Applications & Pathways
The Effect of Explosions on the Protective Wall of a Containerized Hydrogen Fuel Cell System
Jun 2023
Publication
With the development of hydrogen energy containerized hydrogen fuel cell systems are being used in distributed energy-supply systems. Hydrogen pipelines and electronic equipment of fuel cell containers can trigger hydrogen-explosion accidents. In the present study Computational Fluid Dynamics (CFD) software was used to calculate the affected areas of hydrogen fuel cell container-explosion accidents with and without protective walls. The protective effects were studied for protective walls at various distances and heights. The results show that strategically placing protective walls can effectively block the propagation of shock waves and flames. However the protective wall has a limited effect on the reduction of overpressure and temperature behind the wall when the protective wall is insufficiently high. Reflected explosion shock waves and flames will cause damage to the area inside the wall when the protective wall is too close to the container. In this study a protective wall that is 5 m away from the container and 3 m high can effectively protect the area behind the wall and prevent damage to the container due to the reflection of shock waves and flame. This paper presents a suitable protective wall setting scheme for hydrogen fuel cell containers.
Development of a Fuel Cell-based System for Refrigerated Transport
Nov 2012
Publication
Benchmark refrigerated systems in the road transportation sector are powered by diesel having operation costs of up to 6000 €/y. This paper presents the development of an alternative refrigeration system based on fuel cells with higher efficiency reduced costs and independent of diesel price fluctuations. Energy load profiles have been analyzed and the fuel cell stack and auxiliaries are being modeled in order to dimension and design a balance of plant and control algorithms that ensure a safe and easy utilization. Additionally a prototype shall be tested under different load profiles to validate the control strategies and to characterize the performance of the system.
Sustainable Fuel Production Using In-situ Hydrogen Supply via Aqueous Phase Reforming: A Techno-economic and Life-cycle Greenhouse Gas Emissions Assessment
Jul 2023
Publication
Sustainable aviation fuel (SAF) production is one of the strategies to guarantee an environmental-friendly development of the aviation sector. This work evaluates the technical economic and environmental feasibility of obtaining SAFs by hydrogenation of vegetable oils thanks to in-situ hydrogen production via aqueous phase reforming (APR) of glycerol by-product. The novel implementation of APR would avoid the environmental burden of conventional fossil-derived hydrogen production as well as intermittency and storage issues related to the use of RES-based (renewable energy sources) electrolysers. The conceptual design of a conventional and advanced (APR-aided) biorefinery was performed considering a standard plant capacity equal to 180 ktonne/y of palm oil. For the advanced scenario the feed underwent hydrolysis into glycerol and fatty acids; hence the former was subjected to APR to provide hydrogen which was further used in the hydrotreatment reactor where the fatty acids were deoxygenated. The techno-economic results showed that APR implementation led to a slight increase of the fixed capital investment by 6.6% compared to the conventional one while direct manufacturing costs decreased by 22%. In order to get a 10% internal rate of return the minimum fuel selling price was found equal to 1.84 $/kg which is 17% lower than the one derived from conventional configurations (2.20 $/kg). The life-cycle GHG emission assessment showed that the carbon footprint of the advanced scenario was equal to ca. 12 g CO2/MJSAF i.e. 54% lower than the conventional one (considering an energy-based allocation). The sensitivity analysis pointed out that the cost of the feedstock SAF yield and the chosen plant size are keys parameters for the marketability of this biorefinery while the energy price has a negligible impact; moreover the source of hydrogen has significant consequences on the environmental footprint of the plant. Finally possible uncertainties for both scenarios were undertaken via Monte Carlo simulations.
Research on the Technical Scheme of Multi-stack Common Rail Fuel Cell Engine Based on the Demand of Commercial Vehicle
Feb 2024
Publication
At present most fuel cell engines are single-stack systems and high-power single-stack systems have bottlenecks in meeting the power requirements of heavy-duty trucks mainly because the increase in the single active area and the excessive number of cells will lead to poor distribution uniformity of water gas and heat in the stack which will cause local attenuation and reduce the performance of the stack. This paper introduces the design concept of internal combustion engine takes three-stack fuel cell engine as an example designs multi-stack fuel cell system scheme and serialized high-voltage scheme. Through Intelligent control technology of independent hydrogen injection based on multi-stack coupling the hydrogen injection inflow of each stack is controlled online according to the real-time anode pressure to achieve accurate fuel injection of a single stack and ensure the consistency between multiple stacks. proves the performance advantage of multi-stack fuel cell engine through theoretical designintelligent control and test verification and focuses on analyzing the key technical problems that may exist in multi-stack consistency. The research results provide a reference for the design of multi-stack fuel cell engines and have important reference value for the powertrain design of long-distance heavy-duty and high-power fuel cell trucks.
The Economic Impact and Carbon Footprint Dependence of Energy Management Strategies in Hydrogen-Based Microgrids
Sep 2023
Publication
This paper presents an economic impact analysis and carbon footprint study of a hydrogenbased microgrid. The economic impact is evaluated with respect to investment costs operation and maintenance (O&M) costs as well as savings taking into account two different energy management strategies (EMSs): a hydrogen-based priority strategy and a battery-based priority strategy. The research was carried out in a real microgrid located at the University of Huelva in southwestern Spain. The results (which can be extrapolated to microgrids with a similar architecture) show that although both strategies have the same initial investment costs (EUR 52339.78) at the end of the microgrid lifespan the hydrogen-based strategy requires higher replacement costs (EUR 74177.4 vs. 17537.88) and operation and maintenance costs (EUR 35254.03 vs. 34877.08) however it provides better annual savings (EUR 36753.05 vs. 36282.58) and a lower carbon footprint (98.15% vs. 95.73% CO2 savings) than the battery-based strategy. Furthermore in a scenario where CO2 emission prices are increasing the hydrogen-based strategy will bring even higher annual cost savings in the coming years.
Electrochemical Devices to Power a Sustainable Energy Transition—An Overview of Green Hydrogen Contribution
Mar 2024
Publication
This work discusses the current scenario and future growth of electrochemical energy devices such as water electrolyzers and fuel cells. It is based on the pivotal role that hydrogen can play as an energy carrier to replace fossil fuels. Moreover it is envisaged that the scaled-up and broader deployment of the technologies can hold the potential to address the challenges associated with intermittent renewable energy generation. From a sustainability perspective this synergy between hydrogen and electricity from renewable sources is particularly attractive: electrolyzers convert the excess energy from renewables into green hydrogen and fuel cells use this hydrogen to convert it back into electricity when it is needed. Although this transition endorses the ambitious goal to supply greener energy for all it also entails increased demand for the materials that are essential for developing such cleaner energy technologies. Herein several economic and environmental issues are highlighted besides a critical overview regarding each technology. The aim is to raise awareness and provide the reader (a non-specialist in the field) with useful resources regarding the challenges that need to be overcome so that a green hydrogen energy transition and a better life can be fully achieved.
Decarbonising the Refinery Sector: A Socio-technical Analysis of Advanced Biofuels, Green Hydrogen and Carbon Capture and Storage Developments in Sweden
Nov 2021
Publication
The oil refinery industry is one of the major energy users and responsible for a large proportion of greenhouse gas (GHG) emissions. This sector is facing multiple sustainability-related transformation pressures forcing the industry to adapt to changing market conditions. The transition to a low-carbon economy will require oil refineries to adopt decarbonisation technologies like advanced biofuels green hydrogen and carbon capture and storage (CCS). However the development and implementation of these technologies is not a straightforward process and may be inhibited by lock-in and path dependency. This paper draws on expert interviews and combines the Technological Innovation Systems (TIS) and Multi-level Perspective (MLP) frameworks to examining the niche level development of three emerging technologies in the context of deep decarbonisation of refinery. This research finds that the development of the three decarbonisation technologies shares some of the challenges and opportunities and exhibits technology interdependency to some extent. Among the three TISs advanced biofuel is the most mature in terms of knowledge base actor-network legislation framework and market function. Green hydrogen and CCS encounter stronger momentum than before and can benefit from possible synergies across various sectors. However the analysis also reveals the lack of market formation mainly due to the lack of policy instruments for niche markets. Here policy recommendations for accelerating deep decarbonisation of the oil refinery industry are discussed. Finally we contribute to the sustainability transitions literature by exploring the dynamics of emerging TISs for industrial decarbonisation.
Advances in Hydrogen-Powered Trains: A Brief Report
Sep 2023
Publication
The majority of rail vehicles worldwide use diesel as a primary fuel source. Diesel engine carbon emissions harm the environment and human health. Although railway electrification can reduce emissions it is not always the most economical option especially on routes with low vehicle demand. As a result interest in hydrogen-powered trains as a way to reduce greenhouse gas (GHG) emissions has steadily grown in recent years. In this paper we discuss advancements made in hydrogen-powered freight and commuter trains as well as the technology used in some aspects of hydrogen-powered vehicles. It was observed that hydrogen-powered trains are already in use in Europe and Asia unlike most developing countries in Africa. Commuter trains have received most of the research and development (R&D) attention but interest in hydrogen-powered freight trains has recently picked up momentum. Despite the availability and use of gray and blue hydrogen green hydrogen is still the preferred fuel for decarbonizing the rail transport sector.
The Heat Transfer Potential of Compressor Vanes on a Hydrogen Fueled Turbofan Engine
Sep 2023
Publication
Hydrogen is a promising fuel for future aviation due to its CO2-free combustion. In addition its excellent cooling properties as it is heated from cryogenic conditions to the appropriate combustion temperatures provides a multitude of opportunities. This paper investigates the heat transfer potential of stator surfaces in a modern high-speed low-pressure compressor by incorporating cooling channels within the stator vane surfaces where hydrogen is allowed to flow and cool the engine core air. Computational Fluid Dynamics simulations were carried out to assess the aerothermal performance of this cooled compressor and were compared to heat transfer correlations. A core air temperature drop of 9.5 K was observed for this cooling channel design while being relatively insensitive to the thermal conductivity of the vane and cooling channel wall thickness. The thermal resistance was dominated by the air-side convective heat transfer and more surface area on the air-side would therefore be required in order to increase overall heat flow. While good agreement with established heat transfer correlations was found for both turbulent and transitional flow the correlation for the transitional case yielded decent accuracy only as long as the flow remains attached and while transition was dominated by the bypass mode. A system level analysis indicated a limited but favorable impact at engine performance level amounting to a specific fuel consumption improvement of up to 0.8% in cruise and an estimated reduction of 3.6% in cruise NOx. The results clearly show that although it is possible to achieve high heat transfer rate per unit area in compressor vanes the impact on cycle performance is constrained by the limited available wetted area in the low-pressure compressor.
Carbon Footprint of Hydrogen-powered Inland Shipping: Impacts and Hotspots
Aug 2023
Publication
The shipping sector is facing increasing pressure to implement clean fuels and drivetrains. Especially hydrogen fuel cell drivetrains seem attractive. Although several studies have been conducted to assess the carbon footprint of hydrogen and its application in ships their results remain hard to interpret and compare. Namely it is necessary to include a variety of drivetrain solutions and different studies are based on various assumptions and are expressed in other units. This paper addresses this problem by offering a three-step meta-review of life cycle assessment studies. First a literature review was conducted. Second results from the literature were harmonized to make the different analyses comparable serving cross-examination. The entire life cycle of both the fuels and drivetrains were included. The results showed that the dominant impact was fuel use and related fuel production. And finally life-cycle hot spots have been identified by looking at the effect of specific configurations in more detail. Hydrogen production by electrolysis powered by wind has the most negligible impact. For this ultra-low carbon pathway the modes of hydrogen transport and the use of specific materials and components become relevant.
Proposal of Zero-Emission Tug in South Korea Using Fuel Cell/Energy Storage System: Economic and Environmental Long-Term Impacts
Mar 2023
Publication
This study presents the results of economic and environmental analysis for two types of zero-emission ships (ZESs) that are receiving more attention to meet strengthened environmental regulations. One of the two types of ZES is the ZES using only the energy storage system (All-ESS) and the other is the ZES with fuel cell and ESS hybrid system (FC–ESS). The target ship is a tug operating in South Korea and the main parameters are based on the specific circumstances of South Korea. The optimal capacity of the ESS for each proposed system is determined using an optimization tool. The total cost for a ship’s lifetime is calculated using economic analysis. The greenhouse gas (GHG) emission for the fuel’s lifecycle (well-to-wake) is calculated using environmental analysis. The results reveal that the proposed ZESs are 1.7–3.4 times more expensive than the conventional marine gas oil (MGO)-fueled ship; however it could be reduced by 1.3–2.4 times if the carbon price is considered. The proposed ZESs have 58.7–74.3% lower lifecycle GHG emissions than the one from the conventional ship. The results also highlight that the electricity- or hydrogen-based ZESs should reduce GHG emissions from the upstream phase (well-to-tank) to realize genuine ZESs.
Techno-economic Feasibility of Distributed Waste-to-hydrogen Systems to Support Green Transport in Glasgow
Mar 2022
Publication
Distributed waste-to-hydrogen (WtH) systems are a potential solution to tackle the dual challenges of sustainable waste management and zero emission transport. Here we propose a concept of distributed WtH systems based on gasification and fermentation to support hydrogen fuel cell buses in Glasgow. A variety of WtH scenarios were configured based on biomass waste feedstock hydrogen production reactors and upstream and downstream system components. A cost-benefit analysis (CBA) was conducted to compare the economic feasibility of the different WtH systems with that of the conventional steam methane reforming-based method. This required the curation of a database that included inter alia direct cost data on construction maintenance operations infrastructure and storage along with indirect cost data comprising environmental impacts and externalities cost of pollution carbon taxes and subsidies. The levelized cost of hydrogen (LCoH) was calculated to be 2.22 GB P/kg for municipal solid waste gasification and 2.02 GB P/kg for waste wood gasification. The LCoHs for dark fermentation and combined dark and photo fermentation systems were calculated to be 2.15 GB P/kg and 2.29 GB P/kg. Sensitivity analysis was conducted to identify the most significant influential factors of distributed WtH systems. It was indicated that hydrogen production rates and CAPEX had the largest impact for the biochemical and thermochemical technologies respectively. Limitations including high capital expenditure will require cost reduction through technical advancements and carbon tax on conventional hydrogen production methods to improve the outlook for WtH development.
Internal Combustion Engines and Carbon-Neutral Fuels: A Perspective on Emission Neutrality in the European Union
Mar 2024
Publication
Nowadays there is an intense debate in the European Union (EU) regarding the limits to achieve the European Green Deal to make Europe the first climate-neutral continent in the world. In this context there are also different opinions about the role that thermal engines should play. Furhermore there is no clear proposal regarding the possibilities of the use of green hydrogen in the transport decarbonization process even though it should be a key element. Thus there are still no precise guidelines regarding the role of green hydrogen with it being exclusively used as a raw material to produce E-fuels. This review aims to evaluate the possibilities of applying the different alternative technologies available to successfully complete the process already underway to achieve Climate Neutrality by about 2050 depending on the maturity of the technologies currently available and those anticipated to be available in the coming decades.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Fuel Cell-based Hybrid Electric Vehicles: An Integrated Review of Current Status, Key Challenges, Recommended Policies, and Future Prospects
Aug 2023
Publication
Battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) whose exhaust pipes emit nothing are examples of zero-emission automobiles. FCEVs should be considered an additional technology that will help battery-powered vehicles to reach the aspirational goal of zero-emissions electric mobility particularly in situations where the customers demand for longer driving ranges and where using batteries would be insufficient due to bulky battery trays and time-consuming recharging. This study stipulates a current evaluation of the status of development and challenges related to (i) research gap to promote fuel-cell based HEVs (ii) key barriers of fuel-cell based HEVs (iii) advancement of electric mobility and their power drive (iv) electrochemistry of fuel cell technology for FCEVs (v) power transformation topologies communication protocols and advanced charging methods (vi) recommendations and future prospects of fuel-cell HEVs and (vii) current research trends of EVs and FCEVs. This article discusses key challenges with fuel cell electric mobility such as low fuel cell performance cold starts problems with hydrogen storage cost-reduction safety concerns and traction systems. The operating characteristics and applications of several fuel-cell technologies are investigated for FCEVs and FCHEVs. An overview of the fuel cell is provided which serves as the primary source of energy for FCHEVs along with comparisons and its electrochemistry. The study of power transformation topologies communication protocols and enhanced charging techniques for FCHEVs has been studied analytically. Recent technology advancements and the prospects for FCHEVs are discussed in order to influence the future vehicle market and to attain the aim of zero emissions.
Alternative Gaseous Fuels for Marine Vessels towards Zero-Carbon Emissions
Nov 2023
Publication
The maritime industry is recognized as a major pollution source to the environment. The use of low- or zero-carbon marine alternative fuel is a promising measure to reduce emissions of greenhouse gases and toxic pollutants leading to net-zero carbon emissions by 2050. Hydrogen (H2 ) fuel cells particularly proton exchange membrane fuel cell (PEMFC) and ammonia (NH3 ) are screened out to be the feasible marine gaseous alternative fuels. Green hydrogen can reduce the highest carbon emission which might amount to 100% among those 5 types of hydrogen. The main hurdles to the development of H2 as a marine alternative fuel include its robust and energy-consuming cryogenic storage system highly explosive characteristics economic transportation issues etc. It is anticipated that fossil fuel used for 35% of vehicles such as marine vessels automobiles or airplanes will be replaced with hydrogen fuel in Europe by 2040. Combustible NH3 can be either burned directly or blended with H2 or CH4 to form fuel mixtures. In addition ammonia is an excellent H2 carrier to facilitate its production storage transportation and usage. The replacement of promising alternative fuels can move the marine industry toward decarbonization emissions by 2050.
An Exploration of Safety Measures in Hydrogen Refueling Stations: Delving into Hydrogen Equipment and Technical Performance
Feb 2024
Publication
The present paper offers a thorough examination of the safety measures enforced at hydrogen filling stations emphasizing their crucial significance in the wider endeavor to advocate for hydrogen as a sustainable and reliable substitute for conventional fuels. The analysis reveals a wide range of crucial safety aspects in hydrogen refueling stations including regulated hydrogen dispensing leak detection accurate hydrogen flow measurement emergency shutdown systems fire-suppression mechanisms hydrogen distribution and pressure management and appropriate hydrogen storage and cooling for secure refueling operations. The paper therefore explores several aspects including the sophisticated architecture of hydrogen dispensers reliable leak-detection systems emergency shut-off mechanisms and the implementation of fire-suppression tactics. Furthermore it emphasizes that the safety and effectiveness of hydrogen filling stations are closely connected to the accuracy in the creation and upkeep of hydrogen dispensers. It highlights the need for materials and systems that can endure severe circumstances of elevated pressure and temperature while maintaining safety. The use of sophisticated leak-detection technology is crucial for rapidly detecting and reducing possible threats therefore improving the overall safety of these facilities. Moreover the research elucidates the complexities of emergency shut-off systems and fire-suppression tactics. These components are crucial not just for promptly managing hazards but also for maintaining the station’s structural soundness in unanticipated circumstances. In addition the study provides observations about recent technical progress in the industry. These advances effectively tackle current safety obstacles and provide the foundation for future breakthroughs in hydrogen fueling infrastructure. The integration of cutting-edge technology and materials together with the development of upgraded safety measures suggests a positive trajectory towards improved efficiency dependability and safety in hydrogen refueling stations.
Study on the Application of a Multi-Energy Complementary Distributed Energy System Integrating Waste Heat and Surplus Electricity for Hydrogen Production
Feb 2024
Publication
To improve the recovery of waste heat and avoid the problem of abandoning wind and solar energy a multi-energy complementary distributed energy system (MECDES) is proposed integrating waste heat and surplus electricity for hydrogen storage. The system comprises a combined cooling heating and power (CCHP) system with a gas engine (GE) solar and wind power generation and miniaturized natural gas hydrogen production equipment (MNGHPE). In this novel system the GE’s waste heat is recycled as water vapor for hydrogen production in the waste heat boiler while surplus electricity from renewable sources powers the MNGHPE. A mathematical model was developed to simulate hydrogen production in three building types: offices hotels and hospitals. Simulation results demonstrate the system’s ability to store waste heat and surplus electricity as hydrogen thereby providing economic benefit energy savings and carbon reduction. Compared with traditional energy supply methods the integrated system achieves maximum energy savings and carbon emission reduction in office buildings with an annual primary energy reduction rate of 49.42–85.10% and an annual carbon emission reduction rate of 34.88–47.00%. The hydrogen production’s profit rate is approximately 70%. If the produced hydrogen is supplied to building through a hydrogen fuel cell the primary energy reduction rate is further decreased by 2.86–3.04% and the carbon emission reduction rate is further decreased by 12.67–14.26%. This research solves the problem of waste heat and surplus energy in MECDESs by the method of hydrogen storage and system integration. The economic benefits energy savings and carbon reduction effects of different building types and different energy allocation scenarios were compared as well as the profitability of hydrogen production and the factors affecting it. This has a positive technical guidance role for the practical application of MECDESs.
Performance Evaluation of Renewable Energy Systems: Photovoltaic, Wind Turbine, Battery Bank, and Hydrogen Storage
Sep 2023
Publication
The analysis aims to determine the most efficient and cost-effective way of providing power to a remote site. The two primary sources of power being considered are photovoltaics and small wind turbines while the two potential storage media are a battery bank and a hydrogen storage fuel cell system. Subsequently the hydrogen is stored within a reservoir and employed as required by the fuel cell. This strategy offers a solution for retaining surplus power generated during peak production phases subsequently utilizing it during periods when the renewable power sources are generating less power. To evaluate the performance of the hydrogen storage system the analysis included a sensitivity analysis of the wind speed and the cost of the hydrogen subsystem. In this analysis the capital and replacement costs of the electrolyzer and hydrogen storage tank were linked to the fuel cell capital cost. As the fuel cell cost decreases the cost of the electrolyzer and hydrogen tank also decreases. The optimal system type graph showed that the hydrogen subsystem must significantly decrease in price to become competitive with the battery bank.
Hydrogen Fuel Cell as an Electric Generator: A Case Study for a General Cargo Ship
Feb 2024
Publication
In this study real voyage data and ship specifications of a general cargo ship are employed and it is assumed that diesel generators are replaced with hydrogen proton exchange membrane fuel cells. The effect of the replacement on CO2 NOX SOX and PM emissions and the CII value is calculated. Emission calculations show that there is a significant reduction in emissions when hydrogen fuel cells are used instead of diesel generators on the case ship. By using hydrogen fuel cells there is a 37.4% reduction in CO2 emissions 32.5% in NOX emissions 37.3% in SOX emissions and 37.4% in PM emissions. If hydrogen fuel cells are not used instead of diesel generators the ship will receive an A rating between 2023 and 2026 a B rating in 2027 a C rating in 2028–2029 and an E rating in 2030. On the other hand if hydrogen fuel cells are used the ship will always remain at an A rating between 2023 and 2030. The capital expenditure (CAPEX) and operational expenditure (OPEX) of the fuel cell system are USD 1305720 and USD 2470320 respectively for a 15-year lifetime and the hydrogen fuel expenses are competitive at USD 260981 while marine diesel oil (MDO) fuel expenses are USD 206435.
Decarbonizing Combustion with Hydrogen Blended Fuels: An Exploratory Study of Impact of Hydrogen on Hydrocarbon Autoignition
Jan 2024
Publication
Blending hydrogen to existing fuel mix represents a major opportunity for decarbonisation. One important consideration for this application is the chemical interaction between hydrogen and hydrocarbon fuels arising from their different combustion chemistries and varying considerably with combustion processes. This paper conducted an exploratory study of hydrogen’s impact on autoignition in several combustion processes where hydrogen is used as a blending component or the main fuel. Case studies are presented for spark ignition engines (H2/natural gas) compression ignition engines (H2/diesel) moderate or intense low-oxygen dilution (MILD) combustors (H2/natural gas) and rotational detonation engines (H2/natural gas). Autoignition reactivity as a function of the hydrogen blending level is investigated numerically using the ignition delay iso-contours and state-of-the-art kinetic models at time scales representative of each application. The results revealed drastically different impact of hydrogen blending on autoignition due to different reaction temperature pressure and time scale involved in these applications leaving hydrocarbon interacting with hydrogen at different ignition branches where the negative pressure/temperature dependency of oxidation kinetics could take place. The resulted non-linear and at times non-monotonic behaviours indicate a rich topic for combustion chemistry and also demonstrates ignition delay iso-contour as a useful tool to scope autoignition reactivity for a wide range of applications.
Low-carbon Economy Dispatching of Integrated Energy System with P2G-HGT Coupling Wind Power Absorption Based on Stepped Carbon Emission Trading
Aug 2023
Publication
To improve the renewable energy consumption capacity of integrated energy system (IES) and reduce the carbon emission level of the system a low-carbon economic dispatch model of IES with coupled power-to-gas (P2G) and hydrogen-doped gas units (HGT) under the stepped carbon trading mechanism is proposed. On the premise of wind power output uncertainty the operating characteristics of the coupled electricity-to-gas equipment in the system are used to improve the wind abandonment problem of IES and increase its renewable energy consumption capacity; HGT is introduced to replace the traditional combustion engine for energy supply and on the basis of refined P2G a part of the volume fraction of hydrogen obtained from the production is extracted and mixed with methane to form a gas mixture for HGT combustion so as to improve the low-carbon economy of the system. The ladder type carbon trading mechanism is introduced into IES to guide the system to control carbon emission behavior and reduce the carbon emission level of IES. Based on this an optimal dispatching strategy is constructed with the economic goal of minimizing the sum of system operation cost wind abandonment cost carbon trading cost and energy purchase cost. After linearization of the established model and comparison analysis by setting different scenarios the wind power utilization rate of the proposed model is increased by 24.5% and the wind abandonment cost and CO2 emission are reduced by 86.3% and 10.5% respectively compared with the traditional IES system which achieves the improvement of renewable energy consumption level and low carbon economy.
Energy Efficiency Analysis of a Fuel Cell Bus Model Using Real Scenarios Generated by Data Collection
Feb 2024
Publication
Modernizing public transportation is crucial given the ongoing call for sustainable mobility. Growing concerns about climate change and the increasingly stringent emissions standards have compelled public transport operators to embrace alternative propulsion vehicles on a broader scale. For the past years the Battery Electric Buses (BEBs) have been the vehicle of choice for public transportation. However an emerging contender in this sector is the Fuel Cell Electric Bus (FCEB). This paper aims to evaluate the way one such vehicle would perform in terms of energy efficiency while being exploited in an urban scenario generated from collected data.
Hydrogen Station Prognostics and Health Monitoring Model
Aug 2023
Publication
Hydrogen fuel has shown promise as a clean alternative fuel aiding in the reduction of fossil fuel dependence within the transportation sector. However hydrogen refueling stations and infrastructure remains a barrier and are a prerequisite for consumer adoption of low-cost and low-emission fuel cell electric vehicles (FCEVs). The costs for FCEV fueling include both station capital costs and operation and maintenance (O&M) costs. Contributing to these O&M costs unscheduled maintenance is presently more costly and more frequent than for similar gasoline fueling infrastructure and is asserted to be a limiting factor in achieving FCEV customer acceptance and cost parity. Unscheduled maintenance leads to longer station downtime therefore causing an increase in missed fueling opportunities which forces customers to seek refueling at other operable stations that may be significantly farther away. This research proposes a framework for a hydrogen station prognostics health monitoring (H2S PHM) model that can minimize unexpected downtime by predicting the remaining useful life for primary hydrogen station components within the major station subsystems. The H2S PHM model is a data-driven statistical model based on O&M data collected from 34 retail hydrogen stations located in the U.S. The primary subcomponents studied are the dispenser compressor and chiller. The remaining useful life calculations are used to decide whether or not maintenance should be completed based on the prediction and expected future station use. This paper presents the background method and results for the H2S PHM model as for a means for improving station availability and customer confidence in FCEVs and hydrogen infrastructure
Explaining Varying Speeds of Low-carbon Reorientation in the United Kingdom's Steel, Petrochemical, and Oil Refining Industries: A Multi-dimensional Comparative Analysis and Outlook
Feb 2024
Publication
Accelerated decarbonisation of steelmaking oil refining and petrochemical industries is essential for climate change mitigation. Drawing on three longitudinal case studies of these industries in the UK this synthesis article makes a comparative analysis of their varying low-carbon reorientation speeds. The paper uses the triple embeddedness framework to analyse five factors (policy support international competition financial health technical feasibility corporate strategy and mindset) that explain why UK oil refineries have in recent years been comparatively the fastest in their low-carbon reorientation and UK steelmakers the slowest. We find that policy support has been more beneficial for refining and petrochemicals than for steel although recent government deals with steelmakers addressed this imbalance. International competition has been high for steel and petrochemicals and comparatively lower for refining (meaning that decarbonisation costs are less detrimental for international competitiveness). Financial performance has comparatively been worst for steel and best for oil refining which shapes the economic feasibility of low-carbon options. Hydrogen and carbon-capture-and-storage are technologically feasible for refining and petrochemicals while Electric Arc Furnaces are technically feasible for steelmakers but face wider feasibility problems (with scrap steel supply electricity grids and electricity prices) which is why we question the recent government deals. Corporate strategy and perceptions changed in oil refining with firms seeing economic opportunities in decarbonisation while steelmakers and petrochemical firms still mostly see decarbonisation as a burden and threat. The paper ends with comparative conclusions a discussion of political considerations and future outlooks for the three UK industries policy and research.
Hydrogen-Powered Vehicles: Comparing the Powertrain Efficiency and Sustainability of Fuel Cell versus Internal Combustion Engine Cars
Feb 2024
Publication
Due to the large quantities of carbon emissions generated by the transportation sector cleaner automotive technologies are needed aiming at a green energy transition. In this scenario hydrogen is pointed out as a promising fuel that can be employed as the fuel of either a fuel cell or an internal combustion engine vehicle. Therefore in this work we propose the design and modeling of a fuel cell versus an internal combustion engine passenger car for a driving cycle. The simulation was carried out using the quasistatic simulation toolbox tool in Simulink considering the main powertrain components for each vehicle. Furthermore a brief analysis of the carbon emissions associated with the hydrogen production method is addressed to assess the clean potential of hydrogen-powered vehicles compared to conventional fossil fuel-fueled cars. The resulting analysis has shown that the hydrogen fuel cell vehicle is almost twice as efficient compared to internal combustion engines resulting in a lower fuel consumption of 1.05 kg-H2/100 km in the WLTP driving cycle for the fuel cell vehicle while the combustion vehicle consumed about 1.79 kg-H2/100 km. Regarding using different hydrogen colors to fuel the vehicle hydrogen-powered vehicles fueled with blue and grey hydrogen presented higher carbon emissions compared to petrol-powered vehicles reaching up to 2–3 times higher in the case of grey hydrogen. Thus green hydrogen is needed as fuel to keep carbon emissions lower than conventional petrol-powered vehicles.
A Review of Electrolyzer-based Systems Providing Grid Ancillary Service: Current Status, Market, Challenges and Future Directions
Feb 2024
Publication
Concerns related to climate change have shifted global attention towards advanced sustainable and decarbonized energy systems. While renewable resources such as wind and solar energy offer environmentally friendly alternatives their inherent variability and intermittency present significant challenges to grid stability and reliability. The integration of renewable energy sources requires innovative solutions to effectively balance supply and demand in the electricity grid. This review explores the critical role of electrolyzer systems in addressing these challenges by providing ancillary services to modern electricity grids. Electrolyzers traditionally used only for hydrogen production have now emerged as versatile tools capable of responding quickly to grid load variations. They can consume electricity during excess periods or when integrated with fuel cells generate electricity during peak demand contributing to grid stability. Therefore electrolyzer systems can fulfill the dual function of producing hydrogen for the end-user and offering grid balancing services ensuring greater economic feasibility. This review paper aims to provide a comprehensive view of the electrolyzer systems’ role in the provision of ancillary services including frequency control voltage control congestion management and black start. The technical aspects market projects challenges and future prospects of using electrolyzers to provide ancillary services in modern energy systems are explored.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Hydrogen Combustion: Features and Barriers to Its Exploitation in the Energy Transition
Oct 2023
Publication
The aim of this article is to review hydrogen combustion applications within the energy transition framework. Hydrogen blends are also included from the well-known hydrogen enriched natural gas (HENG) to the hydrogen and ammonia blends whose chemical kinetics is still not clearly defined. Hydrogen and hydrogen blends combustion characteristics will be firstly summarized in terms of standard properties like the laminar flame speed and the adiabatic flame temperature but also evidencing the critical role of hydrogen preferential diffusion in burning rate enhancement and the drastic reduction in radiative emission with respect to natural gas flames. Then combustion applications in both thermo-electric power generation (based on internal combustion engines i.e. gas turbines and piston engines) and hard-to-abate industry (requiring high-temperature kilns and furnaces) sectors will be considered highlighting the main issues due to hydrogen addition related to safety pollutant emissions and potentially negative effects on industrial products (e.g. glass cement and ceramic).
Experimental Investigation on Knock Characteristics from Pre-Chamber Gas Engine Fueled by Hydrogen
Feb 2024
Publication
Hydrogen-fueled engines require large values of the excess air ratio in order to achieve high thermal efficiency. A low value of this coefficient promotes knocking combustion. This paper analyzes the conditions for the occurrence of knocking combustion in an engine with a turbulent jet ignition (TJI) system with a passive pre-chamber. A single-cylinder engine equipped with a TJI system was running with an air-to-fuel equivalence ratio λ in the range of 1.25–2.00 and the center of combustion (CoC) was regulated in the range of 2–14 deg aTDC (top dead center). Such process conditions made it possible to fully analyze the ascension of knock combustion until its disappearance with the increase in lambda and CoC. Measures of knock in the form of maximum amplitude pressure oscillation (MAPO) and integral modulus of pressure oscillation (IMPO) were used. The absolute values of these indices were pointed out which can provide the basis for the definition of knock combustion. Based on our own work the MAPO index > 1 bar was defined determining the occurrence of knocking (without indicating its quality). In addition taking into account MAPO it was concluded that IMPO > 0.13 bar·deg is the quantity responsible for knocking combustion.
Decarbonization with Induced Technical Change: Exploring the Niche Potential of Hydrogen in Heavy Transportation
Jan 2024
Publication
Fuel cells and electric batteries are competing technologies for the energy transition in heavy transportation. We explore the conditions for the survival of a unique technology in the long term. Learning by doing suggests focusing on a single technology while differentiation and decreasing return to scale (cost convexity) favor diversification. Exogenous technical change also plays a role. The interaction between these factors is analyzed in a general model. It is proved that in absence of convexity and exogenous technical change only one technology is used for the whole transition. We then apply this framework to analyze the competition between fuel-cell electric buses (FCEBs) and battery electric buses (BEB) in the European bus sector. There are both learning by doing and exogenous technical change. The model is calibrated and solved. It is shown that the existence of a niche for FCEBs critically depends on the speed at which cost reductions are achieved. The speed depends both on the size of the niche and the rate of learning by doing for FCEBs. Public policies to decentralize the socially optimal trajectory in terms of taxes (carbon) and subsidies (learning by doing) are derived.
Hazard Footprint of Alternative Fuel Storage Concepts for Hydrogen-powered Urban Buses
Nov 2023
Publication
Hydrogen mobility is a powerful strategy to fight climate change promoting the decarbonization of the transportation sector. However the higher flammability of hydrogen in comparison with traditional fuels raises issues concerning the safety of hydrogen-powered vehicles in particular when urban mobility in crowded areas is concerned. In the present study a comparative analysis of alternative hydrogen storage concepts for buses is carried out. A specific inherent safety assessment methodology providing a hazard footprint of alternative hydrogen storage technologies was developed. The approach provides a set of ex-ante safety performance indicators and integrates a sensitivity analysis performed by a Monte Carlo method. Integral models for consequence analysis and a set of baseline frequencies are used to provide a preliminary identification of the worstcase credible fire and explosion scenarios and to rank the inherent safety of alternative concepts. Cryocompressed storage in the supercritical phase resulted as the more hazardous storage concept while cryogenic storage in the liquid phase at ambient pressure scored the highest safety performance. The results obtained support risk-informed decision-making in the shift towards the promotion of sustainable mobility in urban areas.
Process Path for Reducing Carbon Emissions from Steel Industry—Combined Electrification and Hydrogen Reduction
Jan 2024
Publication
This review focuses on the energy structure of iron and steel production and a feasible development path for carbon reduction. The process path and feasible development direction of carbon emission reduction in the iron and steel industry have been analyzed from the perspective of the carbon–electricity–hydrogen ternary relationship. Frontier technologies such as “hydrogen replacing carbon” are being developed worldwide. Combining the high efficiency of microwave electric-thermal conversion with the high efficiency and pollution-free advantages of hydrogen-reducing agents may drive future developments. In this review a process path for “microwave + hydrogen” synergistic metallurgy is proposed. The reduction of magnetite powder by H2 (CO) in a microwave field versus in a conventional field is compared. The driving effect of the microwave field is found to be significant and the synergistic reduction effect of microwaves with H2 is far greater than that of CO.
Low Platinum Fuel Cell as Enabler for the Hydrogen Fuel Cell Vehicle
Feb 2024
Publication
In this work the design and modeling of a fuel cell vehicle using low-loading platinum catalysts were investigated. Data from single fuel cells with low Pt-loading cathode catalysts were scaled up to fuel cell stacks and systems implemented in a vehicle and then compared to a commercial fuel cell vehicle. The low-loading Pt systems have shown lower efficiency at high loads compared to the commercial systems suggesting less stable materials. However the analysis showed that the vehicle comprising low-loading Pt catalysts achieves similar or higher efficiency compared to the commercial fuel cell vehicle when being scaled up for the same number of cells. When the systems were scaled up for the same maximum power as the commercial fuel cell vehicle all the low-loading Pt fuel cell systems showed higher efficiencies. In this case more cells are needed but still the amount of Pt is significantly reduced compared to the commercial one. The high-efficiency results can be associated with the vehicle’s power range operation that meets the region where the low-loading Pt fuel cells have high performance. The results suggested a positive direction towards the reduction of Pt in commercial fuel cell vehicles supporting a cost-competitive clean energy transition based on hydrogen.
Energy Management of Hydrogen Hybrid Electric Vehicles - A Potential Analysis
Jan 2024
Publication
The hydrogen combustion engine (H2 ICE) is known to be able to burn H2 producing no CO2 emissions and extremely low engine-out NOeo emissions. In this work the potential to reduce the NOeo emissions through the implementation of electric hybridization of an H2 ICE-equipped passenger car (H2 -HEV) combined with a dedicated energy management system (EMS) is discussed. Achieving a low H2 consumption and low NOeo emissions are conflicting objectives the trade-off of which depends on the EMS and can be represented as a Pareto front. The dynamic programming algorithm is used to calculate the Pareto-optimal EMS calibrations for various driving missions. Through the utilization of a dedicated energy management calibration H2 -HEVs exhibit the potential to decrease the NOeo x emissions by more than 90% while decreasing the H2 consumption by over 16% compared to a comparable non-hybridized H2 -vehicle. The present paper represents the initial potential analysis suggesting that H2 -HEVs are a viable option towards a CO2 -free mobility with extremely low NOeo emissions.
Regional Supply Chains for Decarbonising Steel: Energy Efficiency and Green Premium Mitigation
Jan 2022
Publication
Decarbonised steel enabled by green hydrogen-based iron ore reduction and renewable electricity-based steel making will disrupt the traditional supply chain. Focusing on the energetic and techno-economic assessment of potential green supply chains this study investigates the direct reduced iron-electric arc furnace production route enabled by renewable energy and deployed in regional settings. The hypothesis that co-locating manufacturing processes with renewable energy resources would offer highest energy efficiency and cost reduction is tested through an Australia-Japan case study. The binational partnership is structured to meet Japanese steel demand (for domestic use and regional exports) and source both energy and iron ore from the Pilbara region of Western Australia. A total of 12 unique supply chains differentiated by spatial configuration timeline and energy carrier were simulated which validated the hypothesis: direct energy and ore exports to remote steel producers (i.e. Japan-based production) as opposed to co-locating iron and steel production with abundant ore and renewable energy resources (i.e. Australia-based production) increased energy consumption and the levelised cost of steel by 45% and 32% respectively when averaged across 2030 and 2050. Two decades of technological development and economies of scale realisation would be crucial; 2030 supply chains were on average 12% more energy-intense and 23% more expensive than 2050 equivalents. On energy vectors liquefied hydrogen was more efficient than ammonia for export-dominant supply chains due to the pairing of its process flexibility and the intermittent solar energy profile as well as the avoidance of the need for ammonia cracking prior to direct reduction. To mitigate the green premium a carbon tax in the range of A$66–192/t CO2 would be required in 2030 and A$0–70/t CO2 in 2050; the diminished carbon tax requirement in the latter is achievable only by wholly Australia-based production. Further the modelled system scale was immense; producing 40 Mtpa of decarbonised steel will require 74–129% of Australia’s current electricity output and A$137–328 billion in capital investment for solar power production and shipping vessel infrastructure. These results call for strategic planning of regional resource pairing to drive energy and cost efficiencies which accelerate the global decarbonisation of steel.
Assessing Techno-economic Feasibility of Cogeneration and Power to Hydrogen Plants: A Novel Dynamic Simulation Model
Aug 2023
Publication
Green hydrogen technologies are crucial for decarbonization purposes while cogeneration offers efficient heat and power generation. Integrating green hydrogen and cogeneration brings numerous benefits optimizing energy utilization reducing emissions and supporting the transition to a sustainable future. While there are numerous studies examining the integration of combined heat and power with Power to Gas certain aspects still requires a more detailed analysis especially for internal combustion engines fuelled by natural gas due to their widespread adoption as one of the primary technologies in use. Therefore this paper presents a comprehensive numerical 0-D dynamic simulation model implemented within the TRNSYS environment considering internal combustion engines fuelled by natural gas. Specifically the study focuses on capturing CO2 from exhaust gases and producing green hydrogen from electrolysis. Based on these considerations two configurations are proposed: the first involves the methanation reaction while the second entails the production of a hydromethane mixture. The aim is to evaluate the technical and economic feasibility of these configurations and compare their performance within the Power to Gas framework. Self-sufficiency from the national electricity grid has been almost achieved for the two configurations considering an industrial case. The production of hydromethane allows smaller photovoltaic plant (81 kWp) compared to the production of synthetic methane (670 kWp) where a high quantity of hydrogen is required especially if all the carbon dioxide captured is used in the methanation process. Encouraging economic results with payback times below ten years have been obtained with the use of hydromethane. Moreover hydromethane shows potential residential applications with small required photovoltaic sizes.
Effects of Hydrogen, Methane, and Their Blends on Rapid-Filling Process of High-Pressure Composite Tank
Feb 2024
Publication
Alternative fuels such as hydrogen compressed natural gas and liquefied natural gas are considered as feasible energy carriers. Selected positive factors from the EU climate and energy policy on achieving climate neutrality by 2050 highlighted the need for the gradual expansion of the infrastructure for alternative fuel. In this research continuity equations and the first and second laws of thermodynamics were used to develop a theoretical model to explore the impact of hydrogen and natural gas on both the filling process and the ultimate in-cylinder conditions of a type IV composite cylinder (20 MPa for CNG 35 MPa and 70 MPa for hydrogen). A composite tank was considered an adiabatic system. Within this study based on the GERG-2008 equation of state a thermodynamic model was developed to compare and determine the influence of (i) hydrogen and (ii) natural gas on the selected thermodynamic parameters during the fast-filling process. The obtained results show that the cylinder-filling time depending on the cylinder capacity is approximately 36–37% shorter for pure hydrogen compared to pure methane and the maximum energy stored in the storage tank for pure hydrogen is approximately 28% lower compared to methane whereas the total entropy generation for pure hydrogen is approximately 52% higher compared to pure methane.
Alternative Power Options for Improvement of the Environmental Friendliness of Fishing Trawlers
Dec 2022
Publication
The fishing sector is faced with emission problems arising from the extensive use of diesel engines as prime movers. Energy efficiency environmental performance and minimization of operative costs through the reduction of fuel consumption are key research topics across the whole maritime sector. Ship emissions can be determined at different levels of complexity and accuracy i.e. by analyzing ship technical data and assuming its operative profile or by direct measurements of key parameters. This paper deals with the analysis of the environmental footprint of a fishing trawler operating in the Adriatic Sea including three phases of the Life-Cycle Assessment (manufacturing Well-to-Pump (WTP) and Pump-to-Wake (PTW)). Based on the data on fuel consumption the viability of replacing the conventional diesel-powered system with alternative options is analyzed. The results showed that fuels such as LNG and B20 represent the easiest solution that would result in a reduction of harmful gases and have a positive impact on overall costs. Although electrification and hydrogen represent one of the cleanest forms of energy due to their high price and complex application in an obsolete fleet they do not present an optimal solution for the time being. The paper showed that the use of alternative fuels would have a positive effect on the reduction of harmful emissions but further work is needed to find an environmentally acceptable and economically profitable pathway for redesigning the ship power system of fishing trawlers.
Literature Review on Life Cycle Assessment of Transportation Alternative Fuels
Aug 2023
Publication
Environmental concerns such as global warming and human health damage are intensifying and the transportation sector significantly contributes to carbon and harmful emissions. This review examines the life cycle assessment (LCA) of alternative fuels (AF) evaluating current research on fuel types LCA framework development life cycle inventory (LCI) and impact selection. The objectives of this paper are: (1) to compare various AF LCA frameworks and develop a comprehensive framework for the transportation sector; (2) to identify emission hotspots of different AFs through simulations and real-world cases; (3) to review AF LCA research; (4) to extract valuable information for potential future research directions. The analysis reveals that all stages except for hydrogen use have an environmental impact. LCA boundaries and LCIs vary considerably depending on the raw materials production processes and products involved leading to different emission hotspots. Due to knowledge or data limitations some stages remain uncalculated in the current study emphasizing the need for further refinement of the AF LCI. Future research should also explore the various impacts of widespread adoption of alternative fuels in transportation encompassing social economic and environmental aspects. Lastly the review provides structured recommendations for future research directions.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Profitability of Hydrogen-Based Microgrids: A Novel Economic Analysis in Terms of Electricity Price and Equipment Costs
Oct 2023
Publication
The current need to reduce carbon emissions makes hydrogen use essential for selfconsumption in microgrids. To make a profitability analysis of a microgrid the influence of equipment costs and the electricity price must be known. This paper studies the cost-effective electricity price (EUR/kWh) for a microgrid located at ‘’La Rábida Campus” (University of Huelva south of Spain) for two different energy-management systems (EMSs): hydrogen-priority strategy and batterypriority strategy. The profitability analysis is based on one hand on the hydrogen-systems’ cost reduction (%) and on the other hand considering renewable energy sources (RESs) and energy storage systems (ESSs) on cost reduction (%). Due to technological advances microgrid-element costs are expected to decrease over time; therefore future profitable electricity prices will be even lower. Results show a cost-effective electricity price ranging from 0.61 EUR/kWh to 0.16 EUR/kWh for hydrogen-priority EMSs and from 0.4 EUR/kWh to 0.17 EUR/kWh for battery-priority EMSs (0 and 100% hydrogen-system cost reduction respectively). These figures still decrease sharply if RES and ESS cost reductions are considered. In the current scenario of uncertainty in electricity prices the microgrid studied may become economically competitive in the near future
Model-based Economic Analysis of Off-grid Wind/Hydrogen Systems
Sep 2023
Publication
Hydrogen has emerged in the context of large-scale renewable uptake and deep decarbonization. However the high cost of splitting water into hydrogen using renewable energy hinders the development of green hydrogen. Here we provide a cost analysis of hydrogen from off-grid wind. It is found that the current cost evaluation can be improved by examining the operational details of electrolysis. Instead of using low-resolution wind-speed data and linear electrolysis models we generate 5-min resolution wind data and utilize detailed electrolysis models that can describe the safe working range startup time and efficiency variation. Economic assessments are performed over 112 locations in seven countries to demonstrate the influence of operational models. It is shown that over-simplified models lead to less reliable results and the relative error can be 63.65% at most. Further studies have shown the global picture of producing green hydrogen. Based on the improved model we find that the levelized cost of hydrogen ranges from 1.66$/kg to 13.61$/kg. The wind-based hydrogen is cost-competitive in areas with abundant resources and lower investment cost such as China and Denmark. However it is still costly in most of the studied cases. An optimal sizing strategy or involving a battery as electricity storage can further reduce the hydrogen cost the effectiveness of which is location-specific. The sizing strategies of electrolyzers differ by country and rely on the specific wind resource. In contrast the sizing of batteries presents similar trends. Smaller batteries are preferred in almost all the investigated cases.
Power Balance Control and Dimensioning of a Hybrid Off-grid Energy system for a Nordic Climate Townhouse
Mar 2023
Publication
This paper investigates conversion of a Nordic oil-heated townhouse into carbon-neutral by different energy efficiency (EE) improvements and an off-grid system including solar photovoltaics (PV) wind power and battery and hydrogen energy storage systems (BESS and HESS). A heat-pump-based heating system including waste heat recovery (WHR) from the HESS and an off-grid electrical system are dimensioned for the building by applying models developed in MATLAB and Microsoft Excel to study the life cycle costs (LCC). The work uses a measured electrical load profile and the heat generation of the new heating system and the power generation are simulated by commercial software. It is shown that the EE improvements and WHR from the HESS have a positive effect on the dimensioning of the off-grid system and the LCC can be reduced by up to €2 million. With the EE improvements and WHR the component dimensioning can be reduced by 22%–41% and 13%–51% on average respectively. WHR can cover up to 57% of the building's annual heat demand and full-power dimensioning of the heat pump is not reasonable when WHR is applied. Wind power was found to be very relevant in the Nordic conditions reducing the LCC by 32%.
Data-driven Scheme for Optimal Day-ahead Operation of a Wind/hydrogen System Under Multiple Uncertainties
Nov 2022
Publication
Hydrogen is believed as a promising energy carrier that contributes to deep decarbonization especially for the sectors hard to be directly electrified. A grid-connected wind/hydrogen system is a typical configuration for hydrogen production. For such a system a critical barrier lies in the poor cost-competitiveness of the produced hydrogen. Researchers have found that flexible operation of a wind/hydrogen system is possible thanks to the excellent dynamic properties of electrolysis. This finding implies the system owner can strategically participate in day-ahead power markets to reduce the hydrogen production cost. However the uncertainties from imperfect prediction of the fluctuating market price and wind power reduce the effectiveness of the offering strategy in the market. In this paper we proposed a decision-making framework which is based on data-driven robust chance constrained programming (DRCCP). This framework also includes multi-layer perception neural network (MLPNN) for wind power and spot electricity price prediction. Such a DRCCP-based decision framework (DDF) is then applied to make the day-ahead decision for a wind/hydrogen system. It can effectively handle the uncertainties manage the risks and reduce the operation cost. The results show that for the daily operation in the selected 30 days offering strategy based on the framework reduces the overall operation cost by 24.36% compared to the strategy based on imperfect prediction. Besides we elaborate the parameter selections of the DRCCP to reveal the best parameter combination to obtain better optimization performance. The efficacy of the DRCCP method is also highlighted by the comparison with the chance-constrained programming method.
Green Energy Hubs for the Military That Can Also Support he Civilian Mobility Sector with Green Hydrogen
May 2023
Publication
To support the energy transition in the area of defence we developed a tool and conducted a feasibility study to transform a military site from being a conventional energy consumer to becoming an energy-positive hub (or prosumer). Coupling a green energy source (e.g. photovoltaic wind) with fuel cells and hydrogen storage satisfied the dynamic energy consumption and dynamic hydrogen demand for both the civilian and military mobility sectors. To make the military sector independent of its civilian counterpart a military site was connected to a renewable energy hub. This made it possible to develop a stand-alone green-energy system transform the military site into a positive energy hub and achieve autonomous energy operation for several days or weeks. An environmental and economic assessment was conducted to determine the carbon footprint and the economic viability. The combined installed capacity of the solar power plant and the wind turbine was 2.5 times the combined peak consumption with about 19% of the total electricity and 7% of the hydrogen produced still available to external consumers.
Review of Sampling and Analysis of Particulate Matter in Hydrogen Fuel
Sep 2023
Publication
This review presents state-of-the-art for representative sampling of hydrogen from hydrogen refueling stations. Documented sampling strategies are presented as well as examples of commercially available equipment for sampling at the hydrogen refueling nozzle. Filter media used for sampling is listed and the performance of some of the filters evaluated. It was found that the filtration efficiency of 0.2 and 5 mm filters were not significantly different when exposed to 200 and 300 nm particles. Several procedures for gravimetric analysis are presented and some of the challenges are identified to be filter degradation pinhole formation and conditioning of the filter prior to measurement. Lack of standardization of procedures was identified as a limitation for result comparison. Finally the review summarizes results including particulate concentration in hydrogen fuel quality data published. It was found that less than 10% of the samples were in violation with the tolerance limit.
Efficient Combustion of Low Calorific Industrial Gases: Opportunities and Challenges
Dec 2022
Publication
It is becoming increasingly important to develop effective combustion technologies for low calorific industrial gases (LCIG) because of the rising energy demand and environmental issues caused by the extensive use of fossil fuels. In this review the prospect of these opportunity fuels in China is discussed. Then the recent fundamental and engineering studies of LCIG combustion are summarized. Specifically the differences between LCIG and traditional fuels in the composition and fundamental combustion characteristics are described. The state-of-the-art combustion strategies for burning LCIG are reviewed including porous media combustion flameless combustion oxy-fuel combustion and dual-fuel combustion. The technical challenges and further development needs for efficient LCIG combustion are also discussed.
Operational Optimization of Regional Integrated Energy Systems with Heat Pumps and Hydrogen Renewable Energy under Integrated Demand Response
Jan 2024
Publication
A regional integrated energy system (RIES) synergizing multiple energy forms is pivotal for enhancing renewable energy use and mitigating the greenhouse effect. Considering that the equipment of the current regional comprehensive energy system is relatively simple there is a coupling relationship linking power generation refrigeration and heating in the cogeneration system which is complex and cannot directly meet various load demands. This article proposes a RIES optimization model for bottom-source heat pumps and hydrogen storage systems in the context of comprehensive demand response. First P2G electric hydrogen production technology was introduced into RIES to give full play to the high efficiency advantages of hydrogen energy storage system and the adjustable thermoelectric ratio of the HFC was considered. The HFC could adjust its own thermoelectric ratio according to the system load and unit output. Second through the groundsource heat pump’s cleaning efficiency function further separation and cooling could be achieved. The heat and electrical output of RIES improved the operating efficiency of the system. Thirdly a comprehensive demand response model for heating cooling and electricity was established to enable users to reasonably adjust their own energy use strategies to promote the rational distribution of energy in the system. The model integrates power-to-gas (P2G) technology leveraging the tunable thermoelectric ratio of a hydrogen fuel cell (HFC) to optimize the generation of electricity and heat while maximizing the efficiency of the hydrogen storage system. Empirical analysis substantiated the proposed RIES model’s effectiveness and economic benefits when integrating ground-source HP and electric hydrogen production with IDR. Compared with the original model the daily operating cost of the proposed model was reduced by RMB 1884.16.
Experimental Activities on a Hydrogen-Fueled Spark-Ignition Engine for Light-Duty Applications
Nov 2023
Publication
The increase in the overall global temperature and its subsequent impact on extreme weather events are the most critical consequences of human activity. In this scenario transportation plays a significant role in greenhouse gas (GHG) emissions which are the main drivers of climate change. The decline of non-renewable energy sources coupled with the aim of reducing GHG emissions from fossil fuels has forced a shift towards a net-zero emissions economy. As an example of this transition the European Union has set 2050 as the target for achieving carbon neutrality. Hydrogen (H2 ) is gaining increasing relevance as one of the most promising carbon-free energy vectors. If produced from renewable sources it facilitates the integration of various alternative energy sources for achieving a carbon-neutral economy. Recently interest in its application to the transportation sector has grown including different power plant concepts such as fuel cells or internal combustion engines. Despite exhibiting significant drawbacks such as low density combustion instabilities and incompatibilities with certain materials hydrogen is destined to become one of the future fuels. In this publication experimental activities are reported that were conducted on a sparkignition engine fueled with hydrogen at different operating points. The primary objective of this research is to gain a better understanding of the thermodynamic processes that control combustion and their effects on engine performance and pollutant emissions. The results show the emission levels performance and combustion characteristics under different conditions of dilution load and injection strategy and timing.
Fuel Cells in Road Vehicles
Nov 2022
Publication
Issues related to the reduction of the environmental impact of means of road transport by the use of electric motors powered by Proton Exchange Membrane (PEM) fuel cells are presented in this article. The overall functional characteristics of electric vehicles are presented as well as the essence of the operation of a fuel cell. On the basis of analyzing the energy conversion process significant advantages of electric drive are demonstrated especially in vehicles for urban and suburban applications. Moreover the analyzed literature indicated problems of controlling and maintaining fuel cell power caused by its highest dynamic and possible efficiency. This control was related to the variable load conditions of the fuel cell vehicle (FCV) engine. The relationship with the conventional dependencies in the field of vehicle dynamics is demonstrated. The final part of the study is related to the historical outline and examples of already operating fuel cell systems using hydrogen as an energy source for energy conversion to power propulsion vehicle’s engines. In conclusion the necessity to conduct research in the field of methods for controlling the power of fuel cells that enable their effective adaptation to the temporary load resulting from the conditions of vehicle motion is indicated.
Hydrogen Fuel Cell Electric Trains: Technologies, Current Status, and Future
Feb 2024
Publication
Trains have been a crucial part of modern transport and their high energy efficiency and low greenhouse gas emissions make them ideal candidates for the future transport system. Transitioning from diesel trains to hydrogen fuel cell electric trains is a promising way to decarbonize rail transport. That’s because the fuel cell electric trains have several advantages over other electric trains such as lower life-cycle emissions and shorter refueling time than battery ones and less requirements for wayside infrastructure than the ones with overhead electric wires. However hydrogen fuel technology still needs to be advanced in areas including hydrogen production storage refueling and on-board energy management. Currently there are several pilot projects of hydrogen fuel cell electric trains across the globe especially in developed countries including one commercialized and permanent route in Germany. The experiences from the pilot projects will promote the technological and economic feasibility of hydrogen fuel in rail transport.
Evaluation of Significant Greenhouse Gas Emissions Reduction Using Hydrogen Fuel in a LFG/Diesel RCCI Engine
Jan 2024
Publication
The production of solid waste in human societies and the related environmental and global warming concerns are increasing. Extensive use of existing conventional diesel and dual-fuel engines also causes the production of high levels of greenhouse gases and aggravating the aforementioned concerns. Therefore the aim of this study is to reduce the greenhouse emissions in existing natural gas/diesel dual-fuel heavy-duty diesel engine. For this purpose changing the type of combustion to reactivity-controlled compression-ignition combustion and using landfill gas instead of natural gas in a dual-fuel engine were simultaneously implemented. Moreover a traditional method was used to evaluate the effect of variations in three important parameters on the engine's performance in order to determine the appropriate engine operating ranges. The simulation results indicate that although the consumption of 102000 cubic meters per year of natural gas in each cylinder is reduced only by replacing landfill gas the level of engine greenhouse gas emissions is too high compared to the relevant levels of emissions standards. Hence by keeping the total energy content of the fuels constant landfill gas enrichment with hydrogen was considered to reduce the engine emissions. The simulation results show that by increasing the hydrogen energy share up to 37% the engine load has the potential to be improved up to 7% without any exposure to diesel knock. However the downfall is the reduction in the gross indicated efficiency up to 3%. Meanwhile not only the fifth level of the European emission standard for nitrogen oxides and the sixth level of this standard for carbon monoxide can be achieved but it is also possible to overcome the high level of unburned methane as a drastic greenhouse gas and formaldehyde as a related carcinogenic species.
Towards Defossilised Steel: Supply Chain Options for a Green European Steel Industry
Mar 2023
Publication
As the European Union intensifies its response to the climate emergency increased focus has been placed on the hard-to-abate energy-intensive industries. Primary among these is the steel industry a cornerstone of the European economy and industry. With the emergence of new hydrogen-based steelmaking options particularly through hydrogen direct reduction the structure of global steel production and supply chains will transition from being based on low-cost coal resources to that based on low-cost electricity and therefore hydrogen production. This study examines the techno-economic options for three European countries of Germany Spain and Finland under five different steel supply chain configurations compared to local production. Results suggest that the high costs of hydrogen transportation make a European steelmaking supply chain cost competitive to steel produced with imported hydrogen with local production costs ranging from 465-545 €/t of crude steel (CS) and 380-494 €/tCS for 2030 and 2040 respectively. Conversely imports of hot briquetted iron and crude steel from Morocco become economically competitive with European supply chains. Given the capital and energy intensive nature of the steel industry critical investment decisions are required in this decade and this research serves to provide a deeper understanding of supply chain options for Europe.
A New Path towards Sustainable Energy Transition: Techno-Economic Feasibility of a Complete Hybrid Small Modular Reactor/Hydrogen (SMR/H2) Energy System
Oct 2023
Publication
Small modular reactors (SMRs) are nuclear reactors with a smaller capacity than traditional large-scale nuclear reactors offering advantages such as increased safety flexibility and cost-effectiveness. By producing zero carbon emissions SMRs represent an interesting alternative for the decarbonization of power grids. Additionally they present a promising solution for the production of hydrogen by providing large amounts of energy for the electrolysis of water (pink hydrogen). The above hint at the attractiveness of coupling SMRs with hydrogen production and consumption centers in order to form clusters of applications which use hydrogen as a fuel. This work showcases the techno-economic feasibility of the potential installation of an SMR system coupled with hydrogen production the case study being the island of Crete. The overall aim of this approach is the determination of the optimal technical characteristics of such a system as well as the estimation of the potential environmental benefits in terms of reduction of CO2 emissions. The aforementioned system which is also connected to the grid is designed to serve a portion of the electric load of the island while producing enough hydrogen to satisfy the needs of the nearby industries and hotels. The results of this work could provide an alternative sustainable approach on how a hydrogen economy which would interconnect and decarbonize several industrial sectors could be established on the island of Crete. The proposed systems achieve an LCOE between EUR 0.046/kWh and EUR 0.052/kWh while reducing carbon emissions by more than 5 million tons per year in certain cases.
The Status of On-Board Hydrogen Storage in Fuel Cell Electric Vehicles
Aug 2023
Publication
Hydrogen as an energy carrier could help decarbonize industrial building and transportation sectors and be used in fuel cells to generate electricity power or heat. One of the numerous ways to solve the climate crisis is to make the vehicles on our roads as clean as possible. Fuel cell electric vehicles (FCEVs) have demonstrated a high potential in storing and converting chemical energy into electricity with zero carbon dioxide emissions. This review paper comprehensively assesses hydrogen’s potential as an innovative alternative for reducing greenhouse gas (GHG) emissions in transportation particularly for on-board applications. To evaluate the industry’s current status and future challenges the work analyses the technology behind FCEVs and hydrogen storage approaches for on-board applications followed by a market review. It has been found that to achieve long-range autonomy (over 500 km) FCEVs must be capable of storing 5–10 kg of hydrogen in compressed vessels at 700 bar with Type IV vessels being the primary option in use. Carbon fiber is the most expensive component in vessel manufacturing contributing to over 50% of the total cost. However the cost of FCEV storage systems has considerably decreased with current estimates around 15.7 $/kWh and is predicted to drop to 8 $/kWh by 2030. In 2021 Toyota Hyundai Mercedes-Benz and Honda were the major car brands offering FCEV technology globally. Although physical and chemical storage technologies are expected to be valuable to the hydrogen economy compressed hydrogen storage remains the most advanced technology for on-board applications.
Assessment of Selected Alternative Fuels for Spanish Navy Ships According to Multi-Criteria Decision Analysis
Dec 2023
Publication
Climate change and environmental degradation are growing concerns in today’s society which has led to greater awareness and responsibility regarding the need to adopt sustainable practices. The European Union has established the goal of achieving climate neutrality by 2050 which implies a significant reduction in greenhouse gas emissions in all sectors. To achieve this goal renewable energies the circular economy and energy efficiency are being promoted. A major source of emissions is the use of fossil fuels in different types of ships (from transport ships to those used by national navies). Among these it highlights the growing interest of the defense sector in trying to reduce these emissions. The Spanish Ministry of Defense is also involved in this effort and is taking steps to reduce the carbon footprint in military operations and improve sustainability in equipment acquisition and maintenance. The objective of this study is to identify the most promising alternative fuel among those under development for possible implementation on Spanish Navy ships in order to reduce greenhouse gas emissions and improve its capabilities. To achieve this a multi-criteria decision-making method will be used to determine the most viable fuel option. The data provided by the officers of the Spanish Navy is of great importance thanks to their long careers in front of the ships. The analysis revealed that hydrogen was the most suitable fuel with the highest priority ahead of LNG and scored the highest in most of the sections of the officials’ ratings. These fuels are less polluting and would allow a significant reduction in emissions during the navigation of ships. However a further study would also have to be carried out on the costs of adapting to their use and the safety of their use.
Assessment of the Co-combustion Process of Ammonia with Hydrogen in a Research VCR Piston Engine
Oct 2022
Publication
The presented work concerns experimental research of a spark-ignition engine with variable compression ratio (VCR) adapted to dual-fuel operation in which co-combustion of ammonia with hydrogen was conducted and the energy share of hydrogen varied from 0% to 70%. The research was aimed at assessing the impact of the energy share of hydrogen co-combusted with ammonia on the performance stability and emissions of an engine operating at a compression ratio of 8 (CR 8) and 10 (CR 10). The operation of the engine powered by ammonia alone for both CR 8 and CR 10 is associated with either a complete lack of ignition in a significant number of cycles or with significantly delayed ignition and the related low value of the maximum pressure pmax. Increasing the energy share of hydrogen in the fuel to 12% allows to completely eliminate the instability of the ignition process in the combustible mixture which is confirmed by a decrease in the IMEP uniqueness and a much lower pmax dispersion. For 12% of the energy share of hydrogen co-combusted with ammonia the most favorable course of the combustion process was obtained the highest engine efficiency and the highest IMEP value were recorded. The conducted research shows that increasing the H2 share causes an increase in NO emissions for both analyzed compression ratios
Numerical Analysis of Dual Fuel Combustion in a Medium Speed Marine Engine Supplied with Methane/Hydrogen Blends
Sep 2023
Publication
Compression ignition engines will still be predominant in the naval sector: their high efficiency high torque and heavy weight perfectly suit the demands and architecture of ships. Nevertheless recent emission legislations impose limitations to the pollutant emissions levels in this sector as well. In addition to post-treatment systems it is necessary to reduce some pollutant species and therefore the study of combustion strategies and new fuels can represent valid paths for limiting environmental harmful emissions such as CO2 . The use of methane in dual fuel mode has already been implemented on existent vessels but the progressive decarbonization will lead to the utilization of carbon-neutral or carbon-free fuels such as in the last case hydrogen. Thanks to its high reactivity nature it can be helpful in the reduction of exhaust CH4 . On the contrary together with the high temperatures achieved by its oxidation hydrogen could cause uncontrolled ignition of the premixed charge and high emissions of NOx. As a matter of fact a source of ignition is still necessary to have better control on the whole combustion development. To this end an optimal and specific injection strategy can help to overcome all the before-mentioned issues. In this study three-dimensional numerical simulations have been performed with the ANSYS Forte® software (version 19.2) in an 8.8 L dual fuel engine cylinder supplied with methane hydrogen or hydrogen–methane blends with reference to experimental tests from the literature. A new kinetic mechanism has been used for the description of diesel fuel surrogate oxidation with a set of reactions specifically addressed for the low temperatures together with the GRIMECH 3.0 for CH4 and H2 . This kinetics scheme allowed for the adequate reproduction of the ignition timing for the various mixtures used. Preliminary calculations with a one-dimensional commercial code were performed to retrieve the initial conditions of CFD calculations in the cylinder. The used approach demonstrated to be quite a reliable tool to predict the performance of a marine engine working under dual fuel mode with hydrogen-based blends at medium load. As a result the system modelling shows that using hydrogen as fuel in the engine can achieve the same performance as diesel/natural gas but when hydrogen totally replaces methane CO2 is decreased up to 54% at the expense of the increase of about 76% of NOx emissions.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Capacity Configuration Optimization for Green Hydrogen Generation by Solar-wind Hybrid Power Based on Comprehensive Performance Criteria
Aug 2023
Publication
Green hydrogen generation driven by solar-wind hybrid power is a key strategy for obtaining the low-carbon energy while by considering the fluctuation natures of solar-wind energy resource the system capacity configuration of power generation hydrogen production and essential storage devices need to be comprehensively optimized. In this work a solar-wind hybrid green hydrogen production system is developed by combining the hydrogen storage equipment with the power grid the coordinated operation strategy of solar-wind hybrid hydrogen production is proposed furthermore the NSGA-III algorithm is used to optimize the system capacity configuration with the comprehensive performance criteria of economy environment and energy efficiency. Through the implemented case study with the hydrogen production capacity of 20000 tons/year the abandoned energy power rate will be reduced to 3.32% with the electrolytic cell average load factor of 64.77% and the system achieves the remarkable carbon emission reduction. In addition with the advantage of connect to the power grid the generated surplus solar/wind power can be readily transmitted with addition income when the sale price of produced hydrogen is suggested to 27.80 CNY/kgH2 the internal rate of return of the system reaches to 8% which present the reasonable economic potential. The research provides technical and methodological suggestions and guidance for the development of solar-wind hybrid hydrogen production schemes with favorable comprehensive performance.
Performance Evaluation of a Fuel Cell mCHP System under Different Configurations of Hydrogen Origin and Heat Recovery
Sep 2023
Publication
Motivated by the growing importance of fuel cell systems as the basis for distributed energy generation systems this work considers a micro-combined heat and power (mCHP) generation system based on a fuel cell integrated to satisfy the (power and thermal) energy demands of a residential application. The main objective of this work is to compare the performance of several CHP configurations with a conventional alternative in terms of primary energy consumption greenhouse gas (GHG) emissions and economic viability. For that a simulation tool has been developed to easily estimate the electrical and thermal energy generated by a hydrogen fuel cell and all associated results related to the hydrogen production alternatives: excess or shortfall of electrical and thermal energy CO2 emission factor overall performance operating costs payback period etc. A feasibility study of different configuration possibilities of the micro-CHP generation system has been carried out considering different heat-to-power ratios (HPRs) in the possible demands and analyzing primary energy savings CO2 emissions savings and operating costs. An extensive parametric study has been performed to analyze the effect of the fuel cell’s electric power and number of annual operation hours as parameters. Finally a study of the influence of the configuration parameters on the final results has been carried out. Results show that in general configurations using hydrogen produced from natural gas save more primary energy than configurations with hydrogen production from electricity. Furthermore it is concluded that the best operating points are those in which the generation system and the demand have similar HPR. It has also been estimated that a reduction in renewable hydrogen price is necessary to make these systems profitable. Finally it has been determined that the most influential parameters on the results are the fuel cell electrical efficiencies hydrogen production efficiency and hydrogen cost.
Can Hydrogen Storage in Metal Hydrides be Economically Competitive with Compressed and Liquid Hydrogen Storage? A Techno-economical Perspective for the Maritime Sector
Aug 2023
Publication
The aim of this work is to evaluate if metal hydride hydrogen storage tanks are a competitive alternative for onboard hydrogen storage in the maritime sector when compared to compressed gas and liquid hydrogen storage. This is done by modelling different hydrogen supply and onboard storage scenarios and evaluating their levelized cost of hydrogen variables. The levelized cost of hydrogen for each case is calculated considering the main components that are required for the refueling infrastructure and adding up the costs of hydrogen production compression transport onshore storage dispensing and the cost of the onboard tanks when known. The results show that the simpler refueling needs of metal hydride-based onboard tanks result in a significant cost reduction of the hydrogen handling equipment. This provides a substantial leeway for the investment costs of metal hydride-based storage which depending on the scenario can be between 3400 - 7300 EUR/kgH2 while remaining competitive with compressed hydrogen storage.
Application and Limitations of Batteries and Hydrogen in Heavy Haul Rail using Australian Case Studies
Oct 2022
Publication
Decarbonisation of heavy haul rail is an essential contributor to a zero-emissions future. However the transition from diesel to battery locomotives is not always practical given the unique characteristics of each haul. This paper demonstrates the limitations of state-of-the-art batteries using real-world data from multiple locomotives operating in Australian rail freight. An energy model was developed to assess each route’s required energy and potential regenerated energy. The tractive and regenerative battery energy mass and cost were determined using data from the energy model coupled with battery specifications. The feasibility of implementing lithium iron phosphate (LFP) nickel manganese cobalt (NMC) and lithium titanium oxide (LTO) chemistries was explored based on cost energy density cycle lifespan and locomotive data. LFP was identified as the most suitable current battery solution based on current chemistries. Further examination of the energy demands and associated mass/volume constraints concluded that three platforms are required for heavy haul rail decarbonisation i) a battery electric locomotive for low-energy demands which can be coupled with either ii) a battery electric tender for medium energy demands or iii) a hydrogen fuel cell electric tender for higher energy demands. A future-looking techno-economic assessment of battery and hydrogen fuel cell platforms concludes that the lowest cost solution for low-energy hauls is a battery-only system and for high-energy hauls a battery-hydrogen system.
Green Fleet: A Prototype Biogas and Hydrogen Refueling Management System for Private Fleet Stations
Aug 2023
Publication
Biogas and hydrogen (H2 ) are breaking through as alternative energy sources in road transport specifically for heavy-duty vehicles. Until a public network of service stations is deployed for such vehicles the owners of large fleets will need to build and manage their own refueling facilities. Fleet refueling management and remote monitoring at these sites will become key business needs. This article describes the construction of a prototype system capable of solving those needs. During the design and development process of the prototype the standard industry protocols involved in these installations have been considered and the latest expertise in information technology systems has been applied. This prototype has been essential to determine the Strengths Challenges Opportunities and Risks (SCOR) of such a system which is the first step of a more ambitious project. A second stage will involve setting up a pilot study and developing a commercial system that can be widely installed to provide a real solution for the industry.
An Overview of Application-orientated Multifunctional Large-scale Stationary Battery and Hydrogen Hybrid Energy Storage System
Dec 2023
Publication
The imperative to address traditional energy crises and environmental concerns has accelerated the need for energy structure transformation. However the variable nature of renewable energy poses challenges in meeting complex practical energy requirements. To address this issue the construction of a multifunctional large-scale stationary energy storage system is considered an effective solution. This paper critically examines the battery and hydrogen hybrid energy storage systems. Both technologies face limitations hindering them from fully meeting future energy storage needs such as large storage capacity in limited space frequent storage with rapid response and continuous storage without loss. Batteries with their rapid response (90%) excel in frequent short-duration energy storage. However limitations such as a selfdischarge rate (>1%) and capacity loss (~20%) restrict their use for long-duration energy storage. Hydrogen as a potential energy carrier is suitable for large-scale long-duration energy storage due to its high energy density steady state and low loss. Nevertheless it is less efficient for frequent energy storage due to its low storage efficiency (~50%). Ongoing research suggests that a battery and hydrogen hybrid energy storage system could combine the strengths of both technologies to meet the growing demand for large-scale long-duration energy storage. To assess their applied potentials this paper provides a detailed analysis of the research status of both energy storage technologies using proposed key performance indices. Additionally application-oriented future directions and challenges of the battery and hydrogen hybrid energy storage system are outlined from multiple perspectives offering guidance for the development of advanced energy storage systems.
A Review on Production and Implementation of Hydrogen as a Green Fuel in Internal Combustion Engines
Nov 2022
Publication
Huge and continuously growing non-renewable energy consumption due to human daily activities is accountable for the fossil fuel source crisis in recent decades. The growing concern about the emissions from internal combustion engines also impels the development of new energy sources to replace or reduce conventional non-renewable energy usage. In this context hydrogen is found to be a promising solution in internal combustion engines to address these issues. The novelty of this review is to provide an overview of the use of hydrogen as internal combustion fuel covering the operations in both spark-ignition (SI) and compression-ignition (CI) engines. Majority of the studies had shown that hydrogen enrichment fuels marked incredible engine performance in terms of thermal efficiency fuel consumption and energy consumption. In addition reductions in exhaust emissions such as smoke soot HC CO CO2 and NOx can be achieved in both SI and CI engines with proper operating conditions. Moreover outstanding combustion behaviours were observed in both internal combustion engines with the application of hydrogen fuel. These enhancements were mainly attributed to the physico-chemical properties of hydrogen which exhibits higher calorific value and rapid flaming speed as discussed in this paper. To summarize hydrogen utilisation in the IC and SI engines aided improvements in engine performance exhaust emissions and combustion behaviours under appropriate operating conditions and minor engine modifications such as ignition system and iridium spark plug for SI engines.
Lab-Scale Investigation of the Integrated Backup/Storage System for Wind Turbines Using Alkaline Electrolyzer
Apr 2023
Publication
The depletion of fossil fuel sources has encouraged the authorities to use renewable resources such as wind energy to generate electricity. A backup/storage system can improve the performance of wind turbines due to fluctuations in power demand. The novelty of this study is to utilize a hybrid system for a wind farm using the excess electricity generated by the wind turbines to produce hydrogen in an alkaline electrolyzer (AEL). The hydrogen storage tank stores the produced hydrogen and provides hydrogen to the proton-exchange membrane fuel cell (PEMFC) to generate electricity once the power demand is higher than the electricity generated by the wind turbines. The goal of this study is to use the wind profile of a region in Iran namely the Cohen region to analyze the performance of the suggested integrated system on a micro scale. The output results of this study can be used as a case study for construction in the future based on the exact specification of NTK300 wind turbines. The results indicate that with the minimum power supply of 30 kW from the wind turbines on a lab scale the generated power by the PEMFC will be 1008 W while the maximum generated hydrogen will be 304 mL/h.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Knock Mitigation and Power Enhancement of Hydrogen Spark-Ignition Engine through Ammonia Blending
Jun 2023
Publication
Hydrogen and ammonia are primary carbon-free fuels that have massive production potential. In regard to their flame properties these two fuels largely represent the two extremes among all fuels. The extremely fast flame speed of hydrogen can lead to an easy deflagration-to-detonation transition and cause detonation-type engine knock that limits the global equivalence ratio and consequently the engine power. The very low flame speed and reactivity of ammonia can lead to a low heat release rate and cause difficulty in ignition and ammonia slip. Adding ammonia into hydrogen can effectively modulate flame speed and hence the heat release rate which in turn mitigates engine knock and retains the zero-carbon nature of the system. However a key issue that remains unclear is the blending ratio of NH3 that provides the desired heat release rate emission level and engine power. In the present work a 3D computational combustion study is conducted to search for the optimal hydrogen/ammonia mixture that is knock-free and meanwhile allows sufficient power in a typical spark-ignition engine configuration. Parametric studies with varying global equivalence ratios and hydrogen/ammonia blends are conducted. The results show that with added ammonia engine knock can be avoided even under stoichiometric operating conditions. Due to the increased global equivalence ratio and added ammonia the energy content of trapped charge as well as work output per cycle is increased. About 90% of the work output of a pure gasoline engine under the same conditions can be reached by hydrogen/ammonia blends. The work shows great potential of blended fuel or hydrogen/ammonia dual fuel in high-speed SI engines.
Low Carbon Optimal Operation of Integrated Energy Systems Considering Air Pollution Emissions
Apr 2023
Publication
To reduce carbon sulfur dioxide (SO2) and nitrogen oxide (NOX) emissions from the integrated energy system (IES) a low carbon optimization strategy for the IES is proposed taking into account carbon SO2 and NOX emissions. Firstly hydrogen production storage and use equipment such as methane reactor electrolysis tank hydrogen fuel cell and hydrogen energy storage are added to the traditional IES to build a multi-energy complementary system of electricity gas cooling thermal and hydrogen. Then this paper introduces a stepped carbon trading mechanism and the model of the emissions of SO2 and NOX. Finally to further reduce its pollutant emissions the model of combined heat and power units and hydrogen fuel cells with adjustable thermoelectric ratio is built. To compare and account for the impact of air pollutant emissions on the optimal low-carbon operation of IES this paper construsted three scenarios with the lowest cost of carbon trading the lowest penalty cost for SO2 and NOX emissions and total operation cost as objective functions respectively The results show that the strategy is effective in reducing air pollutant emissions from integrated energy systems and the outputs of CHP and HFC with adjustable thermoelectric ratios are more flexible and can effectively achieve carbon reduction and pollutant emission reduction.
Ammonia as Green Fuel in Internal Combustion Engines: State-of-the-Art and Future Perspectives
Jul 2022
Publication
Ammonia (NH3) is among the largest-volume chemicals produced and distributed in the world and is mainly known for its use as a fertilizer in the agricultural sector. In recent years it has sparked interest in the possibility of working as a high-quality energy carrier and as a carbon-free fuel in internal combustion engines (ICEs). This review aimed to provide an overview of the research on the use of green ammonia as an alternative fuel for ICEs with a look to the future on possible applications and practical solutions to related problems. First of all the ammonia production process is discussed. Present ammonia production is not a “green” process; the synthesis occurs starting from gaseous hydrogen currently produced from hydrocarbons. Some ways to produce green ammonia are reviewed and discussed. Then the chemical and physical properties of ammonia as a fuel are described and explained in order to identify the main pros and cons of its use in combustion systems. Then the most viable solutions for fueling internal combustion engines with ammonia are discussed. When using pure ammonia high boost pressure and compression ratio are required to compensate for the low ammonia flame speed. In spark-ignition engines adding hydrogen to ammonia helps in speeding up the flame front propagation and stabilizing the combustion. In compression-ignition engines ammonia can be successfully used in dual-fuel mode with diesel. On the contrary an increase in NOx and the unburned NH3 at the exhaust require the installation of apposite aftertreatment systems. Therefore the use of ammonia seems to be more practicable for marine or stationary engine application where space constraints are not a problem. In conclusion this review points out that ammonia has excellent potential to play a significant role as a sustainable fuel for the future in both retrofitted and new engines. However significant further research and development activities are required before being able to consider large-scale industrial production of green ammonia. Moreover uncertainties remain about ammonia safe and effective use and some technical issues need to be addressed to overcome poor combustion properties for utilization as a direct substitute for standard fuels.
Thermal Design of a System for Mobile Powersupply
Sep 2023
Publication
Ever more stringent emission regulations for vehicles encourage increasing numbers of battery electric vehicles on the roads. A drawback of storing electric energy in a battery is the comparable low energy density low driving range and the higher propensity to deplete the energy storage before reaching the destination especially at low ambient temperatures. When the battery is depleted stranded vehicles can either be towed or recharged with a mobile recharging station. Several technologies of mobile recharging stations already exist however most of them use fossil fuels to recharge battery electric vehicles. The proposed novel zero emission solution for mobile charging is a combined high voltage battery and hydrogen fuel cell charging station. Due to the thermal characteristics of the fuel cell and high voltage battery (which allow only comparable low coolant temperatures) the thermal design for this specific application (available heat exchanger area zero vehicle speed air flow direction) becomes challenging and is addressed in this work. Experimental methods were used to obtain reliable thermal and electric power measurement data of a 30 kW fuel cell system which is used in the Mobile Hydrogen Powersupply. Subsequently simulation methods were applied for the thermal design and optimisation of the coolant circuits and heat exchangers. It is shown that an battery electric vehicle charging power of 22 kW requires a heat exchanger area of 1 m2 of which 60 % is used by the fuel cell heat exchanger and the remainder by the battery heat exchanger to achieve steady state operation at the highest possible ambient temperature of 436 °C. Furthermore the simulation showed that when the charging power of 22 kW is solely provided by the high voltage battery the highest possible ambient temperature is 42 °C. When the charging power is decreased operation up to the maximum ambient temperatures of 45 °C can be achieved. The results of maximum charging power and limiting ambient temperature give insights for further system improvements which are: sizing of fuel cell or battery trailer design and heat exchanger area operation strategy of the system (power split between high voltage battery and fuel cell) as well as possible dynamic operation scenarios.
Operating Characteristics Analysis and Capacity Configuration Optimization of Wind-Solar-Hydrogen Hybrid Multi-energy Complementary System
Dec 2023
Publication
Wind and solar energy are the important renewable energy sources while their inherent natures of random and intermittent also exert negative effect on the electrical grid connection. As one of multiple energy complementary route by adopting the electrolysis technology the wind-solar-hydrogen hybrid system contributes to improving green power utilization and reducing its fluctuation. Therefore the moving average method and the hybrid energy storage module are proposed which can smooth the wind-solar power generation and enhance the system energy management. Moreover the optimization of system capacity configuration and the sensitive analysis are implemented by the MATLAB program platform. The results indicate that the 10-min grid-connected volatility is reduced by 38.7% based on the smoothing strategy and the internal investment return rate can reach 13.67% when the electricity price is 0.04 $/kWh. In addition the annual coordinated power and cycle proportion of the hybrid energy storage module are 80.5% and 90% respectively. The developed hybrid energy storage module can well meet the annual coordination requirements and has lower levelized cost of electricity. This method provides reasonable reference for designing and optimizing the wind-solar-hydrogen complementary system.
Optimized Scheduling of Integrated Energy Systems Accounting for Hydrogen Energy Multi-Utilization Models
Jan 2024
Publication
To cope with the growing penetration rate of renewable energy and to enhance the absorption capacity of wind power this paper investigates the applications of an Integrated Energy System (IES) Hydrogen Compressed Natural Gas (HCNG) and power-to-hydrogen (P2H) devices within the IES. It employs power-to-gas and gas blending with hydrogen to construct an efficient electricity–gas–electricity energy flow loop establishing a Natural Gas–Electricity Coupling System (NGECS) model. On this basis a coordinated scheduling method for gas–electric coupling systems using gas blended with hydrogen is proposed. A carbon trading mechanism is introduced to constrain carbon emissions further reducing the system’s carbon footprint. Multiple scenarios are set up for a comparative analysis in order to validate the effectiveness of the proposed model. This study also analyzes the impact of different hydrogen blending ratios and methods on the low-carbon and economic performance of IES.
Modelling Methodologies to Design and Control Renewables and Hydrogen-Based Telecom Towers Power Supply Systems
Aug 2023
Publication
Proton exchange membrane fuel cell (PEMFCS) and electrolyser (PEMELS) systems together with a hydrogen storage tank (HST) are suitable to be integrated with renewable microgrids to cover intermittency and fully exploit the excess of electrical energy. Such an integration perfectly fits telecom tower power supply needs both in off-grid and grid-connected sites. In this framework a model-based tool enabling both optimal sizing and proper year-through energy management of both the above applications is proposed. Respectively the islanded optimisation is performed considering two economic indices i.e. simple payback (SPB) and levelised cost of energy (LCOE) together with two strategies of hydrogen tank management charge sustaining and depleting and also accounting for the impact of grid extension distance. On the other hand the grid connection is addressed through the dynamic programming method while downsizing PEMELS and HST sizes to improve techno-economic effectiveness thanks to grid contribution towards renewables curtailment issues mitigation. For both the above introduced HST management strategies a reduction of more than 70% of the nominal PEMELS power and 90% of the HST size which will in turn lead to SPB and LCOE being reduced by 80% and 60% in comparison to the islanded case respectively is achieved. Furthermore the charge depleting strategy relying on possible hydrogen purchase interestingly provides an SPB and LCOE of 9% and 7% lower than the charge sustaining one.
Numerical Modelling of Hydrogen Release and Dispersion in Under-deck Compressed Hydrogen Storage of Marine Ships
Feb 2024
Publication
There is growing interest in using hydrogen (H2) as a marine fuel. Fire and explosion risks depend on hydrogen release and dispersion characteristics. Based on a validated Computational Fluid Dynamics (CFD) model this study performed hydrogen release and dispersion analysis on an under-deck compressed H2 storage system for a Live-Fish Carrier. A realistic under-deck H2 storage room was modelled based on the ship’s main dimensions and operational profile. Det Norske Veritas (DNV) Rules and Regulations for natural gas storage as a marine fuel were employed as base design guidelines. Case studies were developed to study the effect of two ceiling types (flat and slanted) in terms of flammable cloud formation and dissipation. During the leak’s duration it was found that the recommended ventilation rate was insufficient to dilute the average H2 concentration below 25% of the flammable range as required by DNV (1.2% required against 1.3% slanted and 1.4% flat). However after 35 s of gas extraction the H2 concentration was reduced to 0.5% and 0.6% in the slanted and flat cases respectively. The proposed methodology remains valid to improve the ventilation system and assess mitigation alternatives or other leakage scenarios in confined or semi-confined spaces containing compressed hydrogen gas.
Development of Electric Power Generator by Using Hydrogen
Nov 2023
Publication
In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.
Utilization of Hydrogen in Gas Turbines: A Comprehensive Review
Feb 2022
Publication
The concerns regarding the consumption of traditional fuels such as oil and coal have driven the proposals for several cleaner alternatives in recent years. Hydrogen energy is one of the most attractive alternatives for the currently used fossil fuels with several superiorities such as zero-emission and high energy content. Hydrogen has numerous advantages compared to conventional fuels and as such has been employed in gas turbines (GTs) in recent years. The main benefit of using hydrogen in power generation with the GT is the considerably lower emission of greenhouse gases. The performance of the GTs using hydrogen as a fuel is influenced by several factors including the performance of the components the operating condition ambient condition etc. These factors have been investigated by several scholars and scientists in this field. In this article studies on hydrogen-fired GTs are reviewed and their results are discussed. Furthermore some recommendations are proposed for the upcoming works in this field.
Batteries or Hydrogen or Both for Grid Electricity Storage Upon Full Electrification of 145 Countries with Wind-Water-Solar?
Jan 2024
Publication
Grids require electricity storage. Two emerging storage technologies are battery storage (BS) and green hydrogen storage (GHS) (hydrogen produced and compressed with clean-renewable electricity stored then returned to electricity with a fuel cell). An important question is whether GHS alone decreases system cost versus BS alone or BS+GHS. Here energy costs are modeled in 145 countries grouped into 24 regions. Existing conventional hydropower (CH) storage is used along with new BS and/or GHS. A method is developed to treat CH for both baseload and peaking power. In four regions only CH is needed. In five CH+BS is lowest cost. Otherwise CH+BS+GHS is lowest cost. CH+GHS is never lowest cost. A metric helps estimate whether combining GHS with BS reduces cost. In most regions merging (versus separating) grid and non-grid hydrogen infrastructure reduces cost. In sum worldwide grid stability may be possible with CH+BS or CH+BS+GHS. Results are subject to uncertainties.
Prospects and Impediments for Hydrogen Fuel Cell Buses
Jun 2021
Publication
The number of demonstration projects with fuel cell buses has been increasing worldwide. The goal of this paper is to analyse prospects and barriers for fuel cell buses focusing on their economic- technical- and environmental performance. Our results show that the prices of fuel cell buses although decreasing over time are still about 40% higher than those of diesel buses. With the looming ban of diesel vehicles and current limitations of battery electric vehicles fuel cell buses could become a viable alternative in the mid-to long-term. With the requirements for a better integration of renewable energy sources in the transport system interest in hydrogen is rising. Hydrogen produced from renewables used in fuel cell buses has the potential to save about 93% of CO2 emissions in comparison to diesel buses. Yet from environmental point-of-view it has to be ensured that hydrogen is produced from renewables. Currently the major barrier for a faster penetration of fuel cell buses are their high purchase prices which could be significantly reduced with the increasing number of buses through technological learning. The final conclusion is that a tougher transport policy framework is needed which fully reflects the environmental impact of different buses used.
Performance, Emissions, and Combustion Characteristics of a Hydrogen-Fueled Spark-Ignited Engine at Different Compression Ratios: Experimental and Numerical Investigation
Jul 2023
Publication
This paper investigates the performance of hydrogen-fueled spark-ignited single-cylinder Cooperative Fuel Research using experimental and numerical approaches. This study examines the effect of the air–fuel ratio on engine performance emissions and knock behaviour across different compression ratios. The results indicate that λ significantly affects both engine performance and emissions with a λ value of 2 yielding the highest efficiency and lowest emissions for all the tested compression ratios. Combustion analysis reveals normal combustion at λ ≥ 2 while knocking combustion occurs at λ < 2 irrespective of the tested compression ratios. The Livenwood–Wu integral approach was evaluated to assess the likelihood of end-gas autoignition based on fuel reactivity demonstrating that both normal and knocking combustion possibilities are consistent with experimental investigations. Combustion analysis at the ignition timing for maximum brake torque conditions demonstrates knock-free stable combustion up to λ = 3 with increased end-gas autoignition at lower λ values. To achieve knock-free combustion at those low λs the spark timings are significantly retarded to after top dead center crank angle position. Engine-out NOx emissions consistently increase in trend with a decrease in the air–fuel ratio of up to λ = 3 after which a distinct variation in NOx is observed with an increase in the compression ratio.
Experimental Comparison of Hydrogen Refueling with Directly Pressurized vs. Cascade Method
Aug 2023
Publication
This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.
Technoeconomic, Environmental and Multi-criteria Decision Making Investigations for Optimisation of Off-grid Hybrid Renewable Energy System with Green Hydrogen Production
Jan 2024
Publication
The current study presents a comprehensive investigation of different energy system configurations for a remote village community in India with entirely renewable electricity. Excess electricity generated by the systems has been stored using two types of energy storage options: lithium-ion batteries and green hydrogen production through the electrolysers. The hybrid renewable energy system (HRES) configurations have been sized by minimising the levelised cost of energy (LCOE). In order to identify the best-performing HRES configuration economic and environmental performance indicators has been analysed using the multi-criteria decision-making method (MCDM) TOPSIS. Among the evaluated system configurations system-1 with a photovoltaic panel (PV) size of 310.24 kW a wind turbine (WT) size of 690 kW a biogas generator (BG) size of 100 kW a battery (BAT) size of 174 kWh an electrolyser (ELEC) size of 150 kW a hydrogen tank (HT) size of 120 kg and a converter (CONV) size of 106.24 kW has been found to be the best-performing system since it provides the highest relative closeness (RC) value (∼0.817) and also has the lowest fuel consumption rate of 2.31 kg/kWh. However system-6 shows the highest amount of CO2 (143.97 kg/year) among all the studied system configurations. Furthermore a detailed technical economic and environmental analysis has been conducted on the optimal HRES configuration. The minimum net present cost (NPC) LCOE and cost of hydrogen (COH) for system 1 has been estimated to be $1960584 $0.44/kWh and $22.3/kg respectively.
Design of a Hydrogen Aircraft for Zero Persistent Contrails
Jul 2023
Publication
Contrails are responsible for a significant proportion of aviation’s climate impact. This paper uses data from the European Centre for Medium-Range Weather Forecasts to identify the altitudes and latitudes where formed contrails will not persist. This reveals that long-lived contrails may be prevented by flying lower in equatorial regions and higher in non-equatorial regions. Subsequently it is found that the lighter fuel and reduced seating capacity of hydrogen-powered aircraft lead to a reduced aircraft weight which increases the optimal operating altitude by about 2 km. In non-equatorial regions this would lift the aircraft’s cruise point into the region where long-lived contrails do not persist unlocking hydrogen-powered low-contrails operation. The baseline aircraft considered is an A320 retrofitted with in-fuselage hydrogen tanks. The impacts of the higher-altitude cruise on fuel burn and the benefits unlocked by optimizing the wing geometry for this altitude are estimated using a drag model based on theory proposed by Cavcar Lock and Mason and verified against existing aircraft. The weight penalty associated with optimizing wing geometry for this altitude is estimated using Torenbeek’s correlation. It is found that thinner wings with higher aspect ratios are particularly suited to this high-altitude operation and are enabled by the relaxation of the requirement to store fuel in the wings. An example aircraft design for the non-equatorial region is provided which cruises at a 14 km altitude at Mach 0.75 with a less than 1% average probability of generating long-lived contrails when operating at latitudes more than 35◦ from the equator. Compared to the A320 this concept design is estimated to have a 20% greater cruise lift–drag ratio due to the 33% thinner wings with a 50% larger aspect ratio enabling just 5% more energy use per passenger-km despite fitting 40% fewer seats.
Factors Driving the Decarbonisation of Industrial Clusters: A Rapid Evidence Assessment of International Experience
Sep 2023
Publication
Reducing industrial emissions to achieve net-zero targets by the middle of the century will require profound and sustained changes to how energy intensive industries operate. Preliminary activity is now underway with governments of several developed economies starting to implement policy and providing funding to support the deployment of low carbon infrastructure into high emitting industrial clusters. While clusters appear to offer the economies of scale and institutional capacity needed to kick-start the industrial transition to date there has been little systematic assessment of the factors that may influence the success of these initiatives. Drawing from academic and grey literature this paper presents a rapid evidence assessment of the approaches being used to drive the development of low carbon industrial clusters internationally. Many projects are still at the scoping stage but it is apparent that current initiatives focus on the deployment of carbon capture technologies alongside hydrogen as a future secondary revenue stream. This model of decarbonisation funnels investment into large coastal clusters with access to low carbon electricity and tends to obscure questions about the integration of these technologies with other decarbonisation interventions such as material efficiency and electrification. The technology focus also omits the importance that a favourable location and shared history and culture appears to have played in helping progress the most advanced initiatives; factors that cannot be easily replicated elsewhere. If clusters are to kick-start the low-carbon industrial transition then greater attention is needed to the social and political dimensions of this process and to a broader range of decarbonisation interventions and cluster types than represented by current projects.
Toward Green Steel: Modelling and Environmental Economic Analysis of Iron Direct Reduction with Different Reducing Gases
Sep 2023
Publication
The objective of the paper is to simulate the whole steelmaking process cycle based on Direct Reduced Iron and Electric Arc Furnace technologies by modeling for the first time the reduction furnace based on kinetic approach to be used as a basis for the environmental and techno-economic plant analysis by adopting different reducing gases. In addition the impact of carbon capture section is discussed. A complete profitability analysis has been conducted for the first time adopting a Monte Carlo simulation approach.<br/>In detail the use of syngas from methane reforming syngas and hydrogen from gasification of municipal solid waste and green hydrogen from water electrolysis are analyzed. The results show that the Direct Reduced Iron process with methane can reduce CO2 emissions by more than half compared to the blast furnace based-cycle and with the adoption of carbon capture greenhouse gas emissions can be reduced by an additional 40%. The use of carbon capture by amine scrubbing has a limited economic disadvantage compared to the scenario without it becoming profitable once carbon tax is included in the analysis. However it is with the use of green hydrogen from electrolyzer that greenhouse gas emissions can be cut down almost completely. To have an environmental benefit compared with the methane-based Direct Reduced Iron process the green hydrogen plant must operate for at least 5136 h per year (64.2% of the plant's annual operating hours) on renewable energy.<br/>In addition the use of syngas and separated hydrogen from municipal solid waste gasification is evaluated demonstrating its possible use with no negative effects on the quality of produced steel. The results show that hydrogen use from waste gasification is more economic with respect to green hydrogen from electrolysis but from the environmental viewpoint the latter results the best alternative. Comparing the use of hydrogen and syngas from waste gasification it can be stated that the use of the former reducing gas results preferable from both the economic and environmental viewpoint.
Identification of Hydrogen-Energy-Related Emerging Technologies Based on Text Mining
Dec 2023
Publication
As a versatile energy carrier hydrogen possesses tremendous potential to reduce greenhouse emissions and promote energy transition. Global interest in producing hydrogen from renewable energy sources and transporting storing and utilizing hydrogen is rising rapidly. However the high costs of producing clean hydrogen and the uncertain application scenarios for hydrogen energy result in its relatively limited utilization worldwide. It is necessary to find new promising technological paths to drive the development of hydrogen energy. As part of technological innovation emerging technologies have vital features such as prominent impact novelty relatively fast growth etc. Identifying emerging hydrogen-energy-related technologies is important for discovering innovation opportunities during the energy transition. Existing research lacks analysis of the characteristics of emerging technologies. Thus this paper proposes a method combining the latent Dirichlet allocation topic model and hydrogen-energy expert group decision-making. This is used to identify emerging hydrogen-related technology regarding two features of emerging technologies novelty and prominent impact. After data processing topic modeling and analysis the patent dataset was divided into twenty topics. Six emerging topics possess novelty and prominent impact among twenty topics. The results show that the current hotspots aim to promote the application of hydrogen energy by improving the performance of production catalysts overcoming the wide power fluctuations and large-scale instability of renewable energy power generation and developing advanced hydrogen safety technologies. This method efficiently identifies emerging technologies from patents and studies their development trends. It fills a gap in the research on emerging technologies in hydrogen-related energy. Research achievements could support the selection of technology pathways during the low-carbon energy transition.
A Comprehensive Review on Condition Monitoring and Fault Diagnosis in Fuel Cell Systems: Challenges and Issues
Jan 2024
Publication
The complexity of Fuel Cell (FC) systems demands a profound and sustained understanding of the various phenomena occurring inside of it. Thus far FCs especially Proton Exchange Membrane Fuel Cells (PEMFCs) have been recognized as being among the most promising technologies for reducing Green House Gas (GHG) emissions because they can convert the chemical energy bonded to hydrogen and oxygen into electricity and heat. However their efficiency remains limited. To enhance their efficiency two distinct factors are suggested. First the quality of materials plays a significant role in the development of more robust and efficient FCs. Second the ability to identify mitigate and reduce the occurrence of faults through the use of robust control algorithms is crucial. Therefore more focused on the second point this paper compiles distinguishes and analyzes several publications from the past 25 years related to faults and their diagnostic techniques in FCs. Furthermore the paper presents various schemes outlining different symptoms their causes and corresponding fault algorithms.
A Complete Assessment of the Emission Performance of an SI Engine Fueled with Methanol, Methane and Hydrogen
Feb 2024
Publication
This study explores the potentiality of low/zero carbon fuels such as methanol methane and hydrogen for motor applications to pursue the goal of energy security and environmental sustainability. An experimental investigation was performed on a spark ignition engine equipped with both a port fuel and a direct injection system. Liquid fuels were injected into the intake manifold to benefit from a homogeneous charge formation. Gaseous fuels were injected in direct mode to enhance the efficiency and prevent abnormal combustion. Tests were realized at a fixed indicated mean effective pressure and at three different engine speeds. The experimental results highlighted the reduction of CO and CO2 emissions for the alternative fuels to an extent depending on their properties. Methanol exhibited high THC and low NOx emissions compared to gasoline. Methane and even more so hydrogen allowed for a reduction in THC emissions. With regard to the impact of gaseous fuels on the NOx emissions this was strongly related to the operating conditions. A surprising result concerns the particle emissions that were affected not only by the fuel characteristics and the engine test point but also by the lubricating oil. The oil contribution was particularly evident for hydrogen fuel which showed high particle emissions although they did not contain carbon atoms.
Role of a Unitized Regenerative Fuel Cell in Remote Area Power Supply: A Review
Aug 2023
Publication
This manuscript presents a thorough review of unitized regenerative fuel cells (URFCs) and their importance in Remote Area Power Supply (RAPS). In RAPS systems that utilize solar and hydrogen power which typically include photovoltaic modules a proton exchange membrane (PEM) electrolyzer hydrogen gas storage and PEM fuel cells the cost of these systems is currently higher compared to conventional RAPS systems that employ diesel generators or batteries. URFCs offer a potential solution to reduce the expenses of solar hydrogen renewable energy systems in RAPS by combining the functionalities of the electrolyzer and fuel cell into a single unit thereby eliminating the need to purchase separate and costly electrolyzer and fuel cell units. URFCs are particularly well-suited for RAPS applications because the electrolyzer and fuel cell do not need to operate simultaneously. In electrolyzer mode URFCs function similarly to stand-alone electrolyzers. However in fuel cell mode the performance of URFCs is inferior to that of stand-alone fuel cells. The presented review summarizes the past present and future of URFCs with details on the operating modes of URFCs limitations and technical challenges and applications. Solar hydrogen renewable energy applications in RAPS and challenges facing solar hydrogen renewable energy in the RAPS is discussed in detail.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
The Role of Hydrogen Storage in an Electricity System with Large Hydropower Resources
Feb 2024
Publication
Hydrogen is considered one of the key pillars of an effective decarbonization strategy of the energy sector; however the potential of hydrogen as an electricity storage medium is debated. This paper investigates the role of hydrogen as an electricity storage medium in an electricity system with large hydropower resources focusing on the Swiss electricity sector. Several techno-economic and climate scenarios are considered. Findings suggest that hydrogen storage plays no major role under most conditions because of the large hydropower resources. More specifically no hydrogen storage is installed in Switzerland if today’s values of net-transfer capacities and low load-shedding costs are assumed. This applies even to hydrogen-favorable climate scenarios (dry years with low precipitation and dam inflows) and economic assumptions (high learning rates for hydrogen technologies). In contrast hydrogen storage is installed when net-transfer capacities between countries are reduced below 30% of current values and load-shedding costs are above 1000 EUR/MWh. When installed hydrogen is deployed in a few large-scale installations near the national borders.
Optimal Scheduling of an Electric-Hydrogen-Integrated Energy System Considering Virtual Energy Storage
Jan 2024
Publication
In this paper a two-layer optimization approach is proposed to facilitate the multi-energy complementarity and coupling and optimize the system configuration in an electric-hydrogen-integrated energy system (EH-IES). Firstly an EH-IES with virtual energy storage is proposed to reduce the cost of physical energy storage equipment. Secondly a two-layer optimal allocation method is proposed under a multi-timescale strategy to examine the comprehensive evaluation index of environmental protection and economy. The upper layer utilizes the NSGA-II multi-objective optimization method for system capacity allocation while the lower layer performs economic dispatch at the lowest cost. Ultimately the output includes the results of the equipment capacity allocation of the EH-IES that satisfies the reliability constraint interval and the daily scheduling results of the equipment. The results demonstrate that the electric-hydrogen-integrated energy system with the coupling of multiple energy equipment not only enhances the utilization of renewable energy sources but also reduces the usage of fossil energy and improves the system’s reliability.
Applying a 2 kW Polymer Membrane Fuel-Cell Stack to Building Hybrid Power Sources for Unmanned Ground Vehicles
Nov 2023
Publication
The novel constructions of hybrid energy sources using polymer electrolyte fuel cells (PEMFCs) and supercapacitors are developed. Studies on the energy demand and peak electrical power of unmanned ground vehicles (UGVs) weighing up to 100 kg were conducted under various conditions. It was found that the average electrical power required does not exceed ~2 kW under all conditions studied. However under the dynamic electrical load of the electric drive of mobile robots the short peak power exceeded 2 kW and the highest current load was in the range of 80–90 A. The electrical performance of a family of PEMFC stacks built in open-cathode mode was determined. A hydrogen-usage control strategy for power generation cleaning processes and humidification was analysed. The integration of a PEMFC stack with a bank of supercapacitors makes it possible to mitigate the voltage dips. These occur periodically at short time intervals as a result of short-circuit operation. In the second construction the recovery of electrical energy dissipated by a short-circuit unit (SCU) was also demonstrated in the integrated PEMFC stack and supercapacitor bank system. The concept of an energy-efficient mobile and environmentally friendly hydrogen charging unit has been proposed. It comprises (i) a hydrogen anion exchange membrane electrolyser (ii) a photovoltaic installation (iii) a battery storage (iv) a hydrogen buffer storage in a buffer tank (v) a hydrogen compression unit and (vi) composite tanks.
Eco-Sustainable Energy Production in Healthcare: Trends and Challenges in Renewable Energy Systems
Oct 2023
Publication
The shift from fossil fuels to renewable energy systems represents a pivotal step toward the realization of a sustainable society. This study aims to analyze representative scientific literature on eco-sustainable energy production in the healthcare sector particularly in hospitals. Given hospitals’ substantial electricity consumption the adoption of renewable energy offers a reliable low-CO2 emission solution. The COVID-19 pandemic has underscored the urgency for energyefficient and environmentally-responsible approaches. This brief review analyzes the development of experimental simulation and optimization projects for sustainable energy production in healthcare facilities. The analysis reveals trends and challenges in renewable energy systems offering valuable insights into the potential of eco-sustainable solutions in the healthcare sector. The findings indicate that hydrogen storage systems are consistently coupled with photovoltaic panels or solar collectors but only 14% of the analyzed studies explore this potential within hospital settings. Hybrid renewable energy systems (HRES) could be used to meet the energy demands of healthcare centers and hospitals. However the integration of HRES in hospitals and medical buildings is understudied.
Current Status and Economic Analysis of Green Hydrogen Energy Industry Chain
Feb 2024
Publication
Under the background of the power system profoundly reforming hydrogen energy from renewable energy as an important carrier for constructing a clean low-carbon safe and efficient energy system is a necessary way to realize the objectives of carbon peaking and carbon neutrality. As a strategic energy source hydrogen plays a significant role in accelerating the clean energy transition and promoting renewable energy. However the cost and technology are the two main constraints to green hydrogen energy development. Herein the technological development status and economy of the whole industrial chain for green hydrogen energy “production-storage-transportation-use” are discussed and reviewed. After analysis the electricity price and equipment cost are key factors to limiting the development of alkaline and proton exchange membrane hydrogen production technology; the quantity scale and distance of transportation are key to controlling the costs of hydrogen storage and transportation. The application of hydrogen energy is mainly concentrated in the traditional industries. With the gradual upgrading and progress of the top-level design and technology the application of hydrogen energy mainly including traffic transportation industrial engineering energy storage power to gas and microgrid will show a diversified development trend. And the bottleneck problems and development trends of the hydrogen energy industry chain are also summarized and viewed.
Techno-economic Analysis and Predictive Operation of a Power-to-hydrogen for Renewable Microgrids
Oct 2023
Publication
To enhance renewable energy (RE) generation and maintain power balance energy storage systems are of utmost importance. This research introduces a cutting-edge Power-to-Hydrogen (PtH) framework that harnesses hydrogen as a clean and versatile energy storage medium. The primary focus of this study lies in optimizing power flow within a microgrid (G) equipped with RE and energy storage systems considering various factors such as RE generation power demand battery charge cycles and operational costs. To achieve the optimal balance between power generation and consumption a sophisticated mathematical solution is devised. This solution governs the charging and discharging patterns for both battery and electrolyzer ensuring a harmonious power equilibrium. The use of short-term forecasting further refines the optimization process adapting the parameters based on anticipated RE sources and load requirements. To fine-tune the power management solution for day-to-day operations an artificial neural fuzzy inference system (ANFIS)-based shortterm prediction model is employed. The predictive analysis provides confidence intervals for crucial aspects including power generation demand battery charging cycles and hydrogen generation. This facilitates precise cost estimation across various hydrogen and heat price ranges. the proposed PtH optimization framework offers an efficient approach to balance power generation and consumption in Gs driven by RE sources and energy storage. To validate the proposed approach numerical simulations are performed based on data from wind and solar farms load requirements and cost of energy. The results show that the proposed energy management strategy significantly reduces operational costs and optimizes PtH generation while maintaining power balance within the microgrid (G). The predictive approach helps fine-tune the optimization process improving efficiency and cost-effectiveness. The research convincingly demonstrate the economic advantages of adopting hydrogen as an energy storage medium paving the way for a cleaner and more sustainable energy future.
Three-Stage Modeling Framework for Analyzing Islanding Capabilities of Decarbonized Energy Communities
May 2023
Publication
Contrary to microgrids (MGs) for which grid code or legislative support are lacking in the majority of cases energy communities (ECs) are one of the cornerstones of the energy transition backed up by the EU’s regulatory framework. The main difference is that unlike MGs ECs grow and develop organically through citizen involvement and investments in the existing low-voltage (LV) distribution networks. They are not planned and built from scratch as closed distribution systems that are independent of distribution system operator plans as assumed in the existing literature. An additional benefit of ECs could be the ability to transition into island mode contributing to the resilience of power networks. To this end this paper proposes a three-stage framework for analyzing the islanding capabilities of ECs. The framework is utilized to comprehensively assess and compare the islanding capabilities of ECs whose organic development is based upon three potential energy vectors: electricity gas and hydrogen. Detailed dynamic simulations clearly show that only fully electrified ECs inherently have adequate islanding capabilities without the need for curtailment or additional investments.
On the Green Transformation of the Iron and Steel Industry: Market and Competition Aspects of Hydrogen Biomass Options
Feb 2024
Publication
The iron and steel industry is a major emitter of carbon dioxide globally. To reduce their carbon footprint the iron and steel industry pursue different decarbonization strategies including deploying bio-based materials and energy carriers for reduction carburisation and/or energy purposes along their value-chains. In this study two potential roles for biomass were analysed: (a) substituting for fossil fuels in iron-ore pellets induration and (b) carburisation of DRI (direct reduced iron) produced via fully hydrogen-based reduction. The purpose of the study was to analyse the regional demand-driven price and allocative effects of biomass assortments under different biomass demand scenarios for the Swedish iron and steel industry. Economic modelling was used in combination with spatial biomass supply assessments to predict the changes on relevant biomass markets. The results showed that the estimated demand increases for forest biomass will have significant regional price effects. Depending on scenario the biomass demand will increase up to 25 percent causing regional prices to more than doubling. In general the magnitude of the price effects was driven by the volumes and types of biomasses needed in the different scenarios with larger price effects for harvesting residues and industrial by-products compared to those of roundwood. A small price effect of roundwood means that the incentives for forest-owners to increase their harvests and thus also the availability of harvest residues are small. Flexibility in the feedstock sourcing (both regarding quality and geographic origin) will thus be important if forest biomass is to satisfy demands in iron and steel industry.
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