Transmission, Distribution & Storage
Enhancing the Hydrogen Storage Properties of AxBy Intermetallic Compounds by Partial Substitution: A Short Review
Dec 2020
Publication
Solid-state hydrogen storage covers a broad range of materials praised for their gravimetric volumetric and kinetic properties as well as for the safety they confer compared to gaseous or liquid hydrogen storage methods. Among them AxBy intermetallics show outstanding performances notably for stationary storage applications. Elemental substitution whether on the A or B site of these alloys allows the effective tailoring of key properties such as gravimetric density equilibrium pressure hysteresis and cyclic stability for instance. In this review we present a brief overview of partial substitution in several AxBy alloys from the long-established AB5 and AB2-types to the recently attractive and extensively studied AB and AB3 alloys including the largely documented solid-solution alloy systems. We not only present classical and pioneering investigations but also report recent developments for each AxBy category. Special care is brought to the influence of composition engineering on desorption equilibrium pressure and hydrogen storage capacity. A simple overview of the AxBy operating conditions is provided hence giving a sense of the range of possible applications whether for low- or high-pressure systems.
The Potential of Hydrogen Hydrate as a Future Hydrogen Storage Medium
Dec 2020
Publication
Hydrogen is recognized as the “future fuel” and the most promising alternative of fossil fuels due to its remarkable properties including exceptionally high energy content per unit mass (142 MJ/kg) low mass density and massive environmental and economical upsides. A wide spectrum of methods in H2 production especially carbon-free approaches H2purification and H2storage have been investigated to bring this energy source closer to the technological deployment. Hydrogen hydrates are among the most intriguing material paradigms for H2storage due to their appealing properties such as low energy consumption for charge and discharge safety cost-effectiveness and favorable environmental features. Here we comprehensively discuss the progress in understanding of hydrogen clathrate hydrates with an emphasis on charging/discharging rate of H2 (i.e. hydrate formation and dissociation rates) and the storage capacity. A thorough understanding on phase equilibrium of the hydrates and its variation through different materials is provided. The path toward ambient temperature and pressure hydrogen batteries with high storage capacity is elucidated. We suggest that the charging rate of H2 in this storage medium and long cyclic performance are more immediate challenges than storage capacity for technological translation of this storage medium. This review and provided outlook establish a groundwork for further innovation on hydrogen hydrate systems for promising future of hydrogen fuel.
Australian Hydrogen Hubs Study
Nov 2019
Publication
Arup have conducted interviews with targeted industry and government stakeholders to gather data and perspectives to support the development of this study. Arup have also utilised private and publicly available data sources building on recent work undertaken by Geoscience Australia and Deloitte and the comprehensive stakeholder engagement process to inform our research. This study considers the supply chain and infrastructure requirements to support the development of export and domestic hubs. The study aims to provide a succinct “Hydrogen Hubs” report for presentation to the hydrogen working group.
The hydrogen supply chain infrastructure required to produce hydrogen for export and domestic hubs was identified along with feedback from the stakeholder engagement process. These infrastructure requirements can be used to determine the factors for assessing export and domestic hub opportunities. Hydrogen production pathways transportation mechanisms and uses were also further evaluated to identify how hubs can be used to balance supply and demand of hydrogen.
A preliminary list of current or anticipated locations has been developed through desktop research Arup project knowledge and the stakeholder consultation process. Over 30 potential hydrogen export locations have been identified in Australia through desktop research and the stakeholder survey and consultation process. In addition to establishing export hubs the creation of domestic demand hubs will be essential to the development of an Australian hydrogen economy. It is for this reason that a list of criteria has been developed for stakeholders to consider in the siting and design of hydrogen hubs. The key considerations explored are based on demand supply chain infrastructure and investment and policy areas.
Based on these considerations a list of criteria were developed to assess the viability of export and domestic hydrogen hubs. Criteria relevant to assessing the suitability of export and domestic hubs include:
A framework that includes the assessment criteria has been developed to aid decision making rather than recommending specific locations that would be most appropriate for a hub. This is because there are so many dynamic factors that go into selecting a location of a hydrogen hub that it is not appropriate to be overly prescriptive or prevent stakeholders from selecting the best location themselves or from the market making decisions based on its own research and knowledge. The developed framework rather provides information and support to enable these decision-making processes.
The hydrogen supply chain infrastructure required to produce hydrogen for export and domestic hubs was identified along with feedback from the stakeholder engagement process. These infrastructure requirements can be used to determine the factors for assessing export and domestic hub opportunities. Hydrogen production pathways transportation mechanisms and uses were also further evaluated to identify how hubs can be used to balance supply and demand of hydrogen.
A preliminary list of current or anticipated locations has been developed through desktop research Arup project knowledge and the stakeholder consultation process. Over 30 potential hydrogen export locations have been identified in Australia through desktop research and the stakeholder survey and consultation process. In addition to establishing export hubs the creation of domestic demand hubs will be essential to the development of an Australian hydrogen economy. It is for this reason that a list of criteria has been developed for stakeholders to consider in the siting and design of hydrogen hubs. The key considerations explored are based on demand supply chain infrastructure and investment and policy areas.
Based on these considerations a list of criteria were developed to assess the viability of export and domestic hydrogen hubs. Criteria relevant to assessing the suitability of export and domestic hubs include:
- Health and safety provisions;
- Environmental considerations;
- Economic and social considerations;
- Land availability with appropriate zoning and buffer distances & ownership (new terminals storage solar PV industries etc.);•
- Availability of gas pipeline infrastructure;
- Availability of electricity grid connectivity backup energy supply or co-location of renewables;
- Road & rail infrastructure (site access);
- Community and environmental concerns and weather. Social licence consideration;
- Berths (berthing depth ship storage loading facilities existing LNG and/or petroleum infrastructure etc.);
- Port potential (current capacity & occupancy expandability & scalability);
- Availability of or potential for skilled workers (construction & operation);
- Availability of or potential for water (recycled & desalinated);
- Opportunity for co-location with industrial ammonia production and future industrial opportunities;
- Interest (projects priority ports state development areas politics etc.);
- Shipping distance to target market (Japan & South Korea);
- Availability of demand-based infrastructure (i.e. refuelling stations).
A framework that includes the assessment criteria has been developed to aid decision making rather than recommending specific locations that would be most appropriate for a hub. This is because there are so many dynamic factors that go into selecting a location of a hydrogen hub that it is not appropriate to be overly prescriptive or prevent stakeholders from selecting the best location themselves or from the market making decisions based on its own research and knowledge. The developed framework rather provides information and support to enable these decision-making processes.
Effect of Low-Temperature Sensitization on Hydrogen Embrittlement of 301 Stainless Steel
Feb 2017
Publication
The effect of metastable austenite on the hydrogen embrittlement (HE) of cold-rolled (30% reduction in thickness) 301 stainless steel (SS) was investigated. Cold-rolled (CR) specimens were hydrogen-charged in an autoclave at 300 or 450 °C under a pressure of 10 MPa for 160 h before tensile tests. Both ordinary and notched tensile tests were performed in air to measure the tensile properties of the non-charged and charged specimens. The results indicated that cold rolling caused the transformation of austenite into α′ and ε-martensite in the 301 SS. Aging at 450 °C enhanced the precipitation of M23C6 carbides G and σ phases in the cold-rolled specimen. In addition the formation of α′ martensite and M23C6 carbides along the grain boundaries increased the HE susceptibility and low-temperature sensitization of the 450 °C-aged 301 SS. In contrast the grain boundary α′-martensite and M23C6 carbides were not observed in the as-rolled and 300 °C-aged specimens
Absence of Spillover of Hydrogen Adsorbed on Small Palladium Clusters Anchored to Graphene Vacancies
May 2021
Publication
Experimental evidence exists for the enhancement of the hydrogen storage capacity of porous carbons when these materials are doped with metal nanoparticles. One of the most studied dopants is palladium. Dissociation of the hydrogen molecules and spillover of the H atoms towards the carbon substrate has been advocated as the reason for the enhancement of the storage capacity. We have investigated this mechanism by performing ab initio density functional molecular dynamics (AIMD) simulations of the deposition of molecular hydrogen on Pd6 clusters anchored on graphene vacancies. The clusters are initially near-saturated with atomic and molecular hydrogen. This condition would facilitate the occurrence of spillover since our energy calculations based on density functional theory indicate that migration of preadsorbed H atoms towards the graphene substrate becomes exothermic on Pd clusters with high hydrogen coverages. However AIMD simulations show that the H atoms prefer to intercalate and absorb within the Pd cluster rather than migrate to the carbon substrate. These results reveal that high activation barriers exist preventing the spillover of hydrogen from the anchored Pd clusters to the carbon substrate.
Energy Management System for Hybrid PV/Wind/Battery/Fuel Cell in Microgrid-Based Hydrogen and Economical Hybrid Battery/Super Capacitor Energy Storage
Sep 2021
Publication
The present work addresses the modelling control and simulation of a microgrid integrated wind power system with Doubly Fed Induction Generator (DFIG) using a hybrid energy storage system. In order to improve the quality of the waveforms (voltages and currents) supplied to the grid instead of a two level-inverter the rotor of the DFIG is supplied using a three-level inverter. A new adaptive algorithm based on combined Direct Reactive Power Control (DRPC) and fuzzy logic controls techniques is applied to the proposed topology. In this work two topologies are proposed. In the first one the active power injected into the grid is smoothened by using an economical hybrid battery and supercapacitor energy storage system. However in the second one the excess wind energy is used to produce and store the hydrogen and then a solid oxide fuel cell system (SOFC) is utilized to regenerate electricity by using the stored hydrogen when there is not enough wind energy. To avoid overcharging deep discharging of batteries to mitigate fluctuations due to wind speed variations and to fulfil the requirement of the load profile a power management algorithm is implemented. This algorithm ensures smooth output power in the first topology and service continuity in the second. The modelling and simulation results are presented and analysed using Matlab/Simulin.
Planning, Optimisation and Evaluation of Small Power-to-Gas-to-Power Systems: Case Study of a German Dairy
May 2022
Publication
In the course of the energy transition distributed hybrid energy systems such as the combination of photovoltaic (PV) and battery storages is increasingly being used for economic and ecological reasons. However renewable electricity generation is highly volatile and storage capacity is usually limited. Nowadays a new storage component is emerging: the power-to-gas-to-power (PtGtP) technology which is able to store electricity in the form of hydrogen even over longer periods of time. Although this technology is technically well understood and developed there are hardly any evaluations and feasibility studies of its widespread integration into current distributed energy systems under realistic legal and economic market conditions. In order to be able to give such an assessment we develop a methodology and model that optimises the sizing and operation of a PtGtP system as part of a hybrid energy system under current German market conditions. The evaluation is based on a multi-criteria approach optimising for both costs and CO2 emissions. For this purpose a brute-force-based optimal design approach is used to determine optimal system sizes combined with the energy system simulation tool oemof.solph. In order to gain further insights into this technology and its future prospects a sensitivity analysis is carried out. The methodology is used to examine the case study of a German dairy and shows that PtGtP is not yet profitable but promising.
Electrochemical Conversion Technologies for Optimal Design of Decentralized Multi-energy Systems: Modeling Framework and Technology Assessment
Apr 2018
Publication
The design and operation of integrated multi-energy systems require models that adequately describe the behavior of conversion and storage technologies. Typically linear conversion performance or fixed data from technology manufacturers are employed especially for new or advanced technologies. This contribution provides a new modeling framework for electrochemical devices that bridges first-principles models to their simplified implementation in the optimization routine. First thermodynamic models are implemented to determine the on/off-design performance and dynamic behavior of different types of fuel cells and of electrolyzers. Then as such nonlinear models are intractable for use in the optimization of integrated systems different linear approximations are developed. The proposed strategies for the synthesis of reduced order models are compared to assess the impact of modeling approximations on the optimal design of multi-energy systems including fuel cells and electrolyzers. This allows to determine the most suitable level of detail for modeling the underlying electrochemical technologies from an integrated system perspective. It is found that the approximation methodology affects both the design and operation of the system with a significant effect on system costs and violation of the thermal energy demand. Finally the optimization and technology modeling framework is exploited to determine guidelines for the installation of the most suitable fuel cell technology in decentralized multi-energy systems. We show how the installation costs of PEMFC SOFC and MCFC their electrical and thermal efficiencies their conversion dynamics and the electricity price affect the system design and technology selection.
Using Additives to Control the Decomposition Temperature of Sodium Borohydride
May 2020
Publication
Hydrogen (H2) shows great promise as zero-carbon emission fuel but there are several challenges to overcome in regards to storage and transportation to make it a more universal energy solution. Gaseous hydrogen requires high pressures and large volume tanks while storage of liquid hydrogen requires cryogenic temperatures; neither option is ideal due to cost and the hazards involved. Storage in the solid state presents an attractive alternative and can meet the U.S. Department of Energy (DOE) constraints to find materials containing > 7 % H2 (gravimetric weight) with a maximum H2 release under 125 °C.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
Adsorption-Based Hydrogen Storage in Activated Carbons and Model Carbon Structures
Jul 2021
Publication
The experimental data on hydrogen adsorption on five nanoporous activated carbons (ACs) of various origins measured over the temperature range of 303–363 K and pressures up to 20 MPa were compared with the predictions of hydrogen density in the slit-like pores of model carbon structures calculated by the Dubinin theory of volume filling of micropores. The highest amount of adsorbed hydrogen was found for the AC sample (ACS) prepared from a polymer mixture by KOH thermochemical activation characterized by a biporous structure: 11.0 mmol/g at 16 MPa and 303 K. The greatest volumetric capacity over the entire range of temperature and pressure was demonstrated by the densest carbon adsorbent prepared from silicon carbide. The calculations of hydrogen density in the slit-like model pores revealed that the optimal hydrogen storage depended on the pore size temperature and pressure. The hydrogen adsorption capacity of the model structures exceeded the US Department of Energy (DOE) target value of 6.5 wt.% starting from 200 K and 20 MPa whereas the most efficient carbon adsorbent ACS could achieve 7.5 wt.% only at extremely low temperatures. The initial differential molar isosteric heats of hydrogen adsorption in the studied activated carbons were in the range of 2.8–14 kJ/mol and varied during adsorption in a manner specific for each adsorbent.
Light-Driven Hydrogen Evolution Assisted by Covalent Organic Frameworks
Jun 2021
Publication
Covalent organic frameworks (COFs) are crystalline porous organic polymers built from covalent organic blocks that can be photochemically active when incorporating organic semiconducting units such as triazine rings or diacetylene bridges. The bandgap charge separation capacity porosity wettability and chemical stability of COFs can be tuned by properly choosing their constitutive building blocks by extension of conjugation by adjustment of the size and crystallinity of the pores and by synthetic post-functionalization. This review focuses on the recent uses of COFs as photoactive platforms for the hydrogen evolution reaction (HER) in which usually metal nanoparticles (NPs) or metallic compounds (generally Pt-based) act as co-catalysts. The most promising COF-based photocatalytic HER systems will be discussed and special emphasis will be placed on rationalizing their structure and light-harvesting properties in relation to their catalytic activity and stability under turnover conditions. Finally the aspects that need to be improved in the coming years will be discussed such as the degree of dispersibility in water the global photocatalytic efficiency and the robustness and stability of the hybrid systems putting emphasis on both the COF and the metal co-catalyst.
SimSES: A Holistic Simulation Framework for Modeling and Analyzing Stationary Energy Storage Systems
Feb 2022
Publication
The increasing feed-in of intermittent renewable energy sources into the electricity grids worldwide is currently leading to technical challenges. Stationary energy storage systems provide a cost-effective and efficient solution in order to facilitate the growing penetration of renewable energy sources. Major technical and economical challenges for energy storage systems are related to lifetime efficiency and monetary returns. Holistic simulation tools are needed in order to address these challenges before investing in energy storage systems. One of these tools is SimSES a holistic simulation framework specialized in evaluating energy storage technologies technically and economically. With a modular approach SimSES covers various topologies system components and storage technologies embedded in an energy storage application. This contribution shows the capabilities and benefits of SimSES by providing in-depth knowledge of the implementations and models. Selected functionalities are demonstrated with two use cases showing the easy-to-use simulation framework while providing detailed technical analysis for expert users. Hybrid energy storage systems consisting of lithium-ion and redox-flow batteries are investigated in a peak shaving application while various system topologies are analyzed in a frequency containment reserve application. The results for the peak shaving case study show a benefit in favor of the hybrid system in terms of overall cost and degradation behavior in applications that have a comparatively low energy throughput during lifetime. In terms of system topology a cascaded converter approach shows significant improvements in efficiency for the frequency containment reserve application.
Hydrogen-Based Energy Storage Systems for Large-Scale Data Center Applications
Nov 2021
Publication
Global demand for data and data access has spurred the rapid growth of the data center industry. To meet demands data centers must provide uninterrupted service even during the loss of primary power. Service providers seeking ways to eliminate their carbon footprint are increasingly looking to clean and sustainable energy solutions such as hydrogen technologies as alternatives to traditional backup generators. In this viewpoint a survey of the current state of data centers and hydrogen-based technologies is provided along with a discussion of the hydrogen storage and infrastructure requirements needed for large-scale backup power applications at data centers.
A Model-based Parametric and Optimal Sizing of a Battery/Hydrogen Storage of a Real Hybrid Microgrid Supplying a Residential Load: Towards Island Operation
Jun 2021
Publication
In this study the optimal sizing of a hybrid battery/hydrogen Energy Storage System “ESS” is assessed via a model-based parametric analysis in the context of a real hybrid renewable microgrid located in Huelva Spain supplying a real-time monitored residential load (3.5 kW; 5.6 MWh/year) in island mode. Four storage configurations (battery-only H2-only hybrid battery priority and hybrid H2 priority) are assessed under different Energy Management Strategies analysing system performance parameters such as Loss of Load “LL” (kWh;%) Over Production “OP” (kWh;%) round-trip storage efficiency ESS (%) and total storage cost (€) depending on the ESS sizing characteristics. A parallel approach to the storage optimal sizing via both multi-dimensional sensitivity analysis and PSO is carried out in order to address both sub-optimal and optimal regions respectively. Results show that a hybridised ESS capacity is beneficial from an energy security and efficiency point of view but can represent a substantial additional total cost (between 100 and 300 k€) to the hybrid energy system especially for the H2 ESS which presents higher costs. Reaching 100% supply from renewables is challenging and introducing a LL threshold induces a substantial relaxation of the sizing and cost requirements. Increase in battery capacity is more beneficial for the LL abatement while increasing H2 capacity is more useful to absorb large quantities of excess energy. The optimal design via PSO technique is complemented to the parametric study.
Role of Hydrogen-Charging on Nucleation and Growth of Ductile Damage in Austenitic Stainless Steels
May 2019
Publication
Hydrogen energy is a possible solution for storage in the future. The resistance of packaging materials such as stainless steels has to be guaranteed for a possible use of these materials as containers for highly pressurized hydrogen. The effect of hydrogen charging on the nucleation and growth of microdamage in two different austenitic stainless steels AISI316 and AISI316L was studied using in situ tensile tests in synchrotron X-ray tomography. Information about damage nucleation void growth and void shape were obtained. AISI316 was found to be more sensitive to hydrogen compared to AISI316L in terms of ductility loss. It was measured that void nucleation and growth are not affected by hydrogen charging. The effect of hydrogen was however found to change the morphology of nucleated voids from spherical cavities to micro-cracks being oriented perpendicular to the tensile axis.
Phase Field Modelling of Formation and Fracture of Expanding Precipitates
May 2017
Publication
It is a common belief that embedded expanding inclusions are subjected to an internal homogeneous compressive hydrostatic stress. Still cracks that appear in precipitates that occupy a larger volume than the original material are frequently observed. The appearance of cracks has since long been regarded as a paradox. In the present study it is shown that matrix materials that increases its volume even several percent during the precipitation process develop a tensile hydrostatic stress in the centre of the precipitate. This is the result of a complicated mechanical-chemical phase transformation process. The process is here studied using a Landau phase feld model. Before the material is transformed and incorporated in a precipitate it undergoes stretching beyond the elastic strain limit because of the presence of already expanded material. During the phase transformation the accompanying volumetric expansion cannot be fully accommodated which instead creates an internal compressive stress and adds tension in the surrounding material. As the growth of the precipitate proceeds a region with increasing tensile stress develops in the interior of the precipitate. This is suggested to be the most probable cause of the observed cracks. First the mechanics that lead to the tension is computed. The infuence of elastic-plastic properties is studied both for cases both with and without cracks. The growth history from microscopic to macroscopic precipitates is followed and the result is compared with observations of so called hydride blisters that are formed on surfaces of zirconium alloys in the presence of hydrogen. A common practical situation is when the zirconium is in contact with an object of lower temperature. Then the cooled spot attracts hydrogen that make the zirconium transform to a metal hydride with the shape of a blister. The simulations predicts a final size and position of the growing crack that compares well with the experimental observations.
Brittle Fracture Manifestation in Gas Pipeline Steels after Long-term Operation
Dec 2020
Publication
Gas pipelines are exposed to operational loads combined with corrosive environment action during their long-term service. Complicated service conditions lead to a worsening of steel properties a reduction of serviceability of the whole object therefore a risk of its premature failure rises. Aware of the importance of the existing problem the aim of this study is the analysis of various mechanical properties of steels after their long-term operation on gas pipelines and detecting and evaluating fractographic signs of this degradation.<br/>Mechanical properties of operated pipe steels characterizing their brittle fracture resistance were significantly decreased. Delamination areas as one of a feature of brittle fracture were identified on the fracture surfaces of specimens after SSRT of the operated steels in corrosive environment. Fracture was initiated from the outer surface of the specimens along the boundaries of ferrite and pearlite grains with significant secondary cracking.<br/>The obvious texture in the steels affects noticeably the results of the impact tests. Higher KCV values for the specimens cut in the longitudinal direction relative to the pipe axis comparing with the specimens of transversal orientation were obtained. This was explained by different length of narrow pearlite strips alternated by wide ferrite bands and interrupted by individual ferrite grains depending on the orientation of the specimen fracture surface relative to the pipe axis. Thus a proper direction of specimen cutting to achieve the maximum sensitivity of KCV parameter to operational degradation of steels is discussed. The effect of specimen orientation on the results of the Charpy testing becomes much more pronounced with steel operation. Defects accumulated in steels during their service are preferentially oriented in the pipe axial direction along the boundaries between ferrite and pearlite strips. Analyzing the fracture surfaces of the Charpy specimens after their impact testing certain signs of embrittlement were found for long term operated steels in the form of delaminations varying in size and shape and some cleavage fragments. Furthermore their percentage of total fracture surface (generally formed by dimples) correlates well with a drop in the impact toughness. The established relationship could be the basis for the introduction of fractographic criteria of the steel serviceability.
Recent Research Progress in Hybrid Photovoltaic–Regenerative Hydrogen Fuel Cell Microgrid Systems
May 2022
Publication
Hybrid photovoltaic–regenerative hydrogen fuel cell (PV-RHFC) microgrid systems are considered to have a high future potential in the effort to increase the renewable energy share in the form of solar PV technology with hydrogen generation storage and reutilization. The current study provides a comprehensive review of the recent research progress of hybrid PV-RHFC microgrid systems to extract conclusions on their characteristics and future prospects. The different components that can be integrated (PV modules electrolyzer and fuel cell stacks energy storage units power electronics and controllers) are analyzed in terms of available technology options. The main modeling and optimization methods and control strategies are discussed. Additionally various application options are provided which differentiate in terms of scale purpose and further integration with other power generating and energy storage technologies. Finally critical analysis and discussion of hybrid PV-RHFC microgrid systems were conducted based on their current status. Overall the commercialization of hybrid PV-RHFC microgrid systems requires a significant drop in the RHFC subsystem capital cost. In addition it will be necessary to produce complete hybrid PV-RHFC microgrid systems with integrated energy management control capabilities to avoid operational issues and ensure flexibility and reliability of the energy flow in relation to supply storage and demand.
A Numerical and Graphical Review of Energy Storage Technologies
Dec 2014
Publication
More effective energy production requires a greater penetration of storage technologies. This paper takes a looks at and compares the landscape of energy storage devices. Solutions across four categories of storage namely: mechanical chemical electromagnetic and thermal storage are compared on the basis of energy/power density specific energy/power efficiency lifespan cycle life self-discharge rates capital energy/power costs scale application technical maturity as well as environmental impact. It’s noted that virtually every storage technology is seeing improvements. This paper provides an overview of some of the problems with existing storage systems and identifies some key technologies that hold promise.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
Graded Grain Structure to Improve Hydrogen-Embrittlement Resistance of TWIP Steel
Nov 2020
Publication
The high strength of twinning-induced plasticity (TWIP) steels makes them vulnerable to the hydrogen embrittlement (HE) phenomenon thereby limiting their potential applications. This study suggests inducing a graded grain structure (GGS) in a Fe-17Mn-0.8C TWIP steel through shot peening and subsequent heat treatment to solve the problem. The microstructures and fracture surfaces of GGS TWIP steel were compared with those of conventionally manufactured TWIP steel possessing a uniform grain structure (UGS). Compared with the conventional UGS TWIP steel GGS steel showed similar tensile properties with a yield strength of 310 MPa tensile strength of 1060 MPa and elongation-to-failure of 135%. It also exhibited moderately enhanced low-cycle fatigue (LCF) resistance in terms of fatigue life (8196 cycles to failure) compared with the UGS steel (7201 cycles). Furthermore GGS TWIP steel exhibited a marked improvement in HE resistance both in the monotonic (by a slow-strain-rate test) and cyclic deformation modes (by the LCF test) in a hydrogen environment. A relatively fine-grained (d = 15.6 μm) surficial area enhanced the HE resistance by inhibiting hydrogen penetration and decreasing twin density while the coarse-grained (d = 74.6 μm) interior promoted the LCF resistance by suppressing crack growth
Fatigue Crack Growth in Operated Gas Pipeline Steels
Jun 2020
Publication
Regularities of fatigue crack growth for pipeline steels of different strength are presented and the changes in fatigue behavior of these steels after long term operation are analyzed. Threshold values of stress intensity factor range are lower for operated steels comparing to the corresponding values for as received ones. During the testing in the simulated soil solution NS4 a barely noticeable tendency to increase the threshold values of SIF was traced. It was explained by the appearance of intergranular fracture elements on the backgrownd of the typical flat fatigue relief already in the near-threshold region of fatigue crack growth curves in the soil solution. A higher relief of intergranular facets provided favorable conditions for occurrence of crack closure effect.<br/>Fatigue testing was performed using steel specimens after in-laboratory and in-service degradation and it was shown that results for both degraded steels are very close to each other proving the validity of the method of in-laboratory degradation. A new methodic approach to fatigue testing of pipe steels is presented which allows simulating working conditions of gas pipelines namely the hydrogen diffusion through the pipe wall to its external surface and estimating its possible effect on SCC. It consists in evaluation of the influence of hydrogen reached the crack tip only due to its diffusion on the crack growth. It is found that hydrogen absorbed by metal during the test providing such conditions causes a leap of crack growth rate in the Paris region of the fatigue crack growth curve of the tested 17H1S steel. Intergranular mechanism of fracture detected on the specimen fracture surface is suggested as a clear evidence of embrittlement of grain boundaries as a result of its hydrogenation.
Assessment of Operational Degradation of Pipeline Steels
Jun 2021
Publication
This paper summarizes a series of the authors’ research in the field of assessing the operational degradation of oil and gas transit pipeline steels. Both mechanical and electrochemical properties of steels are deteriorated after operation as is their resistance to environmentally-assisted cracking. The characteristics of resistance to brittle fracture and stress corrosion cracking decrease most intensively which is associated with a development of in-bulk dissipated microdamages of the material. The most sensitive indicators of changes in the material’s state caused by degradation are impact toughness and fracture toughness by the J-integral method. The degradation degree of pipeline steels can also be evaluated nondestructively based on in-service changes in their polarization resistance and potential of the fracture surface. Attention is drawn to hydrogenation of a pipe wall from inside as a result of the electrochemical interaction of pipe metal with condensed moisture which facilitates operational degradation of steel due to the combined action of operating stresses and hydrogen. The development of microdamages along steel texture was evidenced metallographically as a trend to the selective etching of boundaries between adjacent bands of ferrite and pearlite and fractographically by revealing brittle fracture elements on the fracture surfaces namely delamination and cleavage indicating the sites of cohesion weakening between ferrite and pearlite bands. The state of the X52 steel in its initial state and after use for 30 years was assessed based on the numerical simulation method.
A Review on the Properties of Iron Aluminide Intermetallics
Jan 2016
Publication
Iron aluminides have been among the most studied intermetallics since the 1930s when their excellent oxidation resistance was first noticed. Their low cost of production low density high strength-to-weight ratios good wear resistance ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications such as brake disks for windmills and trucks filtration systems in refineries and fossil power plants transfer rolls for hot-rolled steel strips and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i) alloy composition; (ii) microstructure; and (iii) number (type) of defects on the thermo-mechanical properties. Additionally environmental degradation of the alloys consisting of hydrogen embrittlement anodic or cathodic dissolution localized corrosion and oxidation resistance in different environments should be well known. Recently some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements environmental items and crystal structure on the deformation behavior of alloys. In this paper we will review the extensive work which has been done during the last decades to address each of the points mentioned above.
Thermoacoustic Instability Considerations for High Hydrogen Combustion in Lean Premixed Gas Turbine Combustors: A Review
Jan 2021
Publication
Hydrogen is receiving increasing attention as a versatile energy vector to help accelerate the transition to a decarbonised energy future. Gas turbines will continue to play a critical role in providing grid stability and resilience in future low-carbon power systems; however it is recognised that this role is contingent upon achieving increased thermal efficiencies and the ability to operate on carbon-neutral fuels such as hydrogen. An important consideration in the development of gas turbine combustors capable of operating with pure hydrogen or hydrogen-enriched natural gas are the significant changes in thermoacoustic instability characteristics associated with burning these fuels. This article provides a review of the effects of burning hydrogen on combustion dynamics with focus on swirl-stabilised lean-premixed combustors. Experimental and numerical evidence suggests hydrogen can have either a stabilising or destabilising impact on the dynamic state of a combustor through its influence particularly on flame structure and flame position. Other operational considerations such as the effect of elevated pressure and piloting on combustion dynamics as well as recent developments in micromix burner technology for 100% hydrogen combustion have also been discussed. The insights provided in this review will aid the development of instability mitigation strategies for high hydrogen combustion.
Effect of Hydrogen and Strain-Induced Martensite on Mechanical Properties of AISI 304 Stainless Steel
Jul 2016
Publication
Plastic deformation and strain-induced martensite (SIM α′) transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture tensile strength hardness and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically SIM formed during tensile tests was beneficial in increasing the elongation to fracture hardness and tensile strength. Hydrogen suppressed the SIM formation leading to hydrogen softening and localized brittle fracture.
Model of Local Hydrogen Permeability in Stainless Steel with Two Coexisting Structures
Apr 2021
Publication
The dynamics of hydrogen in metals with mixed grain structure is not well understood at a microscopic scale. One of the biggest issues facing the hydrogen economy is “hydrogen embrittlement” of metal induced by hydrogen entering and diffusing into the material. Hydrogen diffusion in metallic materials is difficult to grasp owing to the non-uniform compositions and structures of metal. Here a time-resolved “operando hydrogen microscope” was used to interpret local diffusion behaviour of hydrogen in the microstructure of a stainless steel with austenite and martensite structures. The martensite/austenite ratios differed in each local region of the sample. The path of hydrogen permeation was inferred from the time evolution of hydrogen permeation in several regions. We proposed a model of hydrogen diffusion in a dual-structure material and verified the validity of the model by simulations that took into account the transfer of hydrogen at the interfaces.
Analysis of Stress Corrosion Cracking in X80 Pipeline Steel: An Approach from the Theory of Critical Distances
Dec 2018
Publication
This paper presents an analysis of Stress Corrosion Cracking (SCC) based on the Theory of Critical Distances (TCD). The research is based on an experimental program composed of fracture specimens with notch radius varying from 0 mm (crack-like defect) up to 1 mm and tensile specimens. A pipeline steel was used in this work (X80). It has been analysed in one hydrogen embrittlement situation. The study has been completed with Finite Elements Simulation analysis. The capacity of the TCD to analyse SCC processes has been proven.
Hydrogen Embrittlement Susceptibility of Prestressing Steel Wires: The Role of the Cold-drawing Conditions
Jul 2016
Publication
Prestressing steel wires are highly susceptible to hydrogen embrittlement (HE). Residual stress-strain state produced after wire drawing plays an essential role since hydrogen damage at certain places of the material is directly affected by stress and strain fields. Changes in wire drawing conditions modify the stress and strain fields and consequently the HE susceptibility and life in service of these structural components in the presence of a hydrogenating environment. This paper analyzes the distributions of residual stress and plastic strain obtained after diverse drawing conditions (inlet die angle die bearing length varying die angle and straining path) and their influence on HE susceptibility of the wires. The conditions for industrial cold drawing can thus be optimized thereby producing commercial prestressing steel wires with improved performance against HE phenomena.
Particle Size and Crystal Phase Effects in Fischer-Tropsch Catalysts
Aug 2017
Publication
Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.
Towards Net-zero Smart System: An Power Synergy Management Approach of Hydrogen and Battery Hybrid System with Hydrogen Safety Consideration
May 2022
Publication
The building system is one of key energy consumption sector in the market and low-carbon building will make a significant contribution for the worldwide carbon emission reduction. The multiple energy systems including renewable generations hydrogen energy and energy storage is the perspective answer to the net-zero building system. However the research gap lies in the synergy power management among the renewable flexible loads batteries and hydrogen energy systems and at the same time taking the unique characteristic of different energy sectors into account by power managing. This paper proposed the power management approach based on the game theory by which the different characteristics of the energy players are described via creating the competing relationship against net-zero emission objective so that to achieve the power synergy. Under the proposed power management method the hydrogen and battery hybrid system including the fuel cell electrolyzer and battery is designed and investigated as to unlock the power management regions and control constraints within the building system. Particularly for the hydrogen system within the hybrid system the safe and long-lifetime operation is considered respectively by high-efficiency and pressure constraints within the power management. Simulation results show that providing the same energy storage services for the building system the fuel cell with the proposed power management method sustains for 9.9 years much longer than that of equivalent consumption minimization (4.98) model predictive control (4.61) and rule-based method (7.69). Moreover the maximum tank temperature of the hydrogen tank is reduced by 3.4 K and 2.9 K compared with consumption minimization strategy and model predictive control. Also the real-time of the proposed power management is verified by a scaled-down experiment platform.
Bi-Level Planning of Grid-Forming Energy Storage–Hydrogen Storage System Considering Inertia Response and Frequency Parameter Optimization
Jul 2025
Publication
Energy storage plays an essential role in stabilizing fluctuations in renewable energy sources such as wind and solar enabling surplus electricity retention and delivering dynamic frequency regulation. However relying solely on a single form of storage often proves insufficient due to constraints in performance capacity and cost-effectiveness. To tackle frequency regulation challenges in remote desert-based renewable energy hubs— where traditional power infrastructure is unavailable—this study introduces a planning framework for an electro-hydrogen energy storage system with grid-forming capabilities designed to supply both inertia and frequency response. At the system design stage a direct current (DC) transmission network is modeled integrating battery and hydrogen storage technologies. Using this configuration the capacity settings for both grid-forming batteries and hydrogen units are optimized. This study then explores how hydrogen systems—comprising electrolyzers storage tanks and fuel cells—and grid-forming batteries contribute to inertial support. Virtual inertia models are established for each technology enabling precise estimation of the total synthetic inertia provided. At the operational level this study addresses stability concerns stemming from renewable generation variability by introducing three security indices. A joint optimization is performed for virtual inertia constants which define the virtual inertia provided by energy storage systems to assist in frequency regulation and primary frequency response parameters within the proposed storage scheme are optimized in this model. This enhances the frequency modulation potential of both systems and confirms the robustness of the proposed approach. Lastly a real-world case study involving a 13 GW renewable energy base in Northwest China connected via a ±10 GW HVDC export corridor demonstrates the practical effectiveness of the optimization strategy and system configuration.
Extreme Energetic Materials at Ultrahigh Pressures
Jul 2020
Publication
Owing to their extremely high energy density single-bonded polymeric nitrogen and atomic metallic hydrogen are generally regarded as the ultimate energetic materials. Although their syntheses normally require ultrahigh pressures of several hundred gigapascals (GPa) which prohibit direct materials application research on their stability metastability and fundamental properties are valuable for seeking extreme energetic materials through alternative synthetic routes. Various crystalline and amorphous polymeric nitrogens have been discovered between 100 and 200 GPa. Metastability at ambient conditions has been demonstrated for some of these phases. Cubic-gauche and black-phosphorus polymorphs of single-bonded nitrogen are two particularly interesting phases. Their large hystereses warrant further application-inspired basic research of nitrogen. In contrast although metallic hydrogen contains the highest-estimated energy density its picosecond lifetime and picogram quantity make its practical material application impossible at present. “Metallic hydrogen” remains a curiosity-driven basic research pursuit focusing on the pressure-induced evolution of the molecular hydrogen crystal and its electronic band structure from a low-density insulator with a very wide electronic band gap to a semiconductor with a narrow gap to a dense molecular metal and atomic metal and eventually to a previously unknown exotic state of matter. This great experimental challenge is driving relentless advancement in ultrahigh-pressure science and technology.
Is Direct Seawater Splitting Economically Meaningful?
Jun 2021
Publication
Electrocatalytic water splitting is the key process for the formation of green fuels for energy transport and storage in a sustainable energy economy. Besides electricity it requires water an aspect that seldomly has been considered until recently. As freshwater is a limited resource (<1% of earth's water) lately plentiful reports were published on direct seawater (around 96.5% of earth's water) splitting without or with additives (buffers or bases). Alternatively the seawater can be split in two steps where it is first purified by reverse osmosis and then split in a conventional water electrolyser. This quantitative analysis discusses the challenges of the direct usage of non-purified seawater. Further herein we compare the energy requirements and costs of seawater purification with those of conventional water splitting. We find that direct seawater splitting has substantial drawbacks compared to conventional water splitting and bears almost no advantage. In short it is less promising than the two-step scenario as the capital and operating costs of water purification are insignificant compared to those of electrolysis of pure water.
Analysis of Samples Cleaning Methods Prior to Hydrogen Content Determination in Steel
May 2020
Publication
There are multiple references to sample cleaning methods prior to hydrogen content determination or hydrogen spectroscopy analysis but there is still no unified criteria; different authors use their own “know-how” to perform this task. The aim of this paper is to solve or at least clarify this issue. In this work the most commonly used sample cleaning methods are compared. Then five different methodologies are applied on certified hydrogen content calibration pins and on high strength steel concrete-prestressing strands and the three main situations regarding hydrogen content in the microstructural net (non-charged charged and charged and uncharged) are studied. It was concluded that the HCl solution C-3.5 cleaning method recommended by ASTM G1 introduces large amounts of hydrogen in the samples; but can be useful for eliminating superficial oxides if necessary. The rest of the methods had similar results; but the more complete ones that involve ultrasounds and last longer than 8 min are not appropriated when important diffusion may occur on the samples during their application. Simple methods that involve acetone or trichloroethylene and last around 1 min are preferable for almost all situations as these are faster easier and cheaper. As a final recommendation as trichloroethylene is toxic the simple acetone method is in general the most convenient one for regular hydrogen content analysis.
Comparative Study of Battery Storage and Hydrogen Storage to Increase Photovoltaic Self-sufficiency in a Residential Building of Sweden
Dec 2016
Publication
Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.
A Fracture Analysis of Ti-10Mo-8V-1Fe-3.5Al Alloy Screws during Assembly
Oct 2016
Publication
Titanium screws have properties that make them ideal for applications that require both a high strength-to-weight ratio and corrosion resistance such as fastener applications for aviation and aerospace. The fracture behavior of Ti-10Mo-8V-1Fe-3.5Al (TB3) alloy screws during assembly was explored. Besides visual examination other experimental techniques used for the investigation are as follows: (1) fracture characteristics and damage morphology via scanning electron microscopy (SEM); (2) chemical constituents via energy dispersive spectroscopy (EDS) and hydrogen concentration testing; (3) metallographic observation; (4) stress durability embrittlement testing; and (5) torsion simulation testing. Results show that the fracture mode of the screws is brittle. There is no obvious relation to hydrogen-induced brittle. The main reason for the fracture of titanium alloy screws is internal defects around which oxygen content is high increasing brittleness. The internal defects of screws result from grain boundary cracking caused by hot forging.
Feature of Stress Corrosion Cracking of Degraded Gas Pipeline Steels
Aug 2019
Publication
Stress corrosion cracking (SCC) of steels can reduce the structural integrity of gas pipelines. To simulate in-service degradation of pipeline steels in laboratory the method of accelerated degradation consisted in subjecting specimens to electrolytic hydrogenation to loading up the certain plastic deformation and heating of specimen at 250°C was recently developed. The purpose of this paper was to analyse mechanical and SCC behaviour of in-service and in-laboratory degraded gas pipeline steels and to reveal some fractographic features of SCC. Three pipeline steels of the different strength (17H1S which is equivalent of API X52 API X60 and API X70) were investigated. The characteristics of the as-received pipeline steels with different strength were compared with the properties of pipeline steels after in-service and in-laboratory degradation. An influence of the NS4 solution on SCC resistance of 17H1S and API X60 steels in the as-received state and after the accelerated degradation using slow strain rate tension method was analysed. The noticeable decrease of plasticity for 17H1S and API X60 steels after long-term operation was shown. Deep microdelaminations revealed in the central part of fracture surfaces for the operated steels can be considered as the signs of dissipated damaging in the metal caused by texture and hydrogen absorbed by metal. Comparison of the SCC tests results showed that the characteristics of both steels in the as-received state were insignificantly changed under the influence of the environment. At the same time the degraded steels were characterized by a high sensitivity to SCC. It was shown fractographically that it associated with cracking along interfaces of ferrite and pearlite grains with secondary deep intergranular cracks formation and also by delamination between ferrite and cementite inside pearlite grains. The similar fracture mechanism at SCC tests was revealed for near the outer surface of the specimens and in the central part of the fracture surfaces of in-laboratory degraded specimens. These results demonstrated the key role of hydrogen during SCC and in-bulk cracking as well.
Complex Methods of Estimation Technological Strength of Welded Joints in Welding at Low Temperatures
Feb 2021
Publication
A comprehensive methodology for estimating the technological strength of welded joints are developed based on parameters reflecting the welding technology weldability hydrogen force and deformation conditions for welding and other informative parameters that correlate with the characteristics of the welded joint as well as improving existing methods for estimating the technological strength of welded joints connections through the introduction of modern equipment and non-destructive testing systems. It has been established that the proposed comprehensive estimation methodology will allow reaching a new qualitative level in assessing the technological strength of a welded joint using modern equipment and measuring instruments. According to the results of the experimental work it was found that when welding at low temperatures the increase in the probability of the formation and development of cold cracks is mainly determined by the critical content of diffusible hydrogen in the weld metal depending on the structural and force parameters of the welded joints.
Carbon Capture, Usage and Storage: An Update on Business Models for Carbon Capture, Usage and Storage
Dec 2020
Publication
An update on the proposed commercial frameworks for transport and storage power and industrial carbon capture business models.
Materials for End to End Hydrogen Roadmap
Jun 2021
Publication
This report is commissioned by the Henry Royce Institute for advanced materials as part of its role around convening and supporting the UK advanced materials community to help promote and develop new research activity. The overriding objective is to bring together the advanced materials community to discuss analyse and assimilate opportunities for emerging materials research for economic and societal benefit. Such research is ultimately linked to both national and global drivers namely Transition to Zero Carbon Sustainable Manufacture Digital & Communications Circular Economy as well as Health & Wellbeing.
This paper can be download from their website
This paper can be download from their website
Hydrogen in the Gas Distribution Networks: A Kickstart Project as an Input into the Development of a National Hydrogen Strategy for Australia
Nov 2019
Publication
The report investigates a kickstart project that allows up to 10% hydrogen into gas distribution networks. It reviews the technical impacts and standards to identify barriers and develop recommendations.
You can see the full report on the Australian Government website here
This report is developed in support of Australia's National Hydrogen Strategy
You can see the full report on the Australian Government website here
This report is developed in support of Australia's National Hydrogen Strategy
Effect of α′ Martensite Content Induced by Tensile Plastic Prestrain on Hydrogen Transport and Hydrogen Embrittlement of 304L Austenitic Stainless Steel
Aug 2018
Publication
Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( fα′ ). Dapp can be described as log Dapp=log(Dα′sα′/sγ)+log[fα′/(1−fα′)] for 10%<fα′<90% with Dα′ is diffusivity in α′ sα′ and sγ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.
Mechanical Properties and Hydrogen Embrittlement of Laser-Surface Melted AISI 430 Ferritic Stainless Steel
Feb 2020
Publication
Hydrogen was doped in austenitic stainless steel (ASS) 316L tensile samples produced by the laser-powder bed fusion (L-PBF) technique. For this aim an electrochemical method was conducted under a high current density of 100 mA/cm2 for three days to examine its sustainability under extreme hydrogen environments at ambient temperatures. The chemical composition of the starting powders contained a high amount of Ni approximately 12.9 wt.% as a strong austenite stabilizer. The tensile tests disclosed that hydrogen charging caused a minor reduction in the elongation to failure (approximately 3.5% on average) and ultimate tensile strength (UTS; approximately 2.1% on average) of the samples using a low strain rate of 1.2 × 10−4 s−1. It was also found that an increase in the strain rate from 1.2 × 10−4 s−1 to 4.8 × 10−4 s−1 led to a reduction of approximately 3.6% on average for the elongation to failure and 1.7% on average for UTS in the pre-charged samples. No trace of martensite was detected in the X-ray diffraction (XRD) analysis of the fractured samples thanks to the high Ni content which caused a minor reduction in UTS × uniform elongation (UE) (GPa%) after the H charging. Considerable surface tearing was observed for the pre-charged sample after the tensile deformation. Additionally some cracks were observed to be independent of the melt pool boundaries indicating that such boundaries cannot necessarily act as a suitable area for the crack propagation.
Property Optimization in As-Quenched Martensitic Steel by Molybdenum and Niobium Alloying
Apr 2018
Publication
Niobium microalloying is the backbone of modern low-carbon high strength low alloy (HSLA) steel metallurgy providing a favorable combination of strength and toughness by pronounced microstructural refinement. Molybdenum alloying is established in medium-carbon quenching and tempering of steel by delivering high hardenability and good tempering resistance. Recent developments of ultra-high strength steel grades such as fully martensitic steel can be optimized by using beneficial metallurgical effects of niobium and molybdenum. The paper details the metallurgical principles of both elements in such steel and the achievable improvement of properties. Particularly the underlying mechanisms of improving toughness and reducing the sensitivity towards hydrogen embrittlement by a suitable combination of molybdenum and niobium alloying will be discussed.
On the Concept of Micro-fracture Map (MFM) and its Role in Structural Integrity Evaluations in Materials Science and Engineering: A Tribute to Jorge Manrique
Dec 2020
Publication
This paper deals with the concept of micro-fracture map (MFM) and its role in structural integrity evaluations in materials science and engineering on the basis of previous research by the author on notch-induced fracture and hydrogen embrittlement of progressively cold drawn pearlitic steels and 316L austenitic stainless steel. With regard to this some examples are provided of assembly of MFMs in particular situations.
The Effect of Heat Treatments on the Constituent Materials of a Nuclear Reactor Pressure Vessel in Hydrogen Environment
Jul 2016
Publication
A nuclear reactor pressure vessel (NRPV) wall is formed by two layer of different materials: an inner layer of stainless steel (cladding material) and an outer layer of low carbon steel (base material) which is highly susceptible to corrosion related phenomena. A reduction of the mechanical properties of both materials forming the wall would appear due to the action of the harsh environment causing hydrogen embrittlement (HE) related phenomena. As a result of the manufacturing process residual stresses and strains appear in the NRPV wall thereby influencing the main stage in HE: hydrogen diffusion. A common engineering practice for reducing such states is to apply a tempering heat treatment. In this paper a numerical analysis is carried out for revealing the influence of the heat treatment parameters (tempering temperature and tempering time) on the HE of a commonly used NRPV. To achieve this goal a numerical model of hydrogen diffusion assisted by stress and strain was used considering diverse residual stress-strain states after tempering. This way the obtained hydrogen accumulation during operation time of the NRPV provides insight into the better tempering conditions from the structural integrity point of view.
Recent Progress Using Solid-State Materials for Hydrogen Storage: A Short Review
Feb 2022
Publication
With the rapid growth in demand for effective and renewable energy the hydrogen era has begun. To meet commercial requirements efficient hydrogen storage techniques are required. So far four techniques have been suggested for hydrogen storage: compressed storage hydrogen liquefaction chemical absorption and physical adsorption. Currently high-pressure compressed tanks are used in the industry; however certain limitations such as high costs safety concerns undesirable amounts of occupied space and low storage capacities are still challenges. Physical hydrogen adsorption is one of the most promising techniques; it uses porous adsorbents which have material benefits such as low costs high storage densities and fast charging–discharging kinetics. During adsorption on material surfaces hydrogen molecules weakly adsorb at the surface of adsorbents via long-range dispersion forces. The largest challenge in the hydrogen era is the development of progressive materials for efficient hydrogen storage. In designing efficient adsorbents understanding interfacial interactions between hydrogen molecules and porous material surfaces is important. In this review we briefly summarize a hydrogen storage technique based on US DOE classifications and examine hydrogen storage targets for feasible commercialization. We also address recent trends in the development of hydrogen storage materials. Lastly we propose spillover mechanisms for efficient hydrogen storage using solid-state adsorbents.
Corrosion Mechanisms of High-Mn Twinning-Induced Plasticity (TWIP) Steels: A Critical Review
Feb 2021
Publication
Twinning-induced plasticity (TWIP) steels have higher strength and ductility than conventional steels. Deformation mechanisms producing twins that prevent gliding and stacking of dislocations cause a higher ductility than that of steel grades with the same strength. TWIP steels are considered to be within the new generation of advanced high-strength steels (AHSS). However some aspects such as the corrosion resistance and performance in service of TWIP steel materials need more research. Application of TWIP steels in the automotive industry requires a proper investigation of corrosion behavior and corrosion mechanisms which would indicate the optimum degree of protection and the possible decrease in costs. In general Fe−Mn-based TWIP steel alloys can passivate in oxidizing acid neutral and basic solutions however they cannot passivate in reducing acid or active chloride solutions. TWIP steels have become as a potential material of interest for automotive applications due to their effectiveness impact resistance and negligible harm to the environment. The mechanical and corrosion performance of TWIP steels is subjected to the manufacturing and processing steps like forging and casting elemental composition and thermo-mechanical treatment. Corrosion of TWIP steels caused by both intrinsic and extrinsic factors has posed a serious problem for their use. Passivity breakdown caused by pitting and galvanic corrosion due to phase segregation are widely described and their critical mechanisms examined. Numerous studies have been performed to study corrosion behaviour and passivation of TWIP steel. Despite the large number of articles on corrosion few comprehensive reports have been published on this topic. The current trend for development of corrosion resistance TWIP steel is thoroughly studied and represented showing the key mechanisms and factors influencing corrosion processes and its consequences on TWIP steel. In addition suggestions for future works and gaps in the literature are considered.
Evaluation of Blistered and Cold Deformed ULC Steel with Melt Extraction and Thermal Desorption Spectroscopy
Dec 2019
Publication
Hydrogen characterization techniques like melt extraction and thermal desorption spectroscopy (TDS) are useful tools in order to evaluate and understand the interaction between hydrogen and metals. These two techniques are used here on cold deformed ultra-low carbon (ULC) steel with and without hydrogen induced damage. The material is charged electrochemically in order to induce varying amounts of hydrogen and variable degrees of hydrogen induced damage. The aim of this work is to evaluate to which extent the hydrogen induced damage would manifest itself in melt extraction and TDS measurements.
Influence of Synthesis Gas Components on Hydrogen Storage Properties of Sodium Aluminium Hexahydride
Feb 2021
Publication
A systematic study of different ratios of CO CO2 N2 gas components on the hydrogen storage properties of the Na3AlH6 complex hydride with 4 mol% TiCl3 8 mol% aluminum and 8 mol% activated carbon is presented in this paper. The different concentrations of CO and CO2in H2 and CO CO2 N2 in H2 mixture were investigated. Both CO and CO2gas react with the complex hydride forming Al oxy-compounds NaOH and Na2CO3 that consequently cause serious decline in hydrogen storage capacity. These reactions lead to irreversible damage of complex hydride under the current experimental condition. Thus after 10 cycles with 0.1 vol % CO + 99.9 vol %H2 and 1 vol % CO + 99 vol %H2 the dehydrogenation storage capacity of the composite material decreased by 17.2% and 57.3% respectively. In the case of investigation of 10 cycles with 1 vol % CO2 + 99 vol % H2 gas mixture the capacity degradation was 53.5%. After 2 cycles with 10 vol % CO +90 vol % H2 full degradation was observed whereas after 6 cycles with 10 vol % CO2+ 90 vol % H2 degradation of 86.8% was measured. While testing with the gas mixture of 1.5 vol % CO + 10 vol % CO2+ 27 vol % H2 + 61.5 vol % N2 the degradation of 94% after 6 cycles was shown. According to these results it must be concluded that complex aluminum hydrides cannot be used for the absorption of hydrogen from syngas mixtures without thorough purification.
Wax: A Benign Hydrogen-storage Material that Rapidly Releases H2-rich Gases Through Microwave-assisted Catalytic Decomposition
Oct 2016
Publication
Hydrogen is often described as the fuel of the future especially for application in hydrogen powered fuel-cell vehicles (HFCV’s). However its widespread implementation in this role has been thwarted by the lack of a lightweight safe on-board hydrogen storage material. Here we show that benign readily available hydrocarbon wax is capable of rapidly releasing large amounts of hydrogen through microwave-assisted catalytic decomposition. This discovery offers a new material and system for safe and efficient hydrogen storage and could facilitate its application in a HFCV. Importantly hydrogen storage materials made of wax can be manufactured through completely sustainable processes utilizing biomass or other renewable feedstocks.
Graphene Oxide/metal Nanocrystal Multilaminates as the Atomic Limit for Safe and Selective Hydrogen Storage
Mar 2016
Publication
Interest in hydrogen fuel is growing for automotive applications; however safe dense solid-state hydrogen storage remains a formidable scientific challenge. Metal hydrides offer ample storage capacity and do not require cryogens or exceedingly high pressures for operation. However hydrides have largely been abandoned because of oxidative instability and sluggish kinetics. We report a new environmentally stable hydrogen storage material constructed of Mg nanocrystals encapsulated by atomically thin and gas-selective reduced graphene oxide (rGO) sheets. This material protected from oxygen and moisture by the rGO layers exhibits exceptionally dense hydrogen storage (6.5 wt% and 0.105 kg H2 per litre in the total composite). As rGO is atomically thin this approach minimizes inactive mass in the composite while also providing a kinetic enhancement to hydrogen sorption performance. These multilaminates of rGO-Mg are able to deliver exceptionally dense hydrogen storage and provide a material platform for harnessing the attributes of sensitive nanomaterials in demanding environments.
Water Removal from LOHC Systems
Oct 2020
Publication
Liquid organic hydrogen carriers (LOHC) store hydrogen by reversible hydrogenation of a carrier material. Water can enter the system via wet hydrogen coming from electrolysis as well as via moisture on the catalyst. Removing this water is important for reliable operation of the LOHC system. Different approaches for doing this have been evaluated on three stages of the process. Drying of the hydrogen before entering the LOHC system itself is preferable. A membrane drying process turns out to be the most efficient way. If the water content in the LOHC system is still so high that liquid–liquid demixing occurs it is crucial for water removal to enhance the slow settling. Introduction of an appropriate packing can help to separate the two phases as long as the volume flow is not too high. Further drying below the rather low solubility limit is challenging. Introduction of zeolites into the system is a possible option. Water adsorbs on the surface of the zeolite and moisture content is therefore decreased.
How To Transport and Store Hydrogen – Facts and Figures
Apr 2021
Publication
The EU has set a goal of achieving climate neutrality by 2050 and decided to raise its 2030 climate target to 55%. For this the EU needs to transform its energy system. It is of paramount importance that it will become more efficient affordable and interconnected. Hydrogen can play a pivotal role in the EU’s decarbonisation efforts and be at the centre of the energy system integration supporting transport of renewable energy over very long distances and facilitating renewables storage from one season to another.<br/><br/>ENTSOG GIE and Hydrogen Europe have joined forces on a factsheet that answers a number of fundamental questions about gaseous and liquid hydrogen transport and storage titled “How to transport and store hydrogen? Facts and figures”. This factsheet provides an objective and informative analysis on key concepts terminology and facts and figures from different public sources.<br/><br/>The factsheet illustrates the EU’s potential to enable a global hydrogen economy and to become a global technology leader due to its extensive gas infrastructure that can be used to transport blends of hydrogen or be converted to transport pure hydrogen.
Experimental Study of Hydrogen Embrittlement in Maraging Steels
Feb 2018
Publication
This research activity aims at investigating the hydrogen embrittlement of Maraging steels in connection to real sudden failures of some of the suspension blades of the Virgo Project experimental apparatus. Some of them failed after 15 years of service in working conditions. Typically in the Virgo detector blades are loaded up to 50-60% of the material yield strength. For a deeper understanding of the failure the relationship between hydrogen concentration and mechanical properties of the material have been investigated with specimens prepared in order to simulate blade working conditions. A mechanical characterization of the material has been carried out by standard tensile testing in order to establish the effect of hydrogen content on the material strength. Further experimental activity was executed in order to characterize the fracture surface and to measure the hydrogen content. Finally some of the failed blades have been analyzed in DICI-UNIPI laboratory. The experimental results show that the blades failure can be related with the hydrogen embrittlement phenomenon.
Investigation of Structure of AlN Thin Films Using Fourier-transform Infrared Spectroscopy
Feb 2020
Publication
This study focuses on structural imperfections caused by hydrogen impurities in AlN thin films obtained using atomic layer deposition method (ALD). Currently there is a severe lack of studies regarding the presence of hydrogen in the bulk of AlN films. Fourier-transform infrared spectroscopy (FTIR) is one of the few methods that allow detection bonds of light elements in particular - hydrogen. Hydrogen is known to be a frequent contaminant in AlN films grown by ALD method it may form different bonds with nitrogen e.g. amino (–NH2) or imide (–NH) groups which impair the quality of the resulting film. Which is why it is important to investigate the phenomenon of hydrogen as well as to search for the suitable methods to eliminate or at least reduce its quantity. In this work several samples have been prepared using different precursors substrates and deposition parameters and characterized using FTIR and additional techniques such as AFM XPS and EDS to provide a comparative and comprehensive analysis of topography morphology and chemical composition of AlN thin films.
Current Research Progress in Magnesium Borohydride for Hydrogen Storage (A review)
Nov 2021
Publication
Hydrogen storage in solid-state materials is believed to be a most promising hydrogen-storage technology for high efficiency low risk and low cost. Mg(BH4)2 is regarded as one of most potential materials in hydrogen storage areas in view of its high hydrogen capacities (14.9 wt% and 145–147 kg cm3 ). However the drawbacks of Mg(BH4)2 including high desorption temperatures (about 250 C–580 C) sluggish kinetics and poor reversibility make it difficult to be used for onboard hydrogen storage of fuel cell vehicles. A lot of researches on improving the dehydrogenation reaction thermodynamics and kinetics have been done mainly including: additives or catalysts doping nanoconfining Mg(BH4)2 in nanoporous hosts forming reactive hydrides systems multi-cation/anion composites or other derivatives of Mg(BH4)2. Some favorable results have been obtained. This review provides an overview of current research progress in magnesium borohydride including: synthesis methods crystal structures decomposition behaviors as well as emphasized performance improvements for hydrogen storage.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Nanoporous Polymer-based Composites for Enhanced Hydrogen Storage
May 2019
Publication
The exploration and evaluation of new composites possessing both processability and enhanced hydrogen storage capacity are of signifcant interest for onboard hydrogen storage systems and fuel cell based electric vehicle development. Here we demonstrate the fabrication of composite membranes with sufcient mechanical properties for enhanced hydrogen storage that are based on a polymer of intrinsic microporosity (PIM-1) matrix containing nano-sized fllers: activated carbon (AX21) or metal–organic framework (MIL-101). This is one of the frst comparative studies of diferent composite systems for hydrogen storage and in addition the frst detailed evaluation of the difusion kinetics of hydrogen in polymer-based nanoporous composites. The composite flms were characterised by surface area and porosity analysis hydrogen adsorption measurements mechanical testing and gas adsorption modelling. The PIM-1/AX21 composite with 60 wt% AX21 provides enhanced hydrogen adsorption kinetics and a total hydrogen storage capacity of up to 9.35 wt% at 77 K; this is superior to the US Department of Energy hydrogen storage target. Tensile testing indicates that the ultimate stress and strain of PIM-1/ AX21 are higher than those of the MIL-101 or PAF-1 containing composites and are sufcient for use in hydrogen storage tanks. The data presented provides new insights into both the design and characterisation methods of polymer-based composite membranes. Our nanoporous polymer-based composites ofer advantages over powders in terms of safety handling and practical manufacturing with potential for hydrogen storage applications either as means of increasing storage or decreasing operating pressures in high-pressure hydrogen storage tanks.
Numerical Modelling of H2 Storage with Cushion Gas of CO2 in Subsurface Porous Media: Filter Effects of CO2 Solubility
Jun 2022
Publication
The central objective of this study is to improve the understanding of flow behaviour during hydrogen (H2) storage in subsurface porous media with a cushion gas of carbon dioxide (CO2). In this study we investigate the interactions between various factors driving the flow behaviour including the underlying permeability heterogeneity viscous instability and the balance between the viscous and gravity forces. In particular we study the impact of CO2 solubility in water on the level of H2 purity. This effect is demonstrated for the first time in the context of H2 storage. We have performed a range of 2D vertical cross-sectional simulations at the decametre scale with a very fine cell size (0.1 m) to capture the flow behaviour in detail. This is done since it is at this scale that much of the mixing between injected and native fluids occurs in physical porous media. It is found that CO2 solubility may have different (positive and negative) impacts on the H2 recovery performance (i.e. on the purity of the produced H2) depending on the flow regimes in the system. In the viscous dominated regime the less viscous H2 may infiltrate and bypass the cushion gas of CO2 during the period of H2 injection. This leads to a quick and dramatic reduction in the H2 purity when back producing H2 due to the co-production of the previously bypassed CO2. Interestingly the impurity levels in the H2 are much less severe in the case when CO2 solubility in water is considered. This is because the bypassed CO2 will redissolve into the water surrounding the bypassed zones which greatly retards the movement of CO2 towards the producer. In the gravity dominated scenario H2 accumulates at the top of the model and displaces the underlying cushion gas in an almost piston-like fashion. Approximately 58% of H2 can be recovered at a purity level above 98% (combustion requirements by ISO) in this gravity-dominated case. However when CO2 solubility is considered the H2 recovery performance is slightly degraded. This is because the dissolved CO2 is also gradually vaporised during H2 injection which leads to an expansion of mixing zone of CO2 and H2. This in turn reduces the period of high H2 purity level (>98%) during back-production.
Natural Iron Ores for Large-scale Thermochemical Hydrogen and Energy Storage
Jun 2022
Publication
A stable energy supply will require balancing the fluctuations of renewable energy generation due to the transition to renewable energy sources. Intraday and seasonal storage systems are often limited to local geographical or infrastructural circumstances. This study experimentally verifies the application of inexpensive and abundant natural iron ores for energy storage with combined hydrogen and heat release. The incorporated iron oxides are reduced with hydrogen from electrolysis to store energy in chemically bonded form. The on–demand reoxidation releases either pure hydrogen or high-temperature heat as valuable products. Natural iron ores as storage material are beneficial as the specific costs are lower by an order of magnitude compared to synthetic iron oxide-based materials. Suitable iron ores were tested in TG analysis and in a 1 kW fixed-bed reactor. Siderite a carbonate iron ore was verified as promising candidate as it shows significantly lower reaction temperatures and twice the storage capacity over other commercial iron ores such as ilmenite. The specific storage costs are as low as 80–150 $ per MWh hydrogen stored based on the experimental in-situ tests. The experimentally determined volumetric energy storage capacity for the bulk material was 1.7 and 1.8 MWh m− 3 for hydrogen and heat release respectively. The raw siderite ore was stable for over 50 consecutive cycles at operating temperatures of 500–600 ◦C in in-situ lifetime tests. The combination of high abundance low price and reasonable capacity can thus result in very low specific energy storage costs. The study proofs that suitable natural iron ores are an interesting economic solution for large-scale and seasonal energy storage systems.
Investigation on the Changes of Pressure and Temperature in High Pressure Filling of Hydrogen Storage Tank
May 2022
Publication
Hydrogen as fuel has been considered as a feasible energy carry and which offers a clean and efficient alternative for transportation. During the high pressure filling the temperature in the hydrogen storage tank (HST) may rise rapidly due to the hydrogen compression. The high temperature may lead to safety problem. Thus for fast and safely refueling the hydrogen several key factors need to be considered. In the present study by the thermodynamics theories a mathematical model is established to simulate and analyze the high pressure filling process of the storage tank for the hydrogen station. In the analysis the physical parameters of normal hydrogen are introduced to make the simulation close to the actual process. By the numerical simulation for 50 MPa compressed hydrogen tank the temperature and pressure trends during filling are obtained. The simulation results for non-adiabatic filling were compared with the theoretically calculated ones for adiabatic conditions and the simulation results for non-adiabatic filling were compared with the simulation ones for adiabatic conditions. Then the influence of working pressure initial temperature mass flow rate initial pressure and inlet temperature on the temperature rise were analyzed. This study provides a theoretical research basis for high pressure hydrogen energy storage and hydrogenation technology.
Hydrogen-based Systems for Integration of Renewable Energy in Power Systems: Achievements and Perspectives
Jul 2021
Publication
This paper is a critical review of selected real-world energy storage systems based on hydrogen ranging from lab-scale systems to full-scale systems in continuous operation. 15 projects are presented with a critical overview of their concept and performance. A review of research related to power electronics control systems and energy management strategies has been added to integrate the findings with outlooks usually described in separate literature. Results show that while hydrogen energy storage systems are technically feasible they still require large cost reductions to become commercially attractive. A challenge that affects the cost per unit of energy is the low energy efficiency of some of the system components in real-world operating conditions. Due to losses in the conversion and storage processes hydrogen energy storage systems lose anywhere between 60 and 85% of the incoming electricity with current technology. However there are currently very few alternatives for long-term storage of electricity in power systems so the interest in hydrogen for this application remains high from both industry and academia. Additionally it is expected that the share of intermittent renewable energy in power systems will increase in the coming decades. This could lead to technology development and cost reductions within hydrogen technology if this technology is needed to store excess renewable energy. Results from the reviewed projects indicate that the best solution from a technical viewpoint consists in hybrid systems where hydrogen is combined with short-term energy storage technologies like batteries and supercapacitors. In these hybrid systems the advantages with each storage technology can be fully exploited to maximize efficiency if the system is specifically tailored to the given situation. The disadvantage is that this will obviously increase the complexity and total cost of the energy system.<br/>Therefore control systems and energy management strategies are important factors to achieve optimal results both in terms of efficiency and cost. By considering the reviewed projects and evaluating operation modes and control systems new hybrid energy systems could be tailored to fit each situation and to reduce energy losses.
Recent Progress on Hydrogen Storage and Production Using Chemical Hydrogen Carriers
Jul 2022
Publication
Depleting fossil fuel resources and anthropogenic climate changes are the reasons for the intensive development of new sustainable technologies based on renewable energy sources. One of the most promising strategies is the utilization of hydrogen as an energy vector. However the limiting issue for large-scale commercialization of hydrogen technologies is a safe efficient and economical method of gas storage. In industrial practice hydrogen compression and liquefaction are currently applied; however due to the required high pressure (30–70 MPa) and low temperature (−253 ◦C) both these methods are intensively energy consuming. Chemical hydrogen storage is a promising alternative as it offers safe storage of hydrogen-rich compounds under ambient conditions. Although many compounds serving as hydrogen carriers are considered some of them do not have realistic perspectives for large-scale commercialization. In this review the three most technologically advanced hydrogen carriers—dimethyl ether methanol and dibenzyltoluene—are discussed and compared. Their potential for industrial application in relation to the energy storage transport and mobility sectors is analyzed taking into account technological and environmental aspects.
A Comprehensive Review on the Recent Development of Ammonia as a Renewable Energy Carrier
Jun 2021
Publication
Global energy sources are being transformed from hydrocarbon-based energy sources to renewable and carbon-free energy sources such as wind solar and hydrogen. The biggest challenge with hydrogen as a renewable energy carrier is the storage and delivery system’s complexity. Therefore other media such as ammonia for indirect storage are now being considered. Research has shown that at reasonable pressures ammonia is easily contained as a liquid. In this form energy density is approximately half of that of gasoline and ten times more than batteries. Ammonia can provide effective storage of renewable energy through its existing storage and distribution network. In this article we aimed to analyse the previous studies and the current research on the preparation of ammonia as a next-generation renewable energy carrier. The study focuses on technical advances emerging in ammonia synthesis technologies such as photocatalysis electrocatalysis and plasmacatalysis. Ammonia is now also strongly regarded as fuel in the transport industrial and power sectors and is relatively more versatile in reducing CO2 emissions. Therefore the utilisation of ammonia as a renewable energy carrier plays a significant role in reducing GHG emissions. Finally the simplicity of ammonia processing transport and use makes it an appealing choice for the link between the development of renewable energy and demand.
Selection of Underground Hydrogen Storage Risk Assessment Techniques
Dec 2021
Publication
The article proposes the use of the analytic hierarchy process (AHP) method to select a risk assessment technique associated with underground hydrogen storage. The initial choosing and ranking of risk assessment techniques can be considered as a multi-criteria decision problem. The usage of a decision model based on six criteria is proposed. A ranking of methods for estimating the risks associated with underground hydrogen storage is presented. The obtained results show that the application of the AHP-based approach may be a useful tool for selecting the UHS risk assessment technique. The proposed method makes it possible to make an objective decision of the most satisfactory approach from the point of view of all the adopted decision criteria regarding the selection of the best risk assessment technique.
The Impact of Process Heat on the Decarbonisation Potential of Offshore Installations by Hybrid Energy Systems
Dec 2021
Publication
An opportunity to decarbonise the offshore oil and gas sector lies in the integration of renewable energy sources with energy storage in a hybrid energy system (HES). Such concept enables maximising the exploitation of carbon-free renewable power while minimising the emissions associated with conventional power generation systems such as gas turbines. Offshore plants in addition to electrical and mechanical power also require process heat for their operation. Solutions that provide low-emission heat in parallel to power are necessary to reach a very high degree of decarbonisation. This paper investigates different options to supply process heat in offshore HES while the electric power is mostly covered by a wind turbine. All HES configurations include energy storage in the form of hydrogen tied to proton exchange membrane (PEM) electrolysers and fuel cells stacks. As a basis for comparison a standard configuration relying solely on a gas turbine and a waste heat recovery unit is considered. A HES combined with a waste heat recovery unit to supply heat proved efficient when low renewable power capacity is integrated but unable to deliver a total CO2 emission reduction higher than around 40%. Alternative configurations such as the utilization of gas-fired or electric heaters become more competitive at large installed renewable capacity approaching CO2 emission reductions of up to 80%.
Research on High-Pressure Hydrogen Pre-Cooling Based on CFD Technology in Fast Filling Process
Dec 2021
Publication
In the fast filling process in order to control the temperature of the vehicle-mounted storage tank not to exceed the upper limit of 85 ◦C it is an effective method to add a hydrogen pre-cooling system upstream of the hydrogenation machine. In this paper Fluent is used to simulate the heat transfer process of high-pressure hydrogen in a shell-and-tube heat exchanger and the phase change process of refrigerant R23. The accuracy of the model is proven by a comparison with the data in the references. Using this model the temperature field and gas volume fraction in the heat transfer process are obtained which is helpful to analyze the heat transfer mechanism. At the same time the influence of hydrogen inlet temperature hydrogen inlet pressure and refrigerant flow rate on the refrigeration performance was studied. The current work shows that the model can be used to determine the best working parameters in the pre-cooling process and reduce the operating cost of the hydrogen refueling station.
Investigating Hydrogen-Based Non-Conventional Storage for PV Power in Eco-Energetic Optimization of a Multi-Energy System
Dec 2021
Publication
Through the integration of multiple energy carriers with related technologies multi-energy systems (MES) can exploit the synergies coming from their interplay for several benefits towards decarbonization. In such a context inclusion of Power-to-X technologies in periods of excess renewable electricity supply removes the need for curtailment of renewable electricity generation. In order to achieve the environmental benefits of MES without neglecting their economic feasibility the optimal design problem is as crucial as challenging and requires the adoption of a multi-objective approach. This paper extends the results of a previous work by investigating hydrogen-based non-conventional storage for PV power in the eco-energetic optimization of an MES. The system under study consists of a reversible fuel cell (r-SOC) photovoltaic (PV) electric heat pump absorption chiller and thermal storage and allows satisfying the multi-energy needs of a residential end-user. A multi-objective linear problem is established to find the optimal MES configuration including the sizes of the involved technologies with the goal of reducing the total annual cost and the fossil primary energy input. Simulation results are compared with those obtained in previous work with a conventional nanogrid where a combined heat and power (CHP) system with gas-fired internal combustion engine and a battery were present instead of an r-SOC. The optimized configuration of the non-conventional nanogrid allows achieving a maximum primary energy reduction amounting to 66.3% compared to the conventional nanogrid. In the face of the environmental benefits the non-conventional nanogrid leads to an increase in total annual costs which compared to the conventional nanogrid is in the range of 41–65%.
Evaluating the Opportunity to Repurpose Gas Transmission Assets for Hydrogen Transportation
Sep 2021
Publication
The UK National Transmission System (NTS) is a key enabler to decarbonise the gas network in Great Britain (GB) in order to meet the UK government’s target of net-zero emissions by 2050. FutureGrid is National Grid’s research programme assessing the capability of the transmission system to transport hydrogen. Our goal is to accelerate the decarbonisation of power industry and heat by delivering a safe supply of energy to all customers both during and after the energy transition. FutureGrid will lead to a better understanding of what the technical parameters are around the ultimate role of the NTS in the energy system and how the transition can be managed. Under FutureGrid National Grid will construct a NTS hydrogen test facility at DNV’s Spadeadam testing and research site. NTS assets due to be decommissioned in early RIIO2 will be reconstructed to create a test network that can be used to answer some of the fundamental questions around safety and operation of a converted network. Flows of hydrogen/natural gas blends including 100% hydrogen will be tested for the first time in GB at transmission pressures. This system will connect to the existing H21 distribution network test facility at Spadeadam to prove a complete beach-to-meter network can be decarbonised to develop a comprehensive programme for the hydrogen transition. The project will provide a transmission facility which is a key enabler for more advanced hydrogen testing on industrial equipment such as hydrogen separation technology hydrogen compressors and/or purification of hydrogen for transport. Our paper will detail the current position and aims of the project.
Carbon Capture from Biogas by Deep Eutectic Solvents A COSMO Study to Evaluate the Effect of Impurities on Solubility and Selectivity
Jun 2021
Publication
Deep eutectic solvents (DES) are compounds of a hydrogen bond donor (HBD) and a hydrogen bond acceptor (HBA) that contain a depressed melting point compared to their individual constituents. DES have been studied for their use as carbon capture media and biogas upgrading. However contaminants’ presence in biogas might affect the carbon capture by DES. In this study conductor-like screening model for real solvents (COSMO-RS) was used to determine the effect of temperature pressure and selective contaminants on five DES’ namely choline chloride-urea choline chloride-ethylene glycol tetra butyl ammonium chloride-ethylene glycol tetra butyl ammonium bromide-decanoic acid and tetra octyl ammonium chloride-decanoic acid. Impurities studied in this paper are hydrogen sulfide ammonia water nitrogen octamethyltrisiloxane and decamethylcyclopentasiloxane. At infinite dilution CO2 solubility dependence upon temperature in each DES was examined by means of Henry’s Law constants. Next the systems were modeled from infinite dilution to equilibrium using the modified Raoults’ Law where CO2 solubility dependence upon pressure was examined. Finally solubility of CO2 and CH4 in the various DES were explored with the presence of varying mole percent of selective contaminants. Among the parameters studied it was found that the HBD of the solvent is the most determinant factor for the effectiveness of CO2 solubility. Other factors affecting the solubility are alkyl chain length of the HBA the associated halogen and the resulting polarity of the DES. It was also found that choline chloride-urea is the most selective to CO2 but has the lowest CO2 solubility and is the most polar among other solvents. On the other hand tetraoctylammonium chloride-decanoic acid is the least selective has the highest maximum CO2 solubility is the least polar and is the least affected by its environment.
Hydrogen Storage in Geological Formations—The Potential of Salt Caverns
Jul 2022
Publication
Hydrogen-based technologies are among the most promising solutions to fulfill the zero-emission scenario and ensure the energy independence of many countries. Hydrogen is considered a green energy carrier which can be utilized in the energy transport and chemical sectors. However efficient and safe large-scale hydrogen storage is still challenging. The most frequently used hydrogen storage solutions in industry i.e. compression and liquefaction are highly energy-consuming. Underground hydrogen storage is considered the most economical and safe option for large-scale utilization at various time scales. Among underground geological formations salt caverns are the most promising for hydrogen storage due to their suitable physicochemical and mechanical properties that ensure safe and efficient storage even at high pressures. In this paper recent advances in underground storage with a particular emphasis on salt cavern utilization in Europe are presented. The initial experience in hydrogen storage in underground reservoirs was discussed and the potential for worldwide commercialization of this technology was analyzed. In Poland salt deposits from the north-west and central regions (e.g. Rogóźno Damasławek Łeba) are considered possible formations for hydrogen storage. The Gubin area is also promising where 25 salt caverns with a total capacity of 1600 million Nm3 can be constructed.
Specific Effects of Hydrogen Concentration on Resistance to Fracture of Ferrite-pearlitic Pipeline Steels
Aug 2019
Publication
The presented work is dedicated to evaluation of strain and fatigue behaviour of the ferrite-pearlite low-alloyed pipeline steels under known hydrogen concentration in a bulk of metal. Tensile test results have shown on the existence of some characteristic value of the hydrogen concentration CH at which the mechanism of hydrogen influence changes namely: below this value the enhanced plasticity (decreasing of the yield stress value) takes place and above – the hydrogen embrittlement occurs. The ambiguous relationship between fatigue crack growth rate and hydrogen concentration CH in the bulk of steels under their cyclic loading in hydrogen-contained environments has been found. There is a certain CH value at which the crack growth resistance of steel increases and the diagram of fatigue crack growth rate shifts to higher values of stress intensity factor. The generalised diagram of hydrogen concentration effect on strength behaviour of low-alloyed ferrite-pearlite pipeline steels is presented and discussed with the aim of evaluation of different mechanisms of hydrogen effect conditions of their realization and possible co-existence.
The Effects of Electrochemical Hydrogen Charging on Room-Temperature Tensile Properties of T92/TP316H Dissimilar Weldments in Quenched-and-Tempered and Thermally-Aged Conditions
Aug 2019
Publication
The influence of isothermal aging at 620 °C in combination with subsequent electrochemical hydrogen charging at room-temperature was studied on quenched-and-tempered T92/TP316H martensitic/austenitic weldments in terms of their room-temperature tensile properties and fracture behavior. Hydrogen charging of the weldments did not significantly affect their strength properties; however it resulted in considerable deterioration of their plastic properties along with significant impact on their fracture characteristics and failure localization. The hydrogen embrittlement plays a dominant role in degradation of the plastic properties of the weldments already in their initial material state i.e. before thermal aging. After thermal aging and subsequent hydrogen charging mutual superposition of thermal and hydrogen embrittlement phenomena had led to clearly observable effects on the welds deformation and fracture processes. The measure of hydrogen embrittlement was clearly lowered for thermally aged material state since the contribution of thermal embrittlement to overall degradation of the weldments has dominated. The majority of failures of the weldments after hydrogen charging occurred in the vicinity of T92 BM/Ni weld metal (WM) fusion zone; mostly along the Type-II boundary in Ni-based weld metal. Thus regardless of aging exposure the most critical failure regions of the investigated weldments after hydrogen charging and tensile straining at room temperature are the T92 BM/Ni WM fusion boundary and Type-II boundary acting like preferential microstructural sites for hydrogen embrittling effects accumulation
A Review for Consistent Analysis of Hydrogen Permeability through Dense Metallic Membranes
Jun 2020
Publication
The hydrogen permeation coefficient (ϕ) is generally used as a measure to show hydrogen permeation ability through dense metallic membranes which is the product of the Fick’s diffusion coefficient (D) and the Sieverts’ solubility constant (K). However the hydrogen permeability of metal membranes cannot be analyzed consistently with this conventional description. In this paper various methods for consistent analysis of hydrogen permeability are reviewed. The derivations of the descriptions are explained in detail and four applications of the consistent descriptions of hydrogen permeability are introduced: (1) prediction of hydrogen flux under given conditions (2) comparability of hydrogen permeability (3) understanding of the anomalous temperature dependence of hydrogen permeability of Pd-Ag alloy membrane and (4) design of alloy composition of non-Pd-based alloy membranes to satisfy both high hydrogen permeability together with strong resistance to hydrogen embrittlement.
Micro-grid Design and Life-cycle Assessment of a Mountain Hut's Stand-alone Energy System with Hydrogen Used for Seasonal Storage
Dec 2020
Publication
Mountain huts as special stand-alone micro-grid systems are not connected to a power grid and represent a burden on the environment. The micro-grid has to be flexible to cover daily and seasonal fluctuations. Heat and electricity are usually generated with fossil fuels due to the simple on-off operation. By introducing renewable energy sources (RESs) the generation of energy could be more sustainable but the generation and consumption must be balanced. The paper describes the integration of a hydrogen-storage system (HSS) and a battery-storage system (BattS) in a mountain hut. The HSS involves a proton-exchange-membrane water electrolyser (PEMWE) a hydrogen storage tank (H2 tank) a PEM fuel cell (PEMFC) and a BattS consisting of lead-acid batteries. Eight micro-grid configurations were modelled using HOMER and evaluated from the technical environmental and economic points of view. A life-cycle assessment analysis was made from the cradle to the gate. The micro-grid configurations with the HSS achieve on average a more than 70% decrease in the environmental impacts in comparison to the state of play at the beginning but require a larger investment. Comparing the HSS with the BattS as a seasonal energy storage the hydrogen-based technology had advantages for all of the assessed criteria.
The Effect of Graphite Size on Hydrogen Absorption and Tensile Properties of Ferritic Ductile Cast Iron
Jun 2019
Publication
Ductile cast iron (DCI) is one of prospective materials used for the hydrogen equipment because of low-cost good workability and formability. The wide range of mechanical properties of DCI is obtained by controlling microstructural factors such as graphite size volume fraction of graphite matrix structure and so on. Therefore it is important to find out an optimal microstructural condition that is less susceptible to hydrogen embrittlement. In this study the effects of graphite size on the hydrogen absorption capability and the hydrogen-induced ductility loss of ferritic DCI were investigated.<br/>Several kinds of ferritic DCIs with a different graphite diameter of about 10 µm - 30 µm were used for the tensile test and the hydrogen content measurement. Hydrogen charging was performed prior to the tensile test by exposing a specimen to high-pressure hydrogen gas. Then the tensile test was performed in air at room temperature. The hydrogen content of a specimen was measured by a thermal desorption analyzer.<br/>It was found that the amount of hydrogen stored in DCI was dependent on the graphite size. As the graphite diameter increased the hydrogen content sharply increased at a certain graphite diameter and then it became nearly constant irrespective of increase in graphite diameter. In other words there was the critical graphite diameter that significantly changed the hydrogen absorption capability. The ductility was decreased by hydrogen and the hydrogen-induced ductility loss was dependent on the hydrogen content. Therefore the hydrogen embrittlement of DCI became remarkable when the graphite size was larger than the critical value.
Paving the Way to the Fuel of the Future—Nanostructured Complex Hydrides
Dec 2022
Publication
Hydrides have emerged as strong candidates for energy storage applications and their study has attracted wide interest in both the academic and industry sectors. With clear advantages due to the solid-state storage of hydrogen hydrides and in particular complex hydrides have the ability to tackle environmental pollution by offering the alternative of a clean energy source: hydrogen. However several drawbacks have detracted this material from going mainstream and some of these shortcomings have been addressed by nanostructuring/nanoconfinement strategies. With the enhancement of thermodynamic and/or kinetic behavior nanosized complex hydrides (borohydrides and alanates) have recently conquered new estate in the hydrogen storage field. The current review aims to present the most recent results many of which illustrate the feasibility of using complex hydrides for the generation of molecular hydrogen in conditions suitable for vehicular and stationary applications. Nanostructuring strategies either in the pristine or nanoconfined state coupled with a proper catalyst and the choice of host material can potentially yield a robust nanocomposite to reliably produce H2 in a reversible manner. The key element to tackle for current and future research efforts remains the reproducible means to store H2 which will build up towards a viable hydrogen economy goal. The most recent trends and future prospects will be presented herein.
Hydrogen Embrittlement: The Game Changing Factor in the Applicability of Nickel Alloys in Oilfield Technology
Jun 2017
Publication
Precipitation hardenable (PH) nickel (Ni) alloys are often the most reliable engineering materials for demanding oilfield upstream and subsea applications especially in deep sour wells. Despite their superior corrosion resistance and mechanical properties over a broad range of temperatures the applicability of PH Ni alloys has been questioned due to their susceptibility to hydrogen embrittlement (HE) as confirmed in documented failures of components in upstream applications. While extensive work has been done in recent years to develop testing methodologies for benchmarking PH Ni alloys in terms of their HE susceptibility limited scientific research has been conducted to achieve improved foundational knowledge about the role of microstructural particularities in these alloys on their mechanical behaviour in environments promoting hydrogen uptake. Precipitates such as the γ′ γ′′ and δ-phase are well known for defining the mechanical and chemical properties of these alloys. To elucidate the effect of precipitates in the microstructure of the oil-patch PH Ni alloy 718 on its HE susceptibility slow strain rate tests under continuous hydrogen charging were conducted on material after several different age-hardening treatments. By correlating the obtained results with those from the microstructural and fractographic characterization it was concluded that HE susceptibility of oil-patch alloy 718 is strongly influenced by the amount and size of precipitates such as the γ′ and γ′′ as well as the δ-phase rather than by the strength level only. In addition several HE mechanisms including hydrogen-enhanced decohesion and hydrogen-enhanced local plasticity were observed taking place on oil-patch alloy 718 depending upon the characteristics of these phases when present in the microstructure.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
A Review at the Role of Storage in Energy Systems with a Focus on Power to Gas and Long-term Storage
Aug 2017
Publication
A review of more than 60 studies (plus m4ore than 65 studies on P2G) on power and energy models based on simulation and optimization was done. Based on these for power systems with up to 95% renewables the electricity storage size is found to be below 1.5% of the annual demand (in energy terms). While for 100% renewables energy systems (power heat mobility) it can remain below 6% of the annual energy demand. Combination of sectors and diverting the electricity to another sector can play a large role in reducing the storage size. From the potential alternatives to satisfy this demand pumped hydro storage (PHS) global potential is not enough and new technologies with a higher energy density are needed. Hydrogen with more than 250 times the energy density of PHS is a potential option to satisfy the storage need. However changes needed in infrastructure to deal with high hydrogen content and the suitability of salt caverns for its storage can pose limitations for this technology. Power to Gas (P2G) arises as possible alternative overcoming both the facilities and the energy density issues. The global storage requirement would represent only 2% of the global annual natural gas production or 10% of the gas storage facilities (in energy equivalent). The more options considered to deal with intermittent sources the lower the storage requirement will be. Therefore future studies aiming to quantify storage needs should focus on the entire energy system including technology vectors (e.g. Power to Heat Liquid Gas Chemicals) to avoid overestimating the amount of storage needed.
Cross-regional Drivers for CCUS Deployment
Jul 2020
Publication
CO2 capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.
UV Assisted on Titanium Doped Electrode for Hydrogen Evolution from Artificial Wastewater
Jul 2018
Publication
Formaldehyde (H2CO) is the harmful chemical that used in variety of industries. However there are many difficulties to treat discharged H2CO in the wastewater. Hydrogen energy is arising as a one of the renewable energy that can replace fossil fuel. Many researches have been conducted on hydrogen production from electrolysis using expensive metal electrodes and catalysts such as platinum (Pt) and palladium (Pd). However they are expensive and have obstacles to directly use from the production. We used copper (Cu) as an electrode substrate because it has a good current density. To avoid corrosion issue of Cu substrate we used commercially available carbon (C) coated Cu substrate and synthesized titanium (Ti) on C/Cu substrate. We found that Ti was well synthesized and stayed on substrate after hydrogen evolution reaction (HER) in artificial wastewater. Moreover we quantified hydrogen production from the wastewater and compared it to pure water. Hydrogen production was enhanced in wastewater and H2CO was decomposed after reaction. We expected to use Ti-C/Cu electrode for hydrogen production of wastewater by electrolysis.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Marked Degradation of Tensile Properties Induced by Plastic Deformation after Interactions between Strain-Induced Martensite Transformation and Hydrogen for Type 316L Stainless Steel
Jul 2020
Publication
Marked degradation of tensile properties induced by plastic deformation after dynamic interactions between strain-induced martensite transformation and hydrogen has been investigated for type 316L stainless steel by hydrogen thermal desorption analysis. Upon modified hydrogen charging reported previously the amount of hydrogen desorbed in the low temperature range increases; the degradation of tensile properties induced by interactions between plastic deformation and hydrogen at 25 °C or induced by interactions between martensite transformation and hydrogen at −196 °C occurs even for the stainless steel with high resistance to hydrogen embrittlement. The hydrogen thermal desorption behavior is changed by each interaction suggesting changes in hydrogen states. For specimen fractured at 25 °C the facet-like morphology and transgranular fracture are observed on the outer part of the fracture surface. At −196 °C a quasi-cleave fracture is observed at the initiation area. Modified hydrogen charging significantly interacts both plastic deformation and martensite transformation eventually enhancing the degradation of tensile properties. Upon plastic deformation at 25° C after the interactions between martensite transformation and hydrogen by straining to 0.2 at −196 °C cracks nucleate in association with martensite formed by the interactions at −196 °C and marked degradation of tensile properties occurs. It is likely that the interactions between martensite transformation and hydrogen induce damage directly related to the degradation thereby affecting subsequent deformation. Upon dehydrogenation after the interactions between the martensite transformation and hydrogen no degradation of tensile properties is observed. The damage induced by the interactions between martensite transformation and hydrogen probably changes to harmless defects during dehydrogenation.
Efficient Hydrogen Storage in Defective Graphene and its Mechanical Stability: A Combined Density Functional Theory and Molecular Dynamics Simulation Study
Dec 2020
Publication
A combined density functional theory and molecular dynamics approach is employed to study modifications of graphene at atomistic level for better H2 storage. The study reveals H2 desorption from hydrogenated defective graphene structure V222 to be exothermic. H2 adsorption and desorption processes are found to be more reversible for V222 as compared to pristine graphene. Our study shows that V222 undergoes brittle fracture under tensile loading similar to the case of pristine graphene. The tensile strength of V222 shows slight reduction with respect to their pristine counterpart which is attributed to the transition of sp2 to sp3-like hybridization. The study also shows that the V222 structure is mechanically more stable than the defective graphene structure without chemically adsorbed hydrogen atoms. The current fundamental study thus reveals the efficient recovery mechanism of adsorbed hydrogen from V222 and paves the way for the engineering of structural defects in graphene for H2 storage.
A Probabilistic Framework for the Techno-economic Assessment of Smart Energy Hubs for Electric Vehicle Charging
Apr 2022
Publication
Smart energy hubs (Smart Hubs) equipped with Vehicle-to-Grid (V2G) charging photovoltaic (PV) energy generation and hydrogen storage capabilities are an emerging technology with potential to alleviate the impact of electric vehicles (EV) on the electricity grid. Their operation however is characterised by intermittent PV energy generation as well as uncertainties in EV traffic and driver preference. These uncertainties when combined with the need to maximise their financial return while guaranteeing driver satisfaction yields a challenging decision-making problem. This paper presents a novel Monte-Carlo-based modelling and computational framework for simulating the operation of Smart Hubs — providing a means for a holistic assessment of their technical and financial viability. The framework utilises a compact and representative mathematical model accounting for power losses PV module degradation variability in EV uptake price inflation driver preference and diversity in charge points and EVs. It provides a comprehensive approach for dealing with uncertainties and dependencies in EV data while being built on an energy management algorithm that maximises revenue generation ensures driver satisfaction and preserves battery life. The energy management problem is formulated as a mixed-integer linear programming problem constituting a business case that includes an adequate V2G reward model for drivers. To demonstrate its applicability the framework was used to assess the financial viability of a fleet management site for various caps on vehicle stay at the site. From the assessment controlled charging was found to be more financially rewarding in all cases yielding between 1.7% and 3.1% more revenue than uncontrolled charging. The self-consumption of the site was found to be nearly 100% due mainly to local load shifting and dispatchable hydrogen generation. V2G injection was however negligible — suggesting its unattractiveness for sites that do not participate in the demand side response market. Overall the numerical results obtained validate the applicability of the proposed framework as a decision-support tool in the sustainable design and operation of Smart Hubs for EV charging.
Quantitative Risk Analysis of a Hazardous Jet Fire Event for Hydrogen Transport in Natural Gas Transmission Pipelines
Jan 2021
Publication
With the advent of large-scale application of hydrogen transportation becomes crucial. Reusing the existing natural gas transmission system could serve as catalyst for the future hydrogen economy. However a risk analysis of hydrogen transmission in existing pipelines is essential for the deployment of the new energy carrier. This paper focuses on the individual risk (IR) associated with a hazardous hydrogen jet fire and compares it with the natural gas case. The risk analysis adopts a detailed flame model and state of the art computational software to provide an enhanced physical description of flame characteristics.<br/>This analysis concludes that hydrogen jet fires yield lower lethality levels that decrease faster with distance than natural gas jet fires. Consequently for large pipelines hydrogen transmission is accompanied by significant lower IR. Howbeit ignition effects increasingly dominate the IR for decreasing pipeline diameters and cause hydrogen transmission to yield increased IR in the vicinity of the pipeline when compared to natural gas.
Comparison of Liquid Hydrogen, Methylcyclohexane and Ammonia on Energy Efficiency and Economy
Mar 2019
Publication
Among several candidates of hydrogen storage liquid hydrogen methylcyclohexane (MCH) and ammonia are considered as potential hydrogen carriers in terms of their characteristics application feasibility and economic performance. In addition as a main motor in the hydrogen introduction Japan has focused and summarized the storage methods for hydrogen into these three methods. Each of them has advantages and disadvantages compared to each other. This study focuses on the effort to analyze and clarify the potential of these three hydrogen storages especially in terms of physical characteristics energy efficiency and economic cost. Liquid hydrogen faces challenges in huge energy consumption during liquefaction and boil-off during storage. MCH has main obstacles in largely required energy in dehydrogenation. Lastly ammonia encounters high energy demand in both synthesis and decomposition (if required). In terms of energy efficiency ammonia is predicted to have the highest total energy efficiency (34–37%) followed by liquid hydrogen (30–33%) and MCH (about 25%). In addition from cost calculation ammonia with direct utilization (without decomposition) is considered to have the highest feasibility for being massively adopted as it shows the lowest cost (20–22 JPY/Nm3-H2 in 2050). However in case that highly pure hydrogen (such as for fuel cell) is demanded liquid hydrogen looks to be promising (24–25 JPY/Nm3-H2 in 2050) compared to MCH and ammonia with decomposition and purification.
Beyond Haber-Bosch: The Renaissance of the Claude Process
Apr 2021
Publication
Ammonia may be one of the energy carriers in the hydrogen economy. Although research has mostly focused on electrochemical ammonia synthesis this however remains a scientific challenge. In the current article we discuss the feasibility of single-pass thermochemical ammonia synthesis as an alternative to the high-temperature high-pressure Haber-Bosch synthesis loop. We provide an overview of recently developed low temperature ammonia synthesis catalysts as well as an overview of solid ammonia sorbents. We show that the low temperature low pressure single-pass ammonia synthesis process can produce ammonia at a lower cost than the Haber-Bosch synthesis loop for small-scale ammonia synthesis (<40 t-NH3 d−1).
A Fully Renewable and Efficient Backup Power System with a Hydrogen-biodiesel-fueled IC Engine
Jan 2019
Publication
Renewable energy is free abundant clean and could contribute towards a significant reduction of the global warming emissions. It is massively introduced as a source of electricity production across the globe and is expected to become the primary source of energy within the following decades. However despite the naturally replenished energy the supply is not always available. For this reason it is necessary at times of excess energy any surplus quantity to be sufficiently captured stored and later used when a deficit occurs. In this paper an overview of a backup power system operating with a hydrogen-biodiesel dual-fuel internal combustion engine is provided. The system is utilizing the organic chemical hydride method for safe hydrogen storage and transportation. The high energy content of hydrogen stored in the form of an organic hydride under ambient conditions makes it an ideal energy backup medium for large-scale and long-term applications. The research work focusses on the operation and emissions output of the dual-fuel internal combustion engine running on fully renewable fuels and the results are compared with the conventional petroleum-derived diesel engine. Biodiesel-hydrogen operation shows significant benefits in the reduction of carbon and soot emissions but deteriorates the NOx formation compared to the conventional diesel-powered engines. The operation of the engine at high loads can provide high exhaust thermal energy while alternative combustion strategies are necessary to be implemented at low load conditions for the optimum operation of the backup power system.
Mineral Reactions in the Geological Underground Induced by H2 and CO2 Injections
Dec 2014
Publication
The R&D project H2STORE is part of the German program to reduce environmental pollution by energy production and in saving fossil natural resources. Thereby physico-chemical processes in the CO2-H2 system by organic and inorganic reactions receive increasing attention. In H2STORE siliciclastic reservoirs and their caprocks from 25 well sites in Germany and Austria are investigated by different analytical methods before and after H2/CO2 batch experiments under sample specific reservoir conditions (p T XFluid). Mineral dissolution precipitation and their impact on reservoir quality (poro-perm fluid pathways) and on the generation of methane by microbial metabolism triggered by CO2/H2 exposure are studied.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
Trapping, Hysteresis and Ostwald Ripening in Hydrogen Storage: A Pore-scale Imaging Study
Jan 2024
Publication
Green hydrogen produced from surplus electricity during peak production can be injected into subsurface reservoirs and retrieved during high-demand periods. In this study X-ray tomography was employed to examine hysteresis resulting from repeated hydrogen injection and withdrawal. An unsteady state experiment was performed to evaluate the distribution of hydrogen and brine after drainage and imbibition cycles: images of the pore-space configuration of fluids were taken immediately once injection had stopped and after waiting for a period of 16 h with no flow. A Bentheimer sandstone sample with a length of 60 mm and diameter of 12.8 mm was used and hydrogen was injected at ambient temperature and a pore pressure of 1 MPa. The gas flow rate was decreased from 2 ml/min to 0.08 ml/min over three cycles of gas injection followed by water flooding while the brine injection rate was kept constant. The results showed the presence of capillary pressure hysteresis and hydrogen migration through Ostwald ripening due to the diffusion of gas dissolved in the brine. These phenomena were characterized through analysis of interfacial curvature area connectivity and pore occupancy. The hydrogen tended to reside in the larger pore spaces consistent with water-wet conditions. 16 h after flow had stopped the hydrogen aggregated into larger ganglia with a single large connected ganglion dominating the volume. Moreover the Euler characteristic decreased after 16 h indicating an improvement in connectivity. The work implies that Ostwald ripening – mass transport of dissolved gas – leads to less hysteresis and better connectivity than would be assumed ignoring this effect as done in assessments of hydrocarbon flow and trapping.
Exploring Technological Solutions for Onboard Hydrogen Storage Systems Through a Heterogeneous Knowledge Network: From Current State to Future Research Opportunities
Jun 2022
Publication
With the imminent threat of the energy crises innovation in energy technologies is happening world-wide. The aim is to reduce our reliance on fossil fuels. Electric vehicles with fuel-cells that use hydrogen as an energy carrier are touted to be one of the most important potential replacements of the gasoline vehicle in both future transportation scenarios and emerging smart energy grids. However hydrogen storage is a major technical barrier that lies between where we are now and the mass application of hydrogen energy. Further exploration of onboard hydrogen storage systems (OHSS) is urgently needed and in this regard a comprehensive technology opportunity analysis will help. Hence with this research we drew on scientific papers and patents related to OHSS and developed a novel methodology for investigating the past present and future development trends in OHSS. Specifically we constructed a heterogeneous knowledge network using a unique multi-component structure with three core components: hydrogen carriers hydrogen storage materials and fuel cells. From this network we extracted both the developed and underdeveloped technological solutions in the field and applied a well-designed evaluation system and prediction model to score the future development potential of these technological solutions. What emerged was the most promising directions of research in the short medium and long term. The results show that our methodology can effectively identify technology opportunities in OHSS along with providing valuable decision support to researchers and enterprise managers associated with the development and application of OHSS.
A Review of Hydrogen/rock/brine Interaction: Implications for Hydrogen Geo-storage
Dec 2022
Publication
Hydrogen (H2) is currently considered a clean fuel to decrease anthropogenic greenhouse gas emissions and will play a vital role in climate change mitigation. Nevertheless one of the primary challenges of achieving a complete H2 economy is the large-scale storage of H2 which is unsafe on the surface because H2 is highly compressible volatile and flammable. Hydrogen storage in geological formations could be a potential solution to this problem because of the abundance of such formations and their high storage capacities. Wettability plays a critical role in the displacement of formation water and determines the containment safety storage capacity and amount of trapped H2 (or recovery factor). However no comprehensive review article has been published explaining H2 wettability in geological conditions. Therefore this review focuses on the influence of various parameters such as salinity temperature pressure surface roughness and formation type on wettability and consequently H2 storage. Significant gaps exist in the literature on understanding the effect of organic material on H2 storage capacity. Thus this review summarizes recent advances in rock/H2/brine systems containing organic material in various geological reservoirs. The paper also presents influential parameters affecting H2 storage capacity and containment safety including liquid–gas interfacial tension rock–fluid interfacial tension and adsorption. The paper aims to provide the scientific community with an expert opinion to understand the challenges of H2 storage and identify storage solutions. In addition the essential differences between underground H2 storage (UHS) natural gas storage and carbon dioxide geological storage are discussed and the direction of future research is presented. Therefore this review promotes thorough knowledge of UHS provides guidance on operating large-scale UHS projects encourages climate engineers to focus more on UHS research and provides an overview of advanced technology. This review also inspires researchers in the field of climate change to give more credit to UHS studies.
Hydrogen Relative Permeability Hysteresis in Underground Storage
Aug 2022
Publication
Implementation of the hydrogen economy for emission reduction will require storage facilitiesand underground hydrogen storage (UHS) in porous media offers a readily available large-scale option. Lack ofstudies on multiphase hydrogen flow in porous media is one of the several barriers for accurate predictions ofUHS. This paper reports for the first time measurements of hysteresis in hydrogen-water relative permeabilityin a sandstone core under shallow storage conditions. We use the steady state technique to measure primarydrainage imbibition and secondary drainage relative permeabilities and extend laboratory measurements withnumerical history matching and capillary pressure measurements to cover the whole mobile saturation range.We observe that gas and water relative permeabilities show strong hysteresis and nitrogen as substitute forhydrogen in laboratory assessments should be used with care. Our results serve as calibrated input to field scalenumerical modeling of hydrogen injection and withdrawal processes during porous media UHS.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Effect of the Renewable Gases on the Uncertainty Budgets of Gas Meters
Sep 2022
Publication
During the study of the CEN/TC 237 standards “Gas meters” in the European Metrology Programme for Innovation and Research (EMPIR) project named NEWGASMET the impact of the renewable gases (biogas biomethane hydrogen syngas and mixtures with natural gas) on the uncertainty on the gas meter was discussed and described in several recommendation reports. This report is on the activity A2.1.15 where the objective is “Using input from A2.1.2-A2.1.8 FORCE with support from Cesame CMI NEL PTB VSL and ISSI will write a report on the effects of renewable gases on the uncertainty budgets of gas meters.”
Towards Electrochemical Hydrogen Storage in Liquid Organic Hydrogen Carriers via Proton-coupled Electron Transfers
Jun 2022
Publication
Green hydrogen is identified as one of the prime clean energy carriers due to its high energy density and a zero emission of CO2. A possible solution for the transport of H2 in a safe and low-cost way is in the form of liquid organic hydrogen carriers (LOHCs). As an alternative to loading LOHC with H2 via a two-step procedure involving preliminary electrolytic production of H2 and subsequent chemical hydrogenation of the LOHC we explore here the possibility of electrochemical hydrogen storage (EHS) via conversion of proton of a proton donor into a hydrogen atom involved in covalent bonds with the LOHC (R) via a proton-coupled electron transfer (PCET) reaction: . 2 + +2 ― + ox↔ 0 2red We chose 9-fluorenone/fluorenol (Fnone/Fnol) conversion as such a model PCET reaction. The electrochemical activation of Fnone via two sequential electron transfers was monitored with in-situ and operando spectroscopies in absence and in presence of different alcohols as proton donors of different reactivity which enabled us to both quantify and get the mechanistic insight on PCET. The possibility of hydrogen extraction from the loaded carrier molecule was illustrated by chemical activation.
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