China, People’s Republic
Current Status and Development Trend of Wind Power Generation-based Hydrogen Production Technology
Jan 2019
Publication
The hydrogen production technology by wind power is an effective mean to improve the utilization of wind energy and alleviate the problem of wind power curtailment. First the basic principles and technical characteristics of the hydrogen production technology by wind power are briefly introduced. Then the history of the hydrogen production technology is reviewed and on this basis the hydrogen production system by wind power is elaborated in detail. In addition the prospect of the application of the hydrogen production technology by wind power is analyzed and discussed. In the end the key technology of the hydrogen production by wind power and the problems to be solved are comprehensively reviewed. The development of hydrogen production technology by wind power is analyzed from many aspects which provides reference for future development of hydrogen production technology by wind power
Distinct facets to enhance the process of hydrogen production via methanol steam reforming—A review
Jan 2022
Publication
Methanol steam reforming manifests great potential for generating hydrogen owing to its lower reaction temperature (200–300 °C) and higher hydrogen/carbon ratio comparing with ethanol and methane reforming. In this case methanol steam reforming is applied in various renewable energy systems to assist the energy conversion and improve the system efficiency. The performance of methanol steam reforming reaction strongly depends on the catalysts and reactor structure. In this paper the development of the copper-based the noble metal–based and the nanomaterial catalysts were summarized by analyzing the effects of different modification methods which indicates that cutting the cost and simplifying the manufacturing process are the future goal of catalyst modification. Moreover the reaction mechanism of different catalyst type was discussed. For the reactor performance conventional miniature micro and membrane reactors were discussed and compared where conventional reactor with high CO tolerance is more suitable for industrial application while membrane reactor with high H2 purity and compact structure is ideal for fuel cell technology. The integration of the methanol steam reforming system into renewable power systems was reviewed as well. Methanol steam reforming technology is of great potential in exhaust heat recovery cogeneration system and other renewable energy field where more comprehensive research should be performed.
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Safety Design and Engineering Solution of Fuel Cell Powered Ship in Inland Waterway of China
Oct 2021
Publication
From the perspective of risk control when hydrogen fuel and fuel cells are used on ships there is a possibility of low-flash fuel leakage leading to the risk of explosion. Since the fuel cell space (cabin for fuel cell installations) is an enclosed space any small amount of leakage must be handled properly. In ship design area classification is a method of analyzing and classifying the areas where explosive gas atmospheres may occur. If the fuel cell space is regarded as a hazardous area all the electrical devices inside it must be explosion-proof type which will make the ship’s design very difficult. This paper takes a Chinese fuel cell powered ship as an example to analyze its safety. Firstly the leakage rates of fuel cell modules valves and connectors are calculated. Secondly the IEC60079-10-1 algorithm is used to calculate the risk level of the fuel cell space. Finally the ship and fuel cells are optimized and redesigned and the risk level of the fuel cell space is recalculated and compared. The result shows that the optimized fuel space risk level could be reduced to the level of the non-hazardous zone.
A Real-Time Load Prediction Control for Fuel Cell Hybrid Vehicle
May 2022
Publication
The development of hydrogen energy is an effective solution to the energy and environmental crisis. Hydrogen fuel cells and energy storage cells as hybrid power have broad application prospects in the field of vehicle power. Energy management strategies are key technologies for fuel cell hybrid systems. The traditional optimization strategy is generally based on optimization under the global operating conditions. The purpose of this project is to develop a power allocation optimization method based on real-time load forecasting for fuel cell/lithium battery hybrid electric vehicles which does not depend on specific working conditions or causal control methods. This paper presents an energy-management algorithm based on real-time load forecasting using GRU neural networks to predict load requirements in the short time domain and then the local optimization problem for each predictive domain is solved using a method based on Pontryagin’s minimum principle (PMP). The algorithm adopts the idea of model prediction control (MPC) to transform the global optimization problem into a series of local optimization problems. The simulation results show that the proposed strategy can achieve a good fuel-saving control effect. Compared with the rule-based strategy and equivalent hydrogen consumption strategy (ECMS) the fuel consumption is lower under two typical urban conditions. In the 1800 s driving cycle under WTCL conditions the fuel consumption under the MPC-PMP strategy is 22.4% lower than that based on the ECMS strategy and 10.3% lower than the rules-based strategy. Under CTLT conditions the fuel consumption of the MPC-PMP strategy is 13.12% lower than that of the rule-based strategy and 3.01% lower than the ECMS strategy.
Scenario-Based Comparative Analysis for Coupling Electricity and Hydrogen Storage in Clean Oilfield Energy Supply System
Mar 2022
Publication
In response to the objective of fully attaining carbon neutrality by 2060 people from all walks of life are pursuing low-carbon transformation. Due to the high water cut in the middle and late phases of development the oilfield’s energy consumption will be quite high and the rise in energy consumption will lead to an increase in carbon emission at the same time. As a result the traditional energy model is incapable of meeting the energy consumption requirement of high water cut oilfields in their middle and later phases of development. The present wind hydrogen coupling energy system was researched and coupled with the classic dispersed oilfield energy system to produce energy for the oilfields in this study. This study compares four future energy system models to existing ones computes the energy cost and net present value of an oilfield in Northwest China and proposes a set of economic evaluation tools for oilfield energy systems. The study’s findings indicate that scenario four provides the most economic and environmental benefits. This scenario effectively addresses the issue of high energy consumption associated with aging oilfields at this point significantly reduces carbon emissions absorbs renewable energy locally and reduces the burden on the power grid system. Finally sensitivity analysis is utilized to determine the effect of wind speed electricity cost and oilfield gas output on the system’s economic performance. The results indicate that the system developed in this study can be applied to other oilfields.
Development of Analysis Program for Direct Containment Heating
Feb 2022
Publication
Direct containment heating (DCH) is one of the potential factors leading to early containment failure. DCH is closely related to safety analysis and containment performance evaluation of nuclear power plants. In this study a DCH prediction program was developed to analyze the DCH loads of containment vessel. The phenomenological model of debris dispersal metal oxidation reaction debris-atmospheric heat transfer and hydrogen jet burn was established. Code assessment was performed by comparing with several separate effect tests and integral effect tests. The comparison between the predicted results and experimental data shows that the program can predict the key parameters such as peak pressure temperature and hydrogen production in containment well and for most comparisons the relative errors can be maintained within 20%. Among them the prediction uncertainty of hydrogen production is slightly larger. The analysis shows that the main sources of the error are the difference of time scale and the oxidation of cavity debris.
Simulation of Possible Fire and Explosion Hazards of Clean Fuel Vehicles in Garages
Nov 2021
Publication
Clean fuel is advocated to be used for sustainability. The number of liquefied petroleum gas (LPG) and hydrogen vehicles is increasing globally. Explosion hazard is a threat. On the other hand the use of hydrogen is under consideration in Hong Kong. Explosion hazards of these clean fuel (LPG and hydrogen) vehicles were studied and are compared in this paper. The computational fluid dynamics (CFD) software Flame Acceleration Simulator (FLACS) was used. A car garage with a rolling shutter as its entrance was selected for study. Dispersion of LPG from the leakage source with ignition at a higher position was studied. The same garage was used with a typical hydrogen vehicle leaking 3.4 pounds (1.5 kg) of hydrogen in 100 s the mass flow rate being equal to 0.015 kgs−1 . The hydrogen vehicle used in the simulation has two hydrogen tanks with a combined capacity of 5 kg. The entire tank would be completely vented out in about 333 s. Two scenarios of CFD simulation were carried out. In the first scenario the rolling shutter was completely closed and the leaked LPG or hydrogen was ignited at 300 s after leakage. The second scenario was conducted with a gap height of 0.3 m under the rolling shutter. Predicted results of explosion pressure and temperature show that appropriate active fire engineering systems are required when servicing these clean fuel vehicles in garages. An appropriate vent in an enclosed space such as the garage is important in reducing explosion hazards.
A Review of Ni Based Powder Catalyst for Urea Oxidation in Assisting Water Splitting Reaction
Jan 2022
Publication
Water splitting has been regarded as a sustainable and environmentally-friendly technique to realize green hydrogen generation while more energy is consumed due to the high overpotentials required for the anode oxygen evolution reaction. Urea electrooxidation an ideal substitute is thus received increasing attention in assisting water-splitting reactions. Note that highly efficient catalysts are still required to drive urea oxidation and the facile generation of high valence state species is significant in the reaction based on the electrochemical-chemical mechanisms. The high cost and rareness make the noble metal catalysts impossible for further consideration in large-scale application. Ni-based catalysts are very promising due to their cheap price facile structure tuning good compatibility and easy active phase formation. In the light of the significant advances made recently herein we reviewed the recent advances of Ni-based powder catalysts for urea oxidation in assisting water-splitting reaction. The fundamental of urea oxidation is firstly presented to clarify the mechanism of urea-assisted water splitting and then the prevailing evaluation indicators are briefly expressed based on the electrochemical measurements. The catalyst design principle including synergistic effect electronic effect defect construction and surface reconstruction as well as the main fabrication approaches are presented and the advances of various Ni-based powder catalysts for urea assisted water splitting are summarized and discussed. The problems and challenges are also concluded for the Ni-based powder catalysts fabrication the performance evaluation and their application. Considering the key influence factors for catalytic process and their application attention should be given to structure-property relationship deciphering novel Ni-based powder catalysts development and their construction in the real device; specifically the effort should be directed to the Ni-based powder catalyst with multi-functions to simultaneously promote the fundamental steps and high anti-corrosion ability by revealing the local structure reconstruction as well as the integration in the practical application. We believe the current summarization will be instructive and helpful for the Ni-based powder catalysts development and understanding their catalytic action for urea-assisted hydrogen generation via water splitting technique.
Improvement of Temperature and Humidity Control of Proton Exchange Membrane Fuel Cells
Sep 2021
Publication
Temperature and humidity are two important interconnected factors in the performance of PEMFCs (Proton Exchange Membrane Fuel Cells). The fuel and oxidant humidity and stack temperature in a fuel cell were analyzed in this study. There are many factors that affect the temperature and humidity of the stack. We adopt the fuzzy control method of multi-input and multi-output to control the temperature and humidity of the stack. A model including a driver vehicle transmission motor air feeding electrical network stack hydrogen supply and cooling system was established to study the fuel cell performance. A fuzzy controller is proven to be better in improving the output power of fuel cells. The three control objectives are the fan speed control for regulating temperature the solenoid valve on/off control of the bubble humidifier for humidity variation and the speed of the pump for regulating temperature difference. In addition the results from the PID controller stack model and the fuzzy controller stack model are compared in this research. The fuel cell bench test has been built to validate the effectiveness of the proposed fuzzy control. The maximum temperature of the stack can be reduced by 5 ◦C with the fuzzy control in this paper so the fuel cell output voltage (power) increases by an average of approximately 5.8%.
A Numerical Investigation on De-NOx Technology and Abnormal Combustion Control for a Hydrogen Engine with EGR System
Sep 2020
Publication
The combustion emissions of the hydrogen-fueled engines are very clean but the problems of abnormal combustion and high NOx emissions limit their applications. Nowadays hydrogen engines use exhaust gas recirculation (EGR) technology to control the intensity of premixed combustion and reduce the NOx emissions. This study aims at improving the abnormal combustion and decreasing the NOx emissions of the hydrogen engine by applying a three-dimensional (3D) computational fluid dynamics (CFD) model of a single-cylinder hydrogen-fueled engine equipped with an EGR system. The results indicated that peak in-cylinder pressure continuously increased with the increase of the ignition advance angle and was closer to the top dead center (TDC). In addition the mixture was burned violently near the theoretical air–fuel ratio and the combustion duration was shortened. Moreover the NOx emissions the average pressure and the in-cylinder temperature decreased as the EGR ratio increased. Furthermore increasing the EGR ratio led to an increase in the combustion duration and a decrease in the peak heat release rate. EGR system could delay the spontaneous combustion reaction of the end-gas and reduce the probability of knocking. The pressure rise rate was controlled and the in-cylinder hot spots were reduced by the EGR system which could suppress the occurrence of the pre-ignition in the hydrogen engine.
Experimental Study on the Self-ignition of Pressurized Hydrogen Released into Three-way Tubes
Sep 2021
Publication
To explore the effect of bifurcation structures on the spontaneous ignition and shock wave result from the sudden release of pressurized hydrogen. Three-way tubes with different bifurcation angles (90° 120° 150°) were used in the experiments. They are two Y-shape tubes and one T-shape tube. The photoelectric and pressure signals in the tube were recorded by the sensor. The results show that the reflected shock wave will be formed at the bifurcation. In addition the intensity and velocity of the leading shock wave will attenuate sharply when it passes through the bifurcation.The smaller bifurcation angle of tubethe smaller overpressure decay rate of shock wave at bifurcation position.The smaller the bifurcation angle of tubes the weaker the reflected shock wave transmitted downstream and the greater attenuation of shock wave intensity. Experimental results have reference value for the safety of hydrogen storage at high-pressure and are helpful to understand the influence of different tube structures on spontaneous ignition when hydrogen is transported at high pressure.
Hydrogen Storage Behavior of Mg-based Alloy Catalyzed by Carbon-cobalt Composites
Feb 2021
Publication
The composites comprised of Co nanoparticle and C nanosheet were prepared though a high-temperature carbonization reaction. The catalysis of Co@C composites on the hydrogen storage behavior of Mg90Ce5Y5 alloy was investigated in detail by XRD SEM TEM PCI and DSC method. Because of the synergistic catalytic function of C and Co in C@Co nanocomposites the Mg90Ce5Y5 alloy with 10 wt.% C@Co shows the excellent hydrogen absorption and desorption performances. Time for releasing hydrogen reduces from 150 min to 11 min with the addition of the C@Co composites at the temperature of 300 °C. Meanwhile the dehydrogenation activation energy also declines from 130.3 to 81.9 kJ mol−1 H2 after the addition of the C@Co composites. This positive effect attributes to the C layer with the high defect density and the Co nanoparticles which reduces the energy barriers for the nucleation of Mg/MgH2 phase and the recombination of hydrogen molecule. Besides the C@Co composites also improve the activation property of the Mg90Ce5Y5 alloy which was fully activated in the first cycle. Moreover the temperature for initial dehydrogenation and the endothermic peak of the alloy hydride were also decreased. Although the addition of the C@Co composites increases the plateau pressures and decreases the value of the decomposition enthalpy these differences are so small that the improvement on thermodynamics can hardly be seen.
An Optimal Fuzzy Logic-Based Energy Management Strategy for a Fuel Cell/Battery Hybrid Power Unmanned Aerial Vehicle
Feb 2022
Publication
With the development of high-altitude and long-endurance unmanned aerial vehicles (UAVs) optimization of the coordinated energy dispatch of UAVs’ energy management systems has become a key target in the research of electric UAVs. Several different energy management strategies are proposed herein for improving the overall efficiency and fuel economy of fuel cell/battery hybrid electric power systems (HEPS) of UAVs. A rule-based (RB) energy management strategy is designed as a baseline for comparison with other strategies. An energy management strategy (EMS) based on fuzzy logic (FL) for HEPS is presented. Compared with classical rule-based strategies the fuzzy logic control has better robustness to power fluctuations in the UAV. However the proposed FL strategy has an inherent defect: the optimization performances will be determined by the heuristic method and the past experiences of designers to a great extent rather than a specific cost function of the algorithm itself. Thus the paper puts forward an improved fuzzy logic-based strategy that uses particle swarm optimization (PSO) to track the optimal thresholds of membership functions and the equivalent hydrogen consumption minimization is considered as the objective function. Using a typical 30 min UAV mission profile all the proposed EMS were verified by simulations and rapid controller prototype (RCP) experiments. Comprehensive comparisons and analysis are presented by evaluating hydrogen consumption system efficiency and voltage bus stability. The results show that the PSO-FL algorithm can further improve fuel economy and achieve superior overall dynamic performance when controlling a UAV’s fuel-cell powertrain.
Evaluation of a New Combined Energy System Performance to Produce Electricity and Hydrogen with Energy Storage Option
Mar 2021
Publication
According to new findings the use of alternative energy sources such as wind energy is needed to supply the energy demand of future generations. On the other hand combined renewable energy systems can be more efficient than their stand-alone systems. Therefore clean energy-based hybrid energy systems can be a suitable solution for fossil fuels. However for their widespread commercialization more detailed and powerful studies are needed. On the other hand in order to attain sustainable development for the use of renewable energy sources due to their nature energy storage is required. The motivation of this study is introduce and examine a new energy system performance for the production of electricity and hydrogen fuel as well as energy storage. So this paper presents the energy and exergy operation of a hybrid wind turbine water electrolyzer and Pumped-hydro-compressed air system. The electricity produced by the wind turbine is used to produce hydrogen fuel in electrolyzer and the excess energy is stored using the storage system. It was found that the electrolyzer needed 512.6 W of electricity to generate 5 mol/h of hydrogen fuel which was supplied by a 10 kW-wind turbine. In such a context the efficiency of the process was 74.93%. Furthermore on average the isothermal process requires 17.53% less storage capacity than the isentropic process. The effect of key parameters such as rate of hydrogen fuel production operating pressures wind speed and components efficiency on the process operation is also examined.
Hollow Cobalt Sulfide Nanocapsules for Electrocatalytic Selective Transfer Hydrogenation of Cinnamaldehyde with Water
Feb 2021
Publication
Designing nanostructured electrocatalysts for selective transfer hydrogenation of α β-unsaturated aldehydes with water as the hydrogen source is highly desirable. Here a facile self-templating strategy is designed for the synthesis of CoS2 and CoS2-x nanocapsules (NCs) as efficient cathodes for selective transfer hydrogenation of cinnamaldehyde a model α β-unsaturated aldehyde. The hollow porous structures of NCs are rich in active sites and improve mass transfer resulting in high turnover frequency. The specific adsorption of the styryl block on pristine CoS2 NCs is conducive to the selective formation of half-hydrogenated hydrocinnamaldehyde with 91.7% selectivity and the preferential adsorption of the C = O group induced by sulfur vacancies on defective CoS2-x NCs leads to the full-hydrogenated hydrocinnamyl alcohol with 92.1% selectivity. A cross-coupling of carbon and hydrogen radicals may be involved in this electrochemical hydrogenation reaction. Furthermore this selective hydrogenation method is also effective for other α β-unsaturated aldehydes illustrating the universality of the method.
Experimental Investigation of the Effect of Hydrogen on Fracture Toughness of 2.25Cr-1Mo-0.25V Steel and Welds after Annealing
Mar 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that hinders the reliability of hydrogenation reactors. Hence it is of great significance to investigate the effect of hydrogen on fracture toughness of 2.25Cr-1Mo-0.25V steel and weld. In this work the fracture behavior of 2.25Cr-1Mo-0.25V steel and welds was studied by three-point bending tests under hydrogen-free and hydrogen-charged conditions. The immersion charging method was employed to pre-charge hydrogen inside specimen and the fracture toughness of these joints was evaluated quantitatively. The microstructure and grain size of the specimens were observed by scanning electron microscopy (SEM) and by metallurgical microscopy to investigate the HE mechanisms. It was found that fracture toughness for both the base metal (BM) and the weld zone (WZ) significantly decreased under hydrogen-charged conditions due to the coexistence of the hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP) mechanisms. Moreover the formation and growth of primary voids were observed in the BM leading to a superior fracture toughness. In addition the BM compared to the WZ shows superior resistance to HE because the finer grain size in the BM leads to a larger grain boundary area thus distributing more of the diffusive hydrogen trapped in the grain boundary and reducing the hydrogen content.
Hydrogen Trapping Behavior in Vanadium Microalloyed TRIP-Assisted Annealed Martensitic Steel
Jun 2019
Publication
Transformation induced plasticity (TRIP)-assisted annealed martensitic (TAM) steel combines higher tensile strength and elogangtion and has been increasingly used but appears to bemore prone to hydrogen embrittlement (HE). In this paper the hydrogen trapping behavior and HE of TRIP-assisted annealed martensitic steels with different vanadium additions had been investigated by means of hydrogen charging and slow strain rate tensile tests (SSRT) microstructral observartion and thermal desorption mass spectroscope (TDS). Hydrogen charging test results indicates that apparent hydrogen diffusive index Da is 1.94 × 10−7/cm2·s−1 for 0.21 wt.% vanadium steel while the value is 8.05 × 10−7/cm2·s−1 for V-free steel. SSRT results show that the hydrogen induced ductility loss ID is 76.2% for 0.21 wt.%V steel compared with 86.5% for V-free steel. The trapping mechanism of the steel containing different V contents is analyzed by means of TDS and Transmission electron microscope (TEM) observations. It is found out that the steel containing 0.21 wt.%V can create much more traps for hydrogen trapping compared with lower V steel which is due to vanadium carbide (VC) precipitates acting as traps capturing hydrogen atoms.The relationship between hydrogen diffusion and hydrogentrapping mechanism is discussed in details.
Hydrogen Station Technology Development Review Through Patent Analysis
May 2018
Publication
This study is a review of hydrogen station patents using the Derwent Innovation system and also a secondary screening. This was undertaken by the researchers to better understand and identify hydrogen station trends. The review focuses on analyzing the developing trends of patent technologies associated with a hydrogen station. The results of the review indicated that the countries with the major distribution of patents were Japan China the USA and Europe. Japan is leading the developmental trajectory of hydrogen stations. The results of the analysis found the leading developers of these patented technologies are Kobe Steel Nippon Oil Toyota and Honda. Other active patent developers analyzed include Linde Hyundai and Texaco. The review concludes with a suggestion that using a patent analysis methodology is a good starting point to identify evaluate and measure the trend in hydrogen station commercial development.
Stress Corrosion Behavior of AM50Gd Magnesium Alloy in Different Environments
May 2019
Publication
A new type of high strength corrosion-resistant magnesium alloy was prepared by adding 1% rare earth Gd to AM50 and then treated with hot extrusion method. The stress corrosion properties of the new materials in air pure water 0.5 mol/L NaCl and 0.5 mol/L Na2SO4 solution were studied by the slow strain rate tensile (SSRT) test in situ open circuit potential test Tafel curve test stereomicroscope SEM and EDS. The results showed the following. The stress corrosion sensitivity of the material in different environments was Na2SO4> NaCl > distilled water > air. According to the Tafel curves measured at 0 and 100 MPa the corrosion voltage decreased little and the corrosion current density increased rapidly under 100 Pa. This was because the film of the corrosion product ruptured to form a large cathode and a small anode which resulted in a large instantaneous corrosion current. The mechanism of hydrogen embrittlement and anodic dissolution together affected the stress corrosion behavior of the alloy. In distilled water hydrogen embrittlement played a major role while in NaCl and Na2SO4solution hydrogen embrittlement and anodic dissolution were both affected. The direct reason of the stress corrosion crack (SCC) samples’ failure was the cracks expanding rapidly at the bottom of pit which was caused by corrosion.
Effect of Relative Humidity on Mechanical Degradation of Medium Mn Steels
Mar 2020
Publication
Medium Mn steels have been considered as the next-generation materials for use in the automotive industry due to their excellent strength and ductility balance. To reduce the total weight and improve the safety of vehicles medium Mn steels look forward to a highly promising future. However hydrogen-induced delayed cracking is a concern for the use of high strength steels. This work is focused on the service characteristics of two kinds of medium Mn steels under different relative humidity conditions (40% 60% 80% and 100%). Under normal relative humidity (about 40%) at 25 °C the hydrogen concentration in steel is 0.4 ppm. When exposed to higher relative humidity the hydrogen concentration in steel increases slowly and reaches a stable value about 0.8 ppm. In slow strain rate tensile tests under different relative humidity conditions the tensile strength changed the hydrogen concentration increased and the elongation decreased as well thereby increasing the hydrogen embrittlement sensitivity. In other words the smaller the tensile rate applied the greater the hydrogen embrittlement sensitivity. In constant load tests under different relative humidity conditions the threshold value of the delayed cracking of M7B (‘M’ referring to Mn ‘7’ meaning the content of Mn ‘B’ denoting batch annealing) steel maintains a steady value of 0.82 σb (tensile strength). The threshold value of the delayed cracking of M10B significantly changed along with relative humidity. When relative humidity increased from 60% to 80% the threshold dropped sharply from 0.63 σb to 0.52 σb. We define 80% relative humidity as the ‘threshold humidity’ for M10B.
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
Flame Acceleration and Deflagration-to-Detonation Transition in Hydrogen-Oxygen Mixture in a Channel with Triangular Obstacles
Sep 2021
Publication
Study of flame acceleration and deflagration-to-detonation transition (DDT) in obstructed channels is an important subject of research for hydrogen safety. Experiments and numerical simulations of DDT in channels equipped with triangular obstacles were conducted in this work. High-speed schlieren photography and pressure records were used to study the flame shape changes flame propagation and pressure build up in the experiments. In the simulations the fully compressible reactive Navier–Stokes equations coupled with a calibrated chemical-diffusion model for stoichiometric hydrogen-oxygen mixture were solved using a high-order numerical method. The simulations were in good agreement with the experiments. The results show that the triangular obstacles significantly promote the flame acceleration and provide conditions for the occurrence of DDT. In the early stages of flame acceleration vortices are generated in the gaps between adjacent obstacles which is the main cause for the flame roll-up and distortion. A positive feedback mechanism between the combustiongenerated flow and flame propagation results in the variations of the size and velocity of vortices. The flame-vortex interactions cause flame fragmentation and consequently rapid growth in flame surface area which further lead to flame acceleration. The initially laminar flame then develops into a turbulent flame with the creation of shocks shock-flame interactions and various flame instabilities. The continuously arranged obstacles interact with shocks and flames and help to create environments in which a detonation can develop. Both flame collision and flame-shock interaction can give rise to detonation in the channels with triangular obstacles.
Reversible Hydrogenation of AB2-type Zr–Mg–Ni–V Based Hydrogen Storage Alloys
Feb 2021
Publication
The development of hydrogen energy is hindered by the lack of high-efficiency hydrogen storage materials. To explore new high-capacity hydrogen storage alloys reversible hydrogen storage in AB2-type alloy is realized by using A or B-side elemental substitution. The substitution of small atomic-radius element Zr and Mg on A-side of YNi2 and partial substitution of large atomic-radius element V on B-side of YNi2 alloy was investigated in this study. The obtained ZrMgNi4 ZrMgNi3V and ZrMgNi2V2 alloys remained single Laves phase structure at as-annealed hydrogenated and dehydrogenated states indicating that the hydrogen-induced amorphization and disproportionation was eliminated. From ZrMgNi4 to ZrMgNi2V2 with the increase of the degree of vanadium substitution the reversible hydrogen storage capacity increased from 0.6 wt% (0.35H/M) to 1.8 wt% (1.0H/M) meanwhile the lattice stability gradually increased. The ZrMgNi2V2 alloy could absorb 1.8 wt% hydrogen in about 2 h at 300 K under 4 MPa H2 pressure and reversibly desorb the absorbed hydrogen in approximately 30 min at 473 K without complicated activation process. The prominent properties of ZrMgNi2V22 elucidate its high potential for hydrogen storage application.
Irreversible Hydrogen Embrittlement Study of B1500HS High Strength Boron Steel
Dec 2020
Publication
The reversible/irreversible recovery of mechanical properties and the microstructure characteristics of a typical hot-stamped steel B1500HS have been studied under different conditions of hydrogen permeation. Initially all tested specimens were permeated by hydrogen atoms through an electrochemical hydrogen charging scheme. Then the comparisons between different currents and charging time were performed. The influence of different storage time was compared as well. Additionally the effect of the plastic strain introduced by pre-stretching was also investigated. The experimental results showed that the negative impact of hydrogen embrittlement was altered from reversible to irreversible as the magnitude of the charging current increased. The hydrogen blistering and the hydrogen charging-induced cracks were both observed and inspected in the tested samples regarding the irreversible situation. Moreover the adverse influence of hydrogen embrittlement was enhanced by plastic pre-straining or extending the charging period. At the micro-level hydrogen charging-induced cracks generally were generated at defect locations such as the prior austenite grain boundaries and lath martensite interfaces. Particularly crack direction occurred perpendicular to the orientation of lath martensite and transgranular fracture occurred at the prior austenite grains.
Enhanced Hydrogen Storage of Alanates: Recent Progress and Future Perspectives
Feb 2021
Publication
The global energy crisis and environmental pollution have caused great concern. Hydrogen is a renewable and environmentally friendly source of energy and has potential to be a major alternative energy carrier in the future. Due to its high capacity and relatively low cost of raw materials alanate has been considered as one of the most promising candidates for hydrogen storage. Among them LiAlH4 and NaAlH4 as two representative metal alanates have attracted extensive attention. Unfortunately the high desorption temperature and sluggish kinetics restrict its practical application. In this paper the basic physical and chemical properties as well as the hydrogenation/dehydrogenation reaction mechanism of LiAlH4 and NaAlH4 are briefly reviewed. The recent progress on strategic optimizations toward tuning the thermodynamics and kinetics of the alanate including nanoscaling doping catalysts and compositing modification are emphatically discussed. Finally the coming challenges and the development prospects are also proposed in this review.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
Life Cycle Assessment of Fuel Cell Vehicles Considering the Detailed Vehicle Components: Comparison and Scenario Analysis in China Based on Different Hydrogen Production Schemes
Aug 2019
Publication
Numerous studies concerning the life cycle assessment of fuel cell vehicles (FCVs) have been conducted. However little attention has been paid to the life cycle assessment of an FCV from the perspective of the detailed vehicle components. This work conducts the life cycle assessment of Toyota Mirai with all major components considered in a Chinese context. Both the vehicle cycle and the fuel cycle are included. Both comprehensive resources and energy consumption and comprehensive environmental emissions of the life cycles are investigated. Potential environmental impacts are further explored based on CML 2001 method. Then different hydrogen production schemes are compared to obtain the most favorable solution. To explore the potential of the electrolysis the scenario analysis of the power structure is conducted. The results show that the most mineral resources are consumed in the raw material acquisition stage the most fossil energy is consumed in the use stage and global warming potential (GWP) value is fairly high in all life cycle stages of Toyota Mirai using electrolyzed hydrogen. For hydrogen production schemes the scenario analysis indicates that simply by optimizing the power structure the environmental impact of the electrolysis remains higher than other schemes. When using the electricity from hydropower or wind power the best choice will be the electrolysis.
Instantaneous Hydrogen Production from Ammonia by Non-thermal Arc Plasma Combining with Catalyst
Jul 2021
Publication
Owing to the storage and transportation problems of hydrogen fuel exploring new methods of the realtime hydrogen production from ammonia becomes attractive. In this paper non-thermal arc plasma (NTAP) combining with NiO/Al2O3 catalyst is developed to produce hydrogen from ammonia with high efficiency and large scale. The effects of ammonia gas flow rate and discharge power on the gas temperature electron density the hydrogen production rate and energy efficiency were investigated. Experimental results show that the optical emission spectrum of NTAP working with pure ammonia medium was dominated by the atom spectrum of Hα Hβ and molecular spectrum of NH component. Under the optimum experimental condition of plasma discharge the highest energy efficiency of hydrogen production reached 783.4 L/kW·h at NH3 gas flow rate of 30 SLM. When the catalyst was added and heated by the NTAP simultaneously the energy efficiency further increased to 1080.0 L/kW·h.
Wittichenite Semiconductor of Cu3BiS3 Films for Efficient Hydrogen Evolution from Solar Driven Photoelectrochemical Water Splitting
Jun 2021
Publication
A highly efficient low-cost and environmentally friendly photocathode with long-term stability is the goal of practical solar hydrogen evolution applications. Here we found that the Cu3BiS3 film-based photocathode meets the abovementioned requirements. The Cu3BiS3-based photocathode presents a remarkable onset potential over 0.9 VRHE with excellent photoelectrochemical current densities (~7 mA/cm2 under 0 VRHE) and appreciable 10-hour long-term stability in neutral water solutions. This high onset potential of the Cu3BiS3-based photocathode directly results in a good unbiased operating photocurrent of ~1.6 mA/cm2 assisted by the BiVO4 photoanode. A tandem device of Cu3BiS3-BiVO4 with an unbiased solar-to-hydrogen conversion efficiency of 2.04% is presented. This tandem device also presents high stability over 20 hours. Ultimately a 5 × 5 cm2 large Cu3BiS3-BiVO4 tandem device module is fabricated for standalone overall solar water splitting with a long-term stability of 60 hours.
Internal Film Cooling with Discrete-Slot Injection Orifices in Hydrogen/Oxygen Engine Thrust Chambers
May 2022
Publication
In the present study a hydrogen and oxygen heat-sink engine thrust chamber and the corresponding injection faceplate with discrete slot orifices are devised to study the cooling performance near the faceplate region. Moreover a set of experiments and numerical simulations are conducted to evaluate the effects of various factors on combustion performance and film cooling efficiency. According to the obtained result the circumferential cooling efficiency has an M-shaped distribution in the near-injector region. Furthermore it has been discovered that when the film flow ratio increases so does the cooling efficiency. This is especially more pronounced in the range of 30–80 mm from the faceplate. The cooling efficiency is found to be proportional to the film flow rate ratio’s 0.4 power. Compared with the slot thickness the reduction in the slot width is more beneficial in improving the cooling efficiency and the advantage is more prominent for small film flow ratios. In addition when the amount of coolant is not enough the cooling effect of the discrete slot film orifice is better than that of the common cylindrical orifice. The present article demonstrates that setting the area ratio of the adjacent film orifices is an effective way to reduce the uneven circumferential distribution of the wall surface temperature.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
A Fundamental Viewpoint on the Hydrogen Spillover Phenomenon of Electrocatalytic Hydrogen Evolution
Jun 2021
Publication
Hydrogen spillover phenomenon of metal-supported electrocatalysts can significantly impact their activity in hydrogen evolution reaction (HER). However design of active electrocatalysts faces grand challenges due to the insufficient understandings on how to overcome this thermodynamically and kinetically adverse process. Here we theoretically profile that the interfacial charge accumulation induces by the large work function difference between metal and support (∆Φ) and sequentially strong interfacial proton adsorption construct a high energy barrier for hydrogen transfer. Theoretical simulations and control experiments rationalize that small ∆Φ induces interfacial charge dilution and relocation thereby weakening interfacial proton adsorption and enabling efficient hydrogen spillover for HER. Experimentally a series of Pt alloys-CoP catalysts with tailorable ∆Φ show a strong ∆Φ-dependent HER activity in which PtIr/CoP with the smallest ∆Φ = 0.02 eV delivers the best HER performance. These findings have conclusively identified ∆Φ as the criterion in guiding the design of hydrogen spillover-based binary HER electrocatalysts
High Performance of Biohydrogen Production in Packed-Filter Bioreactor via Optimizing Packed-Filter Position
Jul 2021
Publication
In this present investigation a packed-filter bioreactor was employed to produce hydrogen utilizing an expired soft drink as a substrate. The effects of feeding substrate concentrations ranging from 19.51 10.19 5.34 3.48 to 2.51 g total sugar/L were examined and the position of the packed filter installed in the bioreactor at dimensionless heights (h/H) of 1/4 2/4 3/4 and 4/4 was studied. The results revealed that with a substrate concentration of 20 g total sugar/L and a hydraulic retention time (HRT) of 1 h a packed filter placed at the half-height position of the bioreactor (h/H 2/4) has the optimal hydrogen production rate hydrogen yield and average biomass concentration in the bioreactor resulting in 55.70 ± 2.42 L/L/d 0.90 ± 0.06 mol H2/mol hexose and 17.86 ± 1.09 g VSS/L. When feeding substrate concentrations varied from 20 10 to 5 g total sugar/L with the packed-filter position at h/H 2/4 Clostridium sp. Clostridium tyrobutyricum and Bifidobacterium crudilactis were the predominant bacteria community. Finally it was discovered that the packed-filter bioreactor can produce stable hydrogen in high-strength organic effluent.
Controlled Biosynthesis of ZnCdS Quantum Dots with Visible-Light-Driven Photocatalytic Hydrogen Production Activity
May 2021
Publication
The development of visible-light-responsive photocatalysts with high efficiency stability and eco-friendly nature is beneficial to the large-scale application of solar hydrogen production. In this work the production of biosynthetic ternary ZnCdS photocatalysts (Eg = 2.35–2.72 eV) by sulfate-reducing bacteria (SRB) under mild conditions was carried out for the first time. The huge amount of biogenic S2− and inherent extracellular proteins (EPs) secreted by SRB are important components of rapid extracellular biosynthesis. The ternary ZnCdS QDs at different molar ratios of Zn2+and Cd2+ from 15:1 to 1:1 were monodisperse spheres with good crystallinity and average crystallite size of 6.12 nm independent of the molar ratio of Cd2+ to Zn2+. All the ZnCdS QDs had remarkable photocatalytic activity and stability for hydrogen evolution under visible light without noble metal cocatalysts. Especially ZnCdS QDs at Zn/Cd = 3:1 showed the highest H2 production activity of 3.752 mmol·h−1·g−1. This excellent performance was due to the high absorption of visible light the high specific surface area and the lower recombination rate between photoexcited electrons and holes. The adhered inherent EPs on the ZnCdS QDs slowed down the photocorrosion and improved the stability in photocatalytic hydrogen evolution. This study provides a new direction for solar hydrogen production.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
ZnO@ZIF-8 Core-Shell Structure Gas Sensors with Excellent Selectivity to H2
Jun 2021
Publication
As the energy crisis becomes worse hydrogen as a clean energy source is more and more widely used in industrial production and people’s daily life. However there are hidden dangers in hydrogen storage and transportation because of its flammable and explosive features. Gas detection is the key to solving this problem. High quality sensors with more practical and commercial value must be able to accurately detect target gases in the environment. Emerging porous metal-organic framework (MOF) materials can effectively improve the selectivity of sensors as a result of high surface area and coordinated pore structure. The application of MOFs for surface modification to improve the selectivity and sensitivity of metal oxides sensors to hydrogen has been widely investigated. However the influence of MOF modified film thickness on the selectivity of hydrogen sensors is seldom studied. Moreover the mechanism of the selectivity improvement of the sensors with MOF modified film is still unclear. In this paper we prepared nano-sized ZnO particles by a homogeneous precipitation method. ZnO nanoparticle (NP) gas sensors were prepared by screen printing technology. Then a dense ZIF-8 film was grown on the surface of the gas sensor by hydrothermal synthesis. The morphology the composition of the elements and the characters of the product were analyzed by X-ray diffraction analysis (XRD) transmission electron microscope (TEM) scanning electron microscope (SEM) energy dispersive spectrometer (EDS) Brunauer-Emmett-Teller (BET) and differential scanning calorimetry (DSC). It is found that the ZIF-8 film grown for 4 h cannot form a dense core-shell structure. The thickness of ZIF-8 reaches 130 nm at 20 h. Through the detection and analysis of hydrogen (1000 ppm) ethanol (100 ppm) and acetone (50 ppm) from 150 °C to 290 °C it is found that the response of the ZnO@ZIF-8 sensors to hydrogen has been significantly improved while the response to ethanol and acetone was decreased. By comparing the change of the response coefficient when the thickness of ZIF-8 is 130 nm the gas sensor has a significantly improved selectivity to hydrogen at 230 °C. The continuous increase of the thickness tends to inhibit selectivity. The mechanism of selectivity improvement of the sensors with different thickness of the ZIF-8 films is discussed.
CFD Model Based Ann Prediction of Flammable Vapor Colour Formed by Liquid Hydrogen Spill
Sep 2021
Publication
Unintended releases can occur during the production storage transportation and filling of liquid hydrogen which may cause devastating consequences. In the present work liquid hydrogen leak is modeled in ANSYS Fluent with the numerical model validated using the liquid hydrogen spill test data. A three-layer artificial neural network (ANN) model is built in which the wind speed ground temperature leakage time and leakage rate are taken as the inputs the horizontal diffusion distance and vertical diffusion distance of combustible gas as the outputs of the ANN. The representative sample data derived from the detailed calculation results of the numerical model are selected via the orthogonal experiment method to train and verify the back propagation (BP) neural network. Comparing the calculation results of the formula fitting with the sample data the results show that the established ANN model can quickly and accurately predict the horizontal and vertical diffusion distance of flammable vapor cloud relatively. The influences of four parameters on the horizontal hazard distance as well as vertical hazard height are predicted and analyzed in the case of continuous overflow of liquid hydrogen using the ANN model.
Thermodynamic Analysis of the Gasification of Municipal Solid Waste
May 2017
Publication
This work aims to understand the gasification performance of municipal solid waste (MSW) by means of thermodynamic analysis. Thermodynamic analysis is based on the assumption that the gasification reactions take place at the thermodynamic equilibrium condition without regard to the reactor and process characteristics. First model components of MSW including food green wastes paper textiles rubber chlorine-free plastic and polyvinyl chloride were chosen as the feedstock of a steam gasification process with the steam temperature ranging from 973 K to 2273 K and the steam-to-MSW ratio (STMR) ranging from 1 to 5. It was found that the effect of the STMR on the gasification performance was almost the same as that of the steam temperature. All the differences among the seven types of MSW were caused by the variation of their compositions. Next the gasification of actual MSW was analyzed using this thermodynamic equilibrium model. It was possible to count the inorganic components of actual MSW as silicon dioxide or aluminum oxide for the purpose of simplification due to the fact that the inorganic components mainly affected the reactor temperature. A detailed comparison was made of the composition of the gaseous products obtained using steam hydrogen and air gasifying agents to provide basic knowledge regarding the appropriate choice of gasifying agent in MSW treatment upon demand.
Particle Size and Crystal Phase Effects in Fischer-Tropsch Catalysts
Aug 2017
Publication
Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Towards Net-zero Smart System: An Power Synergy Management Approach of Hydrogen and Battery Hybrid System with Hydrogen Safety Consideration
May 2022
Publication
The building system is one of key energy consumption sector in the market and low-carbon building will make a significant contribution for the worldwide carbon emission reduction. The multiple energy systems including renewable generations hydrogen energy and energy storage is the perspective answer to the net-zero building system. However the research gap lies in the synergy power management among the renewable flexible loads batteries and hydrogen energy systems and at the same time taking the unique characteristic of different energy sectors into account by power managing. This paper proposed the power management approach based on the game theory by which the different characteristics of the energy players are described via creating the competing relationship against net-zero emission objective so that to achieve the power synergy. Under the proposed power management method the hydrogen and battery hybrid system including the fuel cell electrolyzer and battery is designed and investigated as to unlock the power management regions and control constraints within the building system. Particularly for the hydrogen system within the hybrid system the safe and long-lifetime operation is considered respectively by high-efficiency and pressure constraints within the power management. Simulation results show that providing the same energy storage services for the building system the fuel cell with the proposed power management method sustains for 9.9 years much longer than that of equivalent consumption minimization (4.98) model predictive control (4.61) and rule-based method (7.69). Moreover the maximum tank temperature of the hydrogen tank is reduced by 3.4 K and 2.9 K compared with consumption minimization strategy and model predictive control. Also the real-time of the proposed power management is verified by a scaled-down experiment platform.
Bi-Level Planning of Grid-Forming Energy Storage–Hydrogen Storage System Considering Inertia Response and Frequency Parameter Optimization
Jul 2025
Publication
Energy storage plays an essential role in stabilizing fluctuations in renewable energy sources such as wind and solar enabling surplus electricity retention and delivering dynamic frequency regulation. However relying solely on a single form of storage often proves insufficient due to constraints in performance capacity and cost-effectiveness. To tackle frequency regulation challenges in remote desert-based renewable energy hubs— where traditional power infrastructure is unavailable—this study introduces a planning framework for an electro-hydrogen energy storage system with grid-forming capabilities designed to supply both inertia and frequency response. At the system design stage a direct current (DC) transmission network is modeled integrating battery and hydrogen storage technologies. Using this configuration the capacity settings for both grid-forming batteries and hydrogen units are optimized. This study then explores how hydrogen systems—comprising electrolyzers storage tanks and fuel cells—and grid-forming batteries contribute to inertial support. Virtual inertia models are established for each technology enabling precise estimation of the total synthetic inertia provided. At the operational level this study addresses stability concerns stemming from renewable generation variability by introducing three security indices. A joint optimization is performed for virtual inertia constants which define the virtual inertia provided by energy storage systems to assist in frequency regulation and primary frequency response parameters within the proposed storage scheme are optimized in this model. This enhances the frequency modulation potential of both systems and confirms the robustness of the proposed approach. Lastly a real-world case study involving a 13 GW renewable energy base in Northwest China connected via a ±10 GW HVDC export corridor demonstrates the practical effectiveness of the optimization strategy and system configuration.
Extreme Energetic Materials at Ultrahigh Pressures
Jul 2020
Publication
Owing to their extremely high energy density single-bonded polymeric nitrogen and atomic metallic hydrogen are generally regarded as the ultimate energetic materials. Although their syntheses normally require ultrahigh pressures of several hundred gigapascals (GPa) which prohibit direct materials application research on their stability metastability and fundamental properties are valuable for seeking extreme energetic materials through alternative synthetic routes. Various crystalline and amorphous polymeric nitrogens have been discovered between 100 and 200 GPa. Metastability at ambient conditions has been demonstrated for some of these phases. Cubic-gauche and black-phosphorus polymorphs of single-bonded nitrogen are two particularly interesting phases. Their large hystereses warrant further application-inspired basic research of nitrogen. In contrast although metallic hydrogen contains the highest-estimated energy density its picosecond lifetime and picogram quantity make its practical material application impossible at present. “Metallic hydrogen” remains a curiosity-driven basic research pursuit focusing on the pressure-induced evolution of the molecular hydrogen crystal and its electronic band structure from a low-density insulator with a very wide electronic band gap to a semiconductor with a narrow gap to a dense molecular metal and atomic metal and eventually to a previously unknown exotic state of matter. This great experimental challenge is driving relentless advancement in ultrahigh-pressure science and technology.
Comparative Study of Battery Storage and Hydrogen Storage to Increase Photovoltaic Self-sufficiency in a Residential Building of Sweden
Dec 2016
Publication
Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.
A Fracture Analysis of Ti-10Mo-8V-1Fe-3.5Al Alloy Screws during Assembly
Oct 2016
Publication
Titanium screws have properties that make them ideal for applications that require both a high strength-to-weight ratio and corrosion resistance such as fastener applications for aviation and aerospace. The fracture behavior of Ti-10Mo-8V-1Fe-3.5Al (TB3) alloy screws during assembly was explored. Besides visual examination other experimental techniques used for the investigation are as follows: (1) fracture characteristics and damage morphology via scanning electron microscopy (SEM); (2) chemical constituents via energy dispersive spectroscopy (EDS) and hydrogen concentration testing; (3) metallographic observation; (4) stress durability embrittlement testing; and (5) torsion simulation testing. Results show that the fracture mode of the screws is brittle. There is no obvious relation to hydrogen-induced brittle. The main reason for the fracture of titanium alloy screws is internal defects around which oxygen content is high increasing brittleness. The internal defects of screws result from grain boundary cracking caused by hot forging.
Overview of Biomass Conversion to Electricity and Hydrogen and Recent Developments in Low-Temperature Electrochemical Approaches
Nov 2020
Publication
Biomass is plant or animal material that stores both chemical and solar energies and that is widely used for heat production and various industrial processes. Biomass contains a large amount of the element hydrogen so it is an excellent source for hydrogen production. Therefore biomass is a sustainable source for electricity or hydrogen production. Although biomass power plants and reforming plants have been commercialized it remains a difficult challenge to develop more effective and economic technologies to further improve the conversion efficiency and reduce the environmental impacts in the conversion process. The use of biomass-based flow fuel cell technology to directly convert biomass to electricity and the use of electrolysis technology to convert biomass into hydrogen at a low temperature are two new research areas that have recently attracted interest. This paper first briefly introduces traditional technologies related to the conversion of biomass to electricity and hydrogen and then reviews the new developments in flow biomass fuel cells (FBFCs) and biomass electrolysis for hydrogen production (BEHP) in detail. Further challenges in these areas are discussed.
Dynamic Model to Expand Energy Storage in Form of Battery and Hydrogen Production Using Solar Powered Water Electrolysis for Off Grid Communities
Feb 2022
Publication
In this model we used a 50 WP photovoltaic panel to produce electrical energy. This electricity production was used directly and stored in a battery. In this design we coupled batteries and hydrogen as a means of storing energy. In case of overcharging the battery it will be attached with water electrolysis to convert the excess amount of chemical energy of the battery into hydrogen energy storage. Hydrogen will be stored as a compacted gas and in chemical storage. We used PEM (proton exchange membrane) electrolysis technologies to breakdown water molecules into hydrogen and oxygen which were then stored in the designed tanks. Different supply voltages were used in our practical readings with an average gaining of 22.8 mL/min on a voltage supply of 2. While using Ansys simulation software we extrapolated hydrogen production until reaching 300 mL/min on 12 V of supply (which represents 220% higher production). By using the second phase of this model hydrogen energy was converted back into electrical energy with the help of a PEM (proton exchange membrane) fuel cell when needed. This model explores the feasibility of energy storage in the form of hydrogen and chemical energy for off-grid communities and remote areas comprising batteries water electrolysis and fuel cells. The main purpose of hydrogen storage in this system is to store and handle the extra energy of system produced through PV panel and utilize it for any desired requirements.
Recent Advances in Seawater Electrolysis
Jan 2022
Publication
Hydrogen energy as a clean and renewable energy has attracted much attention in recent years. Water electrolysis via the hydrogen evolution reaction at the cathode coupled with the oxygen evolution reaction at the anode is a promising method to produce hydrogen. Given the shortage of freshwater resources on the planet the direct use of seawater as an electrolyte for hydrogen production has become a hot research topic. Direct use of seawater as the electrolyte for water electrolysis can reduce the cost of hydrogen production due to the great abundance and wide availability. In recent years various high-efficiency electrocatalysts have made great progress in seawater splitting and have shown great potential. This review introduces the mechanisms and challenges of seawater splitting and summarizes the recent progress of various electrocatalysts used for hydrogen and oxygen evolution reaction in seawater electrolysis in recent years. Finally the challenges and future opportunities of seawater electrolysis for hydrogen and oxygen production are presented.
Effect of α′ Martensite Content Induced by Tensile Plastic Prestrain on Hydrogen Transport and Hydrogen Embrittlement of 304L Austenitic Stainless Steel
Aug 2018
Publication
Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( fα′ ). Dapp can be described as log Dapp=log(Dα′sα′/sγ)+log[fα′/(1−fα′)] for 10%<fα′<90% with Dα′ is diffusivity in α′ sα′ and sγ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.
Mechanical Properties and Hydrogen Embrittlement of Laser-Surface Melted AISI 430 Ferritic Stainless Steel
Feb 2020
Publication
Hydrogen was doped in austenitic stainless steel (ASS) 316L tensile samples produced by the laser-powder bed fusion (L-PBF) technique. For this aim an electrochemical method was conducted under a high current density of 100 mA/cm2 for three days to examine its sustainability under extreme hydrogen environments at ambient temperatures. The chemical composition of the starting powders contained a high amount of Ni approximately 12.9 wt.% as a strong austenite stabilizer. The tensile tests disclosed that hydrogen charging caused a minor reduction in the elongation to failure (approximately 3.5% on average) and ultimate tensile strength (UTS; approximately 2.1% on average) of the samples using a low strain rate of 1.2 × 10−4 s−1. It was also found that an increase in the strain rate from 1.2 × 10−4 s−1 to 4.8 × 10−4 s−1 led to a reduction of approximately 3.6% on average for the elongation to failure and 1.7% on average for UTS in the pre-charged samples. No trace of martensite was detected in the X-ray diffraction (XRD) analysis of the fractured samples thanks to the high Ni content which caused a minor reduction in UTS × uniform elongation (UE) (GPa%) after the H charging. Considerable surface tearing was observed for the pre-charged sample after the tensile deformation. Additionally some cracks were observed to be independent of the melt pool boundaries indicating that such boundaries cannot necessarily act as a suitable area for the crack propagation.
Effect of Deformation Microstructures on Hydrogen Embrittlement Sensitivity and Failure Mechanism of 304 Austenitic Stainless Steel: The Significant Role of Rolling Temperature
Feb 2022
Publication
Metastable austenitic stainless steels (ASSs) have excellent ductility but low strength so that their usage as load-bearing components is significantly limited. Rolling is an effective method of increasing strength whereas the effect of rolling temperature on microstructural evolution the hydrogen embrittlement (HE) sensitivity and fracture mechanisms is still unclear. In present study the effect of cold/warm rolling on detailed microstructural characteristics of 304 ASS was quantitatively investigated and the corresponding HE sensitivity was evaluated via slow strain rate test. The results suggest that cold-rolling led to high strength but poor plasticity and deteriorated HE sensitivity while warm-rolled samples provided combination of high strength and ductility and also superior HE resistance. Compared with 18% α′-martensite in cold -rolled steel warm-rolled specimens consisted of complete austenite less twins and lower dislocation density,moreover the favorable {112} ND and {110} ND textures replaced the harmful {001} ND texture. Based on in-situ EBSD observation during SSRT the HE sensitivity was governed by the combined effect of pre-deformation microstructures and the dynamic microstructural evolution. Advanced method of time-of-flight secondary ion mass spectrometry was used to observe the distribution of hydrogen and the hydrogen content of specimens was determined by the gas chromatograph thermal desorption analysis method. An exceedingly small amount of hydrogen entered the warm-rolled samples while a large amount of hydrogen was trapped at grain boundaries of cold-rolled sample leading to complete intergranular fracture. Therefore warm rolling is an effective pathway for obtaining high combination of strength and ductility together with excellent HE sensitivity.
Voltammetric and Galvanostatic Methods for Measuring Hydrogen Crossover in Fuel Cell
Dec 2021
Publication
Hydrogen crossover rate is an important indicator for characterizing the membrane degradation and failure in proton exchange membrane fuel cell. Several electrochemical methods have been applied to quantify it. But most of established methods are too rough to support follow-up applications. In this paper a systematic and consistent theoretical foundation for electrochemical measurements of hydrogen crossover is established for the first time. Different electrochemical processes occurring throughout the courses of applying potentiostatic or galvanostatic excitations on fuel cell are clarified and the linear current–voltage behavior observed in the steady-state voltammogram is reinterpreted. On this basis we propose a modified galvanostatic charging method with high practicality to achieve accurate electrochemical measurement of hydrogen crossover and the validity of this method is fully verified. This research provides an explicit framework for implementation of galvanostatic charging method and offers deeper insights into the principles of electrochemical methods for measuring hydrogen crossover.
Analysis of Strategic Directions in Sustainable Hydrogen Investment Decisions
Jun 2020
Publication
This study seeks to find the appropriate strategies necessary to make sustainable and effective hydrogen energy investments. Within this scope nine different criteria are defined regarding social managerial and financial factors. A hesitant interval-valued intuitionistic fuzzy (IVIF) decision-making trial and evaluation laboratory (DEMATEL) methodology is considered to calculate the degree of importance of the criteria. Additionally impact relation maps are also generated to visualize the causality relationship between the factors. The findings indicate that the technical dimension has the greatest importance in comparison to managerial and financial factors. Furthermore it is also concluded that storage and logistics research and development and technological infrastructure are the most significant factors to be considered when defining hydrogen energy investment strategies. Hence before investing in hydrogen energy necessary actions should be taken to minimize the storage and logistic costs. Among them building the production site close to the usage area will contribute significantly to this purpose. In this way possible losses during the transportation of hydrogen can be minimized. Moreover it is essential to identify the lowest-cost hydrogen storage method by carrying out the necessary research and development activities thereby increasing the sustainability and effectiveness of hydrogen energy investment projects.
Influence of Synthesis Gas Components on Hydrogen Storage Properties of Sodium Aluminium Hexahydride
Feb 2021
Publication
A systematic study of different ratios of CO CO2 N2 gas components on the hydrogen storage properties of the Na3AlH6 complex hydride with 4 mol% TiCl3 8 mol% aluminum and 8 mol% activated carbon is presented in this paper. The different concentrations of CO and CO2in H2 and CO CO2 N2 in H2 mixture were investigated. Both CO and CO2gas react with the complex hydride forming Al oxy-compounds NaOH and Na2CO3 that consequently cause serious decline in hydrogen storage capacity. These reactions lead to irreversible damage of complex hydride under the current experimental condition. Thus after 10 cycles with 0.1 vol % CO + 99.9 vol %H2 and 1 vol % CO + 99 vol %H2 the dehydrogenation storage capacity of the composite material decreased by 17.2% and 57.3% respectively. In the case of investigation of 10 cycles with 1 vol % CO2 + 99 vol % H2 gas mixture the capacity degradation was 53.5%. After 2 cycles with 10 vol % CO +90 vol % H2 full degradation was observed whereas after 6 cycles with 10 vol % CO2+ 90 vol % H2 degradation of 86.8% was measured. While testing with the gas mixture of 1.5 vol % CO + 10 vol % CO2+ 27 vol % H2 + 61.5 vol % N2 the degradation of 94% after 6 cycles was shown. According to these results it must be concluded that complex aluminum hydrides cannot be used for the absorption of hydrogen from syngas mixtures without thorough purification.
The Role of the Argon and Helium Bath Gases on the Detonation Structure of H2/)2 Mixture
Sep 2021
Publication
Recent modeling efforts of non-equilibrium effects in detonations have suggested that hydrogen-based detonations may be affected by vibrational non-equilibrium of the hydrogen and oxygen molecules effects which could explain discrepancies of cell sizes measured experimentally and calculated without relaxation effects. The present study addresses the role of vibrational relaxation in 2H2/O2 detonations by considering two-bath gases argon and helium. These two gases have the same thermodynamic and kinetic effects when relaxation is neglected. However due to the bath gases differences in molecular weight and reduced mass differences which affect the molecular collisions relaxation rates can be changed by approximately 50-70%. Experiments were performed in a narrow channel in mixtures of 2H2/O2/7Ar and 2H2/O2/7He to evaluate the role of the bath gas on detonation cellular structures. The experiments showed differences in velocity deficits and cell sizes for experimental conditions keeping the induction zone length constant in each of the mixtures. These differences were negligible in sensitive mixtures but increased with the increase in velocity deficits while the cell sizes approaching the channel dimensions. Near the limits differences of cell size in two mixtures approached a factor of 2. These differences were however reconciled by accounting for the viscous losses to the tube walls evaluated using a modified version of Mirels' laminar boundary layer theory and generalized Chapman-Jouguet theory for eigenvalue detonations. The experiments suggest that there is an influence of relaxation effects on the cellular structure of detonations which is more sensitive to wall boundary conditions. However the previous works showed that the impact of vibrational non-equilibrium in a mixture of H2/Air is more visible due to the effects of N2 in the air slowest to relax. Previous discrepancies suggested to be indicative of relaxation effects should be reevaluated by the inclusion of wall loss effects.
Current Research Progress in Magnesium Borohydride for Hydrogen Storage (A review)
Nov 2021
Publication
Hydrogen storage in solid-state materials is believed to be a most promising hydrogen-storage technology for high efficiency low risk and low cost. Mg(BH4)2 is regarded as one of most potential materials in hydrogen storage areas in view of its high hydrogen capacities (14.9 wt% and 145–147 kg cm3 ). However the drawbacks of Mg(BH4)2 including high desorption temperatures (about 250 C–580 C) sluggish kinetics and poor reversibility make it difficult to be used for onboard hydrogen storage of fuel cell vehicles. A lot of researches on improving the dehydrogenation reaction thermodynamics and kinetics have been done mainly including: additives or catalysts doping nanoconfining Mg(BH4)2 in nanoporous hosts forming reactive hydrides systems multi-cation/anion composites or other derivatives of Mg(BH4)2. Some favorable results have been obtained. This review provides an overview of current research progress in magnesium borohydride including: synthesis methods crystal structures decomposition behaviors as well as emphasized performance improvements for hydrogen storage.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Hydrogen Sensing Properties of UV Enhanced Pd-SnO2 Nano-Spherical Composites at Low Temperature
Sep 2021
Publication
Metal oxide semiconductor (MOS) is promising in developing hydrogen detectors. However typical MOS materials usually work between 200-500°C which not only restricts their application in flammable and explosive gases detection but also weakens sensor stability and causes high power consumption. This paper studies the sensing properties of UV enhanced Pd-SnO2 nano-spherical composites at 80-360 ℃. In the experiment Pd of different molar ratios (0.5 2.5 5.0 10.0) was doped into uniform spherical SnO2 nanoparticles by a hydrothermal synthesis method. A xenon lamp with a filter was used as the ultraviolet excitation light source to examine the response of the spherical Pd- SnO2 nanocomposite to 50-1000 ppm H2 gas. The influence of different intensities of ultraviolet light on the gas-sensing properties of composite materials compared with dark condition was analyzed. The experiments show that the conductivity of the composites can be greatly stabilized and the thermal excitation temperature can be reduced to 180 ℃ under the effect of UV enhancement. A rapid response (4.4/ 17.4 s) to 200 ppm of H2 at 330 °C can be achieved by the Pd-SnO2 nanocomposites with UV assistance. The mechanism may be attributed to light motivated electron-hole pairs due to built-in electric fields under UV light illumination which can be captured by target gases and lead to UV controlled gas sensing performance. Catalytic active sites of hydrogen are provided on the surface of the mixed material by Pd. The results in this study can be helpful in reducing the response temperature of MOS materials and improving the performance of hydrogen detectors."
The Influence of Grain Boundary and Hydrogen on the Indetation of Bi-crystal Nickel
Sep 2021
Publication
Three different types of symmetrical tilt grain boundaries Ȉ3 Ȉ11 and Ȉ27 were constructed to study the dislocation behavior under the indentation on bi-crystal nickel. After hydrogen charging the number of hydrogen atoms in the Ȉ3 sample is the smallest and gradually increases in Ȉ11 and Ȉ27 samples. The force-displacement curve of indentation shows that the deformation resistance of the Ȉ3 sample is significantly higher than that of Ȉ11 and Ȉ27 samples. With the presence of grain boundaries the deformation resistance of Ȉ11 and Ȉ27 samples is significantly improved while the deformation resistance of the Ȉ3 VDPSOH is weakened. The indentation depth during the formation of dislocations in single crystals is significantly greater than that of bi-crystals. Grain boundaries slow down the dislocation propagation speed. Compared with the bi-crystals without hydrogen the presence of hydrogen reduces the deformation resistance and accelerates the dislocation propagation.
Research on Multi-Objective Energy Management of Renewable Energy Power Plant with Electrolytic Hydrogen Production
Mar 2024
Publication
This study focuses on a renewable energy power plant equipped with electrolytic hydrogen production system aiming to optimize energy management to smooth renewable energy generation fluctuations participate in peak shaving auxiliary services and increase the absorption space for renewable energy. A multi-objective energy management model and corresponding algorithms were developed incorporating considerations of cost pricing and the operational constraints of a renewable energy generating unit and electrolytic hydrogen production system. By introducing uncertain programming the uncertainty issues associated with renewable energy output were successfully addressed and an improved particle swarm optimization algorithm was employed for solving. A simulation system established on the Matlab platform verified the effectiveness of the model and algorithms demonstrating that this approach can effectively meet the demands of the electricity market while enhancing the utilization rate of renewable energies.
A Review on Numerical Simulation of Hydrogen Production from Ammonia Decomposition
Jan 2023
Publication
Ammonia (NH3 ) is regarded as a promising medium of hydrogen storage due to its large hydrogen storage density decent performance on safety and moderate storage conditions. On the user side NH3 is generally required to decompose into hydrogen for utilization in fuel cells and therefore it is vital for the NH3 -based hydrogen storage technology development to study NH3 decomposition processes and improve the decomposition efficiency. Numerical simulation has become a powerful tool for analyzing the NH3 decomposition processes since it can provide a revealing insight into the heat and mass transfer phenomena and substantial guidance on further improving the decomposition efficiency. This paper reviews the numerical simulations of NH3 decomposition in various application scenarios including NH3 decomposition in microreactors coupled combustion chemical reactors solid oxide fuel cells and membrane reactors. The models of NH3 decomposition reactions in various scenarios and the heat and mass transport in the reactor are elaborated. The effects of reactor structure and operating conditions on the performance of NH3 decomposition reactor are analyzed. It can be found that NH3 decomposition in microchannel reactors is not limited by heat and mass transfer and NH3 conversion can be improved by using membrane reactors under the same conditions. Finally research prospects and opportunities are proposed in terms of model development and reactor performance improvement for NH3 decomposition.
Investigation on the Changes of Pressure and Temperature in High Pressure Filling of Hydrogen Storage Tank
May 2022
Publication
Hydrogen as fuel has been considered as a feasible energy carry and which offers a clean and efficient alternative for transportation. During the high pressure filling the temperature in the hydrogen storage tank (HST) may rise rapidly due to the hydrogen compression. The high temperature may lead to safety problem. Thus for fast and safely refueling the hydrogen several key factors need to be considered. In the present study by the thermodynamics theories a mathematical model is established to simulate and analyze the high pressure filling process of the storage tank for the hydrogen station. In the analysis the physical parameters of normal hydrogen are introduced to make the simulation close to the actual process. By the numerical simulation for 50 MPa compressed hydrogen tank the temperature and pressure trends during filling are obtained. The simulation results for non-adiabatic filling were compared with the theoretically calculated ones for adiabatic conditions and the simulation results for non-adiabatic filling were compared with the simulation ones for adiabatic conditions. Then the influence of working pressure initial temperature mass flow rate initial pressure and inlet temperature on the temperature rise were analyzed. This study provides a theoretical research basis for high pressure hydrogen energy storage and hydrogenation technology.
Cradle-grave Energy Consumption, Greenhouse Gas and Acidification Emissions in Current and Future Fuel Cell Vehicles: Study Based on Five Hydrogen Production Methods in China
Jun 2022
Publication
Hydrogen fuel cell vehicles (FCVs) are regarded as a promising solution to the problems of energy security and environmental pollution. However the technology is under development and the hydrogen consumption is uncertain. The quantitative evaluation of life cycle energy consumption pollution emissions of current and future FCVs in China involves complex processes and parameters. Therefore this study addresses Life Cycle Assessment (LCA) of FCV and focuses on the key parameters of FCV production and different hydrogen production methods which include steam methane reforming catalysis decomposition methanol steam reforming electrolysis–photovoltaic (PV) and electrolysis Chinese electricity grid mix (CN). Sensitivity analysis of bipolar plate glider mass power density fuel cell system efficiency and energy control strategy are performed whilst accounting for different assumption scenarios. The results show that all impact assessment indicators will decrease by 28.8– 44.3% under the 2030 positive scenario for the production of FCVs. For cradle-grave FCVs the use of hydrogen from electrolysis operated with photovoltaic power reduces global warming potential (GWP) by almost 76.4% relative to steam methane reforming. By contrast the use of hydrogen from electrolysis operated with the Chinese electricity grid mix results in an increase in GWP of almost 158.3%.
Influence of Air Distribution on Combustion Characteristics of a Micro Gas Turbine Fuelled by Hydrogen-doped Methane
Nov 2021
Publication
Adding hydrogen to the fuel can change the combustion characteristics and greatly improve the pollutants emission for the gas turbine. The numerical method was adopted to study the combustion process in a counter-flow combustor of a 100 kW micro gas turbine using methane doped by hydrogen and various distribution schemes of air flow. The combustion characteristics and pollutant emissions were explored to ascertain the influence of air distribution based on solving the validated models. It was shown that as the amount of premixed air increased in the swirling gas the range of the recirculation region became larger and the range of the high-temperature zone in the combustion chamber gradually enlarged. When the amount of premixed air was 30% the outlet temperature distribution of the combustor was excellent and the average temperature was 1172 K. Moreover the concentration of NOX gradually increased and reached a maximum value of 23.46 ppm (@15% O2) as the premixed air increased in the range of the ratio less than 40%. It was reduced to 0.717 ppm (@15% O2) when the amount of premixed air increased to 50%. These findings may support the running of the micro gas turbine using the hybrid fuel of hydrogen and methane.
State-Aware Energy Management Strategy for Marine Multi-Stack Hybrid Energy Storage Systems Considering Fuel Cell Health
Jul 2025
Publication
To address the limitations of conventional single-stack fuel cell hybrid systems using equivalent hydrogen consumption strategies this study proposes a multi-stack energy management strategy incorporating fuel cell health degradation. Leveraging a fuel cell efficiency decay model and lithium-ion battery cycle life assessment power distribution is reformulated as an equivalent hydrogen consumption optimization problem with stack degradation constraints. A hybrid Genetic Algorithm–Particle Swarm Optimization (GAPSO) approach achieves global optimization. The experimental results demonstrate that compared with the Frequency Decoupling (FD) method the GA-PSO strategy reduces hydrogen consumption by 7.03 g and operational costs by 4.78%; compared with the traditional Particle Swarm Optimization (PSO) algorithm it reduces hydrogen consumption by 3.61 g per operational cycle and decreases operational costs by 2.66%. This strategy ensures stable operation of the marine power system while providing an economically viable solution for hybrid-powered vessels.
Recent Development of Hydrogen and Fuel Cell Technologies: A Review
Aug 2021
Publication
Hydrogen has emerged as a new energy vector beyond its usual role as an industrial feedstock primarily for the production of ammonia methanol and petroleum refining. In addition to environmental sustainability issues energy-scarce developed countries such as Japan and Korea are also facing an energy security issue and hydrogen or hydrogen carriers such as ammonia and methylcyclohexane seem to be options to address these long-term energy availability issues. China has been eagerly developing renewable energy and hydrogen infrastructure to meet their sustainability goals and the growing energy demand. In this review we focus on hydrogen electrification through proton-exchange membrane fuel cells (PEMFCs) which are widely believed to be commercially suitable for automotive applications particularly for vehicles requiring minimal hydrogen infrastructure support such as fleets of taxies buses and logistic vehicles. This review covers all the key components of PEMFCs thermal and water management and related characterization techniques. A special consideration of PEMFCs in automotive applications is the highlight of this work leading to the infrastructure development for hydrogen generation storage and transportation. Furthermore national strategies toward the use of hydrogen are reviewed thereby setting the rationale for the hydrogen economy.
Hydrothermal Conversion of Lignin and Black Liquor for Phenolics with the Aids of Alkali and Hydrogen Donor
Jun 2019
Publication
The potentials of phenolic productions from lignin and black liquor (BL) via hydrothermal technology with the aids of alkalis and hydrogen donors were investigated by conducting batch experiments in micro-tube reactors with 300 °C sub-critical water as the solvent. The results showed that all the employed alkalis improved lignin degradation and thus phenolics production and the strong alkalis additionally manifested deoxygenation to produce more phenolics free of methoxyl group(s). Relatively hydrogen donors more visibly facilitated phenolics formation. Combination of strong alkali and hydrogen donors exhibited synergistically positive effects on producing phenolics (their total yield reaching 22 wt%) with high selectivities to phenolics among which the yields of catechol and cresols respectively peaked 16 and 3.5 wt%. BL could be hydrothermally converted into phenolics at high yields (approaching 10 wt% with the yields of catechol and cresols of about 4 and 2 wt% respectively) with the aids of its inherent alkali and hydrogen donors justifying its cascade utilization.
A Quantitative Study of Policy-driven Changes and Forecasts in the Development of the Hydrogen Transportation Industry
Feb 2022
Publication
Through data mining and analysis of the word frequency and occurrence position of industrial policy keywords the main policy parameters affecting industrial development are determined and the functional relationship between industrial policy and industrial development is obtained through multi-parameter non-linear regression: Yit−1 (y1 y2 y3 y4 y5) = β1it X1 + β2it ln X2 + β3it ln X3 + β4it X1it ∗ ln X3 + εit . The time series function of the industrial development index: Y (t) = 0.174 ∗ e (0.256∗t) is established and the industrial development under the influence of next year’s policy is predicted. It is concluded from the mathematical expression of the statistical model that there is a certain coupling effect between different policies and that industrial development is influenced by the joint effect on the parent and sub-industries. This ultimately proves that there is a clear correlation between policy and industry development.
Using Multicriteria Decision Making to Evaluate the Risk of Hydrogen Energy Storage and Transportation in Cities
Jan 2023
Publication
Hydrogen is an environmentally friendly source of renewable energy. Energy generation from hydrogen has not yet been widely commercialized due to issues related to risk management in its storage and transportation. In this paper the authors propose a hybrid multiple-criteria decision-making (MCDM)-based method to manage the risks involved in the storage and transportation of hydrogen (RSTH). First we identified the key points of the RSTH by examining the relevant literature and soliciting the opinions of experts and used this to build a prototype of its decision structure. Second we developed a hybrid MCDM approach called the D-ANP that combined the decision-making trial and evaluation laboratory (DEMENTEL) with the analytic network process (ANP) to obtain the weight of each point of risk. Third we used fuzzy evaluation to assess the level of the RSTH for Beijing China where energy generation using hydrogen is rapidly advancing. The results showed that the skills of the personnel constituted the most important risk-related factor and environmental volatility and the effectiveness of feedback were root factors. These three factors had an important impact on other factors influencing the risk of energy generation from hydrogen. Training and technical assistance can be used to mitigate the risks arising due to differences in the skills of personnel. An appropriate logistics network and segmented transportation for energy derived from hydrogen should be implemented to reduce environmental volatility and integrated supply chain management can help make the relevant feedback more effective.
Research on High-Pressure Hydrogen Pre-Cooling Based on CFD Technology in Fast Filling Process
Dec 2021
Publication
In the fast filling process in order to control the temperature of the vehicle-mounted storage tank not to exceed the upper limit of 85 ◦C it is an effective method to add a hydrogen pre-cooling system upstream of the hydrogenation machine. In this paper Fluent is used to simulate the heat transfer process of high-pressure hydrogen in a shell-and-tube heat exchanger and the phase change process of refrigerant R23. The accuracy of the model is proven by a comparison with the data in the references. Using this model the temperature field and gas volume fraction in the heat transfer process are obtained which is helpful to analyze the heat transfer mechanism. At the same time the influence of hydrogen inlet temperature hydrogen inlet pressure and refrigerant flow rate on the refrigeration performance was studied. The current work shows that the model can be used to determine the best working parameters in the pre-cooling process and reduce the operating cost of the hydrogen refueling station.
Hydrogen-electricity Hybrid Energy Pipelines for Railway Transportation: Design and Economic Evaluation
Mar 2024
Publication
With the decarbonization and electrification of modern railway transportation the demand for both the highcapacity electrical energy and hydrogen fuel energy is increasingly high. A novel scheme was proposed from liquid hydrogen production by surplus wind and solar energy to liquid hydrogen-electricity hybrid energy transmission for railway transportation. The 100 MW hybrid energy transmission pipeline was designed with the 10 kA/1.5 kV superconducting DC cable for electricity and cryogenic layers for liquid hydrogen and liquid nitrogen showing strong capability in transmitting “electricity + cold energy + chemical energy” simultaneously. Economic evaluation was performed with respect to the energy equipment capacity and costs with sensitivity and profitability analysis. With the discount rate 8% the dynamic payback period of the hybrid energy pipeline was 7.1 years. Results indicated that the shortest dynamic payback period of the hybrid energy pipeline was 4.8 years with the maximum transmission distance 93 km. Overall this article shows the novel concept and design of liquid hydrogen-electricity hybrid energy pipelines and proves the technical and economic feasibilities for future bulk hybrid energy transmission for railway transportation.
Measurement and Modeling on Hydrogen Jet and Combustion from a Pressurize Vessel
Sep 2021
Publication
Hydrogen safety is an important topic for hydrogen energy application. Unintended hydrogen releases and combustions are potential accident scenarios which are of great interest for developing and updating the safety codes and standards. In this paper hydrogen releases and delayed ignitions were studied.
Hydrogen Diffusion and Its Effect on Hydrogen Embrittlement in DP Steels with Different Martensite Content
Dec 2020
Publication
The hydrogen diffusion behavior and hydrogen embrittlement susceptibility of dual phase (DP) steels with different martensite content were investigated using the slow strain-rate tensile test and hydrogen permeation measurement. Results showed that a logarithmic relationship was established between the hydrogen embrittlement index (IHE) and the effective hydrogen diffusion coefficient (Deff). When the martensite content is low ferrite/ martensite interface behaves as the main trap that captures the hydrogen atoms. Also when the Deff decreases IHE increases with increasing martensite content. However when the martensite content reaches approximately 68.3% the martensite grains start to form a continuous network Deff reaches a plateau and IHE continues to increase. This is mainly related to the reduction of carbon content in martensite and the length of ferrite/martensite interface which promotes the diffusion of hydrogen atoms in martensite and the aggregation of hydrogen atoms at the ferrite/martensite interface. Finally a model describing the mechanism of microstructure-driven hydrogen diffusion with different martensite distribution was established.
From Renewable Energy to Sustainable Protein Sources: Advancement, Challenges, and Future Roadmaps
Jan 2022
Publication
The concerns over food security and protein scarcity driven by population increase and higher standards of living have pushed scientists toward finding new protein sources. A considerable proportion of resources and agricultural lands are currently dedicated to proteinaceous feed production to raise livestock and poultry for human consumption. The 1st generation of microbial protein (MP) came into the market as land-independent proteinaceous feed for livestock and aquaculture. However MP may be a less sustainable alternative to conventional feeds such as soybean meal and fishmeal because this technology currently requires natural gas and synthetic chemicals. These challenges have directed researchers toward the production of 2nd generation MP by integrating renewable energies anaerobic digestion nutrient recovery biogas cleaning and upgrading carbon-capture technologies and fermentation. The fermentation of methane-oxidizing bacteria (MOB) and hydrogen-oxidizing bacteria (HOB) i.e. two protein rich microorganisms has shown a great potential on the one hand to upcycle effluents from anaerobic digestion into protein rich biomass and on the other hand to be coupled to renewable energy systems under the concept of Power-to-X. This work compares various production routes for 2nd generation MP by reviewing the latest studies conducted in this context and introducing the state-of-the-art technologies hoping that the findings can accelerate and facilitate upscaling of MP production. The results show that 2nd generation MP depends on the expansion of renewable energies. In countries with high penetration of renewable electricity such as Nordic countries off-peak surplus electricity can be used within MP-industry by supplying electrolytic H2 which is the driving factor for both MOB and HOB-based MP production. However nutrient recovery technologies are the heart of the 2nd generation MP industry as they determine the process costs and quality of the final product. Although huge attempts have been made to date in this context some bottlenecks such as immature nutrient recovery technologies less efficient fermenters with insufficient gas-to-liquid transfer and costly electrolytic hydrogen production and storage have hindered the scale up of MP production. Furthermore further research into techno-economic feasibility and life cycle assessment (LCA) of coupled technologies is still needed to identify key points for improvement and thereby secure a sustainable production system.
Investigation of Hydrogen Leaks from Double Ferrule Fittings
Sep 2021
Publication
The use of hydrogen is expected to increase rapidly in the future. Leakage of hydrogen pipework are the main forms of safety problems in hydrogen utilization. In this paper a numerical model of hydrogen leakage and diffusion in pipe joints was established. The Schlieren + high-speed camera is used in experiments to observe the leakage of hydrogen in the pipe joints. In addition the shape and size of the scratches in the tube were statistically analyzed. Finally the leakage characteristics of double ferrule joints with scratches are experimentally analyzed. For the two scratch sizes the critical pressure values for the vortex transition are 0.2 MPa and 0.03 MPa. Through our experimental process some practical experience and suggestions are given.
Research on Multi-Period Hydrogen Refueling Station Location Model in Jiading District
Sep 2021
Publication
The construction of hydrogen refueling stations is an important part of the promotion of fuel cell vehicles. In this paper a multi-period hydrogen refueling station location model is presented that can be applied to the planning and construction of hydrogen infrastructures. Based on the hydrogen demand of fuel cell passenger cars and commercial vehicles the model calculates the hydrogen demand of each zone by a weighting method according to population economic level and education level. Then the hydrogen demand of each period is calculated using the generalized Bass diffusion model. Finally the set covering model is improved to determine the locations of the stations. The new model is applied to the scientific planning of hydrogen refueling stations in Jiading District Shanghai; the construction location and sequence of hydrogen refueling stations in each period are given and the growth trend of hydrogen demand and the promoting effect of hydrogen refueling stations are analyzed. The model adopted in this model is then compared with the other two kinds of node-based hydrogen refueling station location models that have previously been proposed.
Economic Operation Strategy of Integrated Hydrogen Energy System Considering the Uncertainty of PV Power Output
Jan 2023
Publication
To address the negative influence caused by power randomness of distributed PV output on energy system’s economic operation in this work an economic operation strategy considering the uncertainty features of PV output has been designed and applied on an integrated hydrogen energy system. First the thermal system operation model and the thermoelectric output control model are precisely built for the integrated hydrogen energy system and the hydrogen-based fuel cell respectively. Then referring to the PV output prediction data the uncertainty of light intensity variation is analyzed to correct the PV output prediction curve. Finally a cost–benefit model for the optimal economic operation of the integrated hydrogen energy system including PV hydrogen fuel cell and cogeneration unit is designed with an objective function of achieving an optimal economic operation of the multi-energy coupling devices. The simulation tests validate that considering the influence of PV output uncertainty on hydrogen fuel cell output can make the system operation more reasonable which ensures the economic and reliable operation of hydrogen energy systems.
Heat Transfer Models for Refueling Safety of Hydrogen Vehicle
Sep 2021
Publication
Due to the simple structure and quick refueling process of the compressed hydrogen storage tank it is widely used in fuel cell vehicles at present. However temperature rise may lead to a safety problem during charging of a compressed hydrogen storage tank. To ensure the refueling safety the thermal effects need to be studied carefully during hydrogen refueling process. In this paper based on the mass and energy balance equations a general heat transfer model for refueling process of compressed hydrogen storage tank is established. According to the geometric model of the tank wall structure we have built three lumped parameter models: single-zone (hydrogen) dual-zone (hydrogen and tank wall) and triple-zone (hydrogen tank wall liner and shell) model. These three lumped parameter models are compared with U.S. Naval gas charging model and SAE MC method based refueling model. Under adiabatic and diathermic conditions four models are built in Matlab/Simulink software to simulate the hydrogen refueling process under corresponding conditions. These four models are: single-zone singletemperature (hydrogen) dual-zone single-temperature (hydrogen) dual-zone dual-temperature (hydrogen and tank wall temperatures) and triple-zone triple-temperature (hydrogen tank wall liner and tank wall shell temperatures). By comparing the analytical solution and numerical solution the temperature rise of the compressed hydrogen storage tank can be described. The analytical and numerical solutions on the heat transfer during hydrogen refueling process will provide theoretical guidance at actual refueling station so as to improve the refueling efficiency and to enhance the refueling safety.
Modeling of Fixed Bed Reactor for Coal Tar Hydrogenation via the Kinetic Lumping Approach
Nov 2018
Publication
Hydrogenation technology is an indispensable chemical upgrading process for converting the heavy feedstock into favorable lighter products. In this work a new kinetic model containing four hydrocarbon lumps (feedstock diesel gasoline cracking gas) was developed to describe the coal tar hydrogenation process the Levenberg–Marquardt’s optimization algorithm was used to determine the kinetic parameters by minimizing the sum of square errors between experimental and calculated data the predictions from model validation showed a good agreement with experimental values. Subsequently an adiabatic reactor model based on proposed lumped kinetic model was constructed to further investigate the performance of hydrogenation fixed-bed units the mass balance and energy balance within the phases in the reactor were taken into accounts in the form of ordinary differential equation. An application of the reactor model was performed for simulating the actual bench-scale plant of coal tar hydrogenation the simulated results on the products yields and temperatures distribution along with the reactor are shown to be good consistent with the experimental data.
Review of Renewable Energy-based Hydrogen Production Processes for Sustainable Energy Innovation
Dec 2019
Publication
In this review we primarily analyze the hydrogen production technologies based on water and biomass including the economic technological and environmental impacts of different types of hydrogen production technologies based on these materials and comprehensively compare them. Our analyses indicate that all renewable energy-based approaches for hydrogen production are more environmentally friendly than fossil-based hydrogen generation approaches. However the technical ease and economic efficiency of hydrogen production from renewable sources of energy needs to be further improved in order to be applied on a large scale. Compared with other renewable energy-based methods hydrogen production via biomass electrolysis has several advantages including the ease of directly using raw biomass. Furthermore its environmental impact is smaller than other approaches. Moreover using a noble metal catalyst-free anode for this approach can ensure a considerably low power consumption which makes it a promising candidate for clean and efficient hydrogen production in the future.
Study of the Co-production of Butanol and Hydrogen by Immobilizing Clostridium Acetobutylicum CICC8012
Mar 2019
Publication
Three kinds of carrier materials activated carbon bagasse and brick were used as immobilizing carriers during fermentation by Clostridium acetobutylicum CICC8012. Compared with cell suspended fermentation enhanced fermentation performance was achieved during immobilizing cell fermentation with shorter fermentation time required. During the experiments hydrogen and butanol appear to be competitive events. The best fermentation performance of butanol was obtained in the case of bagasse as immobilizing carrier (5.804g/L of butanol production 0.22g/g of yield and 0.44g/L/h of productivity) while the hydrogen yield was just 1.41 mol/mol. The highest hydrogen productivity (402mL/L/h) and yield (1.808mol/mol glucose) could be obtained in the case of brick as immobilizing carrier while the butanol yield was 0.18 g/g. The highest hydrogen concentration of 66.76 % was obtained in the case of activated carbon as immobilizing carrier.
Validation of Two-Layer Model for Underexpanded Hydrogen Jets
Sep 2019
Publication
Previous studies have shown that the two-layer model more accurately predicts hydrogen dispersion than the conventional notional nozzle models without significantly increasing the computational expense. However the model was only validated for predicting the concentration distribution and has not been adequately validated for predicting the velocity distributions. In the present study particle imaging velocimetry (PIV) was used to measure the velocity field of an underexpanded hydrogen jet released at 10 bar from a 1.5 mm diameter orifice. The two-layer model was the used to calculate the inlet conditions for a two-dimensional axisymmetric CFD model to simulate the hydrogen jet downstream of the Mach disk. The predicted velocity spreading and centerline decay rates agreed well with the PIV measurements. The predicted concentration distribution was consistent with data from previous planar Rayleigh scattering measurements used to verify the concentration distribution predictions in an earlier study. The jet spreading was also simulated using several widely used notional nozzle models combined with the integral plume model for comparison. These results show that the velocity and concentration distributions are both better predicted by the two-layer model than the notional nozzle models to complement previous studies verifying only the predicted concentration profiles. Thus this study shows that the two-layer model can accurately predict the jet velocity distributions as well as the concentration distributions as verified earlier. Though more validation studies are needed to improve confidence in the model and increase the range of validity the present work indicates that the two-layer model is a promising tool for fast accurate predictions of the flow fields of underexpanded hydrogen jets.
Experimental Research on Low Calorific Value Gas Blended with Hydrogen Engine
Mar 2019
Publication
Experimental research on performance and emissions of engine fuelled with low calorific value gas blended with hydrogen was carried out and indicated thermal efficiency engine torque indicator diagram pressure rise rate and emissions with different hydrogen ratios were also analyzed. Experimental results show that with the increase of hydrogen fraction and CNG fraction in mixtures the indicated thermal efficiency increased. The engine power output is influenced by both low calorific value and hydrogen fractions. With the increase of hydrogen fraction in mixtures HC emissions decrease CO and NOx emissions increase. An engine operating on lean-burn low calorific value gas blended with hydrogen is favourable for getting lower emissions.
Hydrogen‐Rich Gas Production from Two‐Stage Catalytic Pyrolysis of Pine Sawdust with Calcined Dolomite
Jan 2022
Publication
Tao Xu,
Jue Xu and
Yongping Wu
The potential of catalytic pyrolysis of biomass for hydrogen and bio‐oil production has drawn great attention due to the concern of clean energy utilization and decarbonization. In this paper the catalytic pyrolysis of pine sawdust with calcined dolomite was carried out in a novel moving bed reactor with a two‐stage screw feeder. The effects of pyrolysis temperature (700–900 °C) and catalytic temperature (500–800 °C) on pyrolysis performance were investigated in product distribution gas composition and gas properties. The results showed that with the temperature increased pyrolysis gas yield in‐ creased but the yield of solid and liquid products decreased. With the increase in temperature the CO and H2 content increased significantly while the CO2 and CH4 decreased correspondingly. The calcined dolomite can remove the tar by 44% and increased syngas yield by 52.9%. With the increasing catalytic temperature the catalytic effect of calcined dolomite was also enhanced.
Cross-regional Drivers for CCUS Deployment
Jul 2020
Publication
CO2 capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Smart Designs of Mo Based Electrocatalysts for Hydrogen Evolution Reaction
Dec 2021
Publication
As a sustainable and clean energy source hydrogen can be generated by electrolytic water splitting (i.e. a hydrogen evolution reaction HER). Compared with conventional noble metal catalysts (e.g. Pt) Mo based materials have been deemed as a promising alternative with a relatively low cost and comparable catalytic performances. In this review we demonstrate a comprehensive summary of various Mo based materials such as MoO2 MoS2 and Mo2C. Moreover state of the art designs of the catalyst structures are presented to improve the activity and stability for hydrogen evolution including Mo based carbon composites heteroatom doping and heterostructure construction. The structure–performance relationships relating to the number of active sites electron/ion conductivity H/H2O binding and activation energy as well as hydrophilicity are discussed in depth. Finally conclusive remarks and future works are proposed.
Aldehyde Replacement Advances Efficient Hydrogen Production in Electrolyser
Mar 2022
Publication
The high energy consumption and production of undesired oxygen greatly restrict the wide adoption of water electrolysis for hydrogen production. In a paper recently published in Nature Catalysis Wang and coworkers rationally introduce aldehydes for oxidation at anode to replace oxygen evolution reaction which can produce hydrogen and value-added products at low potential realizing efficient bipolar hydrogen production with high-purity. Moreover these aldehydes are biomass-derived and contribute to sustainable hydrogen production
Multistage Risk Analysis and Safety Study of a Hydrogen Energy Station
Sep 2017
Publication
China has plenty of renewable energy like wind power and solar energy especially in the northwest part of the country. Due to the volatile and intermittent characters of the green powers high penetration level of renewable resources could arise grid stabilization problem. Therefore electricity storage is considered as a solution and hydrogen energy storage is proposed. Instead of storing the electricity directly it converts electricity into hydrogen and the energy in hydrogen will be released as needed from gas to electricity and heat. The transformed green power can be fed to the power grid and heat supply network. State Grid Corporation of China carried out its first hydrogen demonstration project. In the demonstration project an alkaline electrolyzer and a PEM hydrogen fuel cell stack are decided as the hydrogen producer and consumer respectively. Hydrogen safety issue is always of significant importance to secure the property. In order to develop a dedicated safety analysis method for hydrogen energy storage system in power industry the risk analysis for the power-to-gas-topower&heat facility was made. The hazard and operability (HAZOP) study and the failure mode and effects analysis (FMEA) are performed sequentially to the installation to identify the most problematic parts of the system in view of hydrogen safety and possible failure modes and consequences. At the third step the typical hydrogen leak accident scenarios are simulated by using computational fluid dynamics (CFD) computer code. The resulted pressure loads of the possibly ignited hydrogen-air mixture in the facility container are estimated conservatively. Important safeguards and mitigation measures are proposed based on the three-stage risk and safety studies.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
Toward to Hydrogen Energy of Electric Power: Characteristics and Main Case Studies in Shenzhen
Feb 2023
Publication
China has pledged that it will strive to achieve peak carbon emission by 2030 and realize carbon neutrality by 2060 which has spurred renewed interest in hydrogen for widespread decarbonization of the economy. Hydrogen energy is an important secondary clean energy with the advantage of high density high calorific value rich reserves extensive sources and high conversion efficiency that can be widely used in power generation transportation fuel and other fields. In recent years with the guidance of policies and the progress of technology China’s hydrogen energy industry has developed rapidly. About 42% of China’s carbon emissions comes from the power system and Shenzhen has the largest urban power grid in China. Bringing the utilization of hydrogen energy into Shenzhen’s power system is an important method to achieve industry transformation achieve the “double carbon” goal and promote sustainable development. This paper outlines the domestic and international development status of hydrogen energy introduces the characteristics of Shenzhen new power system the industrial utilization of hydrogen energy and the challenges of further integrating hydrogen energy into Shenzhen new power system and finally suggests on the integration of hydrogen energy into Shenzhen new power system in different dimensions.
Exergy and Exergoeconomic Analysis for the Proton Exchange Membrane Water Electrolysis under Various Operating Conditions and Design Parameters
Nov 2022
Publication
Integrating the exergy and economic analyses of water electrolyzers is the pivotal way to comprehend the interplay of system costs and improve system performance. For this a 3D numerical model based on COMSOL Multiphysics Software (version 5.6 COMSOL Stockholm Sweden) is integrated with the exergy and exergoeconomic analysis to evaluate the exergoeconomic performance of the proton exchange membrane water electrolysis (PEMWE) under different operating conditions (operating temperature cathode pressure current density) and design parameter (membrane thickness). Further the gas crossover phenomenon is investigated to estimate the impact of gas leakage on analysis reliability under various conditions and criteria. The results reveal that increasing the operating temperature or decreasing the membrane thickness improves both the efficiency and cost of hydrogen exergy while increasing the gas leakage through the membrane. Likewise raising the current density and the cathode pressure lowers the hydrogen exergy cost and improves the economic performance. The increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency due to the gas crossover are more noticeable at higher pressures. As the cathode pressure rises from 1 to 30 bar at a current density of 10000 A/m2 the increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency are increased by 37.6 kJ/mol 4.49 USD/GJ and 7.1% respectively. The cheapest green electricity source which is achieved using onshore wind energy and hydropower reduces hydrogen production costs and enhances economic efficiency. The growth in the hydrogen exergy cost is by about 4.23 USD/GJ for a 0.01 USD/kWh increase in electricity price at the current density of 20000 A/m2. All findings would be expected to be quite useful for researchers engaged in the design development and optimization of PEMWE.
Designing Hydrogen Recirculation Ejectors for Proton Exchange Membrane Fuel Cell Systems
Jan 2023
Publication
The proton exchange membrane fuel cell (PEMFC) is a promising device in the fields of power generation energy storage aerospace and public transportation. The hydrogen recirculation ejector with the advantages of low cost high durability and no parasitic power is the key component of PEMFC systems. However it is challenging to design a hydrogen recirculation ejector to cover the wide operating conditions of PEMFC systems. In order to design an ejector for fuel cell systems a comprehensive understanding of ejector research is required. Consequently the state-of-the-art research work on the hydrogen recirculation ejector is analyzed including characteristics of the ejector in PEM fuel cell systems geometry design and optimization different types of ejectors and a comparison between them and system integration and control. Through a comprehensive analysis of ejectors further research suggestions on designing high-performance ejectors are presented.
Research on the Primary Frequency Regulation Control Strategy of a Wind Storage Hydrogen-Generating Power Station
Nov 2022
Publication
Wind curtailment and weak inertia characteristics are two factors that shackle the permeability of wind power. An electric hydrogen production device consumes electricity to produce hydrogen under normal working conditions to solve the problem of abandoning wind. When participating in frequency regulation it serves as a load reduction method to assist the system to rebuild a power balance and improve the wind power permeability. However due to its own working characteristics an electric hydrogen production device cannot undertake the high-frequency component of the frequency regulation power command; therefore an energy storage device was selected to undertake a high-frequency power command to assist the electric hydrogen production device to complete the system frequency regulation. This paper first proposes and analyzes the architecture of a wind storage hydrogen-generating station for centralized hydrogen production with a distributed energy storage and proposes the virtual inertia and droop characteristic mechanism of the wind storage hydrogen-generating station to simulate a synchronous unit. Secondly an alkaline electrolysis cell suitable for large-scale engineering applications is selected as the research object and its mathematical model is established the matching between different energy storage devices and their cooperation in power grid frequency regulation is analyzed and a super capacitor is selected. A control strategy for the wind storage hydrogen-generating power station to participate in power grid frequency regulation with a wide time scale is then proposed. Using the first-order low-pass filter the low-frequency component of the frequency regulation power command is realized by an electric hydrogen production device load reduction and a high-frequency component is realized by the energy storage device. Finally the effectiveness and rationality of the proposed control strategy are verified by establishing the simulation model of the wind storage hydrogen-generating power station with different initial wind speed states comparing the system frequency dip values under the proposed multi-energy cooperative control strategy and a single energy device control strategy.
Integrated Energy System Optimal Operation in Coal District With Hydrogen Heavy Trucks
Sep 2021
Publication
The coal industry contributes significantly to the social economy but the emission of greenhouse gases puts huge pressure on the environment in the process of mining transportation and power generation. In the integrated energy system (IES) the current research about the power-to-gas (P2G) technology mainly focuses on the injection of hydrogen generated from renewable energy electrolyzed water into natural gas pipelines which may cause hydrogen embrittlement of the pipeline and cannot be repaired. In this paper sufficient hydrogen energy can be produced through P2G technology and coal-to-hydrogen (C2H) of coal gasification considering the typical scenario of coal district is rich in coal and renewable energy. In order to transport the mined coal to the destination hydrogen heavy trucks have a broad space for development which can absorb hydrogen energy in time and avoid potentially dangerous hydrogen injection into pipelines and relatively expensive hydrogen storage. An optimized scheduling model of electric-gas IES is proposed based on second-order cone programming (SOCP). In the model proposed above the closed industrial loop (including coal mining hydrogen production truck transportation of coal and integrated energy systems) has been innovatively studied to consume renewable energy and coordinate multi-energy. Finally an electric-gas IES study case constructed by IEEE 30-node power system and Belgium 24-node natural gas network was used to analyze. The results show that by introducing the proposed hydrogen production technology typical daily operating costs are effectively reduced by 7.7%. Under China’s carbon emissions trading system the operating costs of hydrogen heavy trucks have been reduced by 0.95 and 4.68% respectively compared with electric vehicles and diesel trucks. Under Europe’s stricter carbon emissions trading system the percentages of cost reduction are 2.56 and 9.12% respectively. The above technical results verify the feasibility economy low carbon and effectiveness of the proposed mechanism.
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