Transmission, Distribution & Storage
Hydrogen Effects on Progressively Cold-Drawn Pearlitic Steels: Between Donatello and Michelangelo
Sep 2017
Publication
This paper reviews previous research by the author in the field of hydrogen effects on progressively cold-drawn pearlitic steels in terms of hydrogen degradation (HD) hydrogen embrittlement (HE) or at the micro-level hydrogen-assisted micro-damage (HAMD) thus affecting their microstructural integrity and compromising the (macro-)structural integrity of civil engineering structures such as prestressed concrete bridges. It is seen that hydrogen effects in pearlitic microstructure (either oriented or not) are produced at the finest micro-level by plastic tearing in the form in general of hydrogen damage topography (HDT) with different appearances depending of the cold drawing degree evolving from the so-called tearing topography surface (TTS) in hot-rolled (not cold-drawn at all) or slightly cold-drawn pearlitic steels to a sort of enlarged and oriented TTS (EOTTS) in heavily drawn steels (the pronounced enlargement and marked orientation being along the wire axis or cold drawing direction). Whereas the pure TTS mode (null or low degree of cold drawing) resembles the Michelangello stone sculpture texture (MSST) the EOTTS mode does the same in relation to the Donatello wooden sculpture texture (DWST).
Assessment of the Contribution of Internal Pressure to the Structural Damage in a Hydrogen-charged Type 316L Austenitic Stainless Steel During Slow Strain Rate Tensile Test
Dec 2018
Publication
The aim of this study is to provide a quantification of the internal pressure contribution to the SSRT properties of H-charged Type-316L steel tested in air at room temperature. Considering pre-existing penny-shaped voids the transient pressure build-up has been simulated as well as its impact on the void growth by preforming JIc calculations. Several void distributions (size and spacing) have been considered. Simulations have concluded that there was no impact of the internal pressure on the void growth regardless the void distribution since the effective pressure was on the order of 1 MPa during the SSRT test. Even if fast hydrogen diffusion related to dislocation pipe-diffusion has been assessed as a conservative case the impact on void growth was barely imperceptible (or significantly low). The effect of internal pressure has been experimentally verified via the following conditions: (I) non-charged in vacuum; (II) H-charged in vacuum; (III) H-charged in 115-MPa nitrogen gas; (IV) non-charged in 115-MPa nitrogen gas. As a result the relative reduction in area (RRA) was 0.84 for (II) 0.88 for (III) and 1.01 for (IV) respectively. The difference in void morphology of the H-charged specimens did not depend on the presence of external pressure. These experimental results demonstrate that the internal pressure had no effect on the tensile ductility and void morphology of the H-charged specimen.
Hydrogen Embrittlement in Pipelines Transporting Sour Hydrocarbons
Sep 2017
Publication
Lamination-like defects in pipeline steels can be of both metallurgical and operational origin. In pipelines transporting hydrocarbon usually such defects are not a big challenge since they do not propagate under operating conditions. Nonetheless in presence of a corrosion phenomenon and sour gas (H2S) it is possible to observe blisters and cracks which may propagate in the steel. The observed damage mechanisms is Hydrogen Embrittlement and in spite of a huge amount of study and publications available it is quite difficult for a pipeline owner to get practical data (crack propagation rate for instance) allowing a reliable estimate of the fitness for service of a pipeline. Taking advantage of a pipeline spool containing internal defects that was in service for more than 10 years and recently removed a comprehensive study is underway to obtain a complete assessment of the pipeline future integrity. The program is comprehensive of study and comparison of ILI reports of the pipeline to determine the optimum interval between inspections assessment of inspection results via an accurate nondestructive (UT) and destructive examination of the removed section to verify ILI results lab tests program on specimens from the removed spool at operating conditions (75-80 bar and 30°-36° C) in presence of a small quantity of water H2S (5%) and CO2 (7%) in order to assess defect propagation and to obtain an estimate of crack growth rate and test in field of available methods to monitor the presence of Hydrogen and/or the growth of defects in in-service pipelines. This quite ambitious program is also expected to be able of offering a small contribution toward a better understanding of HE mechanisms and the engineering application of such complex often mainly academic studies.
Towards a Unified and Practical Industrial Model for Prediction of Hydrogen Embrittlement and Damage in Steels
Jul 2016
Publication
Bearing in mind the multiple effects of hydrogen in steels the specific mechanism of hydrogen embrittlement (HE) is active depending on the experimental conditions and numerous factors which can be grouped as environmental mechanical and material influences. A large number of contemporary studies and models about hydrogen environment assisted cracking and HE in steels are presented in the form of critical review in this paper. This critical review represent the necessary background for the development of a multiscale structural integrity model based on correlation between simultaneously active HE micro-mechanisms: the hydrogen-enhanced localized plasticity (HELP) and the hydrogen-enhanced decohesion (HEDE) - (HELP+HEDE) and macro-mechanical response of material unevenly enriched with hydrogen during service of boiler tubes in thermal fossil fuel power plant. Several different experimental methods and techniques were used to determine the boiler tube failure mechanism and afterwards also the viable HE mechanisms in the investigated ferritic-pearlitic low carbon steel grade 20 - St.20 (equivalent to AISI 1020). That represent a background for the development of a structural integrity model based on the correlation of material macro-mechanical properties to scanning electron microscopy fractography analysis of fracture surfaces of Charpy specimens in the presence of confirmed and simultaneously active HE micro-mechanisms (HELP+HEDE) in steel. The aim of this paper is to show how to implement what we have learned from theoretical HE models into the field to provide industry with valuable data and practical structural integrity model.
Continuum Level Simulation of the Grain Size and Misorientation Effects on Hydrogen Embrittlement in Nickel
Jul 2016
Publication
This paper addresses the size and misorientation effects on hydrogen embrittlement of a four grain nickel aggregate. The grain interior is modelled with orthotropic elasticity and the grain boundary with cohesive zone technique. The grain misorientation angle is parameterized by fixing the lower grains and rotating the upper grains about the out-of-plane axis. The hydrogen effect is accounted for via the three-step hydrogen informed cohesive zone simulation. The grain misorientation exerts an obvious weakening effect on the ultimate strength of the nickel aggregate which reaches its peak at misorientation angles around 20◦ but such effect becomes less pronounced in the case with a pre-crack. The misorientation could induce size effect in the otherwise size independent case without a pre-crack. The contribution of misorientation to the size effect is negligible compare to that caused by the existence of a pre-crack. These findings indicate that the misorientation effect in cases with a deep pre-crack is weaker than expected in shallow-pre-crack situations. Most of these conclusions hold for the hydrogen charging situation except that the ultimate strength is lowered in all the sub-cases due to hydrogen embrittlement. Interestingly it is observed that the size effect becomes less pronounced with hydrogen taken into account which is caused by the fact that hydrogen takes more time to reach the failure initiation site in larger grains.
Hydrogen-assisted Cracking Paths in Oriented Pearlitic Microstructures: Resembling Donatello Wooden Sculpture Texture (DWST) & Mantegna’s Dead Christ Perspective (MDCP)
Jun 2020
Publication
Progressive cold drawing in eutectoid steel produces a preferential orientation of pearlitic colonies and ferrite/cementite lamellae thus inducing strength anisotropy in the steel and mixed mode propagation. While in the hot rolled steel (not cold drawn) the pearlitic microstructure is randomly oriented and the crack progresses in hydrogen by breaking the ferrite/cementite lamellae in heavily drawn steels the pearlitic microstructure is fully oriented and the predominant mechanism of hydrogen assisted cracking is the delamination (or decohesion) at the ferrite/cementite interface.
Hydrogen Embrittlement in a 2101 Lean Duplex Stainless Steel
Sep 2019
Publication
Duplex Stainless Steels (DSSs) are an attractive class of materials characterized by a strong corrosion resistance in many aggressive environments. Thanks to the high mechanical performances DSSs are widely used for many applications in petrochemical industry chemical and nuclear plants marine environment desalination etc.<br/>Among the DSSs critical aspects concerning the embrittlement process it is possible to remember the steel sensitization and the hydrogen embrittlement.<br/>The sensitization of the DSSs is due to the peculiar chemical composition of these grades which at high temperature are susceptible to carbide nitrides and second phases precipitation processes mainly at grains boundary and in the ferritic grains. The hydrogen embrittlement process is strongly influenced by the duplex (austenitic-ferritic) microstructure and by the loading conditions.<br/>In this work a rolled lean ferritic-austenitic DSS (2101) has been investigated in order to analyze the hydrogen embrittlement mechanisms by means of slow strain rate tensile tests considering the steel after different heat treatments. The damaging micromechanisms have been investigated by means of the scanning electron microscope observations on the fracture surfaces.
Two-dimensional Vanadium Carbide for Simultaneously Tailoring the Hydrogen Sorption Thermodynamics and Kinetics of Magnesium Hydride
May 2021
Publication
Magnesium hydride (MgH2) is a potential material for solid-state hydrogen storage. However the thermodynamic and kinetic properties are far from practical application in the current stage. In this work two-dimensional vanadium carbide (V2C) MXene with layer thickness of 50−100 nm was fist synthesized by selectively HF-etching the Al layers from V2AlC MAX phase and then introduced into MgH2 to improve the hydrogen sorption performances of MgH2. The onset hydrogen desorption temperature of MgH2 with V2C addition is significantly reduced from 318 °C for pure MgH2 to 190 °C with a 128 °C reduction of the onset temperature. The MgH2+ 10 wt% V2C composite can release 6.4 wt% of H2 within 10 min at 300 °C and does not loss any capacity for up to 10 cycles. The activation energy for the hydrogen desorption reaction of MgH2 with V2C addition was calculated to be 112 kJ mol−1 H2 by Arrhenius's equation and 87.6 kJ mol−1 H2 by Kissinger's equation. The hydrogen desorption reaction enthalpy of MgH2 + 10 wt% V2C was estimated by van't Hoff equation to be 73.6 kJ mol−1 H2 which is slightly lower than that of the pure MgH2 (77.9 kJ mol−1 H2). Microstructure studies by XPS TEM and SEM showed that V2C acts as an efficient catalyst for the hydrogen desorption reaction of MgH2. The first-principles density functional theory (DFT) calculations demonstrated that the bond length of Mg−H can be reduced from 1.71 Å for pure MgH2 to 2.14 Å for MgH2 with V2C addition which contributes to the destabilization of MgH2. This work provides a method to significantly and simultaneously tailor the hydrogen sorption thermodynamics and kinetics of MgH2 by two-dimensional MXene materials.
Features of the Hydrogen-Assisted Cracking Mechanism in the Low-Carbon Steel at Ex- and In-situ Hydrogen Charging
Dec 2018
Publication
Hydrogen embrittlement has been intensively studied in the past. However its governing mechanism is still under debate. Particularly the details of the formation of specific cleavage-like or quasi-cleavage fracture surfaces related to hydrogen embrittled steels are unclear yet. Recently it has been found that the fracture surface of the hydrogen charged and tensile tested low-carbon steel exhibits quasi-cleavage facets having specific smoothly curved surface which is completely different from common flat cleavage facets. In the present contribution we endeavor to shed light on the origin of such facets. For this purpose the notched flat specimens of the commercial low carbon steel were tensile tested using ex- and in-situ hydrogen charging. It is found that in the ex-situ hydrogen charged specimens the cracks originate primarily inside the specimen bulk and expand radially form the origin to the specimen surface. This process results in formation of “fisheyes” – the round-shape areas with the surface composed of curved quasi-cleavage facets. In contrast during tensile testing with in-situ hydrogen charging the cracks initiate from the surface and propagate to the bulk. This process results in the formation of the completely brittle fracture surface with the quasi-cleavage morphology - the same as that in fisheyes. The examination of the side surface of the in-situ hydrogen charged specimens revealed the straight and S-shaped sharp cracks which path is visually independent of the microstructure and crystallography but is strongly affected by the local stress fields. Nano-voids are readily found at the tips of these cracks. It is concluded that the growth of such cracks occurs by the nano-void coalescence mechanism and is responsible for the formation of fisheyes and smoothly curved quasi-cleavage facets in hydrogen charged low-carbon steel.
Effect of Hydrogen-storage Pressure on the Detonation Characteristics of Emulsion Explosives Sensitized by Glass Microballoons
Mar 2021
Publication
In this study hydrogen-storage glass microballoons were introduced into emulsion explosives to improve the detonation performance of the explosives. The effect of hydrogen-storage pressure on the detonation characteristics of emulsion explosives was systematically investigated. Detonation velocity experiments shows that the change of sensitizing gas and the increase of hydrogen pressure have different effects on the detonation velocity. The experimental parameters of underwater explosion increase first and then decreases with the increase of hydrogen pressure. The decrease of these parameters indicates that the strength of glass microballoons is the limiting factor to improve the detonation performance of hydrogen-storage emulsion explosives. Compared with the traditional emulsion explosives the maximum peak pressure of shock wave of hydrogen-storage emulsion explosives increases by 10.6% at 1.0 m and 10.2% at 1.2 m the maximum values of shock impulse increase by 5.7% at 1.0 m and 19.4% at 1.2 m. The stored hydrogen has dual effects of sensitizers and energetic additives which can improve the energy output of emulsion explosives.
Warm Pre-Strain: Strengthening the Metastable 304L Austenitic Stainless Steel without Compromising Its Hydrogen Embrittlement Resistance
Nov 2017
Publication
Plastic pre-strains were applied to the metastable 304L austenitic stainless steel at both room temperature (20 °C) and higher temperatures (i.e. 50 80 and 100 °C) and then the hydrogen embrittlement (HE) susceptibility of the steel was evaluated by cathodically hydrogen-charging and tensile testing. The 20 °C pre-strain greatly strengthened the steel but simultaneously significantly increased the HE susceptibility of the steel since α′ martensite was induced by the pre-strain causing the pre-existence of α′ martensite which provided “highways” for hydrogen to transport deep into the steel during the hydrogen-charging. Although the warm pre-strains did not strengthen the steel as significantly as the 20 °C pre-strain they retained the HE resistance of the steel. This is because the higher temperatures particularly 80 and 100 °C suppressed the α′ martensite transformation during the pre-straining. Pre-strain at a temperature slightly higher than room temperature has a potential to strengthen the metastable 304L austenitic stainless steel without compromising its initial HE resistance.
Enhanced Hydrogen Storage Properties of Mg by the Synergistic Effect of Grain Refinement and NiTiO 3 Nanoparticles
May 2021
Publication
As a promising hydrogen storage material the practical application of magnesium is obstructed by the stable thermodynamics and sluggish kinetics. In this paper three kinds of NiTiO3 catalysts with different mole ratio of Ni to Ti were successfully synthesized and doped into nanocrystalline Mg to improve its hydrogen storage properties. Experimental results indicated that all the Mg-NiTiO3 composites showed prominent hydrogen storage performance. Especially the Mg-NiTiO3/TiO2 composite could take up hydrogen at room temperature and the apparent activation energy for hydrogen absorption was dramatically decreased from 69.8 ± 1.2 (nanocrystalline Mg) kJ/mol to 34.2 ± 0.2 kJ/mol. In addition the hydrogenated sample began to release hydrogen at about 193.2 °C and eventually desorbed 6.6 wt% H2. The desorption enthalpy of the hydrogenated Mg-NiTiO3 -C was estimated to be 78.6 ± 0.8 kJ/mol 5.3 kJ/mol lower compared to 83.9 ± 0.7 kJ/mol of nanocrystalline Mg. Besides the sample revealed splendid cyclic stability during 20 cycles. No obvious recession occurred in the absorption and desorption kinetics and only 0.3 wt% hydrogen capacity degradation was observed. Further structural analysis demonstrates that nanosizing and catalyst doping led to a synergistic effect on the enhanced hydrogen storage performance of Mg-NiTiO3 -C composite which might serve as a reference for future design of highly effective hydrogen storage materials.
Engineering Thoughts on Hydrogen Embrittlement
Jul 2018
Publication
Hydrogen Embrittlement (HE) is a topical issue for pipelines transporting sour products. Engineers need a simple and effective approach in materials selection at design stage. In other words they must know if a material is susceptible to cracking to be able of:
As an example material selection for sour service pipeline is the object of well-known standards e.g. by Nace International and EFC: they pose some limits in the sour service of steels with reference to surface hardness. These standards have shown some weak points namely:
- selecting the right material
- and apply correct operational measures during the service life.
As an example material selection for sour service pipeline is the object of well-known standards e.g. by Nace International and EFC: they pose some limits in the sour service of steels with reference to surface hardness. These standards have shown some weak points namely:
- In the definition of sour service;
- In defining the role of crack initiation and propagation considering that in Hydrogen embrittlement stress state and stress variations are very important.
Vacuum vs Argon Technology for Hydrogen Measurement
Dec 2018
Publication
Within the framework of this paper we review the development of the problem of hydrogen diagnostic for metals. Metal sample enrichment techniques based on hydrogen vacuum extraction method used for a long time. Development of the industrial control technologies has led to the almost complete replacement of vacuum techniques with “atmospheric” ones. As a result systematic errors have occurred. These errors lead to multiple differences between certified and measured hydrogen concentration values for standard samples.<br/>In this paper we analyze reasons of systematic errors genesis observed for hydrogen measurements while applying the thermal conductivity cell technique. As a result we demonstrated that measurements resulting from samples heating and melting in the inert gas flow depend on its heat capacity and surface temperature of the melting pot. Due to this reason one can obtain multiple errors and even negative values for measurements of a low hydrogen concentration."
Intelligent Natural Gas and Hydrogen Pipeline Dispatching Using the Coupled Thermodynamics-Informed Neural Network and Compressor Boolean Neural Network
Feb 2022
Publication
Natural gas pipelines have attracted increasing attention in the energy industry thanks to the current demand for green energy and the advantages of pipeline transportation. A novel deep learning method is proposed in this paper using a coupled network structure incorporating the thermodynamics-informed neural network and the compressor Boolean neural network to incorporate both functions of pipeline transportation safety check and energy supply predictions. The deep learning model is uniformed for the coupled network structure and the prediction efficiency and accuracy are validated by a number of numerical tests simulating various engineering scenarios including hydrogen gas pipelines. The trained model can provide dispatchers with suggestions about the number of phases existing during the transportation as an index showing safety while the effects of operation temperature pressure and compositional purity are investigated to suggest the optimized productions.
Empowering Hydrogen Storage Properties of Haeckelite Monolayers via Metal Atom Functionalization
Mar 2021
Publication
Using hydrogen as an energy carrier requires new technological solutions for its onboard storage. The exploration of two-dimensional (2D) materials for hydrogen storage technologies has been motivated by their open structures which facilitates fast hydrogen kinetics. Herein the hydrogen storage properties of lightweight metal functionalized r57 haeckelite sheets are studied using density functional theory (DFT) calculations. H2 molecules are adsorbed on pristine r57 via physisorption. The hydrogen storage capacity of r57 is improved by decorating it with alkali and alkaline-earth metals. In addition the in-plane substitution of r57 carbons with boron atoms (B@r57) both prevents the clustering of metals on the surface of 2D material and increases the hydrogen storage capacity by improving the adsorption thermodynamics of hydrogen molecules. Among the studied compounds B@r57-Li4 with its 10.0 wt% H2 content and 0.16 eV/H2 hydrogen binding energy is a promising candidate for hydrogen storage applications. A further investigation as based on the calculated electron localization functions atomic charges and electronic density of states confirm the electrostatic nature of interactions between the H2 molecules and the protruding metal atoms on 2D haeckelite sheets. All in all this work contributes to a better understanding of pure carbon and B-doped haeckelites for hydrogen storage.
Determination of Critical Hydrogen Concentration and Its Effect on Mechanical Performance of 2200 MPa and 600 HBW Martensitic Ultra-High-Strength Steel
Jun 2021
Publication
The influence of hydrogen on the mechanical performance of a hot-rolled martensitic steel was studied by means of constant extension rate test (CERT) and constant load test (CLT) followed with thermal desorption spectroscopy measurements. The steel shows a reduction in tensile strength up to 25% of ultimate tensile strength (UTS) at critical hydrogen concentrations determined to be about 1.1 wt.ppm and 50% of UTS at hydrogen concentrations of 2 wt.ppm. No further strength degradation was observed up to hydrogen concentrations of 4.8 wt.ppm. It was observed that the interplay between local hydrogen concentrations and local stress states accompanied with the presence of total average hydrogen reducing the general plasticity of the specimen are responsible for the observed strength degradation of the steel at the critical concentrations of hydrogen. Under CLT the steel does not show sensitivity to hydrogen at applied loads below 50% of UTS under continuous electrochemical hydrogen charging up to 85 h. Hydrogen enhanced creep rates during constant load increased linearly with increasing hydrogen concentration in the steel.
Hydrogen Accumulation and Distribution in Pipeline Steel in Intensified Corrosion Conditions
Apr 2019
Publication
Hydrogen accumulation and distribution in pipeline steel under conditions of enhanced corrosion has been studied. The XRD analysis optical spectrometry and uniaxial tension tests reveal that the corrosion environment affects the parameters of the inner and outer surface of the steel pipeline as well as the steel pipeline bulk. The steel surface becomes saturated with hydrogen released as a reaction product during insignificant methane dissociation. Measurements of the adsorbed hydrogen concentration throughout the steel pipe bulk were carried out. The pendulum impact testing of Charpy specimens was performed at room temperature in compliance with national standards. The mechanical properties of the steel specimens were found to be considerably lower and analogous to the properties values caused by hydrogen embrittlement.
Evaluation Techniques of Hydrogen Permeation in Sealing Rubber Materials
Dec 2020
Publication
Three techniques for determining the hydrogen permeation properties of rubber samples were developed based on the volumetric and gravimetric measurements of released H2 gas after sample decompression. These methods include gas chromatography (GC) by thermal desorption analysis (TDA) volumetric collection (VC) measurement of hydrogen by graduated cylinder and gravimetric (GM) measurement by electronic balance. By measuring the released hydrogen against elapsed time after the decompression of pressure the charging amount (C0) and diffusivity (D) were obtained with the developed diffusion analysis program. From these values the solubility (S) and permeability (P) of polymers were evaluated through the relations of Henry's law and P=SD respectively. The developed techniques were applied to three kinds of spherically shaped sealing rubber materials. D S and P were analyzed as a function of pressure. The transport behaviors obtained in the three methods are discussed and compared with the characteristics of each measuring technique. The correlations between transport parameters and carbon black filler or density are discussed.
Exergy and Exergoeconomic Analysis of Hydrogen and Power Cogeneration Using an HTR Plant
Mar 2021
Publication
This paper proposes using sodium-cooled fast reactor technologies for use in hydrogen vapor methane (SMR) modification. Using three independent energy rings in the Russian BN-600 fast reactor steam is generated in one of the steam-generating cycles with a pressure of 13.1 MPa and a temperature of 505 °C. The reactor's second energy cycles can increase the gas-steam mixture's temperature to the required amount for efficient correction. The 620 ton/hr 540 °C steam generated in this cycle is sufficient to supply a high-temperature synthesis current source (700 °C) which raises the steam-gas mixture's temperature in the reactor. The proposed technology provides a high rate of hydrogen production (approximately 144.5 ton/hr of standard H2) also up to 25% of the original natural gas in line with existing SMR technology for preparing and heating steam and gas mixtures will be saved. Also exergy analysis results show that the plant's efficiency reaches 78.5% using HTR heat for combined hydrogen and power generation.
Optimization of Operating Hydrogen Storage System for Coal–Wind–Solar Power Generation
Jul 2022
Publication
To address the severity of the wind and light abandonment problem and the economics of hydrogen energy production and operation this paper explores the problem of multi-cycle resource allocation optimization of hydrogen storage systems for coal–wind–solar power generation. In view of the seriousness of the problem of abandoning wind and photovoltaic power and the economy of hydrogen production and operation the node selection and scale setting issues for hydrogen production and storage as well as decision-making problems such as the capacity of new transmission lines and new pipelines and route planning are studied. This research takes the satisfaction of energy supply as the basic constraint and constructs a multi-cycle resource allocation optimization model for an integrated energy system aiming to achieve the maximum benefit of the whole system. Using data from Inner Mongolia where wind abandonment and power limitation are severe and Beijing and Shanxi provinces where hydrogen demand is high this paper analyzes the benefits of the hydrogen storage system for coal–wind–solar power generation and explores the impact of national subsidy policies and technological advances on system economics.
Relevance of Optimized Low-Scale Green H2 Systems in a French Context: Two Case Studies
May 2022
Publication
Hydrogen has been identified as a very promising vector for energy storage especially for heavy mobility applications. For this reason France is making significant investments in this field and use cases need to be evaluated as they are sprouting. In this paper the relevance of H2 in two storage applications is studied: a domestic renewable electricity production system connected to the grid and a collective hydrogen production for the daily bus refill. The investigation consists of the sizing of the system and then the evaluation of its performance according to several criteria depending on case. Optimizations are made using Bayesian and gradient-based methods. Several variations around a central case are explored for both cases to give insights on the impact of the different parameters (location pricing objective etc.) on the performance of the system.Our results show that domestic power-to-power applications (case 1) do not seem to be competitive with electrochemical storage. Meanwhile without any subsidies or incentives such configuration does not allow prosumers to save money (+16% spendings compared to non-equipped dwelling). It remains interesting when self-sufficiency is the main objective (up to 68% of energy is not exchanged). The power-to-gas application (case 2 central case) with a direct use of hydrogen for mobility seems to be more relevant according to our case study we could reach a production cost of green H2 around 5 €/kg similar to the 3–10 $/kg found in literature for 182 houses involved. In both cases H2 follows a yearly cycle charging in summer and discharging in winter (long term storage) due to low conversion efficiency.
Development and Future Scope of Renewable Energy and Energy Storage Systems
May 2022
Publication
This review study attempts to summarize available energy storage systems in order to accelerate the adoption of renewable energy. Inefficient energy storage systems have been shown to function as a deterrent to the implementation of sustainable development. It is therefore critical to conduct a thorough examination of existing and soon-to-be-developed energy storage technologies. Various scholarly publications in the fields of energy storage systems and renewable energy have been reviewed and summarized. Data and themes have been further highlighted with the use of appropriate figures and tables. Case studies and examples of major projects have also been researched to gain a better understanding of the energy storage technologies evaluated. An insightful analysis of present energy storage technologies and other possible innovations have been discovered with the use of suitable literature review and illustrations. This report also emphasizes the critical necessity for an efficient storage system if renewable energy is to be widely adopted.
Briefing on the EU Innovation Fund and the Implications for CCUS Projects- First Report on the Thematic Working Group on Policy, Regulation and Public Perception
Jan 2020
Publication
This report outlines the key modalities and procedures for the Innovation Fund and focuses on the potential funding implications for CCUS projects. The assessment of the suitability of the Innovation Fund for CCS projects has been completed based on discussion during a workshop hosted by the EU CCUS Projects Network in October 2019. This session was part of the Network’s Thematic Group on Policy Regulation and Public Perception. The session was held according to Chatham House rules to allow the projects present to exchange viewpoints and ideas freely.<br/>Broadly speaking it is hoped that the Innovation Fund Call for Proposal documents expected in mid-2020 will provide more information on how applicants should approach some of the key evaluation criteria namely calculating emissions avoidance for part-chain CCS and CCU projects demonstrating project maturity as well as project innovativeness. Furthermore there remains a concern that the costs for developing sufficient contingent storage sites could be overlooked by the Innovation Fund and EU policies directed towards CCS in general. Finally whereas there does not seem to be any regulatory barriers to blending Innovation Fund financing with Member State subsidies the asynchronous timing between the planned final investment decisions (FIDs) of some of the more advanced projects and the outcomes of the Innovation Fund (expected in 2022) means that certain projects may not be able to benefit from this.
Analysis of Hydrogen in Inorganic Materials and Coatings: A Critical Review
Jun 2021
Publication
The currently used bulk analysis and depth profiling methods for hydrogen in inorganic materials and inorganic coatings are reviewed. Bulk analysis of hydrogen is based on fusion of macroscopic samples in an inert gas and the detection of the thereby released gaseous H2 using inert gas fusion (IGF) and thermal desorption spectroscopy (TDS). They offer excellent accuracy and sensitivity. Depth profiling methods involve glow discharge optical emission spectroscopy and mass spectrometry (GDOES and GDMS) laser-induced breakdown spectroscopy (LIBS) secondary ion mass spectrometry (SIMS) nuclear reaction analysis (NRA) and elastic recoil detection analysis (ERDA). The principles of all these methods are explained in terms of the methodology calibration procedures analytical performance and major application areas. The synergies and the complementarity of various methods of hydrogen analysis are described. The existing literature about these methods is critically evaluated and major papers concerning each method are listed.
Factors Affecting Hydrogen Adsorption in Metal–Organic Frameworks: A Short Review
Jun 2021
Publication
Metal–organic frameworks (MOFs) have significant potential for hydrogen storage. The main benefit of MOFs is their reversible and high-rate hydrogen adsorption process whereas their biggest disadvantage is related to their operation at very low temperatures. In this study we describe selected examples of MOF structures studied for hydrogen adsorption and different factors affecting hydrogen adsorption in MOFs. Approaches to improving hydrogen uptake are reviewed including surface area and pore volume in addition to the value of isosteric enthalpy of hydrogen adsorption. Nanoconfinement of metal hydrides inside MOFs is proposed as a new approach to hydrogen storage. Conclusions regarding MOFs with incorporated metal nanoparticles which may be used as nanoscaffolds and/or H2 sorbents are summarized as prospects for the near future.
Study of the Microstructural and First Hydrogenation Properties of TiFe Alloy with Zr, Mn and V as Additives
Jul 2021
Publication
In this paper we report the effect of adding Zr + V or Zr + V + Mn to TiFe alloy on microstructure and hydrogen storage properties. The addition of only V was not enough to produce a minimum amount of secondary phase and therefore the first hydrogenation at room temperature under a hydrogen pressure of 20 bars was impossible. When 2 wt.% Zr + 2 wt.% V or 2 wt.% Zr + 2 wt.% V + 2 wt.% Mn is added to TiFe the alloy shows a finely distributed Ti2Fe-like secondary phase. These alloys presented a fast first hydrogenation and a high capacity. The rate-limiting step was found to be 3D growth diffusion controlled with decreasing interface velocity. This is consistent with the hypothesis that the fast reaction is likely to be the presence of Ti2Fe-like secondary phases that act as a gateway for hydrogen.
Effects of Hydrogen Addition on Design, Maintenance and Surveillance of Gas Networks
Jul 2021
Publication
Hydrogen when is blended with natural gas over time degrades the materials used for pipe transport. Degradation is dependent on the proportion of hydrogen added to the natural gas. The assessment is made according to hydrogen permeation risk to the integrity of structures adaptation of surveillance and maintenance of equipment. The paper gives a survey of HE and its consequence on the design and maintenance. It is presented in a logical sequence: the design before use; the hydrogen embrittlement (HE) effects on Maximum Allowable Operating Pressure (MAOP); maintenance and surveillance during use of smooth and damaged pipes; and particularly for crack-like defects corrosion defects and dents.
The Enhanced Hydrogen Storage Capacity of Carbon Fibers The Effect of Hollow Porous Structure and Surface Modification
Jul 2021
Publication
In this study highly porous carbon fiber was prepared for hydrogen storage. Porous carbon fiber (PCF) and activated porous carbon fiber (APCF) were derived by carbonization and chemical activation after selectively removing polyvinyl alcohol from a bi-component fiber composed of polyvinyl alcohol and polyacrylonitrile (PAN). The chemical activation created more pores on the surface of the PCF and consequently highly porous APCF was obtained with an improved BET surface area (3058 m2 g−1) and micropore volume (1.18 cm3 g−1) compare to those of the carbon fiber which was prepared by calcination of monocomponent PAN. APCF was revealed to be very efficient for hydrogen storage its hydrogen capacity of 5.14 wt% at 77 K and 10 MPa. Such hydrogen storage capacity is much higher than that of activated carbon fibers reported previously. To further enhance hydrogen storage capacity catalytic Pd nanoparticles were deposited on the surface of the APCF. The Pd-deposited APCF exhibits a high hydrogen storage capacity of 5.45 wt% at 77 K and 10 MPa. The results demonstrate the potential of Pd-deposited APCF for efficient hydrogen storage.
Synthesis and Characterization of Carbon-Based Composites for Hydrogen Storage Application
Dec 2021
Publication
Recent development shows that carbon-based composites are proving to be the most promising materials in hydrogen energy production storage and conversion applications. In this study composites of the copper-based metal-organic framework with different ratios of graphite oxide have been prepared for hydrogen storage application. The developed materials are characterized by X-ray diffraction (XRD) gravimetric thermal analysis (TGA) scanning electron microscopy (SEM) and BET. The newly developed composites have an improved crystalline structure and an increased surface area. The results of the experiment showed that the composite material MOF/GO 20% can store 6.12% of hydrogen at −40 ◦C.
Scenarios to Decarbonize Austria’s Energy Consumption and the Role of Underground Hydrogen Storage
May 2022
Publication
The European Union is aiming at reaching greenhouse gas (GHG) emission neutrality in 2050. Austria’s current greenhouse gas emissions are 80 million t/year. Renewable Energy (REN) contributes 32% to Austria’s total energy consumption. To decarbonize energy consumption a substantial increase in energy generation from renewable energy is required. This increase will add to the seasonality of energy supply and amplifies the seasonality in energy demand. In this paper the seasonality of energy supply and demand in a Net-Zero Scenario are analyzed for Austria and requirements for hydrogen storage derived. We looked into the potential usage of hydrogen in Austria and the economics of hydrogen generation and technology and market developments to assess the Levelized Cost of Hydrogen (LCOH). Then we cover the energy consumption in Austria followed by the REN potential. The results show that incremental potential of up to 140 TWh for hydropower photovoltaic (PV) and wind exists in Austria. Hydropower generation and PV is higher in summer- than in wintertime while wind energy leads to higher energy generation in wintertime. The largest incremental potential is PV with agrivoltaic systems significantly increasing the area amenable for PV compared with PV usage only. Battery Electric Vehicles (BEV) and Fuel Cell Vehicles (FCV) use energy more efficiently than Internal Combustion Engine (ICE) cars; however the use of hydrogen for electricity generation significantly decreases the efficiency due to electricity–hydrogen– electricity conversion. The increase in REN use and the higher demand for energy in Austria in wintertime require seasonal storage of energy. We developed three scenarios Externally Dependent Scenario (EDS) Balanced Energy Scenario (BES) or Self-Sustained Scenario (SSS) for Austria. The EDS scenario assumes significant REN import to Austria whereas the SSS scenario relies on REN generation within Austria. The required hydrogen storage would be 10.82 bn m3 for EDS 13.34 bn m3 for BES and 18.69 bn m3 for SSS. Gas and oil production in Austria and the presence of aquifers indicates that sufficient storage capacity might be available. Significant technology development is required to be able to implement hydrogen as an energy carrier and to balance seasonal energy demand and supply.
Metallurgical and Hydrogen Effects on the Small Punch Tested Mechanical Properties of PH-13-8Mo Stainless Steel
Oct 2018
Publication
PH13-8Mo is a precipitation hardened martensitic stainless steel known for its high strength but also for its high sensitivity to hydrogen embrittlement. Small punch test SPT (also referred to as the ball punch test BPT) is a relatively simple and new technique to assess the mechanical properties of samples under biaxial loading conditions. The current study utilizes the unique loading conditions of SPT to investigate the mechanical behavior and fracture prior to and after the hydrogen charging of PH13-8Mo steel. The mechanical characteristics were investigated at different metallurgical conditions: solution and quenched (SQ); fully-aged (550 °C for 4 h) and over-aged (600 °C for 4 h). Samples were cathodically hydrogen charged in a 1 M H2SO4 solution containing NaAsO2 (0.125 mg/L) at 50 mA/cm2 for different durations of 0.5 h 2 h and 19 h and compared to the as-heat-treated condition. A fractographic examination was performed following the SPT measurements by scanning electron microscopy (SEM). Transmission electron microscopy (TEM) and x-ray diffraction (XRD) analyses were used as complementary characterization tools. It is shown that upon hydrogen charging the SPT fracture mode changes from ductile to completely brittle with a transition of mixed mode cracking also affecting the SPT load-displacement curve.
Solid-State Hydrogen Storage for a Decarbonized Society
Nov 2021
Publication
Humanity is confronted with one of the most significant challenges in its history. The excessive use of fossil fuel energy sources is causing extreme climate change which threatens our way of life and poses huge social and technological problems. It is imperative to look for alternate energy sources that can replace environmentally destructive fossil fuels. In this scenario hydrogen is seen as a potential energy vector capable of enabling the better and synergic exploitation of renewable energy sources. A brief review of the use of hydrogen as a tool for decarbonizing our society is given in this work. Special emphasis is placed on the possibility of storing hydrogen in solid-state form (in hydride species) on the potential fields of application of solid-state hydrogen storage and on the technological challenges solid-state hydrogen storage faces. A potential approach to reduce the carbon footprint of hydrogen storage materials is presented in the concluding section of this paper.
Boron Hydrogen Compounds: Hydrogen Storage and Battery Applications
Dec 2021
Publication
About 25 years ago Bogdanovic and Schwickardi (B. Bogdanovic M. Schwickardi: J. Alloys Compd. 1–9 253 (1997) discovered the catalyzed release of hydrogen from NaAlH4 . This discovery stimulated a vast research effort on light hydrides as hydrogen storage materials in particular boron hydrogen compounds. Mg(BH4 )2 with a hydrogen content of 14.9 wt % has been extensively studied and recent results shed new light on intermediate species formed during dehydrogenation. The chemistry of B3H8 − which is an important intermediate between BH4 − and B12H12 2− is presented in detail. The discovery of high ionic conductivity in the high-temperature phases of LiBH4 and Na2B12H12 opened a new research direction. The high chemical and electrochemical stability of closo-hydroborates has stimulated new research for their applications in batteries. Very recently an all-solid-state 4 V Na battery prototype using a Na4 (CB11H12)2 (B12H12) solid electrolyte has been demonstrated. In this review we present the current knowledge of possible reaction pathways involved in the successive hydrogen release reactions from BH4 − to B12H12 2− and a discussion of relevant necessary properties for high-ionic-conduction materials.
Theoretical Limits of Hydrogen Storage in Metal-Organic Frameworks: Opportunities and Trade-offs
Jul 2013
Publication
Because of their high surface areas crystallinity and tunable propertiesmetal−organic frameworks (MOFs) have attracted intense interest as next-generationmaterials for gas capture and storage. While much effort has been devoted to thediscovery of new MOFs a vast catalog of existing MOFs resides within the CambridgeStructural Database (CSD) many of whose gas uptake properties have not beenassessed. Here we employ data mining and automated structure analysis to identify“cleanup” and rapidly predict the hydrogen storage properties of these compounds.Approximately 20 000 candidate compounds were generated from the CSD using analgorithm that removes solvent/guest molecules. These compounds were thencharacterized with respect to their surface area and porosity. Employing the empiricalrelationship between excess H2 uptake and surface area we predict the theoretical total hydrogen storage capacity for the subsetof ∼4000 compounds exhibiting nontrivial internal porosity. Our screening identifies several overlooked compounds having hightheoretical capacities; these compounds are suggested as targets of opportunity for additional experimental characterization.More importantly screening reveals that the relationship between gravimetric and volumetric H2 density is concave downwardwith maximal volumetric performance occurring for surface areas of 3100−4800 m2 /g. We conclude that H2 storage in MOFswill not benefit from further improvements in surface area alone. Rather discovery efforts should aim to achieve moderate massdensities and surface areas simultaneously while ensuring framework stability upon solvent removal.
Evaluation of Hydrogen-induced Cracking in High-strength Steel Welded Joints by Acoustic Emission Technique
Feb 2020
Publication
Hydrogen-induced cracking behavior in high-strength steel mainly composed of martensite was analyzed by acoustic emission (AE) technique and finite element method (FEM) in slow strain-rate tensile (SSRT) tests and welding tests. The crack initiation was detected by the AE signals and the time evolution of stress concentration and hydrogen diffusion were calculated by FEM. The effect of hardness and plastic strain on the hydrogen diffusion coefficientwas explicitly introduced into the governing equation in FEM. The criterion and indicator parameter for the crack initiation were derived as a function of maximum principal stress and locally accumulated hydrogen concentration. The results showed that the cracking criterion derived by AE and FEM is useful for predicting the cold cracking behavior and determining the critical preheat temperature to prevent hydrogeninduced cracking.
New Liquid Chemical Hydrogen Storage Technology
Aug 2022
Publication
The liquid chemical hydrogen storage technology has great potentials for high-density hydrogen storage and transportation at ambient temperature and pressure. However its commercial applications highly rely on the high-performance heterogeneous dehydrogenation catalysts owing to the dehydrogenation difficulty of chemical hydrogen storage materials. In recent years the chemists and materials scientists found that the supported metal nanoparticles (MNPs) can exhibit high catalytic activity selectivity and stability for the dehydrogenation of chemical hydrogen storage materials which will clear the way for the commercial application of liquid chemical hydrogen storage technology. This review has summarized the recent important research progress in the MNP-catalyzed liquid chemical hydrogen storage technology including formic acid dehydrogenation hydrazine hydrate dehydrogenation and ammonia borane dehydrogenation discussed the urgent challenges in the key field and pointed out the future research trends.
Combined Effects of Stress and Temperature on Hydrogen Diffusion in Non-hydride Forming Alloys Applied in Gas Turbines
Jul 2022
Publication
Hydrogen plays a vital role in the utilisation of renewable energy but ingress and diffusion of hydrogen in a gas turbine can induce hydrogen embrittlement on its metallic components. This paper aims to investigate the hydrogen transport in a non-hydride forming alloy such as Alloy 690 used in gas turbines inspired by service conditions of turbine blades i.e. under the combined effects of stress and temperature. An appropriate hydrogen transport equation is formulated accounting for both stress and temperature distributions of the domain in the non-hydride forming alloy. Finite element (FE) analyses are performed to predict steady-state hydrogen distribution in lattice sites and dislocation traps of a double notched specimen under constant tensile load and various temperature fields. Results demonstrate that the lattice hydrogen concentration is very sensitive to the temperature gradients whilst the stress concentration only slightly increases local lattice hydrogen concentration. The combined effects of stress and temperature result in the highest concentration of the dislocation trapped hydrogen in low-temperature regions although the plastic strain is only at a moderate level. Our results suggest that temperature gradients and stress concentrations in turbine blades due to cooling channels and holes make the relatively low-temperature regions susceptible to hydrogen embrittlement.
Microfluidics-based Analysis of Dynamic Contact Angles Relevant for Underground Hydrogen Storage
May 2022
Publication
Underground Hydrogen Storage (UHS) is an attractive technology for large-scale (TWh) renewable energy storage. To ensure the safety and efficiency of the UHS it is crucial to quantify the H2 interactions with the reservoir fluids and rocks across scales including the micro scale. This paper reports the experimental measurements of advancing and receding contact angles for different channel widths for a H2 /water system at P = 10 bar and T = 20 ◦C using a microfluidic chip. To analyse the characteristics of the H2 flow in straight pore throats the network is designed such that it holds several straight channels. More specifically the width of the microchannels range between 50 μm and 130 μm. For the drainage experiments H2 is injected into a fully water saturated system while for the imbibition tests water is injected into a fully H2 -saturated system. For both scenarios high-resolution images are captured starting the introduction of the new phase into the system allowing for fully-dynamic transport analyses. For better insights N2 /water and CO2 /water flows were also analysed and compared with H2 /water. Results indicate strong water-wet conditions with H2 /water advancing and receding contact angles of respectively 13◦–39◦ and 6◦–23◦ . It was found that the contact angles decrease with increasing channel widths. The receding contact angle measured in the 50 μm channel agrees well with the results presented in the literature by conducting a core-flood test for a sandstone rock. Furthermore the N2 /water and CO2 /water systems showed similar characteristics as the H2 /water system. In addition to the important characterization of the dynamic wettability the results are also crucially important for accurate construction of pore-scale simulators.
Experimental Investigation on CO2 Methanation Process for Solar Energy Storage Compared to CO2-Based Methanol Synthesis
Jun 2017
Publication
The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.
Geological Hydrogen Storage: Geochemical Reactivity of Hydrogen with Sandstone Reservoirs
Jun 2022
Publication
The geological storage of hydrogen is necessary to enable the successful transition to a hydrogen economy and achieve net-zero emissions targets. Comprehensive investigations must be undertaken for each storage site to ensure their long-term suitability and functionality. As such the systematic infrastructure and potential risks of large-scale hydrogen storage must be established. Herein we conducted over 250 batch reaction experiments with different types of reservoir sandstones under conditions representative of the subsurface reflecting expected time scales for geological hydrogen storage to investigate potential reactions involving hydrogen. Each hydrogen experiment was paired with a hydrogen-free control under otherwise identical conditions to ensure that any observed reactions were due to the presence of hydrogen. The results conclusively reveal that there is no risk of hydrogen loss or reservoir integrity degradation due to abiotic geochemical reactions in sandstone reservoirs.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
Hydrogen Embrittlement and Oxide Layer Effect in the Cathodically Charged Zircaloy-2
Apr 2020
Publication
Poland The present paper is aimed at determining the less investigated effects of hydrogen uptake on the microstructure and the mechanical behavior of the oxidized Zircaloy-2 alloy. The specimens were oxidized and charged with hydrogen. The different oxidation temperatures and cathodic current densities were applied. The scanning electron microscopy X-ray electron diffraction spectroscopy hydrogen absorption assessment tensile and nanoindentation tests were performed. At low oxidation temperatures an appearance of numerous hydrides and cracks and a slight change of mechanical properties were noticed. At high-temperature oxidation the oxide layer prevented the hydrogen deterioration of the alloy. For nonoxidized samples charged at different current density nanoindentation tests showed that both hardness and Young’s modulus revealed the minims at specific current value and the stepwise decrease in hardness during hydrogen desorption. The obtained results are explained by the barrier effect of the oxide layer against hydrogen uptake softening due to the interaction of hydrogen and dislocations nucleated by indentation test and hardening caused by the decomposition of hydrides. The last phenomena may appear together and result in hydrogen embrittlement in forms of simultaneous hydrogen-enhanced localized plasticity and delayed hydride cracking.
Estimation of the Influence of Compressed Hydrogen on the Mechanical Properties of Pipeline Steels
Sep 2021
Publication
Consideration of the possibility of transporting compressed hydrogen through existing gas pipelines leads to the need to study the regularities of the effect of hydrogen on the mechanical properties of steels in relation to the conditions of their operation in pipelines (operating pressure range stress state of the pipe metal etc.). This article provides an overview of the types of influence of hydrogen on the mechanical properties of steels including those used for the manufacture of pipelines. The effect of elastic and plastic deformations on the intensity of hydrogen saturation of steels and changes in their strength and plastic deformations is analyzed. An assessment of the potential losses of transported hydrogen through the pipeline wall as a result of diffusion has been made. The main issues that need to be solved for the development of a scientifically grounded conclusion on the possibility of using existing gas pipelines for the transportation of compressed hydrogen are outlined.
Advanced Optimal Planning for Microgrid Technologies Including Hydrogen and Mobility at a Real Microgrid Testbed
Apr 2021
Publication
This paper investigates the optimal planning of microgrids including the hydrogen energy system through mixed-integer linear programming model. A real case study is analyzed by extending the only microgrid lab facility in Austria. The case study considers the hydrogen production via electrolysis seasonal storage and fuelling station for meeting the hydrogen fuel demand of fuel cell vehicles busses and trucks. The optimization is performed relative to two different reference cases which satisfy the mobility demand by diesel fuel and utility electricity based hydrogen fuel production respectively. The key results indicate that the low emission hydrogen mobility framework is achieved by high share of renewable energy sources and seasonal hydrogen storage in the microgrid. The investment optimization scenarios provide at least 66% and at most 99% carbon emission savings at increased costs of 30% and 100% respectively relative to the costs of the diesel reference case (current situation)
Hydrogen Supply Chain Scenarios for the Decarbonisation of a German Multi-modal Energy System
Sep 2021
Publication
Analysing hydrogen supply chains is of utmost importance to adequately understand future energy systems with a high degree of sector coupling. Here a multi-modal energy system model is set up as linear programme incorporating electricity natural gas as well as hydrogen transportation options for Germany in 2050. Further different hydrogen import routes and optimised inland electrolysis are included. In a sensitivity analysis hydrogen demands are varied to cover uncertainties and to provide scenarios for future requirements of a hydrogen supply and transportation infrastructure. 80% of the overall hydrogen demand of 150 TWh/a emerge in Northern Germany due to optimised electrolyser locations and imports which subsequently need to be transported southwards. Therefore a central hydrogen pipeline connection from Schleswig-Holstein to the region of Darmstadt evolves already for moderate demands and appears to be a no-regret investment. Furthermore a natural gas pipeline reassignment potential of 46% is identified.
Storage System of Renewable Energy Generated Hydrogen for Chemical Industry
Nov 2012
Publication
Chemical industry is the base of the value chains and has strong influence on the competitiveness of almost all branches in economics. To develop the technologies for sustainability and climate protection and at the same time to guarantee the supply of raw material is a big challenge for chemical industry. In the project CO2RRECT (CO2 - Reaction using Regenerative Energies and Catalytic Technologies) funded by the German federal ministry of Education and Research carbon dioxide is used as the source of carbon for chemical products with certain chemical processes. Hydrogen that is needed in these processes is produced by electrolyzing water with renewable energy. To store a large amount of hydrogen different storage systems are studied in this project including liquid hydrogen tanks/cryo tanks high pressure tanks pipelines and salt cavities. These systems are analyzed and compared considering their storage capacity system costs advantages and disadvantages. To analyze capital and operational expenditure of the hydrogen storage systems a calculation methodology is also developed in this work.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
Hydrogen Storage for Mobility: A Review
Jun 2019
Publication
Numerous reviews on hydrogen storage have previously been published. However most of these reviews deal either exclusively with storage materials or the global hydrogen economy. This paper presents a review of hydrogen storage systems that are relevant for mobility applications. The ideal storage medium should allow high volumetric and gravimetric energy densities quick uptake and release of fuel operation at room temperatures and atmospheric pressure safe use and balanced cost-effectiveness. All current hydrogen storage technologies have significant drawbacks including complex thermal management systems boil-off poor efficiency expensive catalysts stability issues slow response rates high operating pressures low energy densities and risks of violent and uncontrolled spontaneous reactions. While not perfect the current leading industry standard of compressed hydrogen offers a functional solution and demonstrates a storage option for mobility compared to other technologies.
Stress Corrosion Cracking of Gas Pipeline Steels of Different Strength
Jul 2016
Publication
With the development of the natural gas industry gas transmission pipelines have been developed rapidly in terms of safety economy and efficiency. Our recent studies have shown that an important factor of main pipelines serviceability loss under their long-term service is the in-bulk metal degradation of the pipe wall. This leads to the loss of the initial mechanical properties primarily resistance to brittle fracture which were set in engineering calculations at the pipeline design stage. At the same time stress corrosion cracking has been identified as one of the predominant failures in pipeline steels in humid environments which causes rupture of high-pressure gas transmission pipes as well as serious economic losses and disasters.
In the present work the low-carbon pipeline steels with different strength levels from the point of view of their susceptibility to stress corrosion cracking in the as-received state and after in-laboratory accelerated degradation under environmental conditions similar to those of an acidic soil were investigated. The main objectives of this study were to determine whether the development of higher strength materials led to greater susceptibility to stress corrosion cracking and whether degraded pipeline steels became more susceptible to stress corrosion cracking than in the as-received state. The procedure of accelerated degradation of pipeline steels was developed and introduced in laboratory under the combined action of axial loading and hydrogen charging. It proved to be reliable and useful to performed laboratory simulation of in-service degradation of pipeline steels with different strength. The in-laboratory degraded 17H1S and X60 pipeline steels tested in the NS4 solution saturated with CO2 under open circuit potential revealed the susceptibility to stress corrosion cracking reflected in the degradation of mechanical properties and at the same time the degraded X60 steel showed higher resistance to stress corrosion cracking than the degraded 17H1S steel. Fractographic observation confirmed the pipeline steels hydrogen embrittlement caused by the permeated hydrogen.
In the present work the low-carbon pipeline steels with different strength levels from the point of view of their susceptibility to stress corrosion cracking in the as-received state and after in-laboratory accelerated degradation under environmental conditions similar to those of an acidic soil were investigated. The main objectives of this study were to determine whether the development of higher strength materials led to greater susceptibility to stress corrosion cracking and whether degraded pipeline steels became more susceptible to stress corrosion cracking than in the as-received state. The procedure of accelerated degradation of pipeline steels was developed and introduced in laboratory under the combined action of axial loading and hydrogen charging. It proved to be reliable and useful to performed laboratory simulation of in-service degradation of pipeline steels with different strength. The in-laboratory degraded 17H1S and X60 pipeline steels tested in the NS4 solution saturated with CO2 under open circuit potential revealed the susceptibility to stress corrosion cracking reflected in the degradation of mechanical properties and at the same time the degraded X60 steel showed higher resistance to stress corrosion cracking than the degraded 17H1S steel. Fractographic observation confirmed the pipeline steels hydrogen embrittlement caused by the permeated hydrogen.
Power-to-hydrogen Storage Integrated with Rooftop Photovoltaic Systems and Combined Heat and Power Plants
Jul 2020
Publication
The growing share of intermittent renewable energy sources for power generation indicates an increasing demand for flexibility in the energy system. Energy storage technologies ensure a balance between demand and supply and increase the system flexibility. This study investigates increased application of renewable energy resources at a regional scale. Power-to-gas storage that interacts with a large-scale rooftop photovoltaic system is added to a regional energy system dominated by combined heat and power plants. The study addresses the influence of the storage system on the production planning of the combined heat and power plants and the system flexibility. The system is modeled and the product costs are optimized using the Mixed Integer Linear Programming method as well as considering the effects on CO2 emissions and power import into the regional system. The optimization model is investigated by developing different scenarios for the capacity and cost of the storage system. The results indicate that the proposed storage system increases the system flexibility and can reduce power imports and the marginal emissions by around 53% compared with the current energy system. There is a potential to convert a large amount of excess power to hydrogen and store it in the system. However because of low efficiency a fuel cell cannot significantly contribute to power regeneration from the stored hydrogen. Therefore for about 70% of the year the power is imported to the optimized system to compensate the power shortfalls rather than to use the fuel cell.
Combined Soft Templating with Thermal Exfoliation Toward Synthesis of Porous g-C3N4 Nanosheets for Improved Photocatalytic Hydrogen Evolution
Apr 2021
Publication
Insufficient active sites and fast charge carrier recombination are detrimental to photocatalytic activity of graphitic carbon nitride (g-C3N4). In this work a combination of pore creating with thermal exfoliation was employed to prepare porous g-C3N4 nanosheets for photocatalytic water splitting into hydrogen. Hexadecyl trimethyl ammonium chloride (CTAC) as the soft template promoted the formation of porous g-C3N4 during the thermal condensation of melamine. On further post-synthesis calcination the porous g-C3N4 aggregates were exfoliated into discrete nanosheets accompanied by an increase in specific surface area and defects. Optimal porous g-C3N4 nanosheets achieved 3.6 times the photocatalytic hydrogen evolution rate for bulk counterpart. The enhanced photocatalytic activity may be ascribed to TCN-1%CTAC has larger specific surface area stronger optical absorption intensity and higher photogenerated electron–hole separation efficiency. The external quantum efficiency of TCN-1%CTAC was measured to be 3.4% at 420 nm. This work provides a simple combinatorial strategy for the preparation of porous g-C3N4 nanosheets with low cost environmental friendliness and enhanced photocatalytic activity.
Metal Hydrides for Hydrogen Storage - Identification and Evaluation of Stationary and Transportation Applications
Dec 2023
Publication
Hydrogen is becoming increasingly important to achieve the valid defossilization goals. However due to its physical properties especially the storage of hydrogen is challenging. One option in this regard are metal hy drides which are able to store hydrogen in chemically material-bound form. Against this background the goal of this paper is an analysis of possible technical application areas of such metal hydrides – both regarding transport and stationary application. These various options are assessed for metal hydrides as well as selected competing hydrogen storage options. The investigation shows that metal hydrides with a temperature range below 100 ◦C (e.g. TiFe) are of interest particularly for transportation applications; possible areas of application include rail and marine transportation as well as selected non-road vehicles. For stationary applications metal hydrides can be used on low and high temperature levels. Here metal hydrides with operating temperatures below 100 ◦C are particularly useful for selected small-scale applications (e.g. home storage systems). For applications with me dium storage capacities (100 kWh to 100 MWh) metal hydrides with higher temperature levels are also conceivable (e.g. NaAlH4). For even higher storage demands metal hydrides are less promising.
Conversion of the UK Gas System to Transport Hydrogen
May 2013
Publication
One option to decarbonise residential heat in the UK is to convert the existing natural gas networks to deliver hydrogen. We review the technical feasibility of this option using semistructured interviews underpinned by a literature review and we assess the potential economic benefits using the UK MARKAL energy systems model. We conclude that hydrogen can be transported safely in the low-pressure pipes but we identify concerns over the reduced capacity of the system and the much lower linepack storage compared to natural gas. New hydrogen meters and sensors would have to be fitted to every building in a hydrogen conversion program and appliances would have to be converted unless the government was to legislate to make them hydrogen-ready in advance. Converting the gas networks to hydrogen is a lower-cost residential decarbonisation pathway for the UK than those identified previously. The cost-optimal share of hydrogen is sensitive to the conversion cost and to variations in the capital costs of heat pumps and micro-CHP fuel cells. With such small cost differentials between technologies the decision to convert the networks will also depend on non-economic factors including the relative performance of technologies and the willingness of the government to organise a conversion program.
Optimal Design of Stand-alone Solutions Based on RES + Hydrogen Storage Feeding Off-grid Communities
Apr 2021
Publication
Concerning off-grid areas diesel engines still dominate the scene of local electricity generation despite the related pollution concerns and high operating costs. There is thus a huge global potential in remote areas for exploiting local renewable energy sources (RES) in place of fossil generation. Energy storage systems become hence essential for off-grid communities to cope with the issue of RES intermittency allowing them to rely on locally harvested RES. In this work we analysed different typologies of off-grid renewable power systems involving batteries and hydrogen as means to store energy to find out which is the most cost-effective configuration in remote areas. Both Li-ion and lead-acid batteries were included in the analysis and both alkaline and PEM electrolysis technologies were considered for the production of hydrogen. Starting from single cell electrochemical models the performance curves of the electrolyser and fuel cell devices were derived for a more detailed techno-economic assessment. Lifetimes of batteries and H2-based components were also computed based on how the power-to-power (P2P) system operates along the reference year. The particle swarm optimization (PSO) algorithm was employed to find the component sizes that allow minimizing the levelized cost of energy (LCOE) while keeping the off-grid area energy autonomous. As a case study the Ginostra village on the island of Stromboli (North of Sicily Southern Italy) was analysed since it is well representative of small insular locations in the Mediterranean area. The renewable P2P solution (0.51 €/kWh for the cheapest configuration) was found to be economically preferable than the current existing power system relying on diesel generators (0.86 €/kWh). Hydrogen in particular can prevent the oversizing of both battery and PV systems thus reducing the final cost of electricity delivered by the P2P system. Moreover unlike diesel generators the RES-based configuration allows avoiding the production of local air pollutants and GHG emissions during its operation.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Seasonal Storage and Alternative Carriers: A Flexible Hydrogen Supply Chain Model
May 2017
Publication
A viable hydrogen infrastructure is one of the main challenges for fuel cells in mobile applications. Several studies have investigated the most cost-efficient hydrogen supply chain structure with a focus on hydrogen transportation. However supply chain models based on hydrogen produced by electrolysis require additional seasonal hydrogen storage capacity to close the gap between fluctuation in renewable generation from surplus electricity and fuelling station demand. To address this issue we developed a model that draws on and extends approaches in the literature with respect to long-term storage. Thus we analyse Liquid Organic Hydrogen Carriers (LOHC) and show their potential impact on future hydrogen mobility. We demonstrate that LOHC-based pathways are highly promising especially for smaller-scale hydrogen demand and if storage in salt caverns remains uncompetitive but emit more greenhouse gases (GHG) than other gaseous or hydrogen ones. Liquid hydrogen as a seasonal storage medium offers no advantage compared to LOHC or cavern storage since lower electricity prices for flexible operation cannot balance the investment costs of liquefaction plants. A well-to-wheel analysis indicates that all investigated pathways have less than 30% GHG-emissions compared to conventional fossil fuel pathways within a European framework.
Steady State Analysis of Gas Networks with Distributed Injection of Alternative Gas
Jun 2015
Publication
A steady state analysis method was developed for gas networks with distributed injection of alternative gas. A low pressure gas network was used to validate the method. Case studies were carried out with centralized and decentralized injection of hydrogen and upgraded biogas. Results show the impact of utilizing a diversity of gas supply sources on pressure distribution and gas quality in the network. It is shown that appropriate management of using a diversity of gas supply sources can support network management while reducing carbon emissions.
A Mini-review on Recent Trends in Prospective Use of Porous 1D Nanomaterials for Hydrogen Storage
Nov 2021
Publication
The sustainable development of hydrogen energy is a priority task for a possible solution to 26 the global energy crisis. Hydrogen is a clean and renewable energy source that today is used 27 exclusively in the form of compressed gas or in liquefied form which prevents its widespread 28 use. Storing hydrogen in solid-state systems will not only increase the bulk density and 29 gravimetric capacity but will also have a positive impact on safety issues. From this point of 30 view the current review considers the latest research in the field of application of 1D 31 nanomaterials for solid-state hydrogen storage and also discusses the mechanisms of its 32 adsorption and desorption. Despite the high publication activity the use of 1D nanomaterials for 33 hydrogen storage has not been fully studied. In the current review modern developments in the 34 field of hydrogen storage using 1D nanomaterials and composites based on them are investigated 35 in detail and their problems and future prospects are discussed.
Intermetallic Compounds Synthesized by Mechanical Alloying for Solid-State Hydrogen Storage: A Review
Sep 2021
Publication
Hydrogen energy is a very attractive option in dealing with the existing energy crisis. For the development of a hydrogen energy economy hydrogen storage technology must be improved to over the storage limitations. Compared with traditional hydrogen storage technology the prospect of hydrogen storage materials is broader. Among all types of hydrogen storage materials solid hydrogen storage materials are most promising and have the most safety security. Solid hydrogen storage materials include high surface area physical adsorption materials and interstitial and non-interstitial hydrides. Among them interstitial hydrides also called intermetallic hydrides are hydrides formed by transition metals or their alloys. The main alloy types are A2B AB AB2 AB3 A2B7 AB5 and BCC. A is a hydride that easily forms metal (such as Ti V Zr and Y) while B is a non-hydride forming metal (such as Cr Mn and Fe). The development of intermetallic compounds as hydrogen storage materials is very attractive because their volumetric capacity is much higher (80–160 kgH2m−3 ) than the gaseous storage method and the liquid storage method in a cryogenic tank (40 and 71 kgH2m−3 ). Additionally for hydrogen absorption and desorption reactions the environmental requirements are lower than that of physical adsorption materials (ultra-low temperature) and the simplicity of the procedure is higher than that of non-interstitial hydrogen storage materials (multiple steps and a complex catalyst). In addition there are abundant raw materials and diverse ingredients. For the synthesis and optimization of intermetallic compounds in addition to traditional melting methods mechanical alloying is a very important synthesis method which has a unique synthesis mechanism and advantages. This review focuses on the application of mechanical alloying methods in the field of solid hydrogen storage materials.
Power-to-hydrogen as Seasonal Energy Storage: An Uncertainty Analysis for Optimal Design of Low-carbon Multi-energy Systems
Jun 2020
Publication
This study analyzes the factors leading to the deployment of Power-to-Hydrogen (PtH2) within the optimal design of district-scale Multi-Energy Systems (MES). To this end we utilize an optimization framework based on a mixed integer linear program that selects sizes and operates technologies in the MES to satisfy electric and thermal demands while minimizing annual costs and CO2 emissions. We conduct a comprehensive uncertainty analysis that encompasses the entire set of technology (e.g. cost efficiency lifetime) and context (e.g. economic policy grid carbon footprint) input parameters as well as various climate-referenced districts (e.g. environmental data and energy demands) at a European-scope.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
A Quantitative Assessment of the Hydrogen Storage Capacity of the UK Continental Shelf
Nov 2020
Publication
Increased penetration of renewable energy sources and decarbonisation of the UK's gas supply will require large-scale energy storage. Using hydrogen as an energy storage vector we estimate that 150 TWh of seasonal storage is required to replace seasonal variations in natural gas production. Large-scale storage is best suited to porous rock reservoirs. We present a method to quantify the hydrogen storage capacity of gas fields and saline aquifers using data previously used to assess CO2 storage potential. We calculate a P50 value of 6900 TWh of working gas capacity in gas fields and 2200 TWh in saline aquifers on the UK continental shelf assuming a cushion gas requirement of 50%. Sensitivity analysis reveals low temperature storage sites with sealing rocks that can withstand high pressures are ideal sites. Gas fields in the Southern North Sea could utilise existing infrastructure and large offshore wind developments to develop large-scale offshore hydrogen production.
Biological Hydrogen Methanation Systems – An Overview of Design and Efficiency
Oct 2019
Publication
The rise in intermittent renewable electricity production presents a global requirement for energy storage. Biological hydrogen methanation (BHM) facilitates wind and solar energy through the storage of otherwise curtailed or constrained electricity in the form of the gaseous energy vector biomethane. Biological methanation in the circular economy involves the reaction of hydrogen – produced during electrolysis – with carbon dioxide in biogas to produce methane (4H2 + CO2 = CH4 + 2H2) typically increasing the methane output of the biogas system by 70%. In this paper several BHM systems were researched and a compilation of such systems was synthesized facilitating comparison of key parameters such as methane evolution rate (MER) and retention time. Increased retention times were suggested to be related to less efficient systems with long travel paths for gases through reactors. A significant lack of information on gas-liquid transfer co-efficient was identified
Renewable Hydrogen Implementations for Combined Energy Storage, Transportation and Stationary Applications
Dec 2019
Publication
The purpose of this paper is to discuss the potential of hydrogen obtained from renewable sources for energy generation and storage systems. The first part of analysis will address such issues as various methods of green hydrogen production storage and transportation. The review of hydrogen generation methods will be followed by the critical analysis and the selection of production method. This selection is justified by the results of the comparative research on alternative green hydrogen generation technologies with focus on their environmental impacts and costs. The comparative analysis includes the biomass-based methods as well as water splitting and photo-catalysis methods while water electrolysis is taken as a benchmark. Hydrogen storage and transportation issues will be further discussed in purpose to form the list of recommended solutions. In the second part of the paper the technology readiness and technical feasibility for joint hydrogen applications will be analysed. This will include the energy storage and production systems based on renewable hydrogen in combination with hydrogen usage in mobility systems as well as the stationary applications in buildings such as combined heat and power (CHP) plants or fuel cell electric generators. Based on the analysis of the selected case studies the author will discuss the role of hydrogen for the carbon emission reduction with the stress on the real value of carbon footprint of hydrogen depending on the gas source storage transportation and applications.
Research Progress of Cryogenic Materials for Storage and Transportation of Liquid Hydrogen
Jul 2021
Publication
Liquid hydrogen is the main fuel of large-scale low-temperature heavy-duty rockets and has become the key direction of energy development in China in recent years. As an important application carrier in the large-scale storage and transportation of liquid hydrogen liquid hydrogen cryogenic storage and transportation containers are the key equipment related to the national defense security of China’s aerospace and energy fields. Due to the low temperature of liquid hydrogen (20 K) special requirements have been put forward for the selection of materials for storage and transportation containers including the adaptability of materials in a liquid hydrogen environment hydrogen embrittlement characteristics mechanical properties and thermophysical properties of liquid hydrogen temperature which can all affect the safe and reliable design of storage and transportation containers. Therefore it is of great practical significance to systematically master the types and properties of cryogenic materials for the development of liquid hydrogen storage and transportation containers. With the wide application of liquid hydrogen in different occasions the requirements for storage and transportation container materials are not the same. In this paper the types and applications of cryogenic materials commonly used in liquid hydrogen storage and transportation containers are reviewed. The effects of low-temperature on the mechanical properties of different materials are introduced. The research progress of cryogenic materials and low-temperature performance data of materials is introduced. The shortcomings in the research and application of cryogenic materials for liquid hydrogen storage and transportation containers are summarized to provide guidance for the future development of container materials. Among them stainless steel is the most widely used cryogenic material for liquid hydrogen storage and transportation vessel but different grades of stainless steel also have different applications which usually need to be comprehensively considered in combination with its low temperature performance corrosion resistance welding performance and other aspects. However with the increasing demand for space liquid hydrogen storage and transportation the research on high specific strength cryogenic materials such as aluminum alloy titanium alloy or composite materials is also developing. Aluminum alloy liquid hydrogen storage and transportation containers are widely used in the space field while composite materials have significant advantages in being lightweight. Hydrogen permeation is the key bottleneck of composite storage and transportation containers. At present there are still many technical problems that have not been solved.
Impact Assessment of Hydrogen Transmission on TD1 Parallel Pipeline Separation Distances
Mar 2021
Publication
The recommended minimum separation distances in IGEM/TD/1 were based on a research programme that studied the different ways in which a failure of one buried natural gas transmission pipeline can affect another similar pipeline installed adjacent to the first taking account of the initial pressure wave propagating through the ground the size of the ground crater produced and the threat of escalation from fire if the second pipeline is exposed. The methodology developed from the research was first published in 2010 and is implemented in a software program (“PROPHET”). The distances in IGEM/TD/1 are generally cautious and are essentially determined by the size of the ground crater produced by pipeline ruptures as predicted by the methodology.
To assess the impact of hydrogen transmission on the recommended separation distances the possibility of one pipeline transporting natural gas and the other transporting hydrogen was considered as well as both pipelines transporting hydrogen. The following steps were carried out to assess the impact of hydrogen transmission on parallel pipeline separation distances drawing on existing knowledge only:
To assess the impact of hydrogen transmission on the recommended separation distances the possibility of one pipeline transporting natural gas and the other transporting hydrogen was considered as well as both pipelines transporting hydrogen. The following steps were carried out to assess the impact of hydrogen transmission on parallel pipeline separation distances drawing on existing knowledge only:
- Estimate the ground pressure loading predicted from a hydrogen pipeline rupture.
- Consider the ground pressure effect on a parallel natural gas or hydrogen pipeline.
- Evaluate available ground crater formation models and assess if existing natural gas model is cautious for hydrogen.
- Consider effects of thermal loading due to hydrogen fires where recommended natural gas separation distances are not met.
- Ground pressure loading: The current natural gas methodology is cautious.
- Ground pressure effects: The current natural gas methodology is applicable (no change for hydrogen).
- Ground crater formation: The current natural gas methodology is cautious for ruptures and applicable for punctures (almost no change for hydrogen).
- Thermal loading: The current natural gas methodology is cautious for the thermal loading from ruptures but not necessarily cautious for punctures. Calculations of the minimum flow velocity required to prevent failure of a natural gas pipeline are not cautious for hydrogen.
Comparison of Hydrogen Powertrains with the Battery Powered Electric Vehicle and Investigation of Small-Scale Local Hydrogen Production Using Renewable Energy
Jan 2021
Publication
Climate change is one of the major problems that people face in this century with fossil fuel combustion engines being huge contributors. Currently the battery powered electric vehicle is considered the predecessor while hydrogen vehicles only have an insignificant market share. To evaluate if this is justified different hydrogen power train technologies are analyzed and compared to the battery powered electric vehicle. Even though most research focuses on the hydrogen fuel cells it is shown that despite the lower efficiency the often-neglected hydrogen combustion engine could be the right solution for transitioning away from fossil fuels. This is mainly due to the lower costs and possibility of the use of existing manufacturing infrastructure. To achieve a similar level of refueling comfort as with the battery powered electric vehicle the economic and technological aspects of the local small-scale hydrogen production are being investigated. Due to the low efficiency and high prices for the required components this domestically produced hydrogen cannot compete with hydrogen produced from fossil fuels on a larger scale
Green Synthesis of Olefin-linked Covalent Organic Frameworks for Hydrogen Fuel Cell Applications
Mar 2021
Publication
Green synthesis of crystalline porous materials for energy-related applications is of great significance but very challenging. Here we create a green strategy to fabricate a highly crystalline olefin-linked pyrazine-based covalent organic framework (COF) with high robustness and porosity under solvent-free conditions. The abundant nitrogen sites high hydrophilicity and well-defined one-dimensional nanochannels make the resulting COF an ideal platform to confine and stabilize the H3PO4 network in the pores through hydrogen-bonding interactions. The resulting material exhibits low activation energy (Ea) of 0.06 eV and ultrahigh proton conductivity across a wide relative humidity (10–90 %) and temperature range (25–80 °C). A realistic proton exchange membrane fuel cell using the olefin-linked COF as the solid electrolyte achieve a maximum power of 135 mW cm−2 and a current density of 676 mA cm−2 which exceeds all reported COF materials.
The Synergistic Effects of Alloying on the Performance and Stability of Co3Mo and Co7Mo6 for the Electrocatalytic Hydrogen Evolution Reaction
Oct 2020
Publication
Metal alloys have become a ubiquitous choice as catalysts for electrochemical hydrogen evolution in alkaline media. However scarce and expensive Pt remains the key electrocatalyst in acidic electrolytes making the search for earth-abundant and cheaper alternatives important. Herein we present a facile and efficient synthetic route towards polycrystalline Co3Mo and Co7Mo6 alloys. The single-phased nature of the alloys is confirmed by X-ray diffraction and electron microscopy. When electrochemically tested they achieve competitively low overpotentials of 115 mV (Co3Mo ) and 160 mV (Co7Mo6 ) at 10 mA cm−2 in 0.5 M H2SO4 and 120 mV (Co3Mo ) and 160 mV (Co7Mo6 ) at 10 mA cm−2 in 1 M KOH. Both alloys outperform Co and Mo metals which showed significantly higher overpotentials and lower current densities when tested under identical conditions confirming the synergistic effect of the alloying. However the low overpotential in Co3Mo comes at the price of stability. It rapidly becomes inactive when tested under applied potential bias. On the other hand Co7Mo6 retains the current density over time without evidence of current decay. The findings demonstrate that even in free-standing form and without nanostructuring polycrystalline bimetallic electrocatalysts could challenge the dominance of Pt in acidic media if ways for improving their stability were found.
The Potential of Gas Switching Partial Oxidation Using Advanced Oxygen Carriers for Efficient H2 Production with Inherent CO2 Capture
May 2021
Publication
The hydrogen economy has received resurging interest in recent years as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional CO2 capture imposes a large energy penalty advanced process concepts using the chemical looping principle can produce blue hydrogen at efficiencies even exceeding the conventional steam methane reforming (SMR) process without CCS. One such configuration is gas switching reforming (GSR) which uses a Ni-based oxygen carrier material to catalyze the SMR reaction and efficiently supply the required process heat by combusting an off-gas fuel with integrated CO2 capture. The present study investigates the potential of advanced La-Fe-based oxygen carrier materials to further increase this advantage using a gas switching partial oxidation (GSPOX) process. These materials can overcome the equilibrium limitations facing conventional catalytic SMR and achieve direct hydrogen production using a water-splitting reaction. Results showed that the GSPOX process can achieve mild efficiency improvements relative to GSR in the range of 0.6–4.1%-points with the upper bound only achievable by large power and H2 co-production plants employing a highly efficient power cycle. These performance gains and the avoidance of toxicity challenges posed by Ni-based oxygen carriers create a solid case for the further development of these advanced materials. If successful results from this work indicate that GSPOX blue hydrogen plants can outperform an SMR benchmark with conventional CO2 capture by more than 10%-points both in terms of efficiency and CO2 avoidance.
Development of Hydrogen Storage Tank Systems Based on Complex Metal Hydrides
Sep 2015
Publication
This review describes recent research in the development of tank systems based on complex metal hydrides for thermolysis and hydrolysis. Commercial applications using complex metal hydrides are limited especially for thermolysis-based systems where so far only demonstration projects have been performed. Hydrolysis-based systems find their way in space naval military and defense applications due to their compatibility with proton exchange membrane (PEM) fuel cells. Tank design modeling and development for thermolysis and hydrolysis systems as well as commercial applications of hydrolysis systems are described in more detail in this review. For thermolysis mostly sodium aluminum hydride containing tanks were developed and only a few examples with nitrides ammonia borane and alane. For hydrolysis sodium borohydride was the preferred material whereas ammonia borane found less popularity. Recycling of the sodium borohydride spent fuel remains an important part for their commercial viability.
Mg-based Materials for Hydrogen Storage
Aug 2021
Publication
Over the last decade’s magnesium and magnesium based compounds have been intensively investigated as potential hydrogen storage as well as thermal energy storage materials due to their abundance and availability as well as their extraordinary high gravimetric and volumetric storage densities. This review work provides a broad overview of the most appealing systems and of their hydrogenation/dehydrogenation properties. Special emphasis is placed on reviewing the efforts made by the scientific community in improving the material’s thermodynamic and kinetic properties while maintaining a high hydrogen storage capacity.
The Use of Metal Hydrides in Fuel Cell Applications
Feb 2017
Publication
This paper reviews state-of-the-art developments in hydrogen energy systems which integrate fuel cells with metal hydride-based hydrogen storage. The 187 reference papers included in this review provide an overview of all major publications in the field as well as recent work by several of the authors of the review. The review contains four parts. The first part gives an overview of the existing types of fuel cells and outlines the potential of using metal hydride stores as a source of hydrogen fuel. The second part of the review considers the suitability and optimisation of different metal hydrides based on their energy efficient thermal integration with fuel cells. The performances of metal hydrides are considered from the viewpoint of the reversible heat driven interaction of the metal hydrides with gaseous H2. Efficiencies of hydrogen and heat exchange in hydrogen stores to control H2 charge/discharge flow rates are the focus of the third section of the review and are considered together with metal hydride – fuel cell system integration issues and the corresponding engineering solutions. Finally the last section of the review describes specific hydrogen-fuelled systems presented in the available reference data.
Reliable Off-grid Power Supply Utilizing Green Hydrogen
Jun 2021
Publication
Green hydrogen produced from wind solar or hydro power is a suitable electricity storage medium. Hydrogen is typically employed as mid- to long-term energy storage whereas batteries cover short-term energy storage. Green hydrogen can be produced by any available electrolyser technology [alkaline electrolysis cell (AEC) polymer electrolyte membrane (PEM) anion exchange membrane (AEM) solid oxide electrolysis cell (SOEC)] if the electrolysis is fed by renewable electricity. If the electrolysis operates under elevated pressure the simplest way to store the gaseous hydrogen is to feed it directly into an ordinary pressure vessel without any external compression. The most efficient way to generate electricity from hydrogen is by utilizing a fuel cell. PEM fuel cells seem to be the most favourable way to do so. To increase the capacity factor of fuel cells and electrolysers both functionalities can be integrated into one device by using the same stack. Within this article different reversible technologies as well as their advantages and readiness levels are presented and their potential limitations are also discussed.
Coordinated Control Scheme of a Hybrid Renewable Power System Based on Hydrogen Energy Storage
Aug 2021
Publication
An all-weather energy management scheme for island DC microgrid based on hydrogen energy storage is proposed. A dynamic model of a large-scale wind–solar hybrid hydrogen-generation power generation system was established using a quasi-proportional resonance (QPR). We used the distributed Nautilus vertical axis wind power generation system as the main output of the system and it used the photovoltaic and hydrogen energy storage systems as alternative energy sources. Based on meeting the load power requirements and controlling the bus voltage stability we can convert the excess energy of the microgrid to hydrogen energy. With a shortage of load power we can convert the stored hydrogen into electrical energy for the load. Based on the ANSYS FLUENT software platform the feasibility and superiority over large-scale distributed Nautilus vertical axis wind power generation systems are verified. Through the MATLAB/Simulink software platform the effectiveness of the energy management method is verified. The results show that the large-scale distributed Nautilus vertical axis wind power generation system runs well in the energy system produces stable torque produces energy better than other types of wind turbines and has less impact on the power grid. The energy management method can ensure the normal operation of the system 24 h a day under the premise of maintaining the stable operation of the electric hydrogen system without providing external energy.
Addressing the Low-carbon Million-gigawatt-hour Energy Storage Challenge
Nov 2021
Publication
The energy system of the United States requires several million gigawatt hours of energy storage to meet variable demand for energy driven by (1) weather (heating and cooling) (2) social patterns (daily and weekday/weekend) of work play and sleep (3) weather-dependent energy production (wind and solar) and (4) industrial requirements. In a low-carbon world four storage options can meet this massive requirement at affordable costs: nuclear fuels heat storage hydrocarbon liquids made from biomass and hydrogen. Because of the different energy sector characteristics (electrical supply transportation commercial and industrial) each of these options must be developed. Capital costs associated with electricity storage at this scale using for example batteries and hydroelectric technologies are measured in hundreds of trillions of dollars for the United States alone and thus are not viable.
Operation of Metal Hydride Hydrogen Storage Systems for Hydrogen Compression Using Solar Thermal Energy
Mar 2016
Publication
By using a newly constructed bench-scale hydrogen energy system with renewable energy ‘Pure Hydrogen Energy System’ the present study demonstrates the operations of a metal hydride (MH) tank for hydrogen compression as implemented through the use solar thermal energy. Solar thermal energy is used to generate hot water as a heat source of the MH tank. Thus 70 kg of LaNi5 one of the most typical alloys used for hydrogen storage was placed in the MH tank. We present low and high hydrogen flow rate operations. Then the operations under winter conditions are discussed along with numerical simulations conducted from the thermal point of view. Results show that a large amount of heat (>100 MJ) is generated and the MH hydrogen compression is available.
In Situ Formed Ultrafine Metallic Ni from Nickel (II) Acetylacetonate Precursor to Realize an Exceptional Hydrogen Storage Performance of MgH2–Ni-EG Nanocomposite
Dec 2021
Publication
It has been well known that doping nano-scale catalysts can significantly improve both the kinetics and reversible hydrogen storage capacity of MgH2. However so far it is still a challenge to directly synthesize ultrafine catalysts (e.g. < 5 nm) mainly because of the complicated chemical reaction processes. Here a facile one-step high-energy ball milling process is developed to in situ form ultrafine Ni nanoparticles from the nickel acetylacetonate precursor in the MgH2 matrix. With the combined action of ultrafine metallic Ni and expanded graphite (EG) the formed MgH2–Ni-EG nanocomposite with the optimized doping amounts of Ni and EG can still release 7.03 wt.% H2 within 8.5 min at 300 °C after 10 cycles. At a temperature close to room temperature (50 °C) it can also absorb 2.42 wt.% H2 within 1 h It can be confirmed from the microstructural characterization analysis that the in situ formed ultrafine metallic Ni is transformed into Mg2Ni/Mg2NiH4 in the subsequent hydrogen absorption and desorption cycles. It is calculated that the dehydrogenation activation energy of the MgH2–Ni-EG nanocomposite is also reduced obviously in comparison with the pure MgH2. Our work provides a methodology to significantly improve the hydrogen storage performance of MgH2 by combining the in situ formed and uniformly dispersed ultrafine metallic catalyst from the precursor and EG.
Hydrogen/Manganese Hybrid Redox Flow Battery
Dec 2018
Publication
Electrochemical energy storage is a key enabling technology for further integration of renewables sources. Redox flow batteries(RFBs) are promising candidates for such applications as a result of their durability efficiency and fast response. However deployment of existing RFBs is hindered by the relatively high cost of the (typically vanadium-based) electrolyte. Manganese is an earth-abundant and inexpensive element that is widely used in disposable alkaline batteries. However it has hitherto been little explored for RFBs due to the instability of Mn(III) leading to precipitation of MnO2 via a disproportionation reaction. Here we show that by combining the facile hydrogen negative electrode reaction with electrolytes that suppress Mn(III) disproportionation it is possible to construct a hydrogen/manganese hybrid RFB with high round trip energy efficiency (82%) and high power and energy density (1410 mW cm−2 33 Wh l−1 ) at an estimated 70% cost reduction compared to vanadium redox flow batteries.
Hydrogen as a Long-Term Large-Scale Energy Storage Solution to Support Renewables
Oct 2018
Publication
This paper presents a case study of using hydrogen for large-scale long-term storage application to support the current electricity generation mix of South Australia state in Australia which primarily includes gas wind and solar. For this purpose two cases of battery energy storage and hybrid battery-hydrogen storage systems to support solar and wind energy inputs were compared from a techno-economical point of view. Hybrid battery-hydrogen storage system was found to be more cost competitive with unit cost of electricity at $0.626/kWh (US dollar) compared to battery-only energy storage systems with a $2.68/kWh unit cost of electricity. This research also found that the excess stored hydrogen can be further utilised to generate extra electricity. Further utilisation of generated electricity can be incorporated to meet the load demand by either decreasing the base load supply from gas in the present scenario or exporting it to neighbouring states to enhance economic viability of the system. The use of excess stored hydrogen to generate extra electricity further reduced the cost to $0.494/kWh.
Morphological, Structural and Hydrogen Storage Properties of LaCrO3 Perovskite-Type Oxides
Feb 2022
Publication
Recently perovskite-type oxides have attracted researchers as new materials for solid hydrogen storage. This paper presents the performances of perovskite-type oxide LaCrO3 dedicated for hydrogen solid storage using both numerical and experimental methods. Ab initio calculations have been used here with the aim to investigate the electronic mechanical and elastic properties of LaCrO3Hx (x = 0 6) for hydrogen storage applications. Cell parameters crystal structures and mechanical properties are determined. Additionally the cohesive energy indicates the stability of the hydride. Furthermore the mechanical properties showed that both compounds (before and after hydrogenation) are stable. The microstructure and storage capacity at different temperatures of these compounds have been studied. We have shown that storage capacities are around 4 wt%. The properties obtained from this type of hydride showed that it can be used for future applications. XRD analysis was conducted in order to study the structural properties of the compound. Besides morphological thermogravimetric analysis was also conducted on the perovskite-type oxide. Finally a comparison of these materials with other hydrides used for hydrogen storage was carried out.
Introducing Power-to-H3: Combining Renewable Electricity with Heat, Water and Hydrogen Production and Storage in a Neighbourhood
Oct 2019
Publication
In the transition from fossil to renewable energy the energy system should become clean while remaining reliable and affordable. Because of the intermittent nature of both renewable energy production and energy demand an integrated system approach is required that includes energy conversion and storage. We propose a concept for a neighbourhood where locally produced renewable energy is partly converted and stored in the form of heat and hydrogen accompanied by rainwater collection storage purification and use (Power-to-H3). A model is developed to create an energy balance and perform a techno-economic analysis including an analysis of the avoided costs within the concept. The results show that a solar park of 8.7 MWp combined with rainwater collection and solar panels on roofs can supply 900 houses over the year with heat (20 TJ) via an underground heat storage system as well as with almost half of their water demand (36000m3) and 540 hydrogen electric vehicles can be supplied with hydrogen (90 tonnes). The production costs for both hydrogen (8.7 €/kg) and heat (26 €/GJ) are below the current end user selling price in the Netherlands (10 €/kg and 34 €/GJ) making the system affordable. When taking avoided costs into account the prices could decrease with 20–26% while at the same time avoiding 3600 tonnes of CO2 a year. These results make clear that it is possible to provide a neighbourhood with all these different utilities completely based on solar power and rainwater in a reliable affordable and clean way.
In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
Aug 2021
Publication
This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H2 ) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching as performed on the weldment. The volume of H2 used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H2 . Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal respectively when tested in 100 barg H2 . Benchmark test were performed at 100 barg N2 pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.
Understanding Corrosion Morphology of Duplex Stainless Steel Wire in Chloride Electrolyte
Jul 2021
Publication
The corrosion morphology in grade 2205 duplex stainless steel wire was studied to understand the nature of pitting and the causes of the ferrite phase’s selective corrosion in acidic (pH 3) NaCl solutions at 60 °C. It is shown that the corrosion mechanism is always pitting which either manifests lacy cover perforation or densely arrayed selective cavities developing selectively on the ferrite phase. Pits with a lacy metal cover form in concentrated chloride solutions whereas the ferrite phase’s selective corrosion develops in diluted electrolytes showing dependency on the chloride-ion concentration. The pit perforation is probabilistic and occurs on both austenite and ferrite grains. The lacy metal covers collapse in concentrated solutions but remain intact in diluted electrolytes. The collapse of the lacy metal cover happens due to hydrogen embrittlement. Pit evolution is deterministic and occurs selectively in the ferrite phase in light chloride solutions.
Emerging Electrochemical Energy Conversion and Storage Technologies
Sep 2014
Publication
Electrochemical cells and systems play a key role in a wide range of industry sectors. These devices are critical enabling technologies for renewable energy; energy management conservation and storage; pollution control/monitoring; and greenhouse gas reduction. A large number of electrochemical energy technologies have been developed in the past. These systems continue to be optimized in terms of cost life time and performance leading to their continued expansion into existing and emerging market sectors. The more established technologies such as deep-cycle batteries and sensors are being joined by emerging technologies such as fuel cells large format lithium-ion batteries electrochemical reactors; ion transport membranes and supercapacitors. This growing demand (multi-billion dollars) for electrochemical energy systems along with the increasing maturity of a number of technologies is having a significant effect on the global research and development effort which is increasing in both in size and depth. A number of new technologies which will have substantial impact on the environment and the way we produce and utilize energy are under development. This paper presents an overview of several emerging electrochemical energy technologies along with a discussion some of the key technical challenges.
Overview of Current Development in Electrical Energy Storage Technologies and the Application Potential in Power System Operation
Oct 2014
Publication
Electrical power generation is changing dramatically across the world because of the need to reduce greenhouse gas emissions and to introduce mixed energy sources. The power network faces great challenges in transmission and distribution to meet demand with unpredictable daily and seasonal variations. Electrical Energy Storage (EES) is recognized as underpinning technologies to have great potential in meeting these challenges whereby energy is stored in a certain state according to the technology used and is converted to electrical energy when needed. However the wide variety of options and complex characteristic matrices make it difficult to appraise a specific EES technology for a particular application. This paper intends to mitigate this problem by providing a comprehensive and clear picture of the state-of-the-art technologies available and where they would be suited for integration into a power generation and distribution system. The paper starts with an overview of the operation principles technical and economic performance features and the current research and development of important EES technologies sorted into six main categories based on the types of energy stored. Following this a comprehensive comparison and an application potential analysis of the reviewed technologies are presented.
Peculiarities of Bond Strength Degradation in Reinforced Concrete Induced by Accelerated Electrochemical Methods
Dec 2018
Publication
Reinforced concrete (RC) structures are long-term operated objects with service life of 50–100 years. During their operation they subject to continuous ambient effects (cyclic temperature changes acid rains de-icing salts) and service loads (e.g. traffic) which effect on structural integrity of the composite and lead to worsening of structures serviceability. One of the reasons for strength loss of RC members is bond degradation between rebar and concrete. It could be caused by two different factors: overprotection of RC and reinforcement corrosion. These effects were simulated in the laboratory conditions by the electrochemical methods applying of impressed cathodic current and accelerated corrosion tests respectively. It was shown that applied anode polarization causes not only concrete cracking due to internal pressure of corrosion products at the interface but also due to their expansion far from rebar for a distance comparative with a specimen thickness evidently into preliminary formed cracks. Since intensive corrosion of steel reinforcement decreases its diameter and corrosion products can migrate from the rebar surface into a depth of concrete these factors could weaken bond in RC installations up to a total loss of cohesion between rebar and concrete. The influence of cathodic polarization of steel embedded in concrete is commonly seemed to consist in its possible hydrogen embrittlement and ions redistribution in concrete matrix. In this paper the effect of hydrogen recombined at the rebar–concrete interface on bond weakening and concrete cracking is considered.
Indentation and Hydride Orientation in Zr-2.5%Nb Pressure Tube Material
Jun 2019
Publication
In this study indentations were made on Zr-2.5%Nb pressure tube material to induce multi-axial stress field. An I-shaped punch mark was indented on the Pressure tube material with predefined punch load. Later material was charged with 50 wppm of hydrogen. The samples near the punch mark were metallographically examined for hydrides orientation. It was observed that hydrides exhibited preferentially circumferential orientation far away from the indent to mixed orientation containing both circumferential and radial hydrides near the indent. This is probably as a result of stress field generated by indentation. Extent of radial hydride formation was observed to be varying with indentation load.
Hybrid Hydrogen Home Storage for Decentralized Energy Autonomy
May 2021
Publication
As the share of distributed renewable power generation increases high electricity prices and low feed-in tariff rates encourage the generation of electricity for personal use. In the building sector this has led to growing interest in energy self-sufficient buildings that feature battery and hydrogen storage capacities. In this study we compare potential technology pathways for residential energy storage in terms of their economic performance by means of a temporal optimization model of the fully self-sufficient energy system of a single-family building taking into account its residential occupancy patterns and thermal equipment. We show for the first time how heat integration with reversible solid oxide cells (rSOCs) and liquid organic hydrogen carriers (LOHCs) in high-efficiency single-family buildings could by 2030 enable the self-sufficient supply of electricity and heat at a yearly premium of 52% against electricity supplied by the grid. Compared to lithium-ion battery systems the total annualized cost of a self-sufficient energy supply can be reduced by 80% through the thermal integration of LOHC reactors and rSOC systems.
Interfacial Fracture Strength Property of Micro-scale SiN/Cu Components
Jul 2016
Publication
The strength against fracture nucleation from an interface free-edge of silicon-nitride (SiN)/copper (Cu) micro-components is evaluated. A special technique that combines a nano-indenter specimen holder and an environmental transmission electron microscope (E-TEM) is employed. The critical load at the onset of fracture nucleation from a wedge-shaped free-edge (opening angle: 90°) is measured both in a vacuum and in a hydrogen (H2) environment and the critical stress distribution is evaluated by the finite element method (FEM). It is found that the fracture nucleation is dominated by the near-edge elastic singular stress field that extends about a few tens of nanometers from the edge. The fracture nucleation strength expressed in terms of the stress intensity factor (K) is found to be eminently reduced in a H2 environment.
Effect of High-pressure H2 Gas on Tensile and Fatigue Properties of Stainless Steel SUS316L by Means of the Internal High-pressure H2 Gas Method
Dec 2019
Publication
For prohibiting a global warming fuel-cell systems without carbon dioxide emissions are a one of the promising technique. In case of a fuel-cell vehicle (FCV) high-pressure H2 gas is indispensable for a long running range. Although there are lot of paper for studying a hydrogen embrittlement (HE) there are few paper referred to the effect of high-pressure H2on the HE phenomenon.
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
- Although there are almost no hydrogen embrittlement effect on the 0.2 % proof stress and tensile strength elongation and reduction of area decrease in H2 gas environment
- For case of low Nieq material fatigue life and fatigue limit decrease in H2 gas environment
- For case of low Nieq material not a few α’ martensitic phase generated on the fatigue fractured specimen.
Evaluation of the Performance Degradation of a Metal Hydride Tank in a Real Fuel Cell Electric Vehicle
May 2022
Publication
In a fuel cell electric vehicle (FCEV) powered by a metal hydride tank the performance of the tank is an indicator of the overall health status which is used to predict its behaviour and make appropriate energy management decisions. The aim of this paper is to investigate how to evaluate the effects of charge/discharge cycles on the performance of a commercial automotive metal hydride hydrogen storage system applied to a real FCEV. For this purpose a mathematical model is proposed based on uncertain physical parameters that are identified using the stochastic particle swarm optimisation (PSO) algorithm combined with experimental measurements. The variation of these parameters allows an assessment of the degradation level of the tank’s performance on both the quantitative and qualitative aspects. Simulated results derived from the proposed model and experimental measurements were in good agreement with a maximum relative error of less than 2%. The validated model was used to establish the correlations between the observed degradations in a hydride tank recovered from a real FCEV. The results obtained show that it is possible to predict tank degradations by developing laws of variation of these parameters as a function of the real conditions of the use of the FCEV (number of charging/discharging cycles pressures mass flow rates temperatures).
Micro and Macro Mechanical Analysis of Gas Pipeline Steels
Sep 2017
Publication
The actual safety margins of gas pipelines depend on a number of factors that include the mechanical characteristics of the material. The evolution with time of the metal properties can be evaluated by mechanical tests performed at different scales seeking for the best compromise between the simplicity of the experimental setup to be potentially employed in situ and the reliability of the results. Possible alternatives are comparatively assessed on pipeline steels of different compositions and in different states.
Sulfide Stress Cracking of C-110 Steel in a Sour Environment
Jul 2021
Publication
The scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new laboratory measurements. The experiments were performed using C-110 grade steel specimens. The specimens were aged in 2% (wt.) brine saturated with mixed gas containing CH4 CO2 and H2S. The concentration H2S was maintained constant (280 ppm) while varying the partial pressure ratio of CO2 (i.e. the ratio of partial pressure of CO2 to the total pressure) from 0 to 15%. The changes occurring in the mechanical properties of the specimens were evaluated after exposure to assess material embrittlement and SSC corrosion. Besides this the cracks developed on the surface of the specimens were examined using an optical microscope. Results show that the hydrogen permeation and subsequently SSC resistance of C-110 grade steel were strongly influenced by the Partial Pressure Ratio (PPR) of CO2 when the PPR was between 0 and 5%. The PPR of CO2 had a limited impact on the SSC process when it was between 10 and 15 percent.
Interface Instabilities of Growing Hydrides
Jul 2016
Publication
Formation of metal hydrides is a serious complication that occur when hydride forming metals such as zirconium niobium vanadium and magnesium are exposed to long term hydrogen environment. The main concern is that the hydride as being a brittle material has very poor fracture mechanical properties. Formation of hydride is associated with transportation of hydrogen along the gradients of increasing hydrostatic stress which leads to crack tips and other stress concentrators where it forms the hydride. In the present study the thermodynamics of the evolving hydrides is studied. The process is driven by the release of free strain chemical and gradient energies. A phase field model is used to capture the driving forces that the release of the free energy causes. The study gives the conditions that lead to hydride advancement versus retreat and under which conditions the metal-hydride interface becomes unstable and develops a waviness. The spatial frequency spectrum leading to instability is found to depend on the ratio of the elastic strain energy density and parameters related to the interface energy.
Large-scale Stationary Hydrogen Storage via Liquid Organic Hydrogen Carriers
Aug 2021
Publication
Large-scale stationary hydrogen storage is critical if hydrogen is to fulfill its promise as a global energy carrier. While densified storage via compressed gas and liquid hydrogen is currently the dominant approach liquid organic molecules have emerged as a favorable storage medium because of their desirable properties such as low cost and compatibility with existing fuel transport infrastructure. This perspective article analytically investigates hydrogenation systems' technical and economic prospects using liquid organic hydrogen carriers (LOHCs) to store hydrogen at a large scale compared to densified storage technologies and circular hydrogen carriers (mainly ammonia and methanol). Our analysis of major system components indicates that the capital cost for liquid hydrogen storage is more than two times that for the gaseous approach and four times that for the LOHC approach. Ammonia and methanol could be attractive options as hydrogen carriers at a large scale because of their compatibility with existing liquid fuel infrastructure. However their synthesis and decomposition are energy and capital intensive compared to LOHCs. Together with other properties such as safety these factors make LOHCs a possible option for large-scale stationary hydrogen storage. In addition hydrogen transportation via various approaches is briefly discussed. We end our discussions by identifying important directions for future research on LOHCs.
Advanced Hydrogen Storage of the Mg–Na–Al System: A Review
May 2021
Publication
A solid-state storage system is the most practical option for hydrogen because it is more convenient and safer. Metal hydrides especially MgH2 are the most promising materials that offer high gravimetric capacity and good reversibility. However the practical application of MgH2 is restricted by slow sorption kinetics and high stability of thermodynamic properties. Hydrogen storage performance of MgH2 was enhanced by introducing the Mg–Na–Al system that destabilises MgH2 with NaAlH4. The Mg–Na–Al system has superior performance compared to that of unary MgH2 and NaAlH4. To boost the performance of the Mg–Na–Al system the ball milling method and the addition of a catalyst were introduced. The Mg–Na–Al system resulted in a low onset decomposition temperature superior cyclability and enhanced kinetics performances. The Al12Mg17 and NaMgH3 that formed in situ during the dehydrogenation process modify the reaction pathway of the Mg–Na–Al system and alter the thermodynamic properties. In this paper the overview of the recent progress in hydrogen storage of the Mg–Na–Al system is detailed. The remaining challenges and future development of Mg–Na–Al system are also discussed. This paper is the first review report on hydrogen storage properties of the Mg–Na–Al system.
Characterising Hydrogen Induced Cracking of Alloy 625+ Using Correlative SEM - EDX and NanoSIMS
Dec 2020
Publication
Hydrogen induced cracking behaviour of O&G nickel alloy 625+ (UNS N07716) was investigated. Deuterium was introduced electrochemically into samples by cathodic polarisation (3.5 wt.% NaCl.D2O) under different mechanical conditions. Subsequently deuterium distributions were mapped using NanoSIMS. Deuterium was used as an isotopic tracer instead of hydrogen to avoid the detection of hydrogen artefacts. Complimentary image analysis using scanning electron microscopy (SEM) and low voltage energy dispersive X-ray (EDX) allowed the identification of microstructural features corresponding to deuterium enrichments. The results provided experimental evidence of enrichments at dislocation slip bands (DSB) twin boundary and grain boundary features that include σ precipitates.
Magnesium-Based Materials for Hydrogen Storage—A Scope Review
Sep 2020
Publication
Magnesium hydride and selected magnesium-based ternary hydride (Mg2FeH6 Mg2NiH4 and Mg2CoH5) syntheses and modification methods as well as the properties of the obtained materials which are modified mostly by mechanical synthesis or milling are reviewed in this work. The roles of selected additives (oxides halides and intermetallics) nanostructurization polymorphic transformations and cyclic stability are described. Despite the many years of investigations related to these hydrides and the significant number of different additives used there are still many unknown factors that affect their hydrogen storage properties reaction yield and stability. The described compounds seem to be extremely interesting from a theoretical point of view. However their practical application still remains debatable.
Catalytic Hydrogen Production, Storage and Application
Jul 2021
Publication
Hydrogen is a clean fuel for transportation and energy storage. It has several attractive features including a higher energy content by weight use in fuel cells that produces only water as a by-product storage in small and large quantities by various methods and established transportation and infrastructures. A hydrogen economy consists of three steps i.e. hydrogen production storage and applications. All three steps involved in a hydrogen economy can be divided into catalytic and non-catalytic approaches. For catalytic processes the efficiency highly depends on the type and physico-chemical characteristics of the catalysts. Therefore for the improvement of these catalytic processes the development of highly efficient and stable catalysts is highly required.
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