China, People’s Republic

Traditional thickness-prediction methods underestimate the actual dome thickness at polar openings leading to the inaccurate prediction of the load-bearing capacity of composite hydrogen storage vessels. A method of thickness prediction for the dome section of composite hydrogen storage vessels was proposed which involved fiber slippage and tow redistribution. This method considered the blocking effect of the port on sliding fiber tows and introduced the thickness correlation to predict the dome thickness at polar openings. The arc length corresponding to the parallel circle radius was calculated and then the actual radius values corresponding to the bandwidth were obtained by the interpolation method. The predicted thickness values were compared with the actual measured thickness. The maximum relative error of the predicted thickness was 4.19% and the mean absolute percentage error was 2.04%. The results show that the present method had a higher prediction accuracy. Eventually this prediction method was used to perform progressive damage analysis on vessels. By comparing with the results of the cubic spline function method the analysis results of the present method approached the actual case. This showed that the present method improved the accuracy of the design.

Hydrogen sourced from energy recovery processes and conversion of waste materials is a method of providing both a clean fuel and a sustainable waste management alternative to landfill and incineration. The question is whether waste-to–hydrogen can become part of the zero-carbon future energy mix and serve as one of the cleaner hydrogen sources which is economically viable and environmentally friendly. This work critically assessed the potential of waste as a source of hydrogen production via various thermochemical (gasification and pyrolysis) and biochemical (fermentation and photolysis) processes. Research has shown hydrogen production yields of 33.6 mol/kg and hydrogen concentrations of 82% from mixed waste feedstock gasification. Biochemical methods such as fermentation can produce hydrogen up to 418.6 mL/g. Factors including feedstock quality process requirements and technology availability were reviewed to guide technology selection and system design. Current technology status and bottlenecks were discussed to shape future development priorities. These bottlenecks include expensive production and operation processes heterogeneous feedstock low process efficiencies inadequate management and logistics and lack of policy support. Improvements to hydrogen yields and production rates are related to feedstock processing and advanced energy efficiency processes such as torrefaction of feedstock which has shown thermal efficiency of gasification up to 4 MJ/kg. This will affect the economic feasibility and concerns around required improvements to bring the costs down to allow waste to viewed as a serious competitor for hydrogen production. Recommendations were also made for financially competitive waste-to-hydrogen development to be part of a combined solution for future energy needs.

Despite the tremendous progress of coupling organic electrooxidation with hydrogen generation in a hybrid electrolysis electroreforming of raw biomass coupled to green hydrogen generation has not been reported yet due to the rigid polymeric structures of raw biomass. Herein we electrooxidize the most abundant natural amino biopolymer chitin to acetate with over 90% yield in hybrid electrolysis. The overall energy consumption of electrolysis can be reduced by 15% due to the thermodynamically and kinetically more favorable chitin oxidation over water oxidation. In obvious contrast to small organics as the anodic reactant the abundance of chitin endows the new oxidation reaction excellent scalability. A solar-driven electroreforming of chitin and chitin-containing shrimp shell waste is coupled to safe green hydrogen production thanks to the liquid anodic product and suppression of oxygen evolution. Our work thus demonstrates a scalable and safe process for resource upcycling and green hydrogen production for a sustainable energy future.

Hydrogen production from biomass pyrolysis is economically and technologically attractive from the perspectives of energy and the environment. The two-stage catalytic pyrolysis of pine sawdust for hydrogen-rich gas production is investigated using nano-NiO/Al2O3 as the catalyst at high temperatures. The influences of residence time (0–30 s) and catalytic temperature (500–800 ◦C) on pyrolysis performance are examined in the distribution of pyrolysis products gas composition and gas properties. The results show that increasing the residence time decreased the solid and liquid products but increased gas products. Longer residence times could promote tar cracking and gas-phase conversion reactions and improve the syngas yield H2/CO ratio and carbon conversion. The nano-NiO/A12O3 exhibits excellent catalytic activity for tar removal with a tar conversion rate of 93% at 800 ◦C. The high catalytic temperature could significantly improve H2 and CO yields by enhancing the decomposition of tar and gas-phase reactions between CO2 and CH4 . The increasing catalytic temperature increases the dry gas yield and carbon conversion but decreases the H2/CO ratio and low heating value.

This work reports on H2 fuel generation from sewage water using Cu/CuO nanoporous (NP) electrodes. This is a novel concept for converting contaminated water into H2 fuel. The preparation of Cu/CuO NP was achieved using a simple thermal combustion process of Cu metallic foil at 550 ◦C for 1 h. The Cu/CuO surface consists of island-like structures with an inter-distance of 100 nm. Each island has a highly porous surface with a pore diameter of about 250 nm. X-ray diffraction (XRD) confirmed the formation of monoclinic Cu/CuO NP material with a crystallite size of 89 nm. The prepared Cu/CuO photoelectrode was applied for H2 generation from sewage water achieving an incident to photon conversion efficiency (IPCE) of 14.6%. Further the effects of light intensity and wavelength on the photoelectrode performance were assessed. The current density (Jph) value increased from 2.17 to 4.7 mA·cm−2 upon raising the light power density from 50 to 100 mW·cm−2 . Moreover the enthalpy (∆H*) and entropy (∆S*) values of Cu/CuO electrode were determined as 9.519 KJ mol−1 and 180.4 JK−1 ·mol−1 respectively. The results obtained in the present study are very promising for solving the problem of energy in far regions by converting sewage water to H2 fuel.

A new criterion for hydrogen-induced cracking (HIC) that includes both the embrittlement effect and the loading effect of hydrogen was obtained theoretically. The surface cohesive energy and plastic deformation energy are reduced by hydrogen atoms at the interface; thus the fracture toughness is reduced according to fracture mechanics theory. Both the pressure effect and the embrittlement effect mitigate the critical condition required for crack instability extension. During the crack instability expansion the hydrogen in the material can be divided into two categories: hydrogen atoms surrounding the crack and hydrogen molecules in the crack cavity. The loading effect of hydrogen was verified by experiments and the characterization methods for the stress intensity factor under hydrogen pressure in a linear elastic model and an elastoplastic model were analyzed using the finite-element simulation method. The hydrogen pressure due to the aggregation of hydrogen molecules inside the crack cavity regularly contributed to the stress intensity factor. The embrittlement of hydrogen was verified by electrolytic charging hydrogen experiments. According to the change in the atomic distribution during crack propagation in a molecular dynamics simulation the transition from ductile to brittle fracture and the reduction in the fracture toughness were due to the formation of crack tip dislocation regions suppressed by hydrogen. The HIC formation mechanism is both the driving force of crack propagation due to the hydrogen gas pressure and the resisting force reduced by hydrogen atoms.

Hydrogen embrittlement (HE) is a critical issue that affects the reliability of hydrogenation reactors. The hydrogen diffusivity/trap characteristics of 2.25Cr-1Mo-0.25V steel are important parameters mainly used to study the HE mechanism of steel alloys. In this work the hydrogen diffusivity/trap characteristics of heat-treated (annealed) and untreated 2.25Cr-1Mo-0.25V steel were studied using an electrochemical permeation method. The microstructures of both 2.25Cr-1Mo-0.25V steels were investigated by metallurgical microscopy. The effect of cementite on the hydrogen diffusivity/trap mechanisms was studied using thermodynamics-based and Lennard–Jones potential theories. The results revealed that the cementite located at the grain boundaries and at the interfaces of lath ferrite served as a kind of hydrogen trap (i.e. an irreversible hydrogen trap). In addition hydrogen was transported from ferrite to cementite via up-hill diffusion thereby supporting the hypothesis of cementite acting as a hydrogen trap.

In this study electrochemical measurements immersion tests and slow strain rate tensile (SSRT) tests were applied to investigate the electrochemical and stress corrosion cracking (SCC) behavior of X70 steel in simulated seawater with the interference of different alternating current (AC) densities. The results indicate that AC significantly strengthens the cathodic reaction especially the oxygen reduction reaction. Simultaneously hydrogen evolution reaction occurs when the limiting diffusion current density of oxygen reaches and thus icorr sharply increases with the increase in AC density. Additionally when AC is imposed the X70 steel exhibits higher SCC susceptibility in the simulated seawater and the susceptibility increases with the increasing AC density. The SCC mechanism is controlled by both anodic dissolution (AD) and hydrogen embrittlement (HE) with the interference of AC.

Rod-like molybdenum carbide (Mo₂C) microcrystals were obtained from the pyrolysis of Mo-containing organic-inorganic hybrid composite. We investigated the photocatalytic H₂ evolution activity of Mo₂C by constructing a Mo₂C-dye sensitizer photocatalyst system. A high quantum efficiency of 29.7% was obtained at 480 nm. Moreover Mo₂C catalyst can be easily recycled by simple filtration.

In the context of the current serious problems related to energy demand and climate change substantial progress has been made in developing a sustainable energy system. Electrochemical hydrogen–water conversion is an ideal energy system that can produce fuels via sustainable fossil-free pathways. However the energy conversion efficiency of two functioning technologies in this energy system—namely water electrolysis and the fuel cell—still has great scope for improvement. This review analyzes the energy dissipation of water electrolysis and the fuel cell in the hydrogen–water energy system and discusses the key barriers in the hydrogen- and oxygen-involving reactions that occur on the catalyst surface. By means of the scaling relations between reactive intermediates and their apparent catalytic performance this article summarizes the frameworks of the catalytic activity trends providing insights into the design of highly active electrocatalysts for the involved reactions. A series of structural engineering methodologies (including nanoarchitecture facet engineering polymorph engineering amorphization defect engineering element doping interface engineering and alloying) and their applications based on catalytic performance are then introduced with an emphasis on the rational guidance from previous theoretical and experimental studies. The key scientific problems in the electrochemical hydrogen–water conversion system are outlined and future directions are proposed for developing advanced catalysts for technologies with high energy-conversion efficiency.

Compact-tension (CT) specimens made of low alloy 30CrMo steels were hydrogen-charged and then subjected to the fracture toughness test. The experimental results revealed that the higher crack propagation and the lower crack growth resistance (CTOD-R curve) are significantly noticeable with increasing hydrogen embrittlement (HE) indexes. Moreover the transition in the microstructural fracture mechanism from ductile (microvoid coalescence (MVC)) without hydrogen to a mixed quasi-cleavage (QC) fracture and QC + intergranular (IG) fracture with hydrogen was observed. The hydrogen-enhanced decohesion (HEDE) mechanism was characterized as the dominant HE mechanism. According to the experimental testing the coupled problem of stress field and hydrogen diffusion field with cohesive zone stress analysis was employed to simulate hydrogen-assisted brittle fracture behavior by using ABAQUS software. The trapezoidal traction-separation law (TSL) was adopted and the initial TSL parameters from the best fit to the load-displacement and J-integral experimental curves without hydrogen were calibrated for the critical separation of 0.0393 mm and the cohesive strength of 2100 MPa. The HEDE was implemented through hydrogen influence in the TSL and to estimate the initial hydrogen concentration based on matching numerical and experimental load-line displacement curves with hydrogen. The simulation results show that the general trend of the computational CTOD-R curves corresponding to initial hydrogen concentration is almost the same as that obtained from the experimental data but in full agreement the computational CTOD values being slightly higher. Comparative analysis of numerical and experimental results shows that the coupled model can provide design and prediction to calculate hydrogen-assisted fracture behavior prior to extensive laboratory testing provided that the material properties and properly calibrated TSL parameters are known.

Due to the low efficiency and high pollution of conventional internal combustion engine vehicles the fuel cell hybrid electric vehicles are expected to play a key role in the future of clean energy transportation attributed to the long driving range short hydrogen refueling time and environmental advantages. The development of energy management strategies has an important impact on the economy and durability but most strategies ignore the aging of fuel cells and the corresponding impact on hydrogen consumption. In this paper a rule-based fuzzy control strategy is proposed based on the constructed data-driven online estimation model of fuel cell health. Then a genetic algorithm is used to optimize this fuzzy controller where the objective function is designed to consider both the economy and durability by combining the hydrogen consumption cost and the degradation cost characterized by the fuel cell health status. Considering that the rule-based strategy is more sensitive to operating conditions this paper uses an artificial neural network for predictive control. The results are compared with those obtained from the genetic algorithm optimized fuzzy controller and are found to be very similar where the prediction accuracy is assessed using MAPE RMSE and 10-fold cross-validation. Experiments show that the developed strategy has a good generalization capability for variable driving cycles.

Hydrogen is an ideal clean energy source that can be used as an energy storage medium for renewable energy sources. The water electrolysis hydrogen production technology which is one of the mainstream hydrogen production methods can be used to produce high-purity hydrogen and other energy sources can be converted into hydrogen storage by electrolysis. Hydrogen production by alkaline water electrolysis and hydrogen production by PEM electrolysis are all water electrolysis hydrogen production technologies that have been industrially applied. From the application point of view the paper compares the working principle of the two kinds of electrolyzers the process flow of hydrogen production equipment advantages and disadvantages. This article provides a reference for relevant researchers.

Presently hydrogen is for ~50% produced by steam reforming of natural gas – a process leading to significant emissions of greenhouse gas (GHG). About 30% is produced from oil/naphtha reforming and from refinery/chemical industry off-gases. The remaining capacity is covered for 18% from coal gasification 3.9% from water electrolysis and 0.1% from other sources. In the foreseen future hydrogen economy green hydrogen production methods will need to supply hydrogen to be used directly as fuel or to generate synthetic fuels to produce ammonia and other fertilizers (viz. urea) to upgrade heavy oils (like oil sands) and to produce other chemicals. There are several ways to produce H2 each with limitations and potential such as steam reforming electrolysis thermal and thermo-chemical water splitting dark and photonic fermentation; gasification and catalytic decomposition of methanol. The paper reviews the fundamentals and potential of these alternative process routes. Both thermo-chemical water splitting and fermentation are marked as having a long term but high "green" potential.

Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.

Hydrogen energy vehicles are being increasingly widely used. To ensure the safety of hydrogenation stations research into the detection of hydrogen leaks is required. Offline analysis using data machine learning is achieved using Spark SQL and Spark MLlib technology. In this study to determine the safety status of a hydrogen refueling station we used multiple algorithm models to perform calculation and analysis: a multi-source data association prediction algorithm a random gradient descent algorithm a deep neural network optimization algorithm and other algorithm models. We successfully analyzed the data including the potential relationships internal relationships and operation laws between the data to detect the safety statuses of hydrogen refueling stations.

Operating chemical looping process at mid-temperatures (550-750 oC) presents exciting potential for the stable production of hydrogen. However the reactivity of oxygen carriers is compromised by the detrimental effect of the relatively low temperatures on the redox kinetics. Although the reactivity at mid-temperature can be improved by the addition of noble metals the high cost of these noble metal containing materials significantly hindered their scalable application. In the current work we propose to incorporate earth-abundant metals into the iron-based spinel for hydrogen production in a chemical looping scheme at mid-temperatures. Mn0.2Co0.4Fe2.4O4 shows a high hydrogen production rate at the average rate of ∼0.62 mmol.g-1.min-1 and a hydrogen yield of ∼9.29 mmol.g-1 with satisfactory stability over 20 cycles at 550 oC. The mechanism studies manifest that the enhanced hydrogen production performance is a result of the improved oxygen-ion conductivity to enhance reduction reaction and high reactivity of reduced samples with steam. The performance of the oxygen carriers in this work is comparable to those noble-metal containing materials enabling their potential for industrial applications.

To improve the utilization rate of the energy industry and reduce high energy consumption and pollution caused by coal chemical industries in north western China a planning scheme of a wind‐coal coupling energy system was developed. This scheme involved the analysis method evaluation criteria planning method and optimization operation check for the integration of a comprehensive evaluation framework. A system was established to plan the total cycle revenue to maximize the net present value of the goal programming model and overcome challenges associated with the development of new forms of energy. Subsequently the proposed scheme is demonstrated using a 500‐MW wind farm. The annual capacity of a coal‐to‐methanol system is 50000. Results show that the reliability of the wind farm capacity and the investment subject are the main factors affecting the feasibility of the wind‐coal coupled system. Wind power hydrogen production generates O2 and H2 which are used for methanol preparation and electricity production in coal chemical systems respectively. Considering electricity price constraints and environmental benefits a methanol production plant can construct its own wind farm matching its output to facilitate a more economical wind‐coal coupled system. Owing to the high investment cost of wind power plants an incentive mechanism for saving energy and reducing emissions should be provided for the wind‐ coal coupled system to ensure economic feasibility and promote clean energy transformation.

In this study hydrogen-storage glass microballoons were introduced into emulsion explosives to improve the detonation performance of the explosives. The effect of hydrogen-storage pressure on the detonation characteristics of emulsion explosives was systematically investigated. Detonation velocity experiments shows that the change of sensitizing gas and the increase of hydrogen pressure have different effects on the detonation velocity. The experimental parameters of underwater explosion increase first and then decreases with the increase of hydrogen pressure. The decrease of these parameters indicates that the strength of glass microballoons is the limiting factor to improve the detonation performance of hydrogen-storage emulsion explosives. Compared with the traditional emulsion explosives the maximum peak pressure of shock wave of hydrogen-storage emulsion explosives increases by 10.6% at 1.0 m and 10.2% at 1.2 m the maximum values of shock impulse increase by 5.7% at 1.0 m and 19.4% at 1.2 m. The stored hydrogen has dual effects of sensitizers and energetic additives which can improve the energy output of emulsion explosives.

As a promising hydrogen storage material the practical application of magnesium is obstructed by the stable thermodynamics and sluggish kinetics. In this paper three kinds of NiTiO₃ catalysts with different mole ratio of Ni to Ti were successfully synthesized and doped into nanocrystalline Mg to improve its hydrogen storage properties. Experimental results indicated that all the Mg-NiTiO₃ composites showed prominent hydrogen storage performance. Especially the Mg-NiTiO3/TiO₂ composite could take up hydrogen at room temperature and the apparent activation energy for hydrogen absorption was dramatically decreased from 69.8 ± 1.2 (nanocrystalline Mg) kJ/mol to 34.2 ± 0.2 kJ/mol. In addition the hydrogenated sample began to release hydrogen at about 193.2 °C and eventually desorbed 6.6 wt% H₂. The desorption enthalpy of the hydrogenated Mg-NiTiO₃ -C was estimated to be 78.6 ± 0.8 kJ/mol 5.3 kJ/mol lower compared to 83.9 ± 0.7 kJ/mol of nanocrystalline Mg. Besides the sample revealed splendid cyclic stability during 20 cycles. No obvious recession occurred in the absorption and desorption kinetics and only 0.3 wt% hydrogen capacity degradation was observed. Further structural analysis demonstrates that nanosizing and catalyst doping led to a synergistic effect on the enhanced hydrogen storage performance of Mg-NiTiO₃ -C composite which might serve as a reference for future design of highly effective hydrogen storage materials.

Using hydrogen as an energy carrier requires new technological solutions for its onboard storage. The exploration of two-dimensional (2D) materials for hydrogen storage technologies has been motivated by their open structures which facilitates fast hydrogen kinetics. Herein the hydrogen storage properties of lightweight metal functionalized r57 haeckelite sheets are studied using density functional theory (DFT) calculations. H₂ molecules are adsorbed on pristine r₅₇ via physisorption. The hydrogen storage capacity of r₅₇ is improved by decorating it with alkali and alkaline-earth metals. In addition the in-plane substitution of r57 carbons with boron atoms (B@r57) both prevents the clustering of metals on the surface of 2D material and increases the hydrogen storage capacity by improving the adsorption thermodynamics of hydrogen molecules. Among the studied compounds B@r57-Li4 with its 10.0 wt% H₂ content and 0.16 eV/H₂ hydrogen binding energy is a promising candidate for hydrogen storage applications. A further investigation as based on the calculated electron localization functions atomic charges and electronic density of states confirm the electrostatic nature of interactions between the H₂ molecules and the protruding metal atoms on 2D haeckelite sheets. All in all this work contributes to a better understanding of pure carbon and B-doped haeckelites for hydrogen storage.

The electrolysis of water for sustainable hydrogen producing is a crucial segment of various emerging clean-energy technologies. However pursuing an efficient and cheap alternative catalyst to substitute state-of-the-art platinum-group electrocatalysts remains a prerequisite for the commercialization of this technology. Typically precious-metal-free catalysts have always much lower activities towards hydrogen production than that of Pt-group catalysts. To explore high-performance catalysts maximally exposed active sites rapid charge transfer ability and desirable electronic configuration are essentially demanded. Herein the fundamentals of hydrogen evolution reaction will be briefly described and the main focus will be on the interfacial engineering strategies by means of constructing defect structure creating heterojunction phase engineering lattice strain control designing hierarchical architecture and doping heteroatoms to effectively proliferate the catalytic active sites facilitate the electron diffusion and regulate the electronic configuration of numerous transition metals and their nitrides carbides sulfides phosphides as well as oxides achieving a benchmark performance of platinum-free electrocatalysts for the hydrogen evolution reaction. This review unambiguously offers proof that the conventional cheap and earth-abundant transition metal-based substances can be translated into an active water splitting catalyst by the rational and controllable interfacial designing.

In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.

Coke oven gas (COG) is one of the most important by-products in the steel industry and the conversion of COG to value-added products has attracted much attention from both economic and environmental views. In this work we apply the chemical looping reforming technology to produce pure H2 from COG. A series of La1-xSrxFeO3 (x = 0 0.2 0.3 0.4 0.5 0.6) perovskite oxides were prepared as oxygen carriers for this purpose. The reduction behaviours of La1-xSrxFeO3 perovskite by different reducing gases (H2 CO CH4 and the mixed gases) are investigated to discuss the competition effect of different components in COG for reacting with the oxygen carriers. The results show that reduction temperatures of H2 and CO are much lower than that of CH4 and high temperatures (>800 °C) are requested for selective oxidation of methane to syngas. The co-existence of CO and H2 shows weak effect on the equilibrium of methane conversion at high temperatures but the oxidation of methane to syngas can inhibit the consumption of CO and H2. The doping of suitable amounts of Sr in LaFeO3 perovskite (e.g. La0.5Sr0.5FeO3) significantly promotes the reactivity for selective oxidation of methane to syngas and inhibits the formation of carbon deposition obtaining both high methane conversion in the COG oxidation step and high hydrogen yield in the water splitting step. The La0.5Sr0.5FeO3 shows the highest methane conversion (67.82%) hydrogen yield (3.34 mmol·g-1) and hydrogen purity (99.85%). The hydrogen yield in water splitting step is treble as high as the hydrogen consumption in reduction step. These results reveal that chemical looping reforming of COG to produce pure H2 is feasible and an O2-assistant chemical looping reforming process can further improve the redox stability of oxygen carrier.

Clean renewable energy for Chinese cities is a priority in air quality improvement. This paper describes the recent Chinese advances in Polymer Electrolyte Membrane (PEM) hydrogen-fuel-cell-battery vehicles including buses and trucks. Following the 2016 Chinese government plan for new energy vehicles bus production in Foshan has now overtaken that in the EU USA and Japan combined. Hydrogen infrastructure requires much advance to catch up but numbers of filling stations are now increasing rapidly in the large cities. A particular benefit in China is the large number of battery manufacturing companies which fit well into the energy storage plan for hybrid fuel cell buses. The first city to manufacture thousands of PEM-battery hybrid buses is Foshan where the Feichi (Allenbus) company has built a new factory next to a novel fuel cell production line capable of producing 500 MW of fuel cell units per year. Hundreds of these buses are running on local Foshan routes this year while production of city delivery trucks has also been substantial. Results for energy consumption of these vehicles are presented and fitted to the Coulomb theory previously delineated.

Porous cotton stalk activated carbons (CSAC) were prepared by phosphoric acid activation of cotton stalks in a fluidized bed. The CSAC-supported Co–B and Co–Ce–B catalysts were prepared by the impregnation-chemical reduction method. The samples were characterized by the nitrogen adsorption XRD FTIR and TEM measurements. The effects of the sodium borohydride (NaBH₄) and sodium hydroxide (NaOH) concentrations reaction temperature and recyclability on the rate of NaBH4 hydrolysis over the CSAC-supported Co–Ce–B catalysts were systematically investigated. The results showed that the agglomeration of the Co–Ce–B nanoclusters on the CSAC support surface was significantly reduced with the introduction of cerium. The CSAC-supported Co–Ce–B catalyst exhibited superior catalytic activity and the average hydrogen generation rate was 16.42 L min⁻¹ g⁻¹ Co at 25°C which is higher than the most reported cobalt-based catalysts. The catalytic hydrolysis of NaBH₄ was zero order with respect to the NaBH4 concentration and the hydrogen generation rate decreased with the increase in the NaOH concentration. The activation energy of the hydrogen generation reaction on the prepared catalyst was estimated to be 48.22 kJ mol⁻¹. A kinetic rate equation was also proposed.

Under the dual pressure of energy conservation and environmental protection the internal combustion engine industry is facing huge challenges and it is imperative to find new clean energy. Hydrogen energy is expected to replace traditional fossil fuels as an excellent fuel for internal combustion engines because of its clean continuous regeneration and good combustion performance. This review article focuses on the research and development of blended hydrogen-fuel internal combustion engines in China since the beginning of this century. The main achievements gained by Chinese researchers in performing research on the effects of the addition of hydrogen into engines which predominantly include many types of hydrogen-blended engines such as gasoline diesel natural gas and alcohol engines rotary engines are discussed and analyzed in these areas of the engine’s performance and the combustion and emission characteristics etc. The merits and demerits of blended hydrogen-fuel internal combustion engines could be concluded and summarized after discussion. Finally the development trend and direction of exploration on hydrogen-fuel internal combustion engines could also be forecasted for relevant researchers.

In order to improve the energy efficiency of the internal combustion engine and replace fossil fuel with alternative fuels a concept of the methanol-syngas engine was proposed and the prototype was developed. Gasoline and dissociated methanol gas (GDM) were used as dual fuels and the engine performance was investigated by simulation and experiments. Dissociated methanol gas is produced by recycling the exhaust heat. The performance and combustion process was studied and compared with the gasoline engine counterpart. There is 1.9% energy efficiency improvement and 5.5% fuel consumption reduction under 2000r/min 100 N · m working condition with methanol substitution ratio of 10%. In addition the engine efficiency further improves with an increase of dissociated methanol gas substitution ratio because of the increased heating value of the fuel and effects of hydrogen. The peak pressure in the cylinder and the peak heat release rate of the GDM engine are higher than that of the original gasoline engine with a phase closer to the top dead center (TDC). Therefore blending hydrogen-rich gas in the spark-ignition engine can recycle the exhaust heat and improve the thermal efficiency of the engine.

Facing the challenge that the single-motor electric drive powertrain cannot meet the continuous uphill requirements in the cold mountainous area of the 2022 Beijing Winter Olympics the manuscript adopted a dual-motor coupling technology. Then according to the operating characteristics and performance indicators of the fuel cell (FC)–traction battery hybrid power system the structure design and parameter matching of the vehicle power system architecture were carried out to improve the vehicle’s dynamic performance. Furthermore considering the extremely cold conditions in the Winter Olympics competition area and the poor low-temperature tolerance of core components of fuel cell electric vehicles (FCEV) under extremely cold conditions such as the reduced capacity and service life of traction batteries caused by the rapid deterioration of charging and discharging characteristics the manuscript proposed a fuzzy logic control-based energy management strategy (EMS) optimization method for the proton exchange membrane fuel cell (PEMFC) to reduce the power fluctuation hydrogen consumption and battery charging/discharging times and at the same time to ensure the hybrid power system meets the varying demand under different conditions. In addition the performance of the proposed approach was investigated and validated in an intercity coach in real-world driving conditions. The experimental results show that the proposed powertrain with an optimal control strategy successfully alleviated the fluctuation of vehicle power demand reduced the battery charging/discharging times of traction battery and improved the energy efficiency by 20.7%. The research results of this manuscript are of great significance for the future promotion and application of fuel cell electric coaches in all climate environments especially in an extremely cold mountain area.

Electrical energy storage technologies for stationary applications are reviewed. Particular attention is paid to pumped hydroelectric storage compressed air energy storage battery flow battery fuel cell solar fuel superconducting magnetic energy storage flywheel capacitor/supercapacitor and thermal energy storage. Comparison is made among these technologies in terms of technical characteristics applications and deployment status.

The liquid chemical hydrogen storage technology has great potentials for high-density hydrogen storage and transportation at ambient temperature and pressure. However its commercial applications highly rely on the high-performance heterogeneous dehydrogenation catalysts owing to the dehydrogenation difficulty of chemical hydrogen storage materials. In recent years the chemists and materials scientists found that the supported metal nanoparticles (MNPs) can exhibit high catalytic activity selectivity and stability for the dehydrogenation of chemical hydrogen storage materials which will clear the way for the commercial application of liquid chemical hydrogen storage technology. This review has summarized the recent important research progress in the MNP-catalyzed liquid chemical hydrogen storage technology including formic acid dehydrogenation hydrazine hydrate dehydrogenation and ammonia borane dehydrogenation discussed the urgent challenges in the key field and pointed out the future research trends.

The remaining useful life (RUL) prediction for hydrogen fuel cells is an important part of its prognostics and health management (PHM). Artificial neural networks (ANNs) are proven to be very effective in RUL prediction as they do not need to understand the failure mechanisms behind hydrogen fuel cells. A novel RUL prediction method for hydrogen fuel cells based on the gated recurrent unit ANN is proposed in this paper. Firstly the data were preprocessed to remove outliers and noises. Secondly the performance of different neural networks is compared including the back propagation neural network (BPNN) the long short-term memory (LSTM) network and the gated recurrent unit (GRU) network. According to our proposed method based on GRU the root mean square error was 0.0026 the mean absolute percentage error was 0.0038 and the coefficient of determination was 0.9891 for the data from the challenge datasets provided by FCLAB Research Federation when the prediction starting point was 650 h. Compared with the other RUL prediction methods based on the BPNN and the LSTM our prediction method is better in both prediction accuracy and convergence rate.

Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.

It is significant to assess the hydrogen safety of fuel cell vehicles (FCVs) in parking garages with a rapidly increased number of FCVs. In the present work a Flame Acceleration Simulator (FLACS) a computational fluid dynamics (CFD) module using finite element calculation was utilized to predict the dispersion process of flammable hydrogen clouds which was performed by hydrogen leakage from a fuel cell vehicle in an outdoor parking garage. The effect of leakage diameter (2 mm 3 mm and 4 mm) and parking configurations (vertical and parallel parking) on the formation of flammable clouds with a range of 4–75% by volume was considered. The emission was assumed to be directed downwards from a Thermally Activated Pressure Relief Device (TPRD) of a 70 MPa storage tank. The results show that the 0.7 m parking space stipulated by the current regulations is less than the safety space of fuel cell vehicles. Compared with a vertical parking configuration it is safer to park FCVs in parallel. It was also shown that release through a large TPRD orifice should be avoided as the proportion of the larger hydrogen concentration in the whole flammable domain is prone to more accidental severe consequences such as overpressure.

A proton exchange membrane fuel cell (PEMFC) is known as one of the most promising energy sources for electric vehicles. A hydrogen system is required to provide hydrogen to the stack in time to meet the flow and pressure requirements according to the power requirements. In this study a 1-D model of a hydrogen system including the fuel cell stack was established. Two modes one with and one without a proportion integration differentiation (PID) control strategy were applied to analyze the pressure characteristics and performance of the PEMFC. The results showed that the established model could be well verified with experimental data. The anode pressure fluctuation with a PID control strategy was more stable which reduced the damage to the fuel cell stack caused by sudden changes of anode pressure. In addition the performance of the stack with the PID control mode was slightly improved. There was an inflection point for hydrogen utilization; the hydrogen utilization rate was higher under the mode without PID control when the current density was greater than 0.4 A/cm2 . What is more a hierarchical control strategy was proposed which made the pressure difference between the anode and cathode meet the stack working requirements and more importantly maintained the high hydrogen utilization of the hydrogen system.

Supercritical water gasification is a promising technology for wet biomass utilization. In this paper Ni and other metal catalysts were synthesized by wet impregnation. The stability and catalytic activities of Ni catalysts were evaluated. Firstly catalytic activities of Ni Fe Cu catalysts supported on MgO were tested using wheat straw as raw material in a batch reactor at 723 K and water density of 0.07 cm³/g. Experimental results showed that the order of metal catalyst activity for hydrogen generation was Ni/MgO > Fe/MgO > Cu/MgO. Secondly the influence of different supports on Ni catalysts performance was investigated. The results showed that the order of the Ni catalysts’ activity with different supports was Ni/MgO > Ni/ZnO > Ni/Al2O3 > Ni/ZrO2. Finally the effects of Ni loading and the amount of Ni catalyst addition on hydrogen production and the stability of Ni/MgO catalyst were studied. It was found that serious deactivation of Ni catalyst in the process of supercritical water gasification took place. Even if carbon deposited on the catalyst surface was removed by high temperature calcination and the catalyst was reduced with hydrogen the activity of used catalyst was only partially restored.

The explosion venting is an effective way to reduce hydrogen-air explosion hazards but the explosion venting has been hardly touched in an obstructed container. Current experiments focused on the effects of different blockage ratios on the explosion venting in a small obstructed rectangular container. Experimental results show that three overpressure peaks are formed in the case with the obstacle while only two can be observed in the case of no obstacle. The obstacle blockage ratio has a significant influence on the peak overpressure induced by the obstacle-acoustic interactions but it has an ignorable effect on the peak overpressure caused by the rupture of the vent film. The obstacle-induced overpressure peak first increases and then decreases with the increase of the blockage ratio. In addition all overpressure peaks inside the container decreases with the increase of the vent area and its appearance time is relatively earlier for larger vent area.

One strategy for arresting propagating detonation waves in pipes is by imposing a sudden area enlargement which provides a rapid lateral divergence of the gases in the reaction zone and attenuates the leading shock. For sufficiently small tube diameter the detonation decays to a deflagration and the shock decays to negligible strengths. This is known as the critical tube diameter problem. In the present study we provide a closed form model to predict the detonation quenching for 2D channels. This problem also applies to the transmission of a detonation wave from a confined layer to a weakly-confined layer. Whitham’s geometric shock dynamics coupled with a shock evolution law based on shocks sustained by a constant source obtained by the shock change equations of Radulescu is shown to capture the lateral shock dynamics response to the failure wave originating at the expansion corner. A criterion for successful detonation transmission to open space is that the lateral strain rate provided by the failure wave not exceed the critical strain rate of steady curved detonations. Using the critical lateral strain rate obtained by He and Clavin a closed form solution is obtained for the critical channel opening permitting detonation transmission. The predicted critical channel width is found in excellent agreement with our recent experiments and simulations of diffracting H2/O2/Ar detonations. Model comparison with available data for H2/air detonation diffraction into open space at ambient conditions or for transmission into a weakly confined layer by air is also found in good agreement within a factor never exceeding 2 for the critical opening or layer dimension.

The increasing penetration of variable renewable energies poses new challenges for grid management. The  economic feasibility of grid-balancing plants may be limited by low annual operating hours if they work either only for power generation or only for power storage. This issue might be addressed by a dual-function power plant with power-to-x capability which can produce electricity or store excess renewable electricity into chemicals at different periods. Such a plant can be uniquely enabled by a solid-oxide cell stack which can switch between fuel cell and electrolysis with the same stack. This paper investigates the optimal conceptual design of this type of plant represented by power-to-x-to-power process chains with x being hydrogen syngas methane methanol and ammonia concerning the efficiency (on a lower heating value) and power densities. The results show that an increase in current density leads to an increased oxygen flow rate and a decreased reactant utilization at the stack level for its thermal management and an increased power density and a decreased efficiency at the system level. The power-generation efficiency is ranked as methane (65.9%) methanol (60.2%) ammonia (58.2%) hydrogen (58.3%) syngas (53.3%) at 0.4 A/cm2 due to the benefit of heat-to-chemical-energy conversion by chemical reformulating and the deterioration of electrochemical performance by the dilution of hydrogen. The power-storage efficiency is ranked as syngas (80%) hydrogen (74%) methane (72%) methanol (68%) ammonia (66%) at 0.7 A/cm2 mainly due to the benefit of co-electrolysis and the chemical energy loss occurring in the chemical synthesis reactions. The lost chemical energy improves plant-wise heat integration and compensates for its adverse effect on power-storage efficiency. Combining these efficiency numbers of the two modes results in a rank of round-trip efficiency: methane (47.5%)>syngas (43.3%) ≈ hydrogen (42.6%)>methanol (40.7%)>ammonia (38.6%). The pool of plant designs obtained lays the basis for the optimal deployment of this balancing technology for specific applications.

Hydrogen as a strategy clean fuel is receiving more and more attention recently in China in addition to the policy emphasis on H2. In this work we conceive of a hydrogen production process based on a chemical regenerative coal gasification. Instead of using a lumped coal gasification as is traditional in the H2 production process herein we used a two-step gasification process that included coking and char-steam gasification. The sensible heat of syngas accounted for 15–20% of the total energy of coal and was recovered and converted into chemical energy of syngas through thermochemical reactions. Moreover the air separation unit was eliminated due to the adoption of steam as oxidant. As a result the efficiency of coal to H2 was enhanced from 58.9% in traditional plant to 71.6% in the novel process. Further the energy consumption decreased from 183.8 MJ/kg in the traditional plant to 151.2 MJ/kg in the novel process. The components of syngas H2 and efficiency of gasification are herein investigated through experiments in fixed bed reactors. Thermodynamic performance is presented for both traditional and novel coal to hydrogen plants.

Excessive consumption of fossil fuels has led to depletion of reserves and environmental crises. Therefore turning to clean energy sources is essential. However these energy sources are intermittent in nature and have problems meeting long-term energy demand. The option suggested by the researchers is to use hybrid energy systems. The aim of this paper is provide the conceptual configuration of a novel energy cycle based on clean energy resources. The novel energy cycle is composed of a wind turbine solar photovoltaic field (PV) an alkaline fuel cell (AFC) a Stirling engine and an electrolyzer. Solar PV and wind turbine convert solar light energy and wind kinetic energy into electricity respectively. Then the generated electricity is fed to water electrolyzer. The electrolyzer decomposes water into oxygen and hydrogen gases by receiving electrical power. So the fuel cell inlets are provided. Next the AFC converts the chemical energy contained in hydrogen into electricity during electrochemical reactions with by-product (heat). The purpose of the introduced cycle is to generate electricity and hydrogen fuel. The relationships defined for the components of the proposed cycle are novel and is examined for the first time. Results showed that the output of the introduced cycle is 10.5 kW of electricity and its electrical efficiency is 56.9%. In addition the electrolyzer uses 9.9 kW of electricity to produce 221.3 grams per hour of hydrogen fuel. The share of the Stirling engine in the output power of the cycle is 9.85% (1033.7 W) which is obtained from the dissipated heat of the fuel cell. In addition wind turbine is capable of generating an average of 4.1 kW of electricity. However 238.6 kW of cycle exergy is destroyed. Two different scenarios are presented for solar field design.

In some areas the problem of wind and solar power curtailment is prominent. Hydrogen energy has the advantage of high storage density and a long storage time. Multi-energy hybrid systems including renewable energies batteries and hydrogen are designed to solve this problem. In order to reduce the power loss of the converter an AC-DC hybrid bus is proposed. A multi-energy experiment platform is established including a wind turbine photovoltaic panels a battery an electrolyzer a hydrogen storage tank a fuel cell and a load. The working characteristics of each subsystem are tested and analyzed. The multi-energy operation strategy is based on state monitoring and designed to enhance hydrogen utilization energy efficiency and reliability of the system. The hydrogen production is guaranteed preferentially and the load is reliably supplied. The system states are monitored such as the state of charge (SOC) and the hydrogen storage level. The rated and ramp powers of the battery and fuel cell and the pressure limit of the hydrogen storage tank are set as safety constraints. Eight different operation scenarios comprehensively evaluate the system’s performance and via physical experiments the proposed operation strategy of the multi-energy system is verified as effective and stable.

Combined cycle biomass calcium looping gasification is proposed for a hydrogen and electricity production (CLGCC–H) system. The process simulation Aspen Plus is used to conduct techno-economic analysis of the CLGCC–H system. The appropriate detailed models are set up for the proposed system. Furthermore a dual fluidized bed is optimized for hydrogen production at 700 °C and 12 bar. For comparison calcium looping gasification with the combined cycle for electricity (CLGCC) is selected with the same parameters. The system exergy and energy efficiency of CLGCC–H reached as high as 60.79% and 64.75% while the CLGCC system had 51.22% and 54.19%. The IRR and payback period of the CLGCC–H system based on economic data are calculated as 17.43% and 7.35 years respectively. However the CLGCC system has an IRR of 11.45% and a payback period of 9.99 years respectively. The results show that the calcium looping gasification-based hydrogen and electricity coproduction system has a promising market prospect in the near future.

Liquid hydrogen is the main fuel of large-scale low-temperature heavy-duty rockets and has become the key direction of energy development in China in recent years. As an important application carrier in the large-scale storage and transportation of liquid hydrogen liquid hydrogen cryogenic storage and transportation containers are the key equipment related to the national defense security of China’s aerospace and energy fields. Due to the low temperature of liquid hydrogen (20 K) special requirements have been put forward for the selection of materials for storage and transportation containers including the adaptability of materials in a liquid hydrogen environment hydrogen embrittlement characteristics mechanical properties and thermophysical properties of liquid hydrogen temperature which can all affect the safe and reliable design of storage and transportation containers. Therefore it is of great practical significance to systematically master the types and properties of cryogenic materials for the development of liquid hydrogen storage and transportation containers. With the wide application of liquid hydrogen in different occasions the requirements for storage and transportation container materials are not the same. In this paper the types and applications of cryogenic materials commonly used in liquid hydrogen storage and transportation containers are reviewed. The effects of low-temperature on the mechanical properties of different materials are introduced. The research progress of cryogenic materials and low-temperature performance data of materials is introduced. The shortcomings in the research and application of cryogenic materials for liquid hydrogen storage and transportation containers are summarized to provide guidance for the future development of container materials. Among them stainless steel is the most widely used cryogenic material for liquid hydrogen storage and transportation vessel but different grades of stainless steel also have different applications which usually need to be comprehensively considered in combination with its low temperature performance corrosion resistance welding performance and other aspects. However with the increasing demand for space liquid hydrogen storage and transportation the research on high specific strength cryogenic materials such as aluminum alloy titanium alloy or composite materials is also developing. Aluminum alloy liquid hydrogen storage and transportation containers are widely used in the space field while composite materials have significant advantages in being lightweight. Hydrogen permeation is the key bottleneck of composite storage and transportation containers. At present there are still many technical problems that have not been solved.

A new MgH₂–PrF₃–Al–Ni composite was prepared by ball milling under hydrogen atmosphere. After initial dehydrogenation and rehydrogenation Pr₃Al₁₁ MgF₂ PrH₃ and Mg₂NiH₄ nanoparticles formed accompanying the main phase MgH₂. The hydrogen absorption-desorption properties were measured by using a Sieverts-type apparatus. The results showed that the MgH₂–PrF₃–Al–Ni composite improved cycle stability and enhanced hydrogen desorption kinetics. The improvement of hydrogen absorption-desorption properties is ascribed to the synergetic effect of the in situ formed Pr₃Al11 MgF₂ PrH₃ and Mg₂NiH₄ nanoparticles. This work provides an important inspiration for the improvement of hydrogen storage properties in Mg-based materials.

Electrical energy storage (EES) such as lithium-ion (Li-ion) batteries can reduce curtailment of renewables maximizing renewable utilization by storing surplus electricity. Several techno-economic analyses have been performed on EES but few have investigated the financial performance. This paper presents a state-of-the-art financial model obtaining novel and significative financial and economics results when applied to Li-ion EES. This work is a significant step forward since traditional analysis on EES are based on oversimplified and unrealistic economic models. A discounted cash flow model for the Li-ion EES is introduced and applied to examine the financial performance of three EES operating scenarios. Real-life solar irradiance load and retail electricity price data from Kenya are used to develop a set of case studies. The EES is coupled with photovoltaics and an anaerobic digestion biogas power plant. The results show the impact of capital cost: the Li-ion project is unprofitable in Kenya with a capital cost of 1500 $/kWh but is profitable at 200 $/kWh. The study shows that the EES will generate a higher profit if it is cycled more frequently (hence a higher lifetime electricity output) although the lifetime is reduced due to degradation.

It has been well known that doping nano-scale catalysts can significantly improve both the kinetics and reversible hydrogen storage capacity of MgH2. However so far it is still a challenge to directly synthesize ultrafine catalysts (e.g. < 5 nm) mainly because of the complicated chemical reaction processes. Here a facile one-step high-energy ball milling process is developed to in situ form ultrafine Ni nanoparticles from the nickel acetylacetonate precursor in the MgH2 matrix. With the combined action of ultrafine metallic Ni and expanded graphite (EG) the formed MgH2–Ni-EG nanocomposite with the optimized doping amounts of Ni and EG can still release 7.03 wt.% H2 within 8.5 min at 300 °C after 10 cycles. At a temperature close to room temperature (50 °C) it can also absorb 2.42 wt.% H2 within 1 h It can be confirmed from the microstructural characterization analysis that the in situ formed ultrafine metallic Ni is transformed into Mg2Ni/Mg2NiH4 in the subsequent hydrogen absorption and desorption cycles. It is calculated that the dehydrogenation activation energy of the MgH2–Ni-EG nanocomposite is also reduced obviously in comparison with the pure MgH2. Our work provides a methodology to significantly improve the hydrogen storage performance of MgH2 by combining the in situ formed and uniformly dispersed ultrafine metallic catalyst from the precursor and EG.

To address the challenge of highly efficient water splitting into H₂ successful fabrication of novel porous three-dimensional Ni-doped CoP₃ nanowall arrays on carbon cloth was realized resulting in an effective self-supported electrode for the electrocatalytic hydrogen-evolution reaction. The synthesized samples exhibit rough curly and porous structures which are beneficial for gaseous transfer and diffusion during the electrocatalytic process. As expected the obtained Ni-doped CoP₃ nanowall arrays with a doping concentration of 7% exhibit the promoted electrocatalytic activity. The achieved overpotentials of 176 mV for the hydrogen-evolution reaction afford a current density of 100 mA cm⁻² which indicates that electrocatalytic performance can be dramatically enhanced via Ni doping. The Ni-doped CoP₃ electrocatalysts with increasing catalytic activity should have significant potential in the field of water splitting into H₂. This study also opens an avenue for further enhancement of electrocatalytic performance through tuning of electronic structure and d-band center by doping.

A study was carried out on the valorization of different waste plastics (HDPE PP PS and PE) their mixtures and biomass/HDPE mixtures by means of pyrolysis and in line oxidative steam reforming. A thermodynamic equilibrium simulation was used for determining steam reforming data whereas previous experimental results were considered for setting the pyrolysis volatile stream composition. The adequacy of this simulation tool was validated using experimental results obtained in the pyrolysis and in line steam reforming of different plastics. The effect the most relevant process conditions i.e. temperature steam/plastic ratio and equivalence ratio have on H2 production and reaction enthalpy was evaluated. Moreover the most suitable conditions for the oxidative steam reforming of plastics of different nature and their mixtures were determined. The results obtained are evidence of the potential interest of this novel valorization route as H2 productions of up to 25 wt% were obtained operating under autothermal conditions.

Hydrogen-microvoid interactions were studied via unit cell analyses with different hydrogen concentrations. The absolute failure strain decreases with hydrogen concentration but the failure loci were found to follow the same trend dependent only on stress triaxiality in other words the effects of geometric constraint and hydrogen on failure are decoupled. Guided by the decoupling principle a hydrogen informed Gurson model is proposed. This model is the first practical hydrogen embrittlement simulation tool based on the hydrogen enhanced localized plasticity (HELP) mechanism. It introduces only one additional hydrogen related parameter into the Gurson model and is able to capture hydrogen enhanced internal necking failure of microvoids with accuracy; its parameter calibration procedure is straightforward and cost efficient for engineering purpose