Publications
Review and Meta-analysis of Recent Life Cycle Assessments of Hydrogen Production
Apr 2023
Publication
The world is facing an urgent global climate challenge and hydrogen (H2) is increasingly valued as a carbon-free energy carrier that can play a prominent role in decarbonising economies. However the environmental impact of the different methods for hydrogen production are sometimes overlooked. This work provides a comprehensive overview of the environmental impacts and costs of a diverse range of methods for producing hydrogen. Ninety nine life cycle assessments (LCAs) of hydrogen production published between 2015 and 2022 are categorised by geography production method energy source goal and scope and compared by data sources and methodology. A meta-analysis of methodological choices is used to identify a subset of mutually comparable studies whose results are then compared initially by global warming potential (GWP) then low-GWP scenarios are compared by other indicators. The results show that the lowest GWP is achieved by methods that are currently more expensive (~US $4–9/kg H2) compared to the dominant methods of producing hydrogen from fossil fuels (~US $1–2/kg H2). The research finds that data are currently limited for comparing environmental indicators other than GWP such as terrestrial acidification or freshwater eutrophication. Recommendations are made for future LCAs of hydrogen production.
Investigating the Future of Freight Transport Low Carbon Technologies Market Acceptance across Different Regions
Oct 2024
Publication
Fighting climate change has become a major task worldwide. One of the key energy sectors to emit greenhouse gases is transportation. Therefore long term strategies all over the world have been set up to reduce on-road combustion emissions. In this context the road freight sector faces significant challenges in decarbonization driven by its limited availability of low-emission fuels and commercialized zero-emission vehicles compared with its high energy demand. In this work we develop the Mobility and Energy Transportation Analysis (META) Model a python-based optimization model to quantify the impact of transportation projected policies on freight transport by projecting conventional and alternative fuel technologies market acceptance as well as greenhouse gas (GHG) emissions. Along with introducing e-fuels as an alternative refueling option for conventional vehicles META investigates the market opportunities of Mobile Carbon Capture (MCC) until 2050. To accurately assess this technology a techno-economic analysis is essential to compare MCC abatement cost to alternative decarbonization technologies such as electric trucks. The novelty of this work comes from the detailed cost categories taken into consideration in the analysis including intangible costs associated with heavy-duty technologies such as recharging/refueling time cargo capacity limitations and consumer acceptance towards emerging technologies across different regions. Based on the study results the competitive total cost of ownership (TCO) and marginal abatement cost (MAC) values of MCC make it an economically promising alternative option to decarbonize the freight transport sector. Both in the KSA and EU MCC options could reach greater than 50% market shares of all ICE vehicle sales equivalent to a combined 35% of all new sales shares by 2035.
Economic Prospects of Taxis Powered by Hydrogen Fuel Cells in Palestine
Feb 2024
Publication
Recently major problems related to fuel consumption and greenhouse gas (GHG) emissions have arisen in the transportation sector. Therefore developing transportation modes powered by alternative fuels has become one of the main targets for car manufacturers and governments around the world. This study aimed to investigate the economic prospects of using hydrogen fuel cell technology in taxi fleets in Westbank. For this purpose a model that could predict the number of taxis was developed and the expected economic implications of using hydrogen fuel cell technology in taxi fleets were determined based on the expected future fuel consumption and future fuel cost. After analysis of the results it was concluded that a slight annual increase in the number of taxis in Palestine is expected in the future due to the government restrictions on issuing new taxi permits in order to get this sector organized. Furthermore using hydrogen fuel cells in taxi fleets is expected to become more and more feasible over time due to the expected future increase in oil price and the expected significant reduction in hydrogen cost as a result of the new technologies that are expected to be used in the production and handling of hydrogen.
A Model for Assessing the Potential Impact Radius of Hydrogen Pipelines Based on Jet Fire Radiation
Jan 2024
Publication
The accurate determination of the potential impact radius is crucial for the design and risk assessment of hydrogen pipelines. The existing methodologies employ a single point source model to estimate radiation and the potential impact radius. However these approaches overlook the jet fire shape resulting from high-pressure leaks leading to discrepancies between the calculated values and real-world incidents. This study proposes models that account for both the mass release rate while considering the pressure drop during hydrogen pipeline leakage and the radiation while incorporating the flame shape. The analysis encompasses 60 cases that are representative of hydrogen pipeline scenarios. A simplified model for the potential impact radius is subsequently correlated and its validity is confirmed through comparison with actual cases. The proposed model for the potential impact radius of hydrogen pipelines serves as a valuable reference for the enhancement of the precision of hydrogen pipeline design and risk assessment.
OIES Podcast - Hydrogen Pipelines vs. HVDC Lines
Nov 2023
Publication
In this podcast David Ledesma talks to Aliaksei Patonia and Veronika Lenivova about Hydrogen pipelines and high-voltage direct current (HVDC) transmission lines and how Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. The podcast discusses how advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending.
The podcast can be found on their website.
The podcast can be found on their website.
Subcooled Liquid Hydrogen Technology for Heavy-Duty Trucks
Jan 2024
Publication
Subcooled liquid hydrogen (sLH2) is an onboard storage as well as a hydrogen refueling technology that is currently being developed by Daimler Truck and Linde to boost the mileage of heavy-duty trucks while also improving performance and reducing the complexity of hydrogen refueling stations. In this article the key technical aspects advantages challenges and future developments of sLH2 at vehicle and infrastructure levels will be explored and highlighted.
Analysis of Implementing Hydrogen Storage for Surplus Energy from PV Systems in Polish Households
Jul 2025
Publication
One of the methods for mitigating the duck curve phenomenon in photovoltaic (PV) energy systems is storing surplus energy in the form of hydrogen. However there is a lack of studies focused on residential PV systems that assess the impact of hydrogen storage on the reduction of energy flow imbalance to and from the national grid. This study presents an analysis of hydrogen energy storage based on real-world data from a household PV installation. Using simulation methods grounded in actual electricity consumption and hourly PV production data the research identified the storage requirements including the required operating hours and the capacity of the hydrogen tank. The analysis was based on a 1 kW electrolyzer and a fuel cell representing the smallest and most basic commercially available units and included a sensitivity analysis. At the household level—represented by a singlefamily home with an annual energy consumption and PV production of approximately 4–5 MWh over a two-year period—hydrogen storage enabled the production of 49.8 kg and 44.6 kg of hydrogen in the first and second years respectively. This corresponded to the use of 3303 kWh of PV-generated electricity and an increase in self-consumption from 30% to 64%. Hydrogen storage helped to smooth out peak energy flows from the PV system decreasing the imbalance from 5.73 kWh to 4.42 kWh. However while it greatly improves self-consumption its capacity to mitigate power flow imbalance further is constrained; substantial improvements would necessitate a much larger electrolyzer proportional in size to the PV system’s output.
Economic Modelling of Mixing Hydrogen with Natural Gas
Jan 2024
Publication
As global efforts intensify to transition toward cleaner and more sustainable energy sources the blending of hydrogen with natural gas emerges as a promising strategy to reduce carbon emissions and enhance energy security. This study employs a systematic approach to assess the economic viability of hydrogen blending considering factors such as gas costs and heat values. Various hydrogen blending scenarios are analyzed to determine the optimal blend ratios taking into account both technical feasibility and economic considerations. The study discusses potential economic benefits challenges and regulatory implications associated with the widespread adoption of hydrogen–natural gas mixtures. Furthermore the study explores the impact of this integration on existing natural gas infrastructure exploring the potential for enhanced energy storage and delivery. The findings of this research contribute valuable insights to policymakers industry stakeholders and researchers engaged in the ongoing energy transition by providing a nuanced understanding of the economic dimensions of hydrogen blending within the natural gas sector.
Underground Hydrogen Storage Safety: Experimental Study of Hydrogen Diffusion through Caprocks
Jan 2024
Publication
Underground Hydrogen Storage (UHS) provides a large-scale and safe solution to balance the fluctuations in energy production from renewable sources and energy consumption but requires a proper and detailed characterization of the candidate reservoirs. The scope of this study was to estimate the hydrogen diffusion coefficient for real caprock samples from two natural gas storage reservoirs that are candidates for underground hydrogen storage. A significant number of adsorption/desorption tests were carried out using a Dynamic Gravimetric Vapor/Gas Sorption System. A total of 15 samples were tested at the reservoir temperature of 45 °C and using both hydrogen and methane. For each sample two tests were performed with the same gas. Each test included four partial pressure steps of sorption alternated with desorption. After applying overshooting and buoyancy corrections the data were then interpreted using the early time approximation of the solution to the diffusion equation. Each interpretable partial pressure step provided a value of the diffusion coefficient. In total more than 90 estimations of the diffusion coefficient out of 120 partial pressure steps were available allowing a thorough comparison between the diffusion of hydrogen and methane: hydrogen in the range of 1 × 10−10 m2 /s to 6 × 10−8 m2 /s and methane in the range of 9 × 10−10 m2 /s to 2 × 10−8 m2 /s. The diffusion coefficients measured on wet samples are 2 times lower compared to those measured on dry samples. Hysteresis in hydrogen adsorption/desorption was also observed.
Microfluidic Storage Capacity and Residual Trapping During Cyclic Injections: Implications for Underground Storage
Apr 2023
Publication
Long-term and large-scale H2 storage is vital for a sustainable H2 economy. Research in underground H2 storage (UHS) in porous media is emerging but the understanding of H2 reconnection and recovery mechanisms under cyclic loading is not yet adequate. This paper reports a qualitative and quantitative investigation of H2 reconnection and recovery mechanisms in repeated injection-withdrawal cycles. Here we use microfluidics to experimentally investigate up to 5 cycles of H2 injection and withdrawal under a range of injection rates at shallow reservoir storage conditions. We find that H2 storage capacities increase with increasing injection rate and range between ~10% and 60%. The residual H2 saturation is in the same range between cycles (30e40%) but its distribution in the pore space visually appears to be hysteretic. In most cases the residually trapped H2 reconnects in the subsequent injection cycle predominantly in proximity to the large pore clusters. Our results provide valuable experimental data to advance the understanding of multiple H2 injection cycles in UHS schemes.
Assessing the Role of Hydrogen in Sustainable Energy Futures: A Comprehensive Bibliometric Analysis of Research and International Collaborations in Energy and Environmental Engineering
Apr 2024
Publication
The main results highlighted in this article underline the critical significance of hydrogen technologies in the move towards carbon neutrality. This research focuses on several key areas including the production storage safety and usage of hydrogen alongside innovative approaches for assessing hydrogen purity and production-related technologies. This study emphasizes the vital role of hydrogen storage technology for the future utilization of hydrogen as an energy carrier and the advancement of technologies that facilitate effective safe and cost-efficient hydrogen storage. Furthermore bibliometric analysis has been instrumental in identifying primary research fields such as hydrogen storage hydrogen production efficient electrocatalysts rotary engines utilizing hydrogen as fuel and underground hydrogen storage. Each domain is essential for realizing a sustainable hydrogen economy reflecting the significant research and development efforts in hydrogen technologies. Recent trends have shown an increased interest in underground hydrogen storage as a method to enhance energy security and assist in the transition towards sustainable energy systems. This research delves into the technical economic and environmental facets of employing geological formations for large-scale seasonal and long-term hydrogen storage. Ultimately the development of hydrogen technologies is deemed crucial for meeting sustainable development goals particularly in terms of addressing climate change and reducing greenhouse gas emissions. Hydrogen serves as an energy carrier that could substantially lessen reliance on fossil fuels while encouraging the adoption of renewable energy sources aiding in the decarbonization of transport industry and energy production sectors. This in turn supports worldwide efforts to curb global warming and achieve carbon neutrality.
Populating the Hydrogen Component Reliability Database (HYCRED) with Incident Data from Hydrogen Dispensing
Sep 2023
Publication
Safety risk and reliability issues are vital to ensure the continuous and profitable operation of hydrogen technologies. Quantitative risk assessment (QRA) has been used to enable the safe deployment of engineering systems especially hydrogen fueling stations. However QRA studies require reliability data which are essential to collect to make the studies as realistic and relevant as possible. These data are currently lacking and data from other industries such as oil and gas are used in hydrogen system QRAs. This may lead to inaccurate results since hydrogen fueling stations have differences in physical properties system design and operational parameters when compared to other fueling stations thus necessitating new data sources are necessary to capture the effects of these differences. To address this gap we developed a structure for a hydrogen component reliability database (HyCReD) [1] which could be used to generate reliability data to be used in QRA studies. In this paper we demonstrate populating the HyCReD database with information extracted from new narrative reports on hydrogen fueling station incidents specifically focused on the dispensing processes. We analyze five new events and demonstrate the feasibility of populating the database and types of meaningful insights that can be obtained at this stage.
Decarbonizing Combustion with Hydrogen Blended Fuels: An Exploratory Study of Impact of Hydrogen on Hydrocarbon Autoignition
Jan 2024
Publication
Blending hydrogen to existing fuel mix represents a major opportunity for decarbonisation. One important consideration for this application is the chemical interaction between hydrogen and hydrocarbon fuels arising from their different combustion chemistries and varying considerably with combustion processes. This paper conducted an exploratory study of hydrogen’s impact on autoignition in several combustion processes where hydrogen is used as a blending component or the main fuel. Case studies are presented for spark ignition engines (H2/natural gas) compression ignition engines (H2/diesel) moderate or intense low-oxygen dilution (MILD) combustors (H2/natural gas) and rotational detonation engines (H2/natural gas). Autoignition reactivity as a function of the hydrogen blending level is investigated numerically using the ignition delay iso-contours and state-of-the-art kinetic models at time scales representative of each application. The results revealed drastically different impact of hydrogen blending on autoignition due to different reaction temperature pressure and time scale involved in these applications leaving hydrocarbon interacting with hydrogen at different ignition branches where the negative pressure/temperature dependency of oxidation kinetics could take place. The resulted non-linear and at times non-monotonic behaviours indicate a rich topic for combustion chemistry and also demonstrates ignition delay iso-contour as a useful tool to scope autoignition reactivity for a wide range of applications.
Towards Energy Freedom: Exploring Sustainable Solutions for Energy Independence and Self-sufficiency using Integrated Renewable Energy-driven Hydrogen System
Jan 2024
Publication
n the pursuit of sustainable energy solutions the integration of renewable energy sources and hydrogen technologies has emerged as a promising avenue. This paper introduces the Integrated Renewable Energy-Driven Hydrogen System as a holistic approach to achieve energy independence and self-sufficiency. Seamlessly integrating renewable energy sources hydrogen production storage and utilization this system enables diverse applications across various sectors. By harnessing solar and/or wind energy the Integrated Renewable EnergyDriven Hydrogen System optimizes energy generation distribution and storage. Employing a systematic methodology the paper thoroughly examines the advantages of this integrated system over other alternatives emphasizing its zero greenhouse gas emissions versatility energy resilience and potential for large-scale hydrogen production. Thus the proposed system sets our study apart offering a distinct and efficient alternative compared to conventional approaches. Recent advancements and challenges in hydrogen energy are also discussed highlighting increasing public awareness and technological progress. Findings reveal a payback period ranging from 2.8 to 6.7 years depending on the renewable energy configuration emphasizing the economic attractiveness and potential return on investment. This research significantly contributes to the ongoing discourse on renewable energy integration and underscores the viability of the Integrated Renewable EnergyDriven Hydrogen System as a transformative solution for achieving energy independence. The employed model is innovative and transferable to other contexts.
Modelling Underground Hydrogen Storage: A State-of-the-art Review of Fundamental Approaches and Findings
Dec 2023
Publication
This review presents a state-of-the-art of geochemical geomechanical and hydrodynamic modelling studies in the Underground Hydrogen Storage (UHS) domain. Geochemical modelling assessed the reactivity of hydrogen and res pective fluctuations in hydrogen losses using kinetic reaction rates rock mineralogy brine salinity and the integration of hydrogen redox reactions. Existing geomechanics studies offer an array of coupled hydromechanical models suggesting a decline in rock failure during the withdrawal phase in aquifers compared to injection phase. Hydrodynamic modelling evaluations indicate the critical importance of relative permeability hysteresis in determining the UHS performance. Solubility and diffusion of hydrogen gas appear to have minimal impact on UHS. Injection and production rates cushion gas deployment and reservoir heterogeneity however significantly affect the UHS performance stressing the need for thorough modelling and experimental studies. Most of the current UHS modelling efforts focus on assessing the hydrodynamic aspects which are crucial for understanding the viability and safety of UHS. In contrast the lesser-explored geochemical and geomechanical considerations point to potential research gaps. A variety of modelling software tools such as CMG Eclipse COMSOL and PHREEQC evaluated those UHS underlying effects along with a few recent applications of datadriven-based Machine Learning (ML) techniques for enhanced accuracy. This review identified several unresolved challenges in UHS modelling: pronounced lack of expansive datasets leading to a gap between model predictions and their practical reliability; need robust methodologies capable of capturing natural subsurface heterogeneity while upscaling from precise laboratory data to field-scale conditions; demanding intensive computational resources and novel strategies to enhance simulation efficiency; and a gap in addressing geological uncertainties in subsurface environments suggesting that methodologies from oil reservoir simulations could be adapted for UHS. This comprehensive review offers a critical synthesis of the prevailing approaches challenges and research gaps in the domain of UHS thus providing a valuable reference document for further modelling efforts facilitating the informed advancements in this critical domain towards the realization of sustainable energy solutions.
Techno-economic Feasibility of Distributed Waste-to-hydrogen Systems to Support Green Transport in Glasgow
Mar 2022
Publication
Distributed waste-to-hydrogen (WtH) systems are a potential solution to tackle the dual challenges of sustainable waste management and zero emission transport. Here we propose a concept of distributed WtH systems based on gasification and fermentation to support hydrogen fuel cell buses in Glasgow. A variety of WtH scenarios were configured based on biomass waste feedstock hydrogen production reactors and upstream and downstream system components. A cost-benefit analysis (CBA) was conducted to compare the economic feasibility of the different WtH systems with that of the conventional steam methane reforming-based method. This required the curation of a database that included inter alia direct cost data on construction maintenance operations infrastructure and storage along with indirect cost data comprising environmental impacts and externalities cost of pollution carbon taxes and subsidies. The levelized cost of hydrogen (LCoH) was calculated to be 2.22 GB P/kg for municipal solid waste gasification and 2.02 GB P/kg for waste wood gasification. The LCoHs for dark fermentation and combined dark and photo fermentation systems were calculated to be 2.15 GB P/kg and 2.29 GB P/kg. Sensitivity analysis was conducted to identify the most significant influential factors of distributed WtH systems. It was indicated that hydrogen production rates and CAPEX had the largest impact for the biochemical and thermochemical technologies respectively. Limitations including high capital expenditure will require cost reduction through technical advancements and carbon tax on conventional hydrogen production methods to improve the outlook for WtH development.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
Industrial and Academic Collaboration Strategies on Hydrogen Fuel Cell Technology Development in Malaysia
Nov 2013
Publication
Hydrogen fuel cells are electrochemical power generators of high conversion efficiency and incredibly clean operation. Throughout the world the growth of fuel cell research and application has been very rapid in the last ten years where successful pilot projects on many areas have been implemented. In Malaysia approximately RM40 million has been granted to academic research institutions for fuel cell study and development. Recently Malaysia saw the emergence of its first hydrogen fuel cell developer signaling the readiness of the industrial sector to be involved in marketing the potential of fuel cells. Focusing mainly on Polymer Electrolyte Membrane fuel cell technology this paper demonstrates the efforts by Malaysian institutions both industrial and academic to promote hydrogen fuel cell education training application R&D as well as technology transfer. Emphasis is given to the existing collaboration between G-Energy Technologies and UniversitiTeknologi MARA that culminates with the successful application of a locally developed fuel cell system for a single-seated vehicle. Briefs on the potential of realizing a large-scale utilization of this clean technology into Malaysia’s mainstream power industry domestic consumers and energy consuming industries is also discussed. Key challenges are also identified where pilot projects government policy and infrastructural development is central to strengthen the prospect of hydrogen fuel cell implementation in Malaysia.
Economic and Environmental Assessment of Different Hydrogen Production and Transportation Modes
Apr 2024
Publication
Hydrogen is widely considered as the energy carrier of the future but the rather high energy losses for its production are often neglected. The major current hydrogen production technology is steam methane reforming of fossil gas but there is a growing interest in producing hydrogen sustainably from water using electrolysis. This article examines four main hydrogen production chains and two transportation options (pipeline and ship) from North Africa to Europe analyzing the costs and environmental impacts of each. The core objective is to determine the most promising hydrogen provision method and location from an economic and ecological point of view including the required transport. An important finding of this analysis is that both options importing green hydrogen and producing it in Europe may be relevant for a decarbonized energy system. The emphasis should be on green hydrogen to achieve carbon emission reductions. If blue hydrogen is also considered attention should be paid to the often-neglected methane emissions upstream.
Deflagrations of Non-uniform Hydrogen/Air Clouds in a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces.<br/>Hydrogen vehicles typically have a Thermally activated Pressure Release Device (TPRD) providing protection to the on-board storage of the vehicle. Upon activation the content of the vessel is released in a blowdown. The release of this hydrogen gas poses a significant hazard of ignition. The consequences of such an ignition could also be compounded by confinement or congestion.<br/>HSE undertook a series of experiments investigating the consequences of these events by releasing hydrogen into a tunnel and causing ignitions. A sub-section of these tests involved steel structures providing congestion in the tunnel. The mass of hydrogen released into the tunnel prior to ignition was varied by storage pressure (up to 59 MPa) release diameter and ignition delay. The ignition delays were set based on the expected worst-case predicted by pre-simulation models. To assess the consequences overpressure measurements were made down the tunnel walls and for the tests with congestion at the face and rear of the congestion structures. The flame arrival time was also measured using exposed-tip thermocouples resulting in an estimate for flame speed down the tunnel. The measured overpressure and flame extent results are presented and compared against overpressure levels of concern.
Hydrogen Embrittlement Sensitivity of X70 Welded Pipe Under a High-pressure Pure Hydrogen Environment
Nov 2024
Publication
With the rapid development of hydrogen pipelines their safety issues have become increasingly prominent. In order to evaluate the properties of pipeline materials under a highpressure hydrogen environment this study investigates the hydrogen embrittlement sensitivity of X70 welded pipe in a 10 MPa high-pressure hydrogen environment using slow strain rate testing (SSRT) and low-cycle fatigue (LCF) analysis. The microstructure slow tensile and fatigue fracture morphology of base metal (BM) and weld metal (WM) were characterized and analyzed by means of ultra-depth microscope scanning electron microscope (SEM) electron backscattering diffraction (EBSD) and transmission electron microscope (TEM). Results indicate that while the high-pressure hydrogen environment has minimal impact on ultimate tensile strength (UTS) for both BM and WM it significantly decreases reduction of area (RA) and elongation (EL) with RA reduction in WM exceeding that in BM. Under the nitrogen environment the slow tensile fracture of X70 pipeline steel BM and WM is a typical ductile fracture while under the high-pressure hydrogen environment the unevenness of the slow tensile fracture increased and a large number of microcracks appeared on the fracture surface and edges with the fracture mode changing to ductile fracture + quasicleavage fracture. In addition the high-pressure hydrogen environment reduces the fatigue life of the BM and WM of X70 pipeline steel and the fatigue life of the WM decreases more than that of the BM as well. Compared to the nitrogen environment the fatigue fracture specimens of BM and WM in the hydrogen environment showed quasi-cleavage fracture patterns and the fracture area in the instantaneous fracture zone (IFZ) was significantly reduced. Compared with the BM of X70 pipeline steel although the effective grain size of the WM is smaller WM’s microstructure with larger Martensite/austenite (M/A) constituents and MnS and Al-rich oxides contributes to a heightened embrittlement sensitivity. In contrast the second-phase precipitation of nanosized Nb V and Ti composite carbon-nitride in the BM acts as an effective irreversible hydrogen trap which can significantly reduce the hydrogen embrittlement sensitivity
Design and Modeling of a Co-flow Reactor for Turquoise Hydrogen Production
May 2024
Publication
This work focuses on the design of a reactor for producing clean hydrogen from methane pyrolysis in the form of the so-called “turquoise hydrogen”. In addition to its simple geometry the fundamental concept and the main novelty of the proposed method rely on using part of the methane to produce the required heat needed for the thermal decomposition of methane (TDM). The reactor configuration for hydrogen production is shown to produce significant advantages in terms of greenhouse gas (GHG) emissions. A reactive flow CFD model incorporating also soot formation mechanism has been first developed and validated with experimental results available in the literature and then used to design and characterize the performances of proposed reactor configuration. 3D CFD simulations have been carried out to predict the behavior of the reactor configuration; a sensitivity analysis is used for clearing the aspect related to key environmental parameters e.g. the global warming impact (GWI). The real potential of the proposed design resides in the low emissions and high efficiency with which hydrogen is produced at the various operating conditions (very flexible reactor) albeit subject to the presence of carbon by-product. This suggests that this type of methane conversion system could be a good substitute for the most common hydrogen production technologies.
Towards a Unified Theory of Domestic Hydrogen Acceptance: An Integrative, Comparative Review
Dec 2023
Publication
Hydrogen energy technologies are envisioned to play a critical supporting role in global decarbonisation. While low-carbon hydrogen is primarily targeted for reducing industrial emissions alongside decarbonising parts of the transport sector environmental benefits could also be achieved in the residential context. Presently gasdependent countries such as Japan and the United Kingdom are assessing the feasibility of deploying hydrogen home appliances as part of their national energy strategies. However prospects for the transition will hinge on consumer acceptance alongside an array of other socio-technical factors. To support potential ambitions for large-scale and sustained technology diffusion this study advances a Unified Theory of Domestic Hydrogen Acceptance. Through an integrative comparative literature review targeting hydrogen and domestic energy studies the paper proposes a novel Domestic Hydrogen Acceptance Model (DHAM) which accounts for the cognitive and emotional dimensions of human perceptions. Through this dual interplay the proposed framework can increase the predictive power of hydrogen acceptance models.
Dual Fuel-based Multi-Energy System for Australian Renewable Energy Zones at Country Scale
Jul 2025
Publication
This paper aims to optimize dual-fuel facilitated off-/on-grid multi-energy systems (MESs) for different renewable energy zones (REZs) in Australia. The main objective is to develop a novel MES with the main feature of green hydrogen production and blended natural gas utilization for remote households. The proposed optimal system produces green hydrogen of 5343 kg/yr via proton exchange membrane (PEM) electrolyzer and blends it with natural gas. It involves 20 % hydrogen and 80 % natural gas in the overall volume of the blending process. This study contributes by performing optimal sizing of the components economic-energy-environmental and performance analyses to examine the most feasible solution for each REZ. The results indicate that the optimal system in North Queensland REZ has the lowest levelized cost of energy (LCE) of 1.28 A$/kWh and 0.1003 A $/kWh and the net present cost (NPC) of A$0.311 million and A$0.219 million for off-grid and on-grid configurations. The optimal on-grid system has 95.27 % less carbon emissions than the natural gas-fueled combustion energy system.
Recent Progress and Techno-economic Analysis of Liquid Organic Hydrogen Carriers for Australian Renewable Energy Export - A Critical Review
Jan 2024
Publication
Hydrogen as a primary carbon-free energy carrier is confronted by challenges in storage and transportation. However liquid organic hydrogen carriers (LOHCs) present a promising solution for storing and transporting hydrogen at ambient temperature and atmospheric pressure. Unlike circular energy carriers such as methanol ammonia and synthetic natural gas LOHCs do not produce by-products during hydrogen recovery. LOHCs only act as hydrogen carriers and the carriers can also be recycled for reuse. Although there are considerable advantages to LOHCs there are also some drawbacks especially relative to the energy consumption during the dehydrogenation step of the LOHC recycling. This review summarizes the recent progresses in LOHC technologies focusing on catalyst developments process and reactor designs applications and techno-economic assessments (TEA). LOHC technologies can potentially offer significant benefits to Australia especially in terms of hydrogen as an export commodity. LOHCs can help avoid capital costs associated with infrastructure such as transportation vessels while reducing hydrogen loss during transportation such as in the case of liquid hydrogen (LH2). Additionally it minimises CO2 emissions as observed in methane and methanol reforming. Thus it is essential to dedicate more efforts to explore and develop LOHC technologies in the Australian context.
A Review of Liquid Hydrogen Aircraft and Propulsion Technologies
Jan 2024
Publication
Sustainable aviation is a key part of achieving Net Zero by 2050 and is arguably one of the most challenging sectors to decarbonise. Hydrogen has gained unprecedented attention as a future fuel for aviation for use within fuel cell or hydrogen gas turbine propulsion systems. This paper presents a survey of the literature and industrial projects on hydrogen aircraft and associated enabling technologies. The current and predicted technology capabilities are analysed to identify important trends and to assess the feasibility of hydrogen propulsion. Several key enabling technologies are discussed in detail and gaps in knowledge are identified. It is evident that hydrogen propelled aircraft are technologically viable by 2050. However convergence of a number of critical factors is required namely: the extent of industrial collaboration the understanding of environmental science and contrails green hydrogen production and its availability at the point of use and the safety and certification of the aircraft and supporting infrastructure.
Merging the Green-H2 Production with Carbon Recycling for Stepping Towards the Carbon Cyclic Economy
Jan 2024
Publication
Hydrogen Economy and Cyclic Economy are advocated together with the use of perennial (solar wind hydro geo-power SWHG) and renewable (biomass) energy sources for defossilizing anthropic activities and mitigating climate change. Each option has intrinsic limits that prevent a stand-alone success in reaching the target. Humans have recycled goods (metals water paper and now plastics) to a different extent since very long time. Recycling carbon (which is already performed at the industrial level in the form of CO2 utilization and with recycling paper and plastics) is a key point for the future. The conversion of CO2 into chemicals and materials is carried out since the late 1800s (Solvay process) and is today performed at scale of 230 Mt/y. It is time to implement on a scale of several Gt/y the conversion of CO2 into energy products possibly mimicking Nature which does not use hydrogen. In the short term a few conditions must be met to make operative on a large scale the production of fuels from recycled-C namely the availability of low-cost: i. abundant pure concentrated streams of CO2 ii. non-fossil primary energy sources and iii. non-fossil-hydrogen. The large-scale production of hydrogen by Methane Steam Reforming with CO2 capture (Blue-H2) seems to be a realistic and sustainable solution. Green-H2 could in principle be produced on a large scale through the electrolysis of water powered by perennial primary sources but hurdles such as the availability of materials for the construction of long-living robust electrochemical cells (membranes electrodes) must be abated for a substantial scale-up with respect to existing capacity. The actual political situation makes difficult to rely on external supplies. Supposed that cheap hydrogen will be available its direct use in energy production can be confronted with the indirect use that implies the hydrogenation of CO2 into fuels (E-fuels) an almost ready technology. The two strategies have both pros and cons and can be integrated. E-Fuels can also represent an option for storing the energy of intermittent sources. In the medium-long term the direct co-processing of CO2 and water via co-electrolysis may avoid the production/transport/ use of hydrogen. In the long term coprocessing of CO2 and H2O to fuels via photochemical or photoelectrochemical processes can become a strategic technology.
Lab-Scale Investigation of the Integrated Backup/Storage System for Wind Turbines Using Alkaline Electrolyzer
Apr 2023
Publication
The depletion of fossil fuel sources has encouraged the authorities to use renewable resources such as wind energy to generate electricity. A backup/storage system can improve the performance of wind turbines due to fluctuations in power demand. The novelty of this study is to utilize a hybrid system for a wind farm using the excess electricity generated by the wind turbines to produce hydrogen in an alkaline electrolyzer (AEL). The hydrogen storage tank stores the produced hydrogen and provides hydrogen to the proton-exchange membrane fuel cell (PEMFC) to generate electricity once the power demand is higher than the electricity generated by the wind turbines. The goal of this study is to use the wind profile of a region in Iran namely the Cohen region to analyze the performance of the suggested integrated system on a micro scale. The output results of this study can be used as a case study for construction in the future based on the exact specification of NTK300 wind turbines. The results indicate that with the minimum power supply of 30 kW from the wind turbines on a lab scale the generated power by the PEMFC will be 1008 W while the maximum generated hydrogen will be 304 mL/h.
Which Is Preferred between Electric or Hydrogen Cars for Carbon Neutrality in the Commercial Vehicle Transportation Sector of South Korea? Implications from a Public Opinion Survey
Feb 2024
Publication
South Korea has drawn up plans to reduce greenhouse gases by 29.7 million tons by supplying 4.5 million electric and hydrogen cars by 2030 to implement the “2050 carbon neutrality” goal. This article gathers data on public preferences for electric cars (ECs) over hydrogen cars (HCs) in the commercial vehicle transportation sector through a survey of 1000 people. Moreover the strength of the preference was evaluated on a five-point scale. Of all respondents 60.0 percent preferred ECs and 21.0 percent HCs the former being 2.86 times greater than the latter. On the other hand the strength of the preference for HCs was 1.42 times greater than that for ECs. Factors influencing the preference for ECs over HCs were also explored through adopting the ordered probit model which is useful in examining ordinal preference rather than cardinal preference. The analyzed factors which are related to respondents’ characteristics experiences and perceptions can be usefully employed for developing strategies of promoting carbon neutrality in the commercial vehicle transportation sector and preparing policies to improve public acceptance thereof.
Numerical Simulation of Pressure Recovery Phenomenon in Liquid Ammonia Tank
Sep 2023
Publication
A phase transition develops when a pressurised ammonia vessel is vented through a relieve valve or as a result of shell cracking. Significant pressure recovery in the vessel can occur as a consequence of this phase transition following initial depressurisation and may lead to complete vessel failure. It is critical for safety engineering to predict the flash boiling behaviour and pressure dynamics during the depressurization of liquid ammonia tank. This research aims to develop and compare against available experimental data a CFD model that can predict two-phase behaviour of ammonia and resulting pressure dynamics in the storage tank during its venting to the atmosphere. The CFD model is based on the Volume-of-Fluid (VOF) method and Lee evaporation/condensation approach. The numerical simulation demonstrated that liquid ammonia which is initially at equilibrium state begins to boil throughout due to the decrease of its saturation temperature with the pressure drop during tank venting. In order to understand phenomena underlying the pressure recovery this paper analyses dynamics of superheated ammonia formation its swelling vaporisation contribution to gaseous ammonia mass and volume in ullage space and gaseous ammonia venting. Performed in the study quantitative analysis demonstrated that the flash boiling and gaseous ammonia produced by this phase change were the major reasons behind the pressure recovery. The simulation results of flash boiling delay accurately matched the analytical calculation of bubble rise time. The developed CFD model can be used as a contemporary tool for inherently safer design of ammonia tanks and their depressurisation process.
Hydrogen Dispersion in a Full-scale Road Tunnel: Experimental Results and CFD Analysis
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. The HYTUNNEL-CS project sponsored by the FCH-JU was launched to develop validated hazard and risk assessment tools for the behavior of hydrogen leaks in tunnels. Among the experiments carried out in support of the validation tools the CEA has conducted tests on gas dispersion in a full-scale tunnel geometry. In the tests carried out hydrogen is replaced by helium under a pressure of 70 MPa in a 78 liter tank. The car is simulated by a flat plate called chassis and the discharges are made either downwards under the chassis or upwards to take into account a rollover of the car during the accident. Different thermally activated pressure relief device (TPRD) diameters are examined as well as different orientations of the discharge. Finally the mixing transient of helium with air is measured for distances between -50 and +50m from the release. Performing CFD simulations of such an under-expanded jet in an environment as large as a road tunnel demands a compressible flow solver and so a large computational cost. To optimize this cost a notional nozzle approach is generally used to replace the under-expanded jet by a subsonic jet that has the same concentration dilution behavior. The physics at the injection point is then not resolved and a model of these boundary conditions has to be implemented. This article first reviews the main experimental results. Then a model of boundary conditions is proposed to have a subsonic hydrogen jet that matches the dilution characteristics of an under-expanded jet. Furthermore this model is implemented in the TRUST LES computer code and in the Neptune-CFD RANS computer code in order to simulate some helium dispersion experiments. Finally results from the CFD simulations are compared to the experimental results and the effect of the exact shape of the tunnel is also assessed by comparing simulations with idealized flat walls and real scanned walls.
Life Cycle Costing Approaches of Fuel Cell and Hydrogen Systems: A Literature Review
Apr 2023
Publication
Hydrogen is a versatile energy carrier which can be produced from variety of feedstocks stored and transported in various forms for multi-functional end-uses in transportation energy and manufacturing sectors. Several regional national and supra-national climate policy frameworks emphasize the need value and importance of Fuel cell and Hydrogen (FCH) technologies for deep and sector-wide decarbonization. Despite these multi-faceted advantages familiar and proven FCH technologies such as alkaline electrolysis and proton-exchange membrane fuel cell (PEMFC) often face economic technical and societal barriers to mass-market adoption. There is no single unified standardized and globally harmonized normative definition of costs. Nevertheless the discussion and debates surrounding plausible candidates and/or constituents integral for assessing the economics and value proposition of status-quo as well as developmental FCH technologies are steadily increasing—Life Cycle Costing (LCC) being one of them if not the most important outcome of such exercises.<br/>To that end this review article seeks to improve our collective understanding of LCC of FCH technologies by scrutinizing close to a few hundred publications drawn from representative databases—SCOPUS and Web of Science encompassing several tens of technologies for production and select transportation storage and end-user utilization cases. This comprehensive review forms part of and serves as the basis for the Clean Hydrogen Partnership funded SH2E project whose ultimate goal is the methodical development a formal set of principles and guardrails for evaluating the economic environmental and social impacts of FCH technologies. Additionally the SH2E projects will also facilitate the proper comparison of different FCH technologies whilst reconciling range of technologies methodologies modelling assumptions and parameterization found in existing literature.
Explaining Varying Speeds of Low-carbon Reorientation in the United Kingdom's Steel, Petrochemical, and Oil Refining Industries: A Multi-dimensional Comparative Analysis and Outlook
Feb 2024
Publication
Accelerated decarbonisation of steelmaking oil refining and petrochemical industries is essential for climate change mitigation. Drawing on three longitudinal case studies of these industries in the UK this synthesis article makes a comparative analysis of their varying low-carbon reorientation speeds. The paper uses the triple embeddedness framework to analyse five factors (policy support international competition financial health technical feasibility corporate strategy and mindset) that explain why UK oil refineries have in recent years been comparatively the fastest in their low-carbon reorientation and UK steelmakers the slowest. We find that policy support has been more beneficial for refining and petrochemicals than for steel although recent government deals with steelmakers addressed this imbalance. International competition has been high for steel and petrochemicals and comparatively lower for refining (meaning that decarbonisation costs are less detrimental for international competitiveness). Financial performance has comparatively been worst for steel and best for oil refining which shapes the economic feasibility of low-carbon options. Hydrogen and carbon-capture-and-storage are technologically feasible for refining and petrochemicals while Electric Arc Furnaces are technically feasible for steelmakers but face wider feasibility problems (with scrap steel supply electricity grids and electricity prices) which is why we question the recent government deals. Corporate strategy and perceptions changed in oil refining with firms seeing economic opportunities in decarbonisation while steelmakers and petrochemical firms still mostly see decarbonisation as a burden and threat. The paper ends with comparative conclusions a discussion of political considerations and future outlooks for the three UK industries policy and research.
Prospects of Hydrogen Application as a Fuel for Large-Scale Compressed-Air Energy Storages
Jan 2024
Publication
A promising method of energy storage is the combination of hydrogen and compressed-air energy storage (CAES) systems. CAES systems are divided into diabatic adiabatic and isothermal cycles. In the diabatic cycle thermal energy after air compression is discharged into the environment and the scheme implies the use of organic fuel. Taking into account the prospects of the decarbonization of the energy industry it is advisable to replace natural gas in the diabatic CAES scheme with hydrogen obtained by electrolysis using power-to-gas technology. In this article the SENECA-1A project is considered as a high-power hybrid unit using hydrogen instead of natural gas. The results show that while keeping the 214 MW turbines powered the transition to hydrogen reduces carbon dioxide emissions from 8.8 to 0.0 kg/s while the formation of water vapor will increase from 17.6 to 27.4 kg/s. It is shown that the adiabatic CAES SENECA-1A mode compared to the diabatic has 0.0 carbon dioxide and water vapor emission with relatively higher efficiency (71.5 vs. 62.1%). At the same time the main advantage of the diabatic CAES is the possibility to produce more power in the turbine block (214 vs. 131.6 MW) having fewer capital costs. Thus choosing the technology is a subject of complex technical economic and ecological study.
Role of Flame-expansion Wave Interactions on Burning Rate Enhancement and Flame Acceleration in Hydrogen-air Mixtures
Sep 2023
Publication
Hydrogen flames are much thinner than hydrocarbon flames. They have a higher propensity to wrinkle and are subject to thermo-diffusive instabilities in lean conditions. The large scale experiments of Sherman under partially vented conditions have shown that the transition to detonation is possible with only modest flame acceleration to approximately 200 m/s which is much lower than the commonly accepted limits corresponding to choked flames. At present the reason for this transition is not known. Vented H2-air explosions have also demonstrated the role played by expansion/flame interactions in deforming the flame. The state of the art on flame burning rate enhancement by expansion waves will be provided along with the recent experimental and numerical results of head on interaction of flames with an expansion wave conducted in our group. We show that the expansion wave interaction can generate local burning rate increases by more than an order of magnitude. The role of thermo-diffusive instability is also assessed. The mechanism of flame deformation is via the vorticity generation by the misaligned pressure gradient controlled by the expansion wave and the density gradient of the flame. Expansion waves originating from the unburned gas severely elongate the cells until the flame folds burn out. Expansion waves originating from the burned gas side first invert the flames then elongate them by the same mechanism. The rate of elongation is controlled by the volumetric expansion of the gas and the curvature-enhanced growth.
Hydrogen-Powered Vehicles: Comparing the Powertrain Efficiency and Sustainability of Fuel Cell versus Internal Combustion Engine Cars
Feb 2024
Publication
Due to the large quantities of carbon emissions generated by the transportation sector cleaner automotive technologies are needed aiming at a green energy transition. In this scenario hydrogen is pointed out as a promising fuel that can be employed as the fuel of either a fuel cell or an internal combustion engine vehicle. Therefore in this work we propose the design and modeling of a fuel cell versus an internal combustion engine passenger car for a driving cycle. The simulation was carried out using the quasistatic simulation toolbox tool in Simulink considering the main powertrain components for each vehicle. Furthermore a brief analysis of the carbon emissions associated with the hydrogen production method is addressed to assess the clean potential of hydrogen-powered vehicles compared to conventional fossil fuel-fueled cars. The resulting analysis has shown that the hydrogen fuel cell vehicle is almost twice as efficient compared to internal combustion engines resulting in a lower fuel consumption of 1.05 kg-H2/100 km in the WLTP driving cycle for the fuel cell vehicle while the combustion vehicle consumed about 1.79 kg-H2/100 km. Regarding using different hydrogen colors to fuel the vehicle hydrogen-powered vehicles fueled with blue and grey hydrogen presented higher carbon emissions compared to petrol-powered vehicles reaching up to 2–3 times higher in the case of grey hydrogen. Thus green hydrogen is needed as fuel to keep carbon emissions lower than conventional petrol-powered vehicles.
The Industry Transformation from Fossil Fuels to Hydrogen will Reorganize Value Chains: Big Picture and Case Studies for Germany
Jan 2024
Publication
In many industries low-carbon hydrogen will substitute fossil fuels in the course of the transformation to climate neutrality. This paper contributes to understanding this transformation. This paper provides an overview of energy- and emission-intensive industry sectors with great potential to defossilize their production processes with hydrogen. An assessment of future hydrogen demand for various defossilization strategies in Germany that rely on hydrogen as a feedstock or as an energy carrier to a different extent in the sectors steel chemicals cement lime glass as well as pulp and paper is carried out. Results indicate that aggregate industrial hydrogen demand in those industries would range between 197 TWh and 298 TWh if production did not relocate abroad for any industry sector. The range for hydrogen demand is mainly due to differences in the extent of hydrogen utilization as compared to alternative transformation paths for example based on electrification. The attractiveness of production abroad is then assessed based on the prospective comparative cost advantage of relocating parts of the value chain to excellent production sites for low-carbon hydrogen. Case studies are provided for the steel industry as well as the chemical industry with ethylene production through methanol and the production of urea on the basis of ammonia. The energy cost of the respective value chains in Germany is then compared to the case of value chains partly located in regions with excellent conditions for renewable energies and hydrogen production. The results illustrate that at least for some processes – as ammonia production – relocation to those favorable regions may occur due to substantial comparative cost advantages.
Operational Optimization of Regional Integrated Energy Systems with Heat Pumps and Hydrogen Renewable Energy under Integrated Demand Response
Jan 2024
Publication
A regional integrated energy system (RIES) synergizing multiple energy forms is pivotal for enhancing renewable energy use and mitigating the greenhouse effect. Considering that the equipment of the current regional comprehensive energy system is relatively simple there is a coupling relationship linking power generation refrigeration and heating in the cogeneration system which is complex and cannot directly meet various load demands. This article proposes a RIES optimization model for bottom-source heat pumps and hydrogen storage systems in the context of comprehensive demand response. First P2G electric hydrogen production technology was introduced into RIES to give full play to the high efficiency advantages of hydrogen energy storage system and the adjustable thermoelectric ratio of the HFC was considered. The HFC could adjust its own thermoelectric ratio according to the system load and unit output. Second through the groundsource heat pump’s cleaning efficiency function further separation and cooling could be achieved. The heat and electrical output of RIES improved the operating efficiency of the system. Thirdly a comprehensive demand response model for heating cooling and electricity was established to enable users to reasonably adjust their own energy use strategies to promote the rational distribution of energy in the system. The model integrates power-to-gas (P2G) technology leveraging the tunable thermoelectric ratio of a hydrogen fuel cell (HFC) to optimize the generation of electricity and heat while maximizing the efficiency of the hydrogen storage system. Empirical analysis substantiated the proposed RIES model’s effectiveness and economic benefits when integrating ground-source HP and electric hydrogen production with IDR. Compared with the original model the daily operating cost of the proposed model was reduced by RMB 1884.16.
Hydrogen Dispersion Following Blowdown Releases into a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. The test programme investigating hydrogen dispersion in tunnels involved simulating releases analogous to Thermally activated Pressure Relief Devices (TPRDs) typically found on hydrogen vehicles into the HSE Tunnel facility. The releases were scaled and based upon four scenarios: cars buses and two different train designs. The basis for this scaling was the size of the tunnel and the expected initial mass flow rates of the releases scenarios. The results of the 12 tests completed have been analysed in two ways: the initial mass flow rates of the tests were calculated based upon facility measurements and the Able-Noble equations of state for comparison to the intended initial flow rate; and observations of the hydrogen dispersion in the tunnel were made based on 15 hydrogen sensors arrayed along the tunnel. The calculated mass flow rates showed reasonable agreement with the intended initial conditions showing that the scaling methodology can be used to interpret the data based on the full-scale tunnel of interest. Observations of the hydrogen dispersion show an initial turbulent mixing followed by a movement of the mixed hydrogen/air cloud down the tunnel. No vertical stratification of the cloud was observed but this effect could be possible in longer tunnels or tunnels with larger diameters. Higher ventilation rates in the tunnel resulted in a reduction of the residence time of the hydrogen and a slight increase in the dilution.
A Comprehensive Review on Condition Monitoring and Fault Diagnosis in Fuel Cell Systems: Challenges and Issues
Jan 2024
Publication
The complexity of Fuel Cell (FC) systems demands a profound and sustained understanding of the various phenomena occurring inside of it. Thus far FCs especially Proton Exchange Membrane Fuel Cells (PEMFCs) have been recognized as being among the most promising technologies for reducing Green House Gas (GHG) emissions because they can convert the chemical energy bonded to hydrogen and oxygen into electricity and heat. However their efficiency remains limited. To enhance their efficiency two distinct factors are suggested. First the quality of materials plays a significant role in the development of more robust and efficient FCs. Second the ability to identify mitigate and reduce the occurrence of faults through the use of robust control algorithms is crucial. Therefore more focused on the second point this paper compiles distinguishes and analyzes several publications from the past 25 years related to faults and their diagnostic techniques in FCs. Furthermore the paper presents various schemes outlining different symptoms their causes and corresponding fault algorithms.
Full-spectrum Photocatalytic Hydrogen Production by MOFs Materials - A Minireview
Jul 2025
Publication
A reliable and sustainable energy source is essential for human survival and progress. Hydrogen energy is both clean and environmentally friendly which highlights the need for the development of effective photocatalysts to enhance the efficiency of photocatalytic hydrogen production. Near-infrared (NIR) light makes up a significant part of the solar spectrum and possesses strong penetration capabilities. Therefore it is important to enhance research on photocatalysis that utilizes both NIR and visible light. Metal-organic frameworks (MOFs) possess outstanding photocatalytic characteristics and are utilized in various applications for the photocatalytic generation of hydrogen. Consequently this minireview examines the fundamental characteristics of MOFs focusing on their classification the mechanisms of hydrogen production and the use of MOFs composites in photocatalytic hydrogen production. It discusses MOFs materials that feature type I II III Z and S heterojunctions along with strategies for modifying MOFs through elemental doping and the addition of co-catalysts. The study investigates methods to expand the photo-response range through up-conversion reduce the band gap of photocatalyst materials and utilize plasmon resonance and photothermal effects. This minireview lays the groundwork for achieving photocatalysis that responds to near-infrared and visible light thereby enhancing photocatalytic efficiency for hydrogen production. Finally the guidance and obstacles for upcoming studies on MOFs materials in the context of photocatalytic hydrogen production are examined.
The Global Shift to Hydrogen and Lessons from Outside Industry
Sep 2023
Publication
The recognition of hydrogen as a technically viable combustion fuel and as an alternative to more carbon intensive technologies for all forms of industrial applications has resulted in significant global interest leading to both public and private investment. As with most shifts in technology public acceptance and its safe production and handling will be key to its growth as a widespread energy vector. Specific properties of hydrogen that may prompt concern from the public and that need to be considered in terms of its use and safe handling include the following:<br/>• Hydrogen in its natural state is a colourless odourless and tasteless gas that is combustible with very low ignition energy burns nearly invisibly and is explosive at a very wide range of concentrations with an oxidate.<br/>• Hydrogen as any other gas except oxygen is an asphyxiant in a confined space.<br/>• Hydrogen is an extremely small molecule and interacts with many materials which over time can alter the physical properties and can lead to embrittlement and failure. Additionally due to the small molecular size its permeation and diffusion characteristics make it more difficult to contain compared to other gases.<br/>As hydrogen production use and storage increases these properties will come under greater scrutiny and may raise questions surrounding the cost/benefit of the technology. Understanding how the public sees this technology in relation to their safety and daily lives is important in hydrogen’s adoption as a low carbon alternative. A review of deployable experience relevant to the handling of hydrogen in other industries will help us to understand the technology and experience necessary for ensuring the success of the scaling up of a hydrogen economy. The social considerations of the impacts should also be examined to consider acceptance of the technology as it moves into the mainstream.
The Role of Direct Air Capture in EU’s Decarbonisation and Associated Carbon Intensity for Synthetic Fuels Production
May 2023
Publication
Direct air capture (DAC) is considered one of the mitigation strategies in most of the future scenarios trying to limit global temperature to 1.5 ◦C. Given the high expectations placed on DAC for future decarbonisation this study presents an extensive review of DAC technologies exploring a number of techno-economic aspects including an updated collection of the current and planned DAC projects around the world. A dedicated analysis focused on the production of synthetic methane methanol and diesel from DAC and electrolytic hydrogen in the European Union (EU) is also performed where the carbon footprint is analysed for different scenarios and energy sources. The results show that the maximum grid carbon intensity to obtain negative emissions with DAC is estimated at 468 gCO2e/kWh which is compliant with most of the EU countries’ current grid mix. Using only photovoltaics (PV) and wind negative emissions of at least −0.81 tCO2e/tCO2 captured can be achieved. The maximum grid intensities allowing a reduction of the synthetic fuels carbon footprint compared with their fossil-fuels counterparts range between 96 and 151 gCO2e/kWh. However to comply with the Renewable Energy Directive II (REDII) sustainability criteria to produce renewable fuels of non-biological origin the maximum stays between 30.2 to 38.8 gCO2e/kWh. Only when using PV and wind is the EU average able to comply with the REDII threshold for all scenarios and fuels with fuel emissions ranging from 19.3 to 25.8 gCO2e/MJ. These results highlight the importance of using renewable energies for the production of synthetic fuels compliant with the EU regulations that can help reduce emissions from difficult-to-decarbonise sectors.
Integration of Different Storage Technologies towards Sustainable Development—A Case Study in a Greek Island
Mar 2024
Publication
The necessity for transitioning to renewable energy sources and the intermittent nature of the natural variables lead to the integration of storage units into these projects. In this research paper wind turbines and solar modules are combined with pumped hydro storage batteries and green hydrogen. Energy management strategies are described for five different scenarios of hybrid renewable energy systems based on single or hybrid storage technologies. The motivation is driven by grid stability issues and the limited access to fresh water in the Greek islands. A RES-based desalination unit is introduced into the hybrid system for access to low-cost fresh water. The comparison of single and hybrid storage methods the exploitation of seawater for the simultaneous fulfillment of water for domestic and agricultural purposes and the evaluation of different energy economic and environmental indices are the innovative aspects of this research work. The results show that pumped hydro storage systems can cover the energy and water demand at the minimum possible price 0.215 EUR/kWh and 1.257 EUR/m3 while hybrid storage technologies provide better results in the loss of load probability payback period and CO2 emissions. For the pumped hydro– hydrogen hybrid storage system these values are 21.40% 10.87 years and 2297 tn/year respectively.
Green Hydrogen - Production and Storage Methods: Current Status and Future Directions
Nov 2024
Publication
Green hydrogen has become a central topic in discussions about the global energy transition seen as a promising solution for decarbonizing economies and meeting climate goals. As part of the process of decarbonization green hydrogen can replace fossil fuels currently in use helping to reduce emissions in sectors vital to the global economy such as industry and transport as well as in the power and heat sectors. Whilst there is significant potential for green hydrogen there are also challenges. The upfront costs for infrastructure and technology are high and the availability and accessibility of the renewables needed for production varies by region. Green hydrogen production and storage technologies are continuously evolving and being promoted as the demand for hydrogen in many applications grows. Considering this this paper presents the main methods for its production and storage as well as its economic impact. Hence the trend of governments and international organizations is to invest in research and development to make this technology more accessible and efficient given the carbon reduction targets.
Coupling Green Hydrogen Production to Community Benefits: A Pathway to Social Acceptance?
Feb 2024
Publication
Hydrogen energy technologies are forecasted to play a critical supporting role in global decarbonisation efforts as reflected by the growth of national hydrogen energy strategies in recent years. Notably the UK government published its Hydrogen Strategy in August 2021 to support decarbonisation targets and energy security ambitions. While establishing techno-economic feasibility for hydrogen energy systems is a prerequisite of the prospective transition social acceptability is also needed to support visions for the ‘hydrogen economy’. However to date societal factors are yet to be embedded into policy prescriptions. Securing social acceptance is especially critical in the context of ‘hydrogen homes’ which entails replacing natural gas boilers and hobs with low-carbon hydrogen appliances. Reflecting the nascency of hydrogen heating and cooking technologies the dynamics of social acceptance are yet to be explored in a comprehensive way. Similarly public perceptions of the hydrogen economy and emerging national strategies remain poorly understood. Given the paucity of conceptual and empirical insights this study develops an integrated acceptance framework and tests its predictive power using partial least squares structural equation modelling. Results highlight the importance of risk perceptions trust dynamics and emotions in shaping consumer perceptions. Foremost prospects for deploying hydrogen homes at scale may rest with coupling renewable-based hydrogen production to local environmental and socio-economic benefits. Policy prescriptions should embed societal factors into the technological pursuit of large-scale sustainable energy solutions to support socially acceptable transition pathways.
Deep Learning for Wind and Solar Energy Forecasting in Hydrogen Production
Feb 2024
Publication
This research delineates a pivotal advancement in the domain of sustainable energy systems with a focused emphasis on the integration of renewable energy sources—predominantly wind and solar power—into the hydrogen production paradigm. At the core of this scientific endeavor is the formulation and implementation of a deep-learning-based framework for short-term localized weather forecasting specifically designed to enhance the efficiency of hydrogen production derived from renewable energy sources. The study presents a comprehensive evaluation of the efficacy of fully connected neural networks (FCNs) and convolutional neural networks (CNNs) within the realm of deep learning aimed at refining the accuracy of renewable energy forecasts. These methodologies have demonstrated remarkable proficiency in navigating the inherent complexities and variabilities associated with renewable energy systems thereby significantly improving the reliability and precision of predictions pertaining to energy output. The cornerstone of this investigation is the deployment of an artificial intelligence (AI)-driven weather forecasting system which meticulously analyzes data procured from 25 distinct weather monitoring stations across Latvia. This system is specifically tailored to deliver short-term (1 h ahead) forecasts employing a comprehensive sensor fusion approach to accurately predicting wind and solar power outputs. A major finding of this research is the achievement of a mean squared error (MSE) of 1.36 in the forecasting model underscoring the potential of this approach in optimizing renewable energy utilization for hydrogen production. Furthermore the paper elucidates the construction of the forecasting model revealing that the integration of sensor fusion significantly enhances the model’s predictive capabilities by leveraging data from multiple sources to generate a more accurate and robust forecast. The entire codebase developed during this research endeavor has been made available on an open access GIT server.
Economic Assessment of Clean Hydrogen Production from Fossil Fuels in the Intermountain-west Region, USA
Jan 2024
Publication
The transition from fossil fuels to carbon-neutral energy sources is necessary to reduce greenhouse gas (GHG) emissions and combat climate change. Hydrogen (H2) provides a promising path to harness fossil fuels to reduce emissions in sectors such as transportation. However regional economic analyses of various H2 production techniques are still lacking. We selected a well-known fossil fuel-exporting region the USA’s Intermountain-West (I-WEST) to analyze the carbon intensity of H2 production and demonstrate regional tradeoffs. Currently 78 % of global H2 production comes from natural gas and coal. Therefore we considered steam methane reforming (SMR) surface coal gasification (SCG) and underground coal gasification (UCG) as H2 production methods in this work. We developed the cost estimation frameworks of SMR SCG and UCG with and without carbon capture utilization and sequestration (CCUS). In addition we identified optimal sites for H2 hubs by considering the proximity to energy sources energy markets storage sites and CO2 sequestration sites. We included new production tax credits (PTCs) in the cost estimation to quantify the economic benefit of CCUS. Our results suggest that the UCG has the lowest levelized cost of H2 production due to the elimination of coal production cost. H2 production using the SMR process with 99 % carbon capture is profitable when the PTCs are considered. We also analyzed carbon utilization opportunities where CO2 conversion to formic acid is a promising profitable option. This work quantifies the potential of H2 production from fossil fuels in the I-WEST region a key parameter for designing energy transition pathways.
Upcycling of Plastic Wastes for Hydrogen Production: Advances and Perspectives
Feb 2024
Publication
The abundant plastic wastes become an imperative global issue and how to handle these organic wastes gains growing scientific and industrial interest. Recently converting plastic wastes into hydrogen fuel has been investigated and the “waste-to-value” practice accelerates the circular economy. To accelerate the development of plastic-to-hydrogen conversion in this review recent advances in plastic-to-hydrogen conversion via thermochemical photocatalytic and electrocatalytic routes are analyzed. All of the thermo- photo- and electrochemical processes can transform different plastic wastes into hydrogen and the hydrogen production efficiency depends heavily on the selected techniques operating parameters and applied catalysts. The application of rational-designed catalysts can promote the selective production of hydrogen from plastic feedstocks. Further studies on process optimization cost-effective catalyst design and mechanism investigation are needed.
Experimental Study of a Homogeneous Charge Compression Ignition Engine Using Hydrogen at High-Altitude Conditions
Feb 2024
Publication
One of the key factors of the current energy transition is the use of hydrogen (H2 ) as fuel in energy transformation technologies. This fuel has the advantage of being produced from the most primary forms of energy and has the potential to reduce carbon dioxide (CO2 ) emissions. In recent years hydrogen or hydrogen-rich mixtures in internal combustion engines (ICEs) have gained popularity with numerous reports documenting their use in spark ignition (SI) and compression ignition (CI) engines. Homogeneous charge compression ignition (HCCI) engines have the potential for substantial reductions in nitrogen oxides (NOx) and particulate matter (PM) emissions and the use of hydrogen along with this kind of combustion could substantially reduce CO2 emissions. However there have been few reports using hydrogen in HCCI engines with most studies limited to evaluating technical feasibility combustion characteristics engine performance and emissions in laboratory settings at sea level. This paper presents a study of HCCI combustion using hydrogen in a stationary air-cooled Lombardini 25 LD 425-2 modified diesel engine located at 1495 m above sea level. An experimental phase was conducted to determine the intake temperature requirements and equivalence ratios for stable HCCI combustion. These results were compared with previous research carried out at sea level. To the best knowledge of the authors this is the first report on the combustion and operational limits for an HCCI engine fueled with hydrogen under the mentioned specific conditions. Equivalence ratios between 0.21 and 0.28 and intake temperatures between 188 ◦C and 235 ◦C effectively achieved the HCCI combustion. These temperature values were on average 100 ◦C higher than those reported in previous studies. The maximum value for the indicated mean effective pressure (IMEPn) was 1.75 bar and the maximum thermal efficiency (ITEn) was 34.5%. The achieved results are important for the design and implementation of HCCI engines running solely on hydrogen in developing countries located at high altitudes above sea level.
Life Cycle Assessment of an Autonomous Underwater Vehicle that Employs Hydrogen Fuel Cell
Aug 2023
Publication
In recent years there has been a significant increase in the adoption of autonomous vehicles for marine and submarine missions. The advancement of emerging imaging navigation and communication technologies has greatly expanded the range of operational capabilities and opportunities available. The ENDURUNS project is a European research endeavor focused on identifying strategies for achieving minimal environmental impact. To measure these facts this article evaluates the product impacts employing the Life Cycle Assessment methodology for the first time following the ISO 14040 standard. In this analysis the quantitative values of Damage and Environmental Impact using the Eco-Indicator 99 methodology in SimaPro software are presented. The results report that the main contributors in environmental impact terms have been placed during the manufacturing phase. Thus one of the challenges is accomplished avoiding the use phase emissions that are the focus to reduce nowadays in the marine industry.
Numerical Simulation Study on the Diffusion Characteristics of High-Pressure Hydrogen Gas Leakage in Confined Spaces
Dec 2024
Publication
Hydrogen as one of the most promising renewable clean energy sources holds significant strategic importance and vast application potential. However as a high-energy combustible gas hydrogen poses risks of fire and explosion in the event of a leakage. Hydrogen production plants typically feature large spatial volumes and complex obstacles which can significantly influence the diffusion pathways and localized accumulation of hydrogen during a short-term high-volume release further increasing the risk of accidents. Implementing effective hydrogen leakage monitoring measures can mitigate these risks ensuring the safety of personnel and the environment to the greatest extent possible. Therefore this paper uses CFD methods to simulate the hydrogen leakage process in a hydrogen production plant. The study examines the molar fraction distribution characteristics of hydrogen in the presence of obstacles by varying the ventilation speed of the plant and the directions of leakage. The main conclusions are as follows: enhancing ventilation can effectively prevent the rapid increase in hydrogen concentration with higher ventilation speeds yielding better suppression. After a hydrogen leak in a confined space hydrogen tends to diffuse along the walls and accumulate in corner areas indicating that hydrogen monitoring equipment should be placed in corner locations.
Strategic Analysis of Hydrogen Market Dynamics Across Collaboration Models
Oct 2024
Publication
The global energy landscape is experiencing a transformative shift with an increasing emphasis on sustainable and clean energy sources. Hydrogen remains a promising candidate for decarbonization energy storage and as an alternative fuel. This study explores the landscape of hydrogen pricing and demand dynamics by evaluating three collaboration scenarios: market-based pricing cooperative integration and coordinated decision-making. It incorporates price-sensitive demand environmentally friendly production methods and market penetration effects to provide insights into maximizing market share profitability and sustainability within the hydrogen industry. This study contributes to understanding the complexities of collaboration by analyzing those structures and their role in a fast transition to clean hydrogen production by balancing economic viability and environmental goals. The findings reveal that the cooperative integration strategy is the most effective for sustainable growth increasing green hydrogen’s market share to 19.06 % and highlighting the potential for environmentally conscious hydrogen production. They also suggest that the coordinated decision-making approach enhances profitability through collaborative tariff contracts while balancing economic viability and environmental goals. This study also underscores the importance of strategic pricing mechanisms policy alignment and the role of hydrogen hubs in achieving sustainable growth in the hydrogen sector. By highlighting the uncertainties and potential barriers this research offers actionable guidance for policymakers and industry players in shaping a competitive and sustainable energy marketplace.
Optimized Scheduling of Integrated Energy Systems Accounting for Hydrogen Energy Multi-Utilization Models
Jan 2024
Publication
To cope with the growing penetration rate of renewable energy and to enhance the absorption capacity of wind power this paper investigates the applications of an Integrated Energy System (IES) Hydrogen Compressed Natural Gas (HCNG) and power-to-hydrogen (P2H) devices within the IES. It employs power-to-gas and gas blending with hydrogen to construct an efficient electricity–gas–electricity energy flow loop establishing a Natural Gas–Electricity Coupling System (NGECS) model. On this basis a coordinated scheduling method for gas–electric coupling systems using gas blended with hydrogen is proposed. A carbon trading mechanism is introduced to constrain carbon emissions further reducing the system’s carbon footprint. Multiple scenarios are set up for a comparative analysis in order to validate the effectiveness of the proposed model. This study also analyzes the impact of different hydrogen blending ratios and methods on the low-carbon and economic performance of IES.
Proton-Exchange Membrane Electrolysis for Green Hydrogen Production: Fundamentals, Cost Breakdown, and Strategies to Minimize Platinum-Group Metal Content in Hydrogen Evolution Reaction Electrocatalysts
Nov 2024
Publication
Green hydrogen (H2 ) has emerged as a promising energy carrier for decarbonizing the industrial building and transportation sectors. However current green H2 production technologies face challenges that limit cost reduction and scaling up. Platinum-group metals (PGMs) including platinum and iridium present exceptional electrocatalytic properties for water splitting but their high cost is a significant barrier. This directly impacts the overall cost of electrolyzers thus increasing green H2 production costs. The present work covers the fundamentals of water electrolysis the currently available technologies focusing on proton-exchange membrane electrolyzers and the critical role of electrocatalysts discussing potential strategies for reducing the PGM content and consequently decreasing green H2 cost.
Quantitative Risk Assessment for Hydrogen Systems: Model Development and Validation
Sep 2023
Publication
Quantitative Risk Assessment (QRA) is a risk-informed approach that considers past performances and the likelihood of events and distinguishes must-haves from nice-to-haves. Following the approach applied for the HyRAM code developed by the Sandia National Laboratories a QRA toolkit for hydrogen systems was developed using MATLAB by Canadian Nuclear Laboratories (CNL). Based on user inputs for system components and their operating parameters the toolkit calculates the consequence of a hydrogen leak from the system. The fatality likelihood can be estimated from the severity of a person’s exposure to radiant heat flux (from a jet fire) and overpressure (from an explosion). This paper presents a verification and validation exercise by comparing the CNL model predictions with the HyRAM code and available experimental data including a QRA case study for a locomotive. The analysis produces risk contours recommending personnel (employees/public) numbers time spent and safe separation distances near the incident (during maintenance or an accident). The case study demonstrated the importance of hydrogen leak sensors’ reliability for leak detection and isolation. The QRA toolkit calculates a more practical value of the safe separation distance for hydrogen installations and provides evidence to support communication with authorities and other stakeholders for decision-making.
Energy Storage in Urban Areas: The Role of Energy Storage Facilities, a Review
Feb 2024
Publication
Positive Energy Districts can be defined as connected urban areas or energy-efficient and flexible buildings which emit zero greenhouse gases and manage surpluses of renewable energy production. Energy storage is crucial for providing flexibility and supporting renewable energy integration into the energy system. It can balance centralized and distributed energy generation while contributing to energy security. Energy storage can respond to supplement demand provide flexible generation and complement grid development. Photovoltaics and wind turbines together with solar thermal systems and biomass are widely used to generate electricity and heating respectively coupled with energy system storage facilities for electricity (i.e. batteries) or heat storage using latent or sensible heat. Energy storage technologies are crucial in modern grids and able to avoid peak charges by ensuring the reliability and efficiency of energy supply while supporting a growing transition to nondepletable power sources. This work aims to broaden the scientific and practical understanding of energy storage in urban areas in order to explore the flexibility potential in adopting feasible solutions at district scale where exploiting the space and resource-saving systems. The main objective is to present and critically discuss the available options for energy storage that can be used in urban areas to collect and distribute stored energy. The concerns regarding the installation and use of Energy Storage Systems are analyzed by referring to regulations and technical and environmental requirements as part of broader distribution systems or as separate parts. Electricity heat energy and hydrogen are the most favorable types of storage. However most of them need new regulations technological improvement and dissemination of knowledge to all people with the aim of better understanding the benefits provided.
Brazil’s New Green Hydrogen Industry: An Assessment of Its Macroeconomic Viability Through an Input–Output Approach
Dec 2024
Publication
This manuscript explores the role of green hydrogen produced through ethanol reforming in accelerating Brazil’s transition to a low-carbon economic framework. Despite ongoing efforts to lessen carbon dependence Brazil’s reliance on biofuels and other renewable energy sources remains inadequate for fully achieving its decarbonization objectives. Green hydrogen presents a vital opportunity to boost energy sustainability especially in sectors that are challenging to decarbonize such as industry and transportation. By analyzing Brazil’s input–output (I-O) table using data from the Brazilian Institute of Geography and Statistics (IBGE) this study evaluates the macroeconomic potential of green hydrogen focusing on GDP growth and employment generation. Furthermore the research explores green hydrogen systems’ economic feasibility and potential impact on future energy policies offering valuable insights for stakeholders and decision-makers. In addition this investigation highlights Brazil’s abundant renewable resources and identifies the infrastructural investments necessary to support a green hydrogen economy. The findings aim to strengthen Brazil’s national decarbonization strategy and serve as a model for other developing nations transitioning to clean energy.
Optimal RES Integration for Matching the Italian Hydrogen Strategy Requirements
Oct 2023
Publication
In light of the Italian Hydrogen Roadmap goals the 2030 national RES installation targets need to be redefined. This work aims to propose a more appropriate RES installation deployment on national scale by matching the electrolysers capacity and the green hydrogen production goals. The adopted approach envisages the power-to-gas value chain priority for the green hydrogen production as a means of balancing system. Thus the 2030 Italian energy system has been modelled and several RES installation scenarios have been simulated via EnergyPLAN software. The simulation outputs have been integrated with a breakdown model for the overgeneration RES share detection in compliance with the PV dispatching priority of the Italian system. Therefore the best installation solutions have been detected via multi-objective optimization model based on the green hydrogen production additional installation cost critical energy excess along with the Levelized Cost of Hydrogen (LCOH). Higher wind technology installations provide more competitive energy and hydrogen costs. The most suitable scenarios show that the optimal LCOH and hydrogen production values respectively equal to 3.6 €/kg and 223 ktonH2 arise from additional PV/wind installations of 35 GW on top of the national targets.
Optimizing Hydrogen Production: A Comparative Study of Direct and Indirect Coupling Between Photovoltaics and Electrolyzer
Jul 2024
Publication
The production of hydrogen from photovoltaics (PV) has gained attention due to its potential as an energy vector. In this context there are two basic configurations for electrically coupling PV to hydrogen electrolyzers: direct and indirect. The direct configuration operates variably based on meteorological conditions but has simplicity as an advantage. The indirect configuration involves a power stage (PS) with a maximum power point tracker and a DC-DC converter maintaining an optimal power transfer from PV to electrolyzers but incurs losses at the PS. The direct configuration avoids these losses but requires a specific design of the PV generator to achieve high electrical transfer. The comparative analysis of hydrogen production between these two approaches indicates that the indirect paradigm yields a 37.5% higher hydrogen output throughout a typical meteorological year compared to the optimized direct configuration. This increase enhances the overall sunlight-to-hydrogen efficiency elevating it from 5.0% in the direct case to 6.9% in the indirect one. Furthermore the direct setup sensitive to PV power fluctuations suffers an 18% reduction in hydrogen production with just a 5% reduction in photogenerated power. Under optimal performance the direct coupling produces less hydrogen unless the DCDC converter efficiency drops 17% below commercial standards.
Techno-economic Analysis of Green-H2@Scale Production
Sep 2023
Publication
The International Energy Agency (IEA) established the "H2 Implementing Agreement (HIA)" to promote H2 transition in various economic sectors. Today less than one percent of the world's H2 production is “Green”. Lack of regulations high production costs and inadequate infrastructure are significant impediments. The U.S. Department of Energy set a "111-target" which translates into $1/kg-H2 in the next decade. Many countries in the Middle East and North Africa (MENA) region have announced ambitious plans to produce green H2. Through techno-economic metrics and the impact of economies of scale this study investigates H2@Scale production. H2 Production Analysis and the System Advisor Model developed by the U.S. Department of Energy were used for analysis. The results demonstrate a significant decrease in the levelized cost of H2 (LCOH) when the production volume is scaled up. It was determined that the key cost drivers are capital cost energy installed balance of the plant and mechanical and electrical subsystems. The studied location is found promising for scaled production and developing its commodity status. The findings could serve as a benchmark for key stakeholders investors policymakers and the developer of relevant strategies in the infrastructure and H2 value chain.
Decarbonizing the Spanish Transportation Sector by 2050: Design and Techno-economic Assessment of the Hydrogen Generation and Supply Chain
May 2023
Publication
The transport sector is difficult to decarbonize due to its high reliance on fossil fuels accounting for 37% of global end-use sectors emissions in 2021. Therefore this work proposes an energy model to replace the Spanish vehicle fleet by hydrogen-fueled vehicles by 2050. Thus six regions are defined according to their proximity to regasification plants where hydrogen generation hubs are implemented. Likewise renewables deployment is subject to their land availability. Hydrogen is transported through an overhauled primary natural gas transport network while two distribution methods are compared for levelized cost of hydrogen minimization: gaseous pipeline vs liquid hydrogen supply in trucks. Hence a capacity of 443.1 GW of renewables 214 GW of electrolyzers and 3.45 TWh of hydrogen storage is required nationwide. Additionally gaseous hydrogen distribution is on average 17% cheaper than liquid hydrogen delivery. Finally all the regions present lower prices per km traveled than gasoline or diesel.
A Non-dimensional Surrogate Model of Stratified Filling During Indoor, Plume-look Hydrogen Releases
Sep 2023
Publication
Hydrogen is commonly used as feedstock in industrial processes and is regarded as a potential future energy carrier. However its reactivity and low density make it difficult to handle and store safely. Indoor hydrogen dispersion can cause a fire or explosion hazard if encountering an ignition source. Safety practices often use time expensive modelling techniques to estimate risk associated with hydrogen. A neural network based surrogate model could efficiently replace Computational Fluid Dynamics (CFD) modelling in safety studies. To lower the dimensionality of this surrogate model a dimensional analysis based on Buckingham’s Pi-theorem is proposed. The dimensional analysis examines stratified filling and highlights the functional parameters involved in the process. Stratified filling occurs for buoyancy dominated releases and is characterized by layers of decreasing concentration starting at the ceiling of the enclosure and developing towards the bottom. The study involves four dimensional cases that were simulated using Computational Fluid Dynamics (CFD) to demonstrate the usefulness of the proposed dimensionless time and dimensionless volume. The setup considered in this paper consists of a parallelepiped enclosure with standard atmospheric conditions a single release source and one pressure outlet to ensure constant pressure during the release. The results of the CFD simulations show a distinct pattern in the relation of hydrogen molar fraction and dimensionless time. The pattern depends on the dimensionless height of the measurement location. A five-parameter logistic (5PL) function is proposed to fit the data from the CFD models. Overall the paper provides insights into the functional parameters involved in the evolution of hydrogen mass fractions during stratified filling. It provides a nondimensional surrogate model to compute the evolution of the local concentrations of hydrogen during the development of stratification layers.
Numerical Analysis of the Hydrogen-air Mixture Formation Process in a Direct-injection Engine for Off-road Applications
Jun 2024
Publication
Among the different hydrogen premixed combustion concepts direct injection (DI) is one of the most promising for internal combustion engine (ICE) applications. However to fully exploit the benefits of this solution the optimization of the mixture preparation process is a crucial factor. In the present work a study of the hydrogenair mixture formation process in a DI H2-ICE for off-road applications was performed through 3D-CFD simulations. First a sensitivity analysis on the injection timing was carried out to select the optimal injection operating window capable of maximizing mixture homogeneity without a significant volumetric efficiency reduction. Then different spray injector guiding caps were tested to assess their effect on in-cylinder dynamics and mixture characteristics consequently. Finally the impact of swirl intensity on hydrogen distribution has been assessed. The optimization of the combustion chamber geometry has allowed the achievement of significant improvements in terms of mixture homogeneity.
Techno-economic and Environmental Assessment of Renewable Hydrogen Import Routes from Overseas in 2030
Dec 2024
Publication
Converting renewable electricity via water electrolysis into green hydrogen and hydrogen-based products will shape a global trade in power-to-x (PtX) products. The European Union's renewable hydrogen import target of 10 million tonnes by 2030 reflects the urgent need for PtX imports by sea to early high-demand countries like Germany. This study evaluates the cost efficiency and greenhouse gas (GHG) emissions of four hydrogen carrier ship import options considering a reconversion to H2 at the import terminal for a final delivery to offtakers via a H2 pipeline network in 2030. This includes ammonia a liquid organic hydrogen carrier (LOHC) system based on benzyltoluene (BT) and a novel CO2/e-methane and CO2/e-methanol cycle where CO2 is captured at the reconversion plant and then shipped back to the PtX production site in a nearly closed carbon loop. The GHG emission accounting includes well-to-wake emissions of the marine fuels and direct emissions of the carbon capture plant. Two GW-scale case studies reveal the impact of a short and long-distance route from Tunisia and Australia to Germany whereas the specific PtX carriers are either fuelled by its PtX cargo as a renewable marine fuel or by conventional heavy fuel oil (HFO). Ammonia outperforms the other PtX routes as the total hydrogen supply cost range between 5.07 and 7.69 for Australia (low: NH3 HFO high: LOHC HFO) and 4.78–6.21 € per kg H2 for Tunisia (low: NH3 HFO high: CH4 HFO) respectively. The ammonia routes achieve thereby GHG intensities of 31 % and 86 % below the EU threshold of 3.4 kg CO2(e) per kg H2 for renewable hydrogen. LOHC though unless switching to low-emission fuels and the CO2/e-methanol cycle exceed the GHG threshold at shipping distances of 12300 and 16600 km. The hydrogen supply efficiencies vary between 57.9 and 78.8 %LHV (low: CH4 PtX-fuelled high: NH3 HFO) with a PtX marine fuel consumption of up to 15 % LHV for the Australian methanol route whereas high uncertainties remain for the ammonia and methanol reconversion plant efficiencies. The CO2 cyle enables a cost-efficient CO2 supply easing the near-term shortage of climate-neutral CO2 sources at the cost of high GHG emissions for long-distance routes.
Hydrogen Fuel Cell as an Electric Generator: A Case Study for a General Cargo Ship
Feb 2024
Publication
In this study real voyage data and ship specifications of a general cargo ship are employed and it is assumed that diesel generators are replaced with hydrogen proton exchange membrane fuel cells. The effect of the replacement on CO2 NOX SOX and PM emissions and the CII value is calculated. Emission calculations show that there is a significant reduction in emissions when hydrogen fuel cells are used instead of diesel generators on the case ship. By using hydrogen fuel cells there is a 37.4% reduction in CO2 emissions 32.5% in NOX emissions 37.3% in SOX emissions and 37.4% in PM emissions. If hydrogen fuel cells are not used instead of diesel generators the ship will receive an A rating between 2023 and 2026 a B rating in 2027 a C rating in 2028–2029 and an E rating in 2030. On the other hand if hydrogen fuel cells are used the ship will always remain at an A rating between 2023 and 2030. The capital expenditure (CAPEX) and operational expenditure (OPEX) of the fuel cell system are USD 1305720 and USD 2470320 respectively for a 15-year lifetime and the hydrogen fuel expenses are competitive at USD 260981 while marine diesel oil (MDO) fuel expenses are USD 206435.
Assessing the Implications of Hydrogen Blending on the European Energy System towards 2050
Dec 2023
Publication
With the aim of reducing carbon emissions and seeking independence from Russian gas in the wake of the conflict in Ukraine the use of hydrogen in the European Union is expected to rise in the future. In this regard hydrogen transport via pipeline will become increasingly crucial either through the utilization of existing natural gas infrastructure or the construction of new dedicated hydrogen pipelines. This study investigates the effects of hydrogen blending in existing pipelines on the European energy system by the year 2050 by introducing hydrogen blending sensitivities to the Global Energy System Model (GENeSYS-MOD). Results indicate that hydrogen demand in Europe is inelastic and limited by its high costs and specific use cases with hydrogen production increasing by 0.17% for 100%-blending allowed compared to no blending allowed. The availability of hydrogen blending has been found to impact regional hydrogen production and trade with countries that can utilize existing natural gas pipelines such as Norway experiencing an increase in hydrogen and synthetic gas exports from 44.0 TWh up to 105.9 TWh in 2050 as the proportion of blending increases. Although the influence of blending on the overall production and consumption of hydrogen in Europe is minimal the impacts on the location of production and dependence on imports must be thoroughly evaluated in future planning efforts.
Advanced Rectifier Technologies for Electrolysis-Based Hydrogen Production: A Comparative Study and Real-World Applications
Dec 2024
Publication
In response to the growing significance of hydrogen as a clean energy carrier this study investigates the advanced rectifier technologies employed in electrolytic hydrogen production. First the topologies of three rectifiers typically employed in industry—24-pulse thyristor rectifiers insulated gate bipolar transistor (IGBT) rectifiers and 24-pulse diode rectifiers with multi-phase choppers—are described in detail. Subsequently at a constant 5 MW power level the three rectifiers are compared in terms of rectifier efficiency gridside power quality power factor and overall investment cost. The results indicate that in comparison to the other two rectifiers the thyristor rectifier provides superior efficiency and cost advantages thereby maintaining a dominant market share. Additionally case studies of rectifier power supplies from three real-world industrial projects are presented along with actual grid-side power quality data. Finally the challenges potential applications and future prospects of rectifiers in renewable energy-based hydrogen production are discussed and summarized.
Thermodynamic Modelling and Optimisation of a Green Hydrogen-blended Syngas-fueled Integrated PV-SOFC System
Sep 2023
Publication
Developing an effective energy transition roadmap is crucial in the face of global commitments to achieve net zero emissions. While renewable power generation systems are expanding challenges such as curtailments and grid constraints can lead to energy loss. To address this surplus electricity can be converted into green hydrogen serving as a key component in the energy transition. This research explores the use of renewable solar energy for powering a proton exchange membrane electrolyser to produce green hydrogen while a downdraft gasifier fed by municipal solid waste generates hydrogen-enriched syngas. The blended fuel is then used to feed a Solid Oxide Fuel Cell (SOFC) system. The study investigates the impact of hydrogen content on the performance of the fuel cell-based power plant from thermodynamics and exergoeconomic perspectives. Multiobjective optimisation using a genetic algorithm identifies optimal operating conditions for the system. Results show that blending hydrogen with syngas increases combined heat and power efficiency by up to 3% but also raises remarkably the unit product cost and reduces carbon dioxide emissions. Therefore the optimal values for hydrogen content current density temperatures and other parameters are determined. These findings contribute to the design and operation of an efficient and sustainable energy generation system.
Numerical Modeling for Analysis and Improvement of Hydrogen Refueling Process for Heavy-duty Vehicles
Dec 2024
Publication
This paper presents the development validation and application of a numerical model to simulate the process of refueling hydrogen-powerd heavy-duty vehicles with a cascade hydrohen refueling station design. The model is implemented and validated using experimental data from SAE J2601. The link between the average pressure ramp (APRR) and flow rate which is responsible for the dynamic evolution of the refueling process was analyzed. Various simulations were conducted with a vehicle tank of 230 L and nominal pressure of 35 MPa typical of tanks adopted in heavy-duty vehicles varying the ambient temperature between 0 and 40 °C the cooling temperature of the hydrogen by the system cooling between −40 and 0 °C and the APRR between 2 and 14 MPa/min. The study found that if the ambient temperature does not exceed 30 °C rapid refueling can be carried out with not very low pre-cooling temperatures e.g. -20 °C or − 10 °C guaranteeing greater savings in station management. Cooling system thermal power has been investigated through the analyses in several scenarios with values as high as 38.2 kW under the most challenging conditions. For those conditions it was shown that energy savings could reach as much as 90 %. Furthermore the refueling process was analyzed taking into account SAE J2061/2 limitations and an update was proposed. An alternative strategy was proposed such that the settings allow a higher flow rate to be associated with a given standard pressure ramp. This approach was designed to ensure that the maximum allowable pressure downstream of the pressure control valve as specified by the refueling protocol is reached exactly at the end of the refueling process. It has been observed that the adoption of this strategy has significant advantages. In the case of refueling with higher APPR refueling is about 20 s faster with a single tank with limited increases in temperature and pressure within it.
An Overview of the Efficiency and Long-Term Viability of Powered Hydrogen Production
Jun 2024
Publication
This work studies the efficiency and long-term viability of powered hydrogen production. For this purpose a detailed exploration of hydrogen production techniques has been undertaken involving data collection information authentication data organization and analysis. The efficiency trends environmental impact and hydrogen production costs in a landscape marked by limited data availability were investigated. The main contribution of this work is to reduce the existing data gap in the field of hydrogen production by compiling and summarizing dispersed data. The findings are expected to facilitate the decision-making process by considering regional variations energy source availability and the potential for technological advancements that may further enhance the economic viability of electrolysis. The results show that hydrogen production methods can be identified that do not cause significant harm to the environment. Photolysis stands out as the least serious offender producing 0 kg of CO2 per kg of H2 while thermolysis emerges as the major contributor to emissions with 20 kg of CO2 per kg of H2 produced.
Evaluation of Significant Greenhouse Gas Emissions Reduction Using Hydrogen Fuel in a LFG/Diesel RCCI Engine
Jan 2024
Publication
The production of solid waste in human societies and the related environmental and global warming concerns are increasing. Extensive use of existing conventional diesel and dual-fuel engines also causes the production of high levels of greenhouse gases and aggravating the aforementioned concerns. Therefore the aim of this study is to reduce the greenhouse emissions in existing natural gas/diesel dual-fuel heavy-duty diesel engine. For this purpose changing the type of combustion to reactivity-controlled compression-ignition combustion and using landfill gas instead of natural gas in a dual-fuel engine were simultaneously implemented. Moreover a traditional method was used to evaluate the effect of variations in three important parameters on the engine's performance in order to determine the appropriate engine operating ranges. The simulation results indicate that although the consumption of 102000 cubic meters per year of natural gas in each cylinder is reduced only by replacing landfill gas the level of engine greenhouse gas emissions is too high compared to the relevant levels of emissions standards. Hence by keeping the total energy content of the fuels constant landfill gas enrichment with hydrogen was considered to reduce the engine emissions. The simulation results show that by increasing the hydrogen energy share up to 37% the engine load has the potential to be improved up to 7% without any exposure to diesel knock. However the downfall is the reduction in the gross indicated efficiency up to 3%. Meanwhile not only the fifth level of the European emission standard for nitrogen oxides and the sixth level of this standard for carbon monoxide can be achieved but it is also possible to overcome the high level of unburned methane as a drastic greenhouse gas and formaldehyde as a related carcinogenic species.
Renewable Hydrogen and Synthetic Fuels Versus Fossil Fuels for Trucking, Shipping and Aviation: A Holistic Cost Model
Aug 2023
Publication
Potential carbon neutrality of the global trucking shipping and aviation sectors by 2050 could be achieved by substituting fossil fuels with renewable hydrogen and synthetic fuels. To investigate the economic impact of fuel substitution over time a holistic cost model is developed and applied to three case studies in Norway an early adopter of carbon-neutral freight transport. The model covers the value chains from local electricity and fuel production (hydrogen ammonia Fischer–Tropsch e-fuel) to fuel consumption for long-haul trucking short-sea shipping and mid-haul aviation. The estimates are internally consistent and allow cross-mode and cross-fuel comparisons that set this work apart from previous studies more narrowly focused on a given transport mode or fuel. The model contains 150 techno-economic parameters to identify which components along the value chains drive levelized costs. This paper finds a cost reduction potential for renewable fuels of 41% to 68% until 2050 but carbon-neutral transport will suffer asymmetric cost disadvantages. Fuel substitution is most expensive in short-sea shipping followed by mid-haul aviation and long-haul trucking. Cost developments of electricity direct air capture of carbon vehicle expenses and fuel-related payload losses are significant drivers.
Research of Energy Efficiency and Environmental Performance of Vehicle Power Plant Converted to Work on Alternative Fuels
Apr 2024
Publication
The use of alternative fuels remains an important factor in solving the problem of reducing harmful substances caused by vehicles and decarbonising transport. It is also important to ensure the energy efficiency of vehicle power plants when using different fuels at a sufficient level. The article presents the results of theoretical and experimental studies of the conversion of diesel engine to alternative fuels with hydrogen admixtures. Methanol is considered as an alternative fuel which is a cheaper alternative to commercial diesel fuel. The chemical essence of improving the calorific value of alternative methanol fuel was investigated. Studies showed that the energy effect of burning an alternative mixture with hydrogen additives exceeds the effect of burning the same amount of methanol fuel. The increase in combustion energy and engine power is achieved as a result of heat from efficient use of the engine exhaust gases and chemical conversion of methanol. An experimental installation was created to study the work of a converted diesel engine on hydrogen–methanol mixtures and thermochemical regeneration processes. Experimental studies of the energy and environmental parameters of diesel engine converted to work on an alternative fuel with hydrogen admixtures have shown that engine power increases by 10–14% and emissions of harmful substances decrease.
Harnessing Enhanced Solar Efficiency for Green Hydrogen Production: A Comparative Analysis of PV and PV-T Systems
Dec 2024
Publication
Green hydrogen a critical element in the shift towards sustainable energy is traditionally produced by electrolysis powered by solar photovoltaic (PV) systems. This research explores the potential of underexploited photovoltaic thermal (PV-T) systems for efficient green hydrogen generation. This paper compares this advanced technology performance and economic viability against conventional PV setups. This paper uses TRNSYS simulation software to analyze two distinct solar-based hydrogen production configurations – PV and PV-T – across diverse climatic conditions in Doha Tunis and Stuttgart. The paper’s findings indicate that PV-T significantly outperforms PV in hydrogen generation across diverse climates (Doha Tunis Stuttgart). For instance in Doha PV-T systems increase hydrogen output by 78% in Tunis by 59% and in Stuttgart by 25%. An economic assessment reveals PV panels as the most cost-effective option with hydrogen production costs ranging from $4.92/kg to $9.66/kg across the studied locations. For PV-T collectors the hydrogen cost range from $6.66/kg to $16.80/kg across the studied locations. Nevertheless this research highlights the potential of PV-T technology to enhance the efficiency and economic viability of green hydrogen production. These findings offer valuable insights for policymakers investors and researchers pursuing more efficient solutions for sustainable energy.
An Optimization-Based Power-Following Energy Management Strategy for Hydrogen Fuel Cell Vehicles
Dec 2024
Publication
This paper presents an energy management algorithm based on an extended proportional integral derivative (PID) controller. To validate the proposed algorithm comprehensive simulation models were developed including a longitudinal dynamics-based vehicle model an ampere–hour integration-based power battery model a fuel cell model based on the Nernst equation and a hydrogen consumption model. An economic assessment was conducted through integrated simulation across all subsystems. The extended PID power regulation method was compared with the conventional power regulation method and the on–off power regulation method in a simulation environment using the China heavy-duty commercial vehicle test cycleB (CHTC-B) criterion. Additionally the power consumption of the lithium battery was converted into equivalent hydrogen consumption combining it with the hydrogen consumption of the fuel cell. The results showed that the extended PID strategy achieves an equivalent hydrogen consumption of 19.64 kg per 100 km compared to 20.41 kg for the traditional power–following strategy and 21.54 kg for the on–off strategy. Therefore the extended PID power–following strategy reduces equivalent hydrogen consumption by 8.8% compared to the on–off strategy and by 3.7% compared to the traditional power–following strategy.
Model-based Analysis and Optimization of Pressurised Alkaline Water Electrolysis Powered by Renewable Energy
Jul 2023
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production. In this process safety and efficiency are among the most essential requirements. Hence optimization strategies must consider both aspects. While experimental optimization studies are the most accurate solution model-based approaches are more cost and time-efficient. However validated process models are needed which consider all important influences and effects of complete alkaline water electrolysis systems. This study presents a dynamic process model for a pressurized alkaline water electrolyzer consisting of four submodels to describe the system behavior regarding gas contamination electrolyte concentration cell potential and temperature. Experimental data from a lab-scale alkaline water electrolysis system was used to validate the model which could then be used to analyze and optimize pressurized alkaline water electrolysis. While steady-state and dynamic solutions were analyzed for typical operating conditions to determine the influence of the process variables a dynamic optimization study was carried out to optimize an electrolyte flow mode switching pattern. Moreover the simulation results could help to understand the impact of each process variable and to develop intelligent concepts for process optimization
Modelling of Fast Fueling of Pressurized Hydrogen Tanks for Maritime Applications
Apr 2023
Publication
This paper studies fast fueling of gaseous hydrogen into large hydrogen (H2) tanks suitable for maritime applications. Three modeling methods have been developed and evaluated: (1) Two-dimensional computational fluid dynamic (CFD) modeling (2) One-dimensional wall discretized modeling and (3) Zero-dimensional modeling. A detailed 2D CFD simulation of a small H2-tank was performed and validated with data from literature and then used to simulate a large H2-tank. Results from the 2D-model show non-uniform temperature distribution inside the large tank but not in the small H2-tank. The 1D-model can predict the mean temperature in small H2-tanks but not the inhomogeneous temperature field in large H2-tanks. The 0D-model is suitable as a screening tool to obtain rough estimates. Results from the modeling of the large H2-tank show that the heat transfer to the wall during fast filling is inhibited by heat conduction in the wall which leads to an unacceptably high mean hydrogen temperature.
2022 Hydrogen Supply Capacity and Demand
Mar 2022
Publication
Purpose: The purpose of the hydrogen supply and demand data stream is to provide an overview of the hydrogen market in Europe and to track industry’s progress in deploying clean hydrogen technologies. Scope: Data about hydrogen production capacity and consumption in EU countries together with Switzerland Norway Iceland and the United Kingdom. Hydrogen production capacity is presented by country and by production technology whereas the hydrogen consumption data is presented by country and by end-use sector. The analysis undertaken for this report was completed using data reflecting end of 2020. Key Findings: The current hydrogen market (on both the demand and supply side) is dominated by refining and ammonia industries with four countries (DE NL PL ES) responsible for more than half of hydrogen consumption. Hydrogen is overwhelmingly produced by reforming of fossil fuels (mostly natural gas). Clean hydrogen production capacities are currently insignificant with hydrogen produced from natural gas coupled with carbon capture at 0.42% and hydrogen produced from water electrolysis at 0.14% of total production capacity.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Techno-economic Analysis of Developing an Underground Hydrogen Storage Facility in Depleted Gas Field: A Dutch Case Study
Apr 2023
Publication
Underground hydrogen storage will be an essential part of the future hydrogen infrastructure to provide flexibility and security of supply. Storage in porous reservoirs should complement storage in salt caverns to be able to meet the projected high levels of required storage capacities. To assess its techno-economic feasibility a case study of hydrogen storage in a depleted gas field in the Netherlands is developed. Subsurface modelling is performed and various surface facility design concepts are investigated to calculate the levelized cost of hydrogen storage (LCOHS). Our base case with hydrogen as cushion gas results in an LCOHS of 0.79 EUR/kg (range of 0.58–1.04 EUR/kg). Increasing the number of full-cycle equivalents from 1 to 6 lowers the storage cost to 0.25 EUR/kg. The investment cost of the cushion gas represents 76% of the total cost. With nitrogen as cushion gas LCOHS is reduced to 0.49 EUR/kg (range of 0.42–0.56 EUR/kg).
Dispersion of Under-expanded Hydrogen-methane Blended Jets through a Circular Orifice
Sep 2023
Publication
Blending hydrogen into natural gas and using existing natural gas infrastructure provides energy storage greenhouse gas emission reduction from combustion and other benefits as the world transitions to a hydrogen economy. Though this seems to be a simple and attractive technique there is a dearth of existing safety codes and standards and understanding the safety implications is warranted before implementation. In this paper we present some preliminary findings on the dispersion characteristics of hydrogen-methane blends performed under controlled conditions inside a laboratory. Experiments were performed at two different upstream pressures of 5 and 10 bar as the blends dispersed into air through a 1 mm diameter orifice. Blends of 25 50 and 75 vol-% hydrogen in methane were tested. Spatially resolved Raman signals from hydrogen methane and nitrogen were acquired simultaneously at 10 Hz using separate ICCD cameras from which the individual concentrations and jet boundaries could be determined. Finally a comparison between dispersion characteristics of blended fuel jets with pure hydrogen and pure methane jets was made.
Concept Design and Energy Balance Optimization of a Hydrogen Fuel Cell Helicoptor for Unmanned Aerial Vehicle and Aerotaxi Applications
May 2023
Publication
In the new scenario where the transportation sector must be decarbonized to limit global warming fuel cellpowered aerial vehicles have been selected as a strategic target application to compose part of the urban fleet to minimize road transport congestion and make goods and personal transportation fast and efficient. To address the necessity of clean and efficient urban air transport this work consists of the conceptual development of a lightweight rotary-winged transport vehicle using a hydrogen-based fuel cell propulsion system and the optimization of its energy balance. For that purpose the methods for integrating the coupled aerodynamic and propulsion system sizing and optimization was developed with the aim of designing concepts capable of carrying 0 (unmanned aerial vehicle — Design 1) and 1 (Aerotaxi — Design 2) passengers for a distance of 300 km at a cruise altitude of 500 m with a minimum climbing rate capability of 6 m s−1 at 1000 m. The results show how these designs with the desired performance specifications can be obtained with a vehicle mass ranging from 416 to 648 kg depending on the application and with specific range and endurance respectively within 46.2–47.8 km/kg and 20.4–21.3 min/kg for design 1 and 33.3–33.8 km/kg and 12.5–13.9 min/kg for design 2.
Balancing Electricity Supply and Demand in a Carbon-Neutral Northern Europe
Apr 2023
Publication
This work investigates how to balance the electricity supply and demand in a carbon-neutral northern Europe. Applying a cost-minimizing electricity system model including options to invest in eleven different flexibility measures and cost-efficient combinations of strategies to manage variations were identified. The results of the model were post-processed using a novel method to map the net load before and after flexibility measures were applied to reveal the contribution of each flexibility measure. The net load was mapped in the space spanned by the amplitude duration and number of occurrences. The mapping shows that depending on cost structure flexibility measures contribute to reduce the net load in three different ways; (1) by reducing variations with a long duration but low amplitude (2) by reducing variations with a high amplitude but short duration and low occurrence or (3) by reducing variations with a high amplitude short duration and high occurrence. It was found that cost-efficient variation management was achieved by combining wind and solar power and by combining strategies (1–3) to manage the variations. The cost-efficient combination of strategies depends on electricity system context where electricity trade flexible hydrogen and heat production (1) manage the majority of the variations in regions with good conditions for wind power while stationary batteries (3) were the main contributors in regions with good conditions for solar power.
Biological Hydrogen Methanation with Carbon Dioxide Utilization: Methanation Acting as Mediator in the Hydrogen Economy
May 2023
Publication
Hydrogen is one of the main energy carriers playing a prominent role in the future decarbonization of the economy. However several aspects regarding the transport and storage of this gas are challenging. The intermediary conversion of hydrogen into high-density energy molecules may be a crucial step until technological conditions are ready to attain a significant reduction in fossil fuel use in transport and the industrial sector. The process of transforming hydrogen into methane by anaerobic digestion is reviewed showing that this technology is a feasible option for facilitating hydrogen storage and transport. The manuscript focuses on the role of anaerobic digestion as a technology driver capable of fast adaptation to current energy needs. The use of thermophilic systems and reactors capable of increasing the contact between the H2 -fuel and liquid phase demonstrated outstanding capabilities attaining higher conversion rates and increasing methane productivity. Pressure is a relevant factor of the process allowing for better hydrogen solubility and setting the basis for considering feasible underground hydrogen storage concomitant with biological methanation. This feature may allow the integration of sequestered carbon dioxide as a relevant substrate.
Establishment of Austria’s First Regional Green Hydrogen Economy: WIVA P&G HyWest
Apr 2023
Publication
The regional parliament of Tyrol in Austria adopted the climate energy and resources strategy “Tyrol 2050 energy autonomous” in 2014 with the aim to become climate neutral and energy autonomous. “Use of own resources before others do or have to do” is the main principle within this long-term strategic approach in which the “power on demand” process is a main building block and the “power-to-hydrogen” process covers the intrinsic lack of a long-term large-scale storage of electricity. Within this long-term strategy the national research and development (R&D) flagship project WIVA P&G HyWest (ongoing since 2018) aims at the establishment of the first sustainable business-case-driven regional green hydrogen economy in central Europe. This project is mainly based on the logistic principle and is a result of synergies between three ongoing complementary implementation projects. Among these three projects to date the industrial research within “MPREIS Hydrogen” resulted in the first green hydrogen economy. One hydrogen truck is operational as of January 2023 in the region of Tyrol for food distribution and related monitoring studies have been initiated. To fulfil the logistic principle as the main outcome another two complementary projects are currently being further implemented.
Global Demand Analysis for Carbon Dioxide as Raw Material from Key Industrial Sources and Direct Air Capture to Produce Renewable Electricity-based Fuels and Chemicals
Sep 2022
Publication
Defossilisation of the current fossil fuels dominated global energy system is one of the key goals in the upcoming decades to mitigate climate change. Sharp reduction in the costs of solar photovoltaics wind power and battery technologies enables a rapid transition of the power and some segments of the transport sectors to sustainable energy resources. However renewable electricity-based fuels and chemicals are required for the defossilisation of hard-to-abate segments of transport and industry. The global demand for carbon dioxide as raw material for the production of e-fuels and e-chemicals during a global energy transition to 100% renewable energy is analysed in this research. Carbon dioxide capture and utilisation potentials from key industrial point sources including cement mills pulp and paper mills and waste incinerators are evaluated. According to this study’s estimates the demand for carbon dioxide increases from 0.6 in 2030 to 6.1 gigatonnes in 2050. Key industrial point sources can potentially supply 2.1 gigatonnes of carbon dioxide and thus meet the majority of the demand in the 2030s. By 2050 however direct air capture is expected to supply the majority of the demand contributing 3.8 gigatonnes of carbon dioxide annually. Sustainable and unavoidable industrial point sources and direct air capture are vital technologies which may help the world to achieve ambitious climate goals.
A Novel Scheme to Allocate the Green Energy Transportation Costs—Application to Carbon Captured and Hydrogen
Mar 2023
Publication
Carbon dioxide (CO2 ) and hydrogen (H2 ) are essential energy vectors in the green energy transition. H2 is a fuel produced by electrolysis and is applied in heavy transportation where electrification is not feasible yet. The pollutant substance CO2 is starting to be captured and stored in different European locations. In Denmark the energy vision aims to use this CO2 to be reacted with H2 producing green methanol. Typically the production units are not co-located with consumers and thus the required transportation infrastructure is essential for meeting supply and demand. This work presents a novel scheme to allocate the transportation costs of CO2 and H2 in pipeline networks which can be applied to any network topology and with any allocation method. During the tariff formation process coordinated adjustments are made by the novel scheme on the original tariffs produced by the allocation method employed considering the location of each customer connected to pipeline network. Locational tariffs are provided as result and the total revenue recovery is guaranteed to the network owner. Considering active customers the novel scheme will lead to a decrease of distant pipeline flows thereby contributing to the prevention of bottlenecks in the transportation network. Thus structural reinforcements can be avoided reducing the total transportation cost paid by all customers in the long-term.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
Public Facing Safety and Education for Hydrogen Fueling Infrastructure
Sep 2023
Publication
Building safe and convenient fuelling stations is key to deploying the arrival of commercial/public-use fuel cell electric vehicles (FCEVs). As the most public-facing hydrogen applications second only to the FCEVs hydrogen stations are an efficient tool to educate the public about hydrogen safety and normalize its use to fill up our vehicles. However as an emerging technology it is the industry’s responsibility to ensure that fuelling infrastructures are designed and maintained in accordance with established safety standards and thus that the fuelling process is inherently safe for all users. On the other end it is essential that consumers have all the necessary information at reach to help them feel safe while fuelling their zero-emission vehicles.<br/>This paper will provide a snapshot of the safety systems used to help protect members of the public using hydrogen fueling stations as well as the information used to educate people using this equipment. This will cover the different processes involved in hydrogen fueling stations the dangers that are present to customers and members of the public at these sites and the engineering design choices and equipment used to mitigate these dangers or prevent them from happening. Finally this paper will discuss the crucial role of understanding the dangers of hydrogen at a public level and showing the importance of educating the public about hydrogen infrastructure so that people will feel comfortable using it in their everyday lives.
Mathematical Model for the Placement of Hydrogen Refueling Stations to Support Future Fuel Cell Trucks
Nov 2021
Publication
Fuel cell- and electric-powered trucks are promising technologies for zero-emission heavyduty transportation. Recently Fuel Cell Trucks (FCT) have gained wider acceptance as the technology of choice for long-distance trips due to their lighter weight and shorter fueling time than electric-powered trucks. Broader adoption of Fuel Cell Trucks (FCT) requires planning strategies for locating future hydrogen refueling stations (HRS) especially for fleets that transport freight along intercity and inter-country highways. Existing mathematical models of HRS placement often focus on inner-city layouts which make them inadequate when studying the intercity and intercountry FCT operation scale of FCT. Furthermore the same models rarely consider decentralized hydrogen production from renewable energy sources essential for decarbonizing the transportation sector. This paper proposes a mathematical model to guide the planning of the hydrogen infrastructure to support future long-haul FCTs. First the model uses Geographic Information System (GIS) data to determine the HRS’s optimal number and location placement. Then the model categorizes and compares potential hydrogen production sources including off-site delivery and on-site solar-to-hydrogen production. The proposed model is illustrated through a case study of the west coastal area of the United States (from Baja California Mexico to British Columbia Canada). Different geospatial scenarios were tested ranging from the current operational distance of FCEV (250km) and future releases of hydrogen FCT (up to 1500km). Results highlight the capabilities of the model in identifying the number and location of the HRS based on operation distances in addition to determining the optimal hydrogen production technology for each HRS. The findings also confirm the viability of green hydrogen production through solar energy which could play a critical role in a low-carbon transportation future.
Advanced Testing Methods for Proton Exchange Membrane Electrolysis Stacks
Jun 2024
Publication
Research on proton exchange membrane water electrolysis for renewable hydrogen production is rapidly advancing worldwide driven by the imperative to reduce costs and enhance efficiency through development of novel materials. However to effectively evaluate and validate these advancements standardized testing methods are essential extending beyond single-cell analysis to encompass stack-level characterization. This paper proposes comprehensive characterization methods tailored for analysis of electrolysis stacks and their performance characteristics. Each method is introduced with a focus on its practical applicability accompanied by detailed procedural guidelines for implementation. Furthermore variations within each method are discussed offering possibilities for gathering additional insights. Presenting a portfolio of different methods ranging from standard to advanced techniques applicable at the stack level the paper showcases results obtained through their application. These results normalized to cell area demonstrate the significance of each method in obtaining stack characteristics crucial for informed design de cisions on material selection and subsequent integration into electrolysis systems. By illustrating results derived from various stacks this study contributes valuable insights for evaluating design material suitability and operational performance thereby advancing the development and deployment of proton exchange membrane water electrolysis technology for sustainable hydrogen production.
Improving Ecological Efficiency of Gas Turbine Power System by Combusting Hydrogen and Hydrogen-Natural Gas Mixtures
Apr 2023
Publication
Currently the issue of creating decarbonized energy systems in various spheres of life is acute. Therefore for gas turbine power systems including hybrid power plants with fuel cells it is relevant to transfer the existing engines to pure hydrogen or mixtures of hydrogen with natural gas. However significant problems arise associated with the possibility of the appearance of flashback zones and acoustic instability of combustion an increase in the temperature of the walls of the flame tubes and an increase in the emission of nitrogen oxides in some cases. This work is devoted to improving the efficiency of gas turbine power systems by combusting pure hydrogen and mixtures of natural gas with hydrogen. The organization of working processes in the premixed combustion chamber and the combustion chamber with a sequential injection of ecological and energy steam for the “Aquarius” type power plant is considered. The conducted studies of the basic aerodynamic and energy parameters of a gas turbine combustor working on hydrogen-containing gases are based on solving the equations of conservation and transfer in a multicomponent reacting system. A four-stage chemical scheme for the burning of a mixture of natural gas and hydrogen was used which allows for the rational parameters of environmentally friendly fuel burning devices to be calculated. The premixed combustion chamber can only be recommended for operations on mixtures of natural gas with hydrogen with a hydrogen content not exceeding 20% (by volume). An increase in the content of hydrogen leads to the appearance of flashback zones and fuel combustion inside the channels of the swirlers. For the combustion chamber of the combined-cycle power plant “Vodoley” when operating on pure hydrogen the formation of flame flashback zones does not occur.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Application of Passive Autocatalytic Recombiners for Hydrogen Mitigation: 2D Numerical Modeling and Experimental Validation
Sep 2023
Publication
The widespread production and use of hydrogen (H2) requires safe handling due to its wide range of flammability and low ignition energy. In confined and semi-confined areas such as garages and tunnels a hydrogen leak will create a potential accumulation of flammable gases. Hence forced ventilation is required in such confined spaces to prevent hydrogen hazards. However this practice may incur higher operating costs and could become ineffective during a power outage. Passive Autocatalytic Recombiners (PARs) are defined as safety devices for preventing hydrogen accumulation in confined spaces. PARs have been widely adopted for hydrogen mitigation in nuclear containment buildings in worst case accident scenarios where forced ventilation is not feasible. PARs are equipped with catalyst plates that self-start due to hydrogen reacting with oxygen at relatively low concentrations (<2 vol. % H2 in air). The heat generated from the reaction creates a self-sustained flow continuously supplying the catalyst surface with fresh hydrogen and oxygen. In this study a 2D transient numerical model has been developed in COMSOL Multiphysics to simulate the operation of PARs. The model was used to analyze the effect of surface reactions on the catalyst temperature flow dynamics self-start behaviour forced versus natural convective flow and steady-state hydrogen recombination rates. The model was also used to simulate carbon monoxide poisoning and its influence on the catalyst performance. Experimental data were used for model calibration and validation showing good agreement for different conditions. Overall the model provides novel insights into PARs operation such as radiation and poisoning effects on the catalyst plate. As a next step assessment of the effectiveness of PARs is underway to mitigate hydrogen hazards in selected confined and semi-confined areas including nuclear and non-nuclear applications.
An Approach for Sizing a PV-battery-electrolyzer-fuel cell Energy System: A Cast Study at a Field Lab
May 2023
Publication
Hydrogen is becoming increasingly popular as a clean secure and affordable energy source for the future. This study develops an approach for designing a PV–battery–electrolyzer–fuel cell energy system that utilizes hydrogen as a long-term storage medium and battery as a short-term storage medium. The system is designed to supply load demand primarily through direct electricity generation in the summer and indirect electricity generation through hydrogen in the winter. The sizing of system components is based on the direct electricity and indirect hydrogen demand with a key input parameter being the load sizing factor which determines the extent to which hydrogen is used to meet seasonal imbalance. Technical and financial indicators are used to assess the performance of the designed system. Simulation results indicate that the energy system can effectively balance the seasonal variation of renewable generation and load demand with the use of hydrogen. Additionally guidelines for achieving self-sufficiency and system sustainability for providing enough power in the following years are provided to determine the appropriate component size. The sensitivity analysis indicates that the energy system can achieve self-sufficiency and system sustainability with a proper load sizing factor from a technical perspective. From an economic perspective the levelized cost of energy is relatively high because of the high costs of hydrogen-related components at this moment. However it has great economic potential for future self-sufficient energy systems with the maturity of hydrogen technologies.
A Cost Comparison of Various Hourly-reliable and Net-zero Hydrogen Production Pathways in the United States
Nov 2023
Publication
Hydrogen (H2) as an energy carrier may play a role in various hard-to-abate subsectors but to maximize emission reductions supplied hydrogen must be reliable low-emission and low-cost. Here we build a model that enables direct comparison of the cost of producing net-zero hourly-reliable hydrogen from various pathways. To reach net-zero targets we assume upstream and residual facility emissions are mitigated using negative emission technologies. For the United States (California Texas and New York) model results indicate nextdecade hybrid electricity-based solutions are lower cost ($2.02-$2.88/kg) than fossil-based pathways with natural gas leakage greater than 4% ($2.73-$5.94/ kg). These results also apply to regions outside of the U.S. with a similar climate and electric grid. However when omitting the net-zero emission constraint and considering the U.S. regulatory environment electricity-based production only achieves cost-competitiveness with fossil-based pathways if embodied emissions of electricity inputs are not counted under U.S. Tax Code Section 45V guidance.
Purging Hydrogen Distribution Pipelines: Literature Review, Description of Recent Experiments and Proposed Future Work
Sep 2023
Publication
The aim of the H21 project is to undertake measurements analysis and field trials to support the safe repurposing of Great Britain’s natural gas distribution network for hydrogen. As part of this project work has been ongoing to identify aspects of existing natural gas procedures that will need to be modified for hydrogen and to support the development of new procedures. This has included a review of the scientific basis of current displacement purging practices analysis of the potential implications of switching from natural gas to hydrogen and experimental support work. The reduced density and viscosity of hydrogen means that minimum purging velocities should (in principle) be higher for hydrogen to avoid stratification and ensure adequate removal of the purged gas during pipeline purging operations. A complicating factor is the high molecular diffusivity of hydrogen (roughly three times that of natural gas) which causes hydrogen to mix over short distances more rapidly than natural gas. Current models for pipeline purging do not take into account the mixing effect related to molecular diffusion. The wider flammable limits lower ignition energy and greater potential for combustion to transition from deflagration to detonation with hydrogen means that indirect purging with nitrogen is currently being investigated for distribution pipelines. This paper reviews the ongoing analysis of hydrogen pipeline purging and discusses a potential future scientific programme of work aimed at developing a new pipeline purging model that accounts for molecular diffusion effects.
Simulating Offshore Hydrogen Production via PEM Electrolysis using Real Power Production Data from a 2.3 MW Floating Offshore Wind Turbine
Mar 2023
Publication
This work presents simulation results from a system where offshore wind power is used to produce hydrogen via electrolysis. Real-world data from a 2.3 MW floating offshore wind turbine and electricity price data from Nord Pool were used as input to a novel electrolyzer model. Data from five 31-day periods were combined with six system designs and hydrogen production system efficiency and production cost were estimated. A comparison of the overall system performance shows that the hydrogen production and cost can vary by up to a factor of three between the cases. This illustrates the uncertainty related to the hydrogen production and profitability of these systems. The highest hydrogen production achieved in a 31-day period was 17 242 kg using a 1.852 MW electrolyzer (i.e. utilization factor of approximately 68%) the lowest hydrogen production cost was 4.53 $/kg H2 and the system efficiency was in the range 56.1e56.9% in all cases.
Decarbonisation of Geographical Islands and the Feasibility of Green Hydrogen Production Using Excess Electricity
May 2023
Publication
Islands face limitations in producing and transporting energy due to their geographical constraints. To address this issue the ROBINSON project funded by the EU aims to create a flexible self-sufficient and environmentally friendly energy system that can be used on isolated islands. The feasibility of renewable electrification and heating system decarbonization of Eigerøy in Norway is described in this article. A mixed-integer linear programming framework was used for modelling. The optimization method is designed to be versatile and adaptable to suit individual scenarios with a flexible and modular formulation that can accommodate boundary conditions specific to each case. Onshore and offshore wind farms and utility-scale photovoltaic (PV) were considered to generate renewable electricity. Each option was found to be feasible under certain conditions. The heating system composed of a biomass gasifier a combined heat and power system with a gas boiler as backup unit was also analyzed. Parameters were identified in which the combination of all three thermal units represented the best system option. In addition the possibility of green hydrogen production based on the excess electricity from each scenario was evaluated.
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