Transmission, Distribution & Storage
Pore-scale Study of Microbial Hydrogen Consumption and Wettability Alteration During Underground Hydrogen Storage
Feb 2023
Publication
Hydrogen can be a renewable energy carrier and is suggested to store renewable energy and mitigate carbon dioxide emissions. Subsurface storage of hydrogen in salt caverns deep saline formations and depleted oil/gas reservoirs would help to overcome imbalances between supply and demand of renewable energy. Hydrogen however is one of the most important electron donors for many subsurface microbial processes including methanogenesis sulfate reduction and acetogenesis. These processes cause hydrogen loss and changes of reservoir properties during geological hydrogen storage operations. Here we report the results of a typical halophilic sulfate-reducing bacterium growing in a microfluidic pore network saturated with hydrogen gas at 35 bar and 37°C. Test duration is 9 days. We observed a significant loss of H2 from microbial consumption after 2 days following injection into a microfluidic device. The consumption rate decreased over time as the microbial activity declined in the pore network. The consumption rate is influenced profoundly by the surface area of H2 bubbles and microbial activity. Microbial growth in the silicon pore network was observed to change the surface wettability from a water-wet to a neutral-wet state. Due to the coupling effect of H2 consumption by microbes and wettability alteration the number of disconnected H2 bubbles in the pore network increased sharply over time. These results may have significant implications for hydrogen recovery and gas injectivity. First pore-scale experimental results reveal the impacts of subsurface microbial growth on H2 in storage which are useful to estimate rapidly the risk of microbial growth during subsurface H2 storage. Second microvisual experiments provide critical observations of bubble-liquid interfacial area and reaction rate that are essential to the modeling that is needed to make long-term predictions. Third results help us to improve the selection criteria for future storage sites.
Permeability Modeling and Estimation of Hydrogen Loss through Polymer Sealing Liners in Underground Hydrogen Storage
Apr 2022
Publication
Fluctuations in renewable energy production especially from solar and wind plants can be solved by large‐scale energy storage. One of the possibilities is storing energy in the form of hydrogen or methane–hydrogen blends. A viable alternative for storing hydrogen in salt caverns is Lined Rock Cavern (LRC) underground energy storage. One of the most significant challenges in LRC for hydrogen storage is sealing liners which need to have satisfactory sealing and mechanical properties. An experimental study of hydrogen permeability of different kinds of polymers was conducted followed by modeling of hydrogen permeability of these materials with different additives (graphite halloysite and fly ash). Fillers in polymers can have an impact on the hydrogen permeability ratio and reduce the amount of polymer required to make a sealing liner in the reservoir. Results of this study show that hydrogen permeability coefficients of polymers and estimated hydrogen leakage through these materials are similar to the results of salt rock after the salt creep process. During 60 days of hydrogen storage in a tank of 1000 m2 inner surface 1 cm thick sealing liner and gas pressure of 1.0 MPa only approx. 1 m3STP of hydrogen will diffuse from the reservoir. The study also carries out the modeling of the hydrogen permeability of materials using the Max‐ well model. The difference between experimental and model results is up to 17% compared to the differences exceeding 30% in some other studies.
Large-scale Underground Hydrogen Storage: Integrated Modeling of a Reservoir-wellbore System
Jan 2023
Publication
Underground Hydrogen Storage (UHS) has received significant attention over the past few years as hydrogen seems well-suited for adjusting seasonal energy gaps. We present an integrated reservoir-well model for “Viking A00 the depleted gas field in the North Sea as a potential site for UHS. Our findings show that utilizing the integrated model results in more reasonable predictions as the gas composition changes over time. Sensitivity analyses show that the lighter the cushion gas the more production can be obtained. However the purity of the produced hydrogen will be affected to some extent which can be enhanced by increasing the fill-up period and the injection rate. The results also show that even though hydrogen diffuses into the reservoir and mixes up with the native fluids (mainly methane) the impact of hydrogen diffusion is marginal. All these factors will potentially influence the project's economics.
Benchmark Study for the Simulation of Underground Hydrogen Storage Operations
Aug 2022
Publication
While the share of renewable energy sources increased within the last years with an ongoing upward trend the energy sector is facing the problem of storing large amounts of electrical energy properly. To compensate daily and seasonal fluctuations a sufficient storage system has to be developed. The storage of hydrogen in the subsurface referred to as Underground Hydrogen Storage (UHS) shows potential to be a solution for this problem. Hydrogen produced from excess energy via electrolysis is injected into a subsurface reservoir and withdrawn when required. As hydrogen possesses unique thermodynamic properties many commonly used correlations can not be simply transferred to a system with a high hydrogen content. Mixing processes with the present fluids are essential to be understood to achieve high storage efficiencies. Additionally in the past microbial activity e.g. by methanogenic archaea was observed leading to a changing fluid composition over time. To evaluate the capability of reservoir simulators to cover these processes the present study establishes a benchmark scenario of an exemplary underground hydrogen storage scenario. The benchmark comprises of a generic sandstone gas reservoir and a typical gas storage schedule is defined. Based on this benchmark the present study assesses the capabilities of the commercial simulator Schlumberger ECLIPSE and the open-source simulator DuMux to mimic UHS related processes such as hydrodynamics but also microbial activity. While ECLIPSE offers a reasonable mix of user-friendliness and computation time DuMux allows for a better adjustment of correlations and the implementation of biochemical reactions. The corresponding input data (ECLIPSE format) and relevant results are provided in a repository to allow this simulation study’s reproduction and extension.
Recent Challenges and Development of Technical and Technoeconomic Aspects for Hydrogen Storage, Insights at Different Scales; A State of Art Review
May 2024
Publication
The importance of the energy transition and the role of green hydrogen in facilitating this transition cannot be denied. Therefore it is crucial to pay close attention to and thoroughly understand hydrogen storage which is a critical aspect of the hydrogen supply chain. In this comprehensive review paper we have undertaken the task of categorising and evaluating various hydrogen storage technologies across three different scales. These scales include small-scale and laboratory-based methods such as metal-based hydrides physical adsorbents and liquid organic hydrogen carriers. Also we explore medium and large-scale approaches like compressed gaseous hydrogen liquid cryogenic hydrogen and cryocompressed hydrogen. Lastly we delve into very large-scale options such as salt caverns aquifers depleted gas/oil reservoirs abandoned mines and hard rock caverns. We have thoroughly examined each storage technology from technical and maturity perspectives as well as considering its techno-economic viability. It is worth noting that development has been ongoing for each storage mechanism; however numerous technical and economic challenges persist in most areas. Particularly the cost per kilogramme of hydrogen for most current technologies demands careful consideration. It is recommended that small-scale hydrogen storage technologies such as metal hydrides (e.g. MgH2 LiBH4) need ongoing research to enhance their performance. Physical adsorbents have limited capacity except for activated carbon. Some liquid organic hydrogen carriers (LCOHs) are suitable for medium-scale storage in the near term. Ammonia-borane (AB) with its high gravimetric and volumetric properties is a promising choice for medium-scale storage pending effective dehydrogenation. It shows potential as a hydrogen carrier due to its high storage capacity stability and solubility surpassing DOE targets for storage capabilities. Medium-scale storage utilising compressed gas cylinders and advancements in liquefied and cryocompressed hydrogen storage requires cost reduction measures and a strategic supply chain. Large-scale storage options include salt caverns aquifers and depleted gas/oil reservoirs with salt caverns offering pure hydrogen need further technoeconomic analysis and deployment projects to mature but storage costs are reasonable ranging mostly from €0.25/kg to €1.5/kg for location specific large-scale options.
Fluid-dynamics Analyses and Economic Investigation of Offshore Hydrogen Transport via Steel and Composite Pipelines
Apr 2024
Publication
One of the challenges associated with the use of hydrogen is its storage and transportation. Hydrogen pipelines are an essential infrastructure for transporting hydrogen from offshore production sites to onshore distribution centers. This paper presents an innovative analysis of the pressure drops velocity profile and levelized cost of hydrogen (LCOH) in various hydrogen transportation scenarios examining the influence of pipeline type (steel vs. composite) diameter and outlet pressure. The role of the compressor and the pipeline individually and together was assessed for 1000 and 100 tons of hydrogen. Notably the LCOH was highly sensitive to these parameters with the compressor contribution ranging between 21.52% and 85.11% and the pipeline’s share varying from 14.89% to 78.48%. The outflow pressure and diameter of the pipeline have a significant impact on the performance: when 1000 tons of hydrogen is transported the internal pressure drop ranges from 2 to 30 bar and the flow velocity can vary between 2 and 25 m/s. For equivalent hydrogen quantities the composite pipeline exhibits the same trends but with minor variations in the specific values.
Emerging Borophene Two-dimensional Nanmaterials for Hydrogen Storage
May 2023
Publication
The growing demand for energy and the need to reduce the carbon footprint has made green hydrogen a promising alternative to traditional fossil fuels. Green hydrogen is produced using renewable energy sources making it a sustainable and environmentally friendly energy source. Solid-state hydrogen storage aims to store hydrogen in a solid matrix offering potential advantages such as higher safety and improved energy density compared to traditional storage methods such as compressed gas or liquid hydrogen. However the development of efficient and economically viable solid-state storage materials is still a challenge and research continues in this field. Borophene is a two-dimensional material that offers potential as an intermediate hydrogen storage material due to its moderate binding energy and reversible behavior. Its unique geometry and electronic properties also allow for higher hydrogen adsorption capacity than metal-based complex hydrides surpassing the goals set by the U.S. Department of Energy. Borophene has shown great potential for hydrogen storage but it is still not practical for commercial use. In this review borophene nanomaterials chemical and physical properties are discussed related to hydrogen storage and binding energy. The importance of borophene for hydrogen storage the challenges it faces and its future prospects are also being discussed.
Hydrogen Storage by Liquid Hydrogen Carriers: Catalyst, Renewable Carrier, and Technology - A Review
Mar 2023
Publication
Hydrogen has attracted widespread attention as a carbon-neutral energy source but developing efficient and safe hydrogen storage technologies remains a huge challenge. Recently liquid organic hydrogen carriers (LOHCs) technology has shown great potential for efficient and stable hydrogen storage and transport. This technology allows for safe and economical large-scale transoceanic transportation and long-cycle hydrogen storage. In particular traditional organic hydrogen storage liquids are derived from nonrenewable fossil fuels through costly refining procedures resulting in unavoidable environmental contamination. Biomass holds great promise for the preparation of LOHCs due to its unique carbon-balance properties and feasibility to manufacture aromatic and nitrogen-doped compounds. According to recent studies almost 100% conversion and 92% yield of benzene could be obtained through advanced biomass conversion technologies showing great potential in preparing biomass-based LOHCs. Overall the present LOHCs systems and their unique applications are introduced in this review and the technical paths are summarized. Furthermore this paper provides an outlook on the future development of LOHCs technology focusing on biomass-derived aromatic and N-doped compounds and their applications in hydrogen storage.
Linking Geological and Infrastructural Requirements for Large-scale Underground Hydrogen Storage in Germany
Jun 2023
Publication
Hydrogen storage might be key to the success of the hydrogen economy and hence the energy transition in Germany. One option for cost-effective storage of large quantities of hydrogen is the geological subsurface. However previous experience with underground hydrogen storage is restricted to salt caverns which are limited in size and space. In contrast pore storage facilities in aquifers -and/or depleted hydrocarbon reservoirs- could play a vital role in meeting base load needs due to their wide availability and large storage capacity but experiences are limited to past operations with hydrogen-bearing town gas. To overcome this barrier here we investigate hydrogen storage in porous storage systems in a two-step process: 1) First we investigate positive and cautionary indicators for safe operations of hydrogen storage in pore storage systems. 2) Second we estimate hydrogen storage capacities of pore storage systems in (current and decommissioned) underground natural gas storage systems and saline aquifers. Our systematic review highlights that optimal storage conditions in terms of energy content and hydrogen quality are found in sandstone reservoirs in absence of carbonate and iron bearing accessory minerals at a depth of approx. 1100 m and a temperature of at least 40°C. Porosity and permeability of the reservoir formation should be at least 20% and 5 × 10−13 m2 (~500 mD) respectively. In addition the pH of the brine should fall below 6 and the salinity should exceed 100 mg/L. Based on these estimates the total hydrogen storage capacity in underground natural gas storages is estimated to be up to 8 billion cubic meters or (0.72 Mt at STP) corresponding to 29 TWh of energy equivalent of hydrogen. Saline aquifers may offer additional storage capacities of 81.6–691.8 Mt of hydrogen which amounts to 3.2 to 27.3 PWh of energy equivalent of hydrogen the majority of which is located in the North German basin. Pore storage systems could therefore become a crucial element of the future German hydrogen infrastructure especially in regions with large industrial hydrogen (storage) demand and likely hydrogen imports via pipelines and ships.
OIES Podcast - Hydrogen Storage for a Net-zero Carbon Future
May 2023
Publication
In this podcast David Ledesma engages in a conversation with Alex Patonia and Rahmat Poudineh on their recent paper focusing on hydrogen storage for a net-zero carbon future. The podcast delves into the various types of hydrogen storage options highlighting their relative strengths and drawbacks.
In order for a hydrogen economy to be established several key factors must be addressed including efficient and decarbonized production adequate transportation infrastructure and the deployment of suitable hydrogen storage facilities. However hydrogen presents unique challenges when it comes to storage and handling. Due to its extremely low volumetric energy density under ambient conditions hydrogen cannot be efficiently or economically stored without undergoing compression liquefaction or conversion into other more manageable substances.
At present there exist several hydrogen storage solutions at different levels of technology market and commercial readiness each with varying applications depending on specific circumstances.
Additionally the podcast explores the primary barriers that hinder investment in hydrogen storage and the essential components of a viable business model that can address the primary risks to which potential hydrogen storage investors are exposed.
The podcast can be found on their website.
In order for a hydrogen economy to be established several key factors must be addressed including efficient and decarbonized production adequate transportation infrastructure and the deployment of suitable hydrogen storage facilities. However hydrogen presents unique challenges when it comes to storage and handling. Due to its extremely low volumetric energy density under ambient conditions hydrogen cannot be efficiently or economically stored without undergoing compression liquefaction or conversion into other more manageable substances.
At present there exist several hydrogen storage solutions at different levels of technology market and commercial readiness each with varying applications depending on specific circumstances.
Additionally the podcast explores the primary barriers that hinder investment in hydrogen storage and the essential components of a viable business model that can address the primary risks to which potential hydrogen storage investors are exposed.
The podcast can be found on their website.
Key Considerations for Evaluating Underground Hydrogen Storage (UHS) Potential in Five Contrasting Australian Basins
Apr 2024
Publication
Hydrogen gas can provide baseload energy as society decarbonizes through the energy transition. Underground Hydrogen Storage (UHS) will be secure convenient and scalable to accommodate excess hydrogen production or compensate temporary shortfalls in energy supply. Hydrogen is a gas under all viable subsurface conditions so is invasive mobile and low-density. Methane and CO2 are also stored underground but storage parameters differ for each affecting the balance of geological storage risks. UHS in Australia is most likely to utilise conventional sedimentary reservoir rocks bound by conventional trapping closures. Hydrogen energy density will affect the competitiveness of UHS against purpose-built surface storage or solution-mined salt cavities. This study presents an overview of key considerations when screening for UHS opportunities and evaluates them for five Australian sedimentary basins. A threshold storage depth mapped across them reveals that the most prospective UHS basins will have to function as integrated energy fluid resource systems.
Numerical Simulation of Hydrogen Diffusion in Cement Sheath of Wells Used for Underground Hydrogen Storage
Jul 2023
Publication
The negative environmental impact of carbon emissions from fossil fuels has promoted hydrogen utilization and storage in underground structures. Hydrogen leakage from storage structures through wells is a major concern due to the small hydrogen molecules that diffuse fast in the porous well cement sheath. The second-order parabolic partial differential equation describing the hydrogen diffusion in well cement was solved numerically using the finite difference method (FDM). The numerical model was verified with an analytical solution for an ideal case where the matrix and fluid have invariant properties. Sensitivity analyses with the model revealed several possibilities. Based on simulation studies and underlying assumptions such as non-dissolvable hydrogen gas in water present in the cement pore spaces constant hydrogen diffusion coefficient cement properties such as porosity and saturation etc. hydrogen should take about 7.5 days to fully penetrate a 35 cm cement sheath under expected well conditions. The relatively short duration for hydrogen breakthrough in the cement sheath is mainly due to the small molecule size and high hydrogen diffusivity. If the hydrogen reaches a vertical channel behind the casing a hydrogen leak from the well is soon expected. Also the simulation result reveals that hydrogen migration along the axial direction of the cement column from a storage reservoir to the top of a 50 m caprock is likely to occur in 500 years. Hydrogen diffusion into cement sheaths increases with increased cement porosity and diffusion coefficient and decreases with water saturation (and increases with hydrogen saturation). Hence cement with a low water-to-cement ratio to reduce water content and low cement porosity is desirable for completing hydrogen storage wells.
Derivation and Validation of a Reference Data-based Real Gas Model for Hydrogen
Mar 2023
Publication
Hydrogen plays an important role for the decarbonization of the energy sector. In its gaseous form it is stored at pressures of up to 1000 bar at which real gas effects become relevant. To capture these effects in numerical simulations accurate real gas models are required. In this work new correlation equations for relevant hydrogen properties are developed based on the Reference Fluid Thermodynamic and Transport Properties Database (REFPROP). Within the regarded temperature (150e400 K) and pressure (0.1e1000 bar) range this approach yields a substantially improved accuracy compared to other databased correlations. Furthermore the developed equations are validated in a numerical simulation of a critical flow Venturi nozzle. The results are in much better accordance with experimental data compared to a cubic equation of state model. In addition the simulation is even slightly faster.
Underground Hydrogen Storage to Balance Seasonal Variations in Energy Demand: Impact of Well Configuration on Storage Performance in Deep Saline Aquifers
Mar 2023
Publication
Grid-scale underground hydrogen storage (UHS) is essential for the decarbonization of energy supply systems on the path towards a zero-emissions future. This study presents the feasibility of UHS in an actual saline aquifer with a typical dome-shaped anticline structure to balance the potential seasonal mismatches between energy supply and demand in the UK domestic heating sector. As a main requirement for UHS in saline aquifers we investigate the role of well configuration design in enhancing storage performance in the selected site via numerical simulation. The results demonstrate that the efficiency of cyclic hydrogen recovery can reach around 70% in the short term without the need for upfront cushion gas injection. Storage capacity and deliverability increase in successive storage cycles for all scenarios with the co-production of water from the aquifer having a minimal impact on the efficiency of hydrogen recovery. Storage capacity and deliverability also increase when additional wells are added to the storage site; however the distance between wells can strongly influence this effect. For optimum well spacing in a multi-well storage scenario within a dome-shaped anticline structure it is essential to attain an efficient balance between well pressure interference effects at short well distances and the gas uprising phenomenon at large distances. Overall the findings obtained and the approach described can provide effective technical guidelines pertaining to the design and optimization of hydrogen storage operations in deep saline aquifers.
A Techno-economic Study of the Strategy for Hydrogen Transport by Pipelines in Canada
Jan 2023
Publication
Hydrogen as a clean zero-emission energy fuel will play a critical role in energy transition and achievement of the net-zero target in 2050. Hydrogen delivery is integral to the entire value chain of a full-scale hydrogen economy. This work conducted a systematic review and analysis of various hydrogen transportation methods including truck tankers for liquid hydrogen tube trailers for gaseous hydrogen and pipelines by identifying and ranking the main properties and affecting factors associated with each method. It is found that pipelines especially the existing natural gas pipelines provide a more efficient and cheaper means to transport hydrogen over long distances. Analysis was further conducted on Canadian natural gas pipeline network which has been operating for safe effective and efficient energy transport over six decades. The established infrastructure along with the developed operating and management experiences and skillful manpower makes the existing pipelines the best option for transport of hydrogen in either blended or pure form in the country. The technical challenges in repurposing the existing natural gas pipelines for hydrogen service were discussed and further work was analyzed.
Hydrogen Storage for a Net-zero Carbon Future
Apr 2023
Publication
If a hydrogen economy is to become a reality along with efficient and decarbonized production and adequate transportation infrastructure deployment of suitable hydrogen storage facilities will be crucial. This is because due to various technical and economic reasons there is a serious possibility of an imbalance between hydrogen supply and demand. Hydrogen storage could also be pivotal in promoting renewable energy sources and facilitating the decarbonization process by providing long duration storage options which other forms of energy storage such as batteries with capacity limitations or pumped hydro with geographical limitations cannot meet. However hydrogen is not the easiest substance to store and handle. Under ambient conditions the extremely low volumetric energy density of hydrogen does not allow for its efficient and economic storage which means it needs to be compressed liquefied or converted into other substances that are easier to handle and store. Currently there are different hydrogen storage solutions at varying levels of technology market and commercial readiness with different applications depending on the circumstances. This paper evaluates the relative merits and techno-economic features of major types of hydrogen storage options: (i) pure hydrogen storage (ii) synthetic hydrocarbons (iii) chemical hydrides (iv) liquid organic hydrogen carriers (v) metal hydrides and (vi) porous materials. The paper also discusses the main barriers to investment in hydrogen storage and highlights key features of a viable business model in particular the policy and regulatory framework needed to address the primary risks to which potential hydrogen storage investors are exposed.
OIES Podcast - Renewable Hydrogen Import Routes into the EU
Jun 2023
Publication
In this podcast David Ledesma talks to Martin Lambert and Abdurahman Alsulaiman about the potential hydrogen import market particularly focusing on the EU which currently holds the largest and earliest hydrogen target. The podcast explores the emerging hydrogen trade market and considers numerous possibilities for its open up providing better clarity on policy statements and balance them against project announcements.
Throughout the podcast Martin and Abdulrahman delve into various key points – they shed light on the primary areas of focus for projects set to be completed by or before 2030 as well as the distinction between announcements and tangible progress such as projects currently at the Final Investment Decision stage or under construction.
Additionally they explore the EU’s role as one of the few countries to have publicly announced its requirements for hydrogen imports and its ambitious hydrogen import target. The EU is currently establishing a benchmark for the future hydrogen market. However in order for the EU to succeed in establishing future hydrogen supply lines with future trade partners it will be crucial to engage in open dialogues covering a wide range of topics.
Join us in this podcast as we uncover the potential of the hydrogen import market with a specific focus on the EU and discuss the necessary steps for its success.
The podcast can be found on their website.
Throughout the podcast Martin and Abdulrahman delve into various key points – they shed light on the primary areas of focus for projects set to be completed by or before 2030 as well as the distinction between announcements and tangible progress such as projects currently at the Final Investment Decision stage or under construction.
Additionally they explore the EU’s role as one of the few countries to have publicly announced its requirements for hydrogen imports and its ambitious hydrogen import target. The EU is currently establishing a benchmark for the future hydrogen market. However in order for the EU to succeed in establishing future hydrogen supply lines with future trade partners it will be crucial to engage in open dialogues covering a wide range of topics.
Join us in this podcast as we uncover the potential of the hydrogen import market with a specific focus on the EU and discuss the necessary steps for its success.
The podcast can be found on their website.
High Surface Area Carbon Nitride Nanotubes for Improved Hydrogen Storage: A Grinding and Solution Mixing Approach
Jul 2025
Publication
This study examines the structural chemical and hydrogen storage properties of graphitic carbon nitride (gC3N4) nanotubes synthesized via a novel grinding-solution-synthesis (GSS) method which involve two consecutive precursor mixing processes: grinding and solution mixing. The impact of grinding duration on morphology surface area and hydrogen storage capacity was analyzed. X-ray diffraction (XRD) confirmed characteristic (100) and (002) peaks at ~13.1◦ and 28.0◦ respectively. Fourier-transform infrared (FTIR) spectroscopy identified tri-s-triazine heterocycles and hydrogen-bonded amino groups with a new peak at 1650 cm− 1 suggesting structural modifications. X-ray photoelectron spectroscopy (XPS) confirmed elemental composition with minor bonding variations. Nitrogen adsorption/desorption analyses showed that the 30-min ground sample (B1G30) had the highest specific surface area (321 m2 g-1) and pore volume (1.07 cm3 /g) while prolonged grinding (60–90 min) caused nanotube degradation reducing these properties. Scanning and transmission electron microscopy (SEM/TEM) confirmed nanotubular morphology with decreasing diameters and increasing structural collapse at longer grinding durations. Hydrogen storage tests revealed B1G30 exhibited the highest capacity (0.81 wt% at 3.7 MPa) decreasing with extended grinding (B1G60: 0.79 wt% B1G90: 0.75 wt%) due to structural collapse. Extrapolated data suggested B1G30 could reach ~4.0 wt% at 10 MPa. These findings underscore the importance of nanotube integrity in optimizing hydrogen adsorption and highlight g-C3N4 nanotubes’ potential for hydrogen storage applications. This GSS technique presents a cost-effective method for industrial-scale fabrication of high-surface-area g-C3N4 nanotubes enabling their large-scale use in energy storage carbon capture photocatalysis and other applications.
A Review on Metal Hydride Materials for Hydrogen Storage
Jul 2023
Publication
To achieve the shift to renewable energies efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties production methods as well as possibilities for enhancement of properties are presented. Furthermore impacts on material costs abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
Comparative Techno-economic Analysis of Large-scale Renewable Energy Storage Technologies
Jun 2023
Publication
Energy storage is an effective way to address the instability of renewable energy generation modes such as wind and solar which are projected to play an important role in the sustainable and low-carbon society. Economics and carbon emissions are important indicators that should be thoroughly considered for evaluating the feasibility of energy storage technologies (ESTs). In this study we study two promising routes for large-scale renewable energy storage electrochemical energy storage (EES) and hydrogen energy storage (HES) via technical analysis of the ESTs. The levelized cost of storage (LCOS) carbon emissions and uncertainty assessments for EESs and HESs over the life cycle are conducted with full consideration of the critical links for these routes. In order to reduce the evaluation error we use the Monte Carlo method to derive a large number of data for estimating the economy and carbon emission level of ESTs based on the collected data. The results show that lithium ion (Li-ion) batteries show the lowest LCOS and carbon emissions at 0.314 US$ kWh-1 and 72.76 gCO2e kWh-1 compared with other batteries for EES. Different HES routes meaning different combinations of hydrogen production delivery and refueling methods show substantial differences in economics and the lowest LCOS and carbon emissions at 0.227 US$ kWh-1 and 61.63 gCO2e kWh-1 are achieved using HES routes that involve hydrogen production by alkaline electrolyzer (AE) delivery by hydrogen pipeline and corresponding refueling. The findings of this study suggest that HES and EES have comparable levels of economics and carbon emissions that should be both considered for large-scale renewable energy storage to achieve future decarbonization goals.
Leakage and Diffusion Characteristics of Underground Hydrogen Pipeline
Jun 2023
Publication
Soil corrosion and hydrogen embrittlement are the main factors of hydrogen pipeline failure. The gas escapes diffuses and accumulating in the soil and entering the atmosphere when leak occurs. The mechanism of gas diffusion in buried pipelines is very complicated. Mastering the evolution law of hydrogen leakage diffusion is conducive to quickly locating the leakage point and reducing the loss. The leakage model of the underground hydrogen pipeline is established in this paper. Effect of leakage hole soil type pipeline pressure pipeline diameter on hydrogen leakage diffusion were investigated. The results show that when the hydrogen pipeline leaks the hydrogen concentration increases with the increase of leakage time showing a symmetrical distribution trend. With the pipeline pressure increase hydrogen leakage speed is accelerated and longitudinal diffusion gradually becomes the dominant direction. With the leakage diameter increases hydrogen leakage per unit of time increases sharply. Hydrogen diffuses more easily in sandy soil and diffusion speed concentration and range are higher than that in clay soil. The research content provides a reference and basis for the detection and evaluation of buried hydrogen pipeline leakage.
First Solar Hydrogen Storage in a Private Building in Western Switzerland: Building energy Analysis and Schematic Design
Sep 2019
Publication
Self-sufficiency of buildings with carbon emission reduction can be obtained thanks to the introduction of Photovoltaics systems coupled with Hydrogen seasonal storage. To be self-sufficient over the year the electricity converted to hydrogen by electrolysis during the sunny season can be re-used with the help of fuel cells during the winter season. This article is dealing with the dimensioning methodology of a solar PV hydrogen-electrochemical system for self-sufficient buildings. We introduce the case study of the first private building in western Switzerland that will be equipped with solar hydrogen storage. Calculation results of the dimensioning of the PV system with storage will be presented. The life cycle assessment and the calculations of the environmental indicators GWP and CED will be introduced.
Complex Metal Borohydrides: From Laboratory Oddities to Prime Candidates in Energy Storage Applications
Mar 2022
Publication
Despite being the lightest element in the periodic table hydrogen poses many risks regarding its production storage and transport but it is also the one element promising pollutionfree energy for the planet energy reliability and sustainability. Development of such novel materials conveying a hydrogen source face stringent scrutiny from both a scientific and a safety point of view: they are required to have a high hydrogen wt.% storage capacity must store hydrogen in a safe manner (i.e. by chemically binding it) and should exhibit controlled and preferably rapid absorption–desorption kinetics. Even the most advanced composites today face the difficult task of overcoming the harsh re-hydrogenation conditions (elevated temperature high hydrogen pressure). Traditionally the most utilized materials have been RMH (reactive metal hydrides) and complex metal borohydrides M(BH4 )x (M: main group or transition metal; x: valence of M) often along with metal amides or various additives serving as catalysts (Pd2+ Ti4+ etc.). Through destabilization (kinetic or thermodynamic) M(BH4 )x can effectively lower their dehydrogenation enthalpy providing for a faster reaction occurring at a lower temperature onset. The present review summarizes the recent scientific results on various metal borohydrides aiming to present the current state-of-the-art on such hydrogen storage materials while trying to analyze the pros and cons of each material regarding its thermodynamic and kinetic behavior in hydrogenation studies.
Impact of Local Emergency Demand Response Programs on the Operation of Electricity and Gas Systems
Mar 2022
Publication
With increasing attention to climate change the penetration level of renewable energy sources (RES) in the electricity network is increasing. Due to the intermittency of RES gas‐fired power plants could play a significant role in backing up the RES in order to maintain the supply– demand balance. As a result the interaction between gas and power networks are significantly in‐ creasing. On the other hand due to the increase in peak demand (e.g. electrification of heat) net‐ work operators are willing to execute demand response programs (DRPs) to improve congestion management and reduce costs. In this context modeling and optimal implementation of DRPs in proportion to the demand is one of the main issues for gas and power network operators. In this paper an emergency demand response program (EDRP) is implemented locally to reduce the con‐ gestion of transmission lines and gas pipelines more efficiently. Additionally the effects of optimal implementation of local emergency demand response program (LEDRP) in gas and power networks using linear and non‐linear economic models (power exponential and logarithmic) for EDRP in terms of cost and line congestion and risk of unserved demand are investigated. The most reliable demand response model is the approach that has the least difference between the estimated demand and the actual demand. Furthermore the role of the LEDRP in the case of hydrogen injection instead of natural gas in the gas infrastructure is investigated. The optimal incentives for each bus or node are determined based on the power transfer distribution factor gas transfer distribution factor available electricity or gas transmission capability and combination of unit commitment with the LEDRP in the integrated operation of these networks. According to the results implementing the LEDRP in gas and power networks reduces the total operation cost up to 11% and could facilitate hydrogen injection to the network. The proposed hybrid model is implemented on a 24‐bus IEEE electricity network and a 15‐bus gas network to quantify the role and value of different LEDRP models.
A Novel Approach for Quantifying Hydrogen Embrittlement Using Side-grooved CT Samples
Feb 2022
Publication
Aerospace parts made of high strength steels such as landing gears and helicopter transmissions are often electroplated to satisfy various engineering specifications. However plated parts are occasionnaly rejected because of hydrogen embrittlement and the industry has few means of evaluating quantitatively the actual damage caused by hydrogen. In the present article we developed a novel method to measure the stress intensity threshold for hydrogen embrittlement (Kth) in industrial plating conditions. The method consists in plating side-grooved CT samples in industrial plating baths and measuring Kth with an incremental step loading methodology. We validated the method with a benchmark case known to produce embrittlement (omitted post-plating bake) and we used the method on a test case for which the level of embrittlement was unknown (delayed bake). For the benchmark case we measured a Kth of 49.0 MPa m0.5 for non-baked samples. This value is significantly lower than the fracture toughness of the unplated material which is 63.8 MPa m0.5 . We conclude that this novel combination of geometry and test method is efficient in quantifying hydrogen embrittlement of samples plated in industrial conditions. For the test case the Kth are respectively 57.9 MPa m0.5 and 58.8 MPa m0.5 for samples baked 100 h and 4 h after plating. We conclude that delaying the post-plating bake does not cause hydrogen embrittlement in the studied conditions. Using a finite element hydrogen diffusion analysis we argue that the side grooves on CT samples increase the sensitivity to hydrogen embrittlement in comparison to smooth samples. In smooth samples a zone of plane stress at the surface of the specimen shields hydrogen from penetrating to the center of the specimen a phenomenon which is alleviated with machining side grooves.
Techno-economic Evaluation on a Hybrid Technology for Low Hydrogen Concentration Separation and Purification from Natural Gas Grid
Jul 2020
Publication
Hydrogen can be stored and distributed by injecting into existing natural grids then at the user site separated and used in different applications. The conventional technology for hydrogen separation is pressure swing adsorption (PSA). The recent NREL study showed the extraction cost for separating hydrogen from a 10% H2 stream with a recovery of 80% is around 3.3e8.3 US$/kg. In this document new system configurations for low hydrogen concentration separation from the natural gas grid by combining novel membrane-based hybrid technologies will be described in detail. The focus of the manuscript will be on the description of different configurations for the direct hydrogen separation which comprises a membrane module a vacuum pump and an electrochemical hydrogen compressor. These technological combinations bring substantial synergy effect of one another while improving the total hydrogen recovery purity and total cost of hydrogen. Simulation has been carried out for 17 different configurations; according to the results a configuration of two-stage membrane modules (in series) with a vacuum pump and an electrochemical hydrogen compressor (EHC) shows highest hydrogen purity (99.9997%) for 25 kg/day of hydrogen production for low-pressure grid. However this configuration shows a higher electric consumption (configuration B) due to the additional mechanical compressor between the two-stage membrane modules and the EHC. Whereas when the compressor is excluded and a double skin Pd membrane (PdDS) module is used in a single stage while connected to a vacuum pump (configuration A5) the hydrogen purity (99.92%) slightly decreases yet the power consumption considerably improves (1.53 times lower). Besides to these two complementary configurations the combination of a single membrane module a vacuum pump and the electrochemical compressor has been also carried out (configuration A) and results show that relatively higher purity can be achieved. Based on four master configurations this document presents a different novel hybrid system by integrating two to three technologies for hydrogen purification combined in a way that enhances the strengths of each of them.
Optimal Configuration of the Integrated Charging Station for PV and Hydrogen Storage
Oct 2021
Publication
This paper designs the integrated charging station of PV and hydrogen storage based on the charging station. The energy storage system includes hydrogen energy storage for hydrogen production and the charging station can provide services for electric vehicles and hydrogen vehicles at the same time. To improve the independent energy supply capacity of the hybrid charging station and reduce the cost the components are reasonably configured. To minimize the configuration cost of the integrated charging station and the proportion of power purchase to the demand of the charging station the energy flow strategy of the integrated charging station is designed and the optimal configuration model of optical storage capacity is constructed. The NSGA-II algorithm optimizes the non-inferior Pareto solution set and a fuzzy comprehensive evaluation evaluates the optimal configuration.
Evaluation of Conceptual Electrolysis-based Energy Storage Systems Using Gas Expanders
Feb 2020
Publication
In this study four energy storage systems (Power-to-Gas-to-Power) were analysed that allow electrolysis products to be fully utilized immediately after they are produced. For each option the electrolysis process was supplied with electricity from a wind farm during the off-peak demand periods. In the first two variants the produced hydrogen was directed to a natural gas pipeline while the third and fourth options assumed the use of hydrogen for synthetic natural gas production. All four variants assumed the use of a gas expander powered by high-temperature exhaust gases generated during gas combustion. In the first two options gas was supplied from a natural gas network while synthetic natural gas produced during methanation was used in the other two options. A characteristic feature of all systems was the combustion of gaseous fuels within a ballast-free oxidant atmosphere without nitrogen which is the fundamental component of air in conventional systems. The fifth variant was a reference for the systems equipped with gas expanders and assumed the use of fuel cells for power generation. To evaluate the individual variants the energy storage efficiency was defined and determined and the calculated overall efficiency ranged from 17.08 to 23.79% which may be comparable to fuel cells.
Hydrogen-Assisted Cracking in GMA Welding of High-Strength Structural Steel—A New Look into This Issue at Narrow Groove
Jun 2021
Publication
Modern arc processes such as the modified spray arc (Mod. SA) have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation microstructure diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT cracks in the root notch occur due to HAC which can be prevented by DHT immediately after welding.
Sizing Hydrogen Energy Storage in Consideration of Demand Response in Highly Renewable Generation Power Systems
May 2018
Publication
From an environment perspective the increased penetration of wind and solar generation in power systems is remarkable. However as the intermittent renewable generation briskly grows electrical grids are experiencing significant discrepancies between supply and demand as a result of limited system flexibility. This paper investigates the optimal sizing and control of the hydrogen energy storage system for increased utilization of renewable generation. Using a Finnish case study a mathematical model is presented to investigate the optimal storage capacity in a renewable power system. In addition the impact of demand response for domestic storage space heating in terms of the optimal sizing of energy storage is discussed. Finally sensitivity analyses are conducted to observe the impact of a small share of controllable baseload production as well as the oversizing of renewable generation in terms of required hydrogen storage size.
A Review of Hydrogen Production and Supply Chain Modeling and Optmization
Jan 2023
Publication
This paper reviews recent optimization models for hydrogen supply chains and production. Optimization is a central component of systematic methodologies to support hydrogen expansion. Hydrogen production is expected to evolve in the coming years to help replace fossil fuels; these high expectations arise from the potential to produce low-carbon hydrogen via electrolysis using electricity generated by renewable sources. However hydrogen is currently mainly used in refinery and industrial operations; therefore physical infrastructures for transmission distribution integration with other energy systems and efficient hydrogen production processes are lacking. Given the potential of hydrogen the greenfield state of infrastructures and the variability of renewable sources systematic methodologies are needed to reach competitive hydrogen prices and design hydrogen supply chains. Future research topics are identified: 1) improved hydrogen demand projections 2) integrated sector modeling 3) improving temporal and spatial resolutions 4) accounting for climate change 5) new methods to address sophisticated models.
AI Agents Envisioning the Future: Forecast-based Operation of Renewable Energy Storage Systems Using Hydrogen with Deep Reinforcement Learning
Feb 2022
Publication
Hydrogen-based energy storage has the potential to compensate for the volatility of renewable power generation in energy systems with a high renewable penetration. The operation of these storage facilities can be optimized using automated energy management systems. This work presents a Reinforcement Learning-based energy management approach in the context of CO2-neutral hydrogen production and storage for an industrial combined heat and power application. The economic performance of the presented approach is compared to a rule-based energy management strategy as a lower benchmark and a Dynamic Programming-based unit commitment as an upper benchmark. The comparative analysis highlights both the potential benefits and drawbacks of the implemented Reinforcement Learning approach. The simulation results indicate a promising potential of Reinforcement Learning-based algorithms for hydrogen production planning outperforming the lower benchmark. Furthermore a novel approach in the scientific literature demonstrates that including energy and price forecasts in the Reinforcement Learning observation space significantly improves optimization results and allows the algorithm to take variable prices into account. An unresolved challenge however is balancing multiple conflicting objectives in a setting with few degrees of freedom. As a result no parameterization of the reward function could be found that fully satisfied all predefined targets highlighting one of the major challenges for Reinforcement Learning -based energy management algorithms to overcome.
The Role of Hydrogen in the Corrosion and Cracking of Steels - A Review
Oct 2021
Publication
In many processes of steel industrial including steel manufacture storage and service hydrogen could be absorbed into metallic materials and the absorbed hydrogen seriously impaired its corrosion resistance. This paper provides a comprehensive review on the effects of hydrogen on passive film anodic dissolution pitting corrosion and stress corrosion cracking and based on the review the mechanism by which hydrogen promotes corrosion of steel and subsequently leads to cracking has been discussed. It is envisaged that hydrogen harms the stability of the passive film and as a result escalates anode’s activation of steel eventually leading to pitting and stress corrosion cracking.
Everything About Hydrogen Podcast: Storage for the Future!
Jan 2022
Publication
For our first episode of 2022 we invited Jørn Helge Dahl Global Director of Sales&Marketing at Hexagon Purus to talk about hydrogen storage with the EAH podcast and to explain the types of solutions available today Hexagon's history and plans for the future alongside some commentary on US hydrogen strategy from the gang.
The podcast can be found on their website
The podcast can be found on their website
A Comparative Study for H2 –CH4 Mixture Wettability in Sandstone Porous Rocks Relevant to Underground Hydrogen Storage
Mar 2022
Publication
Characterizing the wettability of hydrogen (H2 )–methane (CH4 ) mixtures in subsurface reservoirs is the first step towards understanding containment and transport properties for underground hydrogen storage (UHS). In this study we investigate the static contact angles of H2 –CH4 mixtures in contact with brine and Bentheimer sandstone rock using a captive-bubble cell device at different pressures temperatures and brine salinity values. It is found that under the studied conditions H2 and CH4 show comparable wettability behaviour with contact angles ranging between [25◦–45◦ ]; and consequently their mixtures behave similar to the pure gas systems independent of composition pressure temperature and salinity. For the system at rest the acting buoyancy and surface forces allow for theoretical sensitivity analysis for the captive-bubble cell approach to characterize the wettability. Moreover it is theoretically validated that under similar Bond numbers and similar bubble sizes the contact angles of H2 and CH4 bubbles and their mixtures are indeed comparable. Consequently in large-scale subsurface storage systems where buoyancy and capillary are the main acting forces H2 CH4 and their mixtures will have similar wettability characteristics.
Simulation of the Inelastic Deformation of Porous Reservoirs Under Cyclic Loading Relevant for Underground Hydrogen Storage
Dec 2022
Publication
Subsurface geological formations can be utilized to safely store large-scale (TWh) renewable energy in the form of green gases such as hydrogen. Successful implementation of this technology involves estimating feasible storage sites including rigorous mechanical safety analyses. Geological formations are often highly heterogeneous and entail complex nonlinear inelastic rock deformation physics when utilized for cyclic energy storage. In this work we present a novel scalable computational framework to analyse the impact of nonlinear deformation of porous reservoirs under cyclic loading. The proposed methodology includes three diferent time-dependent nonlinear constitutive models to appropriately describe the behavior of sandstone shale rock and salt rock. These constitutive models are studied and benchmarked against both numerical and experimental results in the literature. An implicit time-integration scheme is developed to preserve the stability of the simulation. In order to ensure its scalability the numerical strategy adopts a multiscale fnite element formulation in which coarse scale systems with locally-computed basis functions are constructed and solved. Further the efect of heterogeneity on the results and estimation of deformation is analyzed. Lastly the Bergermeer test case—an active Dutch natural gas storage feld—is studied to investigate the infuence of inelastic deformation on the uplift caused by cyclic injection and production of gas. The present study shows acceptable subsidence predictions in this feld-scale test once the properties of the fnite element representative elementary volumes are tuned with the experimental data.
Machine Learning Approach for Prediction of Hydrogen Environment Embrittlement in Austenitic Steels
Jun 2022
Publication
This study introduces a machine learning approach to predict the effect of alloying elements and test conditions on the hydrogen environment embrittlement (HEE) index of austenitic steels for the first time. The correlation between input features and the HEE index was analyzed with Pearson's correlation coefficient (PCC) and Maximum Information Coefficient (MIC) algorithms. The correlation analysis results identified Ni and Mo as dominant features influencing the HEE index of austenitic steels. Based on the analysis results the performance of the four representative machine learning models as a function of the number of top-ranked features was evaluated: random forest (RF) linear regression (LR) Bayesian ridge (BR) and support vector machine (SVM). Regardless of the type and the number of top-ranking features the RF model had the highest accuracy among various models. The machine learning-based approach is expected to be useful in designing new steels having mechanical properties required for hydrogen applications.
Thermodynamic Performance Comparison of Various Energy Storage Systems from Source-to-electricity for Renewable Energy Resources
Dec 2020
Publication
This study discusses and thermodynamically analyzes several energy storage systems namely; pumped hydro compressed air hot water storage molten salt thermal storage hydrogen ammonia lithium-ion battery Zn-air battery redox flow battery reversible fuel cells supercapacitors and superconducting magnetic storage through the first and second law of thermodynamics. By fixing an electrical output of 100 kW for all systems the energy efficiencies obtained for the considered energy storage methods vary between 10.9% and 74.6% whereas the exergy efficiencies range between 23.1% and 71.9%. The exergy destruction rates are also calculated for each system ranging from 1.640 kW to 356 kW. The highest destruction rate is obtained for the solar-driven molten salt thermal energy storage system since it includes thermal energy conversion via the heliostat field. Furthermore the roundtrip efficiencies for the electrochemical and electromagnetic storage systems are compared with the analyzed systems ranging from 58% to 94%. Renewable sources (solar wind ocean current biomass and geothermal) energy conversion efficiencies are also considered for the final round-trip performances. The molten salt and hot water systems are applicable to solar geothermal and biomass. The highest source-to-electricity efficiency is obtained for the super magnetic storage with 37.6% when using wind ocean current and biomass sources.
On the Bulk Transport of Green Hydrogen at Sea: Comparison Between Submarine Pipeline and Compressed and Liquefied Transport by Ship
Jan 2023
Publication
This paper compares six (6) alternatives for green hydrogen transport at sea. Two (2) alternatives of liquid hydrogen (LH2) by ship two (2) alternatives of compressed hydrogen (cH2) by ship and two (2) alternatives of hydrogen by pipeline. The ship alternatives study having hydrogen storage media at both end terminals to reduce the ships’ time at port or prescinding of them and reduce the immobilized capital. In the case of the pipeline new models are proposed by considering pressure costs. One scenario considers that there are compression stations every 500 km and the other one considers that there are none along the way. These alternatives are assessed under nine different scenarios that combine three distances: 100 km 2500 km and 5000 km; and three export rates of hydrogen 100 kt/y 1 Mt/y and 10 Mt/y. The results show including uncertainty bands that for the 100 km of distance the best alternative is the pipeline. For 2500 km and 100 kt/y the top alternative is cH2 shipping without storage facilities at the port terminals. For 2500 km and 1 Mt/y and for 5000 km and 100 kt/y the best alternatives are cH2 or LH2 shipping. For the remaining scenarios the best alternative is LH2 shipping.
Techno-economic Assessment of Low-carbon Hydrogen Export from Western Canada to Eastern Canada, the USA, the Asia-Pacific, and Europe
Dec 2021
Publication
The use of low-carbon hydrogen is being considered to help decarbonize several jurisdictions around the world. There may be opportunities for energy-exporting countries to supply energy-importing countries with a secure source of low-carbon hydrogen. The study objective is to assess the delivered cost of gaseous hydrogen export from Canada (a fossil-resource rich country) to the Asia-Pacific Europe and inland destinations in North America. There is a data gap on the feasibility of inter-continental export of hydrogen from an energy-producing jurisdiction to energy-consuming jurisdictions. This study is aimed at addressing this gap and includes an assessment of opportunities across the Pacific Ocean and the Atlantic Ocean based on fundamental engineering-based models. Techno-economics were used to determine the delivered cost of hydrogen to these destinations. The modelling considers energy material and capacity-sizing requirements for a five-stage supply chain comprising hydrogen production with carbon capture and storage hydrogen pipeline transportation liquefaction shipping and regasification at the destinations. The results show that the delivered cost of hydrogen to inland destinations in North America is between CAD$4.81/kg and CAD$6.03/kg to the Asia-Pacific from CAD$6.65/kg to CAD$6.99/kg and at least CAD$8.14/kg for exports to Europe. Delivering hydrogen by blending in existing long-distance natural gas pipelines reduced the delivered cost to inland destinations by 17%. Exporting ammonia to the Asia-Pacific provides cost savings of 28% compared to shipping liquified hydrogen. The developed information may be helpful to policymakers in government and the industry in making informed decisions about international trade of low-carbon hydrogen in both energy-exporting and energy-importing jurisdictions globally.
Influence of Carbon Catalysts on the Improvement of Hydrogen Storage Properties in a Body-Centered Cubic Solid Solution Alloy
Jun 2021
Publication
Body-centered cubic (BCC) alloys are considered as promising materials for hydrogen storage with high theoretical storage capacity (H/M ratio of 2). Nonetheless they often suffer from sluggish kinetics of hydrogen absorption and high hydrogen desorption temperature. Carbon materials are efficient hydrogenation catalysts however their influence on the hydrogen storage properties of BCC alloy has not been comprehensively studied. Therefore in this paper composites obtained by milling of carbon catalysts (carbon nanotubes mesoporous carbon carbon nanofibers diamond powder graphite fullerene) and BCC alloy (Ti1.5V0.5) were extensively studied in the non-hydrogenated and hydrogenated state. The structure and microstructure of the obtained materials were studied by scanning and transmission electron microscopes X-ray diffraction (XRD) and Raman spectroscopy. XRD and Raman measurements showed that BCC alloy and carbon structures were in most cases intact after the composite synthesis. The hydrogenation/dehydrogenation studies showed that all of the used carbon catalysts significantly improve the hydrogenation kinetics reduce the activation energy of the dehydrogenation process and decrease the dehydrogenation temperature (by nearly 100 K). The superior kinetic properties were measured for the composite with 5 wt % of fullerene that absorbs 3.3 wt % of hydrogen within 1 min at room temperature.
Strength, Hardness, and Ductility Evidence of Solid Solution Strengthening and Limited Hydrogen Embrittlement in the Alloy System Palladium-Copper (Cu wt. % 5–25)
Jul 2021
Publication
Strength hardness and ductility characteristics were determined for a series of palladium-copper alloys that compositionally vary from 5 to 25 weight percent copper. Alloy specimens subjected to vacuum annealing showed clear evidence of solid solution strengthening. These specimens showed as a function of increasing copper content increased yield strength ultimate strength and Vickers microhardness while their ductility was little affected by compositional differences. Annealed alloy specimens subsequently subjected to exposure to hydrogen at 323 K and PH2 = 1 atm showed evidence of hydrogen embrittlement up to a composition of ~15 wt. % Cu. The magnitude of the hydrogen embrittlement decreased with increasing copper content in the alloy.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
Risk Assessment of the Large-Scale Hydrogen Storage in Salt Caverns
May 2021
Publication
Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
A Comprehensive Evaluation of a Novel Integrated System Consisting of Hydrogen Boil-off Gas Reliquifying Process and Polymer Exchange Membrane Fuel Cell Using Exergoeconomic and Markov Analyses
Dec 2021
Publication
The price of constructing hydrogen generation units is very high and sometimes it is not possible to build them in the desired location so the transfer of hydrogen from the hydrogen generation system to the units that need it is justified. Since the storage of hydrogen gas needs a large volume and its transportation is very complex so if hydrogen is stored in liquid form this problem can be resolved. In transporting liquid hydrogen (LH2) over long distances owing to heat transfer to the environment the LH2 vaporizes forming boil-off gas (BOG). Herein in lieu of only reliquifying the BOG this study proposes and assesses a system employing the BOG partially as feed for a novel liquefaction process and also the remaining utilized in a proton exchange membrane fuel cell (PEMFC) to generate power. Using the cold energy of the onsite liquid oxygen utility of the LH2 cargo vessel the mixed refrigerant liquefaction cycle is further cooled down. In this regard by using 130 kg/h BOG as input 60.37 kg/h of liquid hydrogen is produced and the rest enters PEMFC with 552.7 kg/h oxygen to produce 1592 kW of power. The total thermal efficiency of the integrated system and electrical efficiency of the PEMFC is 83.18% and 68.76% respectively. Regarding the liquefaction cycle its specific power consumption (SPC) and coefficient of performance (COP) were achieved at 3.203 kWh/kgLH2 and 0.1876 respectively. The results of exergy analysis show that the exergy destruction of the whole system is 937.4 kW and also its exergy efficiency is calculated to be 58.38%. Exergoeconomic and Markov analyses have also been applied to the integrated system. Also by changing the important parameters of PEMFC its optimal performance has been extracted.
A Review of Factors Affecting SCC Initiation and Propagation in Pipeline Carbon Steels
Aug 2022
Publication
Pipelines have been installed and operated around the globe to transport oil and gas for decades. They are considered to be an effective economic and safe means of transportation. The major concern in their operation is corrosion. Among the different forms of corrosion stress corrosion cracking (SCC) which is caused by stresses induced by internal fluid flow or other external forces during the pipeline’s operation in combined action with the presence of a corrosive medium can lead to pipeline failure. In this paper an extensive review of different factors affecting SCC of pipeline steels in various environmental conditions is carried out to understand their impact. Several factors such as temperature presence of oxidizers (O2 CO2 H2S etc.) composition and concentration of medium pH applied stress and microstructure of the metal/alloy have been established to affect the SCC of pipeline steels. SCC susceptibility of a steel at a particular temperature strongly depends on the type and composition of the corrosive medium and microstructure. It was observed that pipeline steels with water quenched and quenched and tempered heat treatments such as those that consist of acicular ferrite or bainitic ferrite grains are more susceptible to SCC irrespective of solution type and composition. Applied stress stress concentration and fluctuating stress facilitates SCC initiation and propagation. In general the mechanisms for crack initiation and propagation in near-neutral solutions are anodic dissolution and hydrogen embrittlement.
Strategies for the Adoption of Hydrogen-Based Energy Storage Systems: An Exploratory Study in Australia
Aug 2022
Publication
A significant contribution to the reduction of carbon emissions will be enabled through the transition from a centralised fossil fuel system to a decentralised renewable electricity system. However due to the intermittent nature of renewable energy storage is required to provide a suitable response to dynamic loads and manage the excess generated electricity with utilisation during periods of low generation. This paper investigates the use of stationary hydrogen-based energy storage systems for microgrids and distributed energy resource systems. An exploratory study was conducted in Australia based on a mixed methodology. Ten Australian industry experts were interviewed to determine use cases for hydrogen-based energy storage systems’ requirements barriers methods and recommendations. This study suggests that the current cost of the electrolyser fuel cell and storage medium and the current low round-trip efficiency are the main elements inhibiting hydrogen-based energy storage systems. Limited industry and practical experience are barriers to the implementation of hydrogen storage systems. Government support could help scale hydrogen-based energy storage systems among early adopters and enablers. Furthermore collaboration and knowledge sharing could reduce risks allowing the involvement of more stakeholders. Competition and innovation could ultimately reduce the costs increasing the uptake of hydrogen storage systems.
Large-scale Long-distance Land-based Hydrogen Transportation Systems: A Comparative Techno-economic and Greenhouse Gas Emission Assessment
Aug 2022
Publication
Interest in hydrogen as an energy carrier is growing as countries look to reduce greenhouse gas (GHG) emissions in hard-to-abate sectors. Previous works have focused on hydrogen production well-to-wheel analysis of fuel cell vehicles and vehicle refuelling costs and emissions. These studies use high-level estimates for the hydrogen transportation systems that lack sufficient granularity for techno-economic and GHG emissions analysis. In this work we assess and compare the unit costs and emission footprints (direct and indirect) of 32 systems for hydrogen transportation. Process-based models were used to examine the transportation of pure hydrogen (hydrogen pipeline and truck transport of gaseous and liquified hydrogen) hydrogen-natural gas blends (pipeline) ammonia (pipeline) and liquid organic hydrogen carriers (pipeline and rail). We used sensitivity and uncertainty analyses to determine the parameters impacting the cost and emission estimates. At 1000 km the pure hydrogen pipelines have a levelized cost of $0.66/kg H2 and a GHG footprint of 595 gCO2eq/kg H2. At 1000 km ammonia liquid organic hydrogen carrier and truck transport scenarios are more than twice as expensive as pure hydrogen pipeline and hythane and more than 1.5 times as expensive at 3000 km. The GHG emission footprints of pure hydrogen pipeline transport and ammonia transport are comparable whereas all other transport systems are more than twice as high. These results may be informative for government agencies developing policies around clean hydrogen internationally.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
Numerical Simulation on the Thermal Dynamic Behavior of Liquid Hydrogen in a Storage Tank for Trailers
Oct 2022
Publication
In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.
Critical Parameters Controlling Wettability in Hydrogen Underground Storage - An Analytical Study
Sep 2022
Publication
Hypothesis.<br/>The large-scale implementation of hydrogen economy requires immense storage spaces to facilitate the periodic storage/production cycles. Extensive modelling of hydrogen transport in porous media is required to comprehend the hydrogen-induced complexities prior to storage to avoid energy loss. Wettability of hydrogen-brine-rock systems influence flow properties (e.g. capillary pressure and relative permeability curves) and the residual saturations which are all essential for subsurface hydrogen systems.<br/>Model.<br/>This study aims to understand which parameters critically control the contact angle for hydrogen-brine-rock systems using the surface force analysis following the DLVO theory and sensitivity analysis. Furthermore the effect of roughness is studied using the Cassie-Baxter model.<br/>Findings.<br/>Our results reveal no considerable difference between H2 and other gases such as N2. Besides the inclusion of roughness highly affects the observed apparent contact angles and even lead to water-repelling features. It was observed that contact angle does not vary significantly with variations of surface charge and density at high salinity which is representative for reservoir conditions. Based on the analysis it is speculated that the influence of roughness on contact angle becomes significant at low water saturation (i.e. high capillary pressure).
Underground Bio-methanation: Concept and Potential
Feb 2020
Publication
As a major part of the energy turn around the European Union and other countries are supporting the development of renewable energy technologies to decrease nuclear and fossil energy production. Therefore efficient use of renewable energy resources is one challenge as they are influenced by environmental conditions and hence the intensity of resources such as wind or solar power fluctuates. To secure constant energy supply suitable energy storage and conversion techniques are required. An upcoming solution is the utilization and storage of hydrogen or hydrogen-rich natural gas in porous formations in the underground. In the past microbial methanation was observed as a side effect during these gas storage operations. The concept of underground bio-methanation arised which uses the microbial metabolism to convert hydrogen and carbon dioxide into methane. The concept consists of injecting gaseous hydrogen and carbon dioxide into an underground structure during energy production peaks which are subsequently partly converted into methane. The resulting methane-rich gas mixture is withdrawn during high energy demand. The concept is comparable to engineered bio-reactors which are already locally integrated into the gas infrastructure. In both technologies the conversion process of hydrogen into methane is driven by hydrogenotrophic methanogenic archaea present in the aqueous phase of the natural underground or above-ground engineered reactor. Nevertheless the porous medium in the underground provides compared to the engineered bio-reactors a larger interface between the gas and aqueous phase caused by the enormous volume in the underground porous media. The following article summarizes the potential and concept of underground methanation and the current state of the art in terms of laboratory investigations and pilot tests. A short system potential analysis shows that an underground bio-reactor with a storage capacity of 850 Mio. Sm3 could deliver methane to more than 600000 households based on a hydrogen production from renewable energies.
Assessment of Hydrogen Delivery Options: Feasibility of Transport of Green Hydrogen within Europe
Oct 2022
Publication
The RePowerEU plan [1] and the European Hydrogen Strategy [2] recognise the important role that the transport of hydrogen will play in enabling the penetration of renewable hydrogen in Europe. To implement the European Hydrogen Strategy it is important to understand whether the transport of hydrogen is cost effective or whether hydrogen should be produced where it is used. If transporting hydrogen makes sense a second open question is how long the transport route should be for the cost of the hydrogen to still be competitive with locally produced hydrogen. JRC has performed a comprehensive study regarding the transport of hydrogen. To investigate which renewable hydrogen delivery pathways are favourable in terms of energy demand and costs JRC has developed a database and an analytical tool to assess each step of the pathways and used it to assess two case studies. The study reveals that there is no single optimal hydrogen delivery solution across every transport scenario. The most cost effective way to deliver renewable hydrogen depends on distance amount final use and whether there is infrastructure already available. For distances compatible with the European territory compressed and liquefied hydrogen solutions and especially compressed hydrogen pipelines offer lower costs than chemical carriers do. The repurposing of existing natural gas pipelines for hydrogen use is expected to significantly lower the delivery cost making the pipeline option even more competitive in the future. By contrast chemical carriers become more competitive the longer the delivery distance (due to their lower transport costs) and open up import options from suppliers located for example in Chile or Australia.
Comparative Study on Ammonia and Liquid Hydrogen Transportation Costs in Comparison to LNG
Feb 2023
Publication
Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.
Contact Angle Measurement for Hydrogen/Brine/Sandstone System Using Captive-Bubble Method Relevant for Underground Hydrogen Storage
May 2021
Publication
Subsurface porous formations provide large capacities for underground hydrogen storage (UHS). Successful utilization of these porous reservoirs for UHS depends on accurate quantification of the hydrogen transport characteristics at continuum (macro) scale specially in contact with other reservoir fluids. Relative-permeability and capillary-pressure curves are among the macro-scale transport characteristics which play crucial roles in quantification of the storage capacity and efficiency. For a given rock sample these functions can be determined if pore-scale (micro-scale) surface properties specially contact angles are known. For hydrogen/brine/rock system these properties are yet to a large extent unknown. In this study we characterize the contact angles of hydrogen in contact with brine and Bentheimer and Berea sandstones at various pressure temperature and brine salinity using captive-bubble method. The experiments are conducted close to the in-situ conditions which resulted in water-wet intrinsic contact angles about 25 to 45 degrees. Moreover no meaningful correlation was found with changing tested parameters. We monitor the bubbles over time and report the average contact angles with their minimum and maximum variations. Given rock pore structures using the contact angles reported in this study one can define relative-permeability and capillary-pressure functions for reservoir-scale simulations and storage optimization.
Batteries and Hydrogen Storage: Technical Analysis and Commercial Revision to Select the Best Option
Aug 2022
Publication
This paper aims to analyse two energy storage methods—batteries and hydrogen storage technologies—that in some cases are treated as complementary technologies but in other ones they are considered opposed technologies. A detailed technical description of each technology will allow to understand the evolution of batteries and hydrogen storage technologies: batteries looking for higher energy capacity and lower maintenance while hydrogen storage technologies pursuing better volumetric and gravimetric densities. Additionally as energy storage systems a mathematical model is required to know the state of charge of the system. For this purpose a mathematical model is proposed for conventional batteries for compressed hydrogen tanks for liquid hydrogen storage and for metal hydride tanks which makes it possible to integrate energy storage systems into management strategies that aim to solve the energy balance in plants based on hybrid energy storage systems. From the technical point of view most batteries are easier to operate and do not require special operating conditions while hydrogen storage methods are currently functioning at the two extremes (high temperatures for metal and complex hydrides and low temperatures for liquid hydrogen or physisorption). Additionally the technical comparison made in this paper also includes research trends and future possibilities in an attempt to help plan future policies.
Assessment of Hydrogen Based Long Term Electrical Storage in Residential Energy Systems
Oct 2022
Publication
Among the numerous envisioned applications for hydrogen in the decarbonization of the energy system seasonal energy storage is usually regarded as one of the most likely options. Although long-term energy storage is usually considered at grid-scale level given the increasing diffusion of distributed energy systems and the expected cost reduction in hydrogen related components some companies are starting to offer residential systems with PV modules and batteries that rely on hydrogen for seasonal storage of electrical energy. Such hydrogen storage systems are generally composed by water electrolysers hydrogen storage vessels and fuel cells.<br/>The aim of this work is to investigate such systems and their possible applications for different geographical conditions in Italy. On-grid and off-grid systems are considered and compared to systems without hydrogen in terms of self-consumption ratio size of components and economic investment. Each different option has been assessed from a techno-economic point of view via MESS (Multi Energy Systems Simulator) an analytical programming tool for the analysis of local energy systems.<br/>Results have identified the optimal sizing of the system's components and have shown how such systems are not in general economically competitive for a single dwelling although they can in some cases ensure energy independence.
Research on the Sealing Mechanism of Split-Liner High-Pressure Hydrogen Storage Cylinders
Mar 2024
Publication
Hydrogen storage is a crucial factor that limits the development of hydrogen energy. This paper proposes using a split liner for the inner structure of a hydrogen storage cylinder. A self-tightening seal is employed to address the sealing problem between the head and the barrel. The feasibility of this structure is demonstrated through hydraulic pressure experiments. The influence laws of the O-ring compression rate the distance from the straight edge section of the head to the sealing groove and the thickness of the head on the sealing performance of gas cylinders in this sealing structure are revealed using finite elements analysis. The results show that when the gas cylinder is subjected to medium internal pressure the maximum contact stress on the O-ring extrusion deformation sealing surface is greater than the medium pressure. There is sufficient contact width that is the arc length of the part where the stress on the O-ring contact surface is greater than the medium pressure so that it can form a good sealing condition. At the same time increasing the compression ratio of the O-ring and the head’s thickness will help improve the sealing performance and reducing the distance from the straight edge section of the head to the sealing groove will also improve the sealing performance.
Underground Storage of Green Hydrogen—Boundary Conditions for Compressor Systems
Aug 2022
Publication
The large-scale storage of hydrogen in salt caverns modelled on today’s natural gas storage is a promising approach to storing renewable energy over a large power range and for the required time period. An essential subsystem of the overall gas storage is the surface facility and in particular the compressor system. The future design of compressor systems for hydrogen storage strongly depends on the respective boundary conditions. Therefore this work analyses the requirements of compressor systems for cavern storage facilities for the storage of green hydrogen i.e. hydrogen produced from renewable energy sources using the example of Lower Saxony in Germany. In this course a hydrogen storage demand profile of one year is developed in hourly resolution from feed-in time series of renewable energy sources. The injection profile relevant for compressor operation is compared with current natural gas injection operation modes
Two-stage Model Predictive Control for a Hydrogen-based Storage System Paired to a Wind Farm Towards Green Hydrogen Production for Fuel Cell Electric Vehicles
Jul 2022
Publication
This study proposes a multi-level model predictive control (MPC) for a grid-connected wind farm paired to a hydrogen-based storage system (HESS) to produce hydrogen as a fuel for commercial road vehicles while meeting electric and contractual loads at the same time. In particular the integrated system (wind farm + HESS) should comply with the “fuel production” use case as per the IEA-HIA report where the hydrogen production for fuel cell electric vehicles (FCEVs) has the highest unconditional priority among all the objectives. Based on models adopting mixed-integer constraints and dynamics the problem of external hydrogen consumer requests optimal load demand tracking and electricity market participation is solved at different timescales to achieve a long-term plan based on forecasts that then are adjusted at real-time. The developed controller will be deployed onto the management platform of the HESS which is paired to a wind farm established in North Norway within the EU funded project HAEOLUS. Numerical analysis shows that the proposed controller efficiently manages the integrated system and commits the equipment so as to comply with the requirements of the addressed scenario. The operating costs of the devices are reduced by 5% which corresponds to roughly 300 commutations saved per year for devices.
Operating Hydrogen-Based Energy Storage Systems in Wind Farms for Smooth Power Injection: A Penalty Fees Aware Model Predictive Control
Aug 2022
Publication
Smooth power injection is one of the possible services that modern wind farms could provide in the not-so-far future for which energy storage is required. Indeed this is one among the three possible operations identified by the International Energy Agency (IEA)-Hydrogen Implementing Agreement (HIA) within the Task 24 final report that may promote their integration into the main grid in particular when paired to hydrogen-based energy storages. In general energy storage can mitigate the inherent unpredictability of wind generation providing that they are deployed with appropriate control algorithms. On the contrary in the case of no storage wind farm operations would be strongly affected as well as their economic performances since the penalty fees wind farm owners/operators incur in case of mismatches between the contracted power and that actually delivered. This paper proposes a Model Predictive Control (MPC) algorithm that operates a Hydrogen-based Energy Storage System (HESS) consisting of one electrolyzer one fuel cell and one tank paired to a wind farm committed to smooth power injection into the grid. The MPC relies on Mixed-Logic Dynamic (MLD) models of the electrolyzer and the fuel cell in order to leverage their advanced features and handles appropriate cost functions in order to account for the operating costs the potential value of hydrogen as a fuel and the penalty fee mechanism that may negatively affect the expected profits generated by the injection of smooth power. Numerical simulations are conducted by considering wind generation profiles from a real wind farm in the center-south of Italy and spot prices according to the corresponding market zone. The results show the impact of each cost term on the performances of the controller and how they can be effectively combined in order to achieve some reasonable trade-off. In particular it is highlighted that a static choice of the corresponding weights can lead to not very effective handling of the effects given by the combination of the system conditions with the various exogenous’ while a dynamic choice may suit the purpose instead. Moreover the simulations show that the developed models and the set-up mathematical program can be fruitfully leveraged for inferring indications on the devices’ sizing.
Global Trade of Hydrogen: What is the Best Way to Transfer Hydrogen Over Long Distances?
Aug 2022
Publication
As a manufactured fuel hydrogen can be produced in a decentralized way in most countries around the world. This means even in a net zero economy the global trade of hydrogen could look quite different to the current international trade in fossil fuels including natural gas. With further declines in the costs of renewable electricity and electrolyzers regions which have lower cost renewable electricity may develop an economic advantage in the production of low-cost hydrogen but for hydrogen to become a globally traded commodity the cost of imports needs to be lower than the cost of domestic production. Unlike oil or natural gas transporting hydrogen over long distances is not an easy task. Hydrogen liquefaction is an extremely energy-intensive process while maintaining the low temperature required for long-distance transportation and storage purposes results in additional energy losses and accompanying costs. The upside is that hydrogen can be converted into multiple carriers that have a higher energy density and higher transport capacity and can potentially be cheaper to transport over long distances. Among the substances currently identified as potential hydrogen carriers suitable for marine shipping liquid ammonia the so-called ‘liquid organic hydrogen carriers’ in general (toluene-methylcyclohexane (MCH) in particular) and methanol have received the most attention in recent years. This paper compares the key techno-economic characteristics of these potential carriers with that of liquified hydrogen in order to develop a better understanding of the ways in which hydrogen could be transported overseas in an efficient manner. The paper also discusses other factors beyond techno-economic features that may affect the choice of optimum hydrogen carrier for long distance transport as well as the global trade of hydrogen.
Prospects for the Implementation of Underground Hydrogen Storage in the EU
Dec 2022
Publication
The hydrogen economy is one of the possible directions of development for the European Union economy which in the perspective of 2050 can ensure climate neutrality for the member states. The use of hydrogen in the economy on a larger scale requires the creation of a storage system. Due to the necessary volumes the best sites for storage are geological structures (salt caverns oil and gas deposits or aquifers). This article presents an analysis of prospects for large-scale underground hydrogen storage in geological structures. The political conditions for the implementation of the hydrogen economy in the EU Member States were analysed. The European Commission in its documents (e.g. Green Deal) indicates hydrogen as one of the important elements enabling the implementation of a climate-neutral economy. From the perspective of 2050 the analysis of changes and the forecast of energy consumption in the EU indicate an increase in electricity consumption. The expected increase in the production of energy from renewable sources may contribute to an increase in the production of hydrogen and its role in the economy. From the perspective of 2050 discussed gas should replace natural gas in the chemical metallurgical and transport industries. In the longer term the same process will also be observed in the aviation and maritime sectors. Growing charges for CO2 emissions will also contribute to the development of underground hydrogen storage technology. Geological conditions especially wide-spread aquifers and salt deposits allow the development of underground hydrogen storage in Europe.
Aboveground Hydrogen Storage - Assessment of the Potential Market Releveance in a Carbon-Neutral European Energy System
Mar 2024
Publication
Hydrogen storage is expected to play a crucial role in the comprehensive defossilization of energy systems. In this context the focus is typically on underground hydrogen storage (e.g. in salt caverns). However aboveground storage which is independent of geological conditions and might offer other technical advantages could provide systemic benefits and thereby gain shares in the hydrogen storage market. Against this background this paper examines the market relevance of aboveground compared to underground hydrogen storage. Using the opensource energy system model and optimization framework of Europe PyPSA-Eur the influence of geological independence storage cost relations and technical storage characteristics (i.e. efficiencies) on mentioned market relevance of aboveground hydrogen storage are investigated. Further the expectable market relevance based on current cost projections for the future is assessed. The studies show that in terms of hydrogen capacities aboveground hydrogen storage plays a considerably smaller role compared to underground hydrogen storage. Even when assuming comparatively low aboveground storage cost it will not exceed 1.7% (1.9 TWhH2LHV) of total hydrogen storage capacities in a cost-optimal European energy system. Regarding the amounts of annually stored hydrogen aboveground storage could play a larger role reaching a maximum share of 32.5% (168 TWhH2 LHV a-1) of total stored hydrogen throughout Europe. However these shares are only achievable for low cost storage in particularly suited energy system supply configurations. For higher aboveground storage costs or lower efficiencies shares drop below 10% sharply. The analysis identifies some especially influential factors for achieving higher market relevance. Besides storage costs the demand-orientation of a particular aboveground storage system (e.g. hydrogen storage at demand pressure levels) plays an essential role in market relevance. Further overall efficiency can be a beneficial factor. Still current projections of future techno-economic characteristics show that aboveground hydrogen storage is too expensive or too inefficient compared to underground storage. Therefore to achieve notable market relevance rather drastic cost reductions beyond current expectations would be needed for all assessed aboveground hydrogen storage technologies.
Life Cycle Assessment of Hydrogen Transportation Pathways via Pipelines and Truck Trailers: Implications as a Low Carbon Fuel
Sep 2022
Publication
Hydrogen fuel cells have the potential to play a significant role in the decarbonization of the transportation sector globally and especially in California given the strong regulatory and policy focus. Nevertheless numerous questions arise regarding the environmental impact of the hydrogen supply chain. Hydrogen is usually delivered on trucks in gaseous form but can also be transported via pipelines as gas or via trucks in liquid form. This study is a comparative attributional life cycle analysis of three hydrogen production methods alongside truck and pipeline transportation in gaseous form. Impacts assessed include global warming potential (GWP) nitrogen oxide volatile organic compounds and particulate matter 2.5 (PM2.5). In terms of GWP the truck transportation pathway is more energy and ecologically intensive than pipeline transportation despite gaseous truck transport being more economical. A sensitivity analysis of pipeline transportation and life cycle inventories (LCI) attribution is included. Results are compared across multiple scenarios of the production and transportation pathways to discover the strongest candidates for minimizing the environmental footprint of hydrogen production and transportation. The results indicate the less ecologically intensive pathway is solar electrolysis through pipelines. For 1 percent pipeline attribution the total CO2eq produced per consuming 1 MJ of hydrogen in a fuel cell pickup truck along this pathway is 50.29 g.
Levelised Cost of Transmission Comparison for Green Hydrogen and Ammonia in New-build Offshore Energy Infrastructure: Pipelines, Tankers, and HVDC
Mar 2024
Publication
As the global market develops for green hydrogen and ammonia derived from renewable electricity the bulk transmission of hydrogen and ammonia from production areas to demand-intensive consumption areas will increase. Repurposing existing infrastructure may be economically and technically feasible but increases in supply and demand will necessitate new developments. Bulk transmission of hydrogen and ammonia may be effected by dedicated pipelines or liquefied fuel tankers. Transmission of electricity using HVDC lines to directly power electrolysers producing hydrogen near the demand markets is another option. This paper presents and validates detailed cost models for newly-built dedicated offshore transmission methods for green hydrogen and ammonia and carries out a techno-economic comparison over a range of transmission distances and production volumes. New pipelines are economical for short distances while new HVDC interconnectors are suited to medium-large transmission capacities over a wide range of distances and liquefied gas tankers are best for long distances.
Cushion Gas in Hydrogen Storage—A Costly CAPEX or a Valuable Resource for Energy Crises?
Dec 2022
Publication
The geological storage of hydrogen is a seasonal energy storage solution and the storage capacity of saline aquifers is most appropriately defined by quantifying the amount of hydrogen that can be injected and reproduced over a relevant time period. Cushion gas stored in the reservoir to support the production of the working gas is a CAPEX which should be reduced to decrease implementation cost for gas storage. The cushion gas to working gas ratio provides a sufficiently accurate reflection of the storage efficiency with higher ratios equating to larger initial investments. This paper investigates how technical measures such as well configurations and adjustments to the operational size and schedule can reduce this ratio and the outcomes can inform optimisation strategies for hydrogen storage operations. Using a simplified open saline aquifer reservoir model hydrogen storage is simulated with a single injection and production well. The results show that the injection process is more sensitive to technical measures than the production process; a shorter perforation and a smaller well diameter increases the required cushion gas for the injection process but has little impact on the production. If the storage operation capacity is expanded and the working gas volume increased the required cushion gas to working gas ratio increases for injection reducing the efficiency of the injection process. When the reservoir pressure has more time to equilibrate less cushion gas is required. It is shown that cushion gas plays an important role in storage operations and that the tested optimisation strategies impart only minor effects on the production process however there is significant need for careful optimisation of the injection process. It is suggested that the recoverable part of the cushion gas could be seen as a strategic gas reserve which can be produced during an energy crisis. In this scenario the recoverable cushion gas could be owned by the state and the upfront costs for gas storage to the operator would be reduced making the implementation of more gas storage and the onset of hydrogen storage more attractive to investors.
Effective Thermal Conductivity of Insulation Materials for Cryogenic LH2 Storage Tanks: A Review
Nov 2022
Publication
An accurate estimation of the effective thermal conductivity of various insulation materials is essential in the evaluation of heat leak and boil-off rate from liquid hydrogen storage tanks. In this work we review the existing experimental data and various proposed correlations for predicting the effective conductivity of insulation systems consisting of powders foams fibrous materials and multilayer systems. We also propose a first principles-based correlation that may be used to estimate the dependence of the effective conductivity as a function of temperature interstitial gas composition pressure and structural properties of the material. We validate the proposed correlation using available experimental data for some common insulation materials. Further improvements and testing of the proposed correlation using laboratory scale data obtained using potential LH2 tank insulation materials are also discussed.
Effect of Relative Permeability Hysteresis on Reservoir Simulation of Underground Hydrogen Storage in an Offshore Aquifer
Mar 2023
Publication
Underground hydrogen storage (UHS) in porous media is proposed to balance seasonal fluctuations between demand and supply in an emerging hydrogen economy. Despite increasing focus on the topic worldwide the understanding of hydrogen flow in porous media is still not adequate. In particular relative permeability hys teresis and its impact on the storage performance require detailed investigations due to the cyclic nature of H2 injection and withdrawal. We focus our analysis on reservoir simulation of an offshore aquifer setting where we use history matched relative permeability to study the effect of hysteresis and gas type on the storage efficiency. We find that omission of relative permeability hysteresis overestimates the annual working gas capacity by 34 % and the recovered hydrogen volume by 85 %. The UHS performance is similar to natural gas storage when using hysteretic hydrogen relative permeability. Nitrogen relative permeability can be used to model the UHS when hysteresis is ignored but at the cost of the accuracy of the bottom-hole pressure predictions. Our results advance the understanding of the UHS reservoir modeling approaches.
Recent Advances of Metal Borohydrides for Hydrogen Storage
Aug 2022
Publication
Hydrogen energy is an excellent carrier for connecting various renewable energy sources and has many advantages. However hydrogen is flammable and explosive and its density is low and easy to escape which brings inconvenience to the storage and transportation of hydrogen. Therefore hydrogen storage technology has become one of the key steps in the application of hydrogen energy. Solid-state hydrogen storage method has a very high volumetric hydrogen density compared to the traditional compressed hydrogen method. The main issue of solid-state hydrogen storage method is the development of advanced hydrogen storage materials. Metal borohydrides have very high hydrogen density and have received much attention over the past two decades. However high hydrogen sorption temperature slow kinetics and poor reversibility still severely restrict its practical applications. This paper mainly discusses the research progress and problems to be solved of metal borohydride hydrogen storage materials for solid-state hydrogen storage.
Metal-Hydride-Based Hydrogen Storage as Potential Heat Source for the Cold Start of PEM FC in Hydrogen-Powered Coaches: A Comparative Study of Various Materials and Thermal Management Techniques
Nov 2022
Publication
The successful and fast start-up of proton exchange membrane fuel cells (PEMFCs) at subfreezing temperatures (cold start) is very important for the use of PEMFCs as energy sources for automotive applications. The effective thermal management of PEMFCs is of major importance. When hydrogen is stored in hydride-forming intermetallics significant amounts of heat are released due to the exothermic nature of the reaction. This excess of heat can potentially be used for PEMFC thermal management and to accelerate the cold start. In the current work this possibility is extensively studied. Three hydride-forming intermetallics are introduced and their hydrogenation behavior is evaluated. In addition five thermal management scenarios of the metal hydride beds are studied in order to enhance the kinetics of the hydrogenation. The optimum combination of the intermetallic hydrogenation behavior weight and complexity of the thermal management system was chosen for the study of thermal coupling with the PEMFCs. A 1D GT-SUITE model was built to stimulate the thermal coupling of a 100 kW fuel cell stack with the metal hydride. The results show that the use of the heat from the metal hydride system was able to reduce the cold start by up to 8.2%.
Underground Hydrogen Storage in Caverns: Challenges of Impure Salt Stuctures
Oct 2023
Publication
Hydrogen is expected to play a key role in the future as a clean energy source that can mitigate global warming. It can also contribute significantly to reducing the imbalance between energy supply and demand posed by deploying renewable energy. However the infrastructure is not ready for the direct use of hydrogen and largescale storage facilities are needed to store the excess hydrogen production. Geological formations particularly salt caverns seem to be a practical option for this large-scale storage as there is already good experience storing hydrocarbons in caverns worldwide. Salt is known to be ductile impermeable and inert to natural gas. Some cases of hydrogen storage in salt caverns in the United States the United Kingdom and Germany reinforce the idea that salt caverns could be a viable option for underground hydrogen storage especially when the challenges and uncertainties associated with hydrogen storage in porous media are considered. However cavern con struction and management can be challenging when salt deposits are not completely pure and mixed with nonsoluble strata. This review summarises the challenges associated with hydrogen storage in salt caverns and suggests some potential mitigation strategies linked to geomechanical and geochemical interactions. The Zechstein salt group in Northern Europe seems to be a feasible geological site for hydrogen storage but the effect of salt impurity particularly at deep offshore sites such as in the Norwegian North Sea should be carefully analysed. It appears that mechanical integrity geochemical reactions hydrogen loss by halophilic bacteria leaching issues and potential hydrogen diffusion are among the major issues when the internal structure of the salt is not pure.
Blowout Prediction on a Salt Cavern Selected for a Hydrogen Storage Pilot
Oct 2022
Publication
To prevent climate change Europe and the world must shift to low-carbon and renewable energies. Hydrogen as an energy vector provides viable solutions for replacing polluting and carbon-emitting fossil fuels. Gaseous hydrogen can be stored underground and coupled with existing natural gas pipe networks. Salt cavern storage is the best suited technology to meet the challenges of new energy systems. Hydrogen storage caverns are currently operated in the UK and Texas. A preliminary risk analysis dedicated to underground hydrogen salt caverns highlighted the importance of containment losses (leaks) and the formation of gas clouds following blowouts whose ignition may generate dangerous phenomena such as jet fires unconfined vapor cloud explosions (UVCEs) or flashfires. A blowout is not a frequent accident in gas storage caverns. A safety valve is often set at a 30 m depth below ground level; it is automatically triggered following a pressure drop at the wellhead. Nevertheless a blowout remains to be one of the significant accidental scenarios likely to occur during hydrogen underground storage in salt caverns. In this paper we present modelling the subterraneous and aerial parts of a blowout on an EZ53 salt cavern fully filled with hydrogen.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Usable Technologies for Calibrating Gas Meters with Renewable Gases and Currently Available Flow Standards Suitable for Use with Methane, Crude Biogas, Hydrogen and Mixtures of these gases
Mar 2021
Publication
The main goal stated at the Paris agreement is to limit the global temperature rise well below 2 °C above pre-industrial levels. Limiting the increase of global average temperature to 1.5 °C is striven since risks and impacts of the climate change would be reduced drastically. To face these challenges the European Green Deal was invented by the European Commission. The “Green Deal” is a growth strategy which aims to transform the economy of the EU into a resource-efficient modern and competitive one [1-1 1-2]. Figure 1: The key elements of the European Green Deal [1-2] In this context the European Commission proposed that the amount of renewable energy within the EU’s overall energy mix should reach 20 % by 2020 and therefore producing energy by solar and wind plants become even more important. For example the cumulative installed wind farm capacity increased from 117.3 GW in 2013 to a total capacity of 182.163 GW in 2018 within the EU [1-4-1-6]. Due to the fluctuations in energy produced by wind farms storage of electricity is crucial. One possibility for storage is the production of hydrogen via electrolysis using renewable energy sources like wind farms. The hydrogen is then either directly added to the gas distribution grid or is converted to methane with external CO or CO2 which is then added to the gas distribution grid as a substitute [1-4]. Increasing the knowledge about the impact of renewable gases on available gas meters in terms of accuracy and durability is the main object of the EMPIR NEWGASMET project. Therefore in activity A3.1.1 a literature study was performed to provide information on which technologies can be used to calibrate gas meters when using renewable gases.
Increasing the Energy Efficiency of Gas Boosters for Hydrogen Storage and for Refueling Stations
Feb 2023
Publication
A new electrically driven gas booster is described as an alternative to the classical air-driven gas boosters known for their poor energetic efficiency. These boosters are used in small scale Hydrogen storage facilities and in refueling stations for Hydrogen vehicles. In such applications the overall energy count is of significance and must include the efficiency of the compression stage. The proposed system uses an electric motor instead of the pneumatic actuator and increases the total efficiency of the compression process. Two mechanical principles are studied for the transformation of the rotational motion of the motor to the linear displacement of the compressor pistons. The strongly fluctuating power of the compressor is smoothed by an active capacitive auxiliary storage device connected to the DC circuit of the power converter. The proposed system has been verified by numeric simulation including the thermodynamic phenomena the kinetics of the new compressor drive and the the operation of the circuits of the power smoothing system.
Recent Progress in Conducting Polymers for Hydrogen Storage and Fuel Cell Applications
Oct 2020
Publication
Hydrogen is a clean fuel and an abundant renewable energy resource. In recent years huge scientific attention has been invested to invent suitable materials for its safe storage. Conducting polymers has been extensively investigated as a potential hydrogen storage and fuel cell membrane due to the low cost ease of synthesis and processability to achieve the desired morphological and microstructural architecture ease of doping and composite formation chemical stability and functional properties. The review presents the recent progress in the direction of material selection modification to achieve appropriate morphology and adsorbent properties chemical and thermal stabilities. Polyaniline is the most explored material for hydrogen storage. Polypyrrole and polythiophene has also been explored to some extent. Activated carbons derived from conducting polymers have shown the highest specific surface area and significant storage. This review also covers recent advances in the field of proton conducting solid polymer electrolyte membranes in fuel cells application. This review focuses on the basic structure synthesis and working mechanisms of the polymer materials and critically discusses their relative merits.
Flexibility Improvement Evaluation of Hydrogen Storage Based on Electricity-Hydrogen Coupled Energy Model
Nov 2021
Publication
To achieve carbon neutrality by 2060 decarbonization in the energy sector is crucial. Hydrogen is expected to be vital for achieving the aim of carbon neutrality for two reasons: use of power-to-hydrogen (P2H) can avoid carbon emissions from hydrogen production which is traditionally performed using fossil fuels; Hydrogen from P2H can be stored for long durations in large scales and then delivered as industrial raw material or fed back to the power system depending on the demand. In this study we focus on the analysis and evaluation of hydrogen value in terms of improvement in the flexibility of the energy system particularly that derived from hydrogen storage. An electricity–hydrogen coupled energy model is proposed to realize the hourly-level operation simulation and capacity planning optimization aiming at the lowest cost of energy. Based on this model and considering Northwest China as the region of study the potential of improvement in the flexibility of hydrogen storage is determined through optimization calculations in a series of study cases with various hydrogen demand levels. The results of the quantitative calculations prove that effective hydrogen storage can improve the system flexibility by promoting the energy demand balance over a long term contributing toward reducing the investment cost of both generators and battery storage and thus the total energy cost. This advantage can be further improved when the hydrogen demand rises. However a cost reduction by 20% is required for hydrogen-related technologies to initiate hydrogen storage as long-term energy storage for power systems. This study provides a suggestion and reference for the advancement and planning of hydrogen storage development in regions with rich sources of renewable energy.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Impact of Renewable Gases, and Mixtures with Natural Gas, on the Accuracy, Cost and Lifetime of Gas Meters
May 2022
Publication
For the usage of domestic gas meters with combustible gases like hydrogen natural gas or mixtures of hydrogen and natural gas in public grids the metrological behaviour of the gas meters has to fulfil the requirements described in the Measuring Instrument Directive (MID). The MID requires also that a measuring instrument shall be suitable for the application. The tightness of a meter is required in order to obtain correct results in case of accuracy tests but also for an application in the grid or for durability tests to avoid risks such as explosive gas mixtures. Due to the different properties of renewable gases leak tightness to one gas mixtures does not necessarily imply leak tightness for other gases. Hydrogen molecules are smaller than those in conventional natural gas which can more easily result in a gas leakage. The EMPIR project NEWGASMET includes beside metrological investigations also a durability test with hydrogen. In order to carry out these activities but also for further hydrogen leakage investigations for instance the investigation of proper seal materials used in the gas meter installation a reliable gas tightness test was developed.
Hydrogen Storage Assessment in Depleted Oil Reservoir and Saline Aquifer
Oct 2022
Publication
Hydrogen (H2 ) is an attractive energy carrier to move store and deliver energy in a form that can be easily used. Field proven technology for underground hydrogen storage (UHS) is essential for a successful hydrogen economy. Options for this are manmade caverns salt domes/caverns saline aquifers and depleted oil/gas fields where large quantities of gaseous hydrogen have been stored in caverns for many years. The key requirements intrinsic of a porous rock formation for seasonal storage of hydrogen are: adequate capacity ability to contain H2 capability to inject/extract high volumes of H2 and a reliable caprock to prevent leakage. We have carefully evaluated a commercial non-isothermal compositional gas reservoir simulator and its suitability for hydrogen storage and withdrawal from saline aquifers and depleted oil/gas reservoirs. We have successfully calibrated the gas equation of state model against published laboratory H2 density and viscosity data as a function of pressure and temperature. Comparisons between the H2 natural gas and CO2 storage in real field models were also performed. Our numerical models demonstrated more lateral spread of the H2 when compared to CO2 and natural gas with a need for special containment in H2 projects. It was also observed that the experience with CO2 and natural gas storage cannot be simply replicated with H2 .
An Analysis of the Competitiveness of Hydrogen Storage and Li-ion Batteries Based on Price Arbitrage in the Day-ahead Market
Jul 2022
Publication
Acceleration of the hydrogen economy is being observed on a global scale. It is considered to be a potential solution to the problems with high-carbon energy industry and transport systems. The potential of production cost-competitiveness and opportunities are currently being investigated to provide insights to policymakers researchers and industry. In this context this study makes a quantitative assessment of the competitiveness of hydrogen storage compared to Li-ion batteries based on price arbitrage in the day-ahead market. Two scenarios that form the boundaries of rational decision-making regarding the charging and discharging of energy storage are considered. The first one assumes the charging and discharging of energy storage facilities over the same hours throughout the entire year. The selection of these hours is based on historical electricity prices. The second scenario assumes charge and discharge during historical daily minimum and maximum prices. The results show that NPV is below zero for both technologies when current values of investment expenditure are assumed. The outcomes of sensitivity analysis indicate that only a substantial reduction of investment expenditure could improve the financial results of the Li-ion batteries (NPV>0). The investigation also shows that even simplified charge and discharge over the same hours allows one to achieve 47% (hydrogen) and 70% (Li-ion batteries) of the maximum operating profit when the perfect foresight of prices is applied. In each case NPV for Li-ion technology is significantly higher than for hydrogen; for example for a 1 MWh and 1 MWout storage system NPV is EUR -4.85 million in the case of hydrogen and with Li-ion NPV is EUR -0.23 million. Consequently the application of expensive decision support systems in small systems may be unprofitable. The increase in profits may not cover the cost of developing and introducing such a system.
An Improved State Machine-based Energy Management Strategy for Renewable Energy Microgrid with Hydrogen Storage System
Oct 2022
Publication
Renewable energy (solar and wind) sources have evolved dramatically in recent years around the globe primarily because they have the potential to generate environmentally friendly energy. However operating systems with high renewable energy penetration remain challenging due to the stochastic nature of these energy sources. To tackle these problems the authors propose a state machine-based energy management strategy combined with a hysteresis band control strategy for renewable energy hybrid microgrids that integrates hydrogen storage systems. By considering the power difference between the renewable energy source and the demand the battery’s state of charge and the hydrogen storage level the proposed energy management strategy can control the power of fuel cells electrolyzers and batteries in a microgrid and the power imported into/exported from the main grid. The results showed that the energy management strategy provides the following advantages: (1) the power supply and demand balance in the microgrid was balanced (2) the lifespans of the electrolyzer and fuel cell were extended and (3) the state of charge of the battery and the stored level of the hydrogen were appropriately ensured.
Assessing and Modelling Hydrogen Reactivity in Underground Hydrogen Storage: A Review and Models Simulating the Lobodice Town Gas Storage
Apr 2023
Publication
Underground Hydrogen storage (UHS) is a promising technology for safe storage of large quantities of hydrogen in daily to seasonal cycles depending on the consumption requirements. The development of UHS requires anticipating hydrogen behavior to prevent any unexpected economic or environmental impact. An open question is the hydrogen reactivity in underground porous media storages. Indeed there is no consensus on the effects or lack of geochemical reactions in UHS operations because of the strong coupling with the activity of microbes using hydrogen as electron donor during anaerobic reduction reactions. In this work we apply different geochemical models to abiotic conditions or including the catalytic effect of bacterial activity in methanogenesis acetogenesis and sulfate-reduction reactions. The models are applied to Lobodice town gas storage (Czech Republic) where a conversion of hydrogen to methane was measured during seasonal gas storage. Under abiotic conditions no reaction is simulated. When the classical thermodynamic approach for aqueous redox reactions is applied the simulated reactivity of hydrogen is too high. The proper way to simulate hydrogen reactivity must include a description of the kinetics of the aqueous redox reactions. Two models are applied to simulate the reactions of hydrogen observed at Lobodice gas storage. One modeling the microbial activity by applying energy threshold limitations and another where microbial activity follows a Monod-type rate law. After successfully calibrating the bio-geochemical models for hydrogen reactivity on existing gas storage data and constraining the conditions where microbial activity will inhibit or enhance hydrogen reactivity we now have a higher confidence in assessing the hydrogen reactivity in future UHS in aquifers or depleted reservoirs.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Numerical Simulation on Heating Effects during Hydrogen Absorption in Metal Hydride Systems for Hydrogen Storage
Apr 2022
Publication
A 2-D numerical simulation model was established based on a small-sized metal hydride storage tank and the model was validated by the existing experiments. An external cooling bath was equipped to simulate the heating effects of hydrogen absorption reactions. Furthermore both the type and the flow rate of the cooling fluids in the cooling bath were altered so that changes in temperature and hydrogen storage capacity in the hydrogen storage model could be analyzed. It is demonstrated that the reaction rate in the center of the hydrogen storage tank gradually becomes lower than that at the wall surface. When the flow rate of the fluid is small significant differences can be found in the cooling liquid temperature at the inlet and the outlet cooling bath. In areas adjacent to its inlet the reaction rate is higher than that at the outlet and a better cooling effect is produced by water. As the flow rate increases the total time consumed by hydrogen adsorption reaction is gradually reduced to a constant value. At the same flow rate the wall surface of the tank shows a reaction rate insignificantly different from that in its center provided that cooling water or oil coolant is replaced with air.
Comparative Sustainability Study of Energy Storage Technologies Using Data Envelopment Analysis
Mar 2022
Publication
The transition to energy systems with a high share of renewable energy depends on the availability of technologies that can connect the physical distances or bridge the time differences between the energy supply and demand points. This study focuses on energy storage technologies due to their expected role in liberating the energy sector from fossil fuels and facilitating the penetration of intermittent renewable sources. The performance of 27 energy storage alternatives is compared considering sustainability aspects by means of data envelopment analysis. To this end storage alternatives are first classified into two clusters: fast-response and long-term. The levelized cost of energy energy and water consumption global warming potential and employment are common indicators considered for both clusters while energy density is used only for fast-response technologies where it plays a key role in technology selection. Flywheel reveals the highest efficiency between all the fast-response technologies while green ammonia powered with solar energy ranks first for long-term energy storage. An uncertainty analysis is incorporated to discuss the reliability of the results. Overall results obtained and guidelines provided can be helpful for both decision-making and research and development purposes. For the former we identify the most appealing energy storage options to be promoted while for the latter we report quantitative improvement targets that would make inefficient technologies competitive if attained. This contribution paves the way for more comprehensive studies in the context of energy storage by presenting a powerful framework for comparing options according to multiple sustainability indicators.
Residual Tensile Properties of Carbon Fiber Reinforced Epoxy Resin Composites at Elevated Temperatures
Sep 2021
Publication
Carbon fiber reinforced epoxy resin composites have attracted great attention in high pressure hydrogen storage for its light weight and excellent mechanical properties. The degradation of residual mechanical properties at elevated temperature from 20 °C to 450 °C were studied experimentally. The effects of temperature on the tensile strength and failure mode of the composite specimens with stacking sequences of 0° 90° and ±45° (labeled as CF0 CF90 and CF 45) were systematically analyzed followed by the fracture surfaces examination. Results show that the tensile strength residual ratios of the three kinds of specimens decrease significantly with heating temperature increasing. In particular the decomposing temperature of the resin matrix exerts the largest effects on the degradation of tensile strength of CF0 specimen within 450 °C. While the loss of tensile strength of CF90 and CF45 specimens is dependent on the thermal softening of epoxy resin which has closely related to the glass transition temperature. Furthermore the debonding and fiber softening appeared in the CF0 specimens when the temperature reached 450 °C. For CF90 specimens the degradation of bonding strength of epoxy could be found at 150 °C and regarding CF45 specimens delamination cracking between plies occurred extensively when the temperature above 125 °C.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
A Review on Thermal Coupling of Metal Hydride Storage Tanks with Fuel Cells and Electrolyzers
Dec 2022
Publication
Hydrogen is one of the energy carriers that has started to play a significant role in the clean energy transition. In the hydrogen ecosystem storing hydrogen safely and with high volumetric density plays a key role. In this regard metal hydride storage seems to be superior to compressed gas storage which is the most common method used today. However thermal management is a challenge that needs to be considered. Temperature changes occur during charging and discharging processes due to the reactions between metal metal hydride and hydrogen which affect the inflow or outflow of hydrogen at the desired flow rate. There are different thermal management techniques to handle this challenge in the literature. When the metal hydride storage tanks are used in integrated systems together with a fuel cell and/or an electrolyzer the thermal interactions between these components can be used for this purpose. This study gives a comprehensive review of the heat transfer during the charging and discharging of metal hydride tanks the thermal management system techniques used for metal hydride tanks and the studies on the thermal management of metal hydride tanks with material streams from the fuel cell and/or electrolyzers.
Experimental Investigation of Stress Corrosion on Supercritical CO2 Transportation Pipelines Against Leakage for CCUS Applications
Nov 2022
Publication
Carbon Capture Utilization and Storage (CCUS) is one of the key technologies that will determine how humans address global climate change. For captured CO2 in order to avoid the complications associated with two-phase flow most carbon steel pipelines are operated in the supercritical state on a large scale. A pipeline has clear Stress Corrosion Cracking (SCC) sensitivity under the action of stress and corrosion medium which will generally cause serious consequences. In this study X70 steel was selected to simulate an environment in the process of supercritical CO2 transportation by using high-temperature high-pressure Slow Strain Rate Tensile (SSRT) tests and high-temperature high-pressure electrochemical test devices with different O2 and SO2 contents. Studies have shown that 200 ppm SO2 shows a clear SCC sensitivity tendency which is obvious when the SO2 content reaches 600 ppm. The SCC sensitivity increases with the increase of SO2 concentration but the increase amplitude decreases. With the help of advanced microscopic characterization techniques such as scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) through the analysis of fracture and side morphology the stress corrosion mechanism of a supercritical CO2 pipeline containing SO2 and O2 impurities was obtained by hydrogen embrittlement fracture characteristics. With the increase of SO2 content the content of Fe element decreases and the corrosion increases demonstrating that SO2 plays a leading role in electrochemical corrosion. This study further strengthens the theoretical basis of stress corrosion of supercritical CO2 pipelines plays an important role in preventing leakage of supercritical CO2 pipelines and will provide guidance for the industrial application of CCUS.
A Bird’s-Eye View on Polymer-Based Hydrogen Carriers for Mobile Applications
Oct 2022
Publication
Globally reducing CO2 emissions is an urgent priority. The hydrogen economy is a system that offers long-term solutions for a secure energy future and the CO2 crisis. From hydrogen production to consumption storing systems are the foundation of a viable hydrogen economy. Each step has been the topic of intense research for decades; however the development of a viable safe and efficient strategy for the storage of hydrogen remains the most challenging one. Storing hydrogen in polymer-based carriers can realize a more compact and much safer approach that does not require high pressure and cryogenic temperature with the potential to reach the targets determined by the United States Department of Energy. This review highlights an outline of the major polymeric material groups that are capable of storing and releasing hydrogen reversibly. According to the hydrogen storage results there is no optimal hydrogen storage system for all stationary and automotive applications so far. Additionally a comparison is made between different polymeric carriers and relevant solid-state hydrogen carriers to better understand the amount of hydrogen that can be stored and released realistically.
Pore-scale Dynamics for Underground Porous Media Hydrogen Storage
Mar 2022
Publication
Underground hydrogen storage (UHS) has been launched as a catalyst to the low-carbon energy transitions. The limited understanding of the subsurface processes is a major obstacle for rapid and widespread UHS implementation. We use microfluidics to experimentally describe pore-scale multiphase hydrogen flow in an aquifer storage scenario. In a series of drainage-imbibition experiments we report the effect of capillary number on hydrogen saturations displacement/trapping mechanisms dissolution kinetics and contact angle hysteresis. We find that the hydrogen saturation after injection (drainage) increases with increasing capillary number. During hydrogen withdrawal (imbibition) two distinct mechanisms control the displacement and residual trapping – I1 and I2 imbibition mechanisms respectively. Local hydrogen dissolution kinetics show dependency on injection rate and hydrogen cluster size. Dissolved global hydrogen concentration corresponds up to 28 % of reported hydrogen solubility indicating pore-scale non-equilibrium dissolution. Contact angles show hysteresis and vary between 17 and 56°. Our results provide key UHS experimental data to improve understanding of hydrogen multiphase flow behavior.
Hydrogen Permeation Behavior of QP1180 High Strength Steel in Simulated Coastal Atmosphere
Mar 2022
Publication
The hydrogen permeation behavior of QP1180 high strength steel for automobile was studied in simulate coastal atmosphere environment by using Devanathan-Stachurski dual electrolytic cell the cyclic corrosion test (CCT) thermal desorption spectrometry (TDS) and electrochemical measurement methods. The current density of hydrogen permeation generally increases with reducing the relative humidity from 95% to 50% and periodically changes in the CCT process. These mainly result from the evolution of corrosion and rust layer on the specimen surface with the atmospheric humidity and intermittent salt spraying. The contents of diffusible hydrogen and non-diffusible hydrogen in the steel enlarge slightly in the CCT process. The plastic deformation about 11.3% results in much higher diffusible hydrogen content in steel but noticeably reduces the hydrogen permeation current and almost has no influence on the non-diffusible hydrogen content. The combination of double electrolytic cell and standard cyclic corrosion test can effectively characterize the hydrogen permeation of high strength steel in atmospheric service environments.
Impact of Polymers on Magnesium-Based Hydrogen Storage Systems
Jun 2022
Publication
In the present scenario much importance has been provided to hydrogen energy systems (HES) in the energy sector because of their clean and green behavior during utilization. The developments of novel techniques and materials have focused on overcoming the practical difficulties in the HES (production storage and utilization). Comparatively considerable attention needs to be provided in the hydrogen storage systems (HSS) because of physical-based storage (compressed gas cold/cryo compressed and liquid) issues such as low gravimetric/volumetric density storage conditions/parameters and safety. In material-based HSS a high amount of hydrogen can be effectively stored in materials via physical or chemical bonds. In different hydride materials Mg-based hydrides (Mg–H) showed considerable benefits such as low density hydrogen uptake and reversibility. However the inferior sorption kinetics and severe oxidation/contamination at exposure to air limit its benefits. There are numerous kinds of efforts like the inclusion of catalysts that have been made for Mg–H to alter the thermodynamic-related issues. Still those efforts do not overcome the oxidation/contamination-related issues. The developments of Mg–H encapsulated by gas-selective polymers can effectively and positively influence hydrogen sorption kinetics and prevent the Mg–H from contaminating (air and moisture). In this review the impact of different polymers (carboxymethyl cellulose polystyrene polyimide polypyrrole polyvinylpyrrolidone polyvinylidene fluoride polymethylpentene and poly(methyl methacrylate)) with Mg–H systems has been systematically reviewed. In polymer-encapsulated Mg–H the polymers act as a barrier for the reaction between Mg–H and O2/H2O selectively allowing the H2 gas and preventing the aggregation of hydride nanoparticles. Thus the H2 uptake amount and sorption kinetics improved considerably in Mg–H.
Techno-economic Feasibility of Road Transport of Hydrogen Using Liquid Organic Hydrogen Carriers
Sep 2020
Publication
The cost of storing and transporting hydrogen have been one of the main challenges for the realization of the hydrogen economy. Liquid organic hydrogen carriers (LOHC) are a promising novel solution to tackle these challenges. In this paper we compare the LOHC concept to compressed gas truck delivery and on-site production of hydrogen via water electrolysis. As a case study we consider transportation of by-product hydrogen from chlor-alkali and chlorate plants to a single industrial customer which was considered to have the greatest potential for the LOHC technology to enter the markets. The results show that the LOHC delivery chain could significantly improve the economics of long distance road transport. For economic feasibility the most critical parameters identified are the heat supply method for releasing hydrogen at the end-user site and the investment costs for LOHC reactors.
Hydrogen Permeation Under High Pressure Conditions and the Destruction of Exposed Polyethylene-property of Polymeric Materials for High-pressure Hydrogen Devices (2)-
Feb 2021
Publication
Aiming to elucidate physical property affecting to hydrogen gas permeability of polymer materials used for liner materials of storage tanks or hoses and sealants under high-pressure environment as model materials with different free volume fraction five types of polyethylene were evaluated using two methods. A convenient non-steady state measurement of thermal desorption analysis (TDA) and steady-state high-pressure hydrogen gas permeation test (HPHP) were used both under up to 90 MPa of practical pressure. The limit of TDA method of evaluation for the specimens suffering fracture during decompression process after hydrogen exposure was found. Permeability coefficient decreased with the decrease of diffusion coefficient under higher pressure condition. Specific volume and degree of crystallinity under hydrostatic environment were measured. The results showed that the shrinkage in free volume caused by hydrostatic effects of the applied hydrogen gas pressure decreases diffusion coefficient resulting in the decrease of permeability coefficient with the pressure rise.
Effect of Hot Mill Scale on Hydrogen Embrittlement of High Strength Steels for Pre-Stressed Concrete Structures
Mar 2018
Publication
The presence of a conductive layers of hot-formed oxide on the surface of bars for pre or post-compressing structures can promote localized attacks as a function of pH. The aggressive local environment in the occluded cells inside localized attacks has as consequence the possibility of initiation of stress corrosion cracking. In this paper the stress corrosion cracking behavior of high strength steels proposed for tendons was studied by means of Constant Load (CL) tests and Slow Strain Rate (SSR) tests. Critical ranges of pH for cracking were verified. The promoting role of localized attack was confirmed. Further electrochemical tests were performed on bars in as received surface conditions in order to evaluate pitting initiation. The adverse effect of mill scale was recognized.
Quantification of Temperature Dependence of Hydrogen Embrittlement in Pipeline Steel
Feb 2019
Publication
The effects of temperature on bulk hydrogen concentration and diffusion have been tested with the Devanathan–-Stachurski method. Thus a model based on hydrogen potential diffusivity loading frequency and hydrostatic stress distribution around crack tips was applied in order to quantify the temperature’s effect. The theoretical model was verified experimentally and confirmed a temperature threshold of 320 K to maximize the crack growth. The model suggests a nanoscale embrittlement mechanism which is generated by hydrogen atom delivery to the crack tip under fatigue loading and rationalized the ΔK dependence of traditional models. Hence this work could be applied to optimize operations that will prolong the life of the pipeline.
A Novel Emergency Gas-to-Power System Based on an Efficient and Long-Lasting Solid-State Hydride Storage System: Modeling and Experimental Validation
Jan 2022
Publication
In this paper a gas-to-power (GtoP) system for power outages is digitally modeled and experimentally developed. The design includes a solid-state hydrogen storage system composed of TiFeMn as a hydride forming alloy (6.7 kg of alloy in five tanks) and an air-cooled fuel cell (maximum power: 1.6 kW). The hydrogen storage system is charged under room temperature and 40 bar of hydrogen pressure reaching about 110 g of hydrogen capacity. In an emergency use case of the system hydrogen is supplied to the fuel cell and the waste heat coming from the exhaust air of the fuel cell is used for the endothermic dehydrogenation reaction of the metal hydride. This GtoP system demonstrates fast stable and reliable responses providing from 149 W to 596 W under different constant as well as dynamic conditions. A comprehensive and novel simulation approach based on a network model is also applied. The developed model is validated under static and dynamic power load scenarios demonstrating excellent agreement with the experimental results.
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