Publications
Risk Assessment and Ventilation Modeling for Hydrogen Vehicle Repair Garages
Sep 2019
Publication
The availability of repair garage infrastructure for hydrogen fuel cell vehicles is becoming increasingly important for future industry growth. Ventilation requirements for hydrogen fuel cell vehicles can affect both retrofitted and purpose-built repair garages and the costs associated with these requirements can be significant. A hazard and operability (HAZOP) study was performed to identify key risk-significant scenarios related to hydrogen vehicles in a repair garage. Detailed simulations and modeling were performed using appropriate computational tools to estimate the location behaviour and severity of hydrogen release based on key HAZOP scenarios. This work compares current fire code requirements to an alternate ventilation strategy to further reduce potential hazardous conditions. It is shown that position direction and velocity of ventilation have a significant impact on the amount of flammable mass in the domain.
Large Scale Experiments and Model Validation of Pressure Peaking Phenomena-ignited Hydrogen Releases
Jan 2021
Publication
The Pressure Peaking Phenomena (PPP) is the effect of introducing a light gas into a vented volume of denser gas. This will result in a nonequilibrium pressure as the light gas pushes the dense gas out at the vent. Large scale experiments have been performed to produce relevant evidence. The results were used to validate an analytical model. Pressure and temperature were measured inside a constant volume while the mass flow and vent area were varied. The analytical model was based on the conservation of mass and energy. The results showed that increasing the mass flow rate the peak pressure increases and with increasing the ventilation area the peak pressure decreases. Peak pressure was measured above 45 kPa. Longer combustion time resulted in higher temperatures increasing an underpressure effect. The experimental results showed agreement with the analytical model results. The model predicts the pressures within reasonable limits of+/-2 kPa. The pressure peaking phenomena could be very relevant for hydrogen applications in enclosures with limited ventilation. This could include car garages ship hull compartments as well as compressor shielding. This work shows that the effect can be modeled and results can be used in design to reduce the consequences.
Effect of TiO2 on Electrocatalytic Behavior of Ni-Mo Alloy Coating for Hydrogen Energy
Jun 2018
Publication
Ni-Mo-TiO2 composite coating has been developed through electrodeposition method by depositing titanium dioxide (TiO2) nanoparticles parallel to the process of Ni-Mo alloy coating. The experimental results explaining the increased electrocatalytic activity of Ni-Mo alloy coating on incorporation of TiO2 nanoparticles into its alloy matrix is reported here. The effect of addition of TiO2 on composition morphology and phase structure of TiO2 – composite coating is studied with special emphasis on its electrocatalytic activity for hydrogen evolution reaction (HER) in 1.0 M KOH solution. The electrocatalytic activity of alloy coatings were validated using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques. Under optimal condition TiO2 – composite alloy coating represented as (Ni-Mo-TiO2)2.0 A dm 2 is found to exhibit the highest electrocatalytic activity for HER compared to its binary alloy counterpart. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 composite coating was attributed to the increased Mo content porosity and roughness of coating affected due to addition of TiO2 nanoparticles supported by SEM EDX XRD and AFM study. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 coating was found due to decreased Rct and increased Cdl values demonstrated by EIS study. Better electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 coating compared to (Ni-Mo)2.0 A dm 2 coating has been explained through mechanism. Experimental study revealed that (Ni-Mo-TiO2)2.0 A dm 2 composite coating follows Volmer-Heyrovsky mechanism compared to Tafel mechanism in case of (Ni-Mo-TiO2)2.0 A dm 2 coating assessed on the basis of Tafel slopes.
CFD Modelling of Underexpanded Hydrogen Jets Exiting Rectangular Shaped Openings
May 2020
Publication
Underexpanded jet releases from circular nozzles have been studied extensively both experimentally and numerically. However jet releases from rectangular openings have received much less attention and information on their dispersion behaviour is not as widely available. In this paper Computational Fluid Dynamics (CFD) is used to assess the suitability of using a pseudo-source approach to model jet releases from rectangular openings. A comparative study is performed to evaluate the effect of nozzle shape on jet structure and dispersion characteristics for underexpanded hydrogen jet releases. Jet releases issuing from a circular nozzle and rectangular nozzles with aspect ratios ranging from two to eight are modelled including resolution of the near-field behaviour. The experimental work of Ruggles and Ekoto (2012 2014) is used as a basis for validating the modelling approach used and an additional case study in which jets with a stagnation-to-ambient pressure ratio of 300:1 are modelled is also performed. The CFD results show that for the 10:1 pressure ratio release the hazard volume and hazard distance remain largely unaffected by nozzle shape. For the higher pressure release the hazard volume is larger for the rectangular nozzle releases than the equivalent release through a circular orifice though the distance to lower flammability limit is comparable across the range of nozzle shapes considered. For both of the release pressures simulated the CFD results illustrate that a pseudo-source approach produces conservative results for all nozzle shapes considered. This finding has useful practical implications for consequence analysis in industrial applications such as the assessment of leaks from flanges and connections in pipework.
Development of Risk Mitigation Guidance for Sensor Placement Inside Mechanically Ventilated Enclosures – Phase 1
Sep 2019
Publication
Guidance on Sensor Placement was identified as the top research priority for hydrogen sensors at the 2018 HySafe Research Priority Workshop on hydrogen safety in the category Mitigation Sensors Hazard Prevention and Risk Reduction. This paper discusses the initial steps (Phase 1) to develop such guidance for mechanically ventilated enclosures. This work was initiated as an international collaborative effort to respond to emerging market needs related to the design and deployment equipment for hydrogen infrastructure that is often installed in individual equipment cabinets or ventilated enclosures. The ultimate objective of this effort is to develop guidance for an optimal sensor placement such that when integrated into a facility design and operation will allow earlier detection at lower levels of incipient leaks leading to significant hazard reduction. Reliable and consistent early warning of hydrogen leaks will allow for the risk mitigation by reducing or even eliminating the probability of escalation of small leaks into large and uncontrolled events. To address this issue a study of a real-world mechanically ventilated enclosure containing GH2 equipment was conducted where CFD modelling of the hydrogen dispersion (performed by AVT and UQTR and independently by the JRC) was validated by the NREL Sensor laboratory using a Hydrogen Wide Area Monitor (HyWAM) consisting of a 10-point gas and temperature measurement analyzer. In the release test helium was used as a hydrogen surrogate. Expansion of indoor releases to other larger facilities (including parking structures vehicle maintenance facilities and potentially tunnels) and incorporation into QRA tools such as HyRAM is planned for Phase 2. It is anticipated that results of this work will be used to inform national and international standards such as NFPA 2 Hydrogen Technologies Code Canadian Hydrogen Installation Code (CHIC) and relevant ISO/TC 197 and CEN documents.
The Effect of Graphite Size on Hydrogen Absorption and Tensile Properties of Ferritic Ductile Cast Iron
Jun 2019
Publication
Ductile cast iron (DCI) is one of prospective materials used for the hydrogen equipment because of low-cost good workability and formability. The wide range of mechanical properties of DCI is obtained by controlling microstructural factors such as graphite size volume fraction of graphite matrix structure and so on. Therefore it is important to find out an optimal microstructural condition that is less susceptible to hydrogen embrittlement. In this study the effects of graphite size on the hydrogen absorption capability and the hydrogen-induced ductility loss of ferritic DCI were investigated.<br/>Several kinds of ferritic DCIs with a different graphite diameter of about 10 µm - 30 µm were used for the tensile test and the hydrogen content measurement. Hydrogen charging was performed prior to the tensile test by exposing a specimen to high-pressure hydrogen gas. Then the tensile test was performed in air at room temperature. The hydrogen content of a specimen was measured by a thermal desorption analyzer.<br/>It was found that the amount of hydrogen stored in DCI was dependent on the graphite size. As the graphite diameter increased the hydrogen content sharply increased at a certain graphite diameter and then it became nearly constant irrespective of increase in graphite diameter. In other words there was the critical graphite diameter that significantly changed the hydrogen absorption capability. The ductility was decreased by hydrogen and the hydrogen-induced ductility loss was dependent on the hydrogen content. Therefore the hydrogen embrittlement of DCI became remarkable when the graphite size was larger than the critical value.
Paving the Way to the Fuel of the Future—Nanostructured Complex Hydrides
Dec 2022
Publication
Hydrides have emerged as strong candidates for energy storage applications and their study has attracted wide interest in both the academic and industry sectors. With clear advantages due to the solid-state storage of hydrogen hydrides and in particular complex hydrides have the ability to tackle environmental pollution by offering the alternative of a clean energy source: hydrogen. However several drawbacks have detracted this material from going mainstream and some of these shortcomings have been addressed by nanostructuring/nanoconfinement strategies. With the enhancement of thermodynamic and/or kinetic behavior nanosized complex hydrides (borohydrides and alanates) have recently conquered new estate in the hydrogen storage field. The current review aims to present the most recent results many of which illustrate the feasibility of using complex hydrides for the generation of molecular hydrogen in conditions suitable for vehicular and stationary applications. Nanostructuring strategies either in the pristine or nanoconfined state coupled with a proper catalyst and the choice of host material can potentially yield a robust nanocomposite to reliably produce H2 in a reversible manner. The key element to tackle for current and future research efforts remains the reproducible means to store H2 which will build up towards a viable hydrogen economy goal. The most recent trends and future prospects will be presented herein.
Hydrogen Embrittlement: The Game Changing Factor in the Applicability of Nickel Alloys in Oilfield Technology
Jun 2017
Publication
Precipitation hardenable (PH) nickel (Ni) alloys are often the most reliable engineering materials for demanding oilfield upstream and subsea applications especially in deep sour wells. Despite their superior corrosion resistance and mechanical properties over a broad range of temperatures the applicability of PH Ni alloys has been questioned due to their susceptibility to hydrogen embrittlement (HE) as confirmed in documented failures of components in upstream applications. While extensive work has been done in recent years to develop testing methodologies for benchmarking PH Ni alloys in terms of their HE susceptibility limited scientific research has been conducted to achieve improved foundational knowledge about the role of microstructural particularities in these alloys on their mechanical behaviour in environments promoting hydrogen uptake. Precipitates such as the γ′ γ′′ and δ-phase are well known for defining the mechanical and chemical properties of these alloys. To elucidate the effect of precipitates in the microstructure of the oil-patch PH Ni alloy 718 on its HE susceptibility slow strain rate tests under continuous hydrogen charging were conducted on material after several different age-hardening treatments. By correlating the obtained results with those from the microstructural and fractographic characterization it was concluded that HE susceptibility of oil-patch alloy 718 is strongly influenced by the amount and size of precipitates such as the γ′ and γ′′ as well as the δ-phase rather than by the strength level only. In addition several HE mechanisms including hydrogen-enhanced decohesion and hydrogen-enhanced local plasticity were observed taking place on oil-patch alloy 718 depending upon the characteristics of these phases when present in the microstructure.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Magnetron Sputter Deposited NiCu Alloy Catalysts for Production of Hydrogen Through Electrolysis in Alkaline Water
Jul 2018
Publication
NiCu alloy catalysts with varying composition for electrolysis in alkaline water have been prepared by DC magnetron co-sputtering under Ar gas environment at substrate bias of 60 V. Nanocrystallinity lattice parameters and grain size of the NiCu alloys have been measured by grazing incidence X-ray diffraction (GIXRD). Elemental and microstructural analysis of the NiCu alloy have been done by field emission scanning electron microscopy (FESEM) as well as transmission electron microscopy (TEM). To analyze the NiCu alloys activity towards hydrogen evolution reaction (HER) cyclic voltammetry measurements have been done in a 6 M KOH at room temperature and further HER activities have been correlated with the varying Cu concentration in NiCu alloy catalysts.
A Review at the Role of Storage in Energy Systems with a Focus on Power to Gas and Long-term Storage
Aug 2017
Publication
A review of more than 60 studies (plus m4ore than 65 studies on P2G) on power and energy models based on simulation and optimization was done. Based on these for power systems with up to 95% renewables the electricity storage size is found to be below 1.5% of the annual demand (in energy terms). While for 100% renewables energy systems (power heat mobility) it can remain below 6% of the annual energy demand. Combination of sectors and diverting the electricity to another sector can play a large role in reducing the storage size. From the potential alternatives to satisfy this demand pumped hydro storage (PHS) global potential is not enough and new technologies with a higher energy density are needed. Hydrogen with more than 250 times the energy density of PHS is a potential option to satisfy the storage need. However changes needed in infrastructure to deal with high hydrogen content and the suitability of salt caverns for its storage can pose limitations for this technology. Power to Gas (P2G) arises as possible alternative overcoming both the facilities and the energy density issues. The global storage requirement would represent only 2% of the global annual natural gas production or 10% of the gas storage facilities (in energy equivalent). The more options considered to deal with intermittent sources the lower the storage requirement will be. Therefore future studies aiming to quantify storage needs should focus on the entire energy system including technology vectors (e.g. Power to Heat Liquid Gas Chemicals) to avoid overestimating the amount of storage needed.
Hydrogen‐Rich Gas Production from Two‐Stage Catalytic Pyrolysis of Pine Sawdust with Calcined Dolomite
Jan 2022
Publication
Tao Xu,
Jue Xu and
Yongping Wu
The potential of catalytic pyrolysis of biomass for hydrogen and bio‐oil production has drawn great attention due to the concern of clean energy utilization and decarbonization. In this paper the catalytic pyrolysis of pine sawdust with calcined dolomite was carried out in a novel moving bed reactor with a two‐stage screw feeder. The effects of pyrolysis temperature (700–900 °C) and catalytic temperature (500–800 °C) on pyrolysis performance were investigated in product distribution gas composition and gas properties. The results showed that with the temperature increased pyrolysis gas yield in‐ creased but the yield of solid and liquid products decreased. With the increase in temperature the CO and H2 content increased significantly while the CO2 and CH4 decreased correspondingly. The calcined dolomite can remove the tar by 44% and increased syngas yield by 52.9%. With the increasing catalytic temperature the catalytic effect of calcined dolomite was also enhanced.
A Hydrogen Strategy for a Climate-neutral Europe
Jul 2020
Publication
In an integrated energy system hydrogen can support the decarbonisation of industry transport power generation and buildings across Europe. The EU Hydrogen Strategy addresses how to transform this potential into reality through investments regulation market creation and research and innovation.
Hydrogen can power sectors that are not suitable for electrification and provide storage to balance variable renewable energy flows but this can only be achieved with coordinated action between the public and private sector at EU level. The priority is to develop renewable hydrogen produced using mainly wind and solar energy. However in the short and medium term other forms of low-carbon hydrogen are needed to rapidly reduce emissions and support the development of a viable market.
This gradual transition will require a phased approach:
Hydrogen can power sectors that are not suitable for electrification and provide storage to balance variable renewable energy flows but this can only be achieved with coordinated action between the public and private sector at EU level. The priority is to develop renewable hydrogen produced using mainly wind and solar energy. However in the short and medium term other forms of low-carbon hydrogen are needed to rapidly reduce emissions and support the development of a viable market.
This gradual transition will require a phased approach:
- From 2020 to 2024 we will support the installation of at least 6 gigawatts of renewable hydrogen electrolysers in the EU and the production of up to one million tonnes of renewable hydrogen.
- From 2025 to 2030 hydrogen needs to become an intrinsic part of our integrated energy system with at least 40 gigawatts of renewable hydrogen electrolysers and the production of up to ten million tonnes of renewable hydrogen in the EU.
- From 2030 to 2050 renewable hydrogen technologies should reach maturity and be deployed at large scale across all hard-to-decarbonise sectors.
- To help deliver on this Strategy the Commission is launched the European Clean Hydrogen Alliance with industry leaders civil society national and regional ministers and the European Investment Bank. The Alliance will build up an investment pipeline for scaled-up production and will support demand for clean hydrogen in the EU.
Cross-regional Drivers for CCUS Deployment
Jul 2020
Publication
CO2 capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.
Fuel Cell Codes and Standards Resource
Jan 2021
Publication
Although hydrogen has been used in industry for decades its use as a fuel for vehicles or stationary power generation in consumer environments is relatively new. As such hydrogen and fuel cell codes and standards are in various stages of development. Industry manufacturers the government and other safety experts are working with codes and standards development organizations to prepare review and promulgate technically-sound codes and standards for hydrogen and fuel cell technologies and systems.
Codes and standards are being adopted revised or developed for vehicles; fuel delivery and storage; fueling service and parking facilities; and vehicle fueling interfaces. Codes and standards are also being adopted revised or developed for stationary and portable fuel cells and interfaces as well as hydrogen generators. A list of current of international codes and standards is available on the Fuel Cells Codes and Standards Resource.
Link to website
Codes and standards are being adopted revised or developed for vehicles; fuel delivery and storage; fueling service and parking facilities; and vehicle fueling interfaces. Codes and standards are also being adopted revised or developed for stationary and portable fuel cells and interfaces as well as hydrogen generators. A list of current of international codes and standards is available on the Fuel Cells Codes and Standards Resource.
Link to website
Operational Challenges for Low and High Temperature Electrolyzers Exploiting Curtailed Wind Energy for Hydrogen Production
Jan 2021
Publication
Understanding the system performance of different electrolyzers could aid potential investors achieve maximum return on their investment. To realize this system response characteristics to 4 different summarized data sets of curtailed renewable energy is obtained from the Irish network and was investigated using models of both a Low Temperature Electrolyzer (LTE) and a High Temperature Electrolyzer (HTE). The results indicate that statistical parameters intrinsic to the method of data extraction along with the thermal response time of the electrolyzers influence the hydrogen output. A maximum hydrogen production of 5.97 kTonne/year is generated by a 0.5 MW HTE when the electrical current is sent as a yearly average. Additionally the high thermal response time in a HTE causes a maximum change in the overall flowrate of 65.7% between the 4 scenarios when compared to 7.7% in the LTE. This evaluation of electrolyzer performance will aid investors in determining scenario specific application of P2G for maximizing hydrogen production.
Safety Code Equivalencies in Hydrogen Infrastructure Deployment
Sep 2019
Publication
Various studies and market trends show that the number of hydrogen fuelling stations will increase to the thousands in the US by 2050. NFPA 2 Hydrogen Technologies Code (NFPA2) the nationally adopted primary code governing hydrogen safety is relatively new and hydrogen vehicle technology is a relatively new and rapidly developing technology. In order to effectively aid and accelerate the deployment of standardized retail hydrogen fuelling facilities the permitting of hydrogen fuelling stations employing outdoor bulk liquid storage in the state of California.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
The Study on Permissible Value of Hydrogen Gas Concentration in Purge Gas of Fuel Cell Vehicles
Sep 2019
Publication
Ignition conditions and risks of ignition on a permissible value of hydrogen concentration in purge gas prescribed by HFCV-GTR were reevaluated. Experiments were conducted to investigate burning behavior and thermal influence of continuous evacuation of hydrogen under continuous purge of air / hydrogen premixed gas which is close to an actual purge condition of FCV and thermal evacuation of hydrogen. As a result of the re-evaluation it was shown from the viewpoint of safety that the permissible value of hydrogen concentration in purge gas prescribed by the current HFCV GTR is appropriate.
Impact of Mechanical Ventilation on Build-up and Concentration Distribution Inside a 1-m3 Enclosure Considering Hydrogen Energy
Sep 2019
Publication
Natural ventilation is an efficient and well-known way to mitigate a hydrogen build-up in the case of an accidental release in confined enclosures. However for some hydrogen energy applications natural ventilation is not possible or is not efficient enough to reach defined safety strategy. Thus mechanical or forced ventilation can be interesting means to avoid critical concentration of hydrogen considering degraded operation and associated potential hazardous events. To better understand the impact of mechanical ventilation on the hydrogen build-up and distribution a dedicated study was led. First accidental release scenarios were experimentally simulated with helium in a 1-m3 enclosure. Several configurations of release and ventilation modes were tested and are presented in this study. Secondly analytical and numerical – Computational Fluid Dynamics – calculation approaches were applied and adjusted to propose a simplified methodology taking into account mechanical ventilation for assessment of hydrogen accumulation and for design optimization of the applications.
Compliance Measurements of Fuel Cell Electric Vehicle Exhaust
Sep 2019
Publication
The NREL Sensor Laboratory has been developing an analyzer that can verify compliance to the international United Nations Global Technical Regulation number 13 (GTR 13--Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) prescriptive requirements pertaining to allowable hydrogen levels in the exhaust of fuel cell electric vehicles (FCEV) [1]. GTR 13 prescribes that the FCEV exhaust shall remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 as verified with an analyzer with a response time (t90) of 300 ms or faster. GTR 13 has been implemented and is to serve as the basis for national regulations pertaining to hydrogen powered vehicle safety in the United States Canada Japan and the European Union. In the U.S. vehicle safety is overseen by the Department of Transportation (DOT) through the Federal Motor Vehicle Safety Standards (FMVSS) and in Canada by Transport Canada through the Canadian Motor Vehicle Safety Standard (CMVSS). The NREL FCEV exhaust analyzer is based upon a low-cost commercial hydrogen sensor with a response time (t90) of less than 250 ms. A prototype analyzer and gas probe assembly have been constructed and tested that can interface to the gas sampling system used by Environment and Climate Change Canada’s (ECCC) Emission Research and Measurement Section (ERMS) for the exhaust gas analysis. Through a partnership with Transport Canada ECCC will analyze the hydrogen level in the exhaust of a commercial FCEV. ECCC will use the NREL FCEV Exhaust Gas analyzer to perform these measurements. The analyzer was demonstrated on a FCEV operating under simulated road conditions using a chassis dynamometer at a private facility.
Experimental Study of Light Gas Dispersion in a Channel
Sep 2019
Publication
Usage of hydrogen as fuel gives rise to possible accidental risks due to leakage and dispersion. A risk from hydrogen leak is the formation of a large volume of the hydrogen-air mixture which could be ignited and leading up to a severe explosion. Prevention and control of formation and ignition of combustible hydrogen cloud necessitate sufficient knowledge of mechanisms of the hydrogen leak dispersion ignition and over-pressures generated during combustion. This paper aims to investigate the momentum-controlled jet the buoyancy-controlled wave and the parameters influencing hydrogen concentration distribution in an elongated space. It demonstrates experimental results and analysis from helium and hydrogen dispersion in a channel. A set of experiments were carried out for the release of helium and hydrogen jets in a 3 m long channel to record their concentrations in the cloud by concentration sensors at different horizontal and vertical positions. Flow visualization technique was applied using shadowgraph to image the mixing process next to the release point and the helium- hydrogen-air cloud shape at the middle of the channel. Moreover results were used for comparison of helium and hydrogen concentration gradients. The results of the experiments show that swift mixing occurs at higher flow rates smaller nozzle sizes and downward release direction. Higher concentration recorded in the channel with negative inclination. Results also confirmed that hydrogen/helium behavior pattern in the channel accords with mutual intrusion theory about gravity currents.
Lock-In Effects on the Energy Sector: Evidence from Hydrogen Patenting Activities
Apr 2022
Publication
The aim of the paper is to analyze how regulatory design and its framework’s topics other than macroeconomic factors might impact green innovation by taking into consideration a brand-new renewable source of energy that is becoming more and more important in recent years: hydrogen and fuel cell patenting activities. Such activities have been used as a proxy for green technological change in a panel data of 52 countries over a 6-year period. A series of sectorial energy regulation and macroeconomic variables were tested to assess their impact on that technological frontier of green energy transition policy. As might have been expected the empirical analysis carried out with the model that was prefigured confirms significant evidence of lock-in effects on fossil fuel policies. The model confirms however another evidence: countries already investing in renewables might be willing to invest in hydrogen projects. A sort of reinforcement to the further development of green sustainable strategies seems to derive from having already concretely undertaken this direction. Future research should exploit different approaches to the research question and address the econometric criticalities mentioned in the paper along with exploiting results of the paper with further investigations.
The Influence of H2 Safety Research on Relevant Risk Assessment
Sep 2019
Publication
Hydrogen is a valuable option of clean fuel to keep the global temperature rise below 2°C. However one of the main barriers in its transport and use is to ensure safety levels that are comparable with traditional fuels. In particular liquid hydrogen accidents may not be fully understood (yet) and excluded by relevant risk assessment. For instance as hydrogen is cryogenically liquefied to increase its energy density during transport Boiling Liquid Expanding Vapor Explosions (BLEVE) is a potential and critical event that is important addressing in the hazard identification phase. Two past BLEVE accidents involving liquid hydrogen support such thesis. For this reason results from consequence analysis of hydrogen BLEVE will not only improve the understanding of the related physical phenomenon but also influence future risk assessment studies. This study aims to show the extent of consequence analysis influence on overall quantitative risk assessment of hydrogen technologies and propose a systematic approach for integration of overall results. The Dynamic Procedure for Atypical Scenario Identification (DyPASI) is used for this purpose. The work specifically focuses on consequence models that are originally developed for other substances and adapted for liquid hydrogen. Particular attention is given to the parameters affecting the magnitude of the accident as currently investigated by a number of research projects on hydrogen safety worldwide. A representative example of consequence analysis for liquid hydrogen release is employed in this study. Critical conditions detected by the numerical simulation models are accurately identified and considered for subsequent update of the overall system risk assessment.
Techno-economic Analysis of In-situ Production by Electrolysis, Biomass Gasification and Delivery Systems for Hydrogen Refuelling Stations: Rome Case Study
Oct 2018
Publication
Starting from the Rome Hydrogen Refuelling Station demand of 65 kg/day techno-economics of production systems and balance of plant for small scale stations have been analysed. A sensitivity analysis has been done on Levelised Cost of Hydrogen (LCOH) in the range of 0 to 400 kg/day varying capacity factor and availability hours or travel distance for alkaline electrolysers biomass gasification and hydrogen delivery. As expected minimum LCOH for electrolyser and gasifier is found at 400 kg/day and 24 h/day equal to 12.71 €/kg and 5.99 €/kg however for operating hours over 12 and 10 h/day the differential cost reaches a plateau (below 5%) for electrolyser and gasifier respectively. For the Rome station design 160 kWe of electrolysers 24 h/day and 100 kWth gasifier at 8 h/day LCOH (11.85 €/kg) was calculated considering the modification of the cost structure due to the existing equipment which is convenient respect the use of a single technology except for 24 h/day gasification.
Site Selection Methodology for the Wind-powered Hydrogen Refueling Station Based on AHP-GIS in Adrar, Algeria
May 2019
Publication
This paper deals with site selection problems for hydrogen production plants and aims to propose a structural procedure for determining the most feasible sites. The study area is Adrar province Algeria which has a promising wind potential. The methodology is mainly composed of two stages: the first stage is to evaluate and select the best locations for wind-powered hydrogen production using GIS and MCDM technique. the AHP is applied to weigh the criteria and compute a LSI to evaluate potential sites and the second stage is applying different filtration constraints to select the suitable petrol stations for such hydrogen refuelling station modification. The result map showed that the entire Adrar province is almost suitable for wind-powered hydrogen production with varying suitability index. The LSI model groups sites into three categories: High suitable areas Medium suitable areas and Low suitable. As a result 2.95 % (12808.97 km2) of the study area has high suitability 54.59 % (236320.16 km2) has medium suitability 1.12 %(4842.94 km2) has low suitability and 41.34 % (178950.35 km2) of the study area is not suitable for wind hydrogen production. By applying the constraints about 4 stations are suitable for wind-powered hydrogen refuelling system retrofitting in Adrar province.
UV Assisted on Titanium Doped Electrode for Hydrogen Evolution from Artificial Wastewater
Jul 2018
Publication
Formaldehyde (H2CO) is the harmful chemical that used in variety of industries. However there are many difficulties to treat discharged H2CO in the wastewater. Hydrogen energy is arising as a one of the renewable energy that can replace fossil fuel. Many researches have been conducted on hydrogen production from electrolysis using expensive metal electrodes and catalysts such as platinum (Pt) and palladium (Pd). However they are expensive and have obstacles to directly use from the production. We used copper (Cu) as an electrode substrate because it has a good current density. To avoid corrosion issue of Cu substrate we used commercially available carbon (C) coated Cu substrate and synthesized titanium (Ti) on C/Cu substrate. We found that Ti was well synthesized and stayed on substrate after hydrogen evolution reaction (HER) in artificial wastewater. Moreover we quantified hydrogen production from the wastewater and compared it to pure water. Hydrogen production was enhanced in wastewater and H2CO was decomposed after reaction. We expected to use Ti-C/Cu electrode for hydrogen production of wastewater by electrolysis.
Impact Assessments on People and Buildings for Hydrogen Pipeline Explosions
Sep 2019
Publication
Hydrogen has the potential to act as the energy carrier of the future. It will be then produced in large amounts and will certainly need to be transported for long distances. The safest way to transport hydrogen is through pipelines. Failure of pipelines carrying gaseous hydrogen can have several effects some of which can pose a significant threat of damage to people and buildings in the immediate proximity of the failure location. This paper presents a probabilistic risk assessment procedure for the estimation of damage to people and buildings endangered by high-pressure hydrogen pipeline explosions. The procedure provides evaluation of annual probability of damage to people and buildings under an extreme event as a combination of the conditional probability of damage triggered by an explosion and the probability of occurrence of the explosion as a consequence of the pipeline failure. Physical features such as the gas jet release process flammable cloud size blast generation and explosion effects on people and buildings are considered and evaluated through the SLAB integral model TNO model Probit equations and Pressure-Impulse diagrams. For people both direct and indirect effects of overpressure events are considered. For buildings a comparison of the damage to different types of buildings (i.e. reinforced concrete buildings and tuff stone masonry buildings) is made. The probabilistic procedure presented may be used for designing a new hydrogen pipeline network and will be an advantageous tool for safety management of hydrogen gas pipelines.
Meeting Net Zero with Decarbonised Gas
Aug 2019
Publication
Although the UK has done a great job of decarbonising electricity generation to get to net zero we need to tackle harder-to-decarbonise sectors like heat transport and industry. Decarbonised gas – biogases hydrogen and the deployment of carbon capture usage and storage (CCUS) – can make our manufacturing more sustainable minimise disruption to families and deliver negative emissions.
Hydrogen Explosion Hazards Limitation in Battery Rooms with Different Ventilation Systems
Sep 2019
Publication
When charging most types of industrial lead-acid batteries hydrogen gas is emitted. A large number of batteries especially in relatively small areas/enclosures and in the absence of an adequate ventilation system may create an explosion hazard. This paper describes full scale tests in confined space which demonstrate conditions that can occur in a battery room in the event of a ventilation system breakdown. Over the course of the tests full scale hydrogen emission experiments were performed to study emission time and flammable cloud formation according to the assumed emission velocity. On this basis the characteristics of dispersion of hydrogen in the battery room were obtained. The CFD model Fire Dynamic Simulator (NIST) was used for confirmation that the lack of ventilation in a battery room can be the cause of an explosive atmosphere developing and leading to a potential huge explosive hazard. It was demonstrated that different ventilation systems provide battery rooms with varying efficiencies of hydrogen removal. The most effective type appeared to be natural ventilation which proved more effective than mechanical means.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Initial Assessment of a Fuel Cell—Gas Turbine Hybrid Propulsion Concept
Jan 2022
Publication
A fuel cell—gas turbine hybrid propulsion concept is introduced and initially assessed. The concept uses the water mass flow produced by a hydrogen fuel cell in order to improve the efficiency and power output of the gas turbine engine through burner steam injection. Therefore the fuel cell product water is conditioned through a process of condensation pressurization and revaporization. The vaporization uses the waste heat of the gas turbine exhaust. The functional principles of the system concept are introduced and discussed and appropriate methodology for an initial concept evaluation is formulated. Essential technology fields are surveyed in brief. The impact of burner steam injection on gas turbine efficiency and sizing is parametrically modelled. Simplified parametric models of the fuel cell system and key components of the water treatment process are presented. Fuel cell stack efficiency and specific power levels are methodically derived from latest experimental studies at the laboratory scale. The overall concept is assessed for a liquid hydrogen fueled short-/medium range aircraft application. Block fuel savings of up to 7.1% are found for an optimum design case based on solid oxide fuel cell technology. The optimum design features a gas turbine water-to-air ratio of 6.1% in cruise and 62% reduced high-level NOx emissions.
Numerical Prediction of Cryogenic Hydrogen Vertical Jets
Sep 2019
Publication
Comparison of Computational Fluid Dynamics (CFD) predictions with measurements is presented for cryo-compressed hydrogen vertical jets. The stagnation conditions of the experiments are characteristic of unintended leaks from pipe systems that connect cryogenic hydrogen storage tanks and could be encountered at a fuel cell refuelling station. Jets with pressure up to 5 bar and temperatures just above the saturation liquid temperature were examined. Comparisons are made to the centerline mass fraction and temperature decay rates the radial profiles of mass fraction and the contours of volume fraction. Two notional nozzle approaches are tested to model the under-expanded jet that was formed in the tests with pressures above 2 bar. In both approaches the mass and momentum balance from the throat to the notional nozzle are solved while the temperature at the notional nozzle was assumed equal to the nozzle temperature in the first approach and was calculated by an energy balance in the second approach. The two approaches gave identical results. Satisfactory agreement with the measurements was found in terms of centerline mass fraction and temperature. However for test with 3 and 4 bar release the concentration was overpredicted. Furthermore a wider radial spread was observed in the predictions possibly revealing higher degree of diffusion using the k-ε turbulence model. An integral model for cryogenic jets was also developed and provided good results. Finally a test simulation was performed with an ambient temperature jet and compared to the cold jet showing that warm jets decay faster than cold jets.
An Investigation of Mobile Hydrogen and Fuel Cell Technology Applications
Sep 2019
Publication
Safe practices in the production storage distribution and use of hydrogen are essential for the widespread acceptance of hydrogen and fuel cell technologies. A significant safety incident in any project could damage public perception of hydrogen and fuel cells. A recent incident involving a hydrogen mobile storage trailer in the United States has brought attention to the potential impacts of mobile hydrogen storage and transport. Road transport of bulk hydrogen presents unique hazards that can be very different from those for stationary equipment and new equipment developers may have less experience and expertise than seasoned gas providers. In response to the aforementioned incident and in support of hydrogen and fuel cell activities in California the Hydrogen Safety Panel (HSP) has investigated the safety of mobile hydrogen and fuel cell applications (mobile auxiliary/emergency fuel cell power units mobile fuellers multi-cylinder trailer transport unmanned aircraft power supplies and mobile hydrogen generators). The HSP examined the applications requirements and performance of mobile applications that are being used extensively outside of California to understand how safety considerations are applied. This paper discusses the results of the HSP’s evaluation of hydrogen and fuel cell mobile applications along with recommendations to address relevant safety issues.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Smart Designs of Mo Based Electrocatalysts for Hydrogen Evolution Reaction
Dec 2021
Publication
As a sustainable and clean energy source hydrogen can be generated by electrolytic water splitting (i.e. a hydrogen evolution reaction HER). Compared with conventional noble metal catalysts (e.g. Pt) Mo based materials have been deemed as a promising alternative with a relatively low cost and comparable catalytic performances. In this review we demonstrate a comprehensive summary of various Mo based materials such as MoO2 MoS2 and Mo2C. Moreover state of the art designs of the catalyst structures are presented to improve the activity and stability for hydrogen evolution including Mo based carbon composites heteroatom doping and heterostructure construction. The structure–performance relationships relating to the number of active sites electron/ion conductivity H/H2O binding and activation energy as well as hydrophilicity are discussed in depth. Finally conclusive remarks and future works are proposed.
Acid Acceleration of Hydrogen Generation Using Seawater as a Reactant
Jul 2016
Publication
The present study describes hydrogen generation from NaBH4 in the presence of acid accelerator boric oxide or B2O3 using seawater as a reactant. Reaction times and temperatures are adjusted using various delivery methods: bulk addition funnel and metering pump. It is found that the transition metal catalysts typically used to generate hydrogen gas are poisoned by seawater. B2O3 is not poisoned by seawater; in fact reaction times are considerably faster in seawater using B2O3. Reaction times and temperatures are compared for pure water and seawater for each delivery method. It is found that using B2O3 with pure water bulk addition is 97% complete in 3 min; pump metering provides a convenient method to extend the time to 27 min a factor of 9 increase above bulk addition. Using B2O3 with seawater as a reactant bulk addition is 97% complete in 1.35 min; pump metering extends the time to 23 min a factor of 17 increase above bulk. A second acid accelerator sodium bisulfate or NaHSO4 is investigated here for use with NaBH4 in seawater. Because it is non-reactive in seawater i.e. no spontaneous H2 generation NaHSO4 can be stored as a solution in seawater; because of its large solubility it is ready to be metered into NaBH4. With NaHSO4 in seawater pump metering increases the time to 97% completion from 3.4 min to 21 min. Metering allows the instantaneous flow rate of H2 and reaction times and temperatures to be tailored to a particular application. In one application the seawater hydrogen generator characterized here is ideal for supplying H2 gas directly to Proton Exchange Membrane fuel cells in sea surface or subsea environments where a reliable source of power is needed.
Effect of Syngas Fuel Compositions on the Occurrence of Instability of Laminar Diffusion Flame
Dec 2020
Publication
The paper presents a numerical investigation of the critical roles played by the chemical compositions of syngas on laminar diffusion flame instabilities. Three different flame phenomena – stable flickering and tip-cutting – are formulated by varying the syngas fuel rate from 0.2 to 1.4 SLPM. Following the satisfactory validation of numerical results with Darabkhani et al. [1] the study explored the consequence of each species (H2 CO CH4 CO2 N2) in the syngas composition. It is found that low H2:CO has a higher level of instability which however does not rise any further when the ratio is less than 1. Interestingly CO encourages the heat generation with less fluctuation while H2 plays another significant role in the increase of flame temperature and its fluctuation. Diluting CH4 into syngas further increases the instability level as well as the fluctuation of heat generation significantly. However an opposite effect is found from the same action with either CO2 or N2. Finally considering the heat generation and flame stability the highest performance is obtained from 25%H2+75%CO (81 W) followed by EQ+20%CO2 and EQ+20%N2 (78 W).
Choked Two-phase Flow with Account of Discharge Line Effects
Jan 2019
Publication
An engineering tool is presented to predict steady state two-phase choked flow through a discharge line with variable cross section with account of friction and without wall heat transfer. The tool is able to predict the distribution of all relevant physical quantities along the discharge line. Choked flow is calculated using the possible-impossible flow algorithm implemented in a way to account for possible density discontinuities along the line. Physical properties are calculated using the Helmholtz Free Energy formulation. The tool is verified against previous experiments with water and evaluated against previous experiments with cryogenic two-phase hydrogen.
Marked Degradation of Tensile Properties Induced by Plastic Deformation after Interactions between Strain-Induced Martensite Transformation and Hydrogen for Type 316L Stainless Steel
Jul 2020
Publication
Marked degradation of tensile properties induced by plastic deformation after dynamic interactions between strain-induced martensite transformation and hydrogen has been investigated for type 316L stainless steel by hydrogen thermal desorption analysis. Upon modified hydrogen charging reported previously the amount of hydrogen desorbed in the low temperature range increases; the degradation of tensile properties induced by interactions between plastic deformation and hydrogen at 25 °C or induced by interactions between martensite transformation and hydrogen at −196 °C occurs even for the stainless steel with high resistance to hydrogen embrittlement. The hydrogen thermal desorption behavior is changed by each interaction suggesting changes in hydrogen states. For specimen fractured at 25 °C the facet-like morphology and transgranular fracture are observed on the outer part of the fracture surface. At −196 °C a quasi-cleave fracture is observed at the initiation area. Modified hydrogen charging significantly interacts both plastic deformation and martensite transformation eventually enhancing the degradation of tensile properties. Upon plastic deformation at 25° C after the interactions between martensite transformation and hydrogen by straining to 0.2 at −196 °C cracks nucleate in association with martensite formed by the interactions at −196 °C and marked degradation of tensile properties occurs. It is likely that the interactions between martensite transformation and hydrogen induce damage directly related to the degradation thereby affecting subsequent deformation. Upon dehydrogenation after the interactions between the martensite transformation and hydrogen no degradation of tensile properties is observed. The damage induced by the interactions between martensite transformation and hydrogen probably changes to harmless defects during dehydrogenation.
Energy Innovation Needs Assessment: Road Transport
Nov 2019
Publication
The Energy Innovation Needs Assessment (EINA) aims to identify the key innovation needs across the UK’s energy system to inform the prioritisation of public sector investment in low-carbon innovation. Using an analytical methodology developed by the Department for Business Energy & Industrial Strategy (BEIS) the EINA takes a system level approach and values innovations in a technology in terms of the system-level benefits a technology innovation provides. This whole system modelling in line with BEIS’s EINA methodology was delivered by the Energy Systems Catapult (ESC) using the Energy System Modelling Environment (ESMETM) as the primary modelling tool.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
A Novel Exergy-based Assessment on a Multi-production Plant of Power, Heat and Hydrogen: Integration of Solid Oxide Fuel Cell, Solid Oxide Electrolyzer Cell and Rankine Steam Cycle
Feb 2021
Publication
Multi-production plant is an idea highlighting cost- and energy-saving purposes. However just integrating different sub-systems is not desired and the output and performance based on evaluation criteria must be assessed. In this study an integrated energy conversion system composed of solid oxide fuel cell (SOFC) solid oxide electrolyzer cell (SOEC) and Rankine steam cycle is proposed to develop a multi-production system of power heat and hydrogen to alleviate energy dissipation and to preserve the environment by utilizing and extracting the most possible products from the available energy source. With this regard natural gas and water are used to drive the SOEC and the Rankine steam cycle respectively. The required heat and power demand of the electrolyzer are designed to be provided by the fuel cell and the Rankine cycle. The feasibility of the designed integrated system is evaluated through comprehensive exergy-based analysis. The technical performance of the system is evaluated through exergy assessment and it is obtained that the SOFC and the SOEC can achieve to the high exergy efficiency of 84.8% and 63.7% respectively. The designed system provides 1.79 kg/h of hydrogen at 125 kPa. In addition the effective designed variables on the performance of the designed integrated system are monitored to optimize the system’s performance in terms of technical efficiency cost-effectivity and environmental considerations. This assessment shows that 59.4 kW of the available exergy is destructed in the combustion chamber. Besides the techno-economic analysis and exergoenvironmental assessment demonstrate the selected compressors should be re-designed to improve the cost-effectivity and decline the negative environmental impact of the designed integrated energy conversion system. In addition it is calculated that the SOEC has the highest total cost and also the highest negative impact on the environment compared to other designed units in the proposed integrated energy conversion system.
An Energy Autonomous House Equipped with a Solar PV Hydrogen Conversion System
Dec 2015
Publication
The use of RES in buildings is difficult for their random nature; therefore the plants using photovoltaic solar collectors must be connected to a power supply or interconnected with Energy accumulators if the building is isolated. The conversion of electricity into hydrogen technology is best suited to solve the problem and allows you to transfer the solar energy captured from day to night from summer to winter. This paper presents the feasibility study for a house powered by PV cogeneration solar collectors that reverse the electricity on the control unit that you command by a PC to power the household using a heat pump an electrolytic cell for the production of hydrogen to accumulate; control units sorting to the utilities the electricity produced by the fuel cell. The following are presented: The Energy analysis of the building the plant design economic analysis.
Deep-Decarbonisation Pathways for UK Industry
Dec 2020
Publication
The Climate Change Committee (CCC) commissioned Element Energy to improve our evidence base on the potential of industrial deep-decarbonisation measures (fuel switching CCS/BECCS measures to reduce methane emissions) and develop pathways for their application. This report summarises the evidence and results of the work including:
- Evidence on the key constraints and costs for technology and infrastructure deployment
- The methodology and new Net Zero Industry Pathway (N-ZIP) model used to determine deep-decarbonisation pathways for UK industry (drawing on the evidence above)
- A set of pathways and wider sensitivities produced using the N-ZIP model which fed into the CCC’s Sixth Carbon Budget pathways
- Recommended actions and policy measures as informed by the study.
PEM Fuel Cell Performance with Solar Air Preheating
Feb 2020
Publication
Proton Exchange Membrane Fuel Cells (PEMFC) have proven to be a promising energy conversion technology in various power applications and since it was developed it has been a potential alternative over fossil fuel-based engines and power plants all of which produce harmful by-products. The inlet air coolant and reactants have an important effect on the performance degradation of the PEMFC and certain power outputs. In this work a theoretical model of a PEM fuel cell with solar air heating system for the preheating hydrogen of PEM fuel cell to mitigate the performance degradation when the fuel cell operates in cold environment is proposed and evaluated by using energy analysis. Considering these heating and energy losses of heat generation by hydrogen fuel cells the idea of using transpired solar collectors (TSC) for air preheating to increase the inlet air temperature of the low-temperature fuel cell could be a potential development. The aim of the current article is applying solar air preheating for the hydrogen fuel cells system by applying TSC and analyzing system performance. Results aim to attention fellow scholars as well as industrial engineers in the deployment of solar air heating together with hydrogen fuel cell systems that could be useful for coping with fossil fuel-based power supply systems.
Sector Coupling Potential of Wind-based Hydrogen Production and Fuel Cell Train Operation in Regional Rail Transport in Berlin and Brandenburg
Jan 2021
Publication
As the transport sector is ought to be decarbonized fuel-cell-powered trains are a viable zero-tailpipe technology alternative to the widely employed diesel multiple units in regional railway service on non-electrified tracks. Carbon-free hydrogen can be provided by water-electrolysis from renewable energies. In this study we introduce an approach to assess the potential of wind-based hydrogen for use in adjacent regional rail transport by applying a GIS approach in conjunction with a site-level cost model. In Brandenburg about 10.1 million train-km annually could be switched to fuel cell electric train operation. This relates to a diesel consumption of appr. 9.5 million liters today. If fuel cell trains would be employed that translated to 2198 annual tons hydrogen annually. At favorable sites hydrogen costs of approx. 6.40 €/kg - including costs of hydrogen refueling stations - could be achieved. Making excess hydrogen available for other consumers would further decrease hydrogen production costs.
Hydrogen and Fuel Cell Vehicles UN Global Technical Regulation No. 13: Latest Updates Reflecting Heavy Duty Vehicles
Sep 2019
Publication
This paper provides a detailed technical description of the United Nations Global Technical Regulation No. 13 (UN GTR #13) 1998 Agreement and contracting party obligations phase 2 activity and safety provisions being discussed and developed for heavy duty hydrogen fuel cell vehicles.
Aldehyde Replacement Advances Efficient Hydrogen Production in Electrolyser
Mar 2022
Publication
The high energy consumption and production of undesired oxygen greatly restrict the wide adoption of water electrolysis for hydrogen production. In a paper recently published in Nature Catalysis Wang and coworkers rationally introduce aldehydes for oxidation at anode to replace oxygen evolution reaction which can produce hydrogen and value-added products at low potential realizing efficient bipolar hydrogen production with high-purity. Moreover these aldehydes are biomass-derived and contribute to sustainable hydrogen production
Hydrogen Refueling Station Networks for Heavy-duty Vehicles in Future Power Systems
May 2020
Publication
A potential solution to reduce greenhouse gas (GHG) emissions in the transport sector is to use alternatively fuelled vehicles (AFV). Heavy-duty vehicles (HDV) emit a large share of GHG emissions in the transport sector and are therefore the subject of growing attention from global regulators. Fuel cell and green hydrogen technologies are a promising option to decarbonize HDVs as their fast refuelling and long vehicle ranges are consistent with current logistic operational requirements. Moreover the application of green hydrogen in transport could enable more effective integration of renewable energies (RE) across different energy sectors. This paper explores the interplay between HDV Hydrogen Refuelling Stations (HRS) that produce hydrogen locally and the power system by combining an infrastructure location planning model and an electricity system optimization model that takes grid expansion options into account. Two scenarios – one sizing refuelling stations to support the power system and one sizing them independently of it – are assessed regarding their impacts on the total annual electricity system costs regional RE integration and the levelized cost of hydrogen (LCOH). The impacts are calculated based on locational marginal pricing for 2050. Depending on the integration scenario we find average LCOH of between 4.83 euro/kg and 5.36 euro/kg for which nodal electricity prices are the main determining factor as well as a strong difference in LCOH between north and south Germany. Adding HDV-HRS incurs power transmission expansion as well as higher power supply costs as the total power demand increases. From a system perspective investing in HDV-HRS in symbiosis with the power system rather than independently promises cost savings of around seven billion euros per annum. We therefore conclude that the co-optimization of multiple energy sectors is important for investment planning and has the potential to exploit synergies.
Improving Hydrogen Production Using Co-cultivation of Bacteria with Chlamydomonas Reinhardtii Microalga
Sep 2018
Publication
Hydrogen production by microalgae is a promising technology to achieve sustainable and clean energy. Among various photosynthetic microalgae able to produce hydrogen Chlamydomonas reinhardtii is a model organism widely used to study hydrogen production. Oxygen produced by photosynthesis activity of microalgae has an inhibitory effect on both expression and activity of hydrogenases which are responsible for hydrogen production. Chlamydomonas can reach anoxia and produce hydrogen at low light intensity. Here the effect of bacteria co-cultivation on hydrogen produced by Chlamydomonas at low light intensity was studied. Results indicated that however co-culturing Escherichia coli Pseudomonas stutzeri and Pseudomonas putida reduced the growth of Chlamydomonas it enhanced hydrogen production up to 24% 46% and 32% respectively due to higher respiration rate in the bioreactors at low light intensity. Chlamydomonas could grow properly in presence of an unknown bacterial consortium and hydrogen evolution improved up to 56% in these co-cultures.
Efficient Hydrogen Storage in Defective Graphene and its Mechanical Stability: A Combined Density Functional Theory and Molecular Dynamics Simulation Study
Dec 2020
Publication
A combined density functional theory and molecular dynamics approach is employed to study modifications of graphene at atomistic level for better H2 storage. The study reveals H2 desorption from hydrogenated defective graphene structure V222 to be exothermic. H2 adsorption and desorption processes are found to be more reversible for V222 as compared to pristine graphene. Our study shows that V222 undergoes brittle fracture under tensile loading similar to the case of pristine graphene. The tensile strength of V222 shows slight reduction with respect to their pristine counterpart which is attributed to the transition of sp2 to sp3-like hybridization. The study also shows that the V222 structure is mechanically more stable than the defective graphene structure without chemically adsorbed hydrogen atoms. The current fundamental study thus reveals the efficient recovery mechanism of adsorbed hydrogen from V222 and paves the way for the engineering of structural defects in graphene for H2 storage.
Magneto-Electronic Hydrogen Gas Sensors: A Critical Review
Jan 2022
Publication
Devices enabling early detection of low concentrations of leaking hydrogen and precision measurements in a wide range of hydrogen concentrations in hydrogen storage systems are essential for the mass-production of fuel-cell vehicles and more broadly for the transition to the hydrogen economy. Whereas several competing sensor technologies are potentially suitable for this role ultralow fire-hazard contactless and technically simple magneto-electronic sensors stand apart because they have been able to detect the presence of hydrogen gas in a range of hydrogen concentrations from 0.06% to 100% at atmospheric pressure with the response time approaching the industry gold standard of one second. This new kind of hydrogen sensors is the subject of this review article where we inform academic physics chemistry material science and engineering communities as well as industry researchers about the recent developments in the field of magneto-electronic hydrogen sensors including those based on magneto-optical Kerr effect anomalous Hall effect and Ferromagnetic Resonance with a special focus on Ferromagnetic Resonance (FMR)-based devices. In particular we present the physical foundations of magneto-electronic hydrogen sensors and we critically overview their advantages and disadvantages for applications in the vital areas of the safety of hydrogen-powered cars and hydrogen fuelling stations as well as hydrogen concentration meters including those operating directly inside hydrogen-fuelled fuel cells. We believe that this review will be of interest to a broad readership also facilitating the translation of research results into policy and practice.
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