen production per cycle for a similar carrier weight is lower than with iron oxide. This work proposes the use of composite OCMs made of iron oxide clusters embedded in an LSF731 matrix. The perovskite matrix facilitates oxygen transport to the iron oxide clusters while preventing agglomeration. Two preparation methods mechanical mixing and a modified Pechini method were used to obtain composite materials with different iron oxide weight fractions 11 and 30 wt.%. The reactivity of these OCMs was studied in a thermogravimetric analyser. Hydrogen production and carrier stability were investigated in a microreactor over 25 redox cycles while periodically feeding carbon monoxide and water in order to produce carbon dioxide and hydrogen in separate streams. Hydrogen production was stable over 25 cycles for LSF731 and the composite OCM with 30 wt.% iron oxide produced by the modified Pechini method but iron oxide particles alone underwent a decrease in the hydrogen production with cycling. The hydrogen production during the 25th cycle was eight times higher for the composite material than for iron oxide alone and four times higher than for LSF731. The hydrogen production was therefore also higher than that expected from a simple combination of the iron oxide and LSF731 alone indicating a synergetic effect whereby the LSF731 may have a higher effective oxygen capacity when in the form of the composite material.
Electrochemical and Mechanical Stability of Catalyst Layers in Anion Exchange Membrane Water Electrolysis
Dec 2021
Publication
Anion exchange membrane (AEM) water electrolysis is considered a promising solution to future cost reduction of electrochemically produced hydrogen. We present an AEM water electrolyzer with CuCoOx as the anode catalyst and Aemion as membrane and electrode binder. Full cell experiments in pure water and 0.1 M KOH revealed that the optimum binder content depended on the type of electrolyte employed. Online dissolution measurements suggested that Aemion alone was not sufficient to establish an alkaline environment for thermodynamically stabilizing the synthesized CuCoOx in a neutral electrolyte feed. A feed of base is thus indispensable to ensure the thermodynamic stability of such non-noble catalyst materials. Particle loss and delamination of the catalyst layer during MEA operation could be reduced by employing a heat treatment step after electrode fabrication. This work summarizes possible degradation pathways for low-cost anodes in AEMWE and mitigation strategies for enhanced system durability and performance.
Challenges and Important Considerations When Benchmarking Single-cell Alkaline Electrolyzers
Nov 2021
Publication
This study outlines an approach to identifying the difficulties associated with the bench-marking of alkaline single cells under real electrolyzer conditions. A challenging task in the testing and comparison of different catalysts is obtaining reliable and meaningful benchmarks for these conditions. Negative effects on reproducibility were observed due to the reduction in conditioning time. On the anode side a stable passivation layer of NiO can be formed by annealing of the Ni foams which is even stable during long-term operation. Electrical contact resistance and impedance measurements showed that most of the contact resistance derived from the annealed Ni foam. Additionally analysis of various overvoltages indicated that most of the total overvoltage comes from the anode and cathode activation overpotential. Different morphologies of the substrate material exhibited an influence on the performance of the alkaline single cell based on an increase in the ohmic resistance.
Hydrogen Fuelling Station, CEP-Berlin – Safety Risk Assessment and Authority Approval Experience and Lessons Learned
Sep 2005
Publication
The CEP (Clean Energy Partnership) – Berlin is one of the most diversified hydrogen demonstration projects at present. The first hydrogen fuelling station serving 16 cars is fully integrated in an ordinary highly frequented Aral service station centrally located at Messedamm in Berlin. Hydro has supplied and is the owner of the electrolyser with ancillary systems. This unit produces gaseous hydrogen at 12 bar with use of renewable energy presently serving 13 of the cars involved. The CEP project is planned to run for a period of five years and is supported by the German Federal Government and is part of the German sustainability strategy. During the planning and design phase there have been done several safety related assessments and analyses:
- Hydro has carried out a HAZOP (HAZard and OPerability) analysis of the electrolyser and ancillary systems delivered by Hydro Electrolysers.
- Hydro arranged with support from the partners a HAZOP analysis of the interface between the electrolyser and the compressor an interface with two different suppliers on each side.
- A QRA (Quantitative Risk Assessment) of the entire fuelling station has been carried out.
- Hydro has carried out a quantitative explosion risk analysis of the electrolyser container supplied by Hydro Electrolysers.
Decentral Hydrogen
Apr 2022
Publication
This concept study extends the power-to-gas approach to small combined heat and power devices in buildings that alternately operate fuel cells and electrolysis. While the heat is used to replace existing fossil heaters on-site the power is either fed into the grid or consumed via heatcoupled electrolysis to balance the grid power at the nearest grid node. In detail the power demand of Germany is simulated as a snapshot for 2030 with 100% renewable sourcing. The standard load profile is supplemented with additional loads from 100% electric heat pumps 100% electric cars and a fully electrified industry. The renewable power is then scaled up to match this demand with historic hourly yield data from 2018/2019. An optimal mix of photovoltaics wind biomass and hydropower is calculated in respect to estimated costs in 2030. Hydrogen has recently entered a large number of national energy roadmaps worldwide. However most of them address the demands of heavy industry and heavy transport which are more difficult to electrify. Hydrogen is understood to be a substitute for fossil fuels which would be continuously imported from non-industrialized countries. This paper focuses on hydrogen as a storage technology in an all-electric system. The target is to model the most cost-effective end-to-end use of local renewable energies including excess hydrogen for the industry. The on-site heat coupling will be the principal argument for decentralisation. Essentially it flattens the future peak from massive usage of electric heat pumps during cold periods. However transition speed will either push the industry or the prosumer approach in front. Batteries are tried out as supplementary components for short-term storage due to their higher round trip efficiencies. Switching the gas net to hydrogen is considered as an alternative to overcome the slow power grid expansions. Further decentral measures are examined in respect to system costs.
Local Degradation Effects in Automotive Size Membrane Electrode Assemblies Under Realistic Operating Conditions
Dec 2019
Publication
In automotive applications the operational parameters for fuel cell (FC) systems can vary over a wide range. To analyze their impact on fuel cell degradation an automotive size single cell was operated under realistic working conditions. The parameter sets were extracted from the FC system modelling based on on-road customer data. The parameter variation included simultaneous variation of the FC load gas pressures cell temperature stoichiometries and relative humidity. Current density distributions and the overall cell voltage were recorded in real time during the tests. The current densities were low at the geometric anode gas outlet and high at the anode gas inlet. After electrochemical tests post mortem analysis was conducted on the membrane electrode assemblies using scanning electron microscopy. The ex-situ analysis showed significant cathode carbon corrosion in areas associated with low current densities. This suggests that fuel starvation close to the anode outlet is the origin of the cathode electrode degradation. The results of the numerical simulations reveal high relative humidity at that region and therefore water flooding is assumed to cause local anode fuel starvation. Even though the hydrogen oxidation reaction has low kinetic overpotentials “local availability” of H2 plays a significant role in maintaining a homogeneous current density distribution and thereby in local degradation of the cathode catalyst layer. The described phenomena occurred while the overall cell voltage remained above 0.3 V. This indicates that only voltage monitoring of fuel cell systems does not contain straightforward information about this type of degradation.
Explosion Characteristics of Hydrogen Gas in Varying Ship Ventilation Tunnel Geometries: An Experimental Study
Apr 2022
Publication
Hydrogen is widely regarded as a key element of prospective energy solutions for alleviating environmental emission problems. However hydrogen is classified as a high-risk gas because of its wide explosive range high overpressure low ignition energy and fast flame propagation speed compared with those of hydrocarbon-based gases. In addition deflagration can develop into detonation in ventilation or explosion guide tunnels if explosion overpressure occurs leading to the explosion of all combustible gases. However quantitative evidence of an increase in the explosion overpressure of ventilation tunnels is unavailable because the explosive characteristics of hydrogen gas are insufficiently understood. Therefore this study investigated an explosion chamber with the shape of a ventilation pipe in a ship compartment. The effect of tunnel length on explosion overpressure was examined experimentally. For quantitative verification the size of the hydrogen gas explosion overpressure was analyzed and compared with experimental values of hydrocarbon-based combustible gases (butane and LPG (propane 98%)). The experimental database can be used for explosion risk analyses of ships when designing ventilation holes and piping systems and developing new safety guidelines for hydrogen carriers and hydrogen-fueled ships.
Simulations of Hydrogen Releases from a Storage Tanks- Dispersion and Consequences of Ignition
Sep 2005
Publication
We present results from hydrogen dispersion simulations from a pressurized reservoir at constant flow rate in the presence and absence of a wall. The dispersion simulations are performed using a commercial finite volume solver. Validation of the approach is discussed. Constant concentration envelopes corresponding to the 2% 4% and 15% hydrogen concentration in air are calculated for a subcritical vertical jet and for an equivalent subcritical horizontal jet from a high pressure reservoir. The consequences of ignition and the resulting overpressure are calculated for subcritical horizontal and vertical hydrogen jets and in the latter case compared to available experimental data.
Sustainable Hydrogen Society - Vision, Findings and Development of a Hydrogen Economy Using the Example of Austria
Oct 2021
Publication
Based on technical environmental economic and social facts and recent findings the feasibility of the transition from our current fossil age to the new green age is analyzed in detail at both global and local level. To avert the threats of health problems environmental pollution and climate change to our quality and standard of life a twofold radical paradigm shift is outlined: Green Energy Revolution means the complete change from fossil-based to green primary energy sources such as sun wind water environmental heat and biomass; Green Hydrogen Society means the complete change from fossil-based final energy to green electricity and green hydrogen in all areas of mobility industries households and energy services. Renewable energies offer a green future and are in combination with electrochemical machines such as electrolysers batteries and fuel cells able to achieve higher efficiencies and zero emissions.
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Everything About Hydrogen Podcast: Is This the End of the Diesel Train?
Jan 2020
Publication
For this show the team are taking a dive into the world of hydrogen trains and who better to speak to this space than Mike Muldoon Head of Business Development and Marketing for Alstom UK&I. Alstom have been the pioneers of hydrogen powered rail and in addition to two operating trains in Germany have secured over Eur500 million of orders for hydrogen trains. On the show we talk to Mike about why Alstom see hydrogen as a key part of the evolution of the rail industry towards zero emissions and why hydrogen today is such a compelling proposition for operators and investors.
The podcast can be found on their website
The podcast can be found on their website
Global Energy Review 2020- The Impacts of the Covid-19 Crisis on Global Energy Demand and CO2 Emissions
Apr 2020
Publication
In response to the exceptional circumstances stemming from the coronavirus pandemic the annual IEA Global Energy Review has expanded its coverage to include real-time analysis of developments to date in 2020 and possible directions for the rest of the year. In addition to reviewing 2019 energy and CO2 emissions data by fuel and country for this section of the Global Energy Review we have tracked energy use by country and fuel over the past three months and in some cases – such as electricity – in real time. Some tracking will continue on a weekly basis. The uncertainty surrounding public health the economy and hence energy over the rest of 2020 is unprecedented. This analysis therefore not only charts a possible path for energy use and CO2 emissions in 2020 but also highlights the many factors that could lead to differing outcomes. We draw key lessons on how to navigate this once-in-a-century crisis.
Link to Document on IEA websitte
Link to Document on IEA websitte
Optimized Operation Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Dec 2022
Publication
The cost reduction of hydrogen refueling stations (HRSs) is very important for the popularization of hydrogen vehicles. This paper proposes an optimized operation algorithm based on hydrogen energy demand estimation for on-site hydrogen refueling stations. Firstly the user’s hydrogen demand was estimated based on the simulation of their hydrogenation behavior. Secondly mixed integer linear programming method was used to optimize the operation of the hydrogen refueling station to minimize the unit hydrogen energy cost by using the peak–valley difference of the electricity price. We then used three typical scenario cases to evaluate the optimized operation method. The results show that the optimized operation method proposed in this paper can effectively reduce the rated configuration of electrolyzer and storage tank for HRS and can significantly reduce the unit hydrogen energy cost considering the construction cost compared with the traditional method. Therefore the optimization operation method of a local hydrogen production and hydrogen refueling station proposed in this paper can reduce the cost of a hydrogen refueling station and accelerate the popularization of hydrogen energy vehicles. Finally the scope of application of the proposed optimization method and the influence of the variation of the electricity price curve and the unit cost of the electrolyzer are discussed.
Effect of Hydrogen-diesel Fuel Co-combustion on Exhaust Emissions with Verification Using an Inecylinder Gas Sampling Technique
Aug 2014
Publication
The paper presents an experimental investigation of hydrogen-diesel fuel co-combustion carried out on a naturally aspirated direct injection diesel engine. The engine was supplied with a range of hydrogen-diesel fuel mixture proportions to study the effect of hydrogen addition (aspirated with the intake air) on combustion and exhaust emissions. The tests were performed at fixed diesel injection periods with hydrogen added to vary the engine load between 0 and 6 bar IMEP. In addition a novel inecylinder gas sampling technique was employed to measure species concentrations in the engine cylinder at two inecylinder locations and at various instants during the combustion process. The results showed a decrease in the particulates CO and THC emissions and a slight increase in CO2 emissions with the addition of hydrogen with fixed diesel fuel injection periods. NOx emissions increased steeply with hydrogen addition but only when the combined diesel and hydrogen co-combustion temperatures exceeded the threshold temperature for NOx formation. The inecylinder gas sampling results showed higher NOx levels between adjacent spray cones in comparison to sampling within an individual spray cone.
Rayleigh-Taylor Instability: Modelling and Effect on Coherent Deflagrations
Sep 2013
Publication
The modelling of Rayleigh–Taylor instability during premixed combustion scenarios is presented. Experimental data obtained from experiments undertaken by FM Global using their large-scale vented deflagration chamber was used to develop the modelling approach. Rayleigh–Taylor instability is introduced as an additional time-dependent combustion enhancing mechanism. It is demonstrated that prior to the addition of this mechanism the LES deflagration model under-predicted the experimental pressure transients. It is confirmed that the instability plays a significant role throughout the coherent deflagration process. The addition of the mechanism led to the model more closely replicating the pressure peak associated with the external deflagration.
Optimal Scheduling of Electricity-Hydrogen Coupling Virtual Power Plant Considering Hydrogen Load Response
Mar 2024
Publication
With the rapid development of hydrogen production by water electrolysis the coupling between the electricity-hydrogen system has become closer providing an effective way to consume surplus new energy generation. As a form of centralized management of distributed energy resources virtual power plants can aggregate the integrated energy production and consumption segments in a certain region and participate in electricity market transactions as a single entity to enhance overall revenue. Based on this this paper proposes an optimal scheduling model of an electricity-hydrogen coupling virtual power plant (EHC-VPP) considering hydrogen load response relying on hydrogen to ammonia as a flexibly adjustable load-side resource in the EHC-VPP to enable the VPP to participate in the day-ahead energy market to maximize benefits. In addition this paper also considers the impact of the carbon emission penalty to practice the green development concept of energy saving and emission reduction. To validate the economy of the proposed optimization scheduling method in this paper the optimization scheduling results under three different operation scenarios are compared and analyzed. The results show that considering the hydrogen load response and fully exploiting the flexibility resources of the EHC-VPP can further reduce the system operating cost and improve the overall operating efficiency.
Decarbonizing Vehicle Transportation with Hydrogen from Biomass Gasification: An Assessment in the Nigerian Urban Environment
Apr 2022
Publication
Tailpipe emissions from vehicles consist of CO2 and other greenhouse gases which con‐ tribute immensely to the rise in global temperatures. Green hydrogen produced from the gasification of biomass can reduce the amount of CO2 emissions to zero. This study aims to provide a modelling framework to optimize the production of hydrogen from biomass waste obtained from different cities for use in the road transport sector in Nigeria. A gasification model with post‐treatment shift conversion and CO2 removal by adsorption is proposed. In this study six cities are simulated based on technical and environmental considerations using the Aspen Plus software package. The results revealed that Kaduna has the highest hydrogen generation potential of 0.148 million metric tons per year which could reduce CO2 emissions to 1.60 and 1.524 million metric tons by the dis‐ placement of an equivalent volume of gasoline and diesel. This amounts to cost savings of NGN 116 and 161.8 billion for gasoline and diesel respectively. In addition the results of the sensitivity analysis revealed that the steam‐to‐biomass ratio and the temperature of gasification are positively correlated with the amount of avoided CO2 emissions while the equivalence ratio shows a negative correlation.
Combustion Features of CH4/NH3/H2 Ternary Blends
Mar 2022
Publication
The use of so-called “green” hydrogen for decarbonisation of the energy and propulsion sectors has attracted considerable attention over the last couple of decades. Although advancements are achieved hydrogen still presents some constraints when used directly in power systems such as gas turbines. Therefore another vector such as ammonia can serve as a chemical to transport and distribute green hydrogen whilst its use in gas turbines can limit combustion reactivity compared to hydrogen for better operability. However pure ammonia on its own shows slow complex reaction kinetics which requires its doping by more reactive molecules thus ensuring greater flame stability. It is expected that in forthcoming years ammonia will replace natural gas (with ~ 90% methane in volume) in power and heat production units thus making the co-firing of ammonia/methane a clear path towards replacement of CH4 as fossil fuel. Hydrogen can be obtained from the precracking of ammonia thus denoting a clear path towards decarbonisation by the use of ammonia/hydrogen blends. Therefore ammonia/methane/hydrogen might be co-fired at some stage in current combustion units hence requiring a more intrinsic analysis of the stability emissions and flame features that these ternary blends produce. In return this will ensure that transition from natural gas to renewable energy generated e-fuels such as so-called “green” hydrogen and ammonia is accomplished with minor detrimentals towards equipment and processes. For this reason this work presents the analysis of combustion properties of ammonia/methane/hydrogen blends at different concentrations. A generic tangential swirl burner was employed at constant power and various equivalence ratios. Emissions OH*/NH*/NH2*/CH* chemiluminescence operability maps and spectral signatures were obtained and are discussed. The extinction behaviour has also been investigated for strained laminar premixed flames. Overall the change from fossils to e-fuels is led by the shift in reactivity of radicals such as OH CH CN and NH2 with an increase of emissions under low and high ammonia content. Simultaneously hydrogen addition improves operability when injected up to 30% (vol) an amount at which the hydrogen starts governing the reactivity of the blends. Extinction strain rates confirm phenomena found in the experiments with high ammonia blends showing large discrepancies between values at different hydrogen contents. Finally a 20/55/25% (vol) methane/ammonia/hydrogen blend seems to be the most promising at high equivalence ratios (1.2) with no apparent flashback low emissions and moderate formation of NH2/OH radicals for good operability.
A Coupled Transient Gas Flow Calculation with a Simultaneous Calorific-value-gradient Improved Hydrogen Tracking
Apr 2022
Publication
Gas systems can provide considerable flexibility in integrated energy systems to accommodate hydrogen produced from Power-to-Hydrogen units using excess volatile renewable energy generation. To use the flexibility in integrated energy systems while ensuring a secure and reliable system operation gas system operators need to accurately and easily analyze the effects of varying hydrogen levels on the dynamic gas behavior and vice versa. Existing methods for hydrogen tracking however either solve the hydrogen propagation and dynamic gas behavior separately or must cope with a large inaccuracy. Hence existing methods do not allow an accurate and coupled analysis of gas systems in integrated energy systems considering varying hydrogen levels. This paper proposes a calorific-value-gradient method which can accurately track the propagation of varying hydrogen levels in a gas system even with large simulation time increments of up to one hour. The new method is joined and simultaneously solved with an implicit finite difference scheme describing the transient gas behavior in a single equation system in a coupled Newton–Raphson gas flow calculation. As larger simulation time increments can be chosen without reducing the accuracy the computation time can be strongly reduced compared to existing Euler-based methods. With its high accuracy and its coupled approach this paper provides gas system operators a method to accurately analyze how the propagation of hydrogen affects the entire gas system. With its coupled approach the presented method can enhance the investigation of integrated energy systems as the transient gas behavior and varying hydrogen propagation of the gas system can be easily included in such analyses.
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