Applications & Pathways
A Comparative Study of Energy Consumption and Recovery of Autonomous Fuel-Cell Hydrogen–Electric Vehicles Using Different Powertrains Based on Regenerative Braking and Electronic Stability Control System
Mar 2021
Publication
Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.
Fuel Cell Electrical Vehicles as Mobile Coupled Heat and Power Backup-Plant in Neighbourhoods
Apr 2022
Publication
Fuel cell electric vehicles (FCEVs) can be used during idle times to convert hydrogen into electricity in a decentralised manner thus ensuring a completely renewable energy supply. In addition to the electric power waste heat is generated in the fuel cell stack that can also be used. This paper investigates how the energy demand of a compiled German neighbourhood can be met by FCEVs and identifies potential technical problems. For this purpose energy scenarios are modelled in the Open Energy System Modelling Framework (oemof). An optimisation simulation finds the most energetically favourable solution for the 10-day period under consideration. Up to 49% of the heat demand for heating and hot water can be covered directly by the waste heat of the FCEVs. As the number of battery electric vehicles (BEVs) to be charged increases so does this share. 5 of the 252 residents must permanently provide an FCEV to supply the neighbourhood. The amount of hydrogen required was identified as a problem. If the vehicles cannot be supplied with hydrogen in a stationary way 15 times more vehicles are needed than required in terms of performance due to the energy demand.
Performance Analysis of a Zero-Energy Building Using Photovoltaics and Hydrogen Storage
Mar 2023
Publication
The exploitation of renewable energy sources in the building sector is a challenging aspect of achieving sustainability. The incorporation of a proper storage unit is a vital issue for managing properly renewable electricity production and so to avoid the use of grid electricity. The present investigation examines a zero-energy residential building that uses photovoltaics for covering all its energy needs (heating cooling domestic hot water and appliances-lighting needs). The building uses a reversible heat pump and an electrical heater so there is not any need for fuel. The novel aspect of the present analysis lies in the utilization of hydrogen as the storage technology in a power-to-hydrogen-to-power design. The residual electricity production from the photovoltaics feeds an electrolyzer for hydrogen production which is stored in the proper tank under high pressure. When there is a need for electricity and the photovoltaics are not enough the hydrogen is used in a fuel cell for producing the needed electricity. The present work examines a building of 400 m2 floor area in Athens with total yearly electrical demand of 23656 kWh. It was found that the use of 203 m2 of photovoltaics with a hydrogen storage capacity of 34 m3 can make the building autonomous for the year period.
Optimal Energy Management for Hydrogen Economy in a Hybrid Electric Vehicle
Feb 2023
Publication
Fuel cell hybrid electric vehicles (FCEVs) are mainly electrified by the fuel cell (FC) system. As a supplementary power source a battery or supercapacitor (SC) is employed (besides the FC) to enhance the power response due to the slow dynamics of the FC. Indeed the performance of the hybrid power system mainly depends on the required power distribution manner among the sources which is managed by the energy management strategy (EMS). This paper considers an FCEV based on the proton exchange membrane FC (PEMFC)/battery/SC. The energy management strategy is designed to ensure optimum power distribution between the sources considering hydrogen consumption. Its main objective is to meet the electric motor’s required power with economic hydrogen consumption and better electrical efficiency. The proposed EMS combines the external energy maximization strategy (EEMS) and the bald eagle search algorithm (BES). Simulation tests for the Extra-Urban Driving Cycle (EUDC) and New European Driving Cycle (NEDC) profiles were performed. The test is supposed to be performed in typical conditions t = 25 ◦C on a flat road without no wind effect. In addition this strategy was compared with the state machine control strategy classic PI and equivalent consumption minimization strategy. In terms of optimization the proposed approach was compared with the original EEMS particle swarm optimization (PSO)-based EEMS and equilibrium optimizer (EO)-based EEMS. The results confirm the ability of the proposed strategy to reduce fuel consumption and enhance system efficiency. This strategy provides 26.36% for NEDC and 11.35% for EUDC fuel-saving and efficiency enhancement by 6.74% for NEDC and 36.19% for EUDC.
A Review of The Methanol Economy: The Fuel Cell Route
Jan 2020
Publication
This review presents methanol as a potential renewable alternative to fossil fuels in the fight against climate change. It explores the renewable ways of obtaining methanol and its use in efficient energy systems for a net zero-emission carbon cycle with a special focus on fuel cells. It investigates the different parts of the carbon cycle from a methanol and fuel cell perspective. In recent years the potential for a methanol economy has been shown and there has been significant technological advancement of its renewable production and utilization. Even though its full adoption will require further development it can be produced from renewable electricity and biomass or CO2 capture and can be used in several industrial sectors which make it an excellent liquid electrofuel for the transition to a sustainable economy. By converting CO2 into liquid fuels the harmful effects of CO2 emissions from existing industries that still rely on fossil fuels are reduced. The methanol can then be used both in the energy sector and the chemical industry and become an all-around substitute for petroleum. The scope of this review is to put together the different aspects of methanol as an energy carrier of the future with particular focus on its renewable production and its use in high-temperature polymer electrolyte fuel cells (HT-PEMFCs) via methanol steam reforming.
Review of Life Cycle Assessments for Steel and Environmental Analysis of Future Steel Production Scenarios
Oct 2022
Publication
The steel industry is focused on reducing its environmental impact. Using the life cycle assessment (LCA) methodology the impacts of the primary steel production via the blast furnace route and the scrap-based secondary steel production via the EAF route are assessed. In order to achieve environmentally friendly steel production breakthrough technologies have to be implemented. With a shift from primary to secondary steel production the increasing steel demand is not met due to insufficient scrap availability. In this paper special focus is given on recycling methodologies for metals and steel. The decarbonization of the steel industry requires a shift from a coal-based metallurgy towards a hydrogen and electricity-based metallurgy. Interim scenarios like the injection of hydrogen and the use of pre-reduced iron ores in a blast furnace can already reduce the greenhouse gas (GHG) emissions up to 200 kg CO2/t hot metal. Direct reduction plants combined with electrical melting units/furnaces offer the opportunity to minimize GHG emissions. The results presented give guidance to the steel industry and policy makers on how much renewable electric energy is required for the decarbonization of the steel industry
A Study on Green Hydrogen-based Isolated Microgrid
Oct 2022
Publication
This paper assesses the techno-economic feasibility of a green hydrogen-based microgrid for a remote Australian island. Hydrogen can be used to provide clean energy in areas where large-scale renewable energy sources are not feasible owing to geography government regulations or regulatory difficulties. This study not only identifies the appropriate component size for a hydrogen-based microgrid but also provides an economic perspective of decarbonising Thursday Island in Torres Straits Queensland Australia. Due to geographical constraints the green hydrogen production system needs to be distinct from the electrical network. This research shows how to produce green hydrogen transport it and generate power at a low cost. The study was performed utilising the HOMER simulation platform to find the least cost solution. The simulation results demonstrate an AU$0.01 reduction in Levelised Cost of Energy compared to the present electricity generation cost which is AU$0.56. The inclusion of a green hydrogen system will potentially minimise CO2 emissions by 99.6% while ensuring almost 100% renewable penetration. The results of this study will also serve as a guide for the placement of hydrogen-based microgrids in similar remote locations around the world where numerous remote energy systems are located close to each other.
Carbon Capture and Biomass in Industry: A Techno-economic Analysis and Comparison of Negative Emission Options
Apr 2021
Publication
Meeting the Paris Agreement will most likely require the combination of CO2 capture and biomass in the industrial sector resulting in net negative emissions. CO2 capture within the industry has been extensively investigated. However biomass options have been poorly explored with literature alluding to technical and economic barriers. In addition a lack of consistency among studies makes comparing the performance of CO2 capture and/or biomass use between studies and sectors difficult. These inconsistencies include differences in methodology system boundaries level of integration costs greenhouse gas intensity of feedstock and energy carriers and capital cost estimations. Therefore an integrated evaluation of the techno-economic performance regarding CO2 capture and biomass use was performed for five energy-intensive industrial sub-sectors. Harmonization results indicate that CO2 mitigation potentials vary for each sub-sector resulting in reductions of 1.4–2.7 t CO2/t steel (77%–149%) 0.7 t CO2/t cement (92%) 0.2 t CO2/t crude oil (68%) 1.9 t CO2/t pulp (1663%–2548%) and 34.9 t CO2/t H2 (313%). Negative emissions can be reached in the steel paper and H2 sectors. Novel bio-based production routes might enable net negative emissions in the cement and (petro) chemical sectors as well. All the above-mentioned potentials can be reached for 100 €/t CO2 or less. Implementing mitigation options could reduce industrial CO2 emissions by 10 Gt CO2/y by 2050 easily meeting the targets of the 2 ◦C scenario by the International Energy Agency (1.8 Gt CO2/y reduction) for the industrial sector and even the Beyond 2 ◦C scenario (4.2 Gt CO2/y reduction).
The Role of LNG in the Transition Toward Low- and Zero-carbon Shipping
Apr 2021
Publication
Due to its much lower air pollution and potential greenhouse gas (GHG) emissions benefits liquefied natural gas (LNG) is frequently discussed as a fuel pathway towards greener maritime transport. While LNG’s air quality improvements are undeniable there is debate within the sector as to what extent LNG may be able to contribute to decarbonizing shipping. This report “The Role of LNG in the Transition Toward Low- and Zero-Carbon Shipping” considers the potential of LNG to play either a transitional role in which existing LNG infrastructure and vessels could continue to be used with compatible zero-carbon bunker fuels after 2030 or a temporary one in which LNG would be rapidly supplanted by zero-carbon alternatives from 2030. Over concerns about methane leakage which could diminish or even offset any GHG benefits associated with LNG and additional capital expenditures the risk of stranded assets as well as a technology lock-in the report concludes that LNG is unlikely to play a significant role in decarbonizing maritime transport. Instead the research finds that LNG is likely to only be used in niche shipping applications or in its non-liquefied form as a feedstock to kickstart the production of zero-carbon bunker fuels when used in conjunction with carbon capture and storage technology. The research further suggests that new public policy in support of LNG as a bunker fuel should be avoided existing policy support should be reconsidered and methane emissions should be regulated.
Numerical Predictions of a Swirl Combustor Using Complex Chemistry Fueled with Ammonia/Hydrogen Blends
Jan 2020
Publication
Ammonia a chemical that contains high hydrogen quantities has been presented as a candidate for the production of clean power generation and aerospace propulsion. Although ammonia can deliver more hydrogen per unit volume than liquid hydrogen itself the use of ammonia in combustion systems comes with the detrimental production of nitrogen oxides which are emissions that have up to 300 times the greenhouse potential of carbon dioxide. This factor combined with the lower energy density of ammonia makes new studies crucial to enable the use of the molecule through methods that reduce emissions whilst ensuring that enough power is produced to support high-energy intensive applications. Thus this paper presents a numerical study based on the use of novel reaction models employed to characterize ammonia combustion systems. The models are used to obtain Reynolds Averaged Navier-Stokes (RANS) simulations via Star-CCM+ with complex chemistry of a 70%–30% (mol) ammonia–hydrogen blend that is currently under investigations elsewhere. A fixed equivalence ratio (1.2) medium swirl (0.8) and confined conditions are employed to determine the flame and species propagation at various operating atmospheres and temperature inlet values. The study is then expanded to high inlet temperatures high pressures and high flowrates at different confinement boundary conditions. The results denote how the production of NOx emissions remains stable and under 400 ppm whilst higher concentrations of both hydrogen and unreacted ammonia are found in the flue gases under high power conditions. The reduction of heat losses (thus higher temperature boundary conditions) has a crucial impact on further destruction of ammonia post-flame with a raise in hydrogen water and nitrogen through the system thus presenting an opportunity of combustion efficiency improvement of this blend by reducing heat losses. Final discussions are presented as a method to raise power whilst employing ammonia for gas turbine systems.
The Trajectory of Hybrid and Hydrogen Technologies in North American Heavy Haul Operations
Jul 2021
Publication
The central aim of this paper is to provide an up-to-date snapshot of hybrid and hydrogen technology-related developments and activities in the North American heavy haul railway setting placed in the context of the transportation industry more broadly. An overview of relevant alternative propulsion technologies is provided including a discussion of applicability to the transportation sector in general and heavy haul freight rail specifically. This is followed by a discussion of current developments and research in alternative and blended fuels discussed again in both general and specific settings. Key factors and technical considerations for heavy haul applications are reviewed followed by a discussion of non-technical and human factors that motivate a move toward clean energy in North American Heavy Haul systems. Finally current project activities are described to provide a clear understanding of both the status and trajectory of hybrid and hydrogen technologies in the established context.
Numerical Modeling of Energy Systems Based on Micro Gas Turbine: A Review
Jan 2022
Publication
In the context of the great research pulse on clean energy transition distributed energy systems have a key role especially in the case of integration of both renewable and traditional energy sources. The stable interest in small-scale gas turbines can further increase owing to their flexibility in both operation and fuel supply. Since their not-excellent electrical efficiency research activities on micro gas turbine (MGT) are focused on the performance improvements that are achievable in several ways like modifying the Brayton cycle integrating two or more plants using cleaner fuels. Hence during the last decades the growing interest in MGT-based energy systems encouraged the development of many numerical approaches aimed to provide a reliable and effective prediction of the energy systems’ behavior. Indeed numerical modeling can help to individuate potentialities and issues of each enhanced layout or hybrid energy system and this review aims to discuss the various layout solutions proposed by researchers with particular attention to recent publications highlighting the adopted modeling approaches and methods.
Fuel Flexibility of Solid Oxide Fuel Cells
Aug 2021
Publication
One of the major advantages of SOFCs is their high fuel flexibility. Next to natural gas and hydrogen which are today’s most common fuels for SOFC-systems and cell-/stack-testing respectively various other fuels are applicable as well. In the literature a number of promising results show that available fuels as propane butane ammonia gasoline diesel etc. can be applied. Here the performance of an anode supported cell operated in specialized single cell test benches with different gaseous and liquid fuels and reformates thereof is presented. Fuels as ammonia dissolved urea (AddBlueTM) methane/steam and ethanol/water mixtures can directly be fed to the cell whereas propane and diesel require external reforming. It is shown that in case of a stable fuel supply the cell performance with such fuels is similar to that of appropriate mixtures of H2 N2 CO CO2 and steam if the impact of endothermic reforming or decomposition reactions is considered. Even though a stable fuel cell operation with such fuels is possible in a single cell test bench it should be pointed out that an appropriate fuel processing will be mandatory on the system level.
Comparison of Alternative Marine Fuels
Sep 2019
Publication
The overall ambition of the study has been to assess the commercial and operational viability of alternative marine fuels based on review existing academic and industry literature. The approach assesses how well six alternative fuels perform compared to LNG fuel on a set of 11 key parameters. Conventional fuels are not covered in this study however 2020 compliant fuels (HFO+scrubber and low sulphur fuels are included in the conclusion for comparative purposes.
Risks and Opportunities Associated with Decarbonising Rotterdam’s Industrial Cluster
Jun 2019
Publication
The Port of Rotterdam is an important industrial cluster comprising mainly oil refining chemical production and power generation. In 2016 the port’s industry accounted for 19% of the Netherlands’ total CO2 emissions. The Port of Rotterdam Authority is aware that the cluster is heavily exposed to future decarbonisation policies as most of its activities focus on trading handling converting and using fossil fuels. Based on a study for the Port Authority using a mixture of qualitative and quantitative methods our article explores three pathways whereby the port’s industry can maintain its strong position while significantly reducing its CO2 emissions and related risks by 2050. The pathways differ in terms of the EU’s assumed climate change mitigation ambitions and the key technological choices made by the cluster’s companies. The focus of the paper is on identifying key risks associated with each scenario and ways in which these could be mitigated.
Optimal Design for a Hybrid Microgrid-hydrogen Storage Facility in Saudi Arabia
May 2022
Publication
Background: Sustainable development requires access to afordable reliable and efcient energy to lift billions of people out of poverty and improve their standard of living. The development of new and renewable forms of energy that emit less CO2 may not materialize quickly enough or at a price point that allows people to attain the standard of living they desire and deserve. As a result a parallel path to sustainability must be developed that uses both renewable and clean carbon-based methods. Hybrid microgrids are promoted to solve various electrical and energy-related issues that incorporate renewable energy sources such as photovoltaics wind diesel generation or a combination of these sources. Utilizing microgrids in electric power generation has several benefts including clean energy increased grid stability and reduced congestion. Despite these advantages microgrids are not frequently deployed because of economic concerns. To address these fnancial concerns it is necessary to explore the ideal confguration of micro-grids based on the quantity quality and availability of sustainable energy sources used to install the microgrid and the optimal design of microgrid components. These considerations are refected in net present value and levelized energy cost. Methods: HOMER was used to simulate numerous system confgurations and select the most feasible solution according to the net present value levelizied cost of energy and hydrogen operating cost and renewable fraction. HOMER performed a repeated algorithm process to determine the most feasible system configuration and parameters with the least economic costs and highest benefits to achieve a practically feasible system configuration. Results: This article aimed to construct a cost-effective microgrid system for Saudi Arabia’s Yanbu city using five configurations using excess energy to generate hydrogen. The obtained results indicate that the optimal configuration for the specified area is a hybrid photovoltaic/wind/battery/generator/fuel cell/hydrogen electrolyzer microgrid with a net present value and levelized energy cost of $10.6 billion and $0.15/kWh. Conclusion: With solar photovoltaic and wind generation costs declining building electrolyzers in locations with excellent renewable resource conditions such as Saudi Arabia could become a low-cost hydrogen supply option even when accounting for the transmission and distribution costs of transporting hydrogen from renewable resource locations to end-users. The optimum confguration can generate up to 32132 tons of hydrogen per year (tH2/year) and 380824 tons per year of CO2 emissions can be avoided.
Integration of Battery and Hydrogen Energy Storage Systems with Small-scale Hydropower Plants in Off-grid Local Energy Communities
Apr 2024
Publication
The energy transition is pushing towards a considerable diffusion of local energy communities based on renewable energy systems and coupled with energy storage systems or energy vectors to provide independence from fossil fuels and limit carbon emissions. Indeed the variable and intermittent nature of renewables make them inadequate to satisfy the end-users’ electricity demand throughout the whole day; thus the study of energy storage systems considering their seasonal storage behaviour (e.g. energy-power coupling selfdischarge loss and minimum state of charge) is fundamental to guarantee the proper energy coverage. This work aims at identifying the off-grid operation of a local energy community powered by a 220 kW small-scale hydropower plant in the center of Italy using either a battery energy storage system or a hydrogen one with the Calliope framework. Results show that whereas the hydrogen storage system is composed of a 137 kW electrolyser a 41 kW fuel cell and a storage of 5247 kgH2 a battery system storage system would have a capacity of 280 MWh. Even though the battery storage has a better round-trip efficiency its self-discharge loss and minimum state of charge limitation involve a discharging phase with a steeper slope thus requiring considerable economic investments because of the high energy-to-power ratio.
Performance Analysis of a Stand-alone Integrated Solar Hydrogen Energy System for Zero Energy Buildings
Oct 2022
Publication
This study analyzes the optimal sizing design of a stand-alone solar hydrogen hybrid energy system for a house in Afyon Turkey. The house is not connected to the grid and the proposed hybrid system meets all its energy demands; therefore it is considered a zero-energy building. The designed system guarantees uninterrupted and reliable power throughout the year. Since the reliability of the power supply is crucial for the house optimal sizing of the components photovoltaic (PV) panels electrolyzer storage tank and fuel cell stack is critical. Determining the sufficient number of PV panels suitable electrolyzer model and size number of fuel cell stacks and the minimum storage tank volume to use in the proposed system can guarantee an uninterrupted energy supply to the house. In this study a stand-alone hybrid energy system is proposed. The system consists of PV panels a proton exchange membrane (PEM) electrolyzer a storage tank and a PEM fuel cell stack. It can meet the continuous energy demand of the house is sized by using 10 min of averaged solar irradiation and temperature data of the site and consumption data of the house. Present results show that the size of each component in a solar hydrogen hybrid energy system in terms of power depends on the size of each other components to meet the efficiency requirement of the whole system. Choosing the nominal electrolyzer power is critical in such energy systems
The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context
Jan 2023
Publication
The Italian National Recovery and Resilience Plan (NRRP) includes among other measures investments in hydrogen vehicle refuelling stations intending to promote the use of fuel cell electric vehicles (FCEVs) for long-haul freight transport. This paper evaluates the impact that this action could have on CO2 emissions and fuel consumption focusing on a case study of the Campania region. The proposed approach which can also be transferred to other geographical contexts requires the implementation of a freight road transport simulation model; this model is based on the construction of a supply model the estimation of road freight demand and an assignment procedure for computing traffic flows. This study covers the period from 2025 to 2040 according to the forecasts of the NRRP and some assumptions on the action effects; moreover it is assumed that hydrogen is entirely produced from renewable sources (green hydrogen). The key findings from three different scenarios show that savings between 423832 and 778538 tonnes of CO2 and between 144 and 264 million litres of diesel could be obtained.
A Prompt Decarbonization Pathway for Shipping: Green Hydrogen, Ammonia, and Methanol Production and Utilization in Marine Engines
Mar 2023
Publication
The shipping industry has reached a higher level of maturity in terms of its knowledge and awareness of decarbonization challenges. Carbon-free or carbon-neutralized green fuel such as green hydrogen green ammonia and green methanol are being widely discussed. However little attention has paid to the green fuel pathway from renewable energy to shipping. This paper therefore provides a review of the production methods for green power (green hydrogen green ammonia and green methanol) and analyzes the potential of green fuel for application to shipping. The review shows that the potential production methods for green hydrogen green ammonia and green methanol for the shipping industry are (1) hydrogen production from seawater electrolysis using green power; (2) ammonia production from green hydrogen + Haber–Bosch process; and (3) methanol production from CO2 using green power. While the future of green fuel is bright in the short term the costs are expected to be higher than conventional fuel. Our recommendations are therefore as follows: improve green power production technology to reduce the production cost; develop electrochemical fuel production technology to increase the efficiency of green fuel production; and explore new technology. Strengthening the research and development of renewable energy and green fuel production technology and expanding fuel production capacity to ensure an adequate supply of low- and zero-emission marine fuel are important factors to achieve carbon reduction in shipping.
The Direct Reduction of Iron Ore with Hydrogen
Aug 2022
Publication
The steel industry represents about 7% of the world’s anthropogenic CO2 emissions due to the high use of fossil fuels. The CO2 -lean direct reduction of iron ore with hydrogen is considered to offer a high potential to reduce CO2 emissions and this direct reduction of Fe2O3 powder is investigated in this research. The H2 reduction reaction kinetics and fluidization characteristics of fine and cohesive Fe2O3 particles were examined in a vibrated fluidized bed reactor. A smooth bubbling fluidization was achieved. An increase in external force due to vibration slightly increased the pressure drop. The minimum fluidization velocity was nearly independent of the operating temperature. The yield of the direct H2 -driven reduction was examined and found to exceed 90% with a maximum of 98% under the vibration of ~47 Hz with an amplitude of 0.6 mm and operating temperatures close to 500 ◦C. Towards the future of direct steel ore reduction cheap and “green” hydrogen sources need to be developed. H2 can be formed through various techniques with the catalytic decomposition of NH3 (and CH4 ) methanol and ethanol offering an important potential towards production cost yield and environmental CO2 emission reductions.
Solar–Hydrogen Storage System: Architecture and Integration Design of University Energy Management Systems
May 2024
Publication
As a case study on sustainable energy use in educational institutions this study examines the design and integration of a solar–hydrogen storage system within the energy management framework of Kangwon National University’s Samcheok Campus. This paper provides an extensive analysis of the architecture and integrated design of such a system which is necessary given the increasing focus on renewable energy sources and the requirement for effective energy management. This study starts with a survey of the literature on hydrogen storage techniques solar energy storage technologies and current university energy management systems. In order to pinpoint areas in need of improvement and chances for progress it also looks at earlier research on solar–hydrogen storage systems. This study’s methodology describes the system architecture which includes fuel cell integration electrolysis for hydrogen production solar energy harvesting hydrogen storage and an energy management system customized for the needs of the university. This research explores the energy consumption characteristics of the Samcheok Campus of Kangwon National University and provides recommendations for the scalability and scale of the suggested system by designing three architecture systems of microgrids with EMS Optimization for solar–hydrogen hybrid solar–hydrogen and energy storage. To guarantee effective and safe functioning control strategies and safety considerations are also covered. Prototype creation testing and validation are all part of the implementation process which ends with a thorough case study of the solar–hydrogen storage system’s integration into the university’s energy grid. The effectiveness of the system its effect on campus energy consumption patterns its financial sustainability and comparisons with conventional energy management systems are all assessed in the findings and discussion section. Problems that arise during implementation are addressed along with suggested fixes and directions for further research—such as scalability issues and technology developments—are indicated. This study sheds important light on the viability and efficiency of solar–hydrogen storage systems in academic environments particularly with regard to accomplishing sustainable energy objectives.
Hydrogen-Powered Aviation—Design of a Hybrid-Electric Regional Aircraft for Entry into Service in 2040
Mar 2023
Publication
Over the past few years the rapid growth of air traffic and the associated increase in emissions have created a need for sustainable aviation. Motivated by these challenges this paper explores how a 50-passenger regional aircraft can be hybridized to fly with the lowest possible emissions in 2040. In particular the use of liquid hydrogen in this aircraft is an innovative power source that promises to reduce CO2 and NOx emissions to zero. Combined with a fuel-cell system the energy obtained from the liquid hydrogen can be used efficiently. To realize a feasible concept in the near future considering the aspects of performance and security the system must be hybridized. In terms of maximized aircraft sustainability this paper analyses the flight phases and ground phases resulting in an aircraft design with a significant reduction in operating costs. Promising technologies such as a wingtip propeller and electric green taxiing are discussed in this paper and their potential impacts on the future of aviation are highlighted. In essence the hybridization of regional aircraft is promising and feasible by 2040; however more research is needed in the areas of fuel-cell technology thermal management and hydrogen production and storage.
Comparative TCO Analysis of Battery Electric and Hydrogen Fuel Cell Buses for Public Transport System in Small to Midsize Cities
Jul 2021
Publication
This paper shows the results of an in-depth techno-economic analysis of the public transport sector in a small to midsize city and its surrounding area. Public battery-electric and hydrogen fuel cell buses are comparatively evaluated by means of a total cost of ownership (TCO) model building on historical data and a projection of market prices. Additionally a structural analysis of the public transport system of a specific city is performed assessing best fitting bus lines for the use of electric or hydrogen busses which is supported by a brief acceptance evaluation of the local citizens. The TCO results for electric buses show a strong cost decrease until the year 2030 reaching 23.5% lower TCOs compared to the conventional diesel bus. The optimal electric bus charging system will be the opportunity (pantograph) charging infrastructure. However the opportunity charging method is applicable under the assumption that several buses share the same station and there is a “hotspot” where as many as possible bus lines converge. In the case of electric buses for the year 2020 the parameter which influenced the most on the TCO was the battery cost opposite to the year 2030 in where the bus body cost and fuel cost parameters are the ones that dominate the TCO due to the learning rate of the batteries. For H2 buses finding a hotspot is not crucial because they have a similar range to the diesel ones as well as a similar refueling time. H2 buses until 2030 still have 15.4% higher TCO than the diesel bus system. Considering the benefits of a hypothetical scaling-up effect of hydrogen infrastructures in the region the hydrogen cost could drop to 5 €/kg. In this case the overall TCO of the hydrogen solution would drop to a slightly lower TCO than the diesel solution in 2030. Therefore hydrogen buses can be competitive in small to midsize cities even with limited routes. For hydrogen buses the bus body and fuel cost make up a large part of the TCO. Reducing the fuel cost will be an important aspect to reduce the total TCO of the hydrogen bus.
Economic Evaluation of Low-carbon Steelmaking via Coupling of Electrolysis and Direct Reduction
Oct 2021
Publication
The transition from fossil-based primary steel production to a low-emission alternative has gained increasing attention in recent years. Various schemes including Carbon Capture and Utilization (CCU) and Carbon Direct Avoidance (CDA) via hydrogen-based as well as electrochemical routes have been proposed. With multiple technical analyses being available and technical feasibility being proven by first pilot plants pathways towards commercial market entry are of increasing interest. While multiple publications on the economic feasibility of CCU are available data on CDA approaches is scarce. In this work an economic model for the quantification of production cost as well as CO2 emission mitigation cost is presented. The approach is characterized by a seamless integration with a flowsheet-based process model of a direct reduction-based crude steel production plant detailed in a previous work and allows for the investigation of multiple economic aspects. Firstly the gradual transition from the natural gas-based state-of-the-art direct reduction towards a fossil-free hydrogen-based reduction is analyzed. Furthermore a comparison between the more mature technology of low-temperature electrolysis and a potentially more efficient solid oxide electrolysis (SOEL) is given highlighting the potential of SOEL technology. The conducted forecast to 2050 shows that SOEL-based CDA offers lower production cost when technological maturity is reached. Based on the results of the economic assessment possible legislative support mechanisms are studied showing that legislative actions are necessary to allow for market entry as well as for sustainable and economically feasible operation of fossil-free direct reduction plants.
A Critical Review of Polymer Electrolyte Membrane Fuel Cell Systems for Automotive Applications: Components, Materials, and Comparative Assessment
Mar 2023
Publication
The development of innovative technologies based on employing green energy carriers such as hydrogen is becoming high in demand especially in the automotive sector as a result of the challenges associated with sustainable mobility. In the present review a detailed overview of the entire hydrogen supply chain is proposed spanning from its production to storage and final use in cars. Notably the main focus is on Polymer Electrolyte Membrane Fuel Cells (PEMFC) as the fuel-cell type most typically used in fuel cell electric vehicles. The analysis also includes a cost assessment of the various systems involved; specifically the materials commonly employed to manufacture fuel cells stacks and hydrogen storage systems are considered emphasizing the strengths and weaknesses of the selected strategies together with assessing the solutions to current problems. Moreover as a sought-after parallelism a comparison is also proposed and discussed between traditional diesel or gasoline cars battery-powered electric cars and fuel cell electric cars thus highlighting the advantages and main drawbacks of the propulsion systems currently available on the market.
Hydrogen-Fuel Cell Hybrid Powertrain: Conceptual Layouts and Current Applications
Nov 2022
Publication
Transportation is one of the largest sources of CO2 emissions accounting for more than 20% of worldwide emissions. However it is one of the areas where decarbonization presents the greatest hurdles owing to its capillarity and the benefits that are associated with the use of fossil fuels in terms of energy density storage and transportation. In order to accomplish comprehensive decarbonization in the transport sector it will be required to encourage a genuine transition to low-carbon fuels and the widespread deployment of the necessary infrastructures to allow for a large-scale innovation. Renewable hydrogen shows potential for sustainable transportation applications whether in fuel cell electric vehicles (FCEVs) such as automobiles trucks and trains or as a raw material for ship and airplane synthetic fuels. The present paper aims to present how hydrogen-fuel cell hybrid powertrains for road vehicles work in terms of conceptual layouts and operating strategies. A comprehensive overview of real and current applications is presented concerning existing prototypes and commercially available vehicles with a focus on the main key performance indicators such as efficiency mileage and energy consumption.
Analysis and Design of Fuel Cell Systems for Aviation
Feb 2018
Publication
In this paper the design of fuel cells for the main energy supply of passenger transportation aircraft is discussed. Using a physical model of a fuel cell general design considerations are derived. Considering different possible design objectives the trade-off between power density and efficiency is discussed. A universal cost–benefit curve is derived to aid the design process. A weight factor wP is introduced which allows incorporating technical (e.g. system mass and efficiency) as well as non-technical design objectives (e.g. operating cost emission goals social acceptance or technology affinity political factors). The optimal fuel cell design is not determined by the characteristics of the fuel cell alone but also by the characteristics of the other system components. The fuel cell needs to be designed in the context of the whole energy system. This is demonstrated by combining the fuel cell model with simple and detailed design models of a liquid hydrogen tank. The presented methodology and models allows assessing the potential of fuel cell systems for mass reduction of future passenger aircraft.
A Review on CO2 Mitigation in the Iron and Steel Industry through Power to X Processes
Feb 2021
Publication
In this paper we present the first systematic review of Power to X processes applied to the iron and steel industry. These processes convert renewable electricity into valuable chemicals through an electrolysis stage that produces the final product or a necessary intermediate. We have classified them in five categories (Power to Iron Power to Hydrogen Power to Syngas Power to Methane and Power to Methanol) to compare the results of the different studies published so far gathering specific energy consumption electrolysis power capacity CO2 emissions and technology readiness level. We also present for the first time novel concepts that integrate oxy-fuel ironmaking and Power to Gas. Lastly we round the review off with a summary of the most important research projects on the topic including relevant data on the largest pilot facilities (2–6 MW).
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
Propulsion System Integration for a First-generation Hydrogen Civil Airliner?
May 2021
Publication
An unusual philosophical approach is proposed here to decarbonise larger civil aircraft that fly long ranges and consume a large fraction of civil aviation fuel. These inject an important amount of carbon emissions into the atmosphere and holistic decarbonising solutions must consider this sector. A philosophical–analytical investigation is reported here on the feasibility of an airliner family to fly over long ranges and assist in the elimination of carbon dioxide emissions from civil aviation. Backed by state-of-the-art correlations and engine performance integration analytical tools a family of large airliners is proposed based on the development and integration of the body of a very large two-deck four-engine airliner with the engines wings and flight control surfaces of a very long-range twin widebody jet. The proposal is for a derivative design and not a retrofit. This derivative design may enable a swifter entry to service. The main contribution of this study is a philosophical one: a carefully evaluated aircraft family that appears to have very good potential for first-generation hydrogen-fuelled airliners using gas turbine engines for propulsion. This family offers three variants: a 380-passenger aircraft with a range of 3300nm a 330-passenger aircraft with a range of 4800nm and a 230- passenger aircraft with a range of 5500nm. The latter range is crucially important because it permits travel from anywhere in the globe to anywhere else with only one stop. The jet engine of choice is a 450kN high-bypass turbofan.
Centralized and Decentralized Electrolysis-based Hydrogen Supply Systems for Road Transportation - A Modeling Study of Current and Future Costs
Oct 2022
Publication
This work compares the costs of three electrolysis-based hydrogen supply systems for heavy road transportation: a decentralized off-grid system for hydrogen production from wind and solar power (Dec-Sa); a decentralized system connected to the electricity grid (Dec-Gc); and a centralized grid-connected electrolyzer with hydrogen transported to refueling stations (Cen-Gc). A cost-minimizing optimization model was developed in which the hydrogen production is designed to meet the demand at refueling stations at the lowest total cost for two timeframes: one with current electricity prices and one with estimated future prices. The results show that: For most of the studied geographical regions Dec-Gc gives the lowest costs of hydrogen delivery (2.2e3.3V/kgH2) while Dec-Sa entails higher hydrogen production costs (2.5e6.7V/kgH2). In addition the centralized system (Cen-Gc) involves lower costs for production and storage than the grid-connected decentralized system (Dec-Gc) although the additional costs for hydrogen transport increase the total cost (3.5e4.8V/kgH2).
Environmental Economical Dispatching of Electric–Gas Integrated Energy System Considering Hydrogen Compressed-Natural Gas
Dec 2022
Publication
As a high-quality secondary energy hydrogen energy has great potential in energy storage and utilization. The development of power-to-hydrogen (P2H) technology has alleviated the problem of wind curtailment and improved the coupling between the power grid and the natural gas grid. Under the premise of ensuring safety using P2H technology to mix the produced hydrogen into the natural gas network for long-distance transmission and power generation can not only promote the development of hydrogen energy but also reduce carbon emissions. This paper presents a new model for incorporating hydrogen into natural gas pipelines. To minimize the sum of wind curtailment cost operation cost and carbon emission cost an electric–gas integrated energy system (EGIES) model of hydrogen-compressed natural gas (HCNG) containing P2H for power generation is constructed. Aiming at the problem of global warming caused by a lot of abandoned wind and carbon emissions the economy and environmental protection of the system model are analyzed. The results show that the model of EGIES considering HCNG can not only absorb excess wind power but also reduce carbon emission costs and system costs which can reduce the total cost of the environmental economic dispatch of the EGIES by about 34.1%. In the context of the EGIES the proposal of this model is of great significance to the economical and environmentally friendly operation of the system.
Hydrogenerally - Episode 7: Hydrogen for Heat
Dec 2022
Publication
In this seventh episode Steffan Eldred Hydrogen Innovation Network Knowledge Transfer Manager and Jenni McDonnell MBE Heating and Cooling Knowledge Transfer Manager from Innovate UK KTN discuss why using hydrogen to generate heat is so important and explore the hydrogen economy opportunities and challenges within this sector alongside their special guest Jeff House Head of External Affairs Baxi Boilers.
The podcast can be found on their website.
The podcast can be found on their website.
Hydrogen Fuel Cells for Sustainable Energy: Development and Progress in Selected Developed Countries
Jan 2021
Publication
The sustainable development goals concept towards zero carbon emission set forth by the Paris Agreement is the foundation of decarbonisation implemented in most developed countries worldwide. One of the efforts in the decarbonisation of the environment is through hydrogen fuel cell technology. A fuel cell is an energy converter device that produces electricity via the electrochemical reaction with water as the by-product. The application of fuel cells is strongly related to the economic aspect including local and infrastructure costs making it more relevant to be implemented in a developed country. This work presents a short review of the development and progress of hydrogen fuel cells in a developed country such as Japan Germany USA Denmark and China (in transition between developing to developed status); which championed hydrogen fuel cell technology in their region.
Prioritization and Optimal Location of Hydrogen Fueling Stations in Seoul: Using Multi-Standard Decision-Making and ILP Optimization
Mar 2023
Publication
Thus far the adoption of hydrogen fuel cell vehicles (HCEVs) has been hampered by the lack of hydrogen fueling infrastructure. This study aimed to determine the optimal location and prioritization of hydrogen fueling stations (HFSs) in Seoul by utilizing a multi-standard decision making approach and optimization method. HFS candidate sites were evaluated with respect to relevant laws and regulations. Key factors such as safety economy convenience and demand for HCEVs were considered. Data were obtained through a survey of experts in the fields of HCEV and fuel cells and the Analytic Hierarchy Process method was applied to prioritize candidate sites. The optimal quantity and placement of HFSs was then obtained using optimization software based on the acceptable travel time from intersections of popular roads in Seoul. Our findings suggest that compliance with legal safety regulations is the most important factor when constructing HFSs. Furthermore sensitivity analysis revealed that the hydrogen supply cost currently holds the same weight as other elements. The study highlights the importance of utilizing a multi-standard decision-making approach and optimization methods when determining the optimal location and prioritization of HFSs and can help develop a systematic plan for the nationwide construction of HFSs in South Korea.
Design and Optimization of Coal to Hydrogen System Coupled with Non-Nominal Operation of Thermal Power Unit
Dec 2022
Publication
In an actual thermal power plant deep peak shaving will cause thermal power units to run under non-nominal conditions for an extended period resulting in serious problems such as increased equipment wearing low equipment utilization efficiency and decreased benefits. To this end in this work both the design and optimization method for a coal to hydrogen system which is coupled with the expected non-nominal operation of thermal power units are proposed. Aiming towards maximum profit in the context of thermal power plants a mathematical optimization model for a coal to hydrogen system based on the multi-period operating conditions of thermal power plants is established. The corresponding optimal design scheme of the coal to hydrogen system is determined using variable operating conditions. The superiority of the integrated system compared with an independent system is explored and the feasibility of the proposed method is verified by using the case study of an actual thermal power plant. The results show that compared with the independent system the economic benefits of the integrated system can increase by 13.56% where the sale of hydrogen in the coal to hydrogen system accounts for 60.3% of the total benefit. The main expenditure associated with the system is the purchase cost of feedstock coal accounting for 91.8%. Since the required power and medium-pressure steam in the coal to hydrogen process are provided by thermal power units the minimum operating load of the thermal power plant in the integrated system increases from 40% to 60.1% which significantly improves the utilization efficiency and service life of the generator units. In addition the proposed integration scheme of the system is simple and controllable which can contribute to the maintenance of the safe and stable operation of power generation and hydrogen production processes. These results are expected to provide the necessary methodological guidance for the integration and optimization of coal-fired power plants and coal to hydrogen systems.
Renewable Energy Transport via Hydrogen Pipelines and HVDC Transmission Lines
May 2021
Publication
The majority penetration of Variable Renewable Energy (VRE) will challenge the stability of electrical transmission grids due to unpredictable peaks and troughs of VRE generation. With renewable generation located further from high demand urban cores there will be a need to develop new transmission pathways to deliver the power. This paper compares the transport and storage of VRE through a hydrogen pipeline to the transport of VRE through a High Voltage Direct Current (HVDC) transmission line. The analysis found a hydrogen pipeline can offer a cost-competitive method for VRE transmission compared to a HVDC transmission line on a life-cycle cost basis normalized by energy flows for distances at 1000 miles with 2030 technology. This finding has implications for policy makers project developers and system operators for the future development of transmission infrastructure projects given the additionality which hydrogen pipelines can provide in terms of energy storage.
Life Cycle Greenhouse Gas Emission Assessment for Using Alternative Marine Fuels: A Very Large Crude Carrier (VLCC) Case Study
Dec 2022
Publication
The International Maritime Organization (IMO) has set decarbonisation goals for the shipping industry. As a result shipowners and operators are preparing to use low- or zero-carbon alternative fuels. The greenhouse gas (GHG) emission performances are fundamental for choosing suitable marine fuels. However the current regulations adopt tank-to-wake (TTW) emission assessment methods that could misrepresent the total climate impacts of fuels. To better understand the well-to-wake (WTW) GHG emission performances this work applied the life cycle assessment (LCA) method to a very large crude carrier (VLCC) sailing between the Middle East and China to investigate the emissions. The life cycle GHG emission impacts of using alternative fuels including liquified natural gas (LNG) methanol and ammonia were evaluated and compared with using marine gas oil (MGO). The bunkering site of the VLCC was in Zhoushan port China. The MGO and LNG were imported from overseas while methanol and ammonia were produced in China. Four production pathways for methanol and three production pathways for ammonia were examined. The results showed that compared with MGO using fossil energy-based methanol and ammonia has no positive effect in terms of annual WTW GHG emissions. The emission reduction effects of fuels ranking from highest to lowest were full solar and battery-based methanol full solar and battery-based ammonia and LNG. Because marine ammonia-fuelled engines have not been commercialised laboratory data were used to evaluate the nitrous oxide (N2O) emissions. The GHG emission reduction potential of ammonia can be exploited more effectively if the N2O emitted from engines is captured and disposed of through after-treatment technologies. This paper discussed three scenarios of N2O emission abatement ratios of 30% 50% and 90%. The resulting emission reduction effects showed that using full solar and battery-based ammonia with 90% N2O abatement performs better than using full solar and battery-based methanol. The main innovation of this work is realising the LCA GHG emission assessment for a deep-sea ship.
Optimal Design of a Hydrogen-powered Fuel Cell System for Aircraft Applications
Mar 2024
Publication
Recently hydrogen and fuel cells have gained interest as an emerging technology to mitigate the effects of climate change caused by the aviation sector. The aim of this work is to evaluate the applicability of this technology to an existing regional aircraft in order to assess its electrification with the aim of reducing greenhouse gas emissions and achieving sustainability goals. The design of a proton-exchange membrane fuel cell system (PEMFC) with the inclusion of liquid hydrogen storage is carried out. Specifically a general mathematical model is developed which involves multiple scales ranging from individual cells to aircraft scale. First the fuel cell electrochemical model is developed and validated against published polarization curves. Then different sizing approaches are used to compute the overall weight of the hydrogen-based propulsion system in order to optimize the system and minimize its weight. Crucially this work underscores that the feasibility of hydrogenbased fuel cell systems relies not only on hydrogen storage but especially on the electrochemical cell performance which influences the size of the balance of plant and especially its thermal management section. In particular the strategic significance of working with fuel cells at partial loads is demonstrated. This entails achieving an optimal balance between the stacks oversizing and the weights of both hydrogen storage and balance of plant thereby minimizing the overall weight of the system. It is thus shown that an integrated approach is imperative to guide progress towards efficient and implementable hydrogen technology in regional aviation. Furthermore a high-performance PEMFC is analyzed resulting in an overall weight reduction up to nearly 10% compared to the baseline case study. In this way it is demonstrated as technological advancements in PEMFCs can offer further prospects for improving system efficiency.
Everything About Hydrogen Podcast: Plotting the Course for a Decarbonized Global Maritime Industry
Jan 2023
Publication
On this episode of EAH we sat down with Dr. Bo Cerup-Simonsen Chief Executive Officer of the Maersk Mc-Kinney Møller Center for Zero Carbon Shipping. Bo holds a PHD in Naval Architecture and Mechanical Engineering and spent seven years as a research engineer at MIT.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Hydrogenerally - Episode 8: Hydrogen for Combustion
Jan 2023
Publication
In this episode Steffan Eldred Hydrogen Knowledge Transfer Manager and Debra Jones Chemistry Knowledge Transfer Manager from Innovate UK KTN talk about hydrogen combustion with special guest Duncan Engeham European Research and Development Director at Cummins Inc.
The podcast can be found on their website.
The podcast can be found on their website.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Performance Evaluation of a Hydrogen-fired Combined Cycle with Water Recovery
Mar 2023
Publication
Hydrogen can alleviate the increasing environmental pollution and has good development prospects in power generation due to its high calorific value and low environmental impact. The previously designed hydrogen-fired combined cycle ignored water recycling which led to an inefficient application of hydrogen and the wastage of water. This paper proposes the concept of a hydrogen-fired combined cycle with water recovery to reuse the condensed water as an industrial heat supply. It was applied to an F-class combined cycle power plant. The results demonstrate that the efficiency of hydrogen-fired combined cycles with and without water recovery increased by 1.92% and 1.35% respectively compared to that of the natural-gas-fired combined cycle under full working conditions. In addition an economic comparison of the three cycles was conducted. The levelized cost of energy of the hydrogen-fired combined cycle with water recovery will be 52.22% lower than that of the natural-gas-fired combined cycle in 2050. This comparative study suggested that water recovery supplementation could improve the gas turbine efficiency. The proposed hydrogen-fired combined cycle with water recovery would provide both environmental and economic benefits.
Green Steel: Synergies between the Australian Iron Ore Industry and the Production of Green Industry
May 2023
Publication
Green steel produced using renewable energy and hydrogen presents a promising avenue to decarbonize steel manufacturing and expand the hydrogen industry. Australia endowed with abundant renewable resources and iron ore deposits is ideally placed to support this global effort. This paper's two-step analytical approach offers the first comprehensive assessment of Australia's potential to develop green steel as a value-added export commodity. The Economic Fairways modelling reveals a strong alignment between prospective hydrogen hubs and current and future iron ore operations enabling shared infrastructure development and first-mover advantages. By employing a site-based system optimization that integrates both wind and solar power sources the cost of producing green steel could decrease significantly to around AU$900 per tonne by 2030 and AU$750 per tonne by 2050. Moreover replacing 1% of global steel production would require 35 GW of well-optimized wind and solar photovoltaics 11 GW of hydrogen electrolysers and 1000 square kilometres of land. Sensitivity analysis further indicates that iron ore prices would exert a long-term influence on green steel prices. Overall this study highlights the opportunities and challenges facing the Australian iron ore industry in contributing to the decarbonization of the global steel sector underscoring the crucial role of government support in driving the growth and development of the green steel industry.
Evaluation of the Potential for Distributed Generation of Green Hydrogen Using Metal-hydride Storage Methods
May 2023
Publication
This study presents methodology for the evaluation of appropriateness of a hydrogen generator for gas production in multiple distributed plants based on renewable energy sources. The general idea is to form hydrogen clusters integrated with storage and transportation. The paper focuses on the financial viability of the plants presenting the results of economic evaluation together with sensitivity analysis for various economic factors. The analyzed case study proves that over a wide range of parameters alkaline electrolyzers show favorable economic characteristics however a PEM-based plant is more resilient to changes in the price of electricity which is the main cost component in hydrogen generation. The study is enriched with an experimental investigation of low-pressure storage methods based on porous metal hydride tanks. The effectiveness of the tanks (β) compared to pressurized hydrogen tanks in the same volume and pressure is equal to β = 10.2. A solution is proposed whereby these can be used in a distributed hydrogen generation concept due to their safe and simple operation without additional costly equipment e.g. compressors. A method for evaluation of the avoided energy consumption as a function of the effectiveness of the tanks is developed. Avoided energy consumption resulting from implementing MH tanks equals 1.33 – 1.37 kWh per kilogram of hydrogen depending on the number of stages of a compressor. The methods proposed in this paper are universal and can be used for various green hydrogen facilities.
Comparative Study of Spark-Ignited and Pre-Chamber Hydrogen-Fueled Engine: A Computational Approach
Nov 2022
Publication
Hydrogen is a promising future fuel to enable the transition of transportation sector toward carbon neutrality. The direct utilization of H2 in internal combustion engines (ICEs) faces three major challenges: high NOx emissions severe pressure rise rates and pre-ignition at mid to high loads. In this study the potential of H2 combustion in a truck-size engine operated in spark ignition (SI) and pre-chamber (PC) mode was investigated. To mitigate the high pressure rise rate with the SI configuration the effects of three primary parameters on the engine combustion performance and NOx emissions were evaluated including the compression ratio (CR) the air–fuel ratio and the spark timing. In the simulations the severity of the pressure rise was evaluated based on the maximum pressure rise rate (MPRR). Lower compression ratios were assessed as a means to mitigate the auto-ignition while enabling a wider range of engine operation. The study showed that by lowering CR from 16.5:1 to 12.5:1 an indicated thermal efficiency of 47.5% can be achieved at 9.4 bar indicated mean effective pressure (IMEP) conditions. Aiming to restrain the auto-ignition while maintaining good efficiency growth in λ was examined under different CRs. The simulated data suggested that higher CRs require a higher λ and due to practical limitations of the boosting system λ at 4.0 was set as the limit. At a fixed spark timing using a CR of 13.5 combined with λ at 3.33 resulted in an indicated thermal efficiency of 48.6%. It was found that under such lean conditions the exhaust losses were high. Thus advancing the spark time was assessed as a possible solution. The results demonstrated the advantages of advancing the spark time where an indicated thermal efficiency exceeding 50% was achieved while maintaining a very low NOx level. Finally the optimized case in the SI mode was used to investigate the effect of using the PC. For the current design of the PC the results indicated that even though the mixture is lean the flame speed of H2 is sufficiently high to burn the lean charge without using a PC. In addition the PC design used in the current work induced a high MPRR inside the PC and MC leading to an increased tendency to engine knock. The operation with PC also increased the heat transfer losses in the MC leading to lower thermal efficiency compared to the SI mode. Consequently the PC combustion mode needs further optimizations to be employed in hydrogen engine applications.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
Multi-Objective Optimization-Based Health-Conscious Predictive Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles
Feb 2022
Publication
The Energy Management Strategy (EMS) in Fuel Cell Hybrid Electric Vehicles (FCHEVs) is the key part to enhance optimal power distribution. Indeed the most recent works are focusing on optimizing hydrogen consumption without taking into consideration the degradation of embedded energy sources. In order to overcome this lack of knowledge this paper describes a new health-conscious EMS algorithm based on Model Predictive Control (MPC) which aims to minimize the battery degradation to extend its lifetime. In this proposed algorithm the health-conscious EMS is normalized in order to address its multi-objective optimization. Then weighting factors are assigned in the objective function to minimize the selected criteria. Compared to most EMSs based on optimization techniques this proposed approach does not require any information about the speed profile which allows it to be used for real-time control of FCHEV. The achieved simulation results show that the proposed approach reduces the economic cost up to 50% for some speed profile keeping the battery pack in a safe range and significantly reducing energy sources degradation. The proposed health-conscious EMS has been validated experimentally and its online operation ability clearly highlighted on a PEMFC delivery postal vehicle.
Fueling Tomorrow's Commute: Current Status and Prospects of Public Bus Transit Fleets Powered by Sustainable Hydrogen
Apr 2024
Publication
Transportation is an economic sector that contributes significantly to global warming due to its high consumption of fossil fuels and sustainably produced hydrogen is a major contender for an alternative clean energy source. Public transit is vital for environmental sustainability via reducing individual vehicle usage and traffic congestion and the prospect of powering buses using hydrogen fuel has been extensively studied lately. This paper seeks to comprehensively review the current status of research on hydrogen-powered buses considering triple bottom line sustainability perspectives. A brief technical overview of prospective environmentally benign hydrogen production processes has been presented. Technological economic and environmental findings and research trends seen in recent analyses on hydrogen-powered buses have been summarized along with the status quo of global hydrogen refuelling stations. Identified focal points for future studies include performance enhancements refuelling infrastructure propagation and policy formulation. The conclusions derived from this review will benefit the accelerated deployment of hydrogen-fuelled public transit fleets.
No more items...