China, People’s Republic
Recent Development of Biomass Gasification for H2 Rich Gas Production
Mar 2022
Publication
Biomass gasification for hydrogen (H2) production provides outstanding advantages in terms of renewable energy resources carbon neutral high efficiency and environmental benefits. However the factors influencing H2 production from biomass gasification are complex which makes determining the optimal operating conditions challenging. Biomass gasification also poses challenges owing to the high associated tar content and low gas yield which need to be overcome. This review summarizes the influence of the gasification parameters on H2 production. Catalytic gasification technology and some of the latest catalysts such as composites and special structure catalysts are also summarized herein based on the requirements of high-purity H2 production. Moreover novel technologies such as staged gasification chemical looping gasification and adsorption-enhanced reforming for producing H2 rich gas are introduced. Finally the challenges and prospects associated with biomass gasification for H2 production are presented.
Temperature Effect on the Mechanical Properties of Liner Materials used for Type IV Hydrogen Storage Tanks
Sep 2021
Publication
Type IV hydrogen storage tanks play an important role in hydrogen fuel cell vehicles (HFCVs) due to their superiority of lightweight good corrosion and fatigue resistance. It is planned to be used between -40℃ and 85℃ at which the polymer liner may have a degradation of mechanical properties and buckling collapse. This demand a good performance of liner materials in that temperature range. In this article the temperature effect on mechanical properties of polyamide 6 (PA6) liner material including specimens with weld seam was investigated via the stress-strain curve (S-S curve) macroscopic and microscopic morphology. Considering that the mechanical properties will change after the liner molding process this test takes samples directly from the liner. Results show that the tensile strength and tensile modulus increased by 2.46 times and 10.6 times respectively with the decrease of temperature especially in the range from 50℃ to -90℃. For the elongation at break and work of fracture they do not monotonously increase with the temperature up. Both of them reduce when the temperature rises from 20°C to 50°C especially for the work of fracture decreasing by 63%. The weld seam weakens the mechanical properties and the elongation at break and work of fracture are more obvious which are greater than 40% at each temperature. In addition the SEM images indicate that the morphology of fracture surface at -90°C is different from that at other temperatures which is a sufficient evidence of toughness reducing in low temperature.
Integrating a Top-Gas Recycling and CO2 Electrolysis Process for H2-Rich Gas Injection and Reduce CO2 Emissions from an Ironmaking Blast Furnace
Mar 2022
Publication
Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate depending on injection position. Compared with the traditional blast furnace injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.
Numerical Investigation on the Flame Structure and CO/NO Formations of the Laminar Premixed Biogas–Hydrogen Impinging Flame in the Wall Vicinity
Nov 2021
Publication
The near-wall flame structure and pollutant emissions of the laminar premixed biogashydrogen impinging flame were simulated with a detailed chemical mechanism. The spatial distributions of the temperature critical species and pollutant emissions near the wall of the laminar premixed biogas–hydrogen impinging flame were obtained and investigated quantitatively. The results show that the cold wall can influence the premixed combustion process in the flame front which is close to the wall but does not touch the wall and results in the obviously declined concentrations of OH H and O radicals in the premixed combustion zone. After flame quenching a high CO concentration can be observed near the wall at equivalence ratios (ϕ) of both 0.8 and 1.2. Compared with that at ϕ = 1.0 more unburned fuel is allowed to pass through the quenching zone and generate CO after flame quenching near the wall thanks to the suppressed fuel consumption rate near the wall and the excess fuel in the unburned gases at ϕ = 0.8 and 1.2 respectively. By isolating the formation routes of NO production it is found that the fast-rising trend of NO concentration near the wall in the post flame region at ϕ = 0.8 is attributed to the NO transportation from the NNH route primarily while the prompt NO production accounts for more than 90% of NO generation in the wall vicinity at ϕ = 1.2. It is thus known that thanks to the effectively increased surface-to-volume ratio the premixed combustion process in the downsized chamber will be affected more easily by the amplified cooling effects of the cold wall which will contribute to the declined combustion efficiency increased CO emission and improved prompt NO production.
Alternative-energy-vehicles Deployment Delivers Climate, Air Quality, and Health Co-benefits when Coupled with Decarbonizing Power Generation in China
Aug 2021
Publication
China is the world’s largest carbon emitter and suffers from severe air pollution which results in approximately one million premature deaths/year. Alternative energy vehicles (AEVs) (electric hydrogen fuel cell and natural gas vehicles) can reduce carbon emissions and improve air quality. However climate air quality and health benefits of AEVs powered with deeply decarbonized power generation are poorly quantified. Here we quantitatively estimate the air quality health carbon emission and economic benefits of replacing internal combustion engine vehicles with various AEVs. We find co-benefits increase dramatically as the electricity grid decarbonizes and hydrogen is produced from non-fossil fuels. Relative to 2015 a conversion to AEVs using largely non-fossil power can reduce air pollution and associated premature mortalities and years of life lost by 329000 persons/year and 1611000 life years/year. Thus maximizing climate air quality and health benefits of AEV deployment in China requires rapid decarbonization of the power system.
Development and Comparison of the Test Methods Proposed in the Chinese Test Specifications for Fuel Cell Electric Vehicles
Feb 2022
Publication
Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.
Thermodynamic Assessment of a Solar-Driven Integrated Membrane Reactor for Ethanol Steam Reforming
Nov 2020
Publication
To efficiently convert and utilize intermittent solar energy a novel solar-driven ethanol steam reforming (ESR) system integrated with a membrane reactor is proposed. It has the potential to convert low-grade solar thermal energy into high energy level chemical energy. Driven by chemical potential hydrogen permeation membranes (HPM) can separate the generated hydrogen and shift the ESR equilibrium forward to increase conversion and thermodynamic efficiency. The thermodynamic and environmental performances are analyzed via numerical simulation under a reaction temperature range of 100–400 ◦C with permeate pressures of 0.01–0.75 bar. The highest theoretical conversion rate is 98.3% at 100 ◦C and 0.01 bar while the highest first-law efficiency solar-to-fuel efficiency and exergy efficiency are 82.3% 45.3% and 70.4% at 215 ◦C and 0.20 bar. The standard coal saving rate (SCSR) and carbon dioxide reduction rate (CDRR) are maximums of 101 g·m−2 ·h −1 and 247 g·m−2 ·h −1 at 200 ◦C and 0.20 bar with a hydrogen generation rate of 22.4 mol·m−2 ·h −1 . This study illustrates the feasibility of solar-driven ESR integrated with a membrane reactor and distinguishes a novel approach for distributed hydrogen generation and solar energy utilization and upgradation.
Numerical Study of Combustion and Emission Characteristics for Hydrogen Mixed Fuel in the Methane-Fueled Gas Turbine Combustor
Jan 2023
Publication
The aeroderivative gas turbine is widely used as it demonstrates many advantages. Adding hydrogen to natural gas fuels can improve the performance of combustion. Following this the effects of hydrogen enrichment on combustion characteristics were analyzed in an aeroderivative gas turbine combustor using CFD simulations. The numerical model was validated with experimental results. The conditions of the constant mass flow rate and the constant energy input were studied. The results indicate that adding hydrogen reduced the fuel residues significantly (fuel mass at the combustion chamber outlet was reduced up to 60.9%). In addition the discharge of C2H2 and other pollutants was reduced. Increasing the volume fraction of hydrogen in the fuel also reduced CO emissions at the constant energy input while increasing CO emissions at the constant fuel mass flow rate. An excess in the volume fraction of added hydrogen changed the combustion mode in the combustion chamber resulting in fuel-rich combustion (at constant mass flow rate) and diffusion combustion (at constant input power). Hydrogen addition increased the pattern factor and NOx emissions at the outlet of the combustion chamber.
Improved VSG Control Strategy Based on the Combined Power Generation System with Hydrogen Fuel Cells and Super Capacitors
Oct 2021
Publication
Due to their environmental protection and high power generation efficiency the control technology of hydrogen fuel cells (HFCs) connected to the microgrid has become a research hotspot. However when they encounter peak demand or transient events the lack of power cannot be compensated immediately by HFCs which results in sudden changes of the voltage and frequency. The improved virtual synchronous generator (VSG) control strategy based on HFCs and supercapacitors (SCs) combined power generation system is proposed to overcome this shortcoming in this paper. The small-signal model for designing the combined system parameters is provided which are in accordance with the system loop gain phase angle margin and adjustment time requirements. Besides the voltage and current double closed-loop based on sequence control is introduced in the VSG controller. The second-order generalized integrator (SOGI) is utilized to separate the positive and negative sequence components of the output voltage. At the same time a positive and negative sequence voltage outer loop is designed to suppress the negative sequence voltage under unbalanced conditions thereby reducing the unbalance of the output voltage. Finally simulation results in MATLAB/Simulink environment verify that the proposed method has better dynamic characteristics and higher steady-state accuracy compared with the traditional VSG control
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
The Effect of Symmetrically Tilt Grain Boundary of Aluminum on Hydrogen Diffusion
Feb 2022
Publication
High-strength aluminum alloys are widely used in industry. Hydrogen embrittlement greatly reduces the performance and service safety of aluminum alloys. The hydrogen traps in aluminum profoundly affect the hydrogen embrittlement of aluminum. Here we took a coincidence-site lattice (CSL) symmetrically tilted grain boundary (STGB) Σ5(120)[001] as an example to carry out molecular dynamics (MD) simulations of hydrogen diffusion in aluminum at different temperatures and to obtain results and rules consistent with the experiment. At 700 K three groups of MD simulations with concentrations of 0.5 2.5 and 5 atomic % hydrogen (at. % H) were carried out for STGB models at different angles. By analyzing the simulation results and the MSD curves of hydrogen atoms we found that in the low hydrogen concentration of STGB models the grain boundaries captured hydrogen atoms and hindered their movement. In high-hydrogen-concentration models the diffusion rate of hydrogen atoms was not affected by the grain boundaries. The analysis of the simulation results showed that the diffusion of hydro-gen atoms at the grain boundary is anisotropic.
Review of the Hydrogen Permeability of the Liner Material of Type IV On-Board Hydrogen Storage Tank
Aug 2021
Publication
The hydrogen storage tank is a key parameter of the hydrogen storage system in hydrogen fuel cell vehicles (HFCVs) as its safety determines the commercialization of HFCVs. Compared with other types the type IV hydrogen storage tank which consists of a polymer liner has the advantages of low cost lightweight and low storage energy consumption but meanwhile higher hydrogen permeability. A detailed review of the existing research on hydrogen permeability of the liner material of type IV hydrogen storage tanks can improve the understanding of the hydrogen permeation mechanism and provide references for following-up researchers and research on the safety of HFCVs. The process of hydrogen permeation and test methods are firstly discussed in detail. This paper then analyzes the factors that affect the process of hydrogen permeation and the barrier mechanism of the liner material and summarizes the prediction models of gas permeation. In addition to the above analysis and comments future research on the permeability of the liner material of the type IV hydrogen storage tank is prospected.
Strategies for the Adoption of Hydrogen-Based Energy Storage Systems: An Exploratory Study in Australia
Aug 2022
Publication
A significant contribution to the reduction of carbon emissions will be enabled through the transition from a centralised fossil fuel system to a decentralised renewable electricity system. However due to the intermittent nature of renewable energy storage is required to provide a suitable response to dynamic loads and manage the excess generated electricity with utilisation during periods of low generation. This paper investigates the use of stationary hydrogen-based energy storage systems for microgrids and distributed energy resource systems. An exploratory study was conducted in Australia based on a mixed methodology. Ten Australian industry experts were interviewed to determine use cases for hydrogen-based energy storage systems’ requirements barriers methods and recommendations. This study suggests that the current cost of the electrolyser fuel cell and storage medium and the current low round-trip efficiency are the main elements inhibiting hydrogen-based energy storage systems. Limited industry and practical experience are barriers to the implementation of hydrogen storage systems. Government support could help scale hydrogen-based energy storage systems among early adopters and enablers. Furthermore collaboration and knowledge sharing could reduce risks allowing the involvement of more stakeholders. Competition and innovation could ultimately reduce the costs increasing the uptake of hydrogen storage systems.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
Numerical Simulation on the Thermal Dynamic Behavior of Liquid Hydrogen in a Storage Tank for Trailers
Oct 2022
Publication
In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.
Cross-regional Electricity and Hydrogen Deployment Research Based on Coordinated Optimization: Towards Carbon Neutrality in China
Sep 2022
Publication
In order to achieve carbon neutrality in a few decades the clean energy proportion in power mix of China will significantly rise to over 90%. A consensus has been reached recently that it will be of great significance to promote hydrogen energy that is produced by variable renewable energy power generation as a mainstay energy form in view of its potential value on achieving carbon neutrality. This is because hydrogen energy is capable of complementing the power system and realizing further electrification especially in the section that cannot be easily replaced by electric energy. Power system related planning model is commonly used for mid-term and long-term planning implemented through power installation and interconnection capacity expansion optimization. In consideration of the high importance of hydrogen and its close relationship with electricity an inclusive perspective which contains both kinds of the foresaid energy is required to deal with planning problems. In this study a joint model is established by coupling hydrogen energy model in the chronological operation power planning model to realize coordinated optimization on energy production transportation and storage. By taking the carbon neutrality scenario of China as an example the author applies this joint model to deploy a scheme research on power generation and hydrogen production inter-regional energy transportation capacity and hydrogen storage among various regions. Next by taking the technology progress and cost decrease prediction uncertainty into account the main technical– economic parameters are employed as variables to carry out sensitivity analysis research with a hope that the quantitative calculation and results discussion could provide suggestion and reference to energy-related companies policy-makers and institute researchers in formulating strategies on related energy development.
Hydrogen Fuel Cell Vehicle Development in China: An Industry Chain Perspective
Jun 2020
Publication
Hydrogen fuel cell vehicle (FCV) technology has significant implications on energy security and environmental protection. In the past decade China has made great progress in the hydrogen and FCV industry considering both the government’s policy issuances and enterprises’ production. However there are still some technological and cost challenges obstructing the commercialization of FCVs. Herein the status of China’s hydrogen FCV industry is analyzed comprehensively from three perspectives: policy support market application and technology readiness level. The unique characteristics and key issues in each part of the industry chain are emphasized. Furthermore the energy environmental and economic performances of FCV in the life-cycle perspective are reviewed and summarized based on pre-existing literature and reports. The life-cycle analysis of hydrogen and FCV indicates that the energy and environmental impacts of FCVs are highly related to the sources of hydrogen. With the combination of industry status and technology performances it is highlighted that technology advancements in hydrogen production and fuel cells and the optimization of the manufacturing processes for fuel cell systems are equally essential in the development of hydrogen FCVs.
Analysis of Crash Characteristics of Hydrogen Storage Structure of Hydrogen Powered UAV
Nov 2022
Publication
In the context of green aviation as an internationally recognized solution hydrogen energy is lauded as the “ultimate energy source of the 21st century” with zero emissions at the source. Developed economies with aviation industries such as Europe and the United States have announced hydrogen energy aviation development plans successively. The study and development of high-energy hydrogen fuel cells and hydrogen energy power systems have become some of the future aviation research focal points. As a crucial component of hydrogen energy storage and delivery the design and development of a safe lightweight and efficient hydrogen storage structure have drawn increasing consideration. Using a hydrogen-powered Unmanned Aerial Vehicle (UAV) as the subject of this article the crash characteristics of the UAV’s hydrogen storage structure are investigated in detail. The main research findings are summarized as follows: (1) A series of crash characteristics analyses of the hydrogen storage structure of a hydrogen-powered UAV were conducted and the Finite Element Analysis (FEA) response of the structure under different impact angles internal pressures and impact speeds was obtained and analyzed. (2) When the deformation of the hydrogen storage structure exceeds 50 mm and the strain exceeds 0.8 an initial crack will appear at this part of the hydrogen storage structure. The emergency release valve should respond immediately to release the gas inside the tank to avoid further damage. (3) Impact angle and initial internal pressure are the main factors affecting the formation of initial cracks.
Research on the Flexibility Margin of an Electric–Hydrogen Coupling Energy Block Based on Model Predictive Control
Apr 2022
Publication
Hydrogen energy plays an important role in the transformation of low-carbon energy and electric–hydrogen coupling will become a typical energy scenario. Aiming at the operation flexibility of a low-carbon electricity–hydrogen coupling system with high proportion of wind power and photovoltaic this work studies the flexibility margin of an electricity–hydrogen coupling energy block based on model predictive control. By analyzing the power exchange characteristics of heterogeneous energy the homogenization models of various heterogeneous energy sources are established. According to the analysis of power system flexibility margin three dimensions of flexibility margin evaluation indexes are defined from the dimension of system operation and an electricity–hydrogen coupling energy block scheduling model is established. The model predictive control algorithm is used to optimize the power balance operation of the electro–hydrogen coupling energy block and the flexibility margin of the energy block is quantitatively analyzed and calculated. Through the example analysis it is verified that the calculation method proposed in this article can not only realize the online power balance optimization of the electric–hydrogen coupling energy block but also effectively quantify the operation flexibility margin of the electric–hydrogen coupling energy block.
Influence of Hydrogen Production in the CO2 Emissions Reduction of Hydrogen Mettalurgy Transformation in Iron and Steel Industry
Jan 2023
Publication
The transformation of hydrogen metallurgy is a principal means of promoting the iron and steel industry (ISI) in reaching peak and deep emissions reduction. However the environmental impact of different hydrogen production paths on hydrogen metallurgy has not been systemically discussed. To address this gap based on Long-range Energy Alternatives Planning System (LEAP) this paper constructs a bottom-up energy system model that includes hydrogen production iron and steel (IS) production and power generation. By setting three hydrogen production structure development paths namely the baseline scenario business-as-usual (BAU) scenario and clean power (CP) scenario the carbon dioxide (CO2) emissions impact of different hydrogen production paths on hydrogen metallurgy is carefully evaluated from the perspective of the whole industry and each IS production process. The results show that under the baseline scenario the hydrogen metallurgy transition will help the CO2 emissions of ISI peak at 2.19 billion tons in 2024 compared to 2.08 billion tons in 2020 and then gradually decrease to 0.78 billion tons in 2050. However different hydrogen production paths will contribute to the reduction or inhibit the reduction. In 2050 the development of electrolysis hydrogen production with renewable electricity will reduce CO2 emissions by an additional 48.76 million tons (under the CP scenario) while the hydrogen production mainly based on coal gasification and methane reforming will increase the additional 50.04 million tons CO2 emissions (under the BAU scenario). Moreover under the hydrogen production structure relying mainly on fossil and industrial by-products the technological transformation of blast furnace ironmaking with hydrogen injections will leak carbon emissions to the upstream energy processing and conversion process. Furthermore except for the 100% scrap based electric arc furnace (EAF) process the IS production process on hydrogen-rich shaft furnace direct reduced iron (hydrogen-rich DRI) have lower CO2 emissions than other processes. Therefore developing hydrogen-rich DRI will help the EAF steelmaking development to efficiently reduce CO2 emissions under scrap constraints.
Resource Assessment for Green Hydrogen Production in Kazakhstan
Jan 2023
Publication
Kazakhstan has long been regarded as a major exporter of fossil fuel energy. As the global energy sector is undergoing an unprecedented transition to low-carbon solutions new emerging energy technologies such as hydrogen production require more different resource bases than present energy technologies. Kazakhstan needs to consider whether it has enough resources to stay competitive in energy markets undergoing an energy transition. Green hydrogen can be made from water electrolysis powered by low-carbon electricity sources such as wind turbines and solar panels. We provided the first resource assessment for green hydrogen production in Kazakhstan by focusing on three essential resources: water renewable electricity and critical raw materials. Our estimations showed that with the current plan of Kazakhstan to keep its water budget constant in the future producing 2–10 Mt green hydrogen would require reducing the water use of industry in Kazakhstan by 0.6–3% or 0.036–0.18 km3/year. This could be implemented by increasing the share of renewables in electricity generation and phasing out some of the water- and carbon-intensive industries. Renewable electricity potential in South and West Kazakhstan is sufficient to run electrolyzers up to 5700 and 1600 h/year for wind turbines and solar panels respectively. In our base case scenario 5 Mt green hydrogen production would require 50 GW solar and 67 GW wind capacity considering Kazakhstan's wind and solar capacity factors. This could convert into 28652 tons of nickel 15832 tons of titanium and many other critical raw materials. Although our estimations for critical raw materials were based on limited geological data Kazakhstan has access to the most critical raw materials to support original equipment manufacturers of low-carbon technologies in Kazakhstan and other countries. As new geologic exploration kicks off in Kazakhstan it is expected that more deposits of critical raw materials will be discovered to respond to their potential future needs for green hydrogen production.
Interchangeability of Hydrogen Injection in Zhejiang Natural Gas Pipelines as a Means to Achieve Carbon Neutrality
Sep 2022
Publication
The blending of hydrogen gas into natural gas pipelines is an effective way of achieving the goal of carbon neutrality. Due to the large differences in the calorific values of natural gas from different sources the calorific value of natural gas after mixing with hydrogen may not meet the quality requirements of natural gas and the quality of natural gas entering long-distance natural gas and urban gas pipelines also has different requirements. Therefore it is necessary to study the effect of multiple gas sources and different pipe network types on the differences in the calorific values of natural gas following hydrogen admixing. In this regard this study aimed to determine the quality requirements and proportions of hydrogen-mixed gas in natural gas pipelines at home and abroad and systematically determined the quality requirements for natural gas entering both long-distance natural gas and urban gas pipelines in combination with national standards. Taking the real calorific values of the gas supply cycle of seven atmospheric sources as an example the calorific and Wobbe Index values for different hydrogen admixture ratios in a one-year cycle were calculated. The results showed that under the requirement of natural gas interchangeability there were great differences in the proportions of natural gas mixed with hydrogen from different gas sources. When determining the proportion of hydrogen mixed with natural gas both the factors of different gas sources and the factors of the gas supply cycle should be considered.
Intelligent Damping Control of Renewable Energy/Hydrogen Energy DC Interconnection System
Oct 2022
Publication
Renewable energy DC hydrogen production has become a new development trend. Due to the interaction between the weak damping of DC network and the negative impedance characteristics of power supply of hydrogen production the actual available power of renewable and hydrogen energy DC interconnection system will be lower than its rated setting value. To solve this problem this paper proposes an intelligent damping control to realize the rated power operation of hydrogen generation power source and significantly improve the hydrogen generation performance. In this paper the nonlinear model under typical control strategies is established in order to adapt to different degrees of disturbance and the damping controller is designed based on state feedback including feedback control law and damping generation formula. On this basis an intelligent method of damping control is proposed to support rapid decision-making. Finally the intelligent damping control method is verified by simulation analysis. It realizes rated power of power supply of hydrogen production by generating only a small amount of damping power and superimposing it on the hydrogen production power
Computational Investigation of Combustion, Performance, and Emissions of a Diesel-Hydrogen Dual-Fuel Engine
Feb 2023
Publication
This paper aims to expose the effect of hydrogen on the combustion performance and emissions of a high-speed diesel engine. For this purpose a three-dimensional dynamic simulation model was developed using a reasonable turbulence model and a simplified reaction kinetic mechanism was chosen based on experimental data. The results show that in the hydrogen enrichment conditions hydrogen causes complete combustion of diesel fuel and results in a 17.7% increase in work capacity. However the increase in combustion temperature resulted in higher NOx emissions. In the hydrogen substitution condition the combustion phases are significantly earlier with the increased hydrogen substitution ratio () which is not conducive to power output. However when the is 30% the CO soot and THC reach near-zero emissions. The effect of the injection timing is also studied at an HSR of 90%. When delayed by 10° IMEP improves by 3.4% compared with diesel mode and 2.4% compared with dual-fuel mode. The NOx is reduced by 53% compared with the original dual-fuel mode. This study provides theoretical guidance for the application of hydrogen in rail transportation.
Spherically Expanding Flame Simulations in Cantera Using a Lagrangian Formulation
Sep 2021
Publication
A Lagrangian-based one-dimensional approach has been developed using Cantera to study the dynamics of spherically expanding flames. The detailed reaction model USC-Mech II has been employed to examine flame propagating in hydrogen-air mixtures. In the first part our approach has been validated against laminar flame speed and Markstein number data from the literature. It was shown that the laminar flame speed was predicted within 5% on average but that discrepancies were observed for the Markstein number especially for rich mixtures. In the second part a detailed analysis of the thermo-chemical dynamics along the path of Lagrangian particles propagating in stretched flames was performed. For mixtures with negative Markstein lengths it was found that at high stretch rates the mixture entering the reaction-dominated period is less lean with respect to the initial mixture than at low stretch rate. This induces a faster rate of chemical heat release and of active radical production which results in a higher flame propagation speed. Opposite effects were observed for mixtures with positive Markstein lengths for which slower flame propagation was observed at high stretch rates compared to low stretch rates."
Multi-layer Coordinated Optimization of Integrated Energy System with Electric Vehicles Based on Feedback Correction
Sep 2022
Publication
The integrated energy system with electric vehicles can realize multi-energy coordination and complementarity and effectively promote the realization of low-carbon environmental protection goals. However the temporary change of vehicle travel plan will have an adverse impact on the system. Therefore a multi-layer coordinated optimization strategy of electric-thermal-hydrogen integrated energy system including vehicle to grid (V2G) load feedback correction is proposed. The strategy is based on the coordination of threelevel optimization. The electric vehicle charging and discharging management layer comprehensively considers the variance of load curve and the dissatisfaction of vehicle owners and the charging and discharging plan is obtained through multi-objective improved sparrow search algorithm which is transferred to the model predictive control rolling optimization layer. In the rolling optimization process according to the actual situation selectively enter the V2G load feedback correction layer to update V2G load so as to eliminate the impact of temporary changes in electric vehicle travel plans. Simulation results show that the total operating cost with feedback correction is 4.19% lower than that without feedback correction and tracking situation of tie-line planned value is improved which verifies the proposed strategy.
Research on the Sealing Mechanism of Split-Liner High-Pressure Hydrogen Storage Cylinders
Mar 2024
Publication
Hydrogen storage is a crucial factor that limits the development of hydrogen energy. This paper proposes using a split liner for the inner structure of a hydrogen storage cylinder. A self-tightening seal is employed to address the sealing problem between the head and the barrel. The feasibility of this structure is demonstrated through hydraulic pressure experiments. The influence laws of the O-ring compression rate the distance from the straight edge section of the head to the sealing groove and the thickness of the head on the sealing performance of gas cylinders in this sealing structure are revealed using finite elements analysis. The results show that when the gas cylinder is subjected to medium internal pressure the maximum contact stress on the O-ring extrusion deformation sealing surface is greater than the medium pressure. There is sufficient contact width that is the arc length of the part where the stress on the O-ring contact surface is greater than the medium pressure so that it can form a good sealing condition. At the same time increasing the compression ratio of the O-ring and the head’s thickness will help improve the sealing performance and reducing the distance from the straight edge section of the head to the sealing groove will also improve the sealing performance.
Techno-Economic Analysis of Hydrogen Storage Technologies for Railway Engineering: A Review
Sep 2022
Publication
According to the specific requirements of railway engineering a techno-economic comparison for onboard hydrogen storage technologies is conducted to discuss their feasibility and potentials for hydrogen-powered hybrid trains. Physical storage methods including compressed hydrogen (CH2 ) liquid hydrogen (LH2 ) and cryo-compressed hydrogen (CcH2 ) and material-based (chemical) storage methods such as ammonia liquid organic hydrogen carriages (LOHCs) and metal hydrides are carefully discussed in terms of their operational conditions energy capacity and economic costs. CH2 technology is the most mature now but its storage density cannot reach the final target which is the same problem for intermetallic compounds. In contrast LH2 CcH2 and complex hydrides are attractive for their high storage density. Nevertheless the harsh working conditions of complex hydrides hinder their vehicular application. Ammonia has advantages in energy capacity utilisation efficiency and cost especially being directly utilised by fuel cells. LOHCs are now considered as a potential candidate for hydrogen transport. Simplifying the dehydrogenation process is the important prerequisite for its vehicular employment. Recently increasing novel hydrogen-powered trains based on different hydrogen storage routes are being tested and optimised across the world. It can be forecasted that hydrogen energy will be a significant booster to railway decarbonisation.
Optimal Scheduling of Multi-microgrids with Power to Hydrogen Considering Federated Demand Response
Sep 2022
Publication
Hydrogen is regarded as a promising fuel in the transition to clean energy. Nevertheless as the demand for hydrogen increases some microgrids equipped with P2H (MGH) will encounter the issue of primary energy deficiency. Meanwhile some microgrids (MGs) face the difficulty of being unable to consume surplus energy locally. Hence we interconnect MGs with different energy characteristics and then establish a collaborative scheduling model of multi-microgrids (MMGs). In this model a federated demand response (FDR) program considering predictive mean voting is designed to coordinate controllable loads of electricity heat and hydrogen in different MGs. With the coordination of FDR the users’ satisfaction and comfort in each MG are kept within an acceptable range. To further adapt to an actual working condition of the microturbine (MT) in MGH a power interaction method is proposed to maintain the operating power of the MT at the optimum load level and shave peak and shorten the operating periods of MT. In the solution process the sequence operation theory is utilized to deal with the probability density of renewable energy. A series of case studies on a test system of MMG demonstrate the effectiveness of the proposed method.
Research on Hydrogen Consumption and Driving Range of Hydrogen Fuel Cell Vehicle under the CLTC-P Condition
Dec 2021
Publication
Hydrogen consumption and mileage are important economic indicators of fuel cell vehicles. Hydrogen consumption is the fundamental reason that restricts mileage. Since there are few quantitative studies on hydrogen consumption during actual vehicle operation the high cost of hydrogen consumption in outdoor testing makes it impossible to guarantee the accuracy of the test. Therefore this study puts forward a test method based on the hydrogen consumption of fuel cell vehicles under CLTC-P operating conditions to test the hydrogen consumption of fuel cell vehicles per 100 km. Finally the experiment shows that the mileage calculated by hydrogen consumption has a higher consistency with the actual mileage. Based on this hydrogen consumption test method the hydrogen consumption can be accurately measured and the test time and cost can be effectively reduced.
Aluminum-Based Fuels as Energy Carriers for Controllable Power and Hydrogen Generation—A Review
Dec 2022
Publication
Metallic aluminum is widely used in propellants energy-containing materials and batteries due to its high energy density. In addition to burning in the air aluminum can react with water to generate hydrogen. Aluminum is carbon-free and the solid-phase products can be recycled easily after the reaction. Micron aluminum powder is stable in the air and enables global trade. Aluminum metal is considered to be a viable recyclable carrier for clean energy. Based on the reaction characteristics of aluminum fuel in air and water this work summarizes the energy conversion system of aluminum fuel the combustion characteristics of aluminum and the recycling of aluminum. The conversion path and application direction of electric energy and chemistry in the aluminum energy conversion system are described. The reaction properties of aluminum in the air are described as well as the mode of activation and the effects of the aluminum-water reaction. In situ hydrogen production is achievable through the aluminum-water reaction. The development of low-carbon and energy-saving electrolytic aluminum technology is introduced. The work also analyzes the current difficulties and development directions for the large-scale application of aluminum fuel energy storage technology. The development of energy storage technology based on aluminum is conducive to transforming the energy structure.
Impacts of Wind Conditions on Hydrogen Leakage During Refilling Hydrogen-powered Vehicles
Mar 2023
Publication
Although hydrogen leakage at hydrogen refueling stations has been a concern less effort has been devoted to hydrogen leakage during the refueling of hydrogen-powered vehicles. In this study hydrogen leakage and dilution from the hydrogen dispenser during the refueling of hydrogen-powered vehicles were numerically investigated under different wind configurations. The shape size and distribution of flammable gas clouds (FGC) during the leakage and dilution processes were analyzed. The results showed that the presence of hydrogen-powered vehicles resulted in irregular FGC shapes. Greater wind speeds (vwv) were associated with longer FGC propagation distances. At vwv =2 m/s and 10 m/s the FGC lengths at the end of the leakage were 7.9 m and 20.4 m respectively. Under downwind conditions higher wind speeds corresponded to lower FGC heights. The FGC height was larger under upwind conditions and was slightly affected by the magnitude of the wind speed. In the dilution process the existence of a region with a high hydrogen concentration led to the FGC volume first increasing and then gradually decreasing. Wind promoted the mixing of hydrogen and air accelerated FGC dilution inhibited hydrogen uplifting and augmented the horizontal movement of the FGC. At higher wind speeds the low-altitude FGC movements could induce potential safety hazards.
Safe Design of a Hydrogen-Powered Ship: CFD Simulation on Hydrogen Leakage in the Fuel Cell Room
Mar 2023
Publication
Adopting proton exchange membrane fuel cells fuelled by hydrogen presents a promising solution for the shipping industry’s deep decarbonisation. However the potential safety risks associated with hydrogen leakage pose a significant challenge to the development of hydrogen-powered ships. This study examines the safe design principles and leakage risks of the hydrogen gas supply system of China’s first newbuilt hydrogen-powered ship. This study utilises the computational fluid dynamics tool FLACS to analyse the hydrogen dispersion behaviour and concentration distributions in the hydrogen fuel cell room based on the ship’s parameters. This study predicts the flammable gas cloud and time points when gas monitoring points first reach the hydrogen volume concentrations of 0.8% and 1.6% in various leakage scenarios including four different diameters (1 3 5 and 10 mm) and five different directions. This study’s findings indicate that smaller hydrogen pipeline diameters contribute to increased hydrogen safety. Specifically in the hydrogen fuel cell room a single-point leakage in a hydrogen pipeline with an inner diameter not exceeding 3 mm eliminates the possibility of flammable gas cloud explosions. Following a 10 mm leakage diameter the hydrogen concentration in nearly all room positions reaches 4.0% within 6 s of leakage. While the leakage diameter does not impact the location of the monitoring point that first activates the hydrogen leak alarm and triggers an emergency hydrogen supply shutdown the presence of obstructions near hydrogen detectors and the leakage direction can affect it. These insights provide guidance on the optimal locations for hydrogen detectors in the fuel cell room and the pipeline diameters on hydrogen gas supply systems which can facilitate the safe design of hydrogen-powered ships.
Modular Modeling Method and Power Supply Capability Evaluation for Integrated Hydrogen Production Stations of DC Systems
Mar 2022
Publication
Low-voltage DC distribution system has many advantages such as facilitating the access of DC loads and distributed energies and improving the network’s stability. It has become a new idea for integrated hydrogen production stations. Power supply capacity and small-signal stability are important indexes to evaluate a low-voltage DC integrated system. Based on the master–slave control mode this paper selects the typical star structure as the research object constructs the system transfer function through the scalable modular modeling method and further evaluates the impact of the high-order DC hydrogen production station integrated system on the hydrogen production capacity under the changes of the line length and master station position. The results show that the hydrogen production capacity of the system decreases gradually with the main station moving from side to inside. Finally a practical example is analyzed by MATLAB/Simulink simulation to verify the accuracy of the theory. This study can provide an effective theoretical method for the structure optimization and integrated parameter design of low-voltage DC system
Research on the Hydrogen Consumption of Fuel Cell Electric Vehicles Based on the Flowmeter and Short-cut Method
Sep 2022
Publication
Energy consumption is essential for evaluating the competitiveness of fuel cell electric vehicles. A critical step in energy consumption measurement is measuring hydrogen consumption including the mass method the P/T method and the flowmeter method. The flowmeter method has always been a research focus because of its simple operation low cost and solid real-time performance. Current research has shown the accuracy of the flowmeter method under specific conditions. However many factors in the real scenario will influence the test result such as unintended vibration environment temperature and onboard hydrogen capacity calibration. On the other hand the short-cut method is also researched to replace the run-out method to improve test efficiency. To evaluate whether the flowmeter method basing on the short-cut method can genuinely reflect the hydrogen consumption of an actual vehicle we research and test for New European Driving Cycle (NEDC) and China Light-Duty Vehicle Test Cycle (CLTC) using the same vehicle. The results show that the short-cut method can save at least 50% of the test time compared with the run-out method. The error of the short-cut method based on the flowmeter for the NEDC working condition is less than 0.1% and for the CLTC working conditions is 8.12%. After adding a throttle valve and a 4L buffer tank the error is reduced to 4.76% from 8.12%. The test results show that hydrogen consumption measurement based on the flowmeter and short-cut method should adopt corresponding solutions according to the scenarios.
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
Cost and Thermodynamic Analysis of Wind-Hydrogen Production via Multi-energy Systems
Mar 2024
Publication
With rising temperatures extreme weather events and environmental challenges there is a strong push towards decarbonization and an emphasis on renewable energy with wind energy emerging as a key player. The concept of multi-energy systems offers an innovative approach to decarbonization with the potential to produce hydrogen as one of the output streams creating another avenue for clean energy production. Hydrogen has significant potential for decarbonizing multiple sectors across buildings transport and industries. This paper explores the integration of wind energy and hydrogen production particularly in areas where clean energy solutions are crucial such as impoverished villages in Africa. It models three systems: distinct configurations of micro-multi-energy systems that generate electricity space cooling hot water and hydrogen using the thermodynamics and cost approach. System 1 combines a wind turbine a hydrogen-producing electrolyzer and a heat pump for cooling and hot water. System 2 integrates this with a biomass-fired reheat-regenerative power cycle to balance out the intermittency of wind power. System 3 incorporates hydrogen production a solid oxide fuel cell for continuous electricity production an absorption cooling system for refrigeration and a heat exchanger for hot water production. These systems are modeled with Engineering Equation Solver and analyzed based on energy and exergy efficiencies and on economic metrics like levelized cost of electricity (LCOE) cooling (LCOC) refrigeration (LCOR) and hydrogen (LCOH) under steady-state conditions. A sensitivity analysis of various parameters is presented to assess the change in performance. Systems were optimized using a multiobjective method with maximizing exergy efficiency and minimizing total product unit cost used as objective functions. The results show that System 1 achieves 79.78 % energy efficiency and 53.94 % exergy efficiency. System 2 achieves efficiencies of 55.26 % and 27.05 % respectively while System 3 attains 78.73 % and 58.51 % respectively. The levelized costs for micro-multi-energy System 1 are LCOE = 0.04993 $/kWh LCOC = 0.004722 $/kWh and LCOH = 0.03328 $/kWh. For System 2 these values are 0.03653 $/kWh 0.003743 $/kWh and 0.03328 $/kWh. In the case of System 3 they are 0.03736 $/kWh 0.004726 $/kWh and 0.03335 $/kWh and LCOR = 0.03309 $/kWh. The results show that the systems modeled here have competitive performance with existing multi-energy systems powered by other renewables. Integrating these systems will further the sustainable and net zero energy system transition especially in rural communities.
Optimal Capacity Planning of Power to Hydrogen in Integrated Electricity–Hydrogen–Gas Energy Systems Considering Flexibility and Hydrogen Injection
Apr 2022
Publication
With increasing penetration of renewable energy it is important to source adequate system flexibility to maintain security of supply and minimize renewable generation curtailment. Power to hydrogen (P2H) plays an important role in the low-carbon renewable dominated energy systems. By blending green hydrogen produced from renewable power into the natural gas pipelines it is possible to help integrate large-scale intermittent generation and smooth the variability of renewable power output through the interconnection of the natural gas network hydrogen energy network and electric network. A two-stage stochastic mixed-integer nonlinear planning framework for P2H sizing and siting is proposed in this paper considering system flexibility requirements. The problem is then reduced to a mixed-integer second-order cone (MISOC) model through convex transformation techniques in order to reduce the computation burden. Then a distributed algorithm based on Bender’s decomposition is applied to obtain the optimal solution. A modified hybrid IEEE 33-node and Gas 20-node system is then used for simulation tests. The results showed that investment of P2H can significantly reduce the total capital and operational costs with lower renewable generation curtailment and electricity demand shedding. Numerical tests demonstrated to demonstrate the validity of the proposed MISOC model.
Recent Advances of Metal Borohydrides for Hydrogen Storage
Aug 2022
Publication
Hydrogen energy is an excellent carrier for connecting various renewable energy sources and has many advantages. However hydrogen is flammable and explosive and its density is low and easy to escape which brings inconvenience to the storage and transportation of hydrogen. Therefore hydrogen storage technology has become one of the key steps in the application of hydrogen energy. Solid-state hydrogen storage method has a very high volumetric hydrogen density compared to the traditional compressed hydrogen method. The main issue of solid-state hydrogen storage method is the development of advanced hydrogen storage materials. Metal borohydrides have very high hydrogen density and have received much attention over the past two decades. However high hydrogen sorption temperature slow kinetics and poor reversibility still severely restrict its practical applications. This paper mainly discusses the research progress and problems to be solved of metal borohydride hydrogen storage materials for solid-state hydrogen storage.
Coal Decarbonization: A State-of-the-art Review of Enhanced Hydrogen Production in Underground Coal Gasification
Aug 2022
Publication
The world is endowed with a tremendous amount of coal resources which are unevenly distributed in a few nations. While sustainable energy resources are being developed and deployed fossil fuels dominate the current world energy consumption. Thus low-carbon clean technologies like underground coal gasification (UCG) ought to play a vital role in energy supply and ensuring energy security in the foreseeable future. This paper provides a state-of-the-art review of the world's development of UCG for enhanced hydrogen production. It is revealed that the world has an active interest in decarbonizing the coal industry for hydrogen-oriented research in the context of UCG. While research is ongoing in multiple coal-rich nations China dominates the world's efforts in both industrial-scale UCG pilots and laboratory experiments. A variety of coal ranks were tested in UCG for enhanced hydrogen output and the possibilities of linking UCG with other prospective technologies had been proposed and critically scrutinized. Moreover it is found that transborder collaborations are in dire need to propel a faster commercialization of UCG in an ever-more carbon-conscious world. Furthermore governmental and financial support is necessary to incentivize further UCG development for large-scale hydrogen production.
Analysis of Hydrogen Gas Injection at Various Compositions in an Existing Natural Gas Pipeline
Jul 2021
Publication
The lack of hydrogen (H2) transportation infrastructure restricts the development of the H2 industry. Owing to the high investment of building specific facilities using existing natural gas (NG) pipelines to transport a blend of H2 and NG (H2NG) is a viable means of transportation and approach for large-scale long-time storage. However variation in the thermo-physical properties of an H2NG blend will impact the performance of pipeline appliances. To address the gaps in H2 transmission via an NG system in the context of energy consumption in the present paper a one-dimensional pipeline model is proposed to predict the blended flow in a real existing pipeline (Shan–Jing I China). The data of NG components were derived from real gas fields. Furthermore the influence of H2 fractions on pipeline energy coefficient and the layout of pressurization stations are comprehensively analyzed. In addition the case of intermediate gas injection is investigated and the effects of injection positions are studied. This study serves as a useful reference for the design of an H2NG pipeline system. The present study reveals that with the increasing in H2 fraction the distance between pressure stations increases. Furthermore when the arrangement of original pressure stations is maintained overpressure occur. Intermediate gas injection results in the inlet pressure of subsequent pressurization stations reducing. Using existing pipeline network to transport H2NG it is necessary to make appropriate adjustment.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Experimental Study of the Feasibility of In‐Situ Hydrogen Generation from Gas Reservoir
Nov 2022
Publication
Due to there is no better way to exploit depleted gas reservoirs and hydrogen can generate from natural gas combustion. In this paper the possibility of in‐situ hydrogen generation in air injected gas reservoirs was determined through pseudo dynamic experiments. The study indicated that highertemperature and steam/methane ratio can generate more hydrogen and the temperature should not be lower than 600 °C within gas reservoirs. The debris has positive catalysis for hydrogen generation. The maximum mole fraction of hydrogen was 26.63% at 600 °C.
Numerical Study on Thermodynamic Coupling Characteristics of Fluid Sloshing in a Liquid Hydrogen Tank for Heavy-Duty Trucks
Feb 2023
Publication
The large-amplitude sloshing behavior of liquid hydrogen in a tank for heavy-duty trucks may have adverse effects on the safety and stability of driving. With successful application of liquid hydrogen in the field of new energy vehicles the coupled thermodynamic performance during liquid hydrogen large-amplitude sloshing becomes more attractive. In this paper a three-dimensional numerical model is established to simulate the thermodynamic coupling characteristics during liquid hydrogen sloshing in a horizontal tank for heavy-duty trucks. The calculation results obtained by the developed model are in good agreement with experimental data for liquid hydrogen. Based on the established 3D model the large-amplitude sloshing behavior of liquid hydrogen under extreme acceleration as well as the effects of acceleration magnitude and duration on liquid hydrogen sloshing is numerically determined. The simulation results show that under the influence of liquid hydrogen large-amplitude sloshing the convective heat transfer of fluid in the tank is greatly strengthened resulting in a decrease in the vapor temperature and an increase in the liquid temperature. In particular the vapor condensation caused by the sloshing promotes a rapid reduction of pressure in the tank. When the acceleration magnitude is 5 g with a duration of 200 ms the maximum reduction of ullage pressure is 1550 Pa and the maximum growth of the force on the right wall is 3.89 kN. Moreover the acceleration magnitude and duration have a remarkable influence on liquid hydrogen sloshing. With the increase in acceleration magnitude or duration there is a larger sloshing amplitude for the liquid hydrogen. When the duration of acceleration is 200 ms compared with the situation at the acceleration magnitude of 5 g the maximum reductions of ullage pressure decrease by 9.46% and 55.02% and the maximum growth of forces on the right wall decrease by 80.57% and 99.53% respectively at 2 g and 0.5 g. Additionally when the acceleration magnitude is 5 g in contrast with the situation at a duration of acceleration of 200 ms the maximum-ullage-pressure drops decrease by 8.17% and 21.62% and the maximum increase in forces on the right wall decrease by 71.80% and 88.63% at 100 ms and 50 ms respectively. These results can provide a reference to the safety design of horizontal liquid hydrogen tanks for heavy-duty trucks.
Hydrogen-rich Fuel Combustion Characteristics of a Counter Dual-swirl Combustor at Fixed Power
Nov 2021
Publication
In order to reduce the emission of carbon dioxide gas turbine power station will expect to use more clean fuels in the future especially those like hydrogen. Hydrogen-rich fuel(syngas) combustion characteristics of the novel counter dual-swirl gas turbine combustor under fixed calorific value input were studied by experiment and numerical simulation. PIV and temperature rake were used respectively to obtain the velocity and temperature distribution in the combustion chamber. The turbulence model of Reynolds stress and the kinetic model of detailed chemical syngas combustion were used simultaneously in the computational simulations. Based on the obtained results it was found that there is a reasonable agreement between the numerical results and the experimental data. The analysis shows that the flow field and temperature field of the combustor were almost unaffected by the change of hydrogen content and shows a nearly identical distribution structure under all conditions with hydrogen content below 90%; but when the H2 content reaches 90% the above characteristic plots were significantly changed. As the H2 content in the fuel increases on the center line of the combustor the jet velocity of the fuel decreased the temperature of the gas flow increased the recovery coefficient of total pressure decreased and the temperature distribution at the combustor outlet became more uniform. In addition it is also found that the syngas turbine with the same output power consumed less fuel than the gas turbine with hydrocarbon fuel. This paper provides reference for the study of hydrogen-rich syngas turbine and the application of hydrogen-rich fuel in combustor of energy system.
Effect of H2 on Blast Furnace Ironmaking: A Review
Nov 2022
Publication
Under the background of “carbon peaking” and “carbon neutralization” the green transformation of iron and steel enterprises is imminent. The hydrogen-rich smelting technology of blast furnaces is very important for reducing energy consumption and CO2 emission in ironmaking systems and it is one of the important directions of green and low-carbon development of iron and steel enterprises. In this paper the research status of the thermal state reduction mechanism of iron-bearing burden coke degradation behavior and formation of the cohesive zone in various areas of blast furnace after hydrogen-rich smelting is summarized which can make a more clear and comprehensive understanding for the effect of H2 on blast furnace ironmaking. Meanwhile based on the current research situation it is proposed that the following aspects should be further studied in the hydrogen-rich smelting of blast furnaces: (1) the utilization rate of hydrogen and degree of substitution for direct reduction (2) combustion behavior of fuel in raceway (3) control of gas flow distribution in the blast furnace (4) operation optimization of the blast furnace.
Data-driven Scheme for Optimal Day-ahead Operation of a Wind/hydrogen System Under Multiple Uncertainties
Nov 2022
Publication
Hydrogen is believed as a promising energy carrier that contributes to deep decarbonization especially for the sectors hard to be directly electrified. A grid-connected wind/hydrogen system is a typical configuration for hydrogen production. For such a system a critical barrier lies in the poor cost-competitiveness of the produced hydrogen. Researchers have found that flexible operation of a wind/hydrogen system is possible thanks to the excellent dynamic properties of electrolysis. This finding implies the system owner can strategically participate in day-ahead power markets to reduce the hydrogen production cost. However the uncertainties from imperfect prediction of the fluctuating market price and wind power reduce the effectiveness of the offering strategy in the market. In this paper we proposed a decision-making framework which is based on data-driven robust chance constrained programming (DRCCP). This framework also includes multi-layer perception neural network (MLPNN) for wind power and spot electricity price prediction. Such a DRCCP-based decision framework (DDF) is then applied to make the day-ahead decision for a wind/hydrogen system. It can effectively handle the uncertainties manage the risks and reduce the operation cost. The results show that for the daily operation in the selected 30 days offering strategy based on the framework reduces the overall operation cost by 24.36% compared to the strategy based on imperfect prediction. Besides we elaborate the parameter selections of the DRCCP to reveal the best parameter combination to obtain better optimization performance. The efficacy of the DRCCP method is also highlighted by the comparison with the chance-constrained programming method.
Progress of Performance, Emission, and Technical Measures of Hydrogen Fuel Internal-Combustion Engines
Oct 2022
Publication
To achieve the goals of low carbon emission and carbon neutrality some urgent challenges include the development and utilization of low-carbon or zero-carbon internal combustion engine fuels. Hydrogen as a clean efficient and sustainable fuel has the potential to meet the abovementioned challenges. Thereby hydrogen internal combustion engines have been attracting attention because of their zero carbon emissions high thermal efficiency high reliability and low cost. In this paper the opportunities and challenges faced by hydrogen internal-combustion engines were analyzed. The progress of hydrogen internal-combustion engines on the mixture formation combustion mode emission reduction knock formation mechanism and knock suppression measures were summarized. Moreover possible technical measures for hydrogen internal-combustion engines to achieve higher efficiency and lower emissions were suggested.
A Review of Hydrogen Purification Technologies for Fuel Cell Vehicles
Mar 2021
Publication
Nowadays we face a series of global challenges including the growing depletion of fossil energy environmental pollution and global warming. The replacement of coal petroleum and natural gas by secondary energy resources is vital for sustainable development. Hydrogen (H2 ) energy is considered the ultimate energy in the 21st century because of its diverse sources cleanliness low carbon emission flexibility and high efficiency. H2 fuel cell vehicles are commonly the end-point application of H2 energy. Owing to their zero carbon emission they are gradually replacing traditional vehicles powered by fossil fuel. As the H2 fuel cell vehicle industry rapidly develops H2 fuel supply especially H2 quality attracts increasing attention. Compared with H2 for industrial use the H2 purity requirements for fuel cells are not high. Still the impurity content is strictly controlled since even a low amount of some impurities may irreversibly damage fuel cells’ performance and running life. This paper reviews different versions of current standards concerning H2 for fuel cell vehicles in China and abroad. Furthermore we analyze the causes and developing trends for the changes in these standards in detail. On the other hand according to characteristics of H2 for fuel cell vehicles standard H2 purification technologies such as pressure swing adsorption (PSA) membrane separation and metal hydride separation were analyzed and the latest research progress was reviewed.
Flexibility Improvement Evaluation of Hydrogen Storage Based on Electricity-Hydrogen Coupled Energy Model
Nov 2021
Publication
To achieve carbon neutrality by 2060 decarbonization in the energy sector is crucial. Hydrogen is expected to be vital for achieving the aim of carbon neutrality for two reasons: use of power-to-hydrogen (P2H) can avoid carbon emissions from hydrogen production which is traditionally performed using fossil fuels; Hydrogen from P2H can be stored for long durations in large scales and then delivered as industrial raw material or fed back to the power system depending on the demand. In this study we focus on the analysis and evaluation of hydrogen value in terms of improvement in the flexibility of the energy system particularly that derived from hydrogen storage. An electricity–hydrogen coupled energy model is proposed to realize the hourly-level operation simulation and capacity planning optimization aiming at the lowest cost of energy. Based on this model and considering Northwest China as the region of study the potential of improvement in the flexibility of hydrogen storage is determined through optimization calculations in a series of study cases with various hydrogen demand levels. The results of the quantitative calculations prove that effective hydrogen storage can improve the system flexibility by promoting the energy demand balance over a long term contributing toward reducing the investment cost of both generators and battery storage and thus the total energy cost. This advantage can be further improved when the hydrogen demand rises. However a cost reduction by 20% is required for hydrogen-related technologies to initiate hydrogen storage as long-term energy storage for power systems. This study provides a suggestion and reference for the advancement and planning of hydrogen storage development in regions with rich sources of renewable energy.
Study on the Effect of Second Injection Timing on the Engine Performances of a Gasoline/Hydrogen SI Engine with Split Hydrogen Direct Injecting
Oct 2020
Publication
Split hydrogen direct injection (SHDI) has been proved capable of better efficiency and fewer emissions. Therefore to investigate SHDI deeply a numerical study on the effect of second injection timing was presented at a gasoline/hydrogen spark ignition (SI) engine with SHDI. With an excess air ratio of 1.5 five different second injection timings achieved five kinds of hydrogen mixture distribution (HMD) which was the main factor affecting the engine performances. With SHDI since the HMD is manageable the engine can achieve better efficiency and fewer emissions. When the second injection timing was 105◦ crank angle (CA) before top dead center (BTDC) the Pmax was the highest and the position of the Pmax was the earliest. Compared with the single hydrogen direct injection (HDI) the NOX CO and HC emissions with SHDI were reduced by 20% 40% and 72% respectively.
Numerical Investigation on the Liquid Hydrogen Leakage and Protection Strategy
Apr 2023
Publication
One of China’s ambitious hydrogen strategies over the past few years has been to promote fuel cells. A number of hydrogen refueling stations (HRSs) are currently being built in China to refuel hydrogen-powered automobiles. In this context it is crucial to assess the dangers of hydrogen leaking in HRSs. The present work simulated the liquid hydrogen (LH2) leakage with the goal of undertaking an extensive consequence evaluation of the LH2 leakage on an LH2 refueling station (LHRS). Furthermore the utilization of an air curtain to prevent the diffusion of the LH2 leakage is proposed and the defending effect is studied accordingly. The results reveal that the Richardson number effectively explained the variation of plume morphology. Furthermore different facilities have great influence on the gas cloud diffusion trajectory with the consideration of different leakage directions. The air curtain shows satisfactory prevention of the diffusion of the hydrogen plume. Studies show that with the increase in air volume (equivalent to wind speed) and the narrowing of the air curtain width (other factors remain unchanged) the maximum flammable distance of hydrogen was shortened.
Evaluating Fuel Cell vs. Battery Electric Trucks: Economic Perspectives in Alignment with China’s Carbon Neutrality Target
Mar 2024
Publication
The electrification of heavy-duty trucks stands as a critical and challenging cornerstone in the low-carbon transition of the transportation sector. This paper employs the total cost of ownership (TCO) as the economic evaluation metric framed within the context of China’s ambitious goals for heavy truck electrification by 2035. A detailed TCO model is developed encompassing not only the vehicles but also their related energy replenishing infrastructures. This comprehensive approach enables a sophisticated examination of the economic feasibility for different deployment contexts of both fuel cell and battery electric heavy-duty trucks emphasizing renewable energy utilization. This study demonstrates that in the context where both fuel cell components and hydrogen energy are costly fuel cell trucks (FCTs) exhibit a significantly higher TCO compared to battery electric trucks (BETs). Specifically for a 16 ton truck with a 500 km range the TCO for the FCT is 0.034 USD/tkm representing a 122% increase over its BET counterpart. In the case of a 49 ton truck designed for a 1000 km range the TCO for the FCT is 0.024 USD/tkm marking a 36% premium compared to the BET model. The technological roadmap suggests a narrowing cost disparity between FCTs and BETs by 2035. For the aforementioned 16 ton truck model the projected TCO for the FCT is expected to be 0.016 USD/tkm which is 58% above the BET and for the 49 ton variant it is anticipated at 0.012 USD per ton-kilometer narrowing the difference to just 4.5% relative to BET. Further analysis within this study on the influences of renewable energy pricing and operational range on FCT and BET costs highlights a pivotal finding: for the 49 ton truck achieving TCO parity between FCTs and BETs is feasible when renewable energy electricity prices fall to 0.022 USD/kWh or when the operational range extends to 1890 km. This underscores the critical role of energy costs and efficiency in bridging the cost gap between FCTs and BETs.
Hydrogen Production System Using Alkaline Water Electrolysis Adapting to Fast Fluctuating Photovoltaic Power
Apr 2023
Publication
Using photovoltaic (PV) energy to produce hydrogen through water electrolysis is an environmentally friendly approach that results in no contamination making hydrogen a completely clean energy source. Alkaline water electrolysis (AWE) is an excellent method of hydrogen production due to its long service life low cost and high reliability. However the fast fluctuations of photovoltaic power cannot integrate well with alkaline water electrolyzers. As a solution to the issues caused by the fluctuating power a hydrogen production system comprising a photovoltaic array a battery and an alkaline electrolyzer along with an electrical control strategy and energy management strategy is proposed. The energy management strategy takes into account the predicted PV power for the upcoming hour and determines the power flow accordingly. By analyzing the characteristics of PV panels and alkaline water electrolyzers and imposing the proposed strategy this system offers an effective means of producing hydrogen while minimizing energy consumption and reducing damage to the electrolyzer. The proposed strategy has been validated under various scenarios through simulations. In addition the system’s robustness was demonstrated by its ability to perform well despite inaccuracies in the predicted PV power.
Utilization of Food Waste for Hydrogen-based Power Generation: Evidence from Four Cities in Ghana
Mar 2023
Publication
Hydrogen gas will be an essential energy carrier for global energy systems in the future. However non-renewable sources account for 96% of the production. Food wastes have high hydrogen generation potential which can positively influence global production and reduce greenhouse gas (GHG) emissions. The study evaluates the potential of food waste hydrogen-based power generation through biogas steam reforming and its environmental and economic impact in major Ghanaian cities. The results highlight that the annual hydrogen generation in Kumasi had the highest share of 40.73 kt followed by Accra with 31.62 kt while the least potential was in Tamale (3.41 kt). About 2073.38 kt was generated in all the major cities. Hydrogen output is predicted to increase from 54.61 kt in 2007 to 119.80 kt by 2030. Kumasi produced 977.54 kt of hydrogen throughout the 24-year period followed by Accra with 759.76 kt Secondi-Takoradi with 255.23 kt and Tamale with 81.85 kt. According to the current study Kumasi had the largest percentage contribution of hydrogen (47.15%) followed by Accra (36.60%) Secondi-Takoradi (12.31%) and Tamale (3.95%). The annual power generation potential in Kumasi and Accra was 73.24 GWh and 56.85 GWh. Kumasi and Accra could offset 8.19% and 6.36% of Ghana's electricity consumption. The total electricity potential of 3728.35 GWh could displace 17.37% of Ghana's power consumption. This electricity generated had a fossil diesel displacement capacity of 1125.90 ML and could reduce GHG emissions by 3060.20 kt CO2 eq. Based on the findings the total GHG savings could offset 8.13% of Ghana's carbon emissions. The cost of power generation from hydrogen is $ 0.074/kWh with an annual positive net present value of $ 658.80 million and a benefit-to-cost ratio of 3.43. The study lays the foundation and opens policy windows for sustainable hydrogen power generation in Ghana and other African countries.
Numerical Simulation on Heating Effects during Hydrogen Absorption in Metal Hydride Systems for Hydrogen Storage
Apr 2022
Publication
A 2-D numerical simulation model was established based on a small-sized metal hydride storage tank and the model was validated by the existing experiments. An external cooling bath was equipped to simulate the heating effects of hydrogen absorption reactions. Furthermore both the type and the flow rate of the cooling fluids in the cooling bath were altered so that changes in temperature and hydrogen storage capacity in the hydrogen storage model could be analyzed. It is demonstrated that the reaction rate in the center of the hydrogen storage tank gradually becomes lower than that at the wall surface. When the flow rate of the fluid is small significant differences can be found in the cooling liquid temperature at the inlet and the outlet cooling bath. In areas adjacent to its inlet the reaction rate is higher than that at the outlet and a better cooling effect is produced by water. As the flow rate increases the total time consumed by hydrogen adsorption reaction is gradually reduced to a constant value. At the same flow rate the wall surface of the tank shows a reaction rate insignificantly different from that in its center provided that cooling water or oil coolant is replaced with air.
Modeling of Unintended Hydrogen Releases from a Fuel Cell Tram
Sep 2021
Publication
Hydrogen is a promising alternative energy carrier that has been increasingly used in industry especially the transportation sector to fuel vehicles through fuel cells. Hydrogen fuel cell vehicles usually have high pressure on-board storage tanks which take up large spaces to provide comparable ranges as current fossil fuel vehicles because of the low volumetric energy density of hydrogen. Therefore hydrogen is also appropriate for large heavy-duty vehicles that have more space than passenger vehicles.
An Analysis of the Potential of Hydrogen Energy Technology on Demand Side Based on a Carbon Tax: A Case Study in Japan
Dec 2022
Publication
Hydrogen energy is considered one of the main measures of zero carbonization in energy systems but high equipment and hydrogen costs hinder the development of hydrogen energy technology. The objectives of this study are to quantify the environmental advantages of hydrogen energy through a carbon tax and study the application potential of hydrogen energy technology in a regional distributed energy system (RDES). In this study various building types in the smart community covered by Japan’s first hydrogen energy pipeline are used as an example. First ten buildings of five types are selected as the research objectives. Subsequently two comparative system models of a regional distributed hydrogen energy system (RDHES) and an RDES were established. Then by studying the optimal RDHES and RDES configuration and combining the prediction of future downward trends of fuel cell (FC) costs and energy carbon emissions the application effect of FC and hydrogen storage (HS) technologies on the demand side was analyzed. Finally the adaptability of the demand-side hydrogen energy system was studied by analyzing the load characteristics of different types of buildings. The results show that when the FC price is reduced to 1.5 times that of the internal combustion engine (ICE) the existing carbon tax system can sufficiently support the RDHES in gaining economic advantages in some regions. Notably when the carbon emissions of the urban energy system are reduced the RDHES demonstrates stronger anti-risk ability and has greater suitability for promotion in museums and shopping malls. The conclusions obtained in this study provide quantitative support for hydrogen energy promotion policies on the regional demand side and serve as a theoretical reference for the design and adaptability research of RDHESs.
International Experience of Carbon Neutrality and Prospects of Key Technologies: Lessons for China
Feb 2023
Publication
Carbon neutrality (or climate neutrality) has been a global consensus and international experience exchange is essential. Given the differences in the degree of social development resource endowment and technological level each country should build a carbon-neutral plan based on its national conditions. Compared with other major developed countries (e.g. Germany the United States and Japan) China's carbon neutrality has much bigger challenges including a heavy and time-pressured carbon reduction task and the current energy structure that is over-dependent on fossil fuels. Here we provide a comprehensive review of the status and prospects of the key technologies for low-carbon near-zero carbon and negative carbon emissions. Technological innovations associated with coal oil-gas and hydrogen industries and their future potential in reducing carbon emissions are particularly explained and assessed. Based on integrated analysis of international experience from the world's major developed countries in-depth knowledge of the current and future technologies and China's energy and ecological resources potential five lessons for the implementation of China's carbon neutrality are proposed: (1) transformation of energy production pattern from a coal-dominated pattern to a diversified renewable energy pattern; (2) renewable power-to-X and large-scale underground energy storage; (3) integration of green hydrogen production storage transport and utilization; (4) construction of clean energy systems based on smart sector coupling (ENSYSCO); (5) improvement of ecosystem carbon sinks both in nationwide forest land and potential desert in Northwest China. This paper provides an international perspective for a better understanding of the challenges and opportunities of carbon neutrality in China and can serve as a theoretical foundation for medium-long term carbon neutral policy formulation.
Investigating the Impact of Economic Uncertainty on Optimal Sizing of Grid-Independent Hybrid Renewable Energy Systems
Aug 2021
Publication
One of the many barriers to decarbonization and decentralization of the energy sector in developing countries is the economic uncertainty. As such this study scrutinizes economics of three grid-independent hybrid renewable-based systems proposed to co-generate electricity and heat for a small-scale load. Accordingly the under-study systems are simulated and optimized with the aid of HOMER Pro software. Here a 20-year average value of discount and inflation rates is deemed a benchmark case. The techno-economic-environmental and reliability results suggest a standalone solar/wind/electrolyzer/hydrogen-based fuel cell integrated with a hydrogen-based boiler system is the best alternative. Moreover to ascertain the impact of economic uncertainty on optimal unit sizing of the nominated model the fluctuations of the nominal discount rate and inflation respectively constitute within the range of 15–20% and 10–26%. The findings of economic uncertainty analysis imply that total net present cost (TNPC) fluctuates around the benchmark value symmetrically between $478704 and $814905. Levelized energy cost varies from an amount 69% less than the benchmark value up to two-fold of that. Furthermore photovoltaic (PV) optimal size starts from a value 23% less than the benchmark case and rises up to 55% more. The corresponding figures for wind turbine (WT) are respectively 21% and 29%. Eventually several practical policies are introduced to cope with economic uncertainty.
Residual Tensile Properties of Carbon Fiber Reinforced Epoxy Resin Composites at Elevated Temperatures
Sep 2021
Publication
Carbon fiber reinforced epoxy resin composites have attracted great attention in high pressure hydrogen storage for its light weight and excellent mechanical properties. The degradation of residual mechanical properties at elevated temperature from 20 °C to 450 °C were studied experimentally. The effects of temperature on the tensile strength and failure mode of the composite specimens with stacking sequences of 0° 90° and ±45° (labeled as CF0 CF90 and CF 45) were systematically analyzed followed by the fracture surfaces examination. Results show that the tensile strength residual ratios of the three kinds of specimens decrease significantly with heating temperature increasing. In particular the decomposing temperature of the resin matrix exerts the largest effects on the degradation of tensile strength of CF0 specimen within 450 °C. While the loss of tensile strength of CF90 and CF45 specimens is dependent on the thermal softening of epoxy resin which has closely related to the glass transition temperature. Furthermore the debonding and fiber softening appeared in the CF0 specimens when the temperature reached 450 °C. For CF90 specimens the degradation of bonding strength of epoxy could be found at 150 °C and regarding CF45 specimens delamination cracking between plies occurred extensively when the temperature above 125 °C.
China's Hydrogen Development Strategy in the Context of Double Carbon Targets
Dec 2022
Publication
As a clean low-carbon efficient and renewable energy source hydrogen has gradually become an important energy carrier to combat climate change and achieve sustainable development in the world. China is now facing the stress of realizing the carbon peak and carbon neutrality goals where hydrogen will play a significant role. Against this backdrop to develop China's hydrogen strategy under the carbon peak and carbon neutrality goals this paper explores the hydrogen resource endowment in China presents the concepts such as Hydrogen Ethics and the Hu's Hydrogen Line and discusses the status quo and existing advantages in hydrogen production storage transport and utilization in China. Six major obstacles and challenges that China's hydrogen energy industry is facing are pointed out i.e. cost problem inadequate hydrogen infrastructures low energy efficiency mismatching the development progress of renewable energy insufficient market demand shortcomings in technology and imperfect policy system. Finally five policy suggestions for the future development of China's hydrogen energy industry are proposed as follows: (1) make an action plan as a response to the national hydrogen development plan; (2) build an international and domestic double-cycle hydrogen economic system; (3) incorporate hydrogen into the establishment of a clean low-carbon safe and efficient energy system; (4) accelerate the technological innovation to form advanced hydrogen technologies; and (5) construct hydrogen-oriented industrial clusters/parks to expand the hydrogen utilization market. It is concluded that for meeting the carbon peak and carbon neutrality goals China should leverage the dual advantages of hydrogen as an energy carrier and an industrial raw material allowing the hydrogen industry to play a synergistic role in ensuring the country's energy security promoting the socio-economic transformation and upgrading and protecting the ecological environment thereby providing a technical option and support for China to achieve the ultimate goal of carbon neutrality.
Recent Advances in Hybrid Water Electrolysis for Energy-saving Hydrogen Production
Nov 2022
Publication
Electricity-driven water splitting to convert water into hydrogen (H2) has been widely regarded as an efficient approach for H2 production. Nevertheless the energy conversion efficiency of it is greatly limited due to the disadvantage of the sluggish kinetic of oxidation evolution reaction (OER). To effectively address the issue a novel concept of hybrid water electrolysis has been developed for energy– saving H2 production. This strategy aims to replace the sluggish kinetics of OER by utilizing thermodynamically favorable organics oxidation reaction to replace OER. Herein recent advances in such water splitting system for boosting H2 evolution under low cell voltage are systematically summarized. Some notable progress of different organics oxidation reactions coupled with hydrogen evolution reaction (HER) are discussed in detail. To facilitate the development of hybrid water electrolysis the major challenges and perspectives are also proposed.
Optimized Configuration and Operating Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Mar 2022
Publication
Hydrogen refueling stations (HRSs) are critical for the popularity of hydrogen vehicles (fuel cell electric vehicles—FCEVs). However due to high installation investment and operating costs the proliferation of HRSs is difficult. This paper studies HRSs with on-site electrolytic production and hydrogen storage devices and proposes an optimization method to minimize the total costs including both installation investment and operating costs (OPT-ISL method). Moreover to acquire the optimization constraints of hydrogen demand this paper creatively develops a refueling behavior simulation method for different kinds of FCEVs and proposes a hydrogen-demand estimation model to forecast the demand with hourly intervals for HRS. The Jensen–Shannon divergence is applied to verify the accuracy of the hydrogen-demand estimation. The result: 0.029 is much smaller than that of the estimation method in reference. Based on the estimation results and peak-valley prices of electricity from the grid a daily hydrogen generation plan is obtained as well as the optimal capacities of electrolyzers and storage devices. As for the whole costs compared with previous configuration methods that only consider investment costs or operating costs the proposed OPT-ISL method has the least 8.1 and 10.5% less respectively. Moreover the proposed OPT-ISL method shortens the break-even time for HRS from 11.1 years to 7.8 years a decrease of 29.7% so that the HRS could recover its costs in less time.
Reliability Analysis of Pyrotechnic Igniter for Hydrogen-Oxygen Rocket Engine with Low Temperature Combustion Instability Failure Mode
Mar 2022
Publication
To evaluate the functional reliability of the pyrotechnic igniter in the failure mode of unstable combustion at low temperature a reliability and reliability sensitivity analysis method based on the combination of an interior ballistic model and Kriging reliability method is proposed. Through the deterministic interior ballistic simulation the failure mode of low temperature unstable combustion of the pyrotechnic igniter is examined while the random variables are introduced to establish the ignition nonlinear implicit function of the pyrotechnic igniter. The ignition display function of the pyrotechnic igniter is established by the Kriging model which avoids the repeated calculation of true limit state function values. This study provides an efficient approach to evaluate the ignition reliability of the pyrotechnic igniter and compared with the traditional Monte Carlo method to verify the accuracy of the results. Finally reliability-based sensitivity indices are presented to quantify the significance of random parameters. It is shown that the influence of the uncertainties can be precisely described and the diameter of the nozzle plays a dominant role in ignition reliability. Additionally ignition experiments of nozzles with different diameters were performed to verify the result of sensitivity. This can further support the detailed design of the pyrotechnic igniter
Coupling Combustion Simulation and Primary Evaluation of an Asymmetric Motion Diesel Pilot Hydrogen Engine
Jul 2022
Publication
The thermal efficiency and combustion of conventional hydrogen engines cannot be optimized and improved by its symmetric reciprocating. This article introduces an asymmetric motion hydrogen engine (AHE) and investigates its combustion characteristics using diesel pilot ignition. A dynamic model is firstly proposed to describe the asymmetric motion of the AHE and then it is coupled into a multidimensional model for combustion simulation. The effect of asymmetric motion on the AHE combustion is also analyzed by comparing with a corresponding conventional symmetric hydrogen engine (SHE). The results show that the AHE moves slower in compression and faster in expansion than the SHE which brings about higher hydrogen-air mixing level for combustion. The asymmetric motion delays diesel injection to ignite the AHE and its combustion appears later than the SHE which leads to lower pressure and temperature for reducing NO formation. However the AHE faster expansion has a more severe post-combustion effect to reduce isovolumetric heat release level and decrease the energy efficiency.
Experimental Investigation of Stress Corrosion on Supercritical CO2 Transportation Pipelines Against Leakage for CCUS Applications
Nov 2022
Publication
Carbon Capture Utilization and Storage (CCUS) is one of the key technologies that will determine how humans address global climate change. For captured CO2 in order to avoid the complications associated with two-phase flow most carbon steel pipelines are operated in the supercritical state on a large scale. A pipeline has clear Stress Corrosion Cracking (SCC) sensitivity under the action of stress and corrosion medium which will generally cause serious consequences. In this study X70 steel was selected to simulate an environment in the process of supercritical CO2 transportation by using high-temperature high-pressure Slow Strain Rate Tensile (SSRT) tests and high-temperature high-pressure electrochemical test devices with different O2 and SO2 contents. Studies have shown that 200 ppm SO2 shows a clear SCC sensitivity tendency which is obvious when the SO2 content reaches 600 ppm. The SCC sensitivity increases with the increase of SO2 concentration but the increase amplitude decreases. With the help of advanced microscopic characterization techniques such as scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) through the analysis of fracture and side morphology the stress corrosion mechanism of a supercritical CO2 pipeline containing SO2 and O2 impurities was obtained by hydrogen embrittlement fracture characteristics. With the increase of SO2 content the content of Fe element decreases and the corrosion increases demonstrating that SO2 plays a leading role in electrochemical corrosion. This study further strengthens the theoretical basis of stress corrosion of supercritical CO2 pipelines plays an important role in preventing leakage of supercritical CO2 pipelines and will provide guidance for the industrial application of CCUS.
An Effective Optimisation Method for Coupled Wind–Hydrogen Power Generation Systems Considering Scalability
Jan 2023
Publication
A wind–hydrogen coupled power generation system can effectively reduce the power loss caused by wind power curtailment and further improve the ability of the energy system to accommodate renewable energy. However the feasibility and economy of deploying such a power generation system have not been validated through large‐scale practical applications and the economic comparison between regions and recommendations on construction are still lacking. In order to solve the aforementioned problems this paper establishes an economic analysis model for the wind–hydrogen coupled power generation system and proposes a linear optimisation‐based priority analysis method focusing on the major net present value for regional energy system as well as a cost priority analysis method for hydrogen production within sample power plants. The case study proves the effectiveness of the proposed analysis methods and the potential to develop wind–hydrogen coupled power generation systems in various provinces is compared based on the national wind power data in recent years. This provides recommendations for the future pilot construction and promotion of wind–hydrogen coupled power generation systems in China.
Progress and Challenges in Multi-stack Fuel Cell System for High Power Applications: Architecture and Energy Management
Jan 2023
Publication
With the development of fuel cells multi-stack fuel cell system (MFCS) for high power application has shown tremendous development potential owing to their obvious advantages including high efficiency durability reliability and pollution-free. Accordingly the state-of-the-art of MFCS is summarized and analyzed to advance its research. Firstly the MFCS applications are presented in high-power scenarios especially in transportation applications. Then to further investigate the MFCS MFCS including hydrogen and air subsystem thermal and water subsystem multi-stack architecture and prognostics and health monitoring are reviewed. It is noted that prognostics and health monitoring are investigated rarely in MFCS compared with previous research. In addition the efficiency and durability of MFCS are not only related to the application field and design principle but also the energy management strategy (EMS). The reason is that the EMS is crucial for lifespan cost and efficiency in the multi-stack fuel cell system. Finally the challenge and development potential of MFCS is proposed to provide insights and guidelines for future research.
Numerical Simulation on Hydrogen Leakage and Dispersion Behavior in Hydrogen Energy Infrastructures
Sep 2021
Publication
Unexpected hydrogen leakage may occur in the production storage transportation and utilization of hydrogen. The lower flammability limit (LFL) for the hydrogen is 4% in air. The combustion and explosion of hydrogen-air mixture poses potential hazards to personnel and property. In this study unintended release of hydrogen from a hydrogen fuel cell forklift vehicle inside a enclosed warehouse is simulated by fireFoam which is an LES Navier-Stokes CFD solver. The simulation results are verified by experimental data. The variation of hydrogen concentration with time and the isosurface of hydrogen concentration of 4% vol. are given. Furthermore the leakage of hydrogen from a storage tanks in a hydrogen refueling station is simulated and the evolution of the isosurface of hydrogen concentration of 4% vol. is given which provides a quantitative guidence for determination the hazardous area after the leakage of hydrogen.
Deep Reinforcement Learning Based Energy Management Strategy for Fuel Cell/Battery/Supercapacitor Powered Electric Vehicle
Sep 2022
Publication
Vehicles using a single fuel cell as a power source often have problems such as slow response and inability to recover braking energy. Therefore the current automobile market is mainly dominated by fuel cell hybrid vehicles. In this study the fuel cell hybrid commercial vehicle is taken as the research object and a fuel cell/ battery/supercapacitor energy topology is proposed and an energy management strategy based on a doubledelay deep deterministic policy gradient is designed for this topological structure. This strategy takes fuel cell hydrogen consumption fuel cell life loss and battery life loss as the optimization goals in which supercapacitors play the role of coordinating the power output of the fuel cell and the battery providing more optimization ranges for the optimization of fuel cells and batteries. Compared with the deep deterministic policy gradient strategy (DDPG) and the nonlinear programming algorithm strategy this strategy has reduced hydrogen consumption level fuel cell loss level and battery loss level which greatly improves the economy and service life of the power system. The proposed EMS is based on the TD3 algorithm in deep reinforcement learning and simultaneously optimizes a number of indicators which is beneficial to prolong the service life of the power system.
A Comprehensive Review of Electrochemical Hybrid Power Supply Systems and Intelligent Energy Managements for Unmanned Aerial Vehicles in Public Services
Jun 2022
Publication
The electric unmanned aerial vehicles (UAVs) are rapidly growing due to their abilities to perform some difficult or dangerous tasks as well as many public services including real-time monitoring wireless coverage search and rescue wildlife surveys and precision agriculture. However the electrochemical power supply system of UAV is a critical issue in terms of its energy/power densities and lifetime for service endurance. In this paper the current power supply systems used in UAVs are comprehensively reviewed and analyzed on the existing power configurations and the energy management systems. It is identified that a single type of electrochemical power source is not enough to support a UAV to achieve a long-haul flight; hence a hybrid power system architecture is necessary. To make use of the advantages of each type of power source to increase the endurance and achieve good performance of the UAVs the hybrid systems containing two or three types of power sources (fuel cell battery solar cell and supercapacitor) have to be developed. In this regard the selection of an appropriate hybrid power structure with the optimized energy management system is critical for the efficient operation of a UAV. It is found that the data-driven models with artificial intelligence (AI) are promising in intelligent energy management. This paper can provide insights and guidelines for future research and development into the design and fabrication of the advanced UAV power systems.
What Is the Policy Effect of Coupling the Green Hydrogen Market, National Carbon Trading Market and Electricity Market?
Oct 2022
Publication
Green hydrogen has become the key to social low-carbon transformation and is fully linked to zero carbon emissions. The carbon emissions trading market is a policy tool used to control carbon emissions using a market-oriented mechanism. Building a modular carbon trading center for the hydrogen energy industry would greatly promote the meeting of climate targets. Based on this a “green hydrogen market—national carbon trading market–electricity market” coupling mechanism is designed. Then the “green hydrogen market—national carbon trading market–electricity market” mechanism is modeled and simulated using system dynamics. The results are as follows: First coupling between the green hydrogen market carbon trading market and electricity market can be realized through green hydrogen certification and carbon quota trading. It is found that the coupling model is feasible through simulation. Second simulation of the basic scenario finds that multiple-market coupling can stimulate an increase in carbon price the control of thermal power generation and an increase in green hydrogen production. Finally the proportion of the green hydrogen certification the elimination mechanism of outdated units and the quota auction mechanism will help to form a carbon pricing mechanism. This study enriches the green hydrogen trading model and establishes a multiple-market linkage mechanism.
Experimental Study on the Effects of Hydrogen Injection Strategy on the Combustion and Emissions of a Hydrogen/Gasoline Dual Fuel SI Engine under Lean Burn Condition
Oct 2022
Publication
Hydrogen addition can improve the performance and extend the lean burn limit of gasoline engines. Different hydrogen injection strategies lead to different types of hydrogen mixture distribution (HMD) which affects the engine performance. Therefore the present study experimentally investigated the effects of hydrogen injection strategy on the combustion and emissions of a hydrogen/gasoline dual-fuel port-injection engine under lean-burn conditions. Four different hydrogen injection strategies were explored: hydrogen direct injection (HDI) forming a stratified hydrogen mixture distribution (SHMD); hydrogen intake port injection forming a premixed hydrogen mixture distribution (PHMD); split hydrogen direct injection (SHDI) forming a partially premixed hydrogen mixture distribution (PPHMD); and no hydrogen addition (NHMD). The results showed that 20% hydrogen addition could extend the lean burn limit from 1.5 to 2.8. With the increase in the excess air ratio the optimum HMD changed from PPHMD to SHMD. The maximum brake thermal efficiency was obtained with an excess air ratio of 1.5 with PPHMD. The coefficient of variation (COV) with NHMD was higher than that with hydrogen addition since the hydrogen enhanced the stability of ignition and combustion. The engine presented the lowest emissions with PHMD. There were almost no carbon monoxide (CO) and nitrogen oxides (NOx) emissions when the excess air ratio was respectively more than 1.4 and 2.0.
Exergy Estimate of a Novel Hybrid Solar-gas Power and Organic Rankine Cycle-based Hydrogen-production System
Mar 2022
Publication
This study proposes a novel hybrid solar-gas power and hydrogen-production system which is comprised by the solar tower thermal system gas-steam turbine combined cycle and organic Rankine cycle-based hydrogen-production system. Based on the Ebsilon code the operation processes of the hybrid system are simulated. The results show that the output power and electric efficiency of the hybrid system are 103.9 MW and 41.3% and the daily hydrogen output is 62.2 kg. The operation simulation results of the hybrid system reveal that the gas-steam combined cycle and solar island can both achieve stable operations and the power generation section and hydrogen-production device can both work effectively which means the hybrid system is technically feasible. The exergy estimate results of the hybrid system show that the combustion chamber and solar receiver have the two largest exergy destructions which are 56.5 MW and 45.3 MW. That means the performances of the two components can be further improved. For the hydrogen-production system the exergy destructions of the proton exchange membrane electrolyzer turbine condenser and evaporator of the organic Rankine cycle are 0.156 MW 0.111 MW 2.338 MW and 1.891 MW and the corresponding exergy efficiencies are 51.2% 92.6% 80.7% and 79.5% respectively.
Hydrogen Permeation Behavior of QP1180 High Strength Steel in Simulated Coastal Atmosphere
Mar 2022
Publication
The hydrogen permeation behavior of QP1180 high strength steel for automobile was studied in simulate coastal atmosphere environment by using Devanathan-Stachurski dual electrolytic cell the cyclic corrosion test (CCT) thermal desorption spectrometry (TDS) and electrochemical measurement methods. The current density of hydrogen permeation generally increases with reducing the relative humidity from 95% to 50% and periodically changes in the CCT process. These mainly result from the evolution of corrosion and rust layer on the specimen surface with the atmospheric humidity and intermittent salt spraying. The contents of diffusible hydrogen and non-diffusible hydrogen in the steel enlarge slightly in the CCT process. The plastic deformation about 11.3% results in much higher diffusible hydrogen content in steel but noticeably reduces the hydrogen permeation current and almost has no influence on the non-diffusible hydrogen content. The combination of double electrolytic cell and standard cyclic corrosion test can effectively characterize the hydrogen permeation of high strength steel in atmospheric service environments.
Low Temperature Autoignition of Diesel Fuel Under Dual Operation with Hydrogen and Hydrogen-carriers
Mar 2022
Publication
While electrification of light duty vehicles is becoming a real solution to abate local pollutant as well as greenhouse gases emission heavy duty applications (such as long distance freight and maritime transport) will keep requiring fuel-based propulsion systems. In these sectors dominated by compression ignition engines research on alternative biofuels and new combustion modes is still highly necessary. Dual-fuel combustion appears as a very promising concept to replace conventional diesel fuel by sustainable ones. Among the latter hydrogen-derived fuels (the so-called electrofuels or e-fuels) are maybe the most interesting. This work addresses the effect of partial substitution of diesel fuel by hydrogen and hydrogen-carriers (ammonia and methane) on the autoignition process under low temperature conditions. Tests were carried out in a constant volume combustion chamber at different temperatures (535 600 and 650 ◦C) and pressures (11 16 and 21 bar). While the cool flames timing and intensity was only slightly affected by the low reactivity fuel energy content the main ignition was delayed this effect being much more noticeable for ammonia followed by hydrogen and finally methane. Kinetic simulations showed a clear competition for active radicals between both fuels (diesel and low reactivity fuel). The combustion duration also increased with the hydrogen or hydrogen-carrier content which greatly points to the need of modifications in the injection strategy of compression ignition engines operating under dual mode. A correlation was proposed for estimating the autoignition delay time for dual-fuel lean combustion at low temperature.
Top Level Design and Evaluation of Advanced Low/zero Carbon Fuel Ships Power Technology
Oct 2022
Publication
The greenhouse effect has always been a problem troubling various country many fields have made corresponding technological improvements and regulations and the shipping industry is no exception. In the shipping field governments are actively looking for viable low-carbon/zero-carbon alternative fuels to reduce their dependence on traditional fossil fuels. This paper discusses the challenges and opportunities of replacing fuel oil with clean energies. Firstly the alternative fuels that have been proposed frequently and widely in recent years are summarized and their sources adaptive power systems and relationships among fuels are systematically summarized. Secondly when evaluating the advantages and future development trends of each energy the environmental economic and safety factors are digitally quantified. Results show that the analysis focuses on the efficiency and economics of carbon reduction. Hydrogen ammonia and nuclear energy show advantages in environmental quantification factors while LNG biofuels and alcohols show benefits in economic quantification factors considering calorific value and fuel price and LNG and alcohols received high scores in safety assessment. Finally the study predicts the evolution and development trend of ship fuels in the future and evaluates the most suitable energy for ship development in different periods.
Development Concept of Integrated Energy Network and Hydrogen Energy Industry Based on Hydrogen Production Using Surplus Hydropower
Apr 2020
Publication
The development of hydropower industry is progressing rapidly in China and the installed capacity and power generation are increasing year by year. However due to factors such as transmission channels and power grid peaking capacity hydropower consumption in some areas is facing greater pressure. As an excellent medium for energy interconnection hydrogen energy can play an important role in promoting hydropower consumption. This paper introduces the current status and trends of hydrogen energy development in major developed countries and China and analyzes the current status of China’s hydropower abandoned water. Based on the production of hydrogen using surplus hydropower in the Dadu River Basin in Sichuan an integrated energy network research plan including hydropower electrolytic hydrogen production storage and transportation hydrogen refueling and hydrogen-powered vehicles is proposed. At the same time the development concept of hydrogen energy industry including hydrogen energy source economy hydrogen energy industry ecosphere and hydrogen energy sky road in western Sichuan is also proposed.
A Study of Thermoelectric Generation Coupled with Methanol Steam Reforming for Hydrogen Production
Nov 2022
Publication
Waste heat recovery was considered as a promising candidate for energy conservation and emission reduction. Methanol steam reforming was considered to be an effective means for hydrogen production because of its advantages. In this work a micro reactor was constructed and thermoelectric generation coupled with hydrogen production from methanol steam reforming was innovatively used to recycle waste heat which was simulated by hot air from a hot air gun. The waste heat was converted into electricity and hydrogen at the same time. The characteristic of thermoelectric generation coupled with methanol steam reforming was investigated. It was experimentally verified that both the hydrogen production rate and methanol conversion increased with the increasing inlet temperature but thermal efficiency increased firstly and then decreased with the increasing temperature. The methanol steam reforming could effectively maintain cold side temperature distribution of thermoelectric generation. In the case of the thermoelectric module (1) the highest temperature difference of 37 ◦C was determined and the maximum open circuit voltage of 2 V was observed. The highest methanol conversion of 64.26% was achieved at a space velocity of 0.98 h−1 when the temperature was 543 K comprehensively considering the CO content and thermal efficiency.
Safety System Design for Mitigating Risks of Intended Hydrogen Releases from Thermally Activated Pressure Relief Device of Onboard Storage
Sep 2019
Publication
All vehicular high-pressure hydrogen tanks are equipped with thermally-activated pressure relief devices (TPRDs) required by Global Technical Regulation. This safety device significantly reduces the risk of tank catastrophic rupture by venting the hydrogen pressure outside. However the released flammable hydrogen raises additional safety problems. Japan Automobile Research Institute has demonstrated that in the vehicle fire event once the TPRD opens the hydrogen fires will engulf the whole vehicle making it difficult for the drivers and passenger to evacuate from the vehicle. This paper designs a new safety system to solve the evacuation problem. The safety system includes a rotatable pressure relief device with a motor a sensory system that consists of infrared sensors ultrasonic radar and temperature sensors a central control unit and an alarm device. The new design of the pressure relief device allows the system actively adjusting the release direction towards void open space outside the vehicle to minimize the risks of hydrogen fires. The infrared sensors located at the roof of the vehicles collect info inside the vehicle and the ultrasonic radar detect the region outside the vehicle. Temperature sensors tell when to trigger the alarm and set the motor in standby mode and the central control unit determines where to rotate based on the info from the infrared sensors and ultrasonic radars. A control strategy is also proposed to operate the safety system in an appropriate way. The cost-benefit analysis show that the new safety system can significantly reduce the risks of intended hydrogen releases from onboard pressure relief devices with total cost increases by less than 1% of the vehicle cost making it a good cost-effective engineering solution.
Multi-Criteria Optimization of a Biomass-Based Hydrogen Production System Integrated With Organic Rankine Cycle
Oct 2020
Publication
Biomass-based gasification is an attractive and promising pathway for hydrogen production. In this work a biomass-based hydrogen production system integrated with organic Rankine cycle was designed and investigated to predict the performance of hydrogen production yield and electricity generation under various operating conditions. The modified equilibrium model presented desirable results for the produced syngas compositions compared with the experimental data. Hydrogen yields from four types of biomass (wood chips daily manure sorghum and grapevine pruning wastes) were compared under the same operating condition with wood chips exhibiting the maximum hydrogen yield of 11.59 mol/kg. The effects of gasification temperature equivalence ratio and steam-to-biomass ratio on the hydrogen yield and electricity generation were investigated by using the response surface method. Furthermore the system was optimized using a genetic algorithm based on the response surface model. A preferred optimal solution with a hydrogen yield of 39.31 mol/kg and an output power of 3558.08 kW (0.99 kW h/kg) was selected by the linear programming technique for multidimensional analysis of the preference method.
Quantification of Temperature Dependence of Hydrogen Embrittlement in Pipeline Steel
Feb 2019
Publication
The effects of temperature on bulk hydrogen concentration and diffusion have been tested with the Devanathan–-Stachurski method. Thus a model based on hydrogen potential diffusivity loading frequency and hydrostatic stress distribution around crack tips was applied in order to quantify the temperature’s effect. The theoretical model was verified experimentally and confirmed a temperature threshold of 320 K to maximize the crack growth. The model suggests a nanoscale embrittlement mechanism which is generated by hydrogen atom delivery to the crack tip under fatigue loading and rationalized the ΔK dependence of traditional models. Hence this work could be applied to optimize operations that will prolong the life of the pipeline.
An Intelligent Site Selection Model for Hydrogen Refueling Stations Based on Fuzzy Comprehensive Evaluation and Artificial Neural Network—A Case Study of Shanghai
Feb 2022
Publication
With the gradual popularization of hydrogen fuel cell vehicles (HFCVs) the construction and planning of hydrogen refueling stations (HRSs) are increasingly important. Taking operational HRSs in China’s coastal and major cities as examples we consider the main factors affecting the site selection of HRSs in China from the three aspects of economy technology and society to establish a site selection evaluation system for hydrogen refueling stations and determine the weight of each index through the analytic hierarchy process (AHP). Then combined with fuzzy comprehensive evaluation (FCE) method and artificial neural network model (ANN) FCE method is used to evaluate HRS in operation in China's coastal areas and major cities and we used the resulting data obtained from the comprehensive evaluation as the training data to train the neural network. So an intelligent site selection model for HRSs based on fuzzy comprehensive evaluation and artificial neural network model (FCE-ANN) is proposed. The planned HRSs in Shanghai are evaluated and an optimal site selection of the HRS is obtained. The results show that the optimal HRSs site selected by the FCE-ANN model is consistent with the site selection obtained by the FCE method and the accuracy of the FCE-ANN model is verified. The findings of this study may provide some guidelines for policy makers in planning the hydrogen refueling stations
Consequence-based Safety Distances and Mitigation Measures for Gaseous Hydrogen Refueling Stations
Oct 2010
Publication
With the rapid development of hydrogen vehicle technology and large scale fuel cell vehicle (FCV) demonstration project worldwide more hydrogen refueling stations need to be built. Safety distances of hydrogen refueling stations have always been a public concern and have become a critical issue to further implementation of hydrogen station. In this paper safety distances for 35MPa and 70MPa gaseous hydrogen refueling station are evaluated on the basis of the maximum consequences likely to occur. Four typical consequences of hydrogen release are considered in modeling: physical explosion jet fire flash fire and confined vapor cloud explosion. Results show that physical explosion and the worst case of confined vapor cloud explosion produce the longest harm effect distances for instantaneous and continuous release respectively indicating that they may be considered as leading consequences for the determination of safety distances. For both 35MPa station and 70MPa station safety measures must be implemented because the calculated safety distances of most hydrogen facilities can not meet the criteria in national code if without sufficient mitigation measures. In order to reduce the safety distances to meet the national code some mitigation measures are investigated including elevation of hydrogen facilities using smaller vessel and pipe work and setting enclosure around compressors. Results show that these measures are effective to improve safety but each has different effectiveness on safety distance reduction. The combination of these safety measures may effectively eliminate the hazard of 35MPa station however may be not enough for 70MPa station. Further improvements need to be studied for compressors inside 70MPa station.
Ordered Clustering of Single Atomic Te Vacancies in Atomically Thin PtTe2 Promotes Hydrogen Evolution Catalysis
Apr 2021
Publication
Exposing and stabilizing undercoordinated platinum (Pt) sites and therefore optimizing their adsorption to reactive intermediates offers a desirable strategy to develop highly efficient Pt-based electrocatalysts. However preparation of atomically controllable Pt-based model catalysts to understand the correlation between electronic structure adsorption energy and catalytic properties of atomic Pt sites is still challenging. Herein we report the atomically thin two-dimensional PtTe2 nanosheets with well-dispersed single atomic Te vacancies (Te-SAVs) and atomically well-defined undercoordinated Pt sites as a model electrocatalyst. A controlled thermal treatment drives the migration of the Te-SAVs to form thermodynamically stabilized ordered Te-SAV clusters which decreases both the density of states of undercoordinated Pt sites around the Fermi level and the interacting orbital volume of Pt sites. As a result the binding strength of atomically defined Pt active sites to H intermediates is effectively reduced which renders PtTe2 nanosheets highly active and stable in hydrogen evolution reaction.
Evaluation of Performance Characteristics of a Novel Hydrogen-fuelled Free-piston Engine Generator
Mar 2020
Publication
In this work we present the experimental results obtained from hydrogen fuelled spark-ignited dual piston free-piston engine generator (FPEG) prototype operated in two-stroke and four-stroke mode. The FPEG testing was successfully conducted at 3.7 compression ratio engine speed between 5 Hz and 11 Hz and with different equivalence ratios. The FPEG technical details experimental set-up and operational control are explained in detail. Performance indicators show that both equivalence ratio and engine speed affect the engine operation characteristics. For every set of specified FPEG parameters appropriate range of equivalence ratio is recommended to prevent unwanted disturbance to electric generator operation. Both two-stroke and four-stroke cycle mode were tested and the results showed different combustion characteristics with the two thermodynamic cycles. Four-stroke cycle mode could operate with indicated thermal efficiency gain up to 13.2% compared with the two-stroke cycle.
An Investigation of Gaseous Hydrogen Storage Characterizations of Mg–Y–Ni–Cu Alloys Synthesized by Melt Spinning
Aug 2018
Publication
Melt spinning was successfully utilized to prepare Mg25−xYxNi9Cu (x = 0 1 3 5 7) alloys producing nanocrystalline and amorphous structures with improved hydrogenation and dehydrogenation performances. The influence of spinning rate on hydrogenation and dehydrogenation thermodynamics and kinetics was studied in detail. XRD and TEM were utilized to characterize the alloy structures. Hydrogenation and dehydrogenation performances were investigated by Sievert apparatus DSC and TGA connected to a H2 detector. Dehydrogenation activation energies were estimated using both Arrhenius and Kissinger methods. Results show that melt spinning significantly decreases thermodynamic parameters (ΔH and ΔS) and ameliorates desorption kinetics. Dehydrogenation activation energy markedly lowers with increase in spinning rate and is the real driver of amelioration of dehydrogenation kinetics caused by increasing Y content.
Boosting Photocatalytic Hydrogen Production from Water by Photothermally Induced Biphase Systems
Feb 2021
Publication
Solar-driven hydrogen production from water using particulate photocatalysts is considered the most economical and effective approach to produce hydrogen fuel with little environmental concern. However the efficiency of hydrogen production from water in particulate photocatalysis systems is still low. Here we propose an efficient biphase photocatalytic system composed of integrated photothermal–photocatalytic materials that use charred wood substrates to convert liquid water to water steam simultaneously splitting hydrogen under light illumination without additional energy. The photothermal–photocatalytic system exhibits biphase interfaces of photothermally-generated steam/photocatalyst/hydrogen which significantly reduce the interface barrier and drastically lower the transport resistance of the hydrogen gas by nearly two orders of magnitude. In this work an impressive hydrogen production rate up to 220.74 μmol h−1 cm−2 in the particulate photocatalytic systems has been achieved based on the wood/CoO system demonstrating that the photothermal–photocatalytic biphase system is cost-effective and greatly advantageous for practical applications.
Progress in Biofuel Production from Gasification
May 2017
Publication
Biofuels from biomass gasification are reviewed here and demonstrated to be an attractive option. Recent progress in gasification techniques and key generation pathways for biofuels production process design and integration and socio-environmental impacts of biofuel generation are discussed with the goal of investigating gasification-to-biofuels’ credentials as a sustainable and eco-friendly technology. The synthesis of important biofuels such as bio-methanol bio-ethanol and higher alcohols bio-dimethyl ether Fischer Tropsch fuels bio-methane bio-hydrogen and algae-based fuels is reviewed together with recent technologies catalysts and reactors. Significant thermodynamic studies for each biofuel are also examined. Syngas cleaning is demonstrated to be a critical issue for biofuel production and innovative pathways such as those employed by Choren Industrietechnik Germany and BioMCN the Netherlands are shown to allow efficient methanol generation. The conversion of syngas to FT transportation fuels such as gasoline and diesel over Co or Fe catalysts is reviewed and demonstrated to be a promising option for the future of biofuels. Bio-methane has emerged as a lucrative alternative for conventional transportation fuel with all the advantages of natural gas including a dense distribution trade and supply network. Routes to produce H2 are discussed though critical issues such as storage expensive production routes with low efficiencies remain. Algae-based fuels are in the research and development stage but are shown to have immense potential to become commercially important because of their capability to fix large amounts of CO2 to rapidly grow in many environments and versatile end uses. However suitable process configurations resulting in optimal plant designs are crucial so detailed process integration is a powerful tool to optimize current and develop new processes. LCA and ethical issues are also discussed in brief. It is clear that the use of food crops as opposed to food wastes represents an area fraught with challenges which must be resolved on a case by case basis.
A Multi‐input and Single‐output Voltage Control for a Polymer Electrolyte Fuel Cell System Using Model Predictive Control Method
Mar 2021
Publication
Efficient and robust control strategies can greatly contribute to the reliability of fuel cell systems and a stable output voltage is a key criterion for evaluating a fuel cell system's reliability as a power source. In this study a polymer electrolyte fuel cell (PEFC) system model is developed and its performances under different operating conditions are studied. Then two different novel controllers—a proportional integral derivative (PID) controller and a model predictive control (MPC) controller—are proposed and applied in the PEFC system to control its output voltage at a desired value by regulating the hydrogen and air flow rates at the same time which features a multi‐input and single‐output control problem. Simulation results demonstrate that the developed PEFC system model is qualified to capture the system's behaviour. And both the developed PID and MPC controllers are effective at controlling the PEFC system's output voltage. While the MPC controller presents superior performance with faster response and smaller overshoot. The proposed MPC controller can be easily employed in various control applications for fuel cell systems.
Development of a Gaseous and Solid-state Hybrid System for Stationary Hydrogen Energy Storage
Jun 2020
Publication
Hydrogen can serve as a carrier to store renewable energy in large scale. However hydrogen storage still remains a challenge in the current stage. It is difficult to meet the technical requirements applying the conventional storage of compressed gaseous hydrogen in high-pressure tanks or the solid-state storage of hydrogen in suitable materials. In the present work a gaseous and solid-state (G-S) hybrid hydrogen storage system with a low working pressure below 5 MPa for a 10 kW hydrogen energy storage experiment platform is developed and validated. A Ti−Mn type hydrogen storage alloy with an effective hydrogen capacity of 1.7 wt% was prepared for the G-S hybrid hydrogen storage system. The G-S hybrid hydrogen storage tank has a high volumetric hydrogen storage density of 40.07 kg H2 m−3 and stores hydrogen under pressure below 5 MPa. It can readily release enough hydrogen at a temperature as low as −15 °C when the FC system is not fully activated and hot water is not available. The energy storage efficiency of this G-S hybrid hydrogen storage system is calculated to be 86.4%−95.9% when it is combined with a FC system. This work provides a method on how to design a G-S hydrogen storage system based on practical demands and demonstrates that the G-S hybrid hydrogen storage is a promising method for stationary hydrogen storage application.
Hydrogen Embrittlement and Improved Resistance of Al Addition in Twinning-Induced Plasticity Steel: First-Principles Study
Apr 2019
Publication
Understanding the mechanism of hydrogen embrittlement (HE) of austenitic steels and developing an effective strategy to improve resistance to HE are of great concern but challenging. In this work first-principles studies were performed to investigate the HE mechanism and the improved resistance of Al-containing austenite to HE. Our results demonstrate that interstitial hydrogen atoms have different site preferences in Al-free and Al-containing austenites. The calculated binding energies and diffusion barriers of interstitial hydrogen atoms in Al-containing austenite are remarkably higher than those in Al-free austenite indicating that the presence of Al is more favorable for reducing hydrogen mobility. In Al-free austenite interstitial hydrogen atoms caused a remarkable increase in lattice compressive stress and a distinct decrease in bulk shear and Young’s moduli. Whereas in Al-containing austenite the lattice compressive stress and the mechanical deterioration induced by interstitial hydrogen atoms were effectively suppressed.
Design and Performance of a Compact Air-Breathing Jet Hybrid-Electric Engine Coupled With Solid Oxide Fuel Cells
Feb 2021
Publication
A compact air-breathing jet hybrid-electric engine coupled with solid oxide fuel cells (SOFC) is proposed to develop the propulsion system with high power-weight ratios and specific thrust. The heat exchanger for preheating air is integrated with nozzles. Therefore the exhaust in the nozzle expands during the heat exchange with compressed air. The nozzle inlet temperature is obviously improved. SOFCs can directly utilize the fuel of liquid natural gas after being heated. The performance parameters of the engine are acquired according to the built thermodynamic and mass models. The main conclusions are as follows. 1) The specific thrust of the engine is improved by 20.25% compared with that of the traditional jet engine. As pressure ratios rise the specific thrust increases up to 1.7 kN/(kg·s−1). Meanwhile the nozzle inlet temperature decreases. However the temperature increases for the traditional combustion engine. 2) The power-weight ratio of the engine is superior to that of internal combustion engines and inferior to that of turbine engines when the power density of SOFC would be assumed to be that predicted for 2030. 3) The total pressure recovery coefficients of SOFCs combustors and preheaters have an obvious influence on the specific thrust of the engine and the power-weight ratio of the engine is strongly affected by the power density of SOFCs.
Continuous Synthesis of Few-layer MoS2 with Highly Electrocatalytic Hydrogen Evolution
Apr 2020
Publication
As one of the most promising alternative fuels hydrogen is expected with high hopes. The electrolysis of water is regarded as the cleanest and most efficient method of hydrogen production. Molybdenum disulfide (MoS2) is deemed as one of the most promising alternatives HER catalysts owing to its high catalytic activity and low cost. Its continuous production and efficient preparation become the key problems in future industrial production. In this work we first developed a continuous micro-reaction approach with high heat and mass transfer rates to synthesize few-layer MoS2 nanoplates with abundant active sites. The defective MoS2 ultrathin nanoplates exhibit excellent HER performance with an overpotential of 260 mV at a current density of 10 mA cm-2 small Tafel slope (53.6 mV dec-1) and prominent durability which are comparable to most reported MoS2 based catalysts. Considering the existence of continuous devices it’s suitable for the synthesis of MoS2 as high-performance electrocatalysts for the industrial water electrolysis. The novel preparation method may open up a new way to synthesize all two-dimension materials toward HER.
An Ammonia-Hydrogen Energy Roadmap for Carbon Neutrality: Opportunity and Challenges in China
Nov 2021
Publication
China has promised to reach the peak carbon dioxide emission (ca. 10 billion tons) by 2030 and carbon neutrality by 2060. To realize these goals it is necessary to develop hydrogen energy and fuel cell techniques. However the high cost and low intrinsic safety of high-pressure hydrogen storage limit their commercialization. NH3 is high in hydrogen content easily liquefied at low pressure and free of carbon and the technology of NH3 synthesis has been commercialized nationwide. It is worth noting that the production of NH3 in China is about 56 million tons per year accounting for 35% of worldwide production. Hence with the well established infrastructure for NH3 synthesis and transportation and the demand for clean energy in China it is feasible to develop a green and economical energy roadmap viz. “Clean low-pressure NH3 synthesis → Safe and economical NH3 storage and transportation → Carbon-free efficient NH3-H2 utilization” for low-carbon or even carbon-free energy production.<br/>Currently the academic and industrial communities in China are striving to make technological breakthroughs in areas such as photocatalytic water splitting electrocatalytic water splitting mild-condition NH3 synthesis low-temperature NH3 catalytic decomposition and indirect or direct NH3 fuel cells with significant progress.<br/>Taking full advantage of the NH3 synthesis industry and readjusting the industrial structure it is viable to achieve energy saving and emission reduction in NH3 synthesis industry (440 million tons CO2 per year) as well as promote a new energy industry and ensure national energy security. Therefore relevant academic and industrial communities should put effort on mastering the key technologies of “Ammonia-Hydrogen” energy conversion and utilization with complete self-dependent intellectual property. It is envisioned that through the establishment of “Renewable Energy-Ammonia-Hydrogen” circular economy a green technology chain for hydrogen energy industry would pose as a promising pathway to achieve the 2030 and 2060 goals.
Renewable Hydrogen Production from the Organic Fraction of Municipal Solid Waste through a Novel Carbon-negative Process Concept
Apr 2022
Publication
Bioenergy with carbon capture and storage (BECCS) is one of the prevailing negative carbon emission technologies. Ensuring a hydrogen economy is essential to achieving the carbon-neutral goal. In this regard the present study contributed by proposing a carbon negative process for producing high purity hydrogen from the organic fraction of municipal solid waste (OFMSW). This integrated process comprises anaerobic digestion pyrolysis catalytic reforming water-gas shift and pressure swing adsorption technologies. By focusing on Sweden the proposed process was developed and evaluated through sensitivity analysis mass and energy balance calculations techno-economic assessment and practical feasibility analysis. By employing the optimum operating conditions from the sensitivity analysis 72.2 kg H2 and 701.47 kg negative CO2 equivalent emissions were obtained by treating 1 ton of dry OFMSW. To achieve these results 6621.4 MJ electricity and 325 kg of steam were utilized during this process. Based on this techno-economic assessment of implementing the proposed process in Stockholm when the negative CO2 equivalent emissions are recognized as income the internal rate of return and the discounted payback period can be obtained as 26% and 4.3 years respectively. Otherwise these values will be 13% and 7.2 years.
Technologies and Policies to Decarbonize Global Industry: Review and Assessment of Mitigation Drivers Through 2070
Mar 2020
Publication
Jeffrey Rissman,
Chris Bataille,
Eric Masanet,
Nate Aden,
William R. Morrow III,
Nan Zhou,
Neal Elliott,
Rebecca Dell,
Niko Heeren,
Brigitta Huckestein,
Joe Cresko,
Sabbie A. Miller,
Joyashree Roy,
Paul Fennell,
Betty Cremmins,
Thomas Koch Blank,
David Hone,
Ellen D. Williams,
Stephane de la Rue du Can,
Bill Sisson,
Mike Williams,
John Katzenberger,
Dallas Burtraw,
Girish Sethi,
He Ping,
David Danielson,
Hongyou Lu,
Tom Lorber,
Jens Dinkel and
Jonas Helseth
Fully decarbonizing global industry is essential to achieving climate stabilization and reaching net zero greenhouse gas emissions by 2050–2070 is necessary to limit global warming to 2 °C. This paper assembles and evaluates technical and policy interventions both on the supply side and on the demand side. It identifies measures that employed together can achieve net zero industrial emissions in the required timeframe. Key supply-side technologies include energy efficiency (especially at the system level) carbon capture electrification and zero-carbon hydrogen as a heat source and chemical feedstock. There are also promising technologies specific to each of the three top-emitting industries: cement iron & steel and chemicals & plastics. These include cement admixtures and alternative chemistries several technological routes for zero-carbon steelmaking and novel chemical catalysts and separation technologies. Crucial demand-side approaches include material-efficient design reductions in material waste substituting low-carbon for high-carbon materials and circular economy interventions (such as improving product longevity reusability ease of refurbishment and recyclability). Strategic well-designed policy can accelerate innovation and provide incentives for technology deployment. High-value policies include carbon pricing with border adjustments or other price signals; robust government support for research development and deployment; and energy efficiency or emissions standards. These core policies should be supported by labeling and government procurement of low-carbon products data collection and disclosure requirements and recycling incentives. In implementing these policies care must be taken to ensure a just transition for displaced workers and affected communities. Similarly decarbonization must complement the human and economic development of low- and middle-income countries.
Roadmap to Hybrid Offshore System with Hydrogen and Power Co-generation
Sep 2021
Publication
Constrained by the expansion of the power grid the development of offshore wind farms may be hindered and begin to experience severe curtailment or restriction. The combination of hydrogen production through electrolysis and hydrogen-to-power is considered to be a potential option to achieve the goal of low-carbon and energy security. This work investigates the competitiveness of different system configurations to export hydrogen and/or electricity from offshore plants with particular emphasis on unloading the mixture of hydrogen and electricity to end-users on land. Including the levelized energy cost and net present value a comprehensive techno-economic assessment method is proposed to analyze the offshore system for five scenarios. Assuming that the baseline distance is 10 km the results show that exporting hydrogen to land through pipelines shows the best economic performance with the levelized energy cost of 3.40 $/kg. For every 10 km increase in offshore distance the net present value of the project will be reduced by 5.69 MU$ and the project benefit will be positive only when the offshore distance is less than 53.5 km. An important finding is that the hybrid system under ship transportation mode is not greatly affected by the offshore distance. Every 10% increase in the proportion of hydrogen in the range of 70%–100% can increase the net present value by 1.43–1.70 MU$ which will increase by 7.36–7.37 MU$ under pipeline transportation mode. Finally a sensitivity analysis was carried out to analyze the wind speed electricity and hydrogen prices on the economic performance of these systems.
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