Transmission, Distribution & Storage
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Criteria and Proposals for EMC Tests on Ultrasonic Meters with Non-conventional Gases
Oct 2022
Publication
The NEWGASMET project has the overall objective to increase knowledge about the accuracy and durability of commercially available gas meters after exposure to renewable gases. This should lead to the improvement of existing meter designs and flow calibration standards. One of the recently released results is a proposal for a set of test gases to represent the range of non-conventional gases in the scope of the revision of the gas meter standards. In details these were proposed to be used in the CEN/TC237 standards and the OIML-R137:2014. During the project meetings concerns have been raised regarding the applicability of such test gases to EMC tests for static meters. Today such tests are performed in air but there is a clear agreement that the behaviour of the meter during EMC tests can be influenced by the renewable gas type. At least this agreement exists for the ultrasonic measurement technology while further discussion might be needed for the mass flow. However it is not simply possible to redesign the current EMC tests by replacing air with the defined gas mixtures as this would be quite impractical especially considering the explosive nature of the test gases.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Effect of Hydrogen Admixture on the Accuracy of a Rotary Flow Meter
Aug 2021
Publication
With the rise of hydrogen use in the natural gas grid a need exists for reliable measurements of the amount of energy being transported and traded for hydrogen admixtures. Using VSL’s high-pressure Gas Oil Piston Prover (GOPP) primary standard the effect of mixing hydrogen with natural gas on the performance of a high-pressure gas flow meter was investigated. The error of a rotary flow meter was determined using the best possible uncertainty by calibration with the primary standard for high-pressure natural gas flow. The rotary flow meter was calibrated using both natural gas and hydrogen enriched natural gas (nominally 15% hydrogen) at two different pressures: 9 and 16 bar. Results indicate that for the rotary flow meter and hydrogen admixtures used the differences in the meter errors between high-pressure hydrogen-enriched natural gas calibration and high-pressure natural gas calibration are smaller than the corresponding differences between atmospheric pressure air calibration and high-pressure natural gas calibration.
OIES Podcast: Global Trade of Hydrogen: What is the Best Way to Transfer Hydrogen Over Long Distances?
Aug 2022
Publication
In this podcast David Ledesma talks with Rahmat Poudineh Senior Research Fellow and Aliaksei Patonia Research Fellow on issues and options with respect to long distance transportation of the hydrogen.
Hydrogen currently is mainly a local or regional commodity. If hydrogen is to become a truly global-traded commodity it needs to be transported over long transoceanic distances in an economical way. However unlike natural gas shipping compressed or liquefied hydrogen over long distances is very inefficient and expensive. At the same time hydrogen can be converted into multiple carriers with a higher energy density and higher transport capacity such as liquid ammonia toluene/methylcyclohexane (MCH) or methanol. These chemicals have their own advantages and drawbacks and their techno-economic characteristics in terms of boil-off gas and thermodynamic and conversion losses play a key role in the efficiency of transoceanic transportation of the hydrogen.
On the other hand apart from techno-economic features there are other factors to consider for long distance transportation of the hydrogen via its careers. Here such issues as safety public acceptance as well as legal and regulatory constraints may come into play. Another factor is the availability of the industries and infrastructures already developed around any of possible hydrogen carriers as well as their potential industrial applicability beyond hydrogen. Finally technological progress in other decarbonization applications and most importantly full commercialization of CCUS solutions is likely to dramatically change the approach towards long distance hydrogen transportation.
The podcast can be found on their website.
Hydrogen currently is mainly a local or regional commodity. If hydrogen is to become a truly global-traded commodity it needs to be transported over long transoceanic distances in an economical way. However unlike natural gas shipping compressed or liquefied hydrogen over long distances is very inefficient and expensive. At the same time hydrogen can be converted into multiple carriers with a higher energy density and higher transport capacity such as liquid ammonia toluene/methylcyclohexane (MCH) or methanol. These chemicals have their own advantages and drawbacks and their techno-economic characteristics in terms of boil-off gas and thermodynamic and conversion losses play a key role in the efficiency of transoceanic transportation of the hydrogen.
On the other hand apart from techno-economic features there are other factors to consider for long distance transportation of the hydrogen via its careers. Here such issues as safety public acceptance as well as legal and regulatory constraints may come into play. Another factor is the availability of the industries and infrastructures already developed around any of possible hydrogen carriers as well as their potential industrial applicability beyond hydrogen. Finally technological progress in other decarbonization applications and most importantly full commercialization of CCUS solutions is likely to dramatically change the approach towards long distance hydrogen transportation.
The podcast can be found on their website.
Hydrogen Embrittlement of a Boiler Water Wall Tube in a District Heating System
Jul 2022
Publication
A district heating system is an eco-friendly power generation facility with high energy efficiency. The boiler water wall tube used in the district heating system is exposed to extremely harsh conditions and unexpected fractures often occur during operation. In this study a corrosion failure analysis of the boiler water wall tube was performed to elucidate the failure mechanisms. The study revealed that overheating by flames was the cause of the failure of the boiler water wall tube. With an increase in temperature in a localized region the microstructure not only changed from ferrite/pearlite to martensite/bainite which made it more susceptible to brittleness but it also developed tensile residual stresses in the water-facing side by generating cavities or microcracks along the grain boundaries inside the tube. High-temperature hydrogen embrittlement combined with stress corrosion cracking initiated many microcracks inside the tube and created an intergranular fracture.
Wettability of Shale–brine–H2 System and H2-brine Interfacial Tension for Assessment of the Sealing Capacities of Shale Formations During Underground Hydrogen Storage
Jul 2022
Publication
Replacement of fossil fuels with clean hydrogen has been recognized as the most feasible approach of implementing CO2-free hydrogen economy globally. However large-scale storage of hydrogen is a critical component of hydrogen economy value chain because hydrogen is the lightest molecule and has moderately low volumetric energy content. To achieve successful storage of buoyant hydrogen at the subsurface and convenient withdrawal during the period of critical energy demand the integrity of the underground storage rock and overlying seal (caprock) must be assured. Presently there is paucity of information on hydrogen wettability of shale and the interfacial properties of H2/brine system. In this research contact angles of shale/H2/brine system and hydrogen/brine interfacial tension (IFT) were measured using Krüss drop shape analyzer (DSA 100) at 50 ◦C and varying pressure (14.7–1000 psi). A modified form of sessile drop approach was used for the contact angles measurement whereas the H2- brine IFT was measured through the pendant drop method. H2-brine IFT values decreased slightly with increasing pressure ranging between 63.68◦ at 14.7 psia and 51.29◦ at 1000 psia. The Eagle-ford shale with moderate total organic carbon (TOC) of 3.83% attained fully hydrogen-wet (contact angle of 99.9◦ ) and intermediate-wet condition (contact angle of 89.7◦ ) at 14.7 psi and 200 psi respectively. Likewise the Wolf-camp shale with low TOC (0.30%) attained weakly water-wet conditions with contact angles of 58.8◦ and 62.9◦ at 14.7 psi and 200 psi respectively. The maximum height of hydrogen that can be securely trapped by the Wolf-camp shale was approximately 325 meters whereas the value was merely 100 meters for the Eagle-ford shale. Results of this study will aid in assessment of hydrogen storage capacity of organic-rich shale (adsorption trapping) as well as evaluation of the sealing potentials of low TOC shale (caprock) during underground hydrogen storage.
Feasibility of Hydrogen Storage in Depleted Hydrocarbon Chalk Reservoirs: Assessment of Biochemical and Chemical Effects
Jul 2022
Publication
Hydrogen storage is one of the energy storage methods that can help realization of an emission free future by saving surplus renewable energy for energy deficit periods. Utilization of depleted hydrocarbon reservoirs for large-scale hydrogen storage may be associated with the risk of chemical/biochemical reactions. In the specific case of chalk reservoirs the principal reactions are abiotic calcite dissolution acetogenesis methanogenesis and biological souring. Here we use PHREEQC to evaluate the dynamics and the extent of hydrogen loss by each of these reactions in hydrogen storage scenarios for various Danish North Sea chalk hydrocarbon reservoirs. We find that: (i) Abiotic calcite dissolution does not occur in the temperature range of 40-180◦ C. (ii) If methanogens and acetogens grow as slow as the slowest growing methanogens and acetogens reported in the literature methanogenesis and acetogenesis cannot cause a hydrogen loss more than 0.6% per year. However (iii) if they proceed as fast as the fastest growing methanogens and acetogens reported in the literature a complete loss of all injected hydrogen in less than five years is possible. (iv) Co-injection of CO2 can be employed to inhibit calcite dissolution and keep the produced methane due to methanogenesis carbon neutral. (v) Biological sulfate reduction does not cause significant hydrogen loss during 10 years but it can lead to high hydrogen sulfide concentrations (1015 ppm). Biological sulfate reduction is expected to impact hydrogen storage only in early stages if the only source of sulfur substrates are the dissolved species in the brine and not rock minerals. Considering these findings we suggest that depleted chalk reservoirs may not possess chemical/biochemical risks and be good candidates for large-scale underground hydrogen storage.
What is Stored, Why, and How? Mental Models, Knowledge, and Public Acceptance of Hydrogen Storage
Nov 2016
Publication
Although electricity storage plays a decisive role for the German “Energiewende” and it has become evident that the successful diffusion of technologies is not only a question of technical feasibility but also of social acceptance research on electricity storage technologies from a social science point of view is still scarce. This study therefore empirically explores laypersons’ mindsets and knowledge related to storage technologies focusing on hydrogen. While the results indicate overall supportive attitudes and trust in hydrogen storage some misconceptions a lack of information as well as concerns were identified which should be addressed in future communication concepts.
Recent Developments in State-of-the-art Hydrogen Energy Technologies – Review of Hydrogen Storage Materials
Jan 2023
Publication
Hydrogen energy has been assessed as a clean and renewable energy source for future energy demand. For harnessing hydrogen energy to its fullest potential storage is a key parameter. It is well known that important hydrogen storage characteristics are operating pressure-temperature of hydrogen hydrogen storage capacity hydrogen absorption-desorption kinetics and heat transfer in the hydride bed. Each application needs specific properties. Every class of hydrogen storage materials has a different set of hydrogenation characteristics. Hence it is required to understand the properties of all hydrogen storage materials. The present review is focused on the state-of– the–art hydrogen storage materials including metal hydrides magnesium-based materials complex hydride systems carbonaceous materials metal organic frameworks perovskites and materials and processes based on artificial intelligence. In each category of materials‘ discovery hydrogen storage mechanism and reaction crystal structure and recent progress have been discussed in detail. Together with the fundamental synthesis process latest techniques of material tailoring like nanostructuring nanoconfinement catalyzing alloying and functionalization have also been discussed. Hydrogen energy research has a promising potential to replace fossil fuels from energy uses especially from automobile sector. In this context efforts initiated worldwide for clean hydrogen production and its use via fuel cell in vehicles is much awaiting steps towards sustainable energy demand.
Hydrogen Embrittlement Characteristics in Cold-drawn High-strength Stainless Steel Wires
Mar 2023
Publication
Hydrogen uptake and embrittlement characteristics of a cold-drawn austenitic stainless steel wire were investigated. Slow strain rate testing and fracture surface analysis were applied to determine the hydrogen embrittlement resistance providing an apparent decrease in resistance to hydrogen embrittlement for a 50% degree of cold deformation. The hydrogen content was assessed by thermal desorption and laser-induced breakdown spectroscopy establishing a correlation between the total absorbed hydrogen and the intensity of near-surface hydrogen. The sub-surface hydrogen content of the hot-rolled specimen was determined to be 791 wt.ppm.
Underground Hydrogen Storage: Application of Geochemical Modelling in a Case Study in the Molasse Basin, Upper Austria
Feb 2019
Publication
Hydrogen storage in depleted gas fields is a promising option for the large-scale storage of excess renewable energy. In the framework of the hydrogen storage assessment for the “Underground Sun Storage” project we conduct a multi-step geochemical modelling approach to study fluid–rock interactions by means of equilibrium and kinetic batch simulations. With the equilibrium approach we estimate the long-term consequences of hydrogen storage whereas kinetic models are used to investigate the interactions between hydrogen and the formation on the time scales of typical storage cycles. The kinetic approach suggests that reactions of hydrogen with minerals become only relevant over timescales much longer than the considered storage cycles. The final kinetic model considers both mineral reactions and hydrogen dissolution to be kinetically controlled. Interactions among hydrogen and aqueous-phase components seem to be dominant within the storage-relevant time span. Additionally sensitivity analyses of hydrogen dissolution kinetics which we consider to be the controlling parameter of the overall reaction system were performed. Reliable data on the kinetic rates of mineral dissolution and precipitation reactions specifically in the presence of hydrogen are scarce and often not representative of the studied conditions. These uncertainties in the kinetic rates for minerals such as pyrite and pyrrhotite were investigated and are discussed in the present work. The proposed geochemical workflow provides valuable insight into controlling mechanisms and risk evaluation of hydrogen storage projects and may serve as a guideline for future investigations.
Control of a Three-Phase Current Source Rectifier for H2 Storage Applications in AC Microgrids
Mar 2022
Publication
The share of electrical energy from renewable sources has increased considerably in recent years in an attempt to reduce greenhouse gas emissions. To mitigate the uncertainties of these sources and to balance energy production with consumption an energy storage system (ESS) based on water electrolysis to produce hydrogen is studied. It can be applied to AC microgrids where several renewable energy sources and several loads may be connected which is the focus of the study. When excess electricity production is converted into hydrogen via water electrolysis low DC voltages and high currents are applied which needs specific power converters. The use of a three-phase buck-type current source converter in a single conversion stage allows for an adjustable DC voltage to be obtained at the terminals of the electrolyzer from a three-phase AC microgrid. The voltage control is preferred to the current control in order to improve the durability of the system. The classical control of the buck-type rectifier is generally done using two loops that correspond only to the control of its output variables. The lack of control of the input variables may generate oscillations of the grid current. Our contribution in this article is to propose a new control for the buck-type rectifier that controls both the input and output variables of the converter to avoid these grid current oscillations without the use of active damping methods. The suggested control method is based on an approach using the flatness properties of differential systems: it ensures the large-signal stability of the converter. The proposed control shows better results than the classical control especially in oscillation mitigation and dynamic performances with respect to the rejection of disturbances caused by a load step.
Extended Design Philosophy of Hydrogen Transport Pipelines
Oct 2024
Publication
This paper examines some specific design issues associated with hydrogen transportation via pipelines based on recent field development study of high-throughput hydrogen pipelines. A mechanical design review is undertaken and the current design practices and challenge are examined first. An array of key parameters considered to have significant bearing on the hydrogen pipeline general mechanical design are considered and assessed including OOR imperfections combined stress and design factors thermal gradients joint mismatch and fabrication fatigue assessment installation specifications and material consideration. Some of these are typically ignored for the conventional pipeline design but open to rationalization for hydrogen charged pipeline systems subject to material embrittlement risk arising from hydrogen absorption. Complementary to the current design standards and as a spur to discussion on the hydrogen pipeline design analysis special considerations and recommendations are proposed on materials specification additional design criteria and construction assessments and their rationale to mitigate material embrittlement with a view to improving hydrogen pipeline design reliability and integrity management potentially leading to some tangible cost saving.
Sensitivity Analysis of the Methanation Process in Underground Hydrogen Storage: A Case Study in Upper Austria
Jan 2025
Publication
Underground hydrogen storage (UHS) has attracted increasing attention as a promising technology for the largescale storage of renewable energy resources and the decarbonization of energy systems. This study aimed to identify critical parameters influencing UHS performance particularly the role of hydrogen conversion via in situ methanation and hydrogen recovery during production cycles. The main focus is the Lehen field in Upper Austria where a pilot hydrogen storage project was conducted under the leadership of RAG Austria AG. A layered reservoir model was developed on the basis of well-log data to simulate the field trials that occurred in 2016. A sensitivity analysis was performed with the one-parameter-at-a-time (OPAAT) method and the response surface methodology (RSM) to evaluate the impacts of different parameters on hydrogen methanation and hydrogen recovery. The RSM results indicate the activation energy as the most influential factor on methanation that accounts for ~20000 moles variation in generated methane significantly higher than the 6000 moles variance observed in OPAAT. However initial CO2 content contributes up to 15000 moles of methane gener ation as per RSM whereas OPAAT results in a larger impact of up to 32000 moles. These discrepancies demonstrate the limitations of isolated parameter analyses like OPAAT which may not accurately capture the complex interactions between factors influencing the methanation process. This research provides valuable in sights for optimizing UHS performance by emphasizing the influence of reservoir parameters on storage effi ciency. In addition a robust workflow for conducting comprehensive sensitivity analyses of UHS systems is established. By understanding these key factors the potential and predictability of large-scale UHS systems can be significantly improved.
Understanding Costs in Hydrogen Infrastructure Networks: A Multi-stage Approach for Spatially-aware Pipeline Design
Jan 2025
Publication
The emergence and design of hydrogen transport infrastructures are crucial steps towards the development of a hydrogen economy. However pipeline routing remains underdeveloped in hydrogen infrastructure design models despite its significant impact on the resultant cost and network configuration. Many previous studies assume uniform cost surfaces on which pipelines are designed. Studies that consider a variable cost surface focus on designing candidate networks rather than bespoke routes for a given infrastructure. This study proposes a novel multi-stage approach based on a graph-based Steiner tree with Obstacles Genetic Algorithm (StObGA) to route pipelines on a complex cost surface for multi-source multi-sink hydrogen networks. The application of StObGA results in cost savings of 20–40% compared to alternative graph-based methods that assume uniform cost surfaces. Furthermore this publication presents an in-depth methodological comparative analysis of different pipeline routing and sizing methods used in the literature and discusses their impact. Finally we demonstrate how this model can generate design variations and provide practical insights to inform industry and policymakers.
Optimal Sizing of Renewable Energy Storage: A Techno-economic Analysis of Hydrogen, Battery and Hybrid Systems Considering Degradation and Seasonal Storage
Feb 2023
Publication
Energy storage is essential to address the intermittent issues of renewable energy systems thereby enhancing system stability and reliability. This paper presents the design and operation optimisation of hydrogen/battery/ hybrid energy storage systems considering component degradation and energy cost volatility. The study ex amines a real-world case study which is a grid-connected warehouse located in a tropical climate zone with a photovoltaic solar system. An accurate and robust Multi-Objective Modified Firefly Algorithm (MOMFA) is proposed for the optimal design and operation of the energy storage systems of the case study. To further demonstrate the robustness and versatility of the optimisation method another synthetic case is tested for a location in a temperate climate zone that has a high seasonal mismatch. The modelling results show that the system in the tropical zone always provides a superior return when compared to a similar system in the temperate zone due to abundant solar resources. When comparing battery-only and hydrogen-only systems battery systems perform better than hydrogen systems in many situations with a higher self-sufficient ratio and net present value. However if there is high seasonal variation and a high requirement for using renewable energy (the penetration of renewable energy is >80 %) using hydrogen for energy storage is more beneficial. Furthermore the hybrid system (i.e. combining battery and hydrogen) outperforms battery-only and hydrogenonly systems. This is attributed to the complementary combination of hydrogen which can be used as a longterm energy storage option and battery which is utilised as a short-term option. This study also shows that storing hydrogen in a long-term strategy can lower component degradation enhance efficiency and increase the total economic performance of hydrogen and hybrid storage systems. The developed optimisation method and findings of this study can support the implementation of energy storage systems for renewable energy.
Advancements in Hydrogen Storage Vessels: A Bibliometric Analysis
Feb 2025
Publication
This bibliometric study examines the evolution of compressed-hydrogen storage technologies over the last 20 years revealing exponential growth in research and highlighting key advancements in compressed-hydrogen storage materials-based solutions and integration with renewable energy systems. The analysis highlights the pivotal role of composite material tanks and the filament-winding process in revolutionizing storage technology. These innovations have enhanced safety reduced weight and facilitated adaptation for use in automotive and industrial applications. Global research efforts are characterized by substantial international collaboration spearheaded by a small cohort of highly productive researchers and supported by a broader network of contributors. Notwithstanding the ongoing challenges pertaining to safety considerations and cost scalability the potential of hydrogen as a clean energy carrier and its role in balancing renewable energy systems serve to reinforce its importance in the transition to sustainable energy.
Insights into Site Evaluation for Underground Hydrogen Storage (UHS) on Gas Mixing-the Effects of Meter-Scale Heterogeniety and Associated Reservoir Characterization Parameters
Feb 2025
Publication
Underground Hydrogen Storage (UHS) as an emerging large-scale energy storage technology has shown great promise to ensure energy security with minimized carbon emission. A set of comprehensive UHS site evaluation criteria based on important factors that affect UHS performances is needed for its potential commercialization. This study focuses on the UHS site evaluation of gas mixing. The economic implications of gas mixing between injected hydrogen gas and the residual or cushion gas in a porous storage reservoir is an emerging problem for Underground Hydrogen Storage (UHS). It is already clear that reservoir scale heterogeneity such as formation structure (e.g. formation dip angle) and facies heterogeneity of the sedimentary rock may considerably affect the reservoir-scale mechanical dispersion-induced gas mixing during UHS in high permeability braided-fluvial systems (a common depleted reservoir type for UHS). Following this finding the current study uses the processmimicking modeling software to build synthetic meandering-fluvial reservoir models. Channel dimensions and the presence of abandoned channel facies are set as testing parameters resulting in 4 simulation cases with 200 realizations. Numerical flow simulations are performed on these models to investigate and compare the effects of reservoir and metre-scale heterogeneity on UHS gas mixing. Through simulation channel dimensions (reservoir-scale heterogeneity) are found to affect the uncertainty of produced gas composition due to mixing (represented by the P10-P90 difference of hydrogen fraction in a produced stream) by up to 42%. The presence of abandoned channel facies (metre-scale heterogeneity) depending on their architectural relationship with meander belts could also influence the gas mixing process to a comparable extent (up to 40%). Moreover we show that there is no clear statistical correlation between gas mixing and typical reservoir characterization parameters such as original gas in place (OGIP) average reservoir permeability and the Dykstra-Parsons coefficient. Instead the average time of travel of all reservoir cells calculated from flow diagnostics shows a negative correlation with the level of gas mixing. These results reveal the importance of 3D reservoir architecture analysis (integration of multiple levels of heterogeneity) to UHS site evaluation on gas mixing in depleted gas reservoirs. This study herein provides valuable insights into UHS site evaluation regarding gas mixing.
The Development, Current Status and Challenges of Salt Cavern Hydrogen Storage Technology in China
Feb 2025
Publication
This paper provides a systematic visualization of the development current status and challenges of salt cavern hydrogen storage technology based on the relevant literature from the past five years in the Web of Science Core Collection database. Using VOSviewer (version 1.6.20) and CiteSpace software (advanced version 6.3.R3) this study analyzes the field from a knowledge mapping perspective. The findings reveal that global research hotspots are primarily focused on multi-energy collaboration integration of renewable energy systems and exploration of commercialization highlighting the essential role of salt cavern hydrogen storage in driving the energy transition and promoting sustainable development. In China research mainly concentrates on theoretical innovations and technological optimizations to address complex geological conditions. Despite the rapid growth in the number of Chinese publications unresolved challenges remain such as the complexity of layered salt rock and thermodynamic coupling effects during highfrequency injection and extraction as well as issues concerning permeability and microbial activity. Moving forward China’s salt cavern hydrogen storage technology should focus on strengthening engineering practices suited to local geological conditions and enhancing the application of intelligent technologies thereby facilitating the translation of theoretical research into practical applications.
Long-Duration Energy Storage: A Critical Enabler for Renewable Integration and Decarbonization
Jan 2025
Publication
This paper focuses on the critical role of long-duration energy storage (LDES) technologies in facilitating renewable energy integration and achieving carbon neutrality. It presents a systematic review of four primary categories: mechanical energy storage chemical energy storage electrochemical energy storage and thermal energy storage. The study begins by analyzing the technical advantages and geographical constraints of pumped hydro energy storage (PHES) and compressed air energy storage (CAES) in high-capacity applications. It then explores the potential of hydrogen and synthetic fuels for long-duration clean energy storage. The section on electrochemical energy storage highlights the high energy density and flexible scalability of lithium-ion batteries and redox flow batteries. Finally the paper evaluates innovative advancements in large-scale thermal energy storage technologies including sensible heat storage latent heat storage and thermochemical heat storage. By comparing the performance metrics application scenarios and development prospects of various energy storage technologies this work provides theoretical support and practical insights for maximizing renewable energy utilization and driving the sustainable transformation of global energy systems.
Repurposing Natural Gas Pipelines for Hydrogen: Limits and Options from a Case Study in Germany
Jul 2024
Publication
We investigate the challenges and options for repurposing existing natural gas pipelines for hydrogen transportation. Challenges of re-purposing are mainly related to safety and due to the risk of hydrogen embrittlement of pipeline steels and the smaller molecular size of the gas. From an economic perspective the lower volumetric energy density of hydrogen compared to natural gas is a challenge. We investigate three pipeline repurposing options in depth: a) no modification to the pipeline but enhanced maintenance b) use of gaseous inhibitors and c) the pipe-in-pipe approach. The levelized costs of transportation of these options are compared for the case of the German Norddeutsche Erdgasleitung (NEL) pipeline. We find a similar cost range for all three options. This indicates that other criteria such as the sunk costs public acceptance and consumer requirements are likely to shape the decision making for gas pipeline repurposing.
Hydrogen Impact on Transmission Pipeline Risk: Probabilistic Analysis of Failure Cases
Jan 2025
Publication
Transmission pipelines are the safest and most economical solution for long-distance hydrogen delivery. However safety and reliability issues such as hydrogen’s impact on material properties including fracture toughness and fatigue crack growth could restrict pipeline development. This impact may also increase the risk of several pipeline failure causes including excavation damage corrosion earth movement material failures and other hydrogen damage mechanisms. While many quantitative risk assessment (QRA) studies exist for natural gas pipelines limited work focuses on hydrogen pipelines; the influence of hydrogen must be considered. This work presents a systematic causal model for hydrogen pipeline failures that incorporates multiple failure causes quantifying hydrogen influence on pipeline failures and analyzing how changes in hydrogen effects or operating conditions impact multiple failure causes. According to the results (1) hydrogen has a relatively minor impact on corrosion-related failure; (2) hydrogen greatly affects crack damage (the failure probability can increase by over 1000 times); (3) excavation damage is nearly independent of hydrogen’s effects; (4) earth movement damage shows increased susceptibility (the failure probability can increase by over 10 times). The hydrogen effects change the relative susceptibility of pipelines to these failure causes therefore to implement tailored safety measures under varying operating conditions.
High-Entropy Alloys: Innovative Materials with Unique Properties for Hydrogen Storage and Technologies for Their Production
Jan 2025
Publication
This paper presents a review of a number of works devoted to the studies of high-entropy alloys (HEAs). As is known HEAs represent a new class of materials that have attracted the attention of scientists due to their unique properties and prospects of application in hydrogen power engineering. The peculiarity of HEAs is their high entropy of mixing which provides phase stability and flexibility in developing materials with given characteristics. The main focus of this paper is on the application of HEAs for solid-state hydrogen storage their physicochemical and mechanical properties and synthesis technologies. Recent advances in the hydrogen absorption properties of HEAs are analyzed including their ability to efficiently absorb and desorb hydrogen at moderate temperatures and pressures. Prospects for their use in the development of environmentally safe and efficient hydrogen storage systems are considered. The work also includes a review of synthesis methods aimed at optimizing the properties of HEAs for hydrogen energy applications.
New Flow Simulation Framework for Underground Hydrogen Storage Modelling Considering Microbial and Geochemical Reactions
Jul 2025
Publication
The widespread use of hydrogen as an energy source relies on efficient large-scale storage techniques. Underground Hydrogen Storage (UHS) is a promising solution to balance the gap between renewable energy production and constant energy demand. UHS employs geological structures like salt caverns depleted reservoirs or aquifers for hydrogen storage enabling long-term and scalable storage capacity. Therefore robust and reliable predictive tools are essential to assess the risks associated with geological hydrogen storage. This paper presents a novel reactive transport model called “Underground Gas Flow simulAtions with Coupled bio-geochemical reacTions” or “UGFACT” designed for various gas injection processes accounting for geochemical and microbial reactions. The flow module and geochemical reactions in the UGFACT model were verified against two commercial reservoir simulators E300 and CMG-GEM showing excellent agreement in fluid flow variables and geochemical behaviour. A major step forward of this model is to integrate flow dynamics geochemical reactions and microbial activity. UGFACT was used to conduct a simple storage cycle in a 1D geometry across three different reservoirs each with different mineralogies and water compositions: Bentheimer sandstone Berea sandstone and Grey Berea sandstone under three microbial conditions (“No Reaction” “Moderate Rate” “High Rate”). The findings suggest that Bentheimer sandstone and Berea sandstone sites may experience severe effects from ongoing microbial and geochemical reactions whereas Grey Berea sandstone shows no significant H2 loss. Additionally the model predicts that under the high-rate microbial conditions the hydrogen consumption rate can reach to as much as 11 mmol of H2 per kilogram of water per day (mmol / kg⋅day) driven by methanogenesis and acetogenesis.
Hydrogen Underground Storage in Silica-Clay Shales: Experimental and Density Functional Theory Investigation
Nov 2023
Publication
In the context of reducing the global emissions of greenhouse gaseshydrogen (H2) has become an attractive alternative to substitute the current fossil fuels.However its properties seasonal fluctuations and the lack of extended energy stabilitymade it extremely difficult to be economically and safely stored for a long term in recentyears. Therefore this paper investigated the potential of shale gas reservoirs (rich andlow clay−rich silica minerals) to store hydrogen upon demand. Density functional theorymolecular simulation was employed to explore hydrogen adsorption on the silica−kaolinite interface and the physisorption of hydrogen on the shale surface is revealed.This is supported by low adsorption energies on different adsorption configurations(0.01 to −0.21 eV) and the lack of charge transfer showed by Bader charge analysis.Moreover the experimental investigation was employed to consider the temperature(50−100 °C) and pressure (up to 20 bar) impact on hydrogen uptake on Midra shalespecifically palygorskite (100%) which is rich in silicate clay minerals (58.83% SiO2).The results showed that these formations do not chemically or physically maintainhydrogen; hence hydrogen can be reversibly stored. The results highlight the potential of shale gas reservoirs to store hydrogen asno hydrogen is adsorbed on the shale surface so there will be no hydrogen loss and no adverse effect on the shale’s structuralintegrity and it can be safely stored in shale reservoirs and recovered upon demand.
The Case of Renewable Methane by and with Green Hydrogen as the Storage and Transport Medium for Intermittent Wind and Solar PV Energy
May 2024
Publication
Long-duration energy storage is the key challenge facing renewable energy transition in the future of well over 50% and up to 75% of primary energy supply with intermittent solar and wind electricity while up to 25% would come from biomass which requires traditional type storage. To this end chemical energy storage at grid scale in the form of fuel appears to be the ideal option for wind and solar power. Renewable hydrogen is a much-considered fuel along with ammonia. However these fuels are not only difficult to transport over long distances but they would also require totally new and prohibitively expensive infrastructure. On the other hand the existing natural gas pipeline infrastructure in developed economies can not only transmit a mixture of methane with up to 20% hydrogen without modification but it also has more than adequate long-duration storage capacity. This is confirmed by analyzing the energy economies of the USA and Germany both possessing well-developed natural gas transmission and storage systems. It is envisioned that renewable methane will be produced via well-established biological and/or chemical processes reacting green hydrogen with carbon dioxide the latter to be separated ideally from biogas generated via the biological conversion of biomass to biomethane. At the point of utilization of the methane to generate power and a variety of chemicals the released carbon dioxide would be also sequestered. An essentially net zero carbon energy system would be then become operational. The current conversion efficiency of power to hydrogen/methane to power on the order of 40% would limit the penetration of wind and solar power. Conversion efficiencies of over 75% can be attained with the on-going commercialization of solid oxide electrolysis and fuel cells for up to 75% penetration of intermittent renewable power. The proposed hydrogen/methane system would then be widely adopted because it is practical affordable and sustainable.
High-pressure Gaseous Hydrogen Permeation Test Method - Property of Polymeric Materials for High-pressure Hydrogen Devices
Aug 2020
Publication
Polymeric materials are widely used in hydrogen energy system such as FCEV and hydrogen refueling stations under high-pressure condition. The permeation property (coefficients of permeation diffusion and solubility) of polymers under high-pressure hydrogen condition should be discussed as parameters to develop those devices. Also the property should be determined to understand influence of the compression by the pressure on polymer materials. A device which can measure gas permeation property of polymer materials accurately in equilibrium state under high-pressure environment is developed and the reliability of the measurements is ensured. High-pressure hydrogen gas permeability characteristics up to 100 MPa are measured for high-density polyethylene. An advantage of the method is discussed comparing with the non-equilibrium state method focusing on the hydrostatic pressure effect. Deterioration of hydrogen permeability is observed along with the decrease of diffusion coefficient which is supposedly affected by hydrostatic compression effect with the increase of environment pressure.
A Design Guide to Tapered Conformable Pressure Tanks for Liquid Hydrogen Storage
Feb 2025
Publication
Liquid hydrogen has the potential to significantly reduce in-flight carbon emissions in the aviation industry. Among the most promising aircraft configurations for future hydrogen-powered aviation are the blended wing body and the pure flying wing configurations. However their tapered and flattened airframe designs pose a challenge in accommodating liquid hydrogen storage tanks. This paper presents a design guide to tapered conformable pressure tanks for liquid hydrogen storage. The proposed tank configurations feature a multi-bubble layout and are subject to low internal differential pressure. The objective is to provide tank designers with simple geometric rules and practical guidelines to simplify the design process of tapered multi-bubble pressure tanks. Various tank configurations are discussed starting with a simple tapered two-bubble tank and advancing to more complex tapered configurations with a multi-segment and multi-bubble layout. A comprehensive design methodology is established providing tank designers with a step-by-step design procedure and highlighting the practical guidelines in each step of the design process.
Hydrogen Liquefaction and Storage: Recent Progress and Perspectives
Feb 2023
Publication
The global energy sector accounts for ~75% of total greenhouse gas (GHG) emissions. Low-carbon energy carriers such as hydrogen are seen as necessary to enable an energy transition away from the current fossilderived energy paradigm. Thus the hydrogen economy concept is a key part of decarbonizing the global en ergy system. Hydrogen storage and transport are two of key elements of hydrogen economy. Hydrogen can be stored in various forms including its gaseous liquid and solid states as well as derived chemical molecules. Among these liquid hydrogen due to its high energy density ambient storage pressure high hydrogen purity (no contamination risks) and mature technology (stationary liquid hydrogen storage) is suitable for the transport of large-volumes of hydrogen over long distances and has gained increased attention in recent years. However there are critical obstacles to the development of liquid hydrogen systems namely an energy intensive liquefaction process (~13.8 kWh/kgLH2) and high hydrogen boil-off losses (liquid hydrogen evaporation during storage 1–5% per day). This review focuses on the current state of technology development related to the liquid hydrogen supply chain. Hydrogen liquefaction cryogenic storage technologies liquid hydrogen transmission methods and liquid hydrogen regasification processes are discussed in terms of current industrial applications and underlying technologies to understand the drivers and barriers for liquid hydrogen to become a commer cially viable part of the emerging global hydrogen economy. A key finding of this technical review is that liquid hydrogen can play an important role in the hydrogen economy - as long as necessary technological transport and storage innovations are achieved in parallel to technology demonstrations and market development efforts by countries committed liquid hydrogen as part of their hydrogen strategies.
Hydrogen Supply Chain for Future Hydrogen-fuelled Railway in the UK: Transport Sector Focused
Aug 2024
Publication
Though being attractive on railway decarbonisation for regional lines excessive cost caused by immature hydrogen supply chain is one of the significant hurdles for promoting hydrogen traction to rolling stocks. Therefore we conduct bespoke research on the UK’s hydrogen supply chain for railway concentrating on hydrogen transportation. Firstly a map for the planned hydrogen production plants and potential hydrogen lines is developed with the location capacity and usage. A spatially explicit model for the hydrogen supply chain is then introduced which optimises the existing grid-based methodology on accuracy and applicability. Compressed hydrogen at three pressures and liquid hydrogen are considered as the mediums incorporating by road and rail transport. Furthermore three scenarios for hydrogen rail penetration are simulated respectively to discuss the levelised cost and the most suitable national transport network. The results show that the developed model with mix-integer linear programming (MILP) can well design the UK’s hydrogen distribution for railway traction. Moreover the hydrogen transport medium and vehicle should adjust to suit for different era where the penetration of hydrogen traction varies. The levelised cost of hydrogen (LCOH) decreases from 6.13 £/kg to 5.13 £/kg on average from the conservative scenario to the radical scenario. Applying different transport combinations according to the specific situation can satisfy the demand while reducing cost for multi-supplier and multitargeting hydrogen transport.
Diffusive Mixing Between Hydrogen and Carbon Dioxide: Implications for Underground Hydrogen Storage
Feb 2025
Publication
The diffusive process between hydrogen (H2) and cushion gas affects the purity of H2 stored in the subsurface porous media. It is essential to understand the diffusive mass transfer and its impact on the migration of H2. Carbon dioxide (CO2) serves as a promising option for cushion gas. However due to experimental challenges there has been limited research conducted to quantify the diffusion between H2 and CO2 under reservoir conditions. For the first time we quantitatively measured the horizontal diffusive process between H2 and CO2 without convection interference in a high-pressure optical cell. The Raman spectroscopy is used to monitor the diffusive process in real-time and the diffusion coefficient is determined based on the measured concentration profiles. We showed that the Fick’s second law with a constant diffusion coefficient describes adequately the observed diffusive process. The resulting diffusion coefficient scales linearly with the reciprocal viscosity of CO2. Based on the measured diffusion coefficient we conducted a numerical study at field-scale. Results suggest that the dispersive mixing plays a role in the purity of produced H2.
Modelling Hydrogen Storage and Filling Systems: A Dynamic and Customizable Toolkit
Aug 2023
Publication
Hydrogen plays a vital role in decarbonizing the mobility sector. With the number of hydrogen vehicles expected to drastically increase a network of refuelling stations needs to be built to keep up with the hydrogen demand. However further research and development on hydrogen refuelling infrastructure storage and standardization is required to overcome technical and economic barriers. Simulation tools can reduce time and costs during the design phase but existing models do not fully support calculations of complete and arbitrary system layouts. Therefore a flexible simulation toolbox for rapid investigations of hydrogen refuelling and extraction processes as well as development of refuelling infrastructure vehicle tank systems and refuelling protocols for non-standardized applications was developed. Our model library H2VPATT comprises of typical components found in refuelling infrastructure. The key component is the hydrogen tank model. The simulation model was successfully validated with measurement data from refuelling tests of a 320 l type III tank.
Review on the Thermal Neutrality of Application-orientated Liquid Organic Hydrogen Carrier for Hydrogen Energy Storage and Delivery
Aug 2023
Publication
The depletion and overuse of fossil fuels present formidable challenge to energy supply system and environment. The human society is in great need of clean renewable and sustainable energy which can guarantee the long-term utilization without leading to escalation of greenhouse effect. Hydrogen as an extraordinary secondary energy is capable of realizing the target of environmental protection and transferring the intermittent primary energy to the application terminal while its nature of low volumetric energy density and volatility need suitable storage method and proper carrier. In this context liquid organic hydrogen carrier (LOHC) among a series of storage methods such as compressed and liquefied hydrogen provokes a considerable amount of research interest since it is proven to be a suitable carrier for hydrogen with safety and stability. However the dehydrogenation of hydrogen-rich LOHC materials is an endothermic process and needs large energy consumption which hampers the scale up of the LOHC system. The heat issue is thus essential to be addressed for fulfilling the potential of LOHC. In this work several strategies of heat intensification and management for LOHC system including the microwave irradiation circulation of exhaust heat and direct LOHC fuel cell are summarized and analyzed to provide suggestions and directions for future research.
Recent Developments in Materials for Physical Hydrogen Storage: A Review
Jan 2024
Publication
The depletion of reliable energy sources and the environmental and climatic repercussions of polluting energy sources have become global challenges. Hence many countries have adopted various renewable energy sources including hydrogen. Hydrogen is a future energy carrier in the global energy system and has the potential to produce zero carbon emissions. For the non-fossil energy sources hydrogen and electricity are considered the dominant energy carriers for providing end-user services because they can satisfy most of the consumer requirements. Hence the development of both hydrogen production and storage is necessary to meet the standards of a “hydrogen economy”. The physical and chemical absorption of hydrogen in solid storage materials is a promising hydrogen storage method because of the high storage and transportation performance. In this paper physical hydrogen storage materials such as hollow spheres carbon-based materials zeolites and metal– organic frameworks are reviewed. We summarize and discuss the properties hydrogen storage densities at different temperatures and pressures and the fabrication and modification methods of these materials. The challenges associated with these physical hydrogen storage materials are also discussed.
Research Progress and Application Prospects of Solid-State Hydrogen Storage Technology
Apr 2024
Publication
Solid-state hydrogen storage technology has emerged as a disruptive solution to the “last mile” challenge in large-scale hydrogen energy applications garnering significant global research attention. This paper systematically reviews the Chinese research progress in solid-state hydrogen storage material systems thermodynamic mechanisms and system integration. It also quantitatively assesses the market potential of solid-state hydrogen storage across four major application scenarios: on-board hydrogen storage hydrogen refueling stations backup power supplies and power grid peak shaving. Furthermore it analyzes the bottlenecks and challenges in industrialization related to key materials testing standards and innovation platforms. While acknowledging that the cost and performance of solid-state hydrogen storage are not yet fully competitive the paper highlights its unique advantages of high safety energy density and potentially lower costs showing promise in new energy vehicles and distributed energy fields. Breakthroughs in new hydrogen storage materials like magnesium-based and vanadium-based materials coupled with improved standards specifications and innovation mechanisms are expected to propel solid-state hydrogen storage into a mainstream technology within 10–15 years with a market scale exceeding USD 14.3 billion. To accelerate the leapfrog development of China’s solid-state hydrogen storage industry increased investment in basic research focused efforts on key core technologies and streamlining the industry chain from materials to systems are recommended. This includes addressing challenges in passenger vehicles commercial vehicles and hydrogen refueling stations and building a collaborative innovation ecosystem involving government industry academia research finance and intermediary entities to support the achievement of carbon peak and neutrality goals and foster a clean low-carbon safe and efficient modern energy system.
Outlook and Challenges for Hydrogen Storage in Nanoporous Materials
Feb 2016
Publication
Darren P. Broom,
Colin Webb,
Katherine Hurst,
P. A. Parilla,
Thomas Gennett,
C. M. Brown,
Renju Zacharia,
E. Tylianakis,
E. Klontzas,
George E. Froudakis,
Th. A. Steriotis,
Pantelis N. Trikalitis,
Donald L. Anton,
B. Hardy,
David A. Tamburello,
Claudio Corgnale,
B. A. van Hassel,
D. Cossement,
Richard Chahine and
Michael Hirscher
Considerable progress has been made recently in the use of nanoporous materials for hydrogen storage. In this article the current status of the field and future challenges are discussed ranging from important open fundamental questions such as the density and volume of the adsorbed phase and its relationship to overall storage capacity to the development of new functional materials and complete storage system design. With regard to fundamentals the use of neutron scattering to study adsorbed H2 suitable adsorption isotherm equations and the accurate computational modelling and simulation of H2 adsorption are discussed. The new materials covered include flexible metal–organic frameworks core–shell materials and porous organic cage compounds. The article concludes with a discussion of the experimental investigation of real adsorptive hydrogen storage tanks the improvement in the thermal conductivity of storage beds and new storage system concepts and designs.
Hydrogen Trapping and Embrittlement in Metals - A Review
Apr 2024
Publication
Hydrogen embrittlement in metals (HE) is a serious challenge for the use of high strength materials in engineering practice and a major barrier to the use of hydrogen for global decarbonization. Here we describe the factors and variables that determine HE susceptibility and provide an overview of the latest understanding of HE mechanisms. We discuss hydrogen uptake and how it can be managed. We summarize hydrogen trapping and the techniques used for its characterization. We also review literature that argues that hydrogen trapping can be used to decrease HE susceptibility. We discuss the future research that is required to advance the understanding of HE and hydrogen trapping and to develop HE-resistant alloys.
Assessing Opportunities and Weaknesses of Green Hydrogen Transport via LOHC through a Detailed Techno-economic Analysis
Aug 2023
Publication
In the transition towards a more sustainable energy system hydrogen is seen as the key low-emission energy source. However the limited H2 volumetric density hinders its transportation. To overcome this issue liquid organic hydrogen carriers (LOHCs) molecules that can be hydrogenated and upon arrival dehydrogenated for H2 release have been proposed as hydrogen transport media. Considering toluene and dibenzyltoluene as representative carriers this work offers a systematic methodology for the analysis and the comparison of LOHCs in view of identifying cost-drivers of the overall value-chain. A detailed Aspen Plus process simulation is provided for hydrogenation and dehydrogenation sections. Simulation results are used as input data for the economic assessment. The process economics reveals that dehydrogenation is the most impactful cost-item together with the carrier initial loading the latter related to the LOHC transport distance. The choice of the most suitable molecule as H2 carrier ultimately is a trade-off between its hydrogenation enthalpy and cost.
The Potential Role of Ammonia for Hydrogen Storage and Transport: A Critical Review of Challenges and Opportunities
Aug 2023
Publication
Hydrogen is being included in several decarbonization strategies as a potential contributor in some hard-to-abate applications. Among other challenges hydrogen storage represents a critical aspect to be addressed either for stationary storage or for transporting hydrogen over long distances. Ammonia is being proposed as a potential solution for hydrogen storage as it allows storing hydrogen as a liquid chemical component at mild conditions. Nevertheless the use of ammonia instead of pure hydrogen faces some challenges including the health and environmental issues of handling ammonia and the competition with other markets such as the fertilizer market. In addition the technical and economic efficiency of single steps such as ammonia production by means of the Haber–Bosch process ammonia distribution and storage and possibly the ammonia cracking process to hydrogen affects the overall supply chain. The main purpose of this review paper is to shed light on the main aspects related to the use of ammonia as a hydrogen energy carrier discussing technical economic and environmental perspectives with the aim of supporting the international debate on the potential role of ammonia in supporting the development of hydrogen pathways. The analysis also compares ammonia with alternative solutions for the long-distance transport of hydrogen including liquefied hydrogen and other liquid organic carriers such as methanol.
Prospects for Long-Distance Cascaded Liquid—Gaseous Hydrogen Delivery: An Economic and Environmental Assessment
Oct 2024
Publication
As an important energy source to achieve carbon neutrality green hydrogen has always faced the problems of high use cost and unsatisfactory environmental benefits due to its remote production areas. Therefore a liquid-gaseous cascade green hydrogen delivery scheme is proposed in this article. In this scheme green hydrogen is liquefied into high-density and low-pressure liquid hydrogen to enable the transport of large quantities of green hydrogen over long distances. After longdistance transport the liquid hydrogen is stored and then gasified at transfer stations and converted into high-pressure hydrogen for distribution to the nearby hydrogen facilities in cities. In addition this study conducted a detailed model evaluation of the scheme around the actual case of hydrogen energy demand in Chengdu City in China and compared it with conventional hydrogen delivery methods. The results show that the unit hydrogen cost of the liquid-gaseous cascade green hydrogen delivery scheme is only 51.58 CNY/kgH2 and the dynamic payback periods of long- and short-distance transportation stages are 13.61 years and 7.02 years respectively. In terms of carbon emissions this scheme only generates indirect carbon emissions of 2.98 kgCO2/kgH2 without using utility electricity. In sum both the economic and carbon emission analyses demonstrate the advantages of the liquidgaseous cascade green hydrogen delivery scheme. With further reductions in electricity prices and liquefication costs this scheme has the potential to provide an economically/environmentally superior solution for future large-scale green hydrogen applications.
Energy Storage Strategy - Phase 3
Feb 2023
Publication
This report evaluates the main options to provide required hydrogen storage capacity including the relevant system-level considerations and provides recommendations for further actions including low-regrets actions that are needed in a range of scenarios.
Prospectivity Analysis for Underground Hydrogen Storage, Taranaki Basin, Aotearoa New Zealand: A Multi-criteria Decision-making Approach
May 2024
Publication
Seasonal underground hydrogen storage (UHS) in porous media provides an as yet untested method for storing surplus renewable energy and balancing our energy demands. This study investigates the technical suitability for UHS in depleted hydrocarbon fields and one deep aquifer site in Taranaki Basin Aotearoa New Zealand. Prospective sites are assessed using a decision tree approach providing a “fast-track” method for identifying potential sites and a decision matrix approach for ranking optimal sites. Based on expert elicitation the most important factors to consider are storage capacity reservoir depth and parameters that affect hydrogen injectivity/withdrawal and containment. Results from both approaches suggest that Paleogene reservoirs from gas (or gas cap) fields provide the best option for demonstrating UHS in Aotearoa New Zealand and that the country’s projected 2050 hydrogen storage demand could be exceeded by developing one or two high ranking sites. Lower priority is assigned to heterolithic and typically finer grained labile and clay-rich Miocene oil reservoirs and to deep aquifers that have no proven hydrocarbon containment.
Energy Storage Strategy - Phase 2
Feb 2023
Publication
This document is phase 2 of the energy storage strategy study and it covers the storage challenges of the energy transition. We start in section 3 by covering historical and current natural gas imports into the UK and what these could look like in the future. In section 4 we explore what demand for hydrogen could look like – this has a high level of uncertainty and future policy decisions will have significant impacts on hydrogen volumes and annual variations. We generated two hydrogen storage scenarios based on National Grid’s Future Energy Scenarios and the Climate Change Committee’s Sixth Carbon Budget to assess the future need for hydrogen storage in the UK. We also looked at an extreme weather scenario resulting from an area of high-pressure settled over the British Isles resulting in very low ambient temperatures an unusually high demand for heating and almost no wind generation. In section 5 we investigate options for hydrogen storage and build on work previously carried out by SGN. We discuss the differences between the properties of hydrogen and natural gas and how this affects line pack and depletion of line pack. We discuss flexibility on the supply and demand side and how this can impact on hydrogen storage. We provide a summary table which compares the various options for storage. In section 5 we explore hydrogen trade and options for import and export. Using information from other innovation projects we also discuss production of hydrogen from nuclear power and the impact of hybrid appliances on gas demand for domestic heat. In section 7 we discuss the outputs from a stakeholder workshop with about 40 stakeholders across industry academia and government. The workshop covered UK gas storage strategy to date hydrogen demand and corresponding storage scenarios to 2050 including consideration of seasonal variation and storage options.
OIES Podcast - Hydrogen Pipelines vs. HVDC Lines
Nov 2023
Publication
In this podcast David Ledesma talks to Aliaksei Patonia and Veronika Lenivova about Hydrogen pipelines and high-voltage direct current (HVDC) transmission lines and how Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. The podcast discusses how advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending.
The podcast can be found on their website.
The podcast can be found on their website.
Analysis of Implementing Hydrogen Storage for Surplus Energy from PV Systems in Polish Households
Jul 2025
Publication
One of the methods for mitigating the duck curve phenomenon in photovoltaic (PV) energy systems is storing surplus energy in the form of hydrogen. However there is a lack of studies focused on residential PV systems that assess the impact of hydrogen storage on the reduction of energy flow imbalance to and from the national grid. This study presents an analysis of hydrogen energy storage based on real-world data from a household PV installation. Using simulation methods grounded in actual electricity consumption and hourly PV production data the research identified the storage requirements including the required operating hours and the capacity of the hydrogen tank. The analysis was based on a 1 kW electrolyzer and a fuel cell representing the smallest and most basic commercially available units and included a sensitivity analysis. At the household level—represented by a singlefamily home with an annual energy consumption and PV production of approximately 4–5 MWh over a two-year period—hydrogen storage enabled the production of 49.8 kg and 44.6 kg of hydrogen in the first and second years respectively. This corresponded to the use of 3303 kWh of PV-generated electricity and an increase in self-consumption from 30% to 64%. Hydrogen storage helped to smooth out peak energy flows from the PV system decreasing the imbalance from 5.73 kWh to 4.42 kWh. However while it greatly improves self-consumption its capacity to mitigate power flow imbalance further is constrained; substantial improvements would necessitate a much larger electrolyzer proportional in size to the PV system’s output.
Underground Hydrogen Storage Safety: Experimental Study of Hydrogen Diffusion through Caprocks
Jan 2024
Publication
Underground Hydrogen Storage (UHS) provides a large-scale and safe solution to balance the fluctuations in energy production from renewable sources and energy consumption but requires a proper and detailed characterization of the candidate reservoirs. The scope of this study was to estimate the hydrogen diffusion coefficient for real caprock samples from two natural gas storage reservoirs that are candidates for underground hydrogen storage. A significant number of adsorption/desorption tests were carried out using a Dynamic Gravimetric Vapor/Gas Sorption System. A total of 15 samples were tested at the reservoir temperature of 45 °C and using both hydrogen and methane. For each sample two tests were performed with the same gas. Each test included four partial pressure steps of sorption alternated with desorption. After applying overshooting and buoyancy corrections the data were then interpreted using the early time approximation of the solution to the diffusion equation. Each interpretable partial pressure step provided a value of the diffusion coefficient. In total more than 90 estimations of the diffusion coefficient out of 120 partial pressure steps were available allowing a thorough comparison between the diffusion of hydrogen and methane: hydrogen in the range of 1 × 10−10 m2 /s to 6 × 10−8 m2 /s and methane in the range of 9 × 10−10 m2 /s to 2 × 10−8 m2 /s. The diffusion coefficients measured on wet samples are 2 times lower compared to those measured on dry samples. Hysteresis in hydrogen adsorption/desorption was also observed.
Microfluidic Storage Capacity and Residual Trapping During Cyclic Injections: Implications for Underground Storage
Apr 2023
Publication
Long-term and large-scale H2 storage is vital for a sustainable H2 economy. Research in underground H2 storage (UHS) in porous media is emerging but the understanding of H2 reconnection and recovery mechanisms under cyclic loading is not yet adequate. This paper reports a qualitative and quantitative investigation of H2 reconnection and recovery mechanisms in repeated injection-withdrawal cycles. Here we use microfluidics to experimentally investigate up to 5 cycles of H2 injection and withdrawal under a range of injection rates at shallow reservoir storage conditions. We find that H2 storage capacities increase with increasing injection rate and range between ~10% and 60%. The residual H2 saturation is in the same range between cycles (30e40%) but its distribution in the pore space visually appears to be hysteretic. In most cases the residually trapped H2 reconnects in the subsequent injection cycle predominantly in proximity to the large pore clusters. Our results provide valuable experimental data to advance the understanding of multiple H2 injection cycles in UHS schemes.
Modelling Underground Hydrogen Storage: A State-of-the-art Review of Fundamental Approaches and Findings
Dec 2023
Publication
This review presents a state-of-the-art of geochemical geomechanical and hydrodynamic modelling studies in the Underground Hydrogen Storage (UHS) domain. Geochemical modelling assessed the reactivity of hydrogen and res pective fluctuations in hydrogen losses using kinetic reaction rates rock mineralogy brine salinity and the integration of hydrogen redox reactions. Existing geomechanics studies offer an array of coupled hydromechanical models suggesting a decline in rock failure during the withdrawal phase in aquifers compared to injection phase. Hydrodynamic modelling evaluations indicate the critical importance of relative permeability hysteresis in determining the UHS performance. Solubility and diffusion of hydrogen gas appear to have minimal impact on UHS. Injection and production rates cushion gas deployment and reservoir heterogeneity however significantly affect the UHS performance stressing the need for thorough modelling and experimental studies. Most of the current UHS modelling efforts focus on assessing the hydrodynamic aspects which are crucial for understanding the viability and safety of UHS. In contrast the lesser-explored geochemical and geomechanical considerations point to potential research gaps. A variety of modelling software tools such as CMG Eclipse COMSOL and PHREEQC evaluated those UHS underlying effects along with a few recent applications of datadriven-based Machine Learning (ML) techniques for enhanced accuracy. This review identified several unresolved challenges in UHS modelling: pronounced lack of expansive datasets leading to a gap between model predictions and their practical reliability; need robust methodologies capable of capturing natural subsurface heterogeneity while upscaling from precise laboratory data to field-scale conditions; demanding intensive computational resources and novel strategies to enhance simulation efficiency; and a gap in addressing geological uncertainties in subsurface environments suggesting that methodologies from oil reservoir simulations could be adapted for UHS. This comprehensive review offers a critical synthesis of the prevailing approaches challenges and research gaps in the domain of UHS thus providing a valuable reference document for further modelling efforts facilitating the informed advancements in this critical domain towards the realization of sustainable energy solutions.
Hydrogen Embrittlement Sensitivity of X70 Welded Pipe Under a High-pressure Pure Hydrogen Environment
Nov 2024
Publication
With the rapid development of hydrogen pipelines their safety issues have become increasingly prominent. In order to evaluate the properties of pipeline materials under a highpressure hydrogen environment this study investigates the hydrogen embrittlement sensitivity of X70 welded pipe in a 10 MPa high-pressure hydrogen environment using slow strain rate testing (SSRT) and low-cycle fatigue (LCF) analysis. The microstructure slow tensile and fatigue fracture morphology of base metal (BM) and weld metal (WM) were characterized and analyzed by means of ultra-depth microscope scanning electron microscope (SEM) electron backscattering diffraction (EBSD) and transmission electron microscope (TEM). Results indicate that while the high-pressure hydrogen environment has minimal impact on ultimate tensile strength (UTS) for both BM and WM it significantly decreases reduction of area (RA) and elongation (EL) with RA reduction in WM exceeding that in BM. Under the nitrogen environment the slow tensile fracture of X70 pipeline steel BM and WM is a typical ductile fracture while under the high-pressure hydrogen environment the unevenness of the slow tensile fracture increased and a large number of microcracks appeared on the fracture surface and edges with the fracture mode changing to ductile fracture + quasicleavage fracture. In addition the high-pressure hydrogen environment reduces the fatigue life of the BM and WM of X70 pipeline steel and the fatigue life of the WM decreases more than that of the BM as well. Compared to the nitrogen environment the fatigue fracture specimens of BM and WM in the hydrogen environment showed quasi-cleavage fracture patterns and the fracture area in the instantaneous fracture zone (IFZ) was significantly reduced. Compared with the BM of X70 pipeline steel although the effective grain size of the WM is smaller WM’s microstructure with larger Martensite/austenite (M/A) constituents and MnS and Al-rich oxides contributes to a heightened embrittlement sensitivity. In contrast the second-phase precipitation of nanosized Nb V and Ti composite carbon-nitride in the BM acts as an effective irreversible hydrogen trap which can significantly reduce the hydrogen embrittlement sensitivity
Recent Progress and Techno-economic Analysis of Liquid Organic Hydrogen Carriers for Australian Renewable Energy Export - A Critical Review
Jan 2024
Publication
Hydrogen as a primary carbon-free energy carrier is confronted by challenges in storage and transportation. However liquid organic hydrogen carriers (LOHCs) present a promising solution for storing and transporting hydrogen at ambient temperature and atmospheric pressure. Unlike circular energy carriers such as methanol ammonia and synthetic natural gas LOHCs do not produce by-products during hydrogen recovery. LOHCs only act as hydrogen carriers and the carriers can also be recycled for reuse. Although there are considerable advantages to LOHCs there are also some drawbacks especially relative to the energy consumption during the dehydrogenation step of the LOHC recycling. This review summarizes the recent progresses in LOHC technologies focusing on catalyst developments process and reactor designs applications and techno-economic assessments (TEA). LOHC technologies can potentially offer significant benefits to Australia especially in terms of hydrogen as an export commodity. LOHCs can help avoid capital costs associated with infrastructure such as transportation vessels while reducing hydrogen loss during transportation such as in the case of liquid hydrogen (LH2). Additionally it minimises CO2 emissions as observed in methane and methanol reforming. Thus it is essential to dedicate more efforts to explore and develop LOHC technologies in the Australian context.
Integration of Different Storage Technologies towards Sustainable Development—A Case Study in a Greek Island
Mar 2024
Publication
The necessity for transitioning to renewable energy sources and the intermittent nature of the natural variables lead to the integration of storage units into these projects. In this research paper wind turbines and solar modules are combined with pumped hydro storage batteries and green hydrogen. Energy management strategies are described for five different scenarios of hybrid renewable energy systems based on single or hybrid storage technologies. The motivation is driven by grid stability issues and the limited access to fresh water in the Greek islands. A RES-based desalination unit is introduced into the hybrid system for access to low-cost fresh water. The comparison of single and hybrid storage methods the exploitation of seawater for the simultaneous fulfillment of water for domestic and agricultural purposes and the evaluation of different energy economic and environmental indices are the innovative aspects of this research work. The results show that pumped hydro storage systems can cover the energy and water demand at the minimum possible price 0.215 EUR/kWh and 1.257 EUR/m3 while hybrid storage technologies provide better results in the loss of load probability payback period and CO2 emissions. For the pumped hydro– hydrogen hybrid storage system these values are 21.40% 10.87 years and 2297 tn/year respectively.
Energy Storage in Urban Areas: The Role of Energy Storage Facilities, a Review
Feb 2024
Publication
Positive Energy Districts can be defined as connected urban areas or energy-efficient and flexible buildings which emit zero greenhouse gases and manage surpluses of renewable energy production. Energy storage is crucial for providing flexibility and supporting renewable energy integration into the energy system. It can balance centralized and distributed energy generation while contributing to energy security. Energy storage can respond to supplement demand provide flexible generation and complement grid development. Photovoltaics and wind turbines together with solar thermal systems and biomass are widely used to generate electricity and heating respectively coupled with energy system storage facilities for electricity (i.e. batteries) or heat storage using latent or sensible heat. Energy storage technologies are crucial in modern grids and able to avoid peak charges by ensuring the reliability and efficiency of energy supply while supporting a growing transition to nondepletable power sources. This work aims to broaden the scientific and practical understanding of energy storage in urban areas in order to explore the flexibility potential in adopting feasible solutions at district scale where exploiting the space and resource-saving systems. The main objective is to present and critically discuss the available options for energy storage that can be used in urban areas to collect and distribute stored energy. The concerns regarding the installation and use of Energy Storage Systems are analyzed by referring to regulations and technical and environmental requirements as part of broader distribution systems or as separate parts. Electricity heat energy and hydrogen are the most favorable types of storage. However most of them need new regulations technological improvement and dissemination of knowledge to all people with the aim of better understanding the benefits provided.
Techno-economic Analysis of Developing an Underground Hydrogen Storage Facility in Depleted Gas Field: A Dutch Case Study
Apr 2023
Publication
Underground hydrogen storage will be an essential part of the future hydrogen infrastructure to provide flexibility and security of supply. Storage in porous reservoirs should complement storage in salt caverns to be able to meet the projected high levels of required storage capacities. To assess its techno-economic feasibility a case study of hydrogen storage in a depleted gas field in the Netherlands is developed. Subsurface modelling is performed and various surface facility design concepts are investigated to calculate the levelized cost of hydrogen storage (LCOHS). Our base case with hydrogen as cushion gas results in an LCOHS of 0.79 EUR/kg (range of 0.58–1.04 EUR/kg). Increasing the number of full-cycle equivalents from 1 to 6 lowers the storage cost to 0.25 EUR/kg. The investment cost of the cushion gas represents 76% of the total cost. With nitrogen as cushion gas LCOHS is reduced to 0.49 EUR/kg (range of 0.42–0.56 EUR/kg).
Biological Hydrogen Methanation with Carbon Dioxide Utilization: Methanation Acting as Mediator in the Hydrogen Economy
May 2023
Publication
Hydrogen is one of the main energy carriers playing a prominent role in the future decarbonization of the economy. However several aspects regarding the transport and storage of this gas are challenging. The intermediary conversion of hydrogen into high-density energy molecules may be a crucial step until technological conditions are ready to attain a significant reduction in fossil fuel use in transport and the industrial sector. The process of transforming hydrogen into methane by anaerobic digestion is reviewed showing that this technology is a feasible option for facilitating hydrogen storage and transport. The manuscript focuses on the role of anaerobic digestion as a technology driver capable of fast adaptation to current energy needs. The use of thermophilic systems and reactors capable of increasing the contact between the H2 -fuel and liquid phase demonstrated outstanding capabilities attaining higher conversion rates and increasing methane productivity. Pressure is a relevant factor of the process allowing for better hydrogen solubility and setting the basis for considering feasible underground hydrogen storage concomitant with biological methanation. This feature may allow the integration of sequestered carbon dioxide as a relevant substrate.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
Implementation of Formic Acid as a Liquid Organic Hydrogen Carrier (LOHC): Techno-Economic Analysis and Life Cycle Assessment of Formic Acid Produced via CO2 Utilization
Sep 2022
Publication
To meet the global climate goals agreed upon regarding the Paris Agreement governments and institutions around the world are investigating various technologies to reduce carbon emissions and achieve a net-negative energy system. To this end integrated solutions that incorporate carbon utilization processes as well as promote the transition of the fossil fuel-based energy system to carbon-free systems such as the hydrogen economy are required. One of the possible pathways is to utilize CO2 as the base chemical for producing a liquid organic hydrogen carrier (LOHC) using CO2 as a mediating chemical for delivering H2 to the site of usage since gaseous and liquid H2 retain transportation and storage problems. Formic acid is a probable candidate considering its high volumetric H2 capacity and low toxicity. While previous studies have shown that formic acid is less competitive as an LOHC candidate compared to other chemicals such as methanol or toluene the results were based on out-of-date process schemes. Recently advances have been made in the formic acid production and dehydrogenation processes and an analysis regarding the recent process configurations could deem formic acid as a feasible option for LOHC. In this study the potential for using formic acid as an LOHC is evaluated with respect to the state-of-the-art formic acid production schemes including the use of heterogeneous catalysts during thermocatalytic and electrochemical formic acid production from CO2 . Assuming a hydrogen distribution system using formic acid as the LOHC each of the production transportation dehydrogenation and CO2 recycle sections are separately modeled and evaluated by means of techno-economic analysis (TEA) and life cycle assessment (LCA). Realistic scenarios for hydrogen distribution are established considering the different transportation and CO2 recovery options; then the separate scenarios are compared to the results of a liquefied hydrogen distribution scenario. TEA results showed that while the LOHC system incorporating the thermocatalytic CO2 hydrogenation to formic acid is more expensive than liquefied H2 distribution the electrochemical CO2 reduction to formic acid system reduces the H2 distribution cost by 12%. Breakdown of the cost compositions revealed that reduction of steam usage for thermocatalytic processes in the future can make the LOHC system based on thermocatalytic CO2 hydrogenation to formic acid to be competitive with liquefied H2 distribution if the production cost could be reduced by 23% and 32% according to the dehydrogenation mode selected. Using formic acid as a LOHC was shown to be less competitive compared to liquefied H2 delivery in terms of LCA but producing formic acid via electrochemical CO2 reduction was shown to retain the lowest global warming potential among the considered options.
Underground Hydrogen Storage: Integrated Surface Facilities and Fluid Flow Modelling for Depleted Gas Reservoirs
Aug 2023
Publication
We report a new techno-economic model to assess performance and capital costs for large-scale underground hydrogen storage in depleted gas reservoirs. A simulation toolbox is developed to model surface facilities and to simulate the hydrogen flow in geological formations in an integrated fashion.<br/>Integrated modelling revealed the following key insights: 1) A buffer system is highly desirable to absorb inherent variability in upstream hydrogen production; 2) hydrogen mixing with existing gases in the reservoir together with gravity segregation and diffusion results in a decline in hydrogen purity at the wellhead over time and can require increased purification; 3) the capital cost is dominated by the cost of cushion gas (hydrogen) and the compression system where about 9% of the total energy content of the hydrogen is consumed for compression. The scenarios modelled in our study result in a levelized cost of storage in Australia ranging from 2.3 to 4.29 A$/(kg).
Calibration Facilities and Test Results for Gas Network Hydrogen and Hydrogen Enriched Natural Gas Flow Meters
Jul 2025
Publication
The transition to a decarbonized gas network requires the adaptation of existing infrastructure to accommodate hydrogen and hydrogen-enriched natural gas. This study presents the development of calibration facilities at NEL VSL and DNV for evaluating the performance of flow meters under hydrogen conditions. Nine flow meters were tested covering applications from household consumption to distribution networks. Results demonstrated that rotary displacement meters and diaphragm meters are typically suitable for hydrogen and hydrogenenriched natural gas domestic and commercial consumers use. Tests results for an orifice meter confirmed that a discharge coefficient calibrated with nitrogen can be reliably used for hydrogen by matching Reynolds numbers. Thermal mass flow meters when not configured for the specific test gas exhibited significant errors emphasizing the necessity of gas-specific calibration and configuration. Turbine meters showed predictable error trends influenced by Reynolds number and bearing friction with natural gas calibration providing reliable hydrogen and hydrogen-enriched natural gas performance in the Reynolds domain. It was confirmed that ultrasonic meter performance varies by manufacturers with some meter models requiring a correction for gas composition bias when used in hydrogen enriched natural gas applications. These findings provide critical experimental data to guide future hydrogen metering standards and infrastructure adaptations supporting the European Union’s goal of integrating hydrogen into the gas network.
Exploring Hydrogen Storage Potentital in Depleted Western Australian Hydrocarbon Reservoirs: A Petrophysical and Petrographic Analysis
Oct 2023
Publication
Hydrogen recognised as a clean and sustainable energy carrier with excellent transportation fuel properties drives numerous countries towards a hydrogen-based economy due to its high utilisation efficiency and minimal environmental impact. However the gaseous nature of hydrogen necessitates larger storage surface areas. Underground Hydrogen Storage (UHS) has emerged as a promising and efficient method to overcome this challenge. Currently only a handful of UHS locations exist globally due to the novelty of this field. With its abundant depleted hydrocarbon reservoirs boasting significant storage capacity Western Australia presents a suitable region for hydrogen storage. This paper comprehensively analyses petrophysical and petrographic characteristics employing XRD MIP and Micro-CT techniques on sandstone and claystone samples obtained from several fields in Western Australia. The suitability of these samples for hydrogen storage is evaluated based on mineral composition and porosity. The analysis reveals that more than 96% of Quartz is present in the sandstone samples. The claystone samples exhibit a mineral composition comprising Quartz Calcite K-feldspar Kaolinite Pyrite Albite and Muscovite. The study suggests that hydrogen storage in formation rock is favourable due to the low reactivity of hydrogen with silicate minerals but interactions with cap rock minerals should be considered. Micro-CT results indicate the connected porosity in the 17.23–4.67% range. Pore distribution in sandstones ranges from nanometers to millimetres with a substantial proportion of connected pores in the intermediate range which is conducive to hydrogen storage. This is particularly advantageous as the hydrogen-water system is highly water-wet with hydrogen primarily occupying medium and larger pores minimising hydrogen trapping. In claystone most pores were below 3 nm but instrumental constraints limited their quantification. In conclusion the petrophysical and petrographic analysis underscores the potential of Western Australian depleted hydrocarbon reservoirs for hydrogen storage. Understanding the mineralogical reactions with cap rock minerals is crucial while the favourable pore distribution in sandstones further supports the viability of hydrogen storage.
Liquefied Hydrogen Value Chain: A Detailed Techno-economic Evaluation for its Application in the Industrial and Mobility Sectors
Oct 2023
Publication
Green hydrogen can be efficiently produced in regions rich in renewable sources far from the European largeproduction sites and delivered to the continent for utilization in the industrial and mobility sectors. In this work the transportation of hydrogen from North Africa to North Italy in its liquefied form is considered. A technoeconomic assessment is performed on its value chain which includes liquefaction storage maritime transport distribution regasification and compression. The calculated transport cost for the industrial application (delivery to a hydrogen valley) ranges from 6.14 to 9.16 €/kg while for the mobility application (delivery to refueling stations) the range is 10.96–17.71 €/kg. In the latter case the most cost-effective configuration involves the distribution of liquefied hydrogen and regasification at the refueling stations. The liquefaction process is the cost driver of the value chain in all the investigated cases suggesting the importance of its optimization to minimize the overall transport cost.
An Insight into Underground Hydrogen Storage in Italy
Apr 2023
Publication
Hydrogen is a key energy carrier that could play a crucial role in the transition to a low-carbon economy. Hydrogen-related technologies are considered flexible solutions to support the large-scale implementation of intermittent energy supply from renewable sources by using renewable energy to generate green hydrogen during periods of low demand. Therefore a short-term increase in demand for hydrogen as an energy carrier and an increase in hydrogen production are expected to drive demand for large-scale storage facilities to ensure continuous availability. Owing to the large potential available storage space underground hydrogen storage offers a viable solution for the long-term storage of large amounts of energy. This study presents the results of a survey of potential underground hydrogen storage sites in Italy carried out within the H2020 EU Hystories “Hydrogen Storage In European Subsurface” project. The objective of this work was to clarify the feasibility of the implementation of large-scale storage of green hydrogen in depleted hydrocarbon fields and saline aquifers. By analysing publicly available data mainly well stratigraphy and logs we were able to identify onshore and offshore storage sites in Italy. The hydrogen storage capacity in depleted gas fields currently used for natural gas storage was estimated to be around 69.2 TWh.
Hydrogenization of Underground Storage of Natural Gas
Aug 2015
Publication
The intermittent production of the renewable energy imposes the necessity to temporarily store it. Large amounts of exceeding electricity can be stored in geological strata in the form of hydrogen. The conversion of hydrogen to electricity and vice versa can be performed in electrolyzers and fuel elements by chemical methods. The nowadays technical solution accepted by the European industry consists of injecting small concentrations of hydrogen in the existing storages of natural gas. The progressive development of this technology will finally lead to the creation of underground storages of pure hydrogen. Due to the low viscosity and low density of hydrogen it is expected that the problem of an unstable displacement including viscous fingering and gravity overriding will be more pronounced. Additionally the injection of hydrogen in geological strata could encounter chemical reactivity induced by various species of microorganisms that consume hydrogen for their metabolism. One of the products of such reactions is methane produced from Sabatier reaction between H2 and CO2. Other hydrogenotrophic reactions could be caused by acetogenic archaea sulfate-reducing bacteria and iron-reducing bacteria. In the present paper a mathematical model is presented which is capable to reflect the coupled hydrodynamic and bio-chemical processes in UHS. The model has been numerically implemented by using the open source code DuMuX developed by the University of Stuttgart. The obtained bio-chemical version of DuMuX was used to model the evolution of a hypothetical underground storage of hydrogen. We have revealed that the behavior of an underground hydrogen storage is different than that of a natural gas storage. Both the hydrodynamic and the bio-chemical effects contribute to the different characteristics.
The Impact of Rock Morphology on Gas Dispersion in Underground Hydrogen Storage
Jul 2025
Publication
Fluid dispersion directly influences the transport mixing and efficiency of hydrogen storage in depleted gas reservoirs. Pore structure parameters such as pore size throat geometry and connectivity influence the complexity of flow pathways and the interplay between advective and diffusive transport mechanisms. Hence these factors are critical for predicting and controlling flow behavior in the reservoirs. Despite its importance the relationship between pore structure and dispersion remains poorly quantified particularly under elevated flow conditions. To address this gap this study employs pore network modeling (PNM) to investigate the influence of sandstone and carbonate structures on fluid flow properties at the micro-scale. Eleven rock samples comprising seven sandstone and four carbonate were analyzed. Pore network extraction from CT images was used to obtain detailed pore structure parameters and their statistical measures. Pore-scale simulations were conducted across 60 scenarios with varying average interstitial velocities and water as the injected fluid. Effluent hydrogen concentrations were measured to generate elution curves as a function of injected pore volumes (PV). This approach enables the assessment of the relationship between the dispersion coefficient and pore structure parameters across all rock samples at consistent average interstitial velocities. Additionally dispersivity and n-exponent values were calculated and correlated with pore structure parameters.
Optimal Design and Analysis of a Hybrid Hydrogen Energy Storage System for an Island-Based Renewable Energy Community
Oct 2023
Publication
Installations of decentralised renewable energy systems (RES) are becoming increasing popular as governments introduce ambitious energy policies to curb emissions and slow surging energy costs. This work presents a novel model for optimal sizing for a decentralised renewable generation and hybrid storage system to create a renewable energy community (REC) developed in Python. The model implements photovoltaic (PV) solar and wind turbines combined with a hybrid battery and regenerative hydrogen fuel cell (RHFC). The electrical service demand was derived using real usage data from a rural island case study location. Cost remuneration was managed with an REC virtual trading layer ensuring fair distribution among actors in accordance with the European RED(III) policy. A multi-objective genetic algorithm (GA) stochastically determines the system capacities such that the inherent trade-off relationship between project cost and decarbonisation can be observed. The optimal design resulted in a levelized cost of electricity (LCOE) of 0.15 EUR/kWh reducing costs by over 50% compared with typical EU grid power with a project internal rate of return (IRR) of 10.8% simple return of 9.6%/year and return on investment (ROI) of 9 years. The emissions output from grid-only use was reduced by 72% to 69 gCO2 e/kWh. Further research of lifetime economics and additional revenue streams in combination with this work could provide a useful tool for users to quickly design and prototype future decentralised REC systems.
Subsurface Porous Media Hydrogen Storage - Scenario Development and Simulation
Aug 2015
Publication
Subsurface porous media hydrogen storage could be a viable option to mitigate shortages in energy supply from renewable sources. In this work a scenario for such a storage is developed and the operation is simulated using a numerical model. A hypothetical storage site is developed based on an actual geological structure. The results of the simulations show that the storage can supply about 20 % of the average demand in electrical energy of the state of Schleswig-Holstein Germany for a week-long period.
Looking Beyond Compressed Hydrogen Storage for Sweden: Opportunities and Barriers for Chemical Hydrides
Jun 2024
Publication
As Sweden takes its first steps towards a hydrogen-based economy a strategic approach to infrastructure development for both storage and delivery becomes necessary. Although compressed hydrogen is currently the state-of-the-art its low volumetric density and associated high capital costs pose challenges to widespread societal deployment of hydrogen. In order to avoid technological lock-in alternatives storage technologies including chemical hydrides e.g. methanol ammonia methane and LOHC must also be explored. These alternatives offer higher hydrogen densities safer handling and compatibility with existing infrastructure. However each hydride has unique chemical and physical properties requires distinct feedstock and conversion processes and interacts with the energy system in different ways all of which influences their suitability for various applications. Therefore a comprehensive evaluation of these alternative hydrogen storage technologies as carried out in this article is vital to allow for informed investment decisions and pave the way towards a successful and sustainable hydrogen economy.
A Multi-period Sustainable Hydrogen Supply Chain Model Considering Pipeline Routing and Carbon Emissions: The Case Study of Oman
Nov 2022
Publication
This paper presents a mathematical model for a multi-period hydrogen supply chain design problem considering several design features not addressed in other studies. The model is formulated as a mixed-integer program allowing the production and storage facilities to be extended over time. Pipeline and tube trailer transport modes are considered for carrying hydrogen. The model also allows finding the optimal pipeline routes and the number of transport units. The objective is to obtain an efficient supply chain design within a given time frame in a way that the demand and carbon dioxide emissions constraints are satisfied and the total cost is minimized. A computer program is developed to ease the problem-solving process. The computer program extracts the geographical information from Google Maps and solves the problem using an optimization solver. Finally the applicability of the proposed model is demonstrated in a case study from Oman.
Lightweight Type-IV Hydrogen Storage Vessel Boss Based on Optimal Sealing Structure
Jun 2024
Publication
The seal and weight of the Type IV hydrogen storage vessel are the key problems restricting the safety and driving range of fuel cell vehicles. The boss as a metal medium connecting the inner liner of the Type IV hydrogen storage vessel with the external pipeline affects the sealing performance of the Type IV hydrogen storage vessel and there is no academic research on the weight of the boss. Therefore according to the force characteristics of the boss this paper divides the upper and lower areas (valve column and plate). The valve column with seal optimization and light weight is manufactured with a 3D printing additive while the plate bearing and transferring the internal pressure load is manufactured by forging. Firstly a two-dimensional axisymmetric simulation model of the sealing ring was established and the effects of different compression rates on its seal performance were analyzed. Then the size and position of the sealing groove were sampled simulated and optimized based on the Latin Hypercube method and the reliability of the optimal seal structure was verified by experiments. Finally the Solid Isotropic Material with Penalization (SIMP) topology method was used to optimize the weight of the boss with optimal sealing structure and the reconstructed model was checked and analyzed. The results show that the weight of the optimized boss is reduced by 9.6%.
Prediction of Mixing Uniformity of Hydrogen Injection in Natural Gas Pipeline Based on a Deep Learning Model
Nov 2022
Publication
It is economical and efficient to use existing natural gas pipelines to transport hydrogen. The fast and accurate prediction of mixing uniformity of hydrogen injection in natural gas pipelines is important for the safety of pipeline transportation and downstream end users. In this study the computational fluid dynamics (CFD) method was used to investigate the hydrogen injection process in a T-junction natural gas pipeline. The coefficient of variation (COV) of a hydrogen concentration on a pipeline cross section was used to quantitatively characterize the mixing uniformity of hydrogen and natural gas. To quickly and accurately predict the COV a deep neural network (DNN) model was constructed based on CFD simulation data and the main influencing factors of the COV including flow velocity hydrogen blending ratio gas temperature flow distance and pipeline diameter ratio were taken as input nodes of the DNN model. In the model training process the effects of various parameters on the prediction accuracy of the DNN model were studied and an accurate DNN architecture was constructed with an average error of 4.53% for predicting the COV. The computational efficiency of the established DNN model was also at least two orders of magnitude faster than that of the CFD simulations for predicting the COV.
Numerical Research on Leakage Characteristics of Pure Hydrogen/Hydrogen-Blended Natural Gas in Medium- and Low-Pressure Buried Pipelines
Jun 2024
Publication
To investigate the leakage characteristics of pure hydrogen and hydrogen-blended natural gas in medium- and low-pressure buried pipelines this study establishes a three-dimensional leakage model based on Computational Fluid Dynamics (CFD). The leakage characteristics in terms of pressure velocity and concentration distribution are obtained and the effects of operational parameters ground hardening degree and leakage parameters on hydrogen diffusion characteristics are analyzed. The results show that the first dangerous time (FDT) for hydrogen leakage is substantially shorter than for natural gas emphasizing the need for timely leak detection and response. Increasing the hydrogen blending ratio accelerates the diffusion process and decreases the FDT posing greater risks for pipeline safety. The influence of soil hardening on gas diffusion is also examined revealing that harder soils can restrict gas dispersion thereby increasing localized concentrations. Additionally the relationship between gas leakage time and distance is determined aiding in the optimal placement of gas sensors and prediction of leakage timing. To ensure the safe operation of hydrogen-blended natural gas pipelines practical recommendations include optimizing pipeline operating conditions improving leak detection systems increasing pipeline burial depth and selecting materials with higher resistance to hydrogen embrittlement. These measures can mitigate risks associated with hydrogen leakage and enhance the overall safety of the pipeline infrastructure.
Impact of Capillary Pressure Hysteresis and Injection-withdrawal Scehemes on Performance of Underground Hydrogen Storage
Oct 2023
Publication
Underground hydrogen storage in depleted hydrocarbon reservoirs and aquifers has been proposed as a potential long-term solution to storing intermittently produced renewable electricity as the subsurface formations provide secure and large storage space. Various phenomena can lead to hydrogen loss in subsurface systems with the key cause being the trapping especially during the withdrawal cycle. Capillary trapping in particular is strongly related to the hysteresis phenomena observed in the capillary pressure/saturation and relative-permeability/saturation curves. This paper address two key points: (1) the sole impact of hysteresis in capillary pressure on hydrogen trapping during withdrawal cycles and (2) the dependency of optimal operational parameters (injection/withdrawal flow rate) and the reservoir characteristics such as permeability thickness and wettability of the porous medium on the remaining hydrogen saturation.<br/>Model<br/>To study the capillary hysteresis during underground hydrogen storage Killough [1] model was implemented in the MRST toolbox [2]. A comparative study was performed to quantify the impact of changes in capillary pressure behaviour by including and excluding the hysteresis and scanning curves. Additionally this study investigates the impact of injection/withdrawal rates and the aquifer permeability for various capillary and Bond numbers in a homogeneous system.<br/>Findings<br/>It was found that although the hydrogen storage efficiency is not considerably impacted by the inclusion of the capillary-pressure scanning curves the impact of capillary pressure on the well properties (withdrawal rate and pressure) can become significant. Higher injection and withdrawal rates does not necessarily lead to a better performance in terms of productivity. The productivity enhancement depends on the competition between gravitational capillary and viscous forces. The observed water upconing at relatively high capillary numbers resulted in low hydrogen productivity. highlighting the importance of well design and placement.
Underground Storage of Hydrogen and Hydrogen/methane Mixtures in Porous Reservoirs: Influence of Reservoir Factors and Engineering Choices on Deliverability and Storage Operations
Jul 2023
Publication
Seasonal storage of natural gas (NG) which primarily consists of methane (CH4) has been practiced for more than a hundred years at underground gas storage (UGS) facilities that use depleted hydrocarbon reservoirs saline aquifers and salt caverns. To support a transition to a hydrogen (H2) economy similar facilities are envisioned for long-duration underground H2 storage (UHS) of either H2 or H2/CH4 mixtures. Experience with UGS can be used to guide the deployment of UHS so we identify and quantify factors (formation/fluid properties and engineering choices) that influence reservoir behavior (e.g. viscous fingering and gravity override) the required number of injection/withdrawal wells and required storage volume contrasting the differences between the storage of CH4 H2 and H2/CH4 mixtures. The most important engineering choices are found to be the H2 fraction in H2/CH4 mixtures storage depth and injection rate. Storage at greater depths (higher pressure) but with relatively lower temperature is more favorable because it maximizes volumetric energy-storage density while minimizing viscous fingering and gravity override due to buoyancy. To store an equivalent amount of energy storing H2/CH4 mixtures in UHS facilities will require more wells and greater reservoir volume than corresponding UGS facilities. We use our findings to make recommendations about further research needed to guide deployment of UHS in porous reservoirs.
Battery and Hydrogen Energy Storage Control in a Smart Energy Network with Flexible Energy Demand Using Deep Reinforcement Learning
Sep 2023
Publication
Smart energy networks provide an effective means to accommodate high penetrations of variable renewable energy sources like solar and wind which are key for the deep decarbonisation of energy production. However given the variability of the renewables as well as the energy demand it is imperative to develop effective control and energy storage schemes to manage the variable energy generation and achieve desired system economics and environmental goals. In this paper we introduce a hybrid energy storage system composed of battery and hydrogen energy storage to handle the uncertainties related to electricity prices renewable energy production and consumption. We aim to improve renewable energy utilisation and minimise energy costs and carbon emissions while ensuring energy reliability and stability within the network. To achieve this we propose a multi-agent deep deterministic policy gradient approach which is a deep reinforcement learning-based control strategy to optimise the scheduling of the hybrid energy storage system and energy demand in real time. The proposed approach is model-free and does not require explicit knowledge and rigorous mathematical models of the smart energy network environment. Simulation results based on real-world data show that (i) integration and optimised operation of the hybrid energy storage system and energy demand reduce carbon emissions by 78.69% improve cost savings by 23.5% and improve renewable energy utilisation by over 13.2% compared to other baseline models; and (ii) the proposed algorithm outperforms the state-of-the-art self-learning algorithms like the deep-Q network.
Nanomaterials: Paving the Way for the Hydrogen Energy Frontier
Jan 2024
Publication
This comprehensive review explores the transformative role of nanomaterials in advancing the frontier of hydrogen energy specifcally in the realms of storage production and transport. Focusing on key nanomaterials like metallic nanoparticles metal–organic frameworks carbon nanotubes and graphene the article delves into their unique properties. It scrutinizes the application of nanomaterials in hydrogen storage elucidating both challenges and advantages. The review meticulously evaluates diverse strategies employed to overcome limitations in traditional storage methods and highlights recent breakthroughs in nanomaterial-centric hydrogen storage. Additionally the article investigates the utilization of nanomaterials to enhance hydrogen production emphasizing their role as efcient nanocatalysts in boosting hydrogen fuel cell efciency. It provides a comprehensive overview of various nanocatalysts and their potential applications in fuel cells. The exploration extends to the realm of hydrogen transport and delivery specifcally in storage tanks and pipelines ofering insights into the nanomaterials investigated for this purpose and recent advancements in the feld. In conclusion the review underscores the immense potential of nanomaterials in propelling the hydrogen energy frontier. It emphasizes the imperative for continued research aimed at optimizing the properties and performance of existing nanomaterials while advocating for the development of novel nanomaterials with superior attributes for hydrogen storage production and transport. This article serves as a roadmap shedding light on the pivotal role nanomaterials can play in advancing the development of clean and sustainable hydrogen energy technologies.
Optimal Design of Hydrogen-based Storage with a Hybrid Renewable energy System Considering Economic and Environmental Uncertainties
Dec 2023
Publication
Hydrogen and electricity derived from renewable sources present feasible alternative energy options for the decarbonisation of the transportation and power sectors. This study presents the utilisation of hydrogen generated from solar and wind energy resources as a clean fuel for mobility and backup storage for stationary applications under economic and environmental uncertainties. This is achieved by developing a detailed technoeconomic model of an integrated system consisting of a hydrogen refuelling station and an electric power generation system using Mixed Integer Quadratic Constrained Programming (MIQCP) which is further relaxed to Mixed Integer Linear Programming (MILP). The model is implemented in the Advanced Interactive Multidi mensional Modelling Software (AIMMS) and considering the inherent uncertainties in the wind resource solar resource costs and discount rate the total cost of the three configurations (Hybrid PV-Wind Standalone PV and Standalone wind energy system) was minimised using robust optimisation technique and the corresponding optimal sizes of the components levelised cost of energy (LCOE) excess energy greenhouse emission avoided and carbon tax were evaluated. The levelised cost of the deterministic optimisation solution for all the config uration ranges between 0.0702 $/kWh to 0.0786 $/kWh while the levelised cost of the robust optimisation solution ranges between 0.07188 $/kWh to 0.1125 $/kWh. The proposed integration has the advantages of affordable hydrogen and electricity prices minimisation of carbon emissions and grid export of excess energy.
A Review on the Factors of Liner Collapse in Type IV Hydrogen Storage Vessels
Sep 2023
Publication
The on-board hydrogen storage of mobile applications is a key area of global industrial transformation to hydrogen technology. The research work provides an overview about the principle of hydrogen fuel cell vehicles with a focus on the widespread on-board hydrogen storage technologies. In this work type IV composite pressure vessels in particular are reviewed. The key challenges of polymeric liners are deeply investigated and liner collapse was identified as a critical failure of type IV vessels. Different factors of liner collapse were categorized and relevant material properties - such as permeability physical characteristics and surface properties - were explained in more detail to lay the foundation for further research on high barrier durable polymeric liner materials.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Materials on the Frontier: A Review on Groundbreaking Solutions for Hydrogen Storage Applications
Mar 2025
Publication
As global energy shifts toward sustainable solutions switching to sustainable energy particularly those involving energy storage from hydrogen relies on effective storage technologies. This is necessary for harnessing the potential of hydrogen as a clean energy carrier. This review discussed the latest advancements in materials designed to improve hydrogen storage efficiency safety and scalability. The articles reported different storage materials such as metal hydrides chemical hydrides advanced adsorbents and their challenges and prospects. Developing innovations like nanostructured and hybrid materials are explained showing how these cutting-edge approaches improve hydrogen kinetics. However despite the advancements challenges like feasibility and sustainability remain. Hence this study discusses these barriers through life cycle assessments and recycling. Moreover the study offers an understanding of the applications of these materials illustrating their prospects to simplify a hydrogen economy. Through examining current research and identifying important trends the article aims to illuminate the way forward for materials science in hydrogen storage applications. The findings highlight the importance of material development and emphasise the collaborative efforts researchers require to realise the potential of hydrogen as a keystone of sustainable energy systems.
Well Integrity in Salt Cavern Hydrogen Storage
Jul 2024
Publication
Underground hydrogen storage (UHS) in salt caverns is a sustainable energy solution to reduce global warming. Salt rocks provide an exceptional insulator to store natural hydrogen as they have low porosity and permeability. Nevertheless the salt creeping nature and hydrogeninduced impact on the operational infrastructure threaten the integrity of the injection/production wells. Furthermore the scarcity of global UHS initiatives indicates that investigations on well integrity remain insufficient. This study strives to profoundly detect the research gap and imperative considerations for well integrity preservation in UHS projects. The research integrates the salt critical characteristics the geomechanical and geochemical risks and the necessary measurements to maintain well integrity. The casing mechanical failure was found as the most challenging threat. Furthermore the corrosive and erosive effects of hydrogen atoms on cement and casing may critically put the well integrity at risk. The research also indicated that the simultaneous impact of temperature on the salt creep behavior and hydrogen-induced corrosion is an unexplored area that has scope for further research. This inclusive research is an up-to-date source for analysis of the previous advancements current shortcomings and future requirements to preserve well integrity in UHS initiatives implemented within salt caverns.
Potential Hydrogen Storage Complexes: Short-time Microwave-assisted Synthesis, Characterization, Thermodynamic, and International Relations
Feb 2025
Publication
This work included preparing and characterizing new platinum complexes with the ligand 345 -trimethoxybenzoic acid (TMB). The reactions were carried out using a n autoclave in microwave within 3 minutes only in an alkali medium of triethylamine where two moles of TMB reacted with one mole of platinum ion and two moles of PPh 3 or with one mole of diphosphines (Bis(diphenylphosphino)x; x=methane (dppm) ethane (dppe) propane (dppp) ferrocene (dppf)). The prepared complexes were characterized by measuring melting points and by the techniques of (C.H.N) molar electrical conductivity FT -IR and 1 H -NMR. The characterization results demonstrated that the TMB ligand behaves as a bidentate ligand through the oxygen atom of the carboxylic groups and its geometric shape is a square planar around the platinum ion. The complex formed with high yield ([Pt(TMB) 2(dppf)]) was used in hydrogen storage application. The storage isotherm showed that the complex has a high storage capacity of about 4.2 wt% at 61 bar under low temperature (77 K). The study showed that the thermodynamic functions were -0.67KJ/mol and -3.6 J/mol H 2 for enthalpy and entropy indicating the occurrence of physical hydrogen storage.
Comparative Study of Hydrogen Storage and Metal Hydride Systems: Future Energy Storage Solutions
May 2025
Publication
Hydrogen is a key energy carrier playing a vital role in sustainable energy systems. This review provides a comparative analysis of physical chemical and innovative hydrogen storage methods from technical environmental and economic perspectives. It has been identified that compressed and liquefied hydrogen are predominantly utilized in transportation applications while chemical transport is mainly supported by liquid organic hydrogen carriers (LOHC) and ammonia-based systems. Although metal hydrides and nanomaterials offer high hydrogen storage capacities they face limitations related to cost and thermal management. Furthermore artificial intelligence (AI)- and machine learning (ML)-based optimization techniques are highlighted for their potential to enhance energy efficiency and improve system performance. In conclusion for hydrogen storage systems to achieve broader applicability it is recommended that integrated approaches be adopted—focusing on innovative material development economic feasibility and environmental sustainability
Energy Storage: From Fundamental Principles to Industrial Applications
Jun 2025
Publication
The increasing global energy demand and the transition toward sustainable energy systems have highlighted the importance of energy storage technologies by ensuring efficiency reliability and decarbonization. This study reviews chemical and thermal energy storage technologies focusing on how they integrate with renewable energy sources industrial applications and emerging challenges. Chemical Energy Storage systems including hydrogen storage and power-to-fuel strategies enable long-term energy retention and efficient use while thermal energy storage technologies facilitate waste heat recovery and grid stability. Key contributions to this work are the exploration of emerging technologies challenges in large-scale implementation and the role of artificial intelligence in optimizing Energy Storage Systems through predictive analytics real-time monitoring and advanced control strategies. This study also addresses regulatory and economic barriers that hinder widespread adoption emphasizing the need for policy incentives and interdisciplinary collaboration. The findings suggest that energy storage will be a fundamental pillar of the sustainable energy transition. Future research should focus on improving material stability enhancing operational efficiency and integrating intelligent management systems to maximize the benefits of these technologies for a resilient and low-carbon energy infrastructure.
The Impact of Acetic Acid Reaction on Microstructural and Mineralogical Changes in Shale Caprock: A Preliminary Study for Underground Hydrogen Storage Integrity
Aug 2025
Publication
Hydrogen storage in depleted gas reservoirs triggers geochemical and microbiological reactions at the caprockreservoir interface yielding significant implications on storage integrity. Acetogenesis is a microbial reaction observed during underground hydrogen storage (UHS) that produces acetate and converts it into acetic acid under protonation potentially impacting the UHS process integrity. For the first time this research explores the impact of the acetic acid + brine + caprock reaction on shale caprock mineralogy microstructure and physicochemical properties where this preliminary study has been conducted under ambient conditions to obtain an initial assessment of the impact. A comprehensive mineralogical and micro-structural characterization including scanning electron microscopy (SEM) energy dispersive X-ray spectroscopy (EDS) X-ray fluorescence (XRF) Xray diffraction (XRD) micro-computed tomography (micro-CT) and inductively coupled plasma mass spectrometry (ICP-MS) have been conducted to assess the mineralogical and microstructural changes in shale specimens saturated with brine solutions with a range of acetic acid percentages (5 % 10 % and 20 %) to find the maximum possible impact. According to the conducted mineralogical analysis (EDS XRF and XRD) there is a significant primary mineral dissolution during the acetic acid interaction where calcite and dolomite are the predominant minerals dissolved evidencing the significant impact of the acetic acid reaction on carbonate-rich caprock systems during UHS. However secondary mineral precipitation happened at high acidic concentrations (20 %). Interestingly other common minerals in reservoir rocks (e.g. mica pyrite) did not demonstrate rapid interactions with acetic acid compared to carbonates. The impact of these mineralogical changes on the caprock microstructure was then investigated through SEM and micro-CT and the results demonstrate substantial enhancements in porosity and microcracks in the rock matrix due to the calcite and dolomite dissolutions despite some microcracks being closed by secondary precipitations. This preliminary study evidences the significant impact of acidification on caprock integrity which may occur during the acetogenesis reaction in UHS environments. These effects should be carefully considered in field UHS projects to eliminate the risks.
Hydrogen Energy Storage via Carbon-Based Materials: From Traditional Sorbents to Emerging Architecture Engineering and AI-Driven Optimization
Jul 2025
Publication
Hydrogen is widely recognized as a key enabler of the clean energy transition but the lack of safe efficient and scalable storage technologies continues to hinder its broad deployment. Conventional hydrogen storage approaches such as compressed hydrogen storage cryo-compressed hydrogen storage and liquid hydrogen storage face limitations including high energy consumption elevated cost weight and safety concerns. In contrast solid-state hydrogen storage using carbon-based adsorbents has gained growing attention due to their chemical tunability low cost and potential for modular integration into energy systems. This review provides a comprehensive evaluation of hydrogen storage using carbon-based materials covering fundamental adsorption mechanisms classical materials emerging architectures and recent advances in computationally AI-guided material design. We first discuss the physicochemical principles driving hydrogen physisorption chemisorption Kubas interaction and spillover effects on carbon surfaces. Classical adsorbents such as activated carbon carbon nanotubes graphene carbon dots and biochar are evaluated in terms of pore structure dopant effects and uptake capacity. The review then highlights recent progress in advanced carbon architectures such as MXenes three-dimensional architectures and 3D-printed carbon platforms with emphasis on their gravimetric and volumetric performance under practical conditions. Importantly this review introduces a forward-looking perspective on the application of artificial intelligence and machine learning tools for data-driven sorbent design. These methods enable high-throughput screening of materials prediction of performance metrics and identification of structure– property relationships. By combining experimental insights with computational advances carbon-based hydrogen storage platforms are expected to play a pivotal role in the next generation of energy storage systems. The paper concludes with a discussion on remaining challenges utilization scenarios and the need for interdisciplinary efforts to realize practical applications.
Hydrogen Embrittlement as a Conspicuous Material Challenge - Comprehensive Review and Future Directions
May 2024
Publication
Hydrogen is considered a clean and efficient energy carrier crucial for shapingthe net-zero future. Large-scale production transportation storage and use of greenhydrogen are expected to be undertaken in the coming decades. As the smallest element inthe universe however hydrogen can adsorb on diffuse into and interact with many metallicmaterials degrading their mechanical properties. This multifaceted phenomenon isgenerically categorized as hydrogen embrittlement (HE). HE is one of the most complexmaterial problems that arises as an outcome of the intricate interplay across specific spatialand temporal scales between the mechanical driving force and the material resistancefingerprinted by the microstructures and subsequently weakened by the presence of hydrogen. Based on recent developments in thefield as well as our collective understanding this Review is devoted to treating HE as a whole and providing a constructive andsystematic discussion on hydrogen entry diffusion trapping hydrogen−microstructure interaction mechanisms and consequencesof HE in steels nickel alloys and aluminum alloys used for energy transport and storage. HE in emerging material systems such ashigh entropy alloys and additively manufactured materials is also discussed. Priority has been particularly given to these lessunderstood aspects. Combining perspectives of materials chemistry materials science mechanics and artificial intelligence thisReview aspires to present a comprehensive and impartial viewpoint on the existing knowledge and conclude with our forecasts ofvarious paths forward meant to fuel the exploration of future research regarding hydrogen-induced material challenges.
Underground Hydrogen Storage in Engineered Lenses
Aug 2025
Publication
Hydrogen can play a significant role in Australian economy and Australia has set an ambitious goal to become a global leader in hydrogen industry as outlined in the National Hydrogen Strategy 2024. Hydrogen is an efficient energy carrier that can be used for both transporting and storing energy. Underground hydrogen storage (UHS) in aquifers depleted gas and oil reservoirs and salt caverns have been considered as a low-cost option for largescale storage of hydrogen. In this study a method for hydrogen storage in engineered (shallow) lenses is proposed where a lens is created in a very low permeability layered formation such as shales via opening the layers by a pressurised fluid. A preliminary overview of the Australian basins is presented focussing on the most suitable/obvious units for the purpose of creating engineered lenses for storage of hydrogen. Major engineering aspects of lenses such as size volume storage capacity storage time and hydrogen loss are reviewed followed by a Techno-Economic Analysis for the proposed hydrogen storage method. Initial modelling shows that up to 250 tonnes of hydrogen can be stored in shallow engineered lenses incurring a capital cost of 35.7 US$/kg and total annual operational cost of 7 US$/kg making the proposed storage method a competitive option against salt and lined rock caverns. Finally Monitoring and Verification (M&V) as part of storage assurance practice has been discussed and successful examples are presented.
Experimental Investigation of Caprock Sealing Capacity for Underground Hydrogen Storage
Aug 2025
Publication
Hydrogen is a key energy carrier in the global transition to low-carbon systems requiring scalable and secure storage solutions. While underground hydrogen storage (UHS) in salt caverns is proven its cost and limited geographic availability have led to growing interest in depleted oil and gas reservoirs. A critical factor in evaluating these reservoirs is the sealing capacity of the overlying caprock. This study presents a novel experimental protocol for assessing caprock integrity under UHS conditions using a custom-designed core-flooding apparatus integrated with a micro-capillary flow meter. This setup enables high-resolution measurements of ultra-low permeabilities (as low as 10 nano-Darcy) flow rates (down to 10 nano-liters/hour) threshold pressure and breakthrough pressure. Benchmark tests with nitrogen and methane were followed by hydrogen experiments across caprocks with a wide range of permeability and porosity. The results demonstrate clear trends between caprock properties and sealing performance providing a quantitative framework for evaluating UHS site suitability. Hydrogen showed slightly lower threshold and breakthrough pressures compared to other gases reinforcing the need for accurate site-specific caprock evaluation. The proposed method offers a robust approach for characterizing candidate storage sites in depleted reservoirs.
A Comprehensive Review of Experimental Techniques for Determining Crack Propagation in Caprock during Underground Hydrogen Storage
Aug 2025
Publication
This study comprehensively reviews the state-of-the-art laboratory-scale fracture mechanics testing methods to assess their suitability for investigating stress-induced critical cracks and geochemically induced subcritical cracks in caprock during underground hydrogen storage. Subcritical crack propagation is primarily examined using empirical techniques such as double torsion and constant stress-rate methods. Both methods determine stress intensity factors and crack velocities without requiring crack length measurements. Comparatively the double torsion method provides advantages such as simple sample preparation and pre-cracking process continuous data acquisition and fracture toughness measurements which makes it more reliable for caprockrelated studies. The International Society for Rock Mechanics recommends four standard methods for critical crack propagation to determine fracture toughness values. Chevron-notched specimens including the Chevron Bend specimen Short Rod specimen and Cracked Chevron Notched Brazilian Disk specimen exhibit higher uncertainty in fracture toughness data due to specimen size effects additional fixture requirements and undesirable crack formations. In contrast the Semi-Circular Bend specimen method is frequently employed due to its smaller specimen size simplified testing and well-balanced dynamic forces. Despite these advancements studies on multiple cracking behaviour in caprock under subsurface hydrogen storage conditions remain limited. The conventional methods discussed in this review are primarily designed to function at ambient conditions making it challenging to replicate subsurface geochemical interactions. Future studies should focus more on developing new laboratory techniques and enhancing existing specimen configurations by incorporating specialised apparatus such as high-pressure cells and reaction chambers to implement typical subsurface conditions observed during underground hydrogen storage. Additionally more parametric studies on caprock samples are recommended to generate a comprehensive dataset on subcritical and critical crack propagation and validate the reliability of these testing methods for underground hydrogen storage applications.
Data-driven Strategy for Contact Angle Prediction in Underground Hydrogen Storage Using Machine Learning
Feb 2025
Publication
In response to the surging global demand for clean energy solutions and sustainability hydrogen is increasingly recognized as a key player in the transition towards a low-carbon future necessitating efficient storage and transportation methods. The utilization of natural geological formations for underground storage solutions is gaining prominence ensuring continuous energy supply and enhancing safety measures. However this approach presents challenges in understanding gas-rock interactions. To bridge the gap this study proposes a data-driven strategy for contact angle prediction using machine learning techniques. The research leverages a comprehensive dataset compiled from diverse literature sources comprising 1045 rows and over 5200 data points. Input features such as pressure injection rate temperature salinity rock type and substrate were incorporated. Various artificial intelligence algorithms including Support Vector Machine (SVM) k-Nearest Neighbors (KNN) Feedforward Deep Neural Network (FNN) and Recurrent Deep Neural Network (RNN) were employed to predict contact angle with the FNN algorithm demonstrating superior performance accuracy compared to others. The strengths of the FNN algorithm lie in its ability to model nonlinear relationships scalability to large datasets robustness to noisy inputs generalization to unseen data parallelizable training processes and architectural flexibility. Results show that the FNN algorithm demonstrates higher accuracy (RMSE = 0.9640) than other algorithms (RMSERNN = 1.7452 RMSESVM = 1.8228 RMSEKNN = 1.0582) indicating its efficacy in predicting the contact angle testing subset within the context of underground hydrogen storage. The findings of this research highlight a low-cost and reliable approach with high accuracy for estimating contact angle of water–hydrogen–rock system. This technique also helps determine the contribution and influence of independent factors aiding in the interpretation of absorption tendencies and the ease of hydrogen gas flow through the porous rock space during underground hydrogen storage.
Towards Sustainable Energy Independence: A Case Study of Green Hydrogen as Seasonal Storage Integration in a Small Island
Mar 2025
Publication
Tilos a Greek island in the Mediterranean Sea hosts a pioneering hybrid energy system combining an 800-kW wind turbine and a 160-kWp photovoltaic (PV) field. The predominance of wind power makes the energy production of the island almost constant during the year while the consumption peaks in summer in correspondence with the tourist season. If the island wants to achieve complete selfsufficiency seasonal storage becomes compulsory. This study makes use of measured production data over 1 year to understand the best combination of renewable energy generation and storage to match energy production with consumption. A stochastic optimization based on a differential evolution algorithm is carried out to showcase the configuration that minimizes the levelized cost of required energy (LCORE) in different scenarios. System performance is simulated by progressively increasing the size of the storage devices including a combination of Lithium-ion batteries and power-to-gas-topower (P2G2P) technologies and the PV field. An in-depth market review of current and forecasted prices for RES and ESS components supports the economic analysis including three time horizons (current and projections to 2030 and 2050) to account for the expected drop in component prices. Currently the hybrid storage system combining BESS and P2G2P is more cost-effective (264 €/MWh) than a BESS-only system (320 €/MWh). In the mid-term (2030) the expected price drop in batteries will shift the optimal solution towards this technology but the LCORE reached by the hybrid storage (174 €/MWh) will still be more economical than BESS-only (200 €/MWh). In the long term (2050) the expected price drop in hydrogen technologies will push again the economic convenience of P2G2P and further reduce the LCORE (132.4 €/MWh).
Hydrogen Permeation Resistance of PVDF–Graphene Nanocomposite Coatings for Metallic Pipelines
Aug 2025
Publication
Hydrogen-induced steel embrittlement imposes a technical difficulty in facilitating effective and safe hydrogen transportation via pipelines. This investigative study assesses the potency of polyvinylidene fluoride (PVDF)–graphene-based composite coatings in the inhibition of hydrogen permeation. Spin coating was the method selected for this study and varying graphene concentrations ranging from 0.1 to 1wt% were selected and applied to 306 stainless steel substrates. A membrane permeation cell was used in the evaluation of hydrogen permeability while the impact of graphene loading on coating performance was analyzed using the response surface methodology (RSM). The outcomes showed an inversely proportional relationship between the graphene concentration and hydrogen ingress. The permeation coefficient for pure PVDF was recorded as 16.74 which decreased to 14.23 12.10 and 11.46 for 0.3 0.5 and 1.0 wt% PVDF-G respectively with the maximum reduction of 31.6% observed at 1.0 wt%. ANOVA established statistical significance along with indications of strong projection dependability. However the inhibition reduction stabilized with increasing graphene concentrations likely caused by nanoparticle agglomeration. The results support the notion of PVDF–graphene’s potential as a suitable coating for the transformation of pipelines for hydrogen transport infrastructure. This research will aid in the establishment of suitable contemporary barrier coating materials which will enable the safe utilization of hydrogen energy in the current energy transportation grid.
Relationship Between Clay Minerals and Microorganims in Underground Hydrogen Storage Reservoirs: A Mini Review
Feb 2025
Publication
Hydrogen (H2) will play a vital role in the global shift towards sustainable energy systems. Due to the high cost and challenges associated with storing hydrogen in large quantities for industrial applications Underground Hydrogen Storage (UHS) in geological formations has emerged as a promising solution. Clay minerals abundant in subsurface environments play a critical role in UHS by providing low permeability cation exchange capacity and stability essential for preventing hydrogen leakage. However microorganisms in the subsurface particularly hydrogenotrophic species interact with clay minerals in ways that can affect the integrity of these storage systems. Microbes form biofilms on clay surfaces which can cause pore clogging and reduce the permeability of the reservoir potentially stabilizing H2 storage and limiting injectivity. Microbial-induced chemical weathering through the production of organic acids and redox reactions can degrade clay minerals releasing metal ions and destabilizing the storage site. These interactions raise concerns about the long-term storage capacity of UHS as microbial processes could lead to H2 loss and caprock degradation compromising the storage system’s effectiveness. This mini review aims to cover the current understanding of the interactions between clay minerals and microorganisms and how these dynamics can affect the safe and sustainable deployment of UHS.
Study on Hydrogen Embrittlement Behavior of X65 Pipeline Steel in Gaseous Hydrogen Environment
May 2025
Publication
Pipeline steel is highly susceptible to hydrogen embrittlement (HE) in hydrogen environments which compromises its structural integrity and operational safety. Existing studies have primarily focused on the degradation trends of mechanical properties in hydrogen environments but there remains a lack of quantitative failure prediction models. To investigate the failure behavior of X65 pipeline steel under hydrogen environments this paper utilized notched round bar specimens with three different radii and smooth round bar specimens to examine the effects of pre-charging time the coupled influence of stress triaxiality and hydrogen concentration and the coupled influence of strain rate and hydrogen concentration on the HE sensitivity of X65 pipeline steel. Fracture surface morphologies were characterized using scanning electron microscopy (SEM) revealing that hydrogen-enhanced localized plasticity (HELP) dominates failure mechanisms at low hydrogen concentrations while hydrogen-enhanced decohesion (HEDE) becomes dominant at high hydrogen concentrations. The results demonstrate that increasing stress triaxiality or decreasing strain rate significantly intensifies the HE sensitivity of X65 pipeline steel. Based on the experimental findings failure prediction models for X65 pipeline steel were developed under the coupled effects of hydrogen concentration and stress triaxiality as well as hydrogen concentration and strain rate providing theoretical support and mathematical models for the engineering application of X65 pipeline steel in hydrogen environments.
Exploring Advanced Nanostructures and Functional Materials for Efficient Hydrogen Storage: A Theoretical Investigation on Mechanisms, Adsorption Process, and Future Directions
Feb 2025
Publication
Hydrogen is a promising candidate for renewable energy storage and transportation due to its high energy density and zero carbon emissions. Its practical applications face challenges related to safe efficient storage and release systems. This review article investigates advanced nanostructured materials for hydrogen storage including metal acetylide and cyanide complexes BN-doped γ-graphyne nanotubes (γ-GNT) lithium-phosphide double helices and Ni-decorated carbon-based clusters. Density Functional Theory (DFT) based computations are used to analyze binding energies thermodynamic stability and adsorption mechanisms. Ni-decorated C12N12 nanoclusters demonstrate enhanced storage capacities binding up to eight H2 molecules with a favorable N-(μ-Ni)-N configuration. Lithium-phosphide double helices show potential for 9.6 wt% hydrogen storage within a stable semiconducting framework. Functionalization of γ-GNT with OLi2 at boron-doped sites significantly enhances storage potential achieving optimal hydrogen binding energies for practical applications. Additionally metal acetylide and cyanide complexes stabilized by noble gas insertion display thermodynamically favorable hydrogen adsorption. These results highlight the potential of these functionalized nanostructures for achieving high-capacity reversible hydrogen storage. The nanostructures in this study such as γ-graphyne nanotubes (γ-GNT) lithium-phosphide double helices metal acetylide and cyanide complexes and Ni-decorated carbon-based clusters are selected based on their ability to exhibit complementary hydrogen adsorption mechanisms including physisorption and chemisorption. γ-GNT offers high surface area and tunable electronic properties ideal for physisorption enhanced by heteroatom doping. Lithium-phosphide double helices facilitate Kubas-like chemisorption through unsaturated lithium centers. Metal acetylide and cyanide complexes stabilize hydrogen adsorption via charge transfer and conjugated frameworks while Ni-decorated clusters combine polarization-induced physisorption. These materials represent a strategic approach to addressing the challenges of hydrogen storage through diverse and synergistic mechanisms. The review also addresses challenges and outlines future directions to advance hydrogen’s role as a sustainable fuel.
The Use of Abandoned Salt Caverns for Energy Storage and Environmental Protection: A Review, Current Status and Future Protections
May 2025
Publication
The existence of a large number of abandoned salt caverns in China has posed a great threat to geological safety and environmental protection and it also wasted enormous underground space resources. To address such problems comprehensive utilization of these salt caverns has been proposed both currently and in the future mainly consisting of energy storage and waste disposal. Regarding energy storage in abandoned salt caverns the storage media such as gas oil compressed air and hydrogen have been introduced respectively in terms of the current development and future implementation with siteselection criteria demonstrated in detail. The recommended burial depth of abandoned salt caverns for gas storage is 1000–1500 m while it should be less than 1000 m for oil storage. Salt cavern compressed air storage has more advantages in construction and energy storage economics. Salt cavern hydrogen storage imposes stricter requirements on surrounding rock tightness and its location should be near the hydrogen production facilities. The technical idea of storing ammonia in abandoned salt caverns (indirect hydrogen storage) has been proposed to enhance the energy storage density. For the disposal of wastes including low-level nuclear waste and industrial waste the applicable conditions technical difficulties and research prospects in this field have been reviewed. The disposal of nuclear waste in salt caverns is not currently recommended due to the complex damage mechanism of layered salt rock and the specific locations of salt mines in China. Industrial waste disposal is relatively mature internationally but in China policy and technical research require strengthening to promote its application. Furthermore considering the recovery of salt mines and the development of salt industries the cooperation between energy storage regions and salt mining regions has been discussed. The economic and environmental benefits of utilizing abandoned salt caverns have been demonstrated. This study provides a solution to handle the abandoned salt caverns in China and globally.
Code of Practice Hydrogen Pipeline Systems: Design, Construction and Operation
May 2025
Publication
The purpose of this Hydrogen Pipeline System COP is to provide guidance based on current knowledge for the design construction and operation of transmission pipeline systems transporting gaseous hydrogen or blends of hydrogen and hydrocarbon fluids.<br/>The objective of the code is to provide guidance for the safe reliable and efficient transportation and storage of hydrogen in transmission pipeline systems that are required to conform to the AS(/NZS) 2885 series. The document also references adoption of other international codes where suitable guidance is available.<br/>This document is intended to be updated with revised design criteria and methods as research and experience improves the understanding of hydrogen service in transmission pipelines. Although the CoP may be further developed into a published standard in the future within the AS(/NSZ) 2885 series framework this current revision of the CoP is not equivalent to a formal published Australian standard. The document also includes expanded commentary and background information as an informative code of practice that is more extensive than is typically covered in a standard.
Holding the Invisible: Advanced Materials for Hydrogen Storage
Aug 2025
Publication
Hydrogen storage remains the main barrier to the broader use of hydrogen as an energy carrier despite hydrogen’s high energy density and clean combustion. This study presents a comparative evaluation of conventional and emerging storage methods integrating thermodynamic kinetic economic and environmental metrics to assess capacity efficiency cost and reversibility. Physisorption analysis reveals that metal organic frameworks can achieve storage capacities up to 14.0 mmol/g. Chemical storage systems are evaluated including nanostructured MgH2 (7.6 wt%) catalyzed reversible complex hydrides liquid organic hydrogen carriers and clathrate hydrates. Techno-economic analysis shows storage costs from $500–700/kg H2 to $30–50/kg H2 with energy efficiencies of 50%–90%. Life cycle assessment identifies manufacturing as the primary source of emissions with carbon footprints varying from 150 to 2057 kg CO2 -eq/kg H2 . Cryo-compressed is the most practical transportation option while metal hydrides suit stationary use. This study provides a quantitative foundation to guide material selection and system design for next-generation hydrogen storage technologies.
Risk-based Approach for Safe Terminal Operation and Route Planning of On-road Hydrogen Distribution Network
Dec 2024
Publication
Hydrogen is a critical energy carrier in the transition to sustainable energy but its properties such as high diffusivity wide flammability range and low ignition energy present unique safety challenges during transportation. This study aims to improve on-road hydrogen transport safety by developing a dynamic traffic-dependent risk assessment framework for both Compressed Gaseous Hydrogen (CGH₂) tube trailers and Liquid Hydrogen (LH₂). A key advancement in this study is the use of dynamic occupancy data capturing variations in traffic density throughout the day instead of relying on average traffic density to estimate ignition source distribution. Additionally a qualitative Hazard and Operability (HAZOP) study was conducted for a potential central distribution terminal in Fort Saskatchewan Alberta Canada to systematically identify process hazards during the loading of hydrogen on-road carriers. Results reveal that the ignition probability for minor CGH2 leaks significantly increases with road occupancy rising from 0.003 at 0.1% to 0.149 at 5% emphasizing the importance of scheduling transport during off-peak hours Vapor Cloud Explosions (VCE) from LH2 extend up to 257 meters compared to 122.42 meters for CGH₂ underscoring the need for stricter land-use planning in densely populated areas. The analysis suggests prioritizing lower-traffic rural routes which exhibit lower release frequencies (e.g. 1.80E-05 per year) over high-traffic urban routes with higher release frequencies (e.g. 6.47E-05 per year).
Long Duration Energy Storage Usin gHydrogen in Metal−Organic Frameworks: Opportunities and Challenges
May 2024
Publication
Materials-based H2 storage plays a critical role infacilitating H2 as a low-carbon energy carrier but there remainslimited guidance on the technical performance necessary for specificapplications. Metal−organic framework (MOF) adsorbents haveshown potential in power applications but need to demonstrateeconomic promises against incumbent compressed H2 storage.Herein we evaluate the potential impact of material propertiescharge/discharge patterns and propose targets for MOFs’ deploy-ment in long-duration energy storage applications including backupload optimization and hybrid power. We find that state-of-the-artMOF could outperform cryogenic storage and 350 bar compressedstorage in applications requiring ≤8 cycles per year but need ≥5 g/Lincrease in uptake to be cost-competitive for applications thatrequire ≥30 cycles per year. Existing challenges include manufacturing at scale and quantifying the economic value of lower-pressure storage. Lastly future research needs are identified including integrating thermodynamic effects and degradation mechanisms.
Innovative Applications of Single-atom Catalysts in MgH2/Mg System to Build High-efficiency Hydrogen Storage
Aug 2025
Publication
MgH2 shows significant potential for a solid-state hydrogen storage medium due to the advantages of high hydrogen capacity excellent reversibility and low cost. However its large-scale application still requires overcoming significant thermodynamic and kinetic hurdles. Catalyst design and optimization enhancements are crucial for the hydrogen storage properties of MgH2 wherein single-atom catalysts characterized by their small size and high proportion of unsaturated coordination sites have recently demonstrated a significant advance and considerable promise in this regard. This review presents recent progress on state-of-the-art single-atom catalysts for enhancing MgH2 hydrogen storage examining both supported and unsupported catalyst types i.e. transition metal @ N-modified carbon materials and transition metal @ transition metal compounds and metallene-derived compounds and single-atom alloys respectively. We systematically discussed the single-atom catalysts in MgH2 hydrogen storage systems focusing on synthesis strategies characterization techniques catalytic mechanisms as well as existing challenges and future perspectives. We aimed to provide a comprehensive and cohesive understanding for researchers in the field and promote the development of single-atom catalysts and their significant optimization of the hydrogen storage performance of MgH2.
Effect of Electrochemical Hydrogen Charging on the Notch Tensile Properties of Natural Gas Transportation Pipeline Steel with Electroless-Plated Coatings and Their Adhesiveness Characterization
Sep 2025
Publication
Traditional natural gas transportation pipeline steels such as API 5L X42 grade and the higher grades are currently receiving a lot of attention in terms of their potential implementation in hydrogen transmission infrastructure. However the microstructural constitution of steels with a ferrite phase and the presence of welds with their non-polyhedral “sharp” microstructures acting as structural notches make these steels prone to hydrogen embrittlement (HE). In this work the notch tensile properties of copper- or nickel–phosphoruscoated API 5L X42 grade pipeline steel were studied in both the non-hydrogenated and electrochemically hydrogen-charged conditions in order to estimate anticipated protective effects of the coatings against HE. Both the Cu and Ni–P coatings were produced using conventional coating solutions for electroless plating. To study the material systems’ HE sensitivity electrochemical hydrogenation of cylindrical circumferentially V-notched tensile specimens was performed in a solution of hydrochloric acid with the addition of hydrazine sulfate. Notch tensile tests were carried out for the uncoated steel Cu-coated steel and Ni–P-coated steel at room temperature. The HE resistance was evaluated by determination of the hydrogen embrittlement index (HEI) in terms of relative changes in notch tensile properties related to the non-hydrogenated and hydrogen-charged material conditions. The results showed that pure electroless deposition of both coatings induced some degree of HE likely due to the presence of hydrogen ions in the coating solutions used and the lower surface quality of the coatings. However after the electrochemical hydrogen charging the coated systems showed improved HE resistance (lower HEIRA values) compared with the uncoated material. This behavior was accompanied by the hydrogen-induced coatings’ deterioration including the occurrence of superficial defects such as bubbling flocks and spallation. Thus further continuing research is needed to improve the coatings’ surface quality and long-term durability including examination of their performance under pressurized hydrogen gas charging conditions.
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