Applications & Pathways
Hydrogen as a Deep Sea Shipping Fuel: Modelling the Volume Requirements
May 2024
Publication
Recent targets have increased pressure for the maritime sector to accelerate the uptake of clean fuels. A potential future fuel for shipping is hydrogen however there is a common perception that the volume requirements for this fuel are too large for deep sea shipping. This study has developed a range of techniques to accurately simulate the fuel requirements of hydrogen for a case study vessel. Hydrogen can use fuel cells which achieve higher efficiencies than combustion methods but may require a battery hybrid system to meet changes in demand. A series of novel models for different fuel cell types and other technologies have been developed. The models have been used to run dynamic simulations for different energy system setups. Simulations tested against power profiles from real-world shipping data to establish the minimum viable setup capable of meeting all the power demand for the case study vessel to a higher degree of accuracy than previously achieved. Results showed that the minimum viable setup for hydrogen was with liquid storage a 105.6 MW PEM fuel cell stack and 6.9 MWh of batteries resulting in a total system size of 8934 m3 . Volume requirement results could then be compared to other concepts such as systems using ammonia and methanol 8970 m3 and 6033 m3 respectively.
Techno-economic Analysis and Predictive Operation of a Power-to-hydrogen for Renewable Microgrids
Oct 2023
Publication
To enhance renewable energy (RE) generation and maintain power balance energy storage systems are of utmost importance. This research introduces a cutting-edge Power-to-Hydrogen (PtH) framework that harnesses hydrogen as a clean and versatile energy storage medium. The primary focus of this study lies in optimizing power flow within a microgrid (G) equipped with RE and energy storage systems considering various factors such as RE generation power demand battery charge cycles and operational costs. To achieve the optimal balance between power generation and consumption a sophisticated mathematical solution is devised. This solution governs the charging and discharging patterns for both battery and electrolyzer ensuring a harmonious power equilibrium. The use of short-term forecasting further refines the optimization process adapting the parameters based on anticipated RE sources and load requirements. To fine-tune the power management solution for day-to-day operations an artificial neural fuzzy inference system (ANFIS)-based shortterm prediction model is employed. The predictive analysis provides confidence intervals for crucial aspects including power generation demand battery charging cycles and hydrogen generation. This facilitates precise cost estimation across various hydrogen and heat price ranges. the proposed PtH optimization framework offers an efficient approach to balance power generation and consumption in Gs driven by RE sources and energy storage. To validate the proposed approach numerical simulations are performed based on data from wind and solar farms load requirements and cost of energy. The results show that the proposed energy management strategy significantly reduces operational costs and optimizes PtH generation while maintaining power balance within the microgrid (G). The predictive approach helps fine-tune the optimization process improving efficiency and cost-effectiveness. The research convincingly demonstrate the economic advantages of adopting hydrogen as an energy storage medium paving the way for a cleaner and more sustainable energy future.
Development of a Fuel Cell-based System for Refrigerated Transport
Nov 2012
Publication
Benchmark refrigerated systems in the road transportation sector are powered by diesel having operation costs of up to 6000 €/y. This paper presents the development of an alternative refrigeration system based on fuel cells with higher efficiency reduced costs and independent of diesel price fluctuations. Energy load profiles have been analyzed and the fuel cell stack and auxiliaries are being modeled in order to dimension and design a balance of plant and control algorithms that ensure a safe and easy utilization. Additionally a prototype shall be tested under different load profiles to validate the control strategies and to characterize the performance of the system.
Game-Theory-Based Design and Analysis of a Peer-to-Peer Energy Exchange System between Multi-Solar-Hydrogen-Battery Storage Electric Vehicle Charging Stations
Jun 2024
Publication
As subsidies for renewable energy are progressively reduced worldwide electric vehicle charging stations (EVCSs) powered by renewable energy must adopt market-driven approaches to stay competitive. The unpredictable nature of renewable energy production poses major challenges for strategic planning. To tackle the uncertainties stemming from forecast inaccuracies of renewable energy this study introduces a peer-to-peer (P2P) energy trading strategy based on game theory for solar-hydrogen-battery storage electric vehicle charging stations (SHS-EVCSs). Firstly the incorporation of prediction errors in renewable energy forecasts within four SHS-EVCSs enhances the resilience and efficiency of energy management. Secondly employing game theory’s optimization principles this work presents a day-ahead P2P interactive energy trading model specifically designed for mitigating the variability issues associated with renewable energy sources. Thirdly the model is converted into a mixed integer linear programming (MILP) problem through dual theory allowing for resolution via CPLEX optimization techniques. Case study results demonstrate that the method not only increases SHS-EVCS revenue by up to 24.6% through P2P transactions but also helps manage operational and maintenance expenses contributing to the growth of the renewable energy sector.
Exploring Dilution Potential for Full Load Operation of Medium Duty Hydrogen Engine for the Transport Sector
Jul 2023
Publication
The current political scenario and the concerns for global warming have pushed very harsh regulations on conventional propulsion systems based on the use of fossil fuels. New technologies are being promoted but their current technological status needs further research and development for them to become a competitive substitute for the ever-present internal combustion engine. Hydrogen-fueled internal combustion engines have demonstrated the potential of being a fast way to reach full decarbonization of the transport sector but they still have to face some limitations in terms of the operating range of the engine. For this reason the present work evaluates the potential of reaching full load operation on a conventional diesel engine assuming the minimum modifications required to make it work under H2 combustion. This study shows the methodology through which the combustion model was developed and then used to evaluate a multi-cylinder engine representative of the medium to high duty transport sector. The evaluation included different strategies of dilution to control the combustion performance and the results show that the utilization of EGR brings different benefits to engine operation in terms of efficiency improvement and emissions reduction. Nonetheless the requisites defined for the needed turbocharging system are harsher than expected and result in a potential non-conventional technical solution.
Performance Analysis of a Diabatic Compressed Air Energy Storage System Fueled with Green Hydrogen
Oct 2023
Publication
The integration of an increasing share of Renewable Energy Sources (RES) requires the availability of suitable energy storage systems to improve the grid flexibility and Compressed Air Energy Storage (CAES) systems could be a promising option. In this study a CO2 -free Diabatic CAES system is proposed and analyzed. The plant configuration is derived from a down-scaled version of the McIntosh Diabatic CAES plant where the natural gas is replaced with green hydrogen produced on site by a Proton Exchange Membrane electrolyzer powered by a photovoltaic power plant. In this study the components of the hydrogen production system are sized to maximize the self-consumption share of PV energy generation and the effect of the design parameters on the H2 -CAES plant performance are analyzed on a yearly basis. Moreover a comparison between the use of natural gas and hydrogen in terms of energy consumption and CO2 emissions is discussed. The results show that the proposed hydrogen fueled CAES can effectively match the generation profile and the yearly production of the natural gas fueled plant by using all the PV energy production while producing zero CO2 emissions.
Hydrogen Combustion: Features and Barriers to Its Exploitation in the Energy Transition
Oct 2023
Publication
The aim of this article is to review hydrogen combustion applications within the energy transition framework. Hydrogen blends are also included from the well-known hydrogen enriched natural gas (HENG) to the hydrogen and ammonia blends whose chemical kinetics is still not clearly defined. Hydrogen and hydrogen blends combustion characteristics will be firstly summarized in terms of standard properties like the laminar flame speed and the adiabatic flame temperature but also evidencing the critical role of hydrogen preferential diffusion in burning rate enhancement and the drastic reduction in radiative emission with respect to natural gas flames. Then combustion applications in both thermo-electric power generation (based on internal combustion engines i.e. gas turbines and piston engines) and hard-to-abate industry (requiring high-temperature kilns and furnaces) sectors will be considered highlighting the main issues due to hydrogen addition related to safety pollutant emissions and potentially negative effects on industrial products (e.g. glass cement and ceramic).
LCA of a Proton Exchange Membrane Fuel Cell Electric Vehicle Considering Different Power System Architectures
Sep 2023
Publication
Fuel cell electric vehicles are a promising solution for reducing the environmental impacts of the automotive sector; however there are still some key points to address in finding the most efficient and less impactful implementation of this technology. In this work three electrical architectures of fuel cell electric vehicles were modeled and compared in terms of the environmental impacts of their manufacturing and use phases. The three architectures differ in terms of the number and position of the DC/DC converters connecting the battery and the fuel cell to the electric motor. The life cycle assessment methodology was employed to compute and compare the impacts of the three vehicles. A model of the production of the main components of vehicles and fuel cell stacks as well as of the production of hydrogen fuel was constructed and the impacts were calculated using the program SimaPro. Eleven impact categories were considered when adopting the ReCiPe 2016 midpoint method and the EF (adapted) method was exploited for a final comparison. The results highlighted the importance of the converters and their influence on fuel consumption which was identified as the main factor in the comparison of the environmental impacts of the vehicle.
Review of Sampling and Analysis of Particulate Matter in Hydrogen Fuel
Sep 2023
Publication
This review presents state-of-the-art for representative sampling of hydrogen from hydrogen refueling stations. Documented sampling strategies are presented as well as examples of commercially available equipment for sampling at the hydrogen refueling nozzle. Filter media used for sampling is listed and the performance of some of the filters evaluated. It was found that the filtration efficiency of 0.2 and 5 mm filters were not significantly different when exposed to 200 and 300 nm particles. Several procedures for gravimetric analysis are presented and some of the challenges are identified to be filter degradation pinhole formation and conditioning of the filter prior to measurement. Lack of standardization of procedures was identified as a limitation for result comparison. Finally the review summarizes results including particulate concentration in hydrogen fuel quality data published. It was found that less than 10% of the samples were in violation with the tolerance limit.
Optimal Configuration and Scheduling Model of a Multi-Park Integrated Energy System Based on Sustainable Development
Mar 2023
Publication
To maximize the utilization of renewable energy (RE) as much as possible in cold areas while reducing traditional energy use and carbon dioxide emissions a three-layer configuration optimization and scheduling model considering a multi-park integrated energy system (MPIES) a shared energy storage power station (SESPS) and a hydrogen refueling station (HRS) cooperation based on the Wasserstein generative adversarial networks the simultaneous backward reduction technique and the Quantity-Contour (WGAN-SBR_QC) method is proposed. Firstly the WGAN-SBR_QC method is used to generate typical scenarios of RE output. Secondly a three-layer configuration and schedule optimization model is constructed using MPIES SESPS and HRS. Finally the model’s validity is investigated by selecting a multi-park in Eastern Mongolia. The results show that: (1) the typical scenario of RE output improved the overall robustness of the system. (2) The profits of the MPIES and HRS increased by 1.84% and 52.68% respectively and the SESPS profit increased considerably. (3) The proposed approach increased RE utilization to 99.47% while reducing carbon emissions by 32.67%. Thus this model is a reference for complex energy system configuration and scheduling as well as a means of encouraging RE use.
Systems-Based Safety Analysis for Hydrogen-Driven Autonomous Ships
Jun 2024
Publication
In the maritime domain hydrogen fuel cell propulsion and autonomous vessels are two important issues that are yet to be implemented together because of a few challenges. It is obvious that there are several individual safety studies on Maritime Autonomous Surface Ships and hydrogen storage as well as fuel cells based on various risk assessment tools but the combined safety studies that include hydrogen fuel cells on autonomous vessels with recent risk analysis methods are extremely limited. This research chooses the “System-Theoretic Process Analysis” (STPA) method which is a recent method for potential risk identification and mitigation. Both hydrogen and autonomous vessels are analyzed and assessed together with the STPA method. Results are not speculative but rather flexible compared to conventional systems. The study finds a total of 44 unsafe control actions (UCAs) evolved from human and central control unit controllers through STPA. Further the loss scenarios (LS) are identified that lead to those UCAs so that loss scenarios can be assessed and UCAs can be mitigated for safe operation. The objective of this study is to ensure adequate safety for hydrogen fuel cell propulsion on autonomous vessels.
Topology and Control of Fuel Cell Generation Converters
Jun 2023
Publication
Fuel cell power generation is one of the important ways of utilizing hydrogen energy which has good prospects for development. However fuel cell volt-ampere characteristics are nonlinear the output voltage is low and the fluctuation range is large and a power electronic converter matching its characteristics is required to achieve efficient and stable work. Based on the analysis of the fuel cell’s characteristic mechanism maximum power point tracking algorithm fuel cell converter characteristics application and converter control strategy the paper summarizes the general principles of the topology of fuel cell converters. In addition based on the development status of new energy hydrogen energy is organically combined with other new energy sources and the concept of 100% absorption system of new energy with green hydrogen as the main body is proposed to provide a reference for the development of hydrogen energy.
A Holistic Framework for the Optimal Design and Operation of Electricity, Heating, Cooling and Hydrogen Technologies in Buildings
Jun 2024
Publication
In this work the Design and Operation of Integrated Technologies (DO-IT) framework is developed a comprehensive tool to support short- and long-term technology investment and operation decisions for integrated energy generation conversion and storage technologies in buildings. The novelty of this framework lies in two key aspects: firstly it integrates essential open-source modelling tools covering energy end uses in buildings technology performance and cost and energy system design optimisation into a unified and easily-reproducible framework. Secondly it introduces a novel optimisation tool with a concise and generic mathematical formulation capable of modelling multi-energy vector systems capturing interdependencies between different energy vectors and technologies. The model formulation which captures both short- and long-term energy storage facilitates the identification of smart design and operation strategies with low computational cost. Different building energy demand and price scenarios are investigated and the economic and energy benefits of using a holistic multi-energy-vector approach are quantified. Technology combinations under consideration include: (i) a photovoltaic-electric heat pump-battery system (ii) a photovoltaic-electric heat pump-battery-hot water cylinder system (iii) a photovoltaic-electrolyser‑hydrogen storage-fuel cell system and (iv) a system with all above technology options. Using a university building as a case study it is shown that the smart integration of electricity heating cooling and hydrogen generation and storage technologies results in a total system cost which is >25% lower than the scenario of only importing grid electricity and using a fuel oil boiler. The battery mitigates intra-day fluctuations in electricity demand and the hot-water cylinder allows for efficiently managing heat demand with a small heat pump. In order to avoid PV curtailment excess PV-generated electricity can also be stored in the form of green hydrogen providing a long-term energy storage solution spanning days weeks or even seasons. Results are useful for end-users investment decision makers and energy policy makers when selecting building-integrated low-carbon technologies and relevant policies.
Enabling Industrial Decarbonization: A MILP Optimization Model for Low-carbon Hydrogen Supply Chains
Jun 2024
Publication
This study develops a an optimization model focused on the layout and dispatch of a low-carbon hydrogen supply chain. The objective is to identify the lowest Levelized Cost of Hydrogen for a given demand. The model considers various elements including electricity supply from the local grid and renewable sources (photovoltaic and wind) alongside hydrogen production compression storage and transportation to end users. Applied to an industrial case study in Sweden the findings indicate that the major cost components are linked to electricity generation and investment in electrolyzers with the LCOH reaching 5.2 EUR/kgH2 under typical demand conditions. Under scenarios with higher peak demands and greater demand volatility the LCOH increases to 6.8 EUR/kgH2 due to the need for additional renewable energy capacity. These results highlight the critical impact of electricity availability and demand fluctuations on the LCOH emphasizing the complex interdependencies within the hydrogen supply chain. This study provides valuable insights into the feasibility and cost-effectiveness of adopting hydrogen as an energy carrier for renewable electricity in the context of decarbonizing industrial processes in the energy system.
Full Load Optimization of a Hydrogen Fuelled Industrial Engine
Jun 2024
Publication
There are a large number of applications in which hydrogen internal combustion engines represent a sensible alternative to battery electric propulsion systems and to fuel cell electric propulsion systems. The main advantages of combustion engines are their high degree of robustness and low manufacturing costs. No critical raw materials are required for production and there are highly developed production plants worldwide. A CO2-free operation is possible when using hydrogen as a fuel. The formation of nitrogen oxides during hydrogen combustion in the engine can be effectively mitigated by a lean-burn combustion process. However achieving low NOx raw emissions conflicts with achieving high power yields. In this work a series industrial diesel engine was converted for hydrogen operation and comprehensive engine tests were carried out. Various measures to improve the trade-off between NOx emissions and performance were investigated and evaluated. The rated power output and the maximum torque of the series diesel engine could be exceeded while maintaining an indicated specific NOx emission of 1 g/kWh along the entire full load curve. In the low-end-torque range however the gap to the full load curve of the series diesel engine could not be fully closed with the hardware used.
Model-based Economic Analysis of Off-grid Wind/Hydrogen Systems
Sep 2023
Publication
Hydrogen has emerged in the context of large-scale renewable uptake and deep decarbonization. However the high cost of splitting water into hydrogen using renewable energy hinders the development of green hydrogen. Here we provide a cost analysis of hydrogen from off-grid wind. It is found that the current cost evaluation can be improved by examining the operational details of electrolysis. Instead of using low-resolution wind-speed data and linear electrolysis models we generate 5-min resolution wind data and utilize detailed electrolysis models that can describe the safe working range startup time and efficiency variation. Economic assessments are performed over 112 locations in seven countries to demonstrate the influence of operational models. It is shown that over-simplified models lead to less reliable results and the relative error can be 63.65% at most. Further studies have shown the global picture of producing green hydrogen. Based on the improved model we find that the levelized cost of hydrogen ranges from 1.66$/kg to 13.61$/kg. The wind-based hydrogen is cost-competitive in areas with abundant resources and lower investment cost such as China and Denmark. However it is still costly in most of the studied cases. An optimal sizing strategy or involving a battery as electricity storage can further reduce the hydrogen cost the effectiveness of which is location-specific. The sizing strategies of electrolyzers differ by country and rely on the specific wind resource. In contrast the sizing of batteries presents similar trends. Smaller batteries are preferred in almost all the investigated cases.
Experimental Activities on a Hydrogen-Fueled Spark-Ignition Engine for Light-Duty Applications
Nov 2023
Publication
The increase in the overall global temperature and its subsequent impact on extreme weather events are the most critical consequences of human activity. In this scenario transportation plays a significant role in greenhouse gas (GHG) emissions which are the main drivers of climate change. The decline of non-renewable energy sources coupled with the aim of reducing GHG emissions from fossil fuels has forced a shift towards a net-zero emissions economy. As an example of this transition the European Union has set 2050 as the target for achieving carbon neutrality. Hydrogen (H2 ) is gaining increasing relevance as one of the most promising carbon-free energy vectors. If produced from renewable sources it facilitates the integration of various alternative energy sources for achieving a carbon-neutral economy. Recently interest in its application to the transportation sector has grown including different power plant concepts such as fuel cells or internal combustion engines. Despite exhibiting significant drawbacks such as low density combustion instabilities and incompatibilities with certain materials hydrogen is destined to become one of the future fuels. In this publication experimental activities are reported that were conducted on a sparkignition engine fueled with hydrogen at different operating points. The primary objective of this research is to gain a better understanding of the thermodynamic processes that control combustion and their effects on engine performance and pollutant emissions. The results show the emission levels performance and combustion characteristics under different conditions of dilution load and injection strategy and timing.
Hydrogen-Powered Aircraft at Airports: A Review of the Infrastructure Requirements and Planning Challenges
Nov 2023
Publication
Hydrogen-fueled aircraft are a promising innovation for a sustainable future in aviation. While hydrogen aircraft design has been widely studied research on airport requirements for new infrastructure associated with hydrogen-fueled aircraft and its integration with existing facilities is scarce. This study analyzes the current body of knowledge and identifies the planning challenges which need to be overcome to enable the operation of hydrogen flights at airports. An investigation of the preparation of seven major international airports for hydrogen-powered flights finds that although there is commitment airports are not currently prepared for hydrogen-based flights. Major adjustments are required across airport sites covering land use plans airside development utility infrastructure development and safety security and training. Developments are also required across the wider aviation industry including equipment updates such as for refueling and ground support and supportive policy and regulations for hydrogen-powered aircraft. The next 5–10 years is identified from the review as a critical time period for airports given that the first commercial hydrogen-powered flight is likely to depart in 2026 and that the next generation of short-range hydrogen-powered aircraft is predicted to enter service between 2030 and 2035.
Dynamic Simulation and Thermoeconomic Analysis of a Power to Gas System
Sep 2023
Publication
Power to gas technology is an innovative solution to promote the use of renewable energy technologies also including e-fuels. This work presents a techno-economic analysis of a novel concept of a renewable power to gas plant. A 2.4 MW solid oxide electrolyzer fed by a 3.1 MW photovoltaic field is coupled with a biomethane production unit to produce synthetic methane by means of a 2.4 MW methanation unit. The hydrogen produced by the electrolyzer is used for the methanation reaction aiming at producing natural gas at net zero carbon emissions. The CO2 is obtained as a byproduct of the membrane separation in a biogas upgrading unit. The methanation unit and the electrolyzer models are developed in MatLab and integrated in TRNSYS to perform a dynamic simulation of all the components and the system as a whole. Dynamic simulation results show a 42% increase in the production of natural gas from renewable energy sources. The thermoeconomic analysis shows a remarkable primary energy saving index of 176% and a total amount of 896 tons of CO2 equivalent emissions saved. As expected the critical point is the economic feasibility since the simple payback is 9 years in case local incentives and subsidies are considered. The parametric analysis on the photovoltaic capacity shows that the simple payback dramatically depends on such design parameter varying from 6 years in the best case scenario to 92 years in the worst case scenario.
Performance and Emission Optimisation of an Ammonia/ Hydrogen Fuelled Linear Joule Engine Generator
Mar 2024
Publication
This paper presents a Linear Joule Engine Generator (LJEG) powered by ammonia and hydrogen co-combustion to tackle decarbonisation in the electrification of transport propulsion systems. A dynamic model of the LJEG which integrates mechanics thermodynamics and electromagnetics sub-models as well as detailed combustion chemistry analysis for emissions is presented. The dynamic model is integrated and validated and the LJEG performance is optimised for improved performance and reduced emissions. At optimal conditions the engine could generate 1.96 kWe at a thermal efficiency of 34.3% and an electrical efficiency of 91%. It is found that the electromagnetic force of the linear alternator and heat addition from the external combustor and engine valve timing have the most significant influences on performance whereas the piston stroke has a lesser impact. The impacts of hydrogen ratio oxygen concentration inlet pressure and equivalence ratio of ammonia-air on nitric oxide (NO) formation and reduction are revealed using a detailed chemical kinetic analysis. Results indicated that rich combustion and elevated pressure are beneficial for NO reduction. The rate of production analysis indicates that the equivalence ratio significantly changes the relative contribution among the critical NO formation and reduction reaction pathways.
Environmental Life-Cycle Assessment of Eco-Friendly Alternative Ship Fuels (MGO, LNG, and Hydrogen) for 170 GT Nearshore Ferry
May 2022
Publication
With increasing concerns about environmental pollution the shipping industry has been considering various fuels as alternative power sources. This paper presents a study of the holistic environmental impacts of eco-friendly alternative ship fuels of marine gas oil (MGO) liquefied natural gas (LNG) and hydrogen across each of their life cycles from their production to the operation of the ship. The environmental impacts of the fuels were estimated by life-cycle assessment (LCA) analysis in the categories of well-to-tank tank-to-wake and well-to-wake phases. The LCA analysis was targeted for a 170 gross tonnage (GT) nearshore ferry operating in the ROK which was conceptually designed in the study to be equipped with the hydrogen fuel cell propulsion system. The environmental impact performance was presented with comparisons for the terms of global warming potential (GWP) acidification potential (AP) photochemical ozone creation potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that the hydrogen showed the highest GWP level during its life cycle due to the large amount of emissions in the hydrogen generation process through the steam methane reforming (SMR) method. The paper concludes with suggestions of an alternative fuel for the nearshore ferry and its production method based on the results of the study.
Effects of Fuel Cell Size and Dynamic Limitations on the Durability and Efficiency of Fuel Cell Hybrid Electric Vehicles under Driving Conditions
Mar 2024
Publication
In order to enhance the durability of fuel cell systems in fuel cell hybrid electric vehicles (FCHEVs) researchers have been dedicated to studying the degradation monitoring models of fuel cells under driving conditions. To predict the actual degradation factors and lifespan of fuel cell systems a semi-empirical and semi-physical degradation model suitable for automotive was proposed and developed. This degradation model is based on reference degradation rates obtained from experiments under known conditions which are then adjusted using coefficients based on the electrochemical model. By integrating the degradation model into the vehicle simulation model of FCHEVs the impact of different fuel cell sizes and dynamic limitations on the efficiency and durability of FCHEVs was analyzed. The results indicate that increasing the fuel cell stack power improves durability while reducing hydrogen consumption but this effect plateaus after a certain point. Increasing the dynamic limitations of the fuel cell leads to higher hydrogen consumption but also improves durability. When considering only the rated power of the fuel cell a comparison between 160 kW and 100 kW resulted in a 6% reduction in hydrogen consumption and a 10% increase in durability. However when considering dynamic limitation factors comparing the maximum and minimum limitations of a 160 kW fuel cell hydrogen consumption increased by 10% while durability increased by 83%.
Location Optimization of Hydrogen Refueling Stations in Hydrogen Expressway Based on Hydrogen Supply Chain Cost
Jan 2021
Publication
Hydrogen energy is regarded as an important way to achieve carbon emission reduction. This paper focuses on the combination of the design of the hydrogen supply chain network and the location of hydrogen refueling stations on the expressway. Based on the cost analysis of the hydrogen supply chain a multi-objective model is developed to determine the optimal scale and location of hydrogen refueling stations on the hydrogen expressway. The proposed model considers the hydrogen demand forecast hydrogen source selection hydrogen production and storage and transportation hydrogen station refueling mode etc. Taking Dalian City China as an example with offshore wind power as a reliable green hydrogen supply to select the location and capacity of hydrogen refueling stations for the hydrogen energy demonstration section of a certain expressway under multiple scenarios. The results of the case show that 4 and 5 stations are optimized on the expressway section respectively and the unit hydrogen cost is $14.3 /kg H2 and $11.8 /kg H2 respectively which are equal to the average hydrogen price in the international range. The optimization results verify the feasibility and effectiveness of the model.
Fuelling the Transition Podcast: How Will Hydrogen Heat and Safety in the Home?
Jan 2022
Publication
In this episode Angela Needle Director of Strategy at Cadent and John Williams Head of Hydrogen Expertise Cluster at AFRY Management Consulting join us to discuss a range of topics concerning hydrogen and the energy transition. This includes Cadent’s involvement in hydrogen through HyNet the role of hydrogen in heat safety and plans for the first hydrogen village. They also explore Angela’s role as co-founder of the Women’s Utilities Network a group focussed on helping women develop their skills within the energy space.
The podcast can be found on their website.
The podcast can be found on their website.
Increasing Energy Efficiency of Hydrogen Refueling Stations via Optimal Thermodynamic Paths
Sep 2023
Publication
This work addresses the energy efficiency of hydrogen refueling stations (HRS) using a first principles model and optimal control methods to find minimal entropy production operating paths. The HRS model shows good agreement with experimental data achieving maximum state of charge and temperature discrepancies of 1 and 7% respectively. Model solution and optimization is achieved at a relatively low computational time (40 s) when compared to models of the same degree of accuracy. The entropy production mapping indicates the flow control valve as the main source of irreversibility accounting for 85% of the total entropy production in the process. The minimal entropy production refueling path achieves energy savings from 20 to 27% with respect to the SAE J2601 protocol depending on the ambient temperature. Finally the proposed method under nearreversible refueling conditions shows a theoretical reduction of 43% in the energy demand with respect to the SAE J2601 protocol.
Prospects and Impediments for Hydrogen Fuel Cell Buses
Jun 2021
Publication
The number of demonstration projects with fuel cell buses has been increasing worldwide. The goal of this paper is to analyse prospects and barriers for fuel cell buses focusing on their economic- technical- and environmental performance. Our results show that the prices of fuel cell buses although decreasing over time are still about 40% higher than those of diesel buses. With the looming ban of diesel vehicles and current limitations of battery electric vehicles fuel cell buses could become a viable alternative in the mid-to long-term. With the requirements for a better integration of renewable energy sources in the transport system interest in hydrogen is rising. Hydrogen produced from renewables used in fuel cell buses has the potential to save about 93% of CO2 emissions in comparison to diesel buses. Yet from environmental point-of-view it has to be ensured that hydrogen is produced from renewables. Currently the major barrier for a faster penetration of fuel cell buses are their high purchase prices which could be significantly reduced with the increasing number of buses through technological learning. The final conclusion is that a tougher transport policy framework is needed which fully reflects the environmental impact of different buses used.
Preliminary Design of a Fuel Cell/Battery Hybrid Powertrain for a Heavy-duty Yard Truck for Port Logistics
Jun 2021
Publication
The maritime transport and the port-logistic industry are key drivers of economic growth although they represent major contributors to climate change. In particular maritime port facilities are typically located near cities or residential areas thus having a significant direct environmental impact in terms of air and water quality as well as noise. The majority of the pollutant emissions in ports comes from cargo ships and from all the related ports activities carried out by road vehicles. Therefore a progressive reduction of the use of fossil fuels as a primary energy source for these vehicles and the promotion of cleaner powertrain alternatives is in order. The present study deals with the design of a new propulsion system for a heavy-duty vehicle for port applications. Specifically this work aims at laying the foundations for the development of a benchmark industrial cargo–handling hydrogen-fueled vehicle to be used in real port operations. To this purpose an on-field measurement campaign has been conducted to analyze the duty cycle of a commercial Diesel-engine yard truck currently used for terminal ports operations. The vehicle dynamics has been numerically modeled and validated against the acquired data and the energy and power requirements for a plug-in fuel cell/battery hybrid powertrain replacing the Diesel powertrain on the same vehicle have been evaluated. Finally a preliminary design of the new powertrain and a rule-based energy management strategy have been proposed and the electric energy and hydrogen consumptions required to achieve the target driving range for roll-on and roll-off operations have been estimated. The results are promising showing that the hybrid electric vehicle is capable of achieving excellent energy performances by means of an efficient use of the fuel cell. An overall amount of roughly 12 kg of hydrogen is estimated to be required to accomplish the most demanding port operation and meet the target of 6 h of continuous operation. Also the vehicle powertrain ensures an adequate all-electric range which is between approximately 1 and 2 h depending on the specific port operation. Potentially the hydrogen-fueled yard truck is expected to lead to several benefits such as local zero emissions powertrain noise elimination reduction of the vehicle maintenance costs improving of the energy management and increasing of operational efficiency.
Efficient Use of Low-Emission Power Supply for Means of Transport
Apr 2023
Publication
The paper presents the possibilities of low-emission-powered vehicles based mainly on compressed hydrogen. It shows currently used forms of powering vehicles based on their genesis process of obtention and popularity. They are also compared to each other presenting the advantages and disadvantages of a given solution. The share of electricity in transport its forecasts for the future and the possibilities of combination with conventional energy sources are also described. Based on current technological capabilities hydrogen plays a crucial role as presented in the above work constituting a fundamental basis for future transport solutions.
An On-Board Pure H2 Supply System Based on A Membrane Reactor for A Fuel Cell Vehicle: A Theoretical Study
Jul 2020
Publication
In this novel conceptual fuel cell vehicle (FCV) an on-board CH4 steam reforming (MSR) membrane reformer (MR) is considered to generate pure H2 for supplying a Fuel Cell (FC) system as an alternative to the conventional automobile engines. Two on-board tanks are forecast to store CH4 and water useful for feeding both a combustion chamber (designed to provide the heat required by the system) and a multi tubes Pd-Ag MR useful to generate pure H2 via methane steam reforming (MSR) reaction. The pure H2 stream is hence supplied to the FC. The flue gas stream coming out from the combustion chamber is used to preheat the MR feed stream by two heat exchangers and one evaporator. Then this theoretical work demonstrates by a 1-D model the feasibility of the MR based system in order to generate 5 kg/day of pure H2 required by the FC system for cruising a vehicle for around 500 km. The calculated CH4 and water consumptions were 50 and 70 kg respectively per 1 kg of pure H2. The on-board MR based FCV presents lower CO2 emission rates than a conventional gasoline-powered vehicle also resulting in a more environmentally friendly solution.
Maximisation of PV Energy Use and Performance Analysis of a Stand-alone PV-hydrogen System
Sep 2023
Publication
The development of clean hydrogen and photovoltaic (PV) systems is lagging behind the goals set in the Net Zero Emissions scenario of the International Energy Agency. For this reason efficient hydrogen production systems powered from renewable energy need to be deployed faster. This work presents an optimization procedure for a stand-alone fully PVpowered alkaline electrolysis system. The approach is based on the Particle Swarm Optimization algorithm to obtain the best configuration of the PV plant that powers the electrolyzer and its compressor. The best configuration is determined with one of three indicators: cost efficiency or wasted energy. The PV plant needs to be oversized 2.63 times with respect to the electrolyzer to obtain minimum cost while for high efficiency this number increases by 2%. Additionally the configuration that minimizes cost wasted energy or maximizes efficiency does not correspond to the configuration that maximizes the annual PV yield. Optimizing for cost results also leads to the best operation of the electrolyzer at partial loads than optimizing for efficiency or wasted energy.
Utilization of Hydrogen in Gas Turbines: A Comprehensive Review
Feb 2022
Publication
The concerns regarding the consumption of traditional fuels such as oil and coal have driven the proposals for several cleaner alternatives in recent years. Hydrogen energy is one of the most attractive alternatives for the currently used fossil fuels with several superiorities such as zero-emission and high energy content. Hydrogen has numerous advantages compared to conventional fuels and as such has been employed in gas turbines (GTs) in recent years. The main benefit of using hydrogen in power generation with the GT is the considerably lower emission of greenhouse gases. The performance of the GTs using hydrogen as a fuel is influenced by several factors including the performance of the components the operating condition ambient condition etc. These factors have been investigated by several scholars and scientists in this field. In this article studies on hydrogen-fired GTs are reviewed and their results are discussed. Furthermore some recommendations are proposed for the upcoming works in this field.
Current State of Technology of Fuel Cell Power Systems for Autonomous Underwater Vehicles
Jul 2014
Publication
Autonomous Underwater Vehicles (AUVs) are vehicles that are primarily used to accomplish oceanographic research data collection and auxiliary offshore tasks. At the present time they are usually powered by lithium-ion secondary batteries which have insufficient specific energies. In order for this technology to achieve a mature state increased endurance is required. Fuel cell power systems have been identified as an effective means to achieve this endurance but no implementation in a commercial device has yet been realized. This paper summarizes the current state of development of the technology in this field of research. First the most adequate type of fuel cell for this application is discussed. The prototypes and design concepts of AUVs powered by fuel cells which have been developed in the last few years are described. Possible commercial and experimental fuel cell stack options are analyzed examining solutions adopted in the analogous aerial vehicle applications as well as the underwater ones to see if integration in an AUV is feasible. Current solutions in oxygen and hydrogen storage systems are overviewed and energy density is objectively compared between battery power systems and fuel cell power systems for AUVs. A couple of system configuration solutions are described including the necessary lithium-ion battery hybrid system. Finally some closing remarks on the future of this technology are given.
Integration Assessment of Turquoise Hydrogen in the European Energy System
Mar 2024
Publication
Turquoise hydrogen from natural gas pyrolysis has recently emerged as a promising alternative for low-carbon hydrogen production with a high-value pure carbon by-product. However the implications of this technology on the broader energy system are not well understood at present. To close this literature gap this study presents an assessment of the integration of natural gas pyrolysis into a simplified European energy system. The energy system model minimizes the cost by optimizing investment and hourly dispatch of a broad range of electricity and fuel production transmission and storage technologies as well as imports/exports on the global market. Norway is included as a major natural gas producer and Germany as a major energy importer. Results reveal that pyrolysis is economically attractive at modest market shares where the carbon by-product can be sold into highvalue markets for 400 €/ton. However pyrolysis-dominated scenarios that employ methane as a hydrogen carrier also hold promise as they facilitate deep decarbonization without the need for vast expansions of international electricity hydrogen and CO2 transmission networks. The simplicity and security benefits of such pyrolysis-led decarbonization pathways justify the modest 11 % cost premium involved for an energy system where natural gas is the only energy trade vector. In conclusion there is a strong case for turquoise hydrogen in future energy systems and further efforts for commercialization of natural gas pyrolysis are recommended.
Fast Sizing Methodology and Assessment of Energy Storage Configuration on the Flight Time of a Multirotor Aerial Vehicle
Apr 2023
Publication
Urban air mobility (UAM) defined as safe and efficient air traffic operations in a metropolitan area for manned aircraft and unmanned aircraft systems is being researched and developed by industry academia and government. This kind of mobility offers an opportunity to construct a green and sustainable sub-sector building upon the lessons learned over decades by aviation. Thanks to their non-polluting operation and simple air traffic management electric vertical take-off and landing (eVTOL) aircraft technologies are currently being developed and experimented with for this purpose. However to successfully complete the certification and commercialization stage several challenges need to be overcome particularly in terms of performance such as flight time and endurance and reliability. In this paper a fast methodology for sizing and selecting the propulsion chain components of an eVTOL multirotor aerial vehicle was developed and validated on a reduced-scale prototype of an electric multirotor vehicle with a GTOW of 15 kg. This methodology is associated with a comparative study of energy storage system configurations in order to assess their effect on the flight time of the aerial vehicle. First the optimal pair motor/propeller was selected using a global nonlinear optimization in order to maximize the specific efficiency of these components. Second five energy storage technologies were sized in order to evaluate their influence on the aerial vehicle flight time. Finally based on this sizing process the optimized propulsion chain gross take-off weight (GTOW) was evaluated for each energy storage configuration using regression-based methods based on propulsion chain supplier data.
A Review of Hydrogen Technologies and Engineering Solutions for Railway Vehicle Design and Operations
Oct 2021
Publication
Interest in hydrogen-powered rail vehicles has gradually increased worldwide over recent decades due to the global pressure on reduction in greenhouse gas emissions technology availability and multiple options of power supply. In the past research and development have been primarily focusing on light rail and regional trains but the interest in hydrogen-powered freight and heavy haul trains is also growing. The review shows that some technical feasibility has been demonstrated from the research and experiments on proof-of-concept designs. Several rail vehicles powered by hydrogen either are currently operating or are the subject of experimental programmes. The paper identifies that fuel cell technology is well developed and has obvious application in providing electrical traction power while hydrogen combustion in traditional IC engines and gas turbines is not yet well developed. The need for on-board energy storage is discussed along with the benefits of energy management and control systems.
Interdisciplinary Perspectives on Offshore Energy System Integration in the North Sea: A Systematic Literature Review
Oct 2023
Publication
To facilitate the rapid and large-scale developments of offshore wind energy scholars policymakers and infrastructure developers must start considering its integration into the larger onshore energy system. Such offshore system integration is defined as the coordinated approach to planning and operation of energy generation transport and storage in the offshore energy system across multiple energy carriers and sectors. This article conducts a systematic literature review to identify infrastructure components of offshore energy system integration (including alternative cable connections offshore energy storage and power-to-hydrogen applications) and barriers to their development. An interdisciplinary perspective is provided where current offshore developments require not only mature and economically feasible technologies but equally strong legal and governance frameworks. The findings demonstrate that current literature lacks a holistic perspective on the offshore energy system. To date techno-economic assessments solving challenges of specific infrastructure components prevail over an integrated approach. Nevertheless permitting issues gaps in legal frameworks strict safety and environmental regulations and spatial competition also emerge as important barriers. Overall this literature review emphasizes the necessity of aligning various disciplines to provide a fundamental approach for the development of an integrated offshore energy system. More specifically timely policy and legal developments are key to incentivize technical development and enable economic feasibility of novel components of offshore system integration. Accordingly to maximize real-world application and policy learning future research will benefit from an interdisciplinary perspective.
Developments in Hydrogen Fuel Cells
Mar 2023
Publication
The rapid growth in fossil fuels has resulted in climate change that needs to be controlled in the near future. Several methods have been proposed to control climate change including the development of efficient energy conversion devices. Fuel cells are environmentally friendly energy conversion devices that can be fuelled by green hydrogen with only water as a by-product or by using different biofuels such as biomass in wastewater urea in wastewater biogas from municipal and agricultural wastes syngas from agriculture wastes and waste carbon. This editorial discusses the fundamentals of the operation of the fuel cell and their application in various sectors such as residential transportation and power generation.
Feasibility of Hydrogen Fuel Cell Technology for Railway Intercity Services: A Case Study for the Piedmont in North Carolina
Jul 2021
Publication
Diesel fuel combustion results in exhaust containing air pollutants and greenhouse gas emissions. Many railway vehicles use diesel fuel as their energy source. Exhaust emissions as well as concerns about economical alternative power supply have driven efforts to move to hydrogen motive power. Hydrogen fuel cell technology applied to railways offers the opportunity to eliminate harmful exhaust emissions and the potential for a low- or zero-emission energy supply chain. Currently only multiple-unit trains with hydrail technology operate commercially. Development of an Integrated Hybrid Train Simulator for intercity railway is presented. The proposed tool incorporates the effect of powertrain components during the wheel-to-tank process. Compared to its predecessors the proposed reconfigurable tool provides high fidelity with medium requirements and minimum computation time. Single train simulation and the federal government’s Greenhouse gases Regulated Emissions and Energy use in Transportation (GREET) model are used in combination to evaluate the feasibility of various train and powertrain configurations. The Piedmont intercity service operating in North Carolina is used as a case study. The study includes six train configurations and powertrain options as well as nine hydrogen supply options in addition to the diesel supply. The results show that a hydrail option is not only feasible but a low- or zero-carbon hydrogen supply chain could be possible.
Grid Ancillary Services using Electrolyzer-based Power-to-Gas Systems with Increasing Renewable Penetration
Nov 2023
Publication
Increasing penetrations of renewable-based generation have led to a decrease in the bulk power system inertia and an increase in intermittency and uncertainty in generation. Energy storage is considered to be an important factor to help manage renewable energy generation at greater penetrations. Hydrogen is a viable long-term storage alternative. This paper analyzes and presents use cases for leveraging electrolyzer-based power-to-gas systems for electric grid support. The paper also discusses some grid services that may favor the use of hydrogenbased storage over other forms such as battery energy storage. Real-time controls are developed implemented and demonstrated using a power-hardware-in-the-loop(PHIL) setup with a 225-kW proton-exchange-membrane electrolyzer stack. These controls demonstrate frequency and voltage support for the grid for different levels of renewable penetration (0% 25% and 50%). A comparison of the results shows the changes in respective frequencies and voltages as seen as different buses as a result of support from the electrolyzers and notes the impact on hydrogen production as a result of grid support. Finally the paper discusses the practical nuances of implementing the tests with physical hardware such as inverter/electrolyzer efficiency as well as the related constraints and opportunities.
Proposal of Zero-Emission Tug in South Korea Using Fuel Cell/Energy Storage System: Economic and Environmental Long-Term Impacts
Mar 2023
Publication
This study presents the results of economic and environmental analysis for two types of zero-emission ships (ZESs) that are receiving more attention to meet strengthened environmental regulations. One of the two types of ZES is the ZES using only the energy storage system (All-ESS) and the other is the ZES with fuel cell and ESS hybrid system (FC–ESS). The target ship is a tug operating in South Korea and the main parameters are based on the specific circumstances of South Korea. The optimal capacity of the ESS for each proposed system is determined using an optimization tool. The total cost for a ship’s lifetime is calculated using economic analysis. The greenhouse gas (GHG) emission for the fuel’s lifecycle (well-to-wake) is calculated using environmental analysis. The results reveal that the proposed ZESs are 1.7–3.4 times more expensive than the conventional marine gas oil (MGO)-fueled ship; however it could be reduced by 1.3–2.4 times if the carbon price is considered. The proposed ZESs have 58.7–74.3% lower lifecycle GHG emissions than the one from the conventional ship. The results also highlight that the electricity- or hydrogen-based ZESs should reduce GHG emissions from the upstream phase (well-to-tank) to realize genuine ZESs.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
Eco-Sustainable Energy Production in Healthcare: Trends and Challenges in Renewable Energy Systems
Oct 2023
Publication
The shift from fossil fuels to renewable energy systems represents a pivotal step toward the realization of a sustainable society. This study aims to analyze representative scientific literature on eco-sustainable energy production in the healthcare sector particularly in hospitals. Given hospitals’ substantial electricity consumption the adoption of renewable energy offers a reliable low-CO2 emission solution. The COVID-19 pandemic has underscored the urgency for energyefficient and environmentally-responsible approaches. This brief review analyzes the development of experimental simulation and optimization projects for sustainable energy production in healthcare facilities. The analysis reveals trends and challenges in renewable energy systems offering valuable insights into the potential of eco-sustainable solutions in the healthcare sector. The findings indicate that hydrogen storage systems are consistently coupled with photovoltaic panels or solar collectors but only 14% of the analyzed studies explore this potential within hospital settings. Hybrid renewable energy systems (HRES) could be used to meet the energy demands of healthcare centers and hospitals. However the integration of HRES in hospitals and medical buildings is understudied.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Combustion Characteristics of Hydrogen in a Noble Gas Compression Ignition Engine
Jul 2021
Publication
Hydrogen eliminates carbon emissions from compression ignition (CI) engines while noble gases eliminate nitrogen oxide (NOx) emissions by replacing nitrogen. Noble gases can increase the in-cylinder temperature during the compression stroke due to their high specific heat ratio. This paper aims to find the optimum parameters for hydrogen combustion in an argon–oxygen atmosphere and to study hydrogen combustion in all noble gases providing hydrogen combustion data with suitable engine parameters to predict hydrogen ignitability under different conditions. Simulations are performed with Converge CFD software based on the Yanmar NF19SK direct injection CI (DICI) engine parameters. The results are validated with the experimental results of hydrogen combustion in an argon–oxygen atmosphere with a rapid compression expansion machine (RCEM) and modifications of the hydrogen injection timing and initial temperature are proposed. Hydrogen ignition in an argon atmosphere is dependent on a minimum initial temperature of 340 K but the combustion is slightly unstable. Helium and neon are found to be suitable for hydrogen combustion in low compression ratio (CR) engines. However krypton and xenon require temperature modification and a high CR for stable ignition. Detailed parameter recommendations are needed to improve hydrogen ignitability in conventional diesel engines with the least engine modification.
Life Cycle Assessment of Electric Vehicles and Hydrogen Fuel Cell Vehicles Using the GREET Model—A Comparative Study
Apr 2021
Publication
Facing global warming and recent bans on the use of diesel in vehicles there is a growing need to develop vehicles powered by renewable energy sources to mitigate greenhouse gas and pollutant emissions. Among the various forms of non-fossil energy for vehicles hydrogen fuel is emerging as a promising way to combat global warming. To date most studies on vehicle carbon emissions have focused on diesel and electric vehicles (EVs). Emission assessment methodologies are usually developed for fast-moving consumer goods (FMCG) which are non-durable household goods such as packaged foods beverages and toiletries instead of vehicle products. There is an increase in the number of articles addressing the product carbon footprint (PCF) of hydrogen fuel cell vehicles in the recent years while relatively little research focuses on both vehicle PCF and fuel cycle. Zero-emission vehicles initiative has also brought the importance of investigating the emission throughout the fuel cycle of hydrogen fuel cell and its environmental impact. To address these gaps this study uses the life-cycle assessment (LCA) process of GREET (greenhouse gases regulated emissions and energy use in transportation) to compare the PCF of an EV (Tesla Model 3) and a hydrogen fuel cell car (Toyota MIRAI). According to the GREET results the fuel cycle contributes significantly to the PCF of both vehicles. The findings also reveal the need for greater transparency in the disclosure of relevant information on the PCF methodology adopted by vehicle manufacturers to enable comparison of their vehicles’ emissions. Future work will include examining the best practices of PCF reporting for vehicles powered by renewable energy sources as well as examining the carbon footprints of hydrogen production technologies based on different methodologies.
Decarbonization Pathways, Strategies, and Use Cases to Achieve Net-Zero CO2 Emissions in the Steelmaking Industry
Oct 2023
Publication
The steelmaking industry is responsible for 7% of global CO2 emissions making decarbonization a significant challenge. This review provides a comprehensive analysis of current steel-production processes assessing their environmental impact in terms of CO2 emissions at a global level. Limitations of the current pathways are outlined by using objective criteria and a detailed review of the relevant literature. Decarbonization strategies are rigorously evaluated across various scenarios emphasizing technology feasibility. Focusing on three pivotal areas—scrap utilization hydrogen integration and electricity consumption—in-depth assessments are provided backed by notable contributions from both industrial and scientific fields. The intricate interplay of technical economic and regulatory considerations substantially affects CO2 emissions particularly considering the EU Emissions Trading System. Leading steel producers have established challenging targets for achieving carbon neutrality requiring a thorough evaluation of industry practices. This paper emphasizes tactics to be employed within short- medium- and long-term periods. This article explores two distinct case studies: One involves a hot rolling mill that utilizes advanced energy techniques and uses H2 for the reheating furnace resulting in a reduction of 229 kt CO2 -eq per year. The second case examines DRI production incorporating H2 and achieves over 90% CO2 reduction per ton of DRI.
Comparing Alternative Pathways for the Future Role of the Gas Grid in a Low-carbon Heating System
Aug 2023
Publication
This paper uses a whole-system approach to examine different strategies related to the future role of the gas grid in a low-carbon heat system. A novel model of integrated gas electricity and heat systems HEGIT is used to investigate four key sets of scenarios for the future of the gas grid using the UK as a case study: (a) complete electrification of heating; (b) conversion of the existing gas grid to deliver hydrogen; (c) a hybrid heat pump system; and (d) a greener gas grid. Our results indicate that although the infrastructure requirements the fuel or resource mix and the breakdown of costs vary significantly over the complete electrification to complete conversion of the gas grid to hydrogen spectrum the total system transition cost is relatively similar. This reduces the significance of total system cost as a guiding factor in policy decisions on the future of the gas grid. Furthermore we show that determining the roles of low-carbon gases and electrification for decarbonising heating is better guided by the trade-offs between short- and long-term energy security risks in the system as well as trade-offs between consumer investment in fuel switching and infrastructure requirements for decarbonising heating. Our analysis of these trade-offs indicates that although electrification of heating using heat pumps is not the cheapest option to decarbonise heat it has clear co-benefits as it reduces fuel security risks and dependency on carbon capture and storage infrastructure. Combining different strategies such as grid integration of heat pumps with increased thermal storage capacity and installing hybrid heat pumps with gas boilers on the consumer side are demonstrated to effectively moderate the infrastructure requirements consumer costs and reliability risks of widespread electrification. Further reducing demand on the electricity grid can be accomplished by complementary options at the system level such as partial carbon offsetting using negative emission technologies and partially converting the gas grid to hydrogen.
Computational Analysis of Liquid Hydrogen Storage Tanks for Aircraft Applications
Mar 2023
Publication
During the last two decades the use of hydrogen (H2 ) as fuel for aircraft applications has been drawing attention; more specifically its storage in liquid state (LH2 ) which is performed in extreme cryogenic temperatures (−253 ◦C) is a matter of research. The motivation for this effort is enhanced by the predicted growth of the aviation sector; however it is estimated that this growth could be sustainable only if the strategies and objectives set by global organizations for the elimination of greenhouse gas emissions during the next decades such as the European Green Deal are taken into consideration and consequently technologies such as hydrogen fuel are promoted. Regarding LH2 in aircraft substantial effort is required to design analyze and manufacture suitable tanks for efficient storage. Important tools in this process are computational methods provided by advanced engineering software (CAD/CAE). In the present work a computational study with the finite element method is performed in order to parametrically analyze proper tanks examining the effect of the LH2 level stored as well as the tank geometric configuration. In the process the need for powerful numerical models is demonstrated owing to the highly non-linear dependence on temperature of the involved materials. The present numerical models’ efficiency could be further enhanced by integrating them as part of a total aircraft configuration design loop.
Impact of Hydrogen Mixture on Fuel Consumption and Exhaust Gas Emissions in a Truck with Direct‑Injection Diesel Engine
May 2023
Publication
Hydrogen addition affects the composition of exhaust gases in vehicles. However the effects of hydrogen addition to compression ignition engines in running vehicles have not been evaluated. Hydrogen‑mixed air was introduced into the air intake of a truck equipped with a direct‑ injection diesel engine and running on a chassis dynamometer to investigate the effect of hydrogen addition on fuel consumption and exhaust gas components. The reduction in diesel consumption and the increase in hydrogen energy share (HES) showed almost linear dependence where the percentage decrease in diesel consumption is approximately 0.6 × HES. The percentage reduction of CO2 showed a one‑to‑one relationship to the reduction in diesel consumption. The reduction in emissions of CO PM and hydrocarbons (except for ethylene) had one to one or a larger correlation with the reduction of diesel consumption. On the other hand it was observed that NOx emissions increased and the percentage increase of NOx was 1.5~2.0 times that of HES. The requirement for total energy supply was more when hydrogen was added than for diesel alone. In the actual running mode only 50% of the energy of added hydrogen was used to power the truck. As no adjustments were made to the engine in this experiment a possible disadvantage that could be improved by adjusting the combustion conditions.
The Role of Hydrogen in a Decarbonised Future Transport Sector: A Case Study of Mexico
Sep 2023
Publication
In recent years several approaches and pathways have been discussed to decarbonise the transport sector; however any effort to reduce emissions might be complex due to specific socio-economic and technical characteristics of different regions. In Mexico the transport sector is the highest energy consumer representing 38.9% of the national final energy demand with gasoline and diesel representing 90% of the sector´s total fuel consumption. Energy systems models are powerful tools to obtain insights into decarbonisation pathways to understand costs emissions and rate of deployment that could serve for energy policy development. This paper focuses on the modelling of the current Mexican transport system using the MUSE-MX multi-regional model with the aim to project a decarbonisation pathway through two different scenarios. The first approach being business as usual (BAU) which aims to analyse current policies implementation and the second being a goal of net zero carbon emissions by 2050. Under the considered net zero scenario results show potential deployment of hydrogen-based transport technologies especially for subsectors such as lorries (100% H2 by 2050) and freight train (25% H2 by 2050) while cars and buses tend to full electrification by 2050.
Green Hydrogen for Ammonia Production - A Case for the Netherlands
Jul 2023
Publication
An integrated system is studied to supply green hydrogen feedstock for ammonia production in the Netherlands. The system is modeled to compare wind and solar resources when coupled to Alkaline Electrolysis (AEL) and Proton Exchange Membrane Electrolysis (PEMEL) technologies with a compressed hydrogen storage system. The nominal installed capacity of the electrolysis plant is around 2.3 GW with the most suitable energy source offshore wind and the preferred storage technology pressurized tubes. For Alkaline Electrolysis and Proton Exchange Membrane Electrolysis technologies the levelized cost of hydrogen is 5.30 V/kg H2 and 6.03 V/kg H2 respectively.
Experimental Comparison of Hydrogen Refueling with Directly Pressurized vs. Cascade Method
Aug 2023
Publication
This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.
Simulation and Analysis of Hybrid Hydrogen-battery Renewable Energy Storage for Off-electric-grid Dutch Household System
May 2024
Publication
The intermittency of renewable energy technologies requires adequate storage technologies. Hydrogen systems consisting of electrolysers storage tanks and fuel cells can be implemented as well as batteries. The requirements of the hydrogen purification unit is missing from literature. We measured the same for a 4.5 kW PEM electrolyser to be 0.8 kW for 10 min. A simulation to hybridize the hydrogen system including its purification unit with lithium-ion batteries for energy storage is presented; the batteries also support the electrolyser. We simulated a scenario for operating a Dutch household off-electric-grid using solar and wind electricity to find the capacities and costs of the components of the system. Although the energy use of the purification unit is small it influences the operation of the system affecting the sizing of the components. The battery as a fast response efficient secondary storage system increases the ability of the electrolyser to start up.
Experimental Aspects of the Hydrogen Use at Diesel Engine
May 2017
Publication
In the global content regarding the impact on the environmental of the gases emissions resulted from the fossil fuels combustion aspect discussed on the 2015 Paris Climate Conference contribute to the necessity of searching of alternative energy from durable and renewable resources. The purpose of the paper is the use of hydrogen fuelling at truck diesel engine in order to improves engine efficiency and pollutant performance hydrogen being injected into the inlet manifold. Experimental results show better energetic and pollution performance of the dual fuelled engine due to the improvement of the combustion process and reduction of carbon content.
Rule-Based Operation Mode Control Strategy for the Energy Management of a Fuel Cell Electric Vehicle
Jun 2024
Publication
Hydrogen due to its high energy density stands out as an energy storage method for the car industry in order to reduce the impact of the automotive sector on air pollution and global warming. The fuel cell electric vehicle (FCEV) emerges as a modification of the electric car by adding a proton exchange membrane fuel cell (PEMFC) to the battery pack and electric motor that is capable of converting hydrogen into electric energy. In order to control the energy flow of so many elements an optimal energy management system (EMS) is needed where rule-based strategies represent the smallest computational burden and are the most widely used in the industry. In this work a rulebased operation mode control strategy for the EMS of an FCEV validated by different driving cycles and several tests at the strategic points of the battery state of charge (SOC) is proposed. The results obtained in the new European driving cycle (NEDC) show the 12 kW battery variation of 2% and a hydrogen consumption of 1.2 kg/100 km compared to the variation of 1.42% and a consumption of 1.08 kg/100 km obtained in the worldwide harmonized light-duty test cycle (WLTC). Moreover battery tests have demonstrated the optimal performance of the proposed EMS strategy
Green Fleet: A Prototype Biogas and Hydrogen Refueling Management System for Private Fleet Stations
Aug 2023
Publication
Biogas and hydrogen (H2 ) are breaking through as alternative energy sources in road transport specifically for heavy-duty vehicles. Until a public network of service stations is deployed for such vehicles the owners of large fleets will need to build and manage their own refueling facilities. Fleet refueling management and remote monitoring at these sites will become key business needs. This article describes the construction of a prototype system capable of solving those needs. During the design and development process of the prototype the standard industry protocols involved in these installations have been considered and the latest expertise in information technology systems has been applied. This prototype has been essential to determine the Strengths Challenges Opportunities and Risks (SCOR) of such a system which is the first step of a more ambitious project. A second stage will involve setting up a pilot study and developing a commercial system that can be widely installed to provide a real solution for the industry.
Nuclear-Renewable Hybrid Energy System with Load Following for Fast Charging Stations
May 2023
Publication
The transportation sector is a significant source of greenhouse gas emissions. Electric vehicles (EVs) have gained popularity as a solution to reduce emissions but the high load of charging stations poses a challenge to the power grid. Nuclear-Renewable Hybrid Energy Systems (N-RHES) present a promising alternative to support fast charging stations reduce grid dependency and decrease emissions. However the intermittent problem of renewable energy sources (RESs) limits their application and the synergies among different technologies have not been fully exploited. This paper proposes a predictive and adaptive control strategy to optimize the energy management of N-RHES for fast charging stations considering the integration of nuclear photovoltaics and wind turbine energy with a hydrogen storage fuel cell system. The proposed dynamic model of a fast-charging station predicts electricity consumption behavior during charging processes generating probabilistic forecasting of electricity consumption time-series profiling. Key performance indicators and sensitivity analyses illustrate the practicability of the suggested system which offers a comprehensive solution to provide reliable sustainable and low-emission energy to fast-charging stations while reducing emissions and dependency on the power grid.
Can Hydrogen Storage in Metal Hydrides be Economically Competitive with Compressed and Liquid Hydrogen Storage? A Techno-economical Perspective for the Maritime Sector
Aug 2023
Publication
The aim of this work is to evaluate if metal hydride hydrogen storage tanks are a competitive alternative for onboard hydrogen storage in the maritime sector when compared to compressed gas and liquid hydrogen storage. This is done by modelling different hydrogen supply and onboard storage scenarios and evaluating their levelized cost of hydrogen variables. The levelized cost of hydrogen for each case is calculated considering the main components that are required for the refueling infrastructure and adding up the costs of hydrogen production compression transport onshore storage dispensing and the cost of the onboard tanks when known. The results show that the simpler refueling needs of metal hydride-based onboard tanks result in a significant cost reduction of the hydrogen handling equipment. This provides a substantial leeway for the investment costs of metal hydride-based storage which depending on the scenario can be between 3400 - 7300 EUR/kgH2 while remaining competitive with compressed hydrogen storage.
A Hydrogen Supply-chain Model Powering Australian Isolated Communities
Oct 2023
Publication
This article proposes a supply chain-based green hydrogen microgrid modelling for a number of remote Australian communities. Green hydrogen can be used as an emissions-free fuel source for electricity generation in places where large-scale renewable energy production is impossible due to land availability population or government regulations. This research focuses on the Torres Strait Island communities in northern Australia where the transition from diesel to renewable electricity generation is difficult due to very limited land availability on most islands. Due to geographical constraints low population and smaller electrical load the green hydrogen needs to be sourced from somewhere else. This research presents a green hydrogen supply chain model that leverages the land availability of one island to produce hydrogen to supply other island communities. In addition this research presents a model of producing and transporting green hydrogen while supplying cheaper electricity to the communities at focus. The study has used a transitional scenario planning approach and the HOMER simulation platform to find the least-cost solution. Based on the results a levelised cost of energy range of AU$0.42 and AU$0.44 was found. With the help of a green hydrogen supply chain CO2 emissions at the selected sites could be cut by 90 %. This study can be used as a guide for small clustered communities that could not support or justify large-scale renewable generation facilities but need more opportunities to install renewable generation.
Examining Real-Road Fuel Consumption Performance of Hydrogen-Fueled Series Hybrid Vehicles
Oct 2023
Publication
The use of hydrogen fuel produced from renewable energy sources is an effective way to reduce well-to-wheel CO2 emissions from automobiles. In this study the performance of a hydrogen-powered series hybrid vehicle was compared with that of other powertrains such as gasoline-powered hybrid fuel cell and electric vehicles in a simulation that could estimate CO2 emissions under real-world driving conditions. The average fuel consumption of the hydrogenpowered series hybrid vehicle exceeded that of the gasoline-powered series hybrid vehicle under all conditions and was better than that of the fuel cell vehicle under urban and winding conditions with frequent acceleration and deceleration. The driving range was longer than that of the batterypowered vehicle but approximately 60% of that of the gasoline-powered series hybrid. Regarding the life-cycle assessment of CO2 emissions fuel cell and electric vehicles emitted more CO2 during the manufacturing process. Regarding fuel production CO2 emissions from hydrogen and electric vehicles depend on the energy source. However in the future this problem can be solved by using carbon-free energy sources for fuel production. Therefore hydrogen-powered series hybrid vehicles show a high potential to be environmentally friendly alternative fuel vehicles.
Well-To-Wheels Analysis of Future Automotive Fuels and Powertrains in the European Context
Jun 2014
Publication
The Well-to-Tank study describes the process of producing transporting manufacturing and distributing a number of fuels suitable for road transport powertrains. It covers all steps from extracting capturing or growing the primary energy carrier to refuelling the vehicles with the finished fuel.
Sustainable Power Generation Expansion in Island Systems with Extensive RES and Energy Storage
Oct 2023
Publication
Insular networks constitute ideal fields for investment in renewables and storage due to their excellent wind and solar potential as well the high generation cost of thermal generators in such networks. Nevertheless in order to ensure the stability of insular networks network operators impose strict restrictions on the expansion of renewables. Storage systems render ideal solutions for overcoming the aforementioned restrictions unlocking additional renewable capacity. Among storage technologies hybrid battery-hydrogen demonstrates beneficial characteristics thanks to the complementary features that battery and hydrogen exhibit regarding efficiency self-discharge cost etc. This paper investigates the economic feasibility of a private investment in renewables and hybrid hydrogen-battery storage realized on the interconnected island of Crete Greece. Specifically an optimization formulation is proposed to optimize the capacity of renewables and hybrid batteryhydrogen storage in order to maximize the profit of investment while simultaneously reaching a minimum renewable penetration of 80% in accordance with Greek decarbonization goals. The numerical results presented in this study demonstrate that hybrid hydrogen-battery storage can significantly reduce electricity production costs in Crete potentially reaching as low as 64 EUR/MWh. From an investor’s perspective even with moderate compensation tariffs the energy transition remains profitable due to Crete’s abundant wind and solar resources. For instance with a 40% subsidy and an 80 EUR/MWh compensation tariff the net present value can reach EUR 400 million. Furthermore the projected cost reductions for electrolyzers and fuel cells by 2030 are expected to enhance the profitability of hybrid renewable-battery-hydrogen projects. In summary this research underscores the sustainable and economically favorable prospects of hybrid hydrogen-battery storage systems in facilitating Crete’s energy transition with promising implications for investors and the wider renewable energy sector.
Power Cost and CO2 Emissions for a Microgrid with Hydrogen Storage and Electric Vehicles
Nov 2023
Publication
Hydrogen is considered the primary energy source of the future. The best use of hydrogen is in microgrids that have renewable energy sources (RES). These sources have a small impact on the environment when it comes to carbon dioxide (CO2 ) emissions and a power generation cost close to that of conventional power plants. Therefore it is important to study the impact on the environment and the power cost. The proposed microgrid comprises loads RESs (micro-hydro and photovoltaic power plants) a hydrogen storage tank an electric battery and fuel cell vehicles. The power cost and CO2 emissions are calculated and compared for various scenarios including the four seasons of the year compared with the work of other researchers. The purpose of this paper is to continuously supply the loads and vehicles. The results show that the microgrid sources and hydrogen storage can supply consumers during the spring and summer. For winter and autumn the power grid and steam reforming of natural gas must be used to cover the demand. The highest power costs and CO2 emissions are for winter while the lowest are for spring. The power cost increases during winter between 20:00 and 21:00 by 336%. The CO2 emissions increase during winter by 8020%.
Technology Assessment for the Transition to a Renewable Electric Grid
Jun 2024
Publication
To reduce carbon emissions generation of electricity from combustion systems is being replaced by renewable resources. However the most abundant renewable sources – solar and wind – are not dispatchable vary diurnally and are subject to intermittency and produce electricity at times in excess of demand (excess production). To manage this variability and capture the excess renewable energy energy storage technologies are being developed and deployed such as battery energy storage (BES) hydrogen production with electrolyzers (ELY) paired with hydrogen energy storage (HES) and fuel cells (FCs) and renewable natural gas (RNG) production. While BES may be better suited for short duration storage hydrogen is suited for long duration storage and RNG can decarbonize the natural gas system. California Senate Bill 100 (SB100) sets a goal that all retail electricity sold in the State must be sourced from renewable and zero-carbon resources by 2045 raising the questions of which set of technologies and in what proportion are required to meet the 2045 target in the required timeframe as well as the role of the natural gas infrastructure if any. To address these questions this study combines electric grid dispatch modeling and optimization to identify the energy storage and dispatchable technologies in 5-year increments from 2030 to 2045 required to transition from a 60% renewable electric grid in 2035 to a 100% renewable electric grid in 2045. The results show that by utilizing the established natural gas system to store and transmit hydrogen and RNG the deployment of battery energy storage is dramatically reduced. The required capacity for BES in 2045 for example is 40 times lower by leveraging the natural gas infrastructure with a concomitant reduction in cost and associated challenges to transform the electric grid.
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Deep Reinforcement Learning-Based Energy Management for Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Oct 2023
Publication
This study proposed a deep reinforcement learning-based energy management strategy (DRL-EMS) that can be applied to a hybrid electric ship propulsion system (HSPS) integrating liquid hydrogen (LH2 ) fuel gas supply system (FGSS) proton-exchange membrane fuel cell (PEMFC) and lithium-ion battery systems. This study analyzed the optimized performance of the DRL-EMS and the operational strategy of the LH2 -HSPS. To train the proposed DRL-EMS a reward function was defined based on fuel consumption and degradation of power sources during operation. Fuel consumption for ship propulsion was estimated with the power for balance of plant (BOP) of the LH2 FGSS and PEMFC system. DRL-EMS demonstrated superior global and real-time optimality compared to benchmark algorithms namely dynamic programming (DP) and sequential quadratic programming (SQP)-based EMS. For various operation cases not used in training DRL-EMS resulted in 0.7% to 9.2% higher operating expenditure compared to DP-EMS. Additionally DRL-EMS was trained to operate 60% of the total operation time in the maximum efficiency range of the PEMFC system. Different hydrogen fuel costs did not affect the optimized operational strategy although the operating expenditure (OPEX) was dependent on the hydrogen fuel cost. Different capacities of the battery system did not considerably change the OPEX.
Coordinated Control of a Wind-Methanol-Fuel Cell System with Hydrogen Storage
Dec 2017
Publication
This paper presents a wind-methanol-fuel cell system with hydrogen storage. It can manage various energy flow to provide stable wind power supply produce constant methanol and reduce CO2 emissions. Firstly this study establishes the theoretical basis and formulation algorithms. And then computational experiments are developed with MATLAB/Simulink (R2016a MathWorks Natick MA USA). Real data are used to fit the developed models in the study. From the test results the developed system can generate maximum electricity whilst maintaining a stable production of methanol with the aid of a hybrid energy storage system (HESS). A sophisticated control scheme is also developed to coordinate these actions to achieve satisfactory system performance.
Research Progress on Gas Supply System of Proton Exchange Membrane Fuel Cells
Jun 2024
Publication
Proton exchange membrane fuel cells (PEMFCs) are attracting attention for their green energy-saving and high-efficiency advantages becoming one of the future development trends of renewable energy utilization. However there are still deficiencies in the gas supply system control strategy that plays a crucial role in PEMFCs which limits the rapid development and application of PEMFCs. This paper provides a comprehensive and in-depth review of the PEMFC air delivery system (ADS) and hydrogen delivery system (HDS) operations. For the ADS the advantages and disadvantages of the oxygen excess ratio (OER) oxygen pressure and their decoupling control strategies are systematically described by the following three aspects: single control hybrid control and intelligent algorithm control. Additionally the optimization strategies of the flow field or flow channel for oxygen supply speeds and distribution uniformity are compared and analyzed. For the HDS a systematic review of hydrogen recirculation control strategies purge strategies and hydrogen flow control strategies is conducted. These strategies contribute a lot to improving hydrogen utilization rates. Furthermore hydrogen supply pressure is summarized from the aspects of hybrid control and intelligent algorithm control. It is hoped to provide guidance or a reference for research on the HDS as well as the ADS control strategy and optimization strategy
A Multicriteria Modeling Approach for Evaluating Power Generation Scenarios Under Uncertainty: The Case of Green Hydrogen in Greece
Oct 2023
Publication
Clean energy technological innovations are widely acknowledged as a prerequisite to achieving ambitious longterm energy and climate targets. However the optimal speed of their adoption has been parsimoniously studied in the literature. This study seeks to identify the optimal intensity of moving to a green hydrogen electricity sector in Greece using the OSeMOSYS energy modeling framework. Green hydrogen policies are evaluated first on the basis of their robustness against uncertainty and afterwards against conflicting performance criteria and for different decision-making profiles towards risk by applying the VIKOR and TOPSIS multi-criteria decision aid methods. Although our analysis focuses exclusively on the power sector and compares different rates of hydrogen penetration compared to a business-as-usual case without considering other game-changing innovations (such as other types of storage or carbon capture and storage) we find that a national transition to a green hydrogen economy can support Greece in potentially cutting at least 16 MtCO2 while stimulating investments of EUR 10–13 bn. over 2030–2050.
Semi-Solid Forging Process of Aluminium Alloy Connecting Rods for the Hydrogen Internal Combustion Engine
Jun 2024
Publication
As an important piece of equipment for hydrogen energy application the hydrogen internal combustion engine is helpful for the realization of zero carbon emissions where the aluminum connecting rod is one of the key core components. A semi-solid forging forming process for the 7075 aluminum alloy connecting rod is proposed in this work. The influence of process parameters such as the forging ratio sustaining temperature and duration time on the microstructures of the semi-solid blank is experimentally investigated. The macroscopic morphology metallographic structure and physical properties of the connecting-rod parts are analyzed. Reasonable process parameters for preparing the semi-solid blank are obtained from the experimental results. Under the reasonable parameters the average grain size is 41.48~42.57 µm and the average shape factor is 0.80~0.81. The yield strength and tensile strength improvement ratio of the connecting rod produced by the proposed process are 47.07% and 20.89% respectively.
Carbon-Free Heat Production for High-Temperature Heating Systems
Oct 2023
Publication
The article presents a new carbon-free heat production technology for district heating which consists of a combined heat and power generation fuel cell (FC CHP) with CO2 capture and a two-stage cascade high-temperature heat pump (TCHHP). The FC generates heat and electricity the latter being used to drive the compressors of the TCHHP. During the winter period the water temperature achieved can occasionally be too low so it would be heated up with hydrogen gas boilers. The hydrogen would be produced by reforming natural gas synthetic methane or biogas. The results are presented with natural gas utilization—the ratio between the obtained heat flow transferred directly to the water for district heating and the input heat flow of natural gas. In the case of a return water temperature of 60 ◦C and district heating temperature of 85 ◦C the TCHHP whose heat source is groundwater achieves plant efficiency of 270.04% in relation to the higher heating value (HHV) and 241.74% in relation to the lower heating value (LHV) of natural gas. A case with a TCHHP whose heat source is low-temperature geothermal water achieves a plant efficiency of 361.36% in relation to the HHV and 323.49% in relation to the LHV
Literature Review of Hydrogen Energy Systems and Renewable Energy Sources
Nov 2023
Publication
The role of hydrogen as a clean energy source is a promising but also a contentious issue. The global energy production is currently characterized by an unprecedented shift to renewable energy sources (RES) and their technologies. However the local and environmental benefits of such RES-based technologies show a wide variety of technological maturity with a common mismatch to local RES stocks and actual utilization levels of RES exploitation. In this literature review the collected documents taken from the Scopus database using relevant keywords have been organized in homogeneous clusters and are accompanied by the registration of the relevant studies in the form of one figure and one table. In the second part of this review selected representations of typical hydrogen energy system (HES) installations in realistic in-field applications have been developed. Finally the main concerns challenges and future prospects of HES against a multi-parametric level of contributing determinants have been critically approached and creatively discussed. In addition key aspects and considerations of the HES-RES convergence are concluded.
Caveats of Green Hydrogen for Decarbonisation of Heating in Buildings
Oct 2023
Publication
Hydrogen (H2) has rapidly become a topic of great attention when discussing routes to net-zero carbon emissions. About 14% of CO2 emissions globally are directly associated with domestic heating in buildings. Replacing natural gas (NG) with H2 for heating has been highlighted as a rapid alternative for mitigating these emissions. To realise this not only the production challenges but also potential obstacles in the transmission/distribution and combustion of H2 must be technically identified and discussed. This review in addition to delineating the challenges of H2 in NG grid pipelines and H2 combustion also collates the results of the state-of-the-art technologies in H2-based heating systems. We conclude that the sustainability of water and renewable electricity resources strongly depends on sizing siting service life of electrolysis plants and post-electrolysis water disposal plans. 100% H2 in pipelines requires major infrastructure upgrades including production transmission pressurereduction stations distribution and boiler rooms. H2 leakage instigates more environmental risks than economic ones. With optimised boilers burning H2 could reduce GHG emissions and obtain an appropriate heating efficiency; more data from boiler manufacturers must be provided. Overall green H2 is not the only solution to decarbonise heating in buildings and it should be pursued abreast of other heating technologies.
Hydrogen in Aviation: A Simulation of Demand, Price Dynamics, and CO2 Emission Reduction Potentials
Mar 2024
Publication
Aviation contributes to anthropogenic climate change by emitting both carbon dioxide (CO2) and non-CO2 emissions through the combustion of fossil fuels. One approach to reduce the climate impact of aviation is the use of hydrogen as an alternative fuel. Two distinct technological options are presently under consideration for the implementation of hydrogen in aviation: hydrogen fuel cell architectures and the direct combustion of hydrogen. In this study a hydrogen demand model is developed that considers anticipated advancements in liquid hydrogen aircraft technologies forecasted aviation demand and aircraft startup and retirement cycles. The analysis indicates that global demand for liquid hydrogen in aviation could potentially reach 17 million tons by 2050 leading to a 9% reduction in CO2 emissions from global aviation. Thus the total potential of hydrogen in aviation extends beyond this considering that the total market share of hydrogen aircraft on suitable routes in the model is projected to be only 27% in 2050 due to aircraft retirement cycles. Additionally it is shown that achieving the potential demand for hydrogen in aviation depends on specific market prices. With anticipated declines in current production costs hydrogen fuel costs would need to reach about 70 EUR/MWh by 2050 to fulfill full demand in aviation assuming biofuels provide the cheapest option for decarbonization alongside hydrogen. If e-fuels are the sole option for decarbonization alongside hydrogen which is the more probable scenario the entire hydrogen demand potential in aviation would be satisfied according to this study’s estimates at significantly higher hydrogen prices approximately 180 EUR/MWh.
Decarbonising the Refinery Sector: A Socio-technical Analysis of Advanced Biofuels, Green Hydrogen and Carbon Capture and Storage Developments in Sweden
Nov 2021
Publication
The oil refinery industry is one of the major energy users and responsible for a large proportion of greenhouse gas (GHG) emissions. This sector is facing multiple sustainability-related transformation pressures forcing the industry to adapt to changing market conditions. The transition to a low-carbon economy will require oil refineries to adopt decarbonisation technologies like advanced biofuels green hydrogen and carbon capture and storage (CCS). However the development and implementation of these technologies is not a straightforward process and may be inhibited by lock-in and path dependency. This paper draws on expert interviews and combines the Technological Innovation Systems (TIS) and Multi-level Perspective (MLP) frameworks to examining the niche level development of three emerging technologies in the context of deep decarbonisation of refinery. This research finds that the development of the three decarbonisation technologies shares some of the challenges and opportunities and exhibits technology interdependency to some extent. Among the three TISs advanced biofuel is the most mature in terms of knowledge base actor-network legislation framework and market function. Green hydrogen and CCS encounter stronger momentum than before and can benefit from possible synergies across various sectors. However the analysis also reveals the lack of market formation mainly due to the lack of policy instruments for niche markets. Here policy recommendations for accelerating deep decarbonisation of the oil refinery industry are discussed. Finally we contribute to the sustainability transitions literature by exploring the dynamics of emerging TISs for industrial decarbonisation.
Performance and Failure Analysis of a Retrofitted Cessna Aircraft with a Fuel Cell Power System Fuelled with Liquid Hydrogen
Jan 2022
Publication
Proton-Exchange Membrane-Fuel Cells (PEM-FC) are regarded as one of the prime candidates to provide emissions-free electricity for propulsion systems of aircraft. Here a turbocharged Fuel Cell Power System (FCPS) powered with liquid H2 (LH2) is designed and modelled to provide a primary power source in retrofitted Cessna 208 Caravan aircraft. The proposed FCPS comprises multiple PEM-FCs assembled in stacks two single-stage turbochargers to mitigate the variation of the ambient pressure with altitude two preheaters two humidifiers and two combustors. Interlinked component sub-models are constructed in MATLAB and referenced to commercially available equipment. The FCPS model is used to simulate steady-state responses in a proposed 1.5 h (∼350 km) mission flight determining the overall efficiency of the FCPS at 43% and hydrogen consumption of ∼28 kg/h. The multi-stack FCPS is modelled applying parallel fluidic and electrical architectures analysing two power-sharing methods: equally distributed and daisy-chaining. The designed LH2-FCPS is then proposed as a power system to a retrofitted Cessna 208 Caravan and with this example analysed for the probability of failure occurrence. The results demonstrate that the proposed “dual redundant” FCPS can reach failure rates comparable to commercial jet engines with a rate below 1.6 failures per million hours.
An Optimization-Based Model for A Hybrid Photovoltaic-Hydrogen Storage System for Agricultural Operations in Saudi Arabia
Apr 2023
Publication
Renewable energy technologies and resources particularly solar photovoltaic systems provide cost-effective and environmentally friendly solutions for meeting the demand for electricity. The design of such systems is a critical task as it has a significant impact on the overall cost of the system. In this paper a mixed-integer linear programming-based model is proposed for designing an integrated photovoltaic-hydrogen renewable energy system to minimize total life costs for one of Saudi Arabia’s most important fields a greenhouse farm. The aim of the proposed system is to determine the number of photovoltaic (PV) modules the amount of hydrogen accumulated over time and the number of hydrogen tanks. In addition binary decision variables are used to describe either-or decisions on hydrogen tank charging and discharging. To solve the developed model an exact approach embedded in the general algebraic modeling System (GAMS) software was utilized. The model was validated using a farm consisting of 20 greenhouses a worker-housing area and a water desalination station with hourly energy demand. The findings revealed that 1094 PV panels and 1554 hydrogen storage tanks are required to meet the farm’s load demand. In addition the results indicated that the annual energy cost is $228234 with a levelized cost of energy (LCOE) of 0.12 $/kWh. On the other hand the proposed model reduced the carbon dioxide emissions to 882 tons per year. These findings demonstrated the viability of integrating an electrolyzer fuel cell and hydrogen tank storage with a renewable energy system; nevertheless the cost of energy produced remains high due to the high capital cost. Moreover the findings indicated that hydrogen technology can be used as an energy storage solution when the production of renewable energy systems is variable as well as in other applications such as the industrial residential and transportation sectors. Furthermore the results revealed the feasibility of employing renewable energy as a source of energy for agricultural operations.
Progress in Energy Storage Technologies and Methods for Renewable Energy Systems Application
May 2023
Publication
This paper provides a comprehensive review of the research progress current state-ofthe-art and future research directions of energy storage systems. With the widespread adoption of renewable energy sources such as wind and solar power the discourse around energy storage is primarily focused on three main aspects: battery storage technology electricity-to-gas technology for increasing renewable energy consumption and optimal configuration technology. The paper employs a visualization tool (CiteSpace) to analyze the existing works of literature and conducts an in-depth examination of the energy storage research hotspots in areas such as electrochemical energy storage hydrogen storage and optimal system configuration. It presents a detailed overview of common energy storage models and configuration methods. Based on the reviewed articles the future development of energy storage will be more oriented toward the study of power characteristics and frequency characteristics with more focus on the stability effects brought by transient shocks. This review article compiles and assesses various energy storage technologies for reference and future research.
Energy Management Strategy Based on Dynamic Programming with Durability Extension for Fuel Cell Hybrid Tramway
Sep 2021
Publication
This paper proposes an energy management strategy for a fuel cell (FC) hybrid power system based on dynamic programming and state machine strategy which takes into account the durability of the FC and the hydrogen consumption of the system. The strategy first uses the principle of dynamic programming to solve the optimal power distribution between the FC and supercapacitor (SC) and then uses the optimization results of dynamic programming to update the threshold values in each state of the finite state machine to realize real-time management of the output power of the FC and SC. An FC/SC hybrid tramway simulation platform is established based on RTLAB real-time simulator. The compared results verify that the proposed EMS can improve the durability of the FC increase its working time in the high-efficiency range effectively reduce the hydrogen consumption and keep the state of charge in an ideal range.
The Role of Biomass Gasification in Low-carbon Energy and Transport Systems
Mar 2021
Publication
The design of future energy systems requires the efficient use of all available renewable resources. Biomass can complement variable renewable energy sources by ensuring energy system flexibility and providing a reliable feedstock to produce renewable fuels. We identify biomass gasification suitable to utilise the limited biomass resources efficiently. In this study we inquire about its role in a 100% renewable energy system for Denmark and a net-zero energy system for Europe in the year 2050 using hourly energy system analysis. The results indicate bio-electrofuels produced from biomass gasification and electricity to enhance the utilisation of wind and electrolysis and reduce the energy system costs and fuels costs compared to CO2-electrofuels from carbon capture and utilisation. Despite the extensive biomass use overall biomass consumption would be higher without biomass gasification. The production of electromethanol shows low biomass consumption and costs while Fischer-Tropsch electrofuels may be an alternative for aviation. Syngas from biomass gasification can supplement biogas in stationary applications as power plants district heat or industry but future energy systems must meet a balance between producing transport fuels and syngas for stationary units. CO2-electrofuels are found complementary to bio-electrofuels depending on biomass availability and remaining non-fossil CO2 emitters
Hydrogen Production from Wave Power Farms to Refuel Hydrogen-Powered Ships in the Mediterranean Sea
Aug 2024
Publication
The maritime industry is a major source of greenhouse gas (GHG) emissions largely due to ships running on fossil fuels. Transitioning to hydrogen-powered marine transportation in the Mediterranean Sea requires the development of a network of hydrogen refueling stations across the region to ensure a steady supply of green hydrogen. This paper explores the technoeconomic viability of harnessing wave energy from the Mediterranean Sea to produce green hydrogen for hydrogenpowered ships. Four promising island locations—near Sardegna Galite Western Crete and Eastern Crete—were selected based on their favorable wave potential for green hydrogen production. A thorough analysis of the costs associated with wave power facilities and hydrogen production was conducted to accurately model economic viability. The techno-economic results suggest that with anticipated cost reductions in wave energy converters the levelized cost of hydrogen could decrease to as low as 3.6 €/kg 4.3 €/kg 5.5 €/kg and 3.9 €/kg for Sardegna Galite Western Crete and Eastern Crete respectively. Furthermore the study estimates that in order for the hydrogen-fueled ships to compete effectively with their oil-fueled counterparts the levelized cost of hydrogen must drop below 3.5 €/kg. Thus despite the competitive costs further measures are necessary to make hydrogen-fueled ships a viable alternative to conventional diesel-fueled ships.
Techno-Economic Assessment of a Grid-Independent Hybrid Power Plant for Co-Supplying a Remote Micro-Community with Electricity and Hydrogen
Aug 2021
Publication
This study investigates the techno-economic feasibility of an off-grid integrated solar/wind/hydrokinetic plant to co-generate electricity and hydrogen for a remote micro-community. In addition to the techno-economic viability assessment of the proposed system via HOMER (hybrid optimization of multiple energy resources) a sensitivity analysis is conducted to ascertain the impact of ±10% fluctuations in wind speed solar radiation temperature and water velocity on annual electric production unmet electricity load LCOE (levelized cost of electricity) and NPC (net present cost). For this a far-off village with 15 households is selected as the case study. The results reveal that the NPC LCOE and LCOH (levelized cost of hydrogen) of the system are equal to $333074 0.1155 $/kWh and 4.59 $/kg respectively. Technical analysis indicates that the PV system with the rated capacity of 40 kW accounts for 43.7% of total electricity generation. This portion for the wind turbine and the hydrokinetic turbine with nominal capacities of 10 kW and 20 kW equates to 23.6% and 32.6% respectively. Finally the results of sensitivity assessment show that among the four variables only a +10% fluctuation in water velocity causes a 20% decline in NPC and LCOE.
Cost-optimal Design and Operation of Hydrogen Refueling Stations with Mechanical and Electrochemical Hydrogen Compressors
Sep 2024
Publication
Hydrogen refueling stations (HRS) can cause a significant fraction of the hydrogen refueling cost. The main cost contributor is the currently used mechanical compressor. Electrochemical hydrogen compression (EHC) has recently been proposed as an alternative. However its optimal integration in an HRS has yet to be investigated. In this study we compare the performance of a gaseous HRS equipped with different compressors. First we develop dynamic models of three process configurations which differ in the compressor technology: mechanical vs. electrochemical vs. combined. Then the design and operation of the compressors are optimized by solving multi-stage dynamic optimization problems. The optimization results show that the three configurations lead to comparable hydrogen dispensing costs because the electrochemical configuration exhibits lower capital cost but higher energy demand and thus operating cost than the mechanical configuration. The combined configuration is a trade-off with intermediate capital and operating cost.
Electricity Supply Configurations for Green Hydrogen Hubs: A European Case Study on Decarbonizing Urban Transport
Aug 2024
Publication
In this study a techno-economic analysis tool for conducting detailed feasibility studies on the deployment of green hydrogen hubs for fuel cell bus fleets is developed. The study evaluates and compares five green hydrogen hub configurations’ operational and economic performance under a typical metropolitan bus fleet refuelling schedule. Each configuration differs based on its electricity sourcing characteristics such as the mix of energy sources capacity sizing financial structure and grid interaction. A detailed comparative analysis of distinct green hydrogen hub configurations for decarbonising a fleet of fuel-cell buses is conducted. Among the key findings is that a hybrid renewable electricity source and hydrogen storage are essential for cost-optimal operation across all configurations. Furthermore bi-directional grid-interactive configurations are the most costefficient and can benefit the electricity grid by flattening the duck curve. Lastly the paper highlights the potential for cost reduction when the fleet refuelling schedule is co-optimized with the green hydrogen hub electricity supply configuration.
Hydrogen-Enabled Power Systems: Technologies’ Options Overview and Effect on the Balance of Plant
Aug 2025
Publication
Hydrogen-based Power Systems (H2PSs) are gaining accelerating momentum globally to reduce energy costs and dependency on fossil fuels. A H2PS typically comprises three main parts: hydrogen production storage and power generation called packages. A review of the literature and Original Equipment Manufacturers (OEM) datasheets reveals that no single manufacturer supplies all H2PS components posing significant challenges in system design parts integration and safety assurance. Additionally both the literature and H2PS projects’ database highlight a gap in a systematic hydrogen equipment and auxiliary sub-systems technology selection process and how this selection affects the overall H2PS Balance of Plant (BoP). This study addresses that gap by providing a guideline for available technology options and their impact on the H2PS-BoP. The analysis compares packages and auxiliary sub-system technologies to support informed engineering decisions regarding technology and equipment selection. The study finds that each package’s technology influences the selection criteria of the other packages and the associated BoP requirements. Furthermore the choice of technologies across packages significantly affects overall system integrity and BoP. These interdependencies are illustrated using a cause-and-effect matrix. The study’s significance lies in establishing a structured guideline for engineering design and operations enhancing the accuracy of feasibility studies and accelerating the global implementation of H2PS.
The Role of Hydrogen as Enabler of Industrial Port Area Decarbonoization
Nov 2023
Publication
To meet environmental goals while maintaining economic competitiveness worldwide ports have increased the amount of renewable energy production and have focused in optimizing performances and energy efficiency. However carbon-neutral operation of industrial port areas (IPA) is challenging and requires the decarbonization of industrial processes and heavy transport systems. This study proposes a comprehensive review of decarbon ization strategies for IPA with a particular focus on the role that green hydrogen could play when used as renewable energy carrier. Much information on existing and future technologies was also derived from the analysis of 74 projects (existing and planned) in 36 IPAs 80 % of which are in Europe concerning hydrogenbased decarbonization strategies. The overall review shows that engine operation of ships at berth are respon sible of more than 70 % of emissions in ports. Therefore onshore power supply (OPS) seems to be one of the main strategies to reduce port pollution. Nevertheless OPS powered by hydrogen is not today easily achievable. By overcoming the current cost-related and regulation barriers hydrogen can also be used for the import/export of green energy and the decarbonization of hard-to-abate sectors. The technical and economic data regarding hydrogen-based technologies and strategies highlighted in this paper are useful for further research in the field of definition and development of decarbonization strategies in the IPA.
Reducing the Environmental Impact of International Aviationg through Sustainable Aviation Fuel with Integrated Carbon Capture and Storage
Feb 2024
Publication
Sustainable aviation fuels (SAFs) represent the short-term solution to reduce fossil carbon emissions from aviation. The Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA) was globally adopted to foster and make SAFs production economically competitive. Fischer-Tropsch synthetic paraffinic kerosene (FTSPK) produced from forest residue is a promising CORSIA-eligible fuel. FT conversion pathway permits the integration of carbon capture and storage (CCS) technology which provides additional carbon offsetting ca pacities. The FT-SPK with CCS process was modelled to conduct a comprehensive analysis of the conversion pathway. Life-cycle assessment (LCA) with a well-to-wake approach was performed to quantify the SAF’s carbon footprint considering both biogenic and fossil carbon dynamics. Results showed that 0.09 kg FT-SPK per kg of dry biomass could be produced together with other hydrocarbon products. Well-to-wake fossil emissions scored 21.6 gCO2e per MJ of FT-SPK utilised. When considering fossil and biogenic carbon dynamics a negative carbon flux (-20.0 gCO2eMJ− 1 ) from the atmosphere to permanent storage was generated. However FT-SPK is limited to a 50 %mass blend with conventional Jet A/A1 fuel. Using the certified blend reduced Jet A/A1 fossil emissions in a 37 % and the net carbon flux resulted positive (30.9 gCO2eMJ− 1 ). Sensitivity to variations in process as sumptions was investigated. The lifecycle fossil-emissions reported in this study resulted 49 % higher than the CORSIA default value for FT-SPK. In a UK framework only 0.7 % of aviation fuel demand could be covered using national resources but the emission reduction goal in aviation targeted for 2037 could be satisfied when considering CCS.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Dynamic Hydrogen Demand Forecasting Using Hybrid Time Series Models: Insights for Renewable Energy Systems
Feb 2025
Publication
Hydrogen is gaining traction as a key energy carrier due to its clean combustion high energy content and versatility. As the world shifts towards sustainable energy hydrogen demand is rapidly increasing. This paper introduces a novel hybrid time series modeling approach designed and developed to accurately predict hydrogen demand by mixing linear and nonlinear models and accounting for the impact of non-recurring events and dynamic energy market changes over time. The model incorporates key economic variables like hydrogen price oil price natural gas price and gross domestic product (GDP) per capita. To address these challenges we propose a four-part framework comprising the Hodrick–Prescott (HP) filter the autoregressive fractionally integrated moving average (ARFIMA) model the enhanced empirical wavelet transform (EEWT) and high-order fuzzy cognitive maps (HFCM). The HP filter extracts recurring structural patterns around specific data points and resolves challenges in hybridizing linear and nonlinear models. The ARFIMA model equipped with statistical memory captures linear trends in the data. Meanwhile the EEWT handles non-stationary time series by adaptively decomposing data. HFCM integrates the outputs from these components with ridge regression fine-tuning the HFCM to handle complex time series dynamics. Validation using stochastic non-Gaussian synthetic data demonstrates that this model significantly enhances prediction performance. The methodology offers notable improvements in prediction accuracy and stability compared to existing models with implications for optimizing hydrogen production and storage systems. The proposed approach is also a valuable tool for policy formulation in renewable energy and smart energy transitions offering a robust solution for forecasting hydrogen demand
Techno-economic Assessment of Renewable Methanol from Biomass Gasification and PEM Electrolysis for Decarbonization of the Maritime Sector in California
Mar 2022
Publication
At scale biomass-based fuels are seen as long-term alternatives to conventional shipping fuels to reduce greenhouse gas emissions in the maritime sector. While the operational benefits of renewable methanol as a marine fuel are well-known its cost and environmental performance depend largely on production method and geographic context. In this study a techno-economic and environmental assessment of renewable methanol produced by gasification of forestry residues is performed. Two biorefinery systems are modeled thermody namically for the first time integrating several design changes to extend past work: (1) methanol synthesized by gasification of torrefied biomass while removing and storing underground a fraction of the carbon initially contained in it and (2) integration of a polymer electrolyte membrane (PEM) electrolyzer for increased carbon efficiency via hydrogen injection into the methanol synthesis process. The chosen use case is set in California with forest residue biomass as the feedstock and the ports of Los Angeles and Long Beach as the shipping fuel demand point. Methanol produced by both systems achieves substantial lifecycle greenhouse gas emissions savings compared to traditional shipping fuels ranging from 38 to 165% from biomass roadside to methanol combustion. Renewable methanol can be carbon-negative if the CO2 captured during the biomass conversion process is sequestered underground with net greenhouse gas emissions along the lifecycle amounting to − 57 gCO2eq/MJ. While the produced methanol in both pathways is still more expensive than conventional fossil fuels the introduction of CO2eq abatement incentives available in the U.S. and California could bring down minimum fuel selling prices substantially. The produced methanol can be competitive with fossil shipping fuels at credit amounts ranging from $150 to $300/tCO2eq depending on the eligible credits.
Techno-economic Analysis of the Production of Synthetic Fuels using CO2 Generated by the Cement Industry and Green Hydrogen
Jul 2024
Publication
Cement industry due to the decomposition of CaCO3 and the production of clinker emits large amounts of CO2 into the atmosphere. This anthropogenic gas can be captured and through its synthesis with green hydrogen methanol and finally synthetic fuels are achieved. By using e-fuel Europe’s climate neutrality objectives could be achieved. However the energy transition still lacks a clear roadmap and decisions are strongly affected by the geopolitical situation the energy demand and the economy. Therefore different scenarios are analysed to assess the influence of key factors on the overall economic viability of the process: 1) A business-as-usual scenario EU perspectives 2) allowing e-fuels and 3) improving H2 production processes. The technical feasibility of the production of synthetic fuels is verified. The most optimistic projections indicate future production costs of synthetic fuels will be lower than those of fossil fuels. This is directly related to the cost of green hydrogen production.
Hydrogen-Powered Aviation: Insights from a Cross-Sectional Scientometric and Thematic Analysis of Patent Claims
May 2025
Publication
Hydrogen-powered aviation is gaining momentum as a sustainable alternative to fossil-fueled flight yet the field faces complex technological and operational challenges. To better understand commercial innovation pathways this study analyzes the claims sections of 166 hydrogen aviation patents issued between 2018 and 2024. Unlike prior studies that focused on patent titles or abstracts this approach reveals the protected technical content driving commercialization. The study classifies innovations into seven domains: fuel storage fuel delivery fuel management turbine enhancement fuel cell integration hybrid propulsion and safety enhancement. Thematic word clouds and term co-occurrence networks based on natural language processing techniques validate these classifications and highlight core technical themes. Scientometric analyses uncover rapid patent growth rising international participation and strong engagement from both established aerospace firms and young companies. The findings provide stakeholders with a structured view of the innovation landscape helping to identify technological gaps emerging trends and areas for strategic investment and policymaking. This claims-based method offers a scalable framework to track progress in hydrogen aviation and is adaptable to other emerging technologies.
Design and Scale-up of a Hydrogen Oxy-fuel Burner for High-temperature Industrial Processes
Aug 2025
Publication
The present study investigates the design and scale-up of a pure hydrogen oxy-fuel combustion burner for industrial applications. In recent years this technology has garnered attention as an effective approach to the decarbonisation of high-temperature industrial processes. Replacing air with oxygen in combustion processes significantly reduces nitrogen oxides emissions and leads to sustainable energy use. A laboratory-scale burner was designed with inlet nozzle dimensions adapted to the specific properties of hydrogen and oxygen as fuel and oxidant respectively. Implementing oxy-fuel combustion requires addressing several technical issues to prevent the burner wall from overheating and to ensure a stable flame. An infrared camera was used to characterise the performance and operating conditions of the laboratory-scale burner in the range of 2.5–30 kW. The 10 kW baseline case was analysed numerically and validated experimentally using thermocouples. This revealed stable lifted flames with maximum temperatures of 2800 K and a flame length of 0.15 m. A key challenge in engineering is transferring results from laboratory-scale to large-scale industrial applications. Once validated the prototype design was scaled up numerically from 10 kW to 1 MW investigating the feasibility of different scaling criteria. The impact of these criteria on flame characteristics mixing patterns and the volumetric distribution of the reaction zone was then assessed. The constant velocity criterion yielded the lowest pressure drops although it also resulted in longer flame lengths. In contrast the constant residence time criterion generated the highest pressure drops. The increased velocities associated with this criterion enhanced mixing leading to shorter flame lengths as noted in the cases of 200 kW decreasing from 0.98 m under constant velocity criterion to 0.46 m. The intermediate criteria demonstrated a feasible alternative for scaling up the burner by effectively balancing flame length mixing rate and pressure losses. Nevertheless all criteria enabled the burner to sustain high combustion efficiency. Overall this investigation provides valuable insight into the potential of hydrogen oxy-fuel combustion technology to reduce carbon emissions in high-temperature processes.
Performance and Emissions Evaluation of a Turbofan Burner with Hydrogen Fuel
Mar 2025
Publication
This paper examines the changes in the performance level and pollutant emissions of a combustion chamber for turbofan engines. Two different fuels are compared: a conventional liquid fuel of the JET-A (kerosene) class and a hydrogen-based gaseous fuel. A turbofan engine delivering a 70 kN thrust at cruise conditions and 375 kN thrust at takeoff is considered. The comparison is carried out by investigating the combustion pattern with different boundary conditions the latter assigned along a typical flight mission. The calculations rely on a combined approach with a preliminary lumped parameter estimation of the engine performance and thermodynamic properties under different flight conditions (i.e. take-off climbing and cruise) and a CFD-based combustion simulation employing as boundary conditions the outputs obtained from the 0-D computations. The results are discussed in terms of performance thermal properties distributions throughout the combustor and of pollutant concentration at the combustor outflow. The results demonstrate that replacing the JET-A fuel with hydrogen does not affect the overall engine performance significantly and stable and efficient combustion takes place inside the burner although a different temperature regime is observable causing a relevant increase in thermal NO emissions.
Endoscopic Visualization of Backfire Behavior in a Medium Speed Maritime Hydrogen Engine
Aug 2025
Publication
Hydrogen is a promising energy carrier for decarbonizing maritime and stationary applications. However using 100% hydrogen in large-bore engines introduces combustion challenges such as pre-ignition and backfire. These statistically occurring combustion anomalies particularly their spatial and temporal behavior cannot be fully understood through thermodynamic data alone. This study applies optical diagnostics to a medium-speed single-cylinder research engine (bore: 350 mm stroke: 440 mm displacement: 42.3 dm3 ) operated with 100% hydrogen exceeding 20 bar IMEP. By varying the air–fuel equivalence ratio between 2.3 and 4.0 and comparing active pre-chamber and open combustion chamber ignition systems backfire-induced operating limits are identified. High-speed flame imaging through two endoscopic accesses and up to three cameras captures both visible and UV (308 nm) flame chemiluminescence. An implemented visual vibration compensation method using fiber optics enables tracking of flame origins and propagation. The recordings show that 65% of ignition events initiate near one intake valve suggesting local hydrogen enrichment confirmed via 3D-CFD simulations. This is linked to intake manifold geometry which leads to mixture inhomogeneity up to −260◦ CA BTDC. At loads above 15 bar IMEP the localized enrichment reduces or shifts attributed to increased turbulence and intake mass flow. CFD simulations also reveal that gas temperatures under the intake valves exceeding the ignition temperature of hydrogen as early as 300◦ CA BTDC create the risk of backfire in the early gas phase. Additionally glowing oil droplets and ignition zones near the piston were observed indicating that lube oil ignition may be a cause of later (after −290◦ CA BTDC) backfire events. These findings contribute to the understanding of hydrogen combustion anomalies and support future experimental and modeling-based optimization of large-bore hydrogen engines.
Recent Breakthroughs and Future Horizons in Next-generation HT-PEMs for Hydrogen Fuel Cell
Aug 2025
Publication
Aminul Islam,
Mamun Shahriar,
Tarekul Islam,
Md. Tarekul Islam,
Afsana Papia,
Suman Chandra Mohanta,
M. Azizur R. Khan,
Md Aliur Rahman,
Khadiza Tul Kubra,
Md. Munjur Hasan,
Ariyan Islam Rehan,
Mohammed Sohrab Hossain,
Adiba Islam Rasee,
M.A. Shenashen,
Eti Awual,
Md. Chanmiya Sheikh,
Tetsuya Uchida,
R.M. Waliullah,
Md. Shad Salman,
Md. Nazmul Hasan and
Md. Rabiul Awual
High-temperature proton exchange membranes (HT-PEMs) for fuel cells are considered transformative technologies for efficient energy conversion particularly in hydrogen-based transportation owing to their ability to deliver high power density and operational efficiency in harsh environments. However several critical challenges limit their broader adoption notably the limited durability and high costs associated with core components such as membranes and electrocatalysts under elevated temperature conditions. This review systematically addresses these challenges by examining the role of engineered nanomaterials in overcoming performance and stability limitations. The potential of nanomaterials to improve catalytic activity proton conductivity and thermal stability is discussed in detail emphasizing their impact on the optimization of catalyst layer composition including catalysts binders phosphoric acid electrolytes and additives. Recent advancements in nanostructured assemblies and 3D morphologies are explored to enhance fuel cell efficiency through synergistic interactions of these components. Additionally ongoing issues such as catalyst degradation long-term stability and resistance to high-temperature operation are critically analyzed. This manuscript offers a comprehensive overview of current HT-PEMs research and proposes future material design strategies that could bridge the gap between laboratory prototypes and large-scale industrial applications.
Capacity Optimization Configuration Strategy for Electrochemical-hydrogen Hybrid Energy Storage Based on State-of-charge Self-recovery for Wind Power Fluctuation Smoothing
Aug 2025
Publication
To address the challenges in wind power fluctuation smoothing using electrochemical-hydrogen hybrid energy storage a SOC self-recovery-based capacity optimization is proposed. The key issues include extreme high/low SOC states of electrochemical storage due to large charge-discharge disparities and the degradation of hydrogen storage tank SOH caused by its efficiency characteristics which lead to high configuration costs. First considering grid-connection lag time and algorithm adaptability an adaptive weighted filter is designed to suppress wind power fluctuations to obtain precise active power reference values for hybrid energy storage. The active power is then allocated between electrochemical and hydrogen storage using EMD and HT. Subsequently a complementary operation strategy for electrochemical-hydrogen systems is proposed which incorporates equivalent SOC metrics to assess the overall SOC level of electrochemical storage. By defining trigger thresholds for different operational modes abnormal SOC and SOH states are eliminated. Finally a full lifecycle economic cost assessment model based on the rainflow counting method is established to evaluate the impact of different threshold settings on the operational lifespan of energy storage and the overall configuration cost. The proposed method is validated through real-data simulations demonstrating its effectiveness in optimizing hybrid storage configurations and reducing costs compared to conventional strategies.
Real-Time Modeling of a Solar-Driven Power Plant with Green Hydrogen, Electricity, and Fresh Water Production: Techno-Economics and Optimization
Apr 2025
Publication
Solar energy is important for the future as it provides a clean renewable source of electricity that can help combat climate change by reducing reliance on fossil fuels via implementing various solar-based energy systems. In this study a unique configuration for a parabolic-trough-based solar system is presented that allows energy storage for periods of time with insufficient solar radiation. This model based on extensive analysis in MATLAB utilizing real-time weather data demonstrates promising results with strong practical applicability. An organic Rankine cycle with a regenerative configuration is applied to produce electricity which is further utilized for hydrogen generation. A proton exchange membrane electrolysis (PEME) unit converts electricity to hydrogen a clean and versatile energy carrier since the electricity is solar based. To harness the maximum value from this system additional energy during peak times is used to produce clean water utilizing a reverse osmosis (RO) desalination unit. The system’s performance is examined by conducting a case study for the city of Antalya Turkey to attest to the unit’s credibility and performance. This system is also optimized via the Grey Wolf multi-objective algorithm from energy exergy and techno-economic perspectives. For the optimization scenario performed the energy and exergy efficiencies of the system and the levelized cost of products are found to be approximately 26.5% 28.5% and 0.106 $/kWh respectively.
Optimal Operation Strategy for Multi-energy Systems Considering Renewable Energy Fluctuation and Carbon Emission
Jun 2025
Publication
Multi-energy systems (MESs) can address issues such as low renewable energy utilization and power imbalances by optimizing the integration of various energy sources. This paper proposes an optimization operation strategy for MES to regulate the hydrogen and battery storage system (HBRS) based on carbon emission factors (CEFs). Insufficient renewable energy utilization caused by reverse peak regulation can be addressed by guiding the optimal output of HBRS through this model thereby achieving multi-energy complementarity. The CEF is used to balance the output of the HBRS to achieve a low-carbon economic operating system. First the fluctuation of renewable energy is decomposed and reconstructed. Subsequently The HBRS system is utilized to smooth out the fluctuations caused by different frequencies of new energy and then the CEF is used to promote the output of the low-carbon subsystem. Finally comparative verification is conducted across validation cases to demonstrate the effectiveness of the proposed model and the optimization strategy.
No more items...