Japan

Fatigue crack growth (FCG) tests for compact tension (CT) specimens of an annealed low-carbon steel JIS-SM490B were performed under various combinations of hydrogen pressures ranging from 0.1 to 90 MPa test frequencies from 0.001 to 10 Hz and test temperatures of room temperature (RT) 363 K and 423 K. In the hydrogen pressures of 0.1 0.7 and 10 MPa at RT the FCG rate increased with a decrease in the test frequency; then peaked out. In the lower test frequency regime the FCG rate decreased and became nearly equivalent to the FCG rate in air. Also in hydrogen pressure of 45 MPa at RT the hydrogen-assisted FCG acceleration showed an upper limit around the test frequencies of 0.01 to 0.001 Hz. On the other hand in the hydrogen pressure of 90 MPa at RT the FCG rate monotonically increased with a decrease in the test frequency and eventually the upper limit of FCG acceleration was not confirmed down to the test frequency of 0.001 Hz. In the hydrogen pressure of 0.7 MPa at the test frequency of 1 Hz and temperatures of 363 K and 423 K the stress intensity factor range ΔK for the onset of the FCG acceleration in hydrogen gas was shifted to a higher ΔK with an increase in the test temperature. The laser-microscope observation at specimen surface revealed that the hydrogen-assisted FCG acceleration always accompanied a localization of plastic deformation near crack tip. These results infer that the influencing factor dominating the hydrogen-assisted FCG acceleration is not the presence or absence of hydrogen in material but is how hydrogen localizes near the crack tip. Namely a steep gradient of hydrogen concentration can result in the slip localization at crack tip which enhances the Hydrogen Enhanced Successive Fatigue Crack Growth (HESFCG) proposed by the authors. It is proposed that such a peculiar dependence of FCG rate on hydrogen pressure test frequency and test temperature can be unified by using a novel parameter representing the gradient of hydrogen concentration near crack tip.

‟How crack growth is prevented” is key to improve both fatigue and monotonic fracture resistances under an influence of hydrogen. Specifically the key points for the crack growth resistance are hydrogen diffusivity and local ductility. For instance type 304 austenitic steels show high hydrogen embrittlement susceptibility because of the high hydrogen diffusivity of bcc (α´) martensite. In contrast metastability in specific austenitic steels enables fcc (γ) to hcp (ε) martensitic transformation which decreases hydrogen diffusivity and increases strength simultaneously. As a result even if hydrogen-assisted cracking occurs during monotonic tensile deformation the ε-martensite acts to arrest micro-damage evolution when the amount of ε-martensite is limited. Thus the formation of ε-martensite can decrease hydrogen embrittlement susceptibility in austenitic steels. However a considerable amount of ε-martensite is required when we attempt to have drastic improvements of work hardening capability and strength level with respect to transformation-induced plasticity effect. Since the hcp structure contains a less number of slip systems than fcc and bcc the less stress accommodation capacity often causes brittle-like failure when the ε-martensite fraction is large. Therefore ductility of ε-martensite is another key when we maximize the positive effect of ε-martensitic transformation. In fact ε-martensite in a high entropy alloy was recently found to be extraordinary ductile. Consequently the metastable high entropy alloys showed low fatigue crack growth rates in a hydrogen atmosphere compared with conventional metastable austenitic steels with α´-martensitic transformation. We here present effects of metastability to ε-phase and configurational entropy on hydrogen-induced mechanical degradation including monotonic tension properties and fatigue crack growth resistance.

The aim of this study is to provide a quantification of the internal pressure contribution to the SSRT properties of H-charged Type-316L steel tested in air at room temperature. Considering pre-existing penny-shaped voids the transient pressure build-up has been simulated as well as its impact on the void growth by preforming JIc calculations. Several void distributions (size and spacing) have been considered. Simulations have concluded that there was no impact of the internal pressure on the void growth regardless the void distribution since the effective pressure was on the order of 1 MPa during the SSRT test. Even if fast hydrogen diffusion related to dislocation pipe-diffusion has been assessed as a conservative case the impact on void growth was barely imperceptible (or significantly low). The effect of internal pressure has been experimentally verified via the following conditions: (I) non-charged in vacuum; (II) H-charged in vacuum; (III) H-charged in 115-MPa nitrogen gas; (IV) non-charged in 115-MPa nitrogen gas. As a result the relative reduction in area (RRA) was 0.84 for (II) 0.88 for (III) and 1.01 for (IV) respectively. The difference in void morphology of the H-charged specimens did not depend on the presence of external pressure. These experimental results demonstrate that the internal pressure had no effect on the tensile ductility and void morphology of the H-charged specimen.

The effects of different mole fractions of hydrogen and carbon dioxide on the combustion characteristics of a premixed methane–air mixture are experimentally and numerically investigated. The laminar burning velocity of hydrogen-methane-carbon dioxide-air mixture was measured using the spherically expanding flame method at the initial temperature and pressure of 283 K and 0.1 MPa respectively. Additionally numerical analysis is conducted under steady 1D laminar flow conditions to investigate the adiabatic flame temperature and dominant elementary reactions. The measured velocities correspond with those estimated numerically. The results show that increasing the carbon dioxide mole fraction decreases the laminar burning velocity attributed to the carbon dioxide dilution which decreases the thermal diffusivity and flame temperature. Conversely the velocity increases with the thermal diffusivity as the hydrogen mole fraction increases. Moreover the hydrogen addition leads to chain-branching reactions that produce active H O and OH radicals via the oxidation of hydrocarbons which is the rate-determining reaction.

This study aimed to identify the impact of achieving the 1.5 ◦C target on the petroleum supply chain in Japan and discuss the feasibility and challenges of decarbonization. First a national material flow was established for the petroleum supply chain in Japan including processes for crude petroleum refining petroleum product manufacturing plastic resin and product manufacturing and by-product manufacturing. In particular by-product manufacturing processes such as hydrogen gaseous carbon dioxide and sulfur were selected because they are utilized in other industries. Next the outlook for the production of plastic resin hydrogen dry ice produced from carbon dioxide gas and sulfur until 2050 was estimated for reducing petroleum consumption required to achieve the 1.5 ◦C target. As a result national petroleum treatment is expected to reduce from 177048.00 thousand kl in 2019 to 126643.00 thousand kl in 2030 if the reduction in petroleum consumption is established. Along with this decrease plastic resin production is expected to decrease from 10500.00 thousand ton in 2019 to 7511.00 thousand ton by 2030. Conversely the plastic market is expected to grow steadily and the estimated plastic resin production in 2030 is expected to be 20079.00 thousand ton. This result indicates that there is a large output gap between plastic supply and demand. To mitigate this gap strongly promoting the recycling of waste plastics and making the price competitiveness of biomass plastics equal to that of petroleum-derived plastics are necessary

Hydrogen produced without carbon emissions could be a useful fuel as nations look to decarbonize their electricity transport and industry sectors. Using the iodine–sulfur (IS) cycle coupled with a nuclear heat source is one method for producing hydrogen without the use of fossil fuels. An economic dispatch model was developed for a nuclear-driven IS system to determine hydrogen sale prices that would make such a system profitable. The system studied is the HTTR GT/H2 a design for power and hydrogen cogeneration at the Japan Atomic Energy Agency’s High Temperature Engineering Test Reactor. This study focuses on the development of the economic model and the role that input data plays in the final calculated values. Using a historical price duration curve shows that the levelized cost of hydrogen (LCOH) or breakeven sale price of hydrogen would need to be 98.1 JPY/m3 or greater. Synthetic time histories were also used and found the LCOH to be 67.5 JPY/m3 . The price duration input was found to have a significant effect on the LCOH. As such great care should be used in these economic dispatch analyses to select reasonable input assumptions.

An integrated system to harvest efficiently the energy from the waste of pulp mill industry which is black liquor (BL) is proposed and evaluated. The proposed system consists of the supercritical water gasification (SCWG) of BL syngas chemical looping and power generation. To minimize the exergy loss throughout the system and to optimize the energy efficiency process design and integration is conducted by employing the principles of exergy recovery and process integration methods. Hydrogen is set as the main output while power is produced by utilizing the heat generated throughout the process. Process simulation is conducted using a steady state process simulator Aspen Plus. Energy efficiency is defined into three categories: hydrogen production efficiency power generation efficiency and total energy efficiency. From process simulation both of the integrated systems show very high total energy efficiency of about 73%.

The major demand of energy in today’s world is fulfilled by the fossil fuels which are not renewable in nature and can no longer be used once exhausted. In the beginning of the 21st century the limitation of the fossil fuels continually growing energy demand and growing impact of greenhouse gas emissions on the environment were identified as the major challenges with current energy infrastructure all over the world. The energy obtained from fossil fuel is cheap due to its established infrastructure; however these possess serious issues as mentioned above and cause bad environmental impact. Therefore renewable energy resources are looked to as contenders which may fulfil most energy requirements. Among them hydrogen is considered as the most environmentally friendly fuel. Hydrogen is clean sustainable fuel and it has promise as a future energy carrier. It also has the ability to substitute the present energy infrastructure which is based on fossil fuel. This is seen and projected as a solution for the above-mentioned problems including rise in global temperature and environmental degradation. Environmental and economic aspects are the important factors to be considered to establish hydrogen infrastructure. This article describes the various aspects of hydrogen including production storage and applications with a focus on fuel cell based electric vehicles. Their environmental as well as economic aspects are also discussed herein.

After the Fukushima Daiichi nuclear power plant (NPP) accident new regulatory requirements were enforced in July 2013 and a backfit was required for all existing nuclear power plants. It is required to take measures to prevent severe accidents and mitigate their radiological consequences. The Regulatory Standard and Research Department Secretariat of Nuclear Regulation Authority (S/NRA/R) has been conducting numerical studies and experimental studies on relevant severe accident phenomena and countermeasures. This article highlights fission product (FP) release and hydrogen risk as two major areas. Relevant activities in the S/NRA/R are briefly introduced as follows: 1. For FP release: Identifying the source terms and leak mechanisms is a key issue from the viewpoint of understanding the progression of accident phenomena and planning effective countermeasures that take into account vulnerabilities of containment under severe accident conditions. To resolve these issues the activities focus on wet well venting pool scrubbing iodine chemistry (in-vessel and ex-vessel) containment failure mode and treatment of radioactive liquid effluent. 2. For hydrogen risk: because of three incidents of hydrogen explosion in reactor buildings a comprehensive reinforcement of the hydrogen risk management has been a high priority topic. Therefore the activities in evaluation methods focus on hydrogen generation hydrogen distribution and hydrogen combustion.

The strength against fracture nucleation from an interface free-edge of silicon-nitride (SiN)/copper (Cu) micro-components is evaluated. A special technique that combines a nano-indenter specimen holder and an environmental transmission electron microscope (E-TEM) is employed. The critical load at the onset of fracture nucleation from a wedge-shaped free-edge (opening angle: 90°) is measured both in a vacuum and in a hydrogen (H₂) environment and the critical stress distribution is evaluated by the finite element method (FEM). It is found that the fracture nucleation is dominated by the near-edge elastic singular stress field that extends about a few tens of nanometers from the edge. The fracture nucleation strength expressed in terms of the stress intensity factor (K) is found to be eminently reduced in a H2 environment.

Hydrogen is a clean fuel for transportation and energy storage. It has several attractive features including a higher energy content by weight use in fuel cells that produces only water as a by-product storage in small and large quantities by various methods and established transportation and infrastructures. A hydrogen economy consists of three steps i.e. hydrogen production storage and applications. All three steps involved in a hydrogen economy can be divided into catalytic and non-catalytic approaches. For catalytic processes the efficiency highly depends on the type and physico-chemical characteristics of the catalysts. Therefore for the improvement of these catalytic processes the development of highly efficient and stable catalysts is highly required.

Ammonia is considered to be a potential medium for hydrogen storage facilitating CO2-free energy systems in the future. Its high volumetric hydrogen density low storage pressure and stability for long-term storage are among the beneficial characteristics of ammonia for hydrogen storage. Furthermore ammonia is also considered safe due to its high auto ignition temperature low condensation pressure and lower gas density than air. Ammonia can be produced from many different types of primary energy sources including renewables fossil fuels and surplus energy (especially surplus electricity from the grid). In the utilization site the energy from ammonia can be harvested directly as fuel or initially decomposed to hydrogen for many options of hydrogen utilization. This review describes several potential technologies in current conditions and in the future for ammonia production storage and utilization. Ammonia production includes the currently adopted Haber–Bosch electrochemical and thermochemical cycle processes. Furthermore in this study the utilization of ammonia is focused mainly on the possible direct utilization of ammonia due to its higher total energy efficiency covering the internal combustion engine combustion for gas turbines and the direct ammonia fuel cell. Ammonia decomposition is also described in order to give a glance at its progress and problems. Finally challenges and recommendations are also given toward the further development of the utilization of ammonia for hydrogen storage.

The demand for clean and sustainable energy solutions is escalating as the global population grows and economies develop. Fossil fuels which currently dominate the energy sector contribute to greenhouse gas emissions and environmental degradation. In response to these challenges hydrogen storage technologies have emerged as a promising avenue for achieving energy sustainability. This review provides an overview of recent advancements in hydrogen storage materials and technologies emphasizing the importance of efficient storage for maximizing hydrogen’s potential. The review highlights physical storage methods such as compressed hydrogen (reaching pressures of up to 70 MPa) and material-based approaches utilizing metal hydrides and carboncontaining substances. It also explores design considerations computational chemistry high-throughput screening and machine-learning techniques employed in developing efficient hydrogen storage materials. This comprehensive analysis showcases the potential of hydrogen storage in addressing energy demands reducing greenhouse gas emissions and driving clean energy innovation.

The impact of ship emission reductions can be maximised by considering climate health and environmental effects simultaneously and using solutions fitting into existing marine engines and infrastructure. Several options available enable selecting optimum solutions for different ships routes and regions. Carbon-neutral fuels including low-carbon and carbon-negative fuels from biogenic or non-biogenic origin (biomass waste renewable hydrogen) could resemble current marine fuels (diesel-type methane and methanol). The carbon-neutrality of fuels depends on their Well-to-Wake (WtW) emissions of greenhouse gases (GHG) including carbon dioxide (CO2) methane (CH4) and nitrous oxide emissions (N2O). Additionally non-gaseous black carbon (BC) emissions have high global warming potential (GWP). Exhaust emissions which are harmful to health or the environment need to be equally removed using emission control achieved by fuel engine or exhaust aftertreatment technologies. Harmful emission species include nitrogen oxides (NOx) sulphur oxides (SOx) ammonia (NH3) formaldehyde particle mass (PM) and number emissions (PN). Particles may carry polyaromatic hydrocarbons (PAHs) and heavy metals which cause serious adverse health issues. Carbon-neutral fuels are typically sulphur-free enabling negligible SOx emissions and efficient exhaust aftertreatment technologies such as particle filtration. The combinations of carbon-neutral drop-in fuels and efficient emission control technologies would enable (near-)zero-emission shipping and these could be adaptable in the short- to mid-term. Substantial savings in external costs on society caused by ship emissions give arguments for regulations policies and investments needed to support this development.

Promoting green hydrogen has emerged as a pivotal discourse in the contemporary energy landscape driven by pressing environmental concerns and the quest for sustainable energy solutions. This paper delves into the multifaceted domain of C-Suite issues about green hydrogen encompassing both technological advancements and policy considerations. The question of whether green hydrogen is poised to become the focal point of the upcoming energy race is explored through an extensive analysis of its potential as a clean and versatile energy carrier. The transition from conventional fossil fuels to green hydrogen is considered a fundamental shift in energy paradigms with far-reaching implications for global energy markets. The paper provides a comprehensive overview of state-of-the-art green hydrogen technologies including fuel cells photocatalysts photo electrocatalysts and hydrogen panels. In tandem with technological advancements the role of policy and strategy in fostering the development of green hydrogen energy assumes paramount significance. The paper elucidates the critical interplay between government policies market dynamics and corporate strategies in shaping the green hydrogen landscape. It delves into policy mechanisms such as subsidies carbon pricing and renewable energy mandates shedding light on their potential to incentivize the production and adoption of green hydrogen. This paper offers a nuanced exploration of C-Suite issues surrounding green hydrogen painting a comprehensive picture of the technological and policy considerations that underpin its emergence as a transformative energy source. As the global community grapples with the imperatives of climate change mitigation and the pursuit of sustainable energy solutions understanding these issues becomes imperative for executives policymakers and stakeholders alike.

The development of renewable energy technologies is essential to achieve carbon neutrality. Hydrogen can be stably stored and transported in large quantities to maximize power utilization. Detailed understanding of the characteristics and operating methods of water electrolysis technologies in which naturally intermittent fluctuating power is used directly is required for green hydrogen production because fluctuating power-driven water electrolysis processes significantly differ from industrial water electrolysis processes driven by steady grid power. Thus it is necessary to overcome several issues related to the direct use of fluctuating power. This article reviews the characteristics of fluctuating power and its generation as well as the current status and issues related to the operation conditions water electrolyzer configuration system requirements stack/catalyst durability and degradation mechanisms under the direct use of fluctuating power sources. It also provides an accelerated degradation test protocol method for fair catalyst performance comparison and share of effective design directions. Finally it discusses potential challenges and recommendations for further improvements in water electrolyzer components and systems suitable for practical use suggesting that a breakthrough could be realized toward the achievement of a sustainable hydrogen-based society.

Multiple-energy-fuelling stations which can supply several types of energy such as gasoline CNG and hydrogen could guarantee the efficient use of space. To guide the safety management of hybrid hydrogen–gasoline fuelling stations which utilize liquid hydrogen as an energy carrier the scale of gasoline pool fires was estimated using the hazard assessment tool Toxic Release Analysis of Chemical Emissions (TRACE). Subsequently the temperature and the stress due to temperature distribution were estimated using ANSYS. Based on the results the safety of liquid hydrogen storage tanks was discussed. It was inferred that the emissivity of the outer material of the tank and the safety distance between liquid hydrogen storage tanks and gasoline dispensers should be less than 0.2 and more than 8.5 m respectively to protect the liquid hydrogen storage tank from the gasoline pool fire. To reduce the safety distance several measures are required e.g. additional thermal shields such as protective intumescent paint and water sprinkler systems and an increased slope to lead gasoline off to a safe domain away from the liquid hydrogen storage tank

We investigate an appropriate initial burst pressure of compressed hydrogen containers that correlates with a residual burst pressure requirement at the end of life (EOL) and report an influence of hydraulic sequential tests on residual burst pressure. Results indicate that a container damage caused by a drop  test during hydraulic sequential tests has a large influence on burst pressure. The container damage induced through hydraulic sequential tests is investigated using non-destructive evaluations to clarify a strength decreasing mechanism. An ultrasonic flaw detection analysis is conducted before and after the drop test and indicated that the damage occurred at the cylindrical and dome parts of the container after the drop test. An X-ray computed tomography imaging identifies a delamination inside laminated structure made of carbon fiber reinforced plastics (CFRP) layer with some degree of delamination reaching the end boss of the container. Results suggest that a load profile fluctuates in the CFRP layer at the dome part and that a burst strength of the dome part decreases. Therefore an observed decreasing in drop damage at the dome part can be used to prevent a degradation of EOL container burst strength.

The safe decommissioning as well as decontamination of the radioactive waste resulting from the nuclear accident in Fukushima Daiichi represents a huge task for the next decade. At present research and development on long-term safe storage containers has become an urgent task with international cooperation in Japan. One challenge is the generation of hydrogen and oxygen in significant amounts by means of radiolysis inside the containers as the nuclear waste contains a large portion of sea water. The generation of radiolysis gases may lead to a significant pressure build-up inside the containers and to the formation of flammable gases with the risk of ignition and the loss of integrity.

In the framework of the project “R&D on technology for reducing concentration of flammable gases generated in long-term waste storage containers” funded by the Japanese Ministry of Education Culture Sports Science and Technology of Japan (MEXT) the potential application of catalytic recombiner devices inside the storage containers is investigated. In this context a suitable catalyst based on the so-called intelligent automotive catalyst for use in a recombiner is under consideration. The catalyst is originally developed and mass-produced for automotive exhaust gas purification and is characterized by having a self-healing function of precious metals (Pd Pt and Rh) dissolved as a solid solution in the perovskite type oxides. The basic features of this catalyst have been tested in an experimental program. The test series in the REKO-4 facility has revealed the basic characteristics of the catalyst required for designing the recombiner system.

In order to monitor a trace amount of Hydrogen in millisecond portable H2 sensor (Sx) was made by using mass spectrometer. The method of monitoring the hydrogen pulse of millisecond in exhaust gas is the increasing needed. Determining H2 concentration both inside and outside of the Fuel Cell Vehicle (FCV) for the optimized operations is becoming a critical issue. The exhaust gas of Fuel Cell Vehicle H2 consumption flushing and disposal around Fuel cell the real time monitoring of H2 in highly humid conditions is the problematic. To solve this issue the system volume of the sampling route was minimized with the heater and the dehumidifier to avoid condensation of water droplets. And also for an automatic calibration of H2 concentration the small cylinder of specific H2 concentration was mounted into the system.<br/>Our basic experiment started from a flow pattern analysis by monitoring H2 concentration in narrow tube. The flow patter analysis was carried out. When H2 gas was introduced in the N2 flow or air in the tube the highly concentrated H2 front phases were observed. This H2 sensor can provide the real time information of the hydrogen molecules and the clouds. The basic characterization of this sensor showed 0-100% H2 concentrations within milliseconds. Our observations showed the size of the high concentration phase of H2 and the low concentration phase after mixing process. The mixed and unmixed H2 unintended concentration of H2 cloud the high speed small cluster of H2 molecules in purged gas were explored by this system.  

Effects of hydrogen on slow-strain-rate tensile (SSRT) and fatigue-life properties of 17-4PH H1150 martensitic stainless steel having an ultimate tensile strength of ~1GPa were investigated. Smooth and circumferentially-notched axisymmetric specimens were used for the SSRT and fatigue-life tests respectively. The fatigue-life tests were done to investigate the hydrogen effect on fatigue crack growth (FCG) properties. The specimens tested in air at ambient temperature were precharged by exposure to hydrogen gas at pressures of 35 and 100 MPa at 270°C for 200 h. The SSRT properties of the H-charged specimens were degraded by hydrogen showing a relative reduction in area (RRA) of 0.31 accompanied by mixed fracture surfaces composed of quasi-cleavage (QC) and intergranular cracking (IG). The fatigue-life tests conducted under wide test frequencies ranging from 10-3 Hz to 10 Hz revealed three distinct characteristics in low- and high-cycle regimes and at the fatigue limit. The fatigue limit was not degraded by hydrogen. In the high-cycle regime the hydrogen caused FCG acceleration with an upper bound ratio of 30 accompanied by QC surfaces. In the low-cycle regime the hydrogen caused FCG acceleration with a ratio of ~100 accompanied by QC and IG. The ordinary models such as process competition and superposition models hardly predicted the H-assisted FCG acceleration; therefore an interaction model successfully reproducing the experimental FCG acceleration was newly introduced.

The location of hydrogen within Ti–Cr–V–Mo alloys has been investigated during hydrogen absorption and desorption using in situ neutron powder diffraction and inelastic neutron scattering. Neutron powder diffraction identifies a low hydrogen equilibration pressure body-centred tetragonal phase that undergoes a martensitic phase transition to a face-centred cubic phase at high hydrogen equilibration pressures. The average location of the hydrogen in each phase has been identified from the neutron powder diffraction data although inelastic neutron scattering combined with density functional theory calculations show that the local structure is more complex than it appears from the average structure. Furthermore the origin of the change in dissociation pressure and hydrogen trapping on cycling in Ti–Cr–V–Mo alloys is discussed.

The study to understand the flame propagation behaviors of hydrogen-oxygen explosions is required to make a precise risk assessment. Moreover although research has investigated the propagating spherical flames in unconfined hydrogen-air explosions no study to date has examined the hydrogen-oxygen explosions. The spherical flame propagation in unconfined hydrogen-oxygen explosions have been investigated using a soap bubble method. In the present experiments hydrogen-oxygen mixtures were filled in a 10 cm diameter soap bubble and ignited by an electric spark at the center. The flame propagation behaviors were measured by a high-speed Schlieren photography. The laminar burning velocities and critical flame radii for the onset of flame acceleration in unconfined hydrogen-oxygen explosions were estimated. Results demonstrated that the laminar burning velocities of hydrogenoxygen mixtures were much faster than those of hydrogen-air mixtures. In addition the shift value of maximum laminar burning velocity for hydrogen-oxygen mixtures towards a leaner equivalence ratio is observed. The experimental flame speeds for all experiments were increased owing to diffusionalthermal and Darrieus-Landau instabilities although the measured flame radii were small. The critical flame radius corresponding to the onset of flame acceleration decreased with the decrease in equivalence ratio.

The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map

The existing literature on the hydrogen supply chains has knowledge gaps. Most studies focus on hydrogen production storage transport and utilisation but neglect ports which are nexuses in the supply chains. To fill the gap this paper focuses on ports' readiness for the upcoming hydrogen international trade. Potential hydrogen exporting and importing ports are screened. Ports' readiness for hydrogen export and import are reviewed from perspectives of infrastructure risk management public acceptance regulations and standards and education and training. The main findings are: (1) liquid hydrogen ammonia methanol and LOHCs are suitable forms for hydrogen international trade; (2) twenty ports are identified that could be first movers; among them twelve are exporting ports and eight are importing ports; (3) ports’ readiness for hydrogen international trade is still in its infancy and the infrastructure construction or renovation risk management measures establishment of regulations and standards education and training all require further efforts.

An under-expanded hydrogen jet from high-pressure equipment or storage tank is a potential incident scenario. Experiments demonstrated that the delayed ignition of a highly turbulent under-expanded hydrogen jet generates a blast wave able to harm people and damage property. There is a need for engineering tools to predict the pressure effects during such incidents to define hazard distances. The similitude analysis is applied to build a correlation using available experimental data. The dimensionless blast wave overpressure generated by delayed ignition and the follow-up deflagration or detonation of hydrogen jets at an any location from the jet ∆Pexp/P0 is correlated to the original dimensionless parameter composed of the product of the dimensionless ratio of storage pressure to atmospheric pressure Ps/P0 and the ratio of the jet release nozzle diameter to the distance from the centre of location of the fast-burning near-stoichiometric mixture on the jet axis (30% of hydrogen in the air by volume) to the location of a target (personnel or property) d/Rw. The correlation is built using the analysis of 78 experiments regarding this phenomenon in the wide range of hydrogen storage pressure of 0.5–65.0 MPa and release diameter of 0.5–52.5 mm. The correlation is applicable to hydrogen free jets at ambient and cryogenic temperatures. It is found that the generated blast wave decays inversely proportional to the square of the distance from the fast-burning portion of the jet. The correlation is used to calculate the hazard distances by harm thresholds for five typical hydrogen applications. It is observed that in the case of a vehicle with onboard storage tank at pressure 70 MPa the “no-harm” distance for humans reduces from 10.5 m to 2.6 m when a thermally activated pressure relief device (TPRD) diameter decreases from 2 mm to a diameter of 0.5 mm.

Green hydrogen—a carbon-free renewable fuel—has the capability to decarbonise a variety of sectors. The generation of green hydrogen is currently restricted to water electrolysers. The use of freshwater resources and critical raw materials however limits their use. Alternative water splitting methods for green hydrogen generation via photocatalysis and photoelectrocatalysis (PEC) have been explored in the past few decades; however their commercial potential still remains unexploited due to the high hydrogen generation costs. Novel PEC-based simultaneous generation of green hydrogen and wastewater treatment/high-value product production is therefore seen as an alternative to conventional water splitting. Interestingly the organic/inorganic pollutants in wastewater and biomass favourably act as electron donors and facilitate the dual-functional process of recovering green hydrogen while oxidising the organic matter. The generation of green hydrogen through the dual-functional PEC process opens up opportunities for a “circular economy”. It further enables the end-of-life commodities to be reused recycled and resourced for a better life-cycle design while being economically viable for commercialisation. This review brings together and critically analyses the recent trends towards simultaneous wastewater treatment/biomass reforming while generating hydrogen gas by employing the PEC technology. We have briefly discussed the technical challenges associated with the tandem PEC process new avenues techno-economic feasibility and future directions towards achieving net neutrality.

Fossil fuels continue to exacerbate climate change due to large carbon emissions resulting from their use across a number of sectors. An energy transition away from fossil fuels seems inevitable and energy sources such as renewables and hydrogen may provide a low carbon alternative for the future energy system particularly in large emitting nations such as the United States. This research quantifies and maps potential hydrogen fuel distribution pathways for the continental US reflecting technological changes barriers to deployment and end-use-cases from 2020 to 2100 clarifying the potential role of hydrogen in the US energy transition. The methodology consists of two parts a linear optimization of the global energy system constrained by carbon reduction targets and system cost followed by a projection of hydrogen infrastructure development. Key findings include the emergence of trade pattern diversification with a greater variety of end-uses associated with imported fuels and greater annual hydrogen consumption over time. Further sensitivity analysis identified the influence of complementary technologies including nuclear power and carbon capture and storage technologies. We conclude that hydrogen penetration into the US energy system is economically viable and can contribute toward achieving Paris Agreement and more aggressive carbon reduction targets in the future.

As the global energy landscape transitions towards a more sustainable future hydrogen has emerged as a promising energy carrier due to its potential to decarbonize various sectors. However the economic competitiveness of hydrogen production by water electrolysis strongly depends on renewable energy source (RES) availability. Thus it is necessary to overcome the challenges related to the intermittent nature of RESs. This paper presents a comprehensive techno-economic analysis of complementing green hydrogen production with grid electricity. An evaluation model for the levelized cost of hydrogen (LCOH) is proposed considering both CO2 emissions and the influence of RES fluctuations on electrolyzers. A minimum load restriction is required to avoid crossover gas. Moreover a new operation strategy is developed for hydrogen production plants to determine optimal bidding in the grid electricity market to minimize the LCOH. We evaluate the feasibility of the proposed approach with a case study based on data from the Kyushu area in Japan. The results show that the proposed method can reduce the LCOH by 11% to 33% and increase hydrogen productivity by 86% to 140% without significantly increasing CO2 emission levels.

Hydrogen energy is considered one of the main measures of zero carbonization in energy systems but high equipment and hydrogen costs hinder the development of hydrogen energy technology. The objectives of this study are to quantify the environmental advantages of hydrogen energy through a carbon tax and study the application potential of hydrogen energy technology in a regional distributed energy system (RDES). In this study various building types in the smart community covered by Japan’s first hydrogen energy pipeline are used as an example. First ten buildings of five types are selected as the research objectives. Subsequently two comparative system models of a regional distributed hydrogen energy system (RDHES) and an RDES were established. Then by studying the optimal RDHES and RDES configuration and combining the prediction of future downward trends of fuel cell (FC) costs and energy carbon emissions the application effect of FC and hydrogen storage (HS) technologies on the demand side was analyzed. Finally the adaptability of the demand-side hydrogen energy system was studied by analyzing the load characteristics of different types of buildings. The results show that when the FC price is reduced to 1.5 times that of the internal combustion engine (ICE) the existing carbon tax system can sufficiently support the RDHES in gaining economic advantages in some regions. Notably when the carbon emissions of the urban energy system are reduced the RDHES demonstrates stronger anti-risk ability and has greater suitability for promotion in museums and shopping malls. The conclusions obtained in this study provide quantitative support for hydrogen energy promotion policies on the regional demand side and serve as a theoretical reference for the design and adaptability research of RDHESs.

Next-generation LH2 carriers may use the boil-off gas from the cargo tanks as additional fuel for the engine. As a consequence hydrogen pipes will enter the room of the ship’s propulsion system and transport hydrogen to the main engine. The hydrogen distribution resulting from a postulated hydrogen leak inside the room of the propulsion system has been analyzed by means of Computational Fluid Dynamics (CFD). In a subsequent step simulations with passive auto-catalytic recombiners (PARs) were carried out in order to investigate if the recombiners can increase the safety margins during such accident scenarios. CFD enables a 3D prediction of the transient distribution with a high resolution allowing to identify local accumulation of hydrogen and consequently to identify optimal PAR positions as well as to demonstrate the efficiency of the PARs. The simulation of the unmitigated reference case reveals a strong natural circulation driven by the density difference of hydrogen and the incoming cold air from the ventilation system. Globally this natural circulation dilutes the hydrogen and removes a considerable amount from the room of the ship’s propulsion system via the ventilation ducts. However a hydrogen accumulation beyond the flammability limit is identified below the first ceiling above the leak position and the back-side wall of the engine room. Based on these findings suitable positions for recombiners were identified. The design objectives of the PAR system were on the one hand to provide both high instantaneous and integral removal rate and on the other hand to limit build-up of flammable clouds by means of depletion and PAR induced mixing processes. The simulations performed with three different PAR arrangements (variation of large and<br/>small PAR units at different positions) confirm that the PARs reduce efficiently the hydrogen<br/>accumulations.

This paper presents a greedy energy management strategy based on model predictive control (MPC) for a stand-alone microgrid powered by photovoltaic (PV) arrays and equipped with batteries and a power-to-hydrogen-to-power (P2H2P) system. The proposed strategy consists of a day-ahead plan and an intra-day dispatch method. In the planning stage the sequence of plan is to determine the power of each storage device for a certain period which is initially generated under the principle that PV arrays have the highest priority followed by the batteries and finally the P2H2P system using short-term forecast data of both load and solar irradiance. The initial plan can be optimized with objectives of harvesting more PV generation in storage and minimizing unmet load through rescheduling P2H2P system and batteries. Three parameters including reserved capacity of batteries predischarge coefficient of fuel cell (FC) and greedy coefficient of electrolyzer (EL) are introduced during plan optimization process to enhance the robustness against forecast errors. In the dispatching stage the energy dispatch is subject to the scheduled plan and the operational constraints. To demonstrate the capabilities of the proposed strategy a case study is performed for a hotel with a mean power consumption of 1567 kWh/day based on the system configuration optimized by HOMER software in comparison with the load following (LF) strategy and the global optimum solution solved by mixed integer linear programing (MILP). The simulation results show that the annual unmet load using the proposed strategy is reduced from 13434 kWh to 2370 kWh which is 528 kWh lower than the optimum solution. Meanwhile the cost of energy (COE) of the proposed strategy decreases by US$ 0.08/kWh compared to the LF strategy and is equal to the optimum solution. Finally the performance of configuration optimization employing genetic algorithm (GA) under different energy management strategies is investigated with the objective function of minimizing the net present cost (NPC). Furthermore the robustness of the proposed strategy is studied. The results show that the proposed strategy gives an NPC and COE of US$ 2.4 million (Mn) and US$ 0.43/kWh which are 23.4% and 9.7% lower than those of systems utilizing the SoC-based strategy and the LF strategy respectively. The results also demonstrate that the strategy is robust against forecast errors especially for overestimated forecast models.

Fast response and high durability hydrogen sensor is required in the safety management of hydrogen station and fuel cell vehicle. We had developed the catalytic combustion type hydrogen sensor in the shape of the miniature beads. It is using the optimized Pd-Pt/Al2O3 catalyst and the Pt micro-heater coil. Both warm-up time and response time of this sensor achieved less than 1 second by downsizing the element to 200μm diameter. Furthermore we improved the resistance of sensor poisoning to silicone vapor and confirmed long term stability within +/-10% of output error up to 8 years. Therefore we assume that our sensor technology contribute to hydrogen safety.

Mechanical alloying is widely used for the synthesis of hydrogen storage materials. However amorphization and contamination triggered by long-time milling are serious drawbacks for obtaining efficient hydrogen storage. In this work short-time ball milling synthesis is explored for a representative hydride forming compound: TiNi. Through structural morphological and chemical characterizations we evidence that formation of TiNi is complete in only 20 min with minor Fe contamination (0.2 wt%). Cross-sectional analysis of powder stuck on milling balls reveals that alloy formation occurs through the interdiffusion between thin layers of co-laminated pure elements. Hydrogenation thermodynamics and kinetics of short-time mechanically alloyed TiNi are similar to those of coarse-grained compounds obtained by classical high-temperature melting. Mechanical alloying is a suitable method for fast and energy-efficient synthesis of intermetallic compounds such as TiNi.

Press hardening steel (PHS) is widely applied in current automotive body design. The trend of using PHS grades with strengths above 1500 MPa raises concerns about sensitivity to hydrogen embrittlement. This study investigates the hydrogen delayed fracture sensitivity of steel alloy 32MnB5 with a 2000 MPa tensile strength and that of several alloy variants involving molybdenum and niobium. It is shown that the delayed cracking resistance can be largely enhanced by using a combination of these alloying elements. The observed improvement appears to mainly originate from the obstruction of hydrogen-induced damage incubation mechanisms by the solutes as well as the precipitates of these alloying elements.

In order to reduce global greenhouse gas emissions renewable energy technologies such as wind power and solar photovoltaic power systems have recently become more widespread. However Japan as a nation faces high reliance on imported fossil fuels for electricity generation despite having great potential for further renewable energy development. The focus of this study examines untapped geographical locations in Japan’s northern most prefecture Hokkaido that possess large wind power potential. The possibility of exploiting this potential for the purpose of producing green hydrogen is explored. In particular its integration with a year-round conversion of Kraft lignin into bio-oil from nearby paper pulp mills through a near critical water depolymerization process is examined. The proposed bio-oil and aromatic chemical production as well as the process’ economics are calculated based upon the total available Kraft lignin in Hokkaido including the magnitude of wind power capacity that would be required for producing the necessary hydrogen for such a large-scale process. Green hydrogen integration with other processes in Japan and in other regions is also discussed. Finally the potential benefits and challenges are outlined from an energy policy point-of-view.

A method of risk identification is developed by comparing existing and advanced technologies from the viewpoint of comprehensive social risk. First to analyze these values from a multifaceted perspective we constructed a questionnaire based on 24 individual values and 26 infrastructural values determined in a previous study. Seven engineering experts and six social science experts were then asked to complete the questionnaire to compare and analyze a hydrogen energy system (HES) and a gasoline energy system (GES). Finally the responses were weighted using the analytic hierarchy process. Three important points were identified and focused upon: the distinct disadvantages of the HES compared to the GES judgments that were divided between experts in the engineering and social sciences fields and judgments that were divided among experts in the same field. These are important risks that should be evaluated when making decisions related to the implementation of advanced science and technology.

The experimental evidence for the contraction of volume of gold implanted with hydrogen at low doses is presented. The contraction of lattice upon the addition of other elements is very rare and extraordinary in the solid-state not only for gold but also for many other solids. To explain the underlying physics the pure kinetic theory of absorption is not adequate and the detailed interaction of hydrogen in the lattice needs to be clarified. Our analysis points to the importance of the formation of hydride bonds in a dynamic manner and explains why these bonds become weak at higher doses leading to the inverse process of volume expansion frequently seen in metallic hydrogen containers.

In Japan both CO2 (Carbon dioxide) emission reduction and energy security are the very important social issues after Fukushima Daiichi accident. On the other hand FCV (Fuel Cell Vehicle) using hydrogen will be on the market in 2015. Introducing large mass hydrogen energy is being expected as expanding hydrogen applications or solution to energy issues of Japan. And then the Japanese government announced the road map for introducing hydrogen energy supply chain in this June2014. Under these circumstances imported CO2 free hydrogen will be one of the solutions for energy security and CO2 reduction if the hydrogen price is affordable. To achieve this Kawasaki Heavy Industries Ltd. (KHI) performed a feasibility study on CO2-free hydrogen energy supply chain from Australian brown coal linked with CCS (Carbon dioxide Capture and Storage) to Japan. In the study hydrogen production systems utilizing brown coal gasification and LH2 (liquid hydrogen) systems as storing and transporting hydrogen are examined. This paper shows the possibility of realizing the CO2 free hydrogen supply chain the cost breakdown of imported hydrogen cost its cost competitiveness with conventional fossil and LH2 systems as key technologies of the hydrogen energy chain.

Hydrogen energy became the most significant energy as the current demand gradually starts to increase. Hydrogen energy is an important key solution to tackle the global temperature rise. The key important factor of hydrogen production is the hydrogen economy. Hydrogen production technologies are commercially available while some of these technologies are still under development. This paper reviews the hydrogen production technologies from both fossil and non-fossil fuels such as (steam reforming partial oxidation auto thermal pyrolysis and plasma technology). Additionally water electrolysis technology was reviewed. Water electrolysis can be combined with the renewable energy to get eco-friendly technology. Currently the maximum hydrogen fuel productions were registered from the steam reforming gasification and partial oxidation technologies using fossil fuels. These technologies have different challenges such as the total energy consumption and carbon emissions to the environment are still too high. A novel non-fossil fuel method [ammonia NH3] for hydrogen production using plasma technology was reviewed. Ammonia decomposition using plasma technology without and with a catalyst to produce pure hydrogen was considered as compared case studies. It was showed that the efficiency of ammonia decomposition using the catalyst was higher than ammonia decomposition without the catalyst. The maximum hydrogen energy efficiency obtained from the developed ammonia decomposition system was 28.3% with a hydrogen purity of 99.99%. The development of ammonia decomposition processes is continues for hydrogen production and it will likely become commercial and be used as a pure hydrogen energy source.

Hydrogen which is expected to be a popular type of next-generation energy is drawing attention as a fuel option for the formation of a low-carbon society. Because hydrogen energy is different in nature from existing energy technologies it is necessary to promote sufficient social recognition and acceptability of the technology for its widespread use. In this study we focused on the effect of initiatives to improve awareness of hydrogen energy technology thereby investigating the acceptability of hydrogen energy to those participating in either several hydrogen energy technology introduction events or professional seminars. According to the survey results participants in the technology introduction events tended to have lower levels of hydrogen and hydrogen energy technology knowledge than did participants in the hydrogen-energy-related seminars but confidence in the technology and acceptability of the installation of hydrogen stations near their own residences tended to be higher. It was suggested that knowledge about hydrogen and technology could lead to improved acceptability through improved levels of trust in the technology. On the other hand social benefits such as those for the environment socioeconomics and energy security have little impact on individual levels of acceptance of new technology.

Water electrolysis for hydrogen production has received increasing attention especially for accumulating renewable energy. Here we comprehensively reviewed all water electrolysis research areas through computational analysis using a citation network to objectively detect emerging technologies and provide interdisciplinary data for forecasting trends. The results show that all research areas increase their publication counts per year and the following two areas are particularly increasing in terms of number of publications: “microbial electrolysis” and “catalysts in an alkaline water electrolyzer (AWE) and in a polymer electrolyte membrane water electrolyzer (PEME).”. Other research areas such as AWE and PEME systems solid oxide electrolysis and the whole renewable energy system have recently received several review papers although papers that focus on specific technologies and are cited frequently have not been published within the citation network. This indicates that these areas receive attention but there are no novel technologies that are the center of the citation network. Emerging technologies detected within these research areas are presented in this review. Furthermore a comparison with fuel cell research is conducted because water electrolysis is the reverse reaction to fuel cells and similar technologies are employed in both areas. Technologies that are not transferred between fuel cells and water electrolysis are introduced and future water electrolysis trends are discussed.

As is well known the realization of a zero-waste society is strongly desired in a sustainable society. In particular architectural elements that provide an energy-neutral living environment are attractive. This article presents the novel environmentally friendly architectural elements that generate hydrogen energy by the photosystem II (PSII) solution extracted from waste vegetables. In the present work as an architectural element the window (PSII window panel) and roof (PSII roof panel) were fabricated by injecting a PSII solution into a transparent double-layer panel and the aging properties of the power generation and the appearance of these PSII panels are investigated. It was found that the PSII roof can generate energy for 18 days under the sun shining and can actually drive the electronic device. In addition the PSII window for which light intensity is weaker than that for the PSII roof can maintain power generation for 40 days. These results indicate that the PSII roof and PSII window become the architectural elements generating energy although the lifespan depends on the total light intensity. Furthermore as an additional advantage the roof and window panels composed of the semitransparent PSII panel yield an interior space with the natural color of the leaf which gradually changes over time from green to yellow. Further it was also found that the thermal fluctuation of the PSII window is smaller than that of the typical glass window. These results indicate that the roof and window panels composed of the PSII solution extracted from waste vegetables can be used as the actual architectural elements to produce not only the electrical energy but also the beautiful transparent natural green/yellow spaces.

Decarbonization plays an important role in future energy systems for reducing greenhouse gas emissions and establishing a zero-carbon society. Hydrogen is believed to be a promising secondary energy source (energy carrier) that can be converted stored and utilized efficiently leading to a broad range of possibilities for future applications. Moreover hydrogen and electricity are mutually converted creating high energy security and broad economic opportunities toward high energy resilience. Hydrogen can be stored in various forms including compressed gas liquid hydrogen hydrides adsorbed hydrogen and reformed fuels. Among these liquid hydrogen has advantages including high gravimetric and volumetric hydrogen densities and hydrogen purity. However liquid hydrogen is garnering increasing attention owing to the demand for long storage periods long transportation distances and economic performance. This paper reviews the characteristics of liquid hydrogen liquefaction technology storage and transportation methods and safety standards to handle liquid hydrogen. The main challenges in utilizing liquid hydrogen are its extremely low temperature and ortho- to para-hydrogen conversion. These two characteristics have led to the urgent development of hydrogen liquefaction storage and transportation. In addition safety standards for handling liquid hydrogen must be updated regularly especially to facilitate massive and large-scale hydrogen liquefaction storage and transportation.

TiFe activation for hydrogen uptake was conducted through different methods and ball milling with ethanol proved to be the most effective one. TiFe alloy after activation could absorb 1.2 wt% hydrogen at room temperature with absorption and desorption plateaus of 0.5 MPa and 0.2 MPa respectively. Investigation on microstructure and chemical state of TiFe sample after milled with ethanol suggested that the well spread metallic Ti and Fe elements helped hydrogen uptake and release. The activation of TiFe alloy by milling with ethanol was achieved at ambient conditions with ease successfully and possibly can be used for large scale production

Hydrogen gas concentrations and jet velocities were measured downstream by a high response speed flame ionization detector and PIV (Particle Image Velocimetry) in order to investigate the characteristics of dispersion and ignitability for 40–82 MPa high-pressurized hydrogen jet discharged from a nozzle with 0.2 mm diameter. The light emitted from both OH radical and water vapor species yielded from hydrogen combustion ignited by an electric spark were recorded by two high speed cameras. From the results the empirical formula concerning the relationships for time-averaged concentrations concentration fluctuations and ignition probability were obtained to suggest that they would be independent of hydrogen discharge pressure.

The effects of thermomechanical processing on the microstructure and hydrogen embrittlement properties of ultrahigh-strength low-alloy transformation-induced plasticity (TRIP)-aided bainitic ferrite (TBF) steels were investigated to apply to automobile forging parts such as engine and drivetrain parts. The hydrogen embrittlement properties were evaluated by conducting conventional tensile tests after hydrogen charging and constant load four-point bending tests with hydrogen charging. The 0.4 mass%C-TBF steel achieved refinement of the microstructure improved retained austenite characteristics and strengthening owing to thermomechanical processing. This might be attributed to dynamic and static recrystallizations during thermomechanical processing in TBF steels. Moreover the hydrogen embrittlement resistances were improved by the thermomechanical processing in TBF steels. This might be caused by the refinement of the microstructure an increase in the stability of the retained austenite and low hydrogen absorption of the thermomechanically processed TBF steels.

The objective of this study is to analyze a government proposal from a panoramic perspective concerning the economic and environmental effects associated with the construction and operation of hydrogen utilization systems by the year 2030. We focused on a marine transport system for hydrogen produced offshore hydrogen gas turbine power generation fuel cell vehicles (FCVs) and hydrogen stations as well as residential fuel cell systems (RFCs). In this study using an Input-Output Table for Next Generation Energy Systems (IONGES) we evaluated the induced output labor and CO2 emissions from the construction and operation of these hydrogen technologies using a uniform approach. This may be helpful when considering future designs for the Japanese energy system. In terms of per 1 t-H2 of hydrogen use CO2 reductions from the use of FCVs are considerably higher than the additional CO2 emissions from foreign production and transportation of hydrogen. Because new construction of a hydrogen pipeline network is not considered to be realistic RFCs is assumed to consume hydrogen generated by refining town gas. In this case the CO2 reductions from using RFCs will decline under the electricity composition estimated for 2030 on the condition of a substantial expansion of electricity generation from renewable energy sources. However under the present composition of electricity production we can expect a certain amount of CO2 reductions from using RFCs. If hydrogen is directly supplied to RFCs CO2 reductions increase substantially. Thus we can reduce a significant amount of CO2 emissions if various unused energy sources dispersed around local areas or unharnessed renewable energies such as solar and wind power can be converted into hydrogen to be supplied to FCVs and RFCs.

Hydrogen intrudes into the steel during pickling process which is a pre-processing before a joining process promoting crack formation. In a mechanical clinching which is one of joining method in the automotive industry cracks due to large strain sometimes forms. In order to guarantee reliability it is important to clarify the influence of hydrogen on crack formation of the joint. In this study we clarified the influence of hydrogen for the crack formation on the mechanical clinching. Hydrogen charge was carried out using an electrolytic cathode charge. After the charging mechanical clinching was performed. Mechanical clinching was carried out with steel plate and aluminium alloy plate. To clarify the influence of hydrogen mechanical clinching was conducted without hydrogen charring. To investigate the crack formation the test piece was cut and the cut surface was observed. When the joint was broken during the clinching the fracture surface was observed using an optical microscope and an electron microscope. The load-displacement diagram showed that without hydrogen charging the compressive load increased as the displacement increased. On the other hand the compressive load temporarily decreased with high hydrogen charging suggesting that cracks formed at the time. The cut surface observation showed that interlock was formed in both cases with low hydrogen charging and without hydrogen charging. With low hydrogen charging no cracks were formed in the joint. When high hydrogen charging was performed cracks were formed at the joining point. Fracture analysis showed brittle-like fracture surface. These results indicate that hydrogen induces crack formation in the mechanical clinching.

The graphene oxide @nickel phosphate (GO:NPO) nanocomposites (NCs) are prepared by using a one-pot in-situ solar energy assisted method by varying GO:NPO ratio i.e. 0.00 0.25 0.50 0.75 1.00 1.25 1.50 and 2.00 without adding any surfactant or a structure-directing reagent. As produced GO:NPO nanosheets exhibited an improved photocatalytic activity due to the spatial seperation of charge carriers through interface where photoinduced electrons transferred from NiPO4 to the GO sheets without charge-recombination. Out of the series the system 1.00 GO:NPO NC show the optimum hydrogen production activity (15.37 μmol H2 h−1) towards water splitting under the visible light irradiation. The electronic environment of the nanocomposite GO-NiO6/NiO4-PO4 elucidated in the light of advance experimental analyses and theoretical DFT spin density calculations. Structural advanmcement of composites are well correlated with their hydrogen production activity.