Publications
Features of the Hydrogen-Assisted Cracking Mechanism in the Low-Carbon Steel at Ex- and In-situ Hydrogen Charging
Dec 2018
Publication
Hydrogen embrittlement has been intensively studied in the past. However its governing mechanism is still under debate. Particularly the details of the formation of specific cleavage-like or quasi-cleavage fracture surfaces related to hydrogen embrittled steels are unclear yet. Recently it has been found that the fracture surface of the hydrogen charged and tensile tested low-carbon steel exhibits quasi-cleavage facets having specific smoothly curved surface which is completely different from common flat cleavage facets. In the present contribution we endeavor to shed light on the origin of such facets. For this purpose the notched flat specimens of the commercial low carbon steel were tensile tested using ex- and in-situ hydrogen charging. It is found that in the ex-situ hydrogen charged specimens the cracks originate primarily inside the specimen bulk and expand radially form the origin to the specimen surface. This process results in formation of “fisheyes” – the round-shape areas with the surface composed of curved quasi-cleavage facets. In contrast during tensile testing with in-situ hydrogen charging the cracks initiate from the surface and propagate to the bulk. This process results in the formation of the completely brittle fracture surface with the quasi-cleavage morphology - the same as that in fisheyes. The examination of the side surface of the in-situ hydrogen charged specimens revealed the straight and S-shaped sharp cracks which path is visually independent of the microstructure and crystallography but is strongly affected by the local stress fields. Nano-voids are readily found at the tips of these cracks. It is concluded that the growth of such cracks occurs by the nano-void coalescence mechanism and is responsible for the formation of fisheyes and smoothly curved quasi-cleavage facets in hydrogen charged low-carbon steel.
Effect of Hydrogen-storage Pressure on the Detonation Characteristics of Emulsion Explosives Sensitized by Glass Microballoons
Mar 2021
Publication
In this study hydrogen-storage glass microballoons were introduced into emulsion explosives to improve the detonation performance of the explosives. The effect of hydrogen-storage pressure on the detonation characteristics of emulsion explosives was systematically investigated. Detonation velocity experiments shows that the change of sensitizing gas and the increase of hydrogen pressure have different effects on the detonation velocity. The experimental parameters of underwater explosion increase first and then decreases with the increase of hydrogen pressure. The decrease of these parameters indicates that the strength of glass microballoons is the limiting factor to improve the detonation performance of hydrogen-storage emulsion explosives. Compared with the traditional emulsion explosives the maximum peak pressure of shock wave of hydrogen-storage emulsion explosives increases by 10.6% at 1.0 m and 10.2% at 1.2 m the maximum values of shock impulse increase by 5.7% at 1.0 m and 19.4% at 1.2 m. The stored hydrogen has dual effects of sensitizers and energetic additives which can improve the energy output of emulsion explosives.
Warm Pre-Strain: Strengthening the Metastable 304L Austenitic Stainless Steel without Compromising Its Hydrogen Embrittlement Resistance
Nov 2017
Publication
Plastic pre-strains were applied to the metastable 304L austenitic stainless steel at both room temperature (20 °C) and higher temperatures (i.e. 50 80 and 100 °C) and then the hydrogen embrittlement (HE) susceptibility of the steel was evaluated by cathodically hydrogen-charging and tensile testing. The 20 °C pre-strain greatly strengthened the steel but simultaneously significantly increased the HE susceptibility of the steel since α′ martensite was induced by the pre-strain causing the pre-existence of α′ martensite which provided “highways” for hydrogen to transport deep into the steel during the hydrogen-charging. Although the warm pre-strains did not strengthen the steel as significantly as the 20 °C pre-strain they retained the HE resistance of the steel. This is because the higher temperatures particularly 80 and 100 °C suppressed the α′ martensite transformation during the pre-straining. Pre-strain at a temperature slightly higher than room temperature has a potential to strengthen the metastable 304L austenitic stainless steel without compromising its initial HE resistance.
Direct Conversion of CO2 to Dimethyl Ether in a Fixed Bed Membrane Reactor: Influence of Membrane Properties and Process Conditions
Jun 2021
Publication
The direct hydrogenation of CO2 to dimethyl ether (DME) is a promising technology for CO2 valorisation. In this work a 1D phenomenological reactor model is developed to evaluate and optimize the performance of a membrane reactor for this conversion otherwise limited by thermodynamic equilibrium and temperature gradients. The co-current circulation of a sweep gas stream through the permeation zone promotes both water and heat removal from the reaction zone thus increasing overall DME yield (from 44% to 64%). The membrane properties in terms of water permeability (i.e. 4·10−7 mol·Pa−1m−2s−1) and selectivity (i.e. 50 towards H2 30 towards CO2 and CO 10 towards methanol) for optimal reactor performance have been determined considering for the first time non-ideal separation and non-isothermal operation. Thus this work sheds light into suitable membrane materials for this applications. Then the non-isothermal performance of the membrane reactor was analysed as a function of the process parameters (i.e. the sweep gas to feed flow ratio the gradient of total pressure across the membrane the inlet temperature to the reaction and permeation zone and the feed composition). Owing to its ability to remove 96% of the water produced in this reaction the proposed membrane reactor outperforms a conventional packed bed for the same application (i.e. with 36% and 46% improvement in CO2 conversion and DME yield respectively). The results of this work demonstrate the potential of the membrane reactor to make the CO2 conversion to DME a feasible process.
Enhanced Hydrogen Storage Properties of Mg by the Synergistic Effect of Grain Refinement and NiTiO 3 Nanoparticles
May 2021
Publication
As a promising hydrogen storage material the practical application of magnesium is obstructed by the stable thermodynamics and sluggish kinetics. In this paper three kinds of NiTiO3 catalysts with different mole ratio of Ni to Ti were successfully synthesized and doped into nanocrystalline Mg to improve its hydrogen storage properties. Experimental results indicated that all the Mg-NiTiO3 composites showed prominent hydrogen storage performance. Especially the Mg-NiTiO3/TiO2 composite could take up hydrogen at room temperature and the apparent activation energy for hydrogen absorption was dramatically decreased from 69.8 ± 1.2 (nanocrystalline Mg) kJ/mol to 34.2 ± 0.2 kJ/mol. In addition the hydrogenated sample began to release hydrogen at about 193.2 °C and eventually desorbed 6.6 wt% H2. The desorption enthalpy of the hydrogenated Mg-NiTiO3 -C was estimated to be 78.6 ± 0.8 kJ/mol 5.3 kJ/mol lower compared to 83.9 ± 0.7 kJ/mol of nanocrystalline Mg. Besides the sample revealed splendid cyclic stability during 20 cycles. No obvious recession occurred in the absorption and desorption kinetics and only 0.3 wt% hydrogen capacity degradation was observed. Further structural analysis demonstrates that nanosizing and catalyst doping led to a synergistic effect on the enhanced hydrogen storage performance of Mg-NiTiO3 -C composite which might serve as a reference for future design of highly effective hydrogen storage materials.
Engineering Thoughts on Hydrogen Embrittlement
Jul 2018
Publication
Hydrogen Embrittlement (HE) is a topical issue for pipelines transporting sour products. Engineers need a simple and effective approach in materials selection at design stage. In other words they must know if a material is susceptible to cracking to be able of:
As an example material selection for sour service pipeline is the object of well-known standards e.g. by Nace International and EFC: they pose some limits in the sour service of steels with reference to surface hardness. These standards have shown some weak points namely:
- selecting the right material
- and apply correct operational measures during the service life.
As an example material selection for sour service pipeline is the object of well-known standards e.g. by Nace International and EFC: they pose some limits in the sour service of steels with reference to surface hardness. These standards have shown some weak points namely:
- In the definition of sour service;
- In defining the role of crack initiation and propagation considering that in Hydrogen embrittlement stress state and stress variations are very important.
Vacuum vs Argon Technology for Hydrogen Measurement
Dec 2018
Publication
Within the framework of this paper we review the development of the problem of hydrogen diagnostic for metals. Metal sample enrichment techniques based on hydrogen vacuum extraction method used for a long time. Development of the industrial control technologies has led to the almost complete replacement of vacuum techniques with “atmospheric” ones. As a result systematic errors have occurred. These errors lead to multiple differences between certified and measured hydrogen concentration values for standard samples.<br/>In this paper we analyze reasons of systematic errors genesis observed for hydrogen measurements while applying the thermal conductivity cell technique. As a result we demonstrated that measurements resulting from samples heating and melting in the inert gas flow depend on its heat capacity and surface temperature of the melting pot. Due to this reason one can obtain multiple errors and even negative values for measurements of a low hydrogen concentration."
Techno-economic calculations of small-scale hydrogen supply systems for zero emission transport in Norway
Jun 2019
Publication
In Norway where nearly 100% of the power is hydroelectric it is natural to consider water electrolysis as the main production method of hydrogen for zero-emission transport. In a start-up market with low demand for hydrogen one may find that small-scale WE-based hydrogen production is more cost-efficient than large-scale production because of the potential to reach a high number of operating hours at rated capacity and high overall system utilization rate. Two case studies addressing the levelized costs of hydrogen in local supply systems have been evaluated in the present work: (1) Hydrogen production at a small-scale hydroelectric power plant (with and without on-site refuelling) and (2) Small hydrogen refuelling station for trucks (with and without on-site hydrogen production). The techno-economic calculations of the two case studies show that the levelized hydrogen refuelling cost at the small-scale hydroelectric power plant (with a local station) will be 141 NOK/kg while a fleet of 5 fuel cell trucks will be able to refuel hydrogen at a cost of 58 NOK/kg at a station with on-site production or 71 NOK/kg at a station based on delivered hydrogen. The study shows that there is a relatively good business case for local water electrolysis and supply of hydrogen to captive fleets of trucks in Norway particularly if the size of the fleet is sufficiently large to justify the installation of a relatively large water electrolyzer system (economies of scale). The ideal concept would be a large fleet of heavy-duty vehicles (with a high total hydrogen demand) and a refuelling station with nearly 100% utilization of the installed hydrogen production capacity.
Energy, Exergy, and Environmental Analyses of Renewable Hydrogen Production Through Plasma Gasification of Microalgal Biomass
Feb 2021
Publication
In this study an energy exergy and environmental (3E) analyses of a plasma-assisted hydrogen production process from microalgae is investigated. Four different microalgal biomass fuels namely raw microalgae (RM) and three torrefied microalgal fuels (TM200 TM250 and TM300) are used as the feedstock for steam plasma gasification to generate syngas and hydrogen. The effects of steam-tobiomass (S/B) ratio on the syngas and hydrogen yields and energy and exergy efficiencies of plasma gasification (hEn;PG hEx;PG) and hydrogen production(hEn;H2 hEx;H2 ) are taken into account. Results show that the optimal S/B ratios of RM TM200 TM250 and TM300 are 0.354 0.443 0.593 and 0.760 respectively occurring at the carbon boundary points (CBPs) where the maximum values of hEn;PG hEx;PG hEn;H2 and hEx;H2 are also achieved. At CBPs torrefied microalgae as feedstock lower thehEn;PG hEx;PG hEn;H2 and hEx;H2 because of their improved calorific value after undergoing torrefaction and the increased plasma energy demand compared to the RM. However beyond CBPs the torrefied feedstock displays better performance. A comparative life cycle analysis indicates that TM300 exhibits the highest greenhouse gases (GHG) emissions and the lowest net energy ratio (NER) due to the indirect emissions associated with electricity consumption.
HyDeploy Report: Summary of Procedural Changes During Trial
Aug 2018
Publication
The assessment of appropriate operational procedures to govern the injection of a hydrogen/natural gas blend into the Keele University G3 gas distribution network was a requirement as part of the HyDeploy project. To perform this assessment a group of gas industry experts (from Cadent Northern Gas Networks and Keele University Estates Team) along with scientists and engineers from the Health & Safety Laboratory came together to form an Operational Procedures Forum. This forum came together periodically in various workshops to explore and assess the impact of hydrogen blended gas on all the relevant and current operational procedures that govern the safe transportation and utilisation of natural gas within the Keele University G3 gas distribution network.
The operational procedures assessment has led to a determination as to whether a change is or is not required for relevant operational procedures where a basis of concern existed with respect to the injection of hydrogen blended gas. The report essentially summarises the key points of the basis of concern for different operational procedures by highlighting the key points of the existing procedure and whether this procedure requires modification for the hydrogen blended gas injection trial. Any requirements to modify an existing procedure have been given in this report referencing the source as to where the detailed analysis for the change/no change recommendation has been given.
The forum took into account the associated experimental and research carried out as part of the HyDeploy project such as the assessment of gas characteristics materials impact asset survey of assets on the Keele G3 GDN and impact of hydrogen blended gas on gas detection equipment references to these studies have been given accordingly to associated impacted operational procedures.
The conclusion of the assessment is that there are some operational procedures that are unchanged some that require an increase in the frequency as to how often they are performed and some procedures which require a fundamental modification. Therefore it is necessary that an appropriate training package is built off the back of the results presented in this report and disseminated accordingly to all relevant Operatives that will be responsible for the safety operation and maintenance of the Keele G3 GDN during the hydrogen blend injection period.
Click on Supplements to see the other documents from this report
The operational procedures assessment has led to a determination as to whether a change is or is not required for relevant operational procedures where a basis of concern existed with respect to the injection of hydrogen blended gas. The report essentially summarises the key points of the basis of concern for different operational procedures by highlighting the key points of the existing procedure and whether this procedure requires modification for the hydrogen blended gas injection trial. Any requirements to modify an existing procedure have been given in this report referencing the source as to where the detailed analysis for the change/no change recommendation has been given.
The forum took into account the associated experimental and research carried out as part of the HyDeploy project such as the assessment of gas characteristics materials impact asset survey of assets on the Keele G3 GDN and impact of hydrogen blended gas on gas detection equipment references to these studies have been given accordingly to associated impacted operational procedures.
The conclusion of the assessment is that there are some operational procedures that are unchanged some that require an increase in the frequency as to how often they are performed and some procedures which require a fundamental modification. Therefore it is necessary that an appropriate training package is built off the back of the results presented in this report and disseminated accordingly to all relevant Operatives that will be responsible for the safety operation and maintenance of the Keele G3 GDN during the hydrogen blend injection period.
Click on Supplements to see the other documents from this report
Intelligent Natural Gas and Hydrogen Pipeline Dispatching Using the Coupled Thermodynamics-Informed Neural Network and Compressor Boolean Neural Network
Feb 2022
Publication
Natural gas pipelines have attracted increasing attention in the energy industry thanks to the current demand for green energy and the advantages of pipeline transportation. A novel deep learning method is proposed in this paper using a coupled network structure incorporating the thermodynamics-informed neural network and the compressor Boolean neural network to incorporate both functions of pipeline transportation safety check and energy supply predictions. The deep learning model is uniformed for the coupled network structure and the prediction efficiency and accuracy are validated by a number of numerical tests simulating various engineering scenarios including hydrogen gas pipelines. The trained model can provide dispatchers with suggestions about the number of phases existing during the transportation as an index showing safety while the effects of operation temperature pressure and compositional purity are investigated to suggest the optimized productions.
Mind the Gap—A Socio-Economic Analysis on Price Developments of Green Hydrogen, Synthetic Fuels, and Conventional Energy Carriers in Germany
May 2022
Publication
In recent years the development of energy prices in Germany has been frequently accompanied by criticism and warnings of socio-economic disruptions. Especially with respect to the electricity sector the debate on increasing energy bills was strongly correlated with the energy system transition. However whereas fossil fuels have rapidly increased in price recently renewable substitutes such as green hydrogen and synthetic fuels also enter the markets at comparatively high prices. On the other hand the present fossil fuel supply is still considered too low-priced by experts because societal greenhouse gas-induced environmental impact costs are not yet compensated. In this study we investigate the development of the price gap between conventional energy carriers and their renewable substitutes until 2050 as well as a suitable benchmark price incorporating the societal costs of specific energy carriers. The calculated benchmark prices for natural gas (6.3 ct kWh−1 ) petrol (9.9 ct kWh−1 ) and grey hydrogen from steam methane reformation (12 ct kWh−1 ) are nearly 300% above the actual prices for industry customers in 2020 but below the price peaks of early 2022. In addition the price gap between conventional fuels and green hydrogen will be completely closed before 2050 for all investigated energy carriers. Furthermore prognosed future price developments can be considered rather moderate compared to historic and especially to the recent price dynamics in real terms. A gradual implementation of green hydrogen and synthetic fuels next to increasing CO2 prices however may temporarily lead to further increasing expenses for energy but can achieve lower price levels comparable to those of 2020 in the long term.
Study of the Effects of Changes in Gas Composition as Well as Ambient and Gas Temperature on Errors of Indications of Thermal Gas Meters
Oct 2020
Publication
Thermal gas meters represent a promising technology for billing customers for gaseous fuels however it is essential to ensure that measurement accuracy is maintained in the long term and in a broad range of operating conditions. The effect of hydrogen addition to natural gas will change the physicochemical properties of the mixture of natural gas and hydrogen. Such a mixture will be supplied through the gas system to consumers including households where the amounts of received gas will be metered. The physicochemical properties of hydrogen including the specific density or viscosity differ significantly from those of the natural gas components such as methane ethane propane nitrogen etc. Therefore it is of utmost importance to establish the impact of the changes in the gas composition caused by the addition of hydrogen to natural gas on the metrological properties of household gas meters including thermal gas meters. Furthermore since household gas meters can be installed outdoors and taking into account the fact that household gas meters are good heat exchangers the influence of ambient and gas temperature on the metrological properties of those meters should be investigated. This article reviews a test bench and a testing method concerning errors of thermal gas meter indicators using air and natural gas including the type containing hydrogen. The indication errors for thermal gas meters using air natural gas and natural gas with an addition of 2% 4% 5% 10% and 15% hydrogen were determined and then subjected to metrological analysis. Moreover the test method and test bench are discussed and the results of tests on the impact of ambient and gas temperatures (-25 ◦C and 55 ◦C respectively) on the errors of indications of thermal gas meters are presented. Conclusions for distribution system operators in terms of gas meter selection were drawn based on the test results.
Empowering Hydrogen Storage Properties of Haeckelite Monolayers via Metal Atom Functionalization
Mar 2021
Publication
Using hydrogen as an energy carrier requires new technological solutions for its onboard storage. The exploration of two-dimensional (2D) materials for hydrogen storage technologies has been motivated by their open structures which facilitates fast hydrogen kinetics. Herein the hydrogen storage properties of lightweight metal functionalized r57 haeckelite sheets are studied using density functional theory (DFT) calculations. H2 molecules are adsorbed on pristine r57 via physisorption. The hydrogen storage capacity of r57 is improved by decorating it with alkali and alkaline-earth metals. In addition the in-plane substitution of r57 carbons with boron atoms (B@r57) both prevents the clustering of metals on the surface of 2D material and increases the hydrogen storage capacity by improving the adsorption thermodynamics of hydrogen molecules. Among the studied compounds B@r57-Li4 with its 10.0 wt% H2 content and 0.16 eV/H2 hydrogen binding energy is a promising candidate for hydrogen storage applications. A further investigation as based on the calculated electron localization functions atomic charges and electronic density of states confirm the electrostatic nature of interactions between the H2 molecules and the protruding metal atoms on 2D haeckelite sheets. All in all this work contributes to a better understanding of pure carbon and B-doped haeckelites for hydrogen storage.
Determination of Critical Hydrogen Concentration and Its Effect on Mechanical Performance of 2200 MPa and 600 HBW Martensitic Ultra-High-Strength Steel
Jun 2021
Publication
The influence of hydrogen on the mechanical performance of a hot-rolled martensitic steel was studied by means of constant extension rate test (CERT) and constant load test (CLT) followed with thermal desorption spectroscopy measurements. The steel shows a reduction in tensile strength up to 25% of ultimate tensile strength (UTS) at critical hydrogen concentrations determined to be about 1.1 wt.ppm and 50% of UTS at hydrogen concentrations of 2 wt.ppm. No further strength degradation was observed up to hydrogen concentrations of 4.8 wt.ppm. It was observed that the interplay between local hydrogen concentrations and local stress states accompanied with the presence of total average hydrogen reducing the general plasticity of the specimen are responsible for the observed strength degradation of the steel at the critical concentrations of hydrogen. Under CLT the steel does not show sensitivity to hydrogen at applied loads below 50% of UTS under continuous electrochemical hydrogen charging up to 85 h. Hydrogen enhanced creep rates during constant load increased linearly with increasing hydrogen concentration in the steel.
Industrial Robots Fuel Cell Based Hybrid Power-Trains: A Comparison between Different Configurations
Jun 2021
Publication
Electric vehicles are becoming more and more popular. One of the most promising possible solutions is one where a hybrid powertrain made up of a FC (Fuel Cell) and a battery is used. This type of vehicle offers great autonomy and high recharging speed which makes them ideal for many industrial applications. In this work three ways to build a hybrid power-train are presented and compared. To illustrate this the case of an industrial robot designed to move loads within a fully automated factory is used. The analysis and comparison are carried out through different objective criteria that indicate the power-train performance in different battery charge levels. The hybrid configurations are tested using real power profiles of the industrial robot. Finally simulation results show the performance of each hybrid configuration in terms of hydrogen consumption battery and FC degradation and dc bus voltage and current regulation.
HyDeploy Report: Trial Management
Aug 2018
Publication
The trial management philosophy of HyDeploy has been developed to enable the overall objectives of the project to be achieved; the safe demonstration of operating a Gas Distribution Network (GDN) on a blend of natural gas and hydrogen. This document provides an overview of the management and governance processes associated with the trial itself. The operational and safety related undertakings before during and after the trial are summarised within this report as well as the intrial experimental programme. The detailed operational procedures are covered in HyD-Rep09.<br/>The programme structure of HyDeploy consists of three phases: Phase 1: Enabling work for preparation of GS(M)R Exemption Phase 2: Construction and installation of process equipment and Phase 3: Safe injection of hydrogen – the trial.<br/>This report focuses on Phase 3 which has two parts; the Proving Trial and; the Trial. As Statutory Duty Holder Keele is accountable for operation of the network it owns over the course of the trial. Operation and maintenance of the network will be undertaken according to the provisions of the Exemption on the basis of agreed revised procedures (HyD-Rep09) by Keele and Cadent. A governance process is in place to manage the blending of hydrogen into the network. This isdescribed in Sections 2 and 3.<br/>Safety related undertakings will be actioned before during and after the trial to mitigate risks identified through the house-to-house testing (HyD-Rep06) procedural review (HyD-Rep09) and quantitative risk assessment (HyD-Rep02). This scope of the undertakings includes actions associated with the end appliances the network itself and the process equipment to be installed.<br/>The detail of these undertakings is given in Section 4.<br/>As part of the trial an experimental programme has been designed to provide further evidence relating to the interactions of a hydrogen blend on network materials and end appliances. The experimental programme is detailed in Section 5.<br/>Click the supplements tab to see the other documents from this report
Hy4Heat Domestic Hydrogen Purge Procedures - Work Package 4
Jun 2021
Publication
The aim of this project was to review the current purge standards for UK domestic installations in particular IGEM/UP/1B and carry out experiments to assess the validity of those standards for use in hydrogen in order to understand and recommend safe purge practices for hydrogen in a domestic environment.
This report provides the results and conclusions relating to the relative safety of purging domestic installations to hydrogen compared to Natural Gas and the implications of releasing any purged gas
into an enclosed volume representing a small room.
The two high-level findings from this work are:
The risks with hydrogen are associated with a wide range of flammability with methane the risks are smaller and mainly in lower concentrations of gas in air. Because of this it is particularly important to ensure hydrogen pipes are appropriately purged.
This report provides the results and conclusions relating to the relative safety of purging domestic installations to hydrogen compared to Natural Gas and the implications of releasing any purged gas
into an enclosed volume representing a small room.
The two high-level findings from this work are:
- changeover to hydrogen will result in an increased risk of flammability inside the installation pipework
- changeover to hydrogen will result in a reduced risk of a build-up of flammable gas in any room where purging occurs.
The risks with hydrogen are associated with a wide range of flammability with methane the risks are smaller and mainly in lower concentrations of gas in air. Because of this it is particularly important to ensure hydrogen pipes are appropriately purged.
Hydrogen Accumulation and Distribution in Pipeline Steel in Intensified Corrosion Conditions
Apr 2019
Publication
Hydrogen accumulation and distribution in pipeline steel under conditions of enhanced corrosion has been studied. The XRD analysis optical spectrometry and uniaxial tension tests reveal that the corrosion environment affects the parameters of the inner and outer surface of the steel pipeline as well as the steel pipeline bulk. The steel surface becomes saturated with hydrogen released as a reaction product during insignificant methane dissociation. Measurements of the adsorbed hydrogen concentration throughout the steel pipe bulk were carried out. The pendulum impact testing of Charpy specimens was performed at room temperature in compliance with national standards. The mechanical properties of the steel specimens were found to be considerably lower and analogous to the properties values caused by hydrogen embrittlement.
Impact of Hydrogen Fuel for CO2 Emission Reduction in Power Generation Sector in Japan
Jun 2017
Publication
Japan’s energy consumption derives mostly from fossil fuels which are un-secure and release a much greenhouse gas emissions. To meet goals of reducing GHG hydrogen gas can be utilized in power generation in hydrogen fired and firing / co-combustion power plants. This paper analyses the impact of hydrogen in the power generation sector using the MARKAL-TIMES Japan optimization model framework. Two models are used: a base scenario without hydrogen and hydrogen scenario in which hydrogen is supplied from 2020 onwards. In the hydrogen scenario other processes which are normally supplied by natural gas are reduced because the gas is instead used to generate power. Adding hydrogen to the energy supply leads to a decrease in projected use of fossil fuels. The hydrogen scenario produces fewer emissions than the base scenario; by 2050 the hydrogen scenario’s estimated 388 metric tons of CO2 emissions is over 250 tons less than the base scenario’s emissions of 588 metric tons.
Sustainability Assessment of Fuel Cell Buses in Public Transport
May 2018
Publication
Hydrogen fuel cell (H2FC) buses operating in every day public transport services around Europe are assessed for their sustainability against environmental economic and social criteria. As part of this assessment the buses are evaluated against diesel buses both in terms of sustainability and in terms of meeting real world requirements with respect to operational performance. The study concludes that H2FC buses meet operability and performance criteria and are sustainable environmentally when ‘green’ hydrogen is used. The economic sustainability of the buses in terms of affordability achieves parity with their fossil fuel equivalent by 2030 when the indirect costs to human health and climate change are included. Societal acceptance by those who worked with and used the buses supports the positive findings of earlier studies although satisfactory operability and performance are shown to be essential to positive attitudes. Influential policy makers expressed positive sentiments only if ‘green’ hydrogen is used and the affordability issues can be addressed. No “show-stopper” is identified that would prevent future generations from using H2FC buses in public transport on a broad scale due to damage to the environment or to other factors that impinge on quality of life.
Green Hydrogen: A New Flexibility Source for Security Constrained Scheduling of Power Systems with Renewable Energies
Apr 2021
Publication
Green hydrogen i.e. the hydrogen generated from renewable energy sources (RES) will significantly contribute to a successful energy transition. Besides to facilitate the integration and storage of RES this promising energy carrier is well capable to efficiently link various energy sectors. By introduction of green hydrogen as a new flexibility source to power systems it is necessary to investigate its possible impacts on the generation scheduling and power system security. In this paper a security-constrained multi-period optimal power flow (SC-MPOPF) model is developed aiming to determine the optimal hourly dispatch of generators as well as power to hydrogen (P2H) units in the presence of large-scale renewable energy sources (RES). The proposed model characterizes the P2H demand flexibility in the proposed SC-MPOPF model taking into account the electrolyzer behavior reactive power support of P2H demands and hydrogen storage capability. The developed SC-MPOPF model is applied to IEEE 39-bus system and the obtained numerical results demonstrate the role of P2H flexibility on cost as well as RES's power curtailment reduction.
Why Can’t We Just Burn Hydrogen? Challenges When Changing Fuels in an Existing Infrastructure
Feb 2021
Publication
The current global consumption of natural gas as a fuel is roughly 4 trillion cubic meters per year. In terms of energy the demand for natural gas exceeds the global demand for fossil fuels for transportation. Despite this observation the challenges to natural gas end use that arise when changing the composition of the fuel are largely absent from public policy and research agendas whereas for transportation fuels the issues are more appreciated. Natural gas is delivered via complex networks of interconnected pipelines to end users for direct and indirect heating in household and industrial sectors and for power generation. This interconnectedness is a crucial aspect of the challenge for introducing new fuels.<br/>In this paper we discuss the issues that arise from changing fuel properties for an existing population of end-use equipment. To illustrate the issues we will consider the changes in (combustion) performance of domestic combustion equipment and gas engines for power generation in response to substituting natural gas by hydrogen or hydrogen/natural gas blends. During the discussion we shall also indicate methods for characterizing the properties of the fuel and identify the combustion challenges that must be addressed for a successful transition from the current fuel mix to whatever the future mix may be.
Evaluation Techniques of Hydrogen Permeation in Sealing Rubber Materials
Dec 2020
Publication
Three techniques for determining the hydrogen permeation properties of rubber samples were developed based on the volumetric and gravimetric measurements of released H2 gas after sample decompression. These methods include gas chromatography (GC) by thermal desorption analysis (TDA) volumetric collection (VC) measurement of hydrogen by graduated cylinder and gravimetric (GM) measurement by electronic balance. By measuring the released hydrogen against elapsed time after the decompression of pressure the charging amount (C0) and diffusivity (D) were obtained with the developed diffusion analysis program. From these values the solubility (S) and permeability (P) of polymers were evaluated through the relations of Henry's law and P=SD respectively. The developed techniques were applied to three kinds of spherically shaped sealing rubber materials. D S and P were analyzed as a function of pressure. The transport behaviors obtained in the three methods are discussed and compared with the characteristics of each measuring technique. The correlations between transport parameters and carbon black filler or density are discussed.
Exergy and Exergoeconomic Analysis of Hydrogen and Power Cogeneration Using an HTR Plant
Mar 2021
Publication
This paper proposes using sodium-cooled fast reactor technologies for use in hydrogen vapor methane (SMR) modification. Using three independent energy rings in the Russian BN-600 fast reactor steam is generated in one of the steam-generating cycles with a pressure of 13.1 MPa and a temperature of 505 °C. The reactor's second energy cycles can increase the gas-steam mixture's temperature to the required amount for efficient correction. The 620 ton/hr 540 °C steam generated in this cycle is sufficient to supply a high-temperature synthesis current source (700 °C) which raises the steam-gas mixture's temperature in the reactor. The proposed technology provides a high rate of hydrogen production (approximately 144.5 ton/hr of standard H2) also up to 25% of the original natural gas in line with existing SMR technology for preparing and heating steam and gas mixtures will be saved. Also exergy analysis results show that the plant's efficiency reaches 78.5% using HTR heat for combined hydrogen and power generation.
Recent Progress on the Key Materials and Components for Proton Exchange Membrane Fuel Cells in Vehicle Applications
Jul 2016
Publication
Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.
Insights into the Principles, Design Methodology and Applications of Electrocatalysts Towards Hydrogen Evolution Reaction
Apr 2021
Publication
The electrolysis of water for sustainable hydrogen producing is a crucial segment of various emerging clean-energy technologies. However pursuing an efficient and cheap alternative catalyst to substitute state-of-the-art platinum-group electrocatalysts remains a prerequisite for the commercialization of this technology. Typically precious-metal-free catalysts have always much lower activities towards hydrogen production than that of Pt-group catalysts. To explore high-performance catalysts maximally exposed active sites rapid charge transfer ability and desirable electronic configuration are essentially demanded. Herein the fundamentals of hydrogen evolution reaction will be briefly described and the main focus will be on the interfacial engineering strategies by means of constructing defect structure creating heterojunction phase engineering lattice strain control designing hierarchical architecture and doping heteroatoms to effectively proliferate the catalytic active sites facilitate the electron diffusion and regulate the electronic configuration of numerous transition metals and their nitrides carbides sulfides phosphides as well as oxides achieving a benchmark performance of platinum-free electrocatalysts for the hydrogen evolution reaction. This review unambiguously offers proof that the conventional cheap and earth-abundant transition metal-based substances can be translated into an active water splitting catalyst by the rational and controllable interfacial designing.
Techno-economic Modelling of Water Electrolysers in the Range of Several MW to Provide Grid Services While Generating Hydrogen for Different Applications: A Case Study in Spain Applied to Mobility with FCEVs
Jun 2019
Publication
The use of hydrogen as energy carrier is a promising option to decarbonize both energy and transport sectors. This paper presents an advanced techno-economic model for calculation of optimal dispatch of large-scale multi MW electrolysis plants in order to obtain a more accurate evaluation of the feasibility of business cases related to the supply of this fuel for different end uses combined with grid services' provision. The model is applied to the Spanish case using different scenarios to determine the minimum demand required from the FCEV market so that electrolysis facilities featuring several MW result in profitable business cases. The results show that grid services contribute to the profitability of hydrogen production for mobility given a minimum but considerable demand from FCEV fleets.
Potential of New Business Models for Grid Integrated Water Electrolysis
Feb 2018
Publication
Grid integrated water electrolysers have the potential of coupling electric power systems subjected to high shares of renewable energy sources with sectors of hydrogen demand thus contributing to European decarbonization goals in future. We therefore investigate the business potential of future electrolyser applications in cross-commodity arbitrage trading by applying a complex power market simulation method for future scenarios and different European countries. Based on this we evaluate the potential of additional provision of grid services towards grid operators in order to increase the electrolyser utilization ratio. For this we use a method that identifies measures of transmission grid operators in order to ensure secure grid operation. In this context uncertain hydrogen prices and different sectors of hydrogen demand are addressed through sensitivities of different hydrogen sales prices. The analysis shows a high dependency of business model efficiency on the hydrogen price. While cross-commodity arbitrage trading can achieve profitability for the transportation sector applications for the industry sector and natural gas system are less efficient. The results however indicate that for these less efficient applications grid service provision can be an option of increasing the electrolyser utilization ratio thus increasing its profitability.
Techno-economic Assessment of Electrolytic Hydrogen in China Considering Wind-solar-load Characteristic
Jan 2023
Publication
Hydrogen production by electrolysis is considered an essential means of consuming renewable energy in the future. However the current assessment of the potential of renewable energy electrolysis for hydrogen production is relatively simple and the perspective is not comprehensive. Here we established a Combined Wind and Solar Electrolytic Hydrogen system considering the influence of regional wind-solar-load characteristics and transmission costs to evaluate the hydrogen production potential of 31 provincial-level regions in China in 2050. The results show that in 2050 the levelized cost of hydrogen (LCOH) in China’s provincial regions will still be higher than 10 ¥/kg which is not cost-competitive compared to the current hydrogen production from fossil fuels. It is more cost-effective to deploy wind turbines than photovoltaic in areas with similar wind and solar resources or rich in wind resources. Wind-solar differences impact LCOH equipment capacity configuration and transmission cost composition while load fluctuation significantly impacts LCOH and electricity storage configuration. In addition the sensitivity analysis of 11 technical and economic parameters showed differences in the response performance of LCOH changes to different parameters and the electrolyzer conversion efficiency had the most severe impact. The analysis of subsidy policy shows that for most regions (except Chongqing and Xizang) subsidizing the unit investment cost of wind turbines can minimize LCOH. Nevertheless from the perspective of comprehensive subsidy effect subsidy cost and hydrogen energy development it is more cost-effective to take subsidies for electrolysis equipment with the popularization of hydrogen
Establishing the State of the Art for the Definition of Safety Distances for Hydrogen Refuelling Stations
Sep 2021
Publication
Hydrogen is widely considered a clean source of energy from the viewpoint of reduction in carbon dioxide emissions as a countermeasure against global warming and air pollution. Various efforts have been made to develop hydrogen as a viable energy carrier including the implementation of fuel cell vehicles (FCVs) and hydrogen refuelling stations (HRSs). A good network of hydrogen refuelling stations is essential for operating FCVs and several hydrogen refuelling stations have been constructed and are in operation worldwide [1]. However despite the potential benefits of hydrogen its flammability creates significant safety concerns. Furthermore even though the energy density of hydrogen is lower than that of gasoline and there is no carbon present which means the amount of radiant heat flux released during combustion is relatively small hydrogen must be handled at high pressure in order to make the cruising range of a fuel cell vehicle (FCV) equal to that of gasoline-powered vehicles. Therefore it is essential to properly evaluate these safety concerns and take reasonable and effective countermeasures. Approximately 50 accidents and incidents involving HRSs have been reported globally [2]. Sakamoto et al. [2] analysed accidents and incidents at HRSs in Japan and the USA to identify the safety issues. Most types of accidents and incidents are small leakages of hydrogen but some have led to serious consequences such as fire and explosion. Recently there was a serious incident in Norway at Kjørbo where a strong explosion was observed [3] – indeed this was within a short time of two other serious incidents in the USA and South Korea showing that the frequency of such incidents may be higher as deployments increase. Use of hydrogen forklifts (and the associated refuelling infrastructure) is another challenge to consider. Hydrogen refuelling stations are often installed in urban areas facing roads and are readily accessible to everyone. Therefore a key measure to approve the hydrogen refuelling stations is safety distances between the hydrogen infrastructure and the surrounding structures such as office buildings or residential dwellings. Whilst a lot of work has been carried out on safety distances (see e.g. [4-6) the accident scenario assumptions and safety distances varied widely in those studies. As a result no consensus has yet emerged on the safety distances to be used and efforts are still needed to bridge the gap between international standards and local regulations (see e.g. [7-8]). The paper analyses this issue and provides guidance on the way forward.
Experimental Investigation on the Burning Behavior of Homogenous H2-CO-Air Mixtures in an Obstructed Semi-confined Channel
Sep 2021
Publication
In the current work the combustion behavior of hydrogen-carbon monoxide-air mixtures in semiconfined geometries is investigated in a large horizontal channel facility (dimensions 9 m x 3 m x 0.6 m (L x W x H)) as a part of a joint German nuclear safety project. In the channel with evenly distributed obstacles (blockage ratio 50%) and an open to air ground face homogeneous H2-CO-air mixtures are ignited at one end. The combustion behavior of the mixture is analyzed using the signals of pressure sensors modified thermocouples and ionization probes for flame front detection that are distributed along the channel ceiling. In the experiments various fuel concentrations (cH2 + cCO = 14 to 22 Vol%) with different H2:CO ratios (75:25 50:50 and 25:75) are used and the transition regions for a significant flame acceleration to sonic speed (FA) as well as to a detonation (DDT) are investigated. The conditions for the onset of these transitions are compared with earlier experiments performed in the same facility with H2-air mixtures. The results of this work will help to allow a more realistic estimation of the pressure loads generated by the combustion of H2-CO-air mixtures in obstructed semi-confined geometries.
Delivering Clean Growth: CCUS Cost Challenge Taskforce Report
Jul 2018
Publication
An independent report by the CCUS Cost Challenge Taskforce setting out the industry’s view on how best to progress carbon capture usage and storage (CCUS) in the UK in order to enable the UK to have the option of deploying CCUS at scale during the 2030s subject to costs coming down sufficiently.
Uncomfortable Home Truths - Why Britain Urgently Needs a Low Carbon Heat Strategy Future Gas Series Part 3
Nov 2019
Publication
UK homes are primarily heated by fossil fuels and contribute 13% of UK’s carbon footprint (equivalent to all the UK’s 38.4m cars). The report says this is incompatible with UK climate legislation targeting net-zero economy by 2050. New polling finds that consumers are open to cleaner greener ways to heat their homes into the future but that they are “still in the dark about smarter greener heating solutions and lack access to independent advice to help them make better decisions for their homes pockets and the planet”.<br/><br/>The report – Uncomfortable Home Truths: why Britain urgently needs a low carbon heat strategy – says a bold new national roadmap is needed by 2020 which puts consumers and households at the heart of a revolution in green heat innovation. It recommends the creation of an Olympic-style delivery body to catalyse and coordinate regional innovation and local leadership tailored to different parts of the UK and the nation’s diverse housing stock.<br/><br/>This report is the third in the Future Gas Series which has explored the opportunities and challenges associated with using low carbon gas in the energy system and is backed by cross-party parliamentary co-Chairs
Thermal Management System Architecture for Hydrogen-Powered Propulsion Technologies: Practices, Thematic Clusters, System Architectures, Future Challenges, and Opportunities
Jan 2022
Publication
The thermal management system architectures proposed for hydrogen-powered propulsion technologies are critically reviewed and assessed. The objectives of this paper are to determine the system-level shortcomings and to recognise the remaining challenges and research questions that need to be sorted out in order to enable this disruptive technology to be utilised by propulsion system manufacturers. Initially a scientometrics based co-word analysis is conducted to identify the milestones for the literature review as well as to illustrate the connections between relevant ideas by considering the patterns of co-occurrence of words. Then a historical review of the proposed embodiments and concepts dating back to 1995 is followed. Next feasible thermal management system architectures are classified into three distinct classes and its components are discussed. These architectures are further extended and adapted for the application of hydrogen-powered fuel cells in aviation. This climaxes with the assessment of the available evidence to verify the reasons why no hydrogen-powered propulsion thermal management system architecture has yet been approved for commercial production. Finally the remaining research challenges are identified through a systematic examination of the critical areas in thermal management systems for application to hydrogen-powered air vehicles’ engine cooling. The proposed solutions are discussed from weight cost complexity and impact points of view by a system-level assessment of the critical areas in the field.
Facile Synthesis of Palladium Phosphide Electrocatalysts and their Activity for the Hydrogen Oxidation, Hydrogen Evolutions, Oxygen Reduction and Formic Acid Oxidation Reactions
Nov 2015
Publication
We demonstrate a new approach for producing highly dispersed supported metal phosphide powders with small particle size improved stability and increased electrocatalytic activity towards some useful reactions. The approach involves a one-step conversion of metal supported on high surface area carbon to the metal phosphide utilising a very simple and scalable synthetic process. We use this approach to produce PdP2 and Pd5P2 particles dispersed on carbon with a particle size of 4.5–5.5 nm by converting a commercially available Pd/C powder. The metal phosphide catalysts were tested for the oxygen reduction hydrogen oxidation and evolution and formic acid oxidation reactions. Compared to the unconverted Pd/C material we find that alloying the P at different levels shifts oxide formation on the Pd to higher potentials leading to greater stability during cycling studies (20% more ECSA retained 5k cycles) and in thermal treatment under air. Hydrogen absorption within the PdP2 and Pd5P2 particles is enhanced. The phosphides compare favourably to the most active catalysts reported to date for formic acid oxidation especially PdP2 and there is a significant decrease in poisoning of the surface compared to Pd alone. The mechanistic changes in the reactions studied are rationalised in terms of increased water activation on the surface phosphorus atoms of the catalyst. One of the catalysts PdP2/C is tested in a fuel cell as anode and cathode catalyst and shows good performance.
Hazards Assessment and Technical Actions Due to the Production of Pressured Hydrogen within a Pilot Photovoltaic-electrolyser-fuel Cell Power System for Agricultural Equipment
Jun 2016
Publication
A pilot power system formed by photovoltaic panels alkaline electrolyser and fuel cell stacks was designed and set up to supply the heating system of an experimental greenhouse. The aim of this paper is to analyse the main safety aspects of this power system connected to the management of the pressured hydrogen such as the explosion limits of the mixture hydrogen-oxygen the extension of the danger zone the protection pressure vessels and the system to make unreactive the plant. The electrolyser unit is the core of this plant and from the safety point of view has been equipped with devices able to highlight the mal-functions before they cause damages. Alarm situations are highlighted and the production process is cut off in safe conditions in the event that the operational parameters have an abnormal deviation from the design values. Also the entire power system has been designed so that any failure to its components does not compromise the workers’ safety even if the risk analysis is in progress because technical operation are being carried out for enhancing the plant functionality making it more suitable to the designed task of supplying electrically the green-house heating system during cold periods. Some experimental data pertinent to the solar radiation and the corresponding hydrogen pro-duction rate are also reported. At present it does not exist a well-established safety reference protocol to design the reliability of these types of power plants and then the assumed safety measures even if related to the achieved pilot installation can represent an original base of reference to set up guidelines for designing the safety of power plants in the future available for agricultural purposes.
Analysing Long-term Opportunities for Offshore Energy System Integration in the Danish North Sea
Aug 2021
Publication
This study analyzes future synergies between the Oil and Gas (O&G) and renewables sectors in a Danish context and explores how exploiting these synergies could lead to economic and environmental benefits. We review and highlight relevant technologies and related projects and synthesize the state of the art in offshore energy system integration. All of these preliminary results serve as input data for a holistic energy system analysis in the Balmorel modeling framework. With a timeframe out to 2050 and model scope including all North Sea neighbouring countries this analysis explores a total of nine future scenarios for the North Sea energy system. The main results include an immediate electrification of all operational Danish platforms by linking them to the shore and/or a planned Danish energy island. These measures result in cost and CO2 emissions savings compared to a BAU scenario of 72% and 85% respectively. When these platforms cease production this is followed by the repurposing of the platforms into hydrogen generators with up to 3.6 GW of electrolysers and the development of up to 5.8 GW of floating wind. The generated hydrogen is assumed to power the future transport sector and is delivered to shore in existing and/or new purpose-built pipelines. The contribution of the O&G sector to this hydrogen production amounts to around 19 TWh which represents about 2% of total European hydrogen demand for transport in 2050. The levelized costs (LCOE) of producing this hydrogen in 2050 are around 4 €2020/kg H2 which is around twice those expected in similar studies. But this does not account for energy policies that may incentivize green hydrogen production in the future which would serve to reduce this LCOE to a level that is more competitive with other sources.
Hydrogen Station Location Planning via Geodesign in Connecticut: Comparing Optimization Models and Structured Stakeholder Collaboration
Nov 2021
Publication
Geodesign is a participatory planning approach in which stakeholders use geographic information systems to develop and vet alternative design scenarios in a collaborative and iterative process. This study is based on a 2019 geodesign workshop in which 17 participants from industry government university and non-profit sectors worked together to design an initial network of hydrogen refueling stations in the Hartford Connecticut metropolitan area. The workshop involved identifying relevant location factors rapid prototyping of station network designs and developing consensus on a final design. The geodesign platform which was designed specifically for facility location problems enables breakout groups to add or delete stations with a simple point-and-click operation view and overlay different map layers compute performance metrics and compare their designs to those of other groups. By using these sources of information and their own expert local knowledge participants recommended six locations for hydrogen refueling stations over two distinct phases of station installation. We quantitatively and qualitatively compared workshop recommendations to solutions of three optimal station location models that have been used to recommend station locations which minimize travel times from stations to population and traffic or maximize trips that can be refueled on origin–destination routes. In a post-workshop survey participants rated the workshop highly for facilitating mutual understanding and information sharing among stakeholders. To our knowledge this workshop represents the first application of geodesign for hydrogen refueling station infrastructure planning.
Use of Hydrogen as Fuel: A Trend of the 21st Century
Jan 2022
Publication
The unbridled use of fossil fuels is a serious problem that has become increasingly evident over the years. As such fuels contribute considerably to environmental pollution there is a need to find new sustainable sources of energy with low emissions of greenhouse gases. Climate change poses a substantial challenge for the scientific community. Thus the use of renewable energy through technologies that offer maximum efficiency with minimal pollution and carbon emissions has become a major goal. Technology related to the use of hydrogen as a fuel is one of the most promising solutions for future systems of clean energy. The aim of the present review was to provide an overview of elements related to the potential use of hydrogen as an alternative energy source considering its specific chemical and physical characteristics as well as prospects for an increase in the participation of hydrogen fuel in the world energy matrix.
Safety and Other Considerations in the Development of a Hydrogen Fueling Protocol for Heavy-duty Vehicles
Sep 2021
Publication
Several manufacturers are developing heavy duty (HD) hydrogen stations and vehicles as zeroemissions alternatives to diesel and gasoline. In order to meet customer demands the new technology must be comparable to conventional approaches including safety reliability fueling times and final fill levels. For a large HD vehicle with a storage rated to 70 MPa nominal working pressure the goal to meet liquid fuel parity means providing 100 kg of hydrogen in 10 minutes. This paper summarizes the results to date of the PRHYDE project efforts to define the concepts of HD fueling which thereby lays the groundwork for the development of the safe and effective approach to filling these large vehicles. The project starts by evaluating the impact of several different assumptions such as the availability of static vehicle data (e.g. vehicle tank type and volume) and station data (e.g. expected station precooling capability) but also considers using real time dynamic data (e.g. vehicle tank gas temperature and pressure station gas temperature etc.) for optimisation to achieve safety and efficiency improvements. With this information the vehicle or station can develop multiple maps of fill time versus the hydrogen delivery temperature which are used to determine the speed of fueling. This will also allow the station or vehicle to adjust the rate of fueling as the station pre-cooling levels and other conditions change. The project also examines different steps for future protocol development such as communication of data between the vehicle and station and if the vehicle or station is controlling the fueling.
Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell
Nov 2021
Publication
In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.
Hydrogen Blowdown Release Experiments at Different Temperatures in the Discha-facility
Sep 2021
Publication
In this work experiments on horizontal hydrogen jet releases from a 2.815 dm³ volume tank to the ambience are described. For the main experimental series tank valve and release line were cooled down to a temperature of approx. 80 K in a bath of liquid nitrogen. As a reference similar experiments were also performed with the uncooled tank at ambient temperature. The releases were carried out through four nozzles with different circular orifice diameters from 0.5 to 4 mm and started from initial tank pressures from 0.5 to 20 MPa (rel.). During the releases pressures and temperatures inside the vessel as well as inside the release line were measured. Outside the nozzle further temperature and hydrogen concentration measurements were performed along and besides the jet axis. The electrostatic field builtup in the jet was monitored using two field meters in different distances from the release nozzle and optical observation via photo and video-cameras was performed for the visualization of the H2-jet via the BOS-method. The experiments were performed in the frame of the EU-funded project PRESHLY in which several tests of this program were selected for a comparative computational study the results of which will also be presented at this conference. So on the one hand the paper gives a comprehensive description of the facility on the other hands it also describes the experimental procedure and the main findings.
Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
Hydrogen Fuel for Future Mobility: Challenges and Future Aspects
Jul 2022
Publication
Nowadays the combustion of fossil fuels for transportation has a major negative impact on the environment. All nations are concerned with environmental safety and the regulation of pollution motivating researchers across the world to find an alternate transportation fuel. The transition of the transportation sector towards sustainability for environmental safety can be achieved by the manifestation and commercialization of clean hydrogen fuel. Hydrogen fuel for sustainable mobility has its own effectiveness in terms of its generation and refueling processes. As the fuel requirement of vehicles cannot be anticipated because it depends on its utilization choosing hydrogen refueling and onboard generation can be a point of major concern. This review article describes the present status of hydrogen fuel utilization with a particular focus on the transportation industry. The advantages of onboard hydrogen generation and refueling hydrogen for internal combustion are discussed. In terms of performance affordability and lifetime onboard hydrogen-generating subsystems must compete with what automobile manufacturers and consumers have seen in modern vehicles to date. In internal combustion engines hydrogen has various benefits in terms of combustive properties but it needs a careful engine design to avoid anomalous combustion which is a major difficulty with hydrogen engines. Automobile makers and buyers will not invest in fuel cell technology until the technologies that make up the various components of a fuel cell automobile have advanced to acceptable levels of cost performance reliability durability and safety. Above all a substantial advancement in the fuel cell stack is required.
Hydrogen Non-premixed Combustion in Enclosure with One Vent and Sustained Release: Numerical Experiments
Sep 2013
Publication
Numerical experiments are performed to understand different regimes of hydrogen non-premixed combustion in an enclosure with passive ventilation through one horizontal or vertical vent located at the top of a wall. The Reynolds averaged Navier–Stokes (RANS) computational fluid dynamics (CFD) model with a reduced chemical reaction mechanism is described in detail. The model is based on the renormalization group (RNG) k-ε turbulence model the eddy dissipation concept (EDC) model for simulation of combustion coupled with the 18-step reduced chemical mechanism (8 species) and the in-situ adaptive tabulation (ISAT) algorithm that accelerates the reacting flow calculations by two to three orders of magnitude. The analysis of temperature and species (hydroxyl hydrogen oxygen water) concentrations in time as well as the velocity through the vent shed a light on regimes and dynamics of indoor hydrogen fires. A well-ventilated fire is simulated in the enclosure at a lower release flow rate and complete combustion of hydrogen within the enclosure. Fire becomes under-ventilated at higher release flow rates with two different modes observed. The first mode is the external flame stabilised at the enclosure vent at moderate release rates and the second mode is the self-extinction of combustion inside and outside the enclosure at higher hydrogen release rates. The simulations demonstrated a complex reacting flow dynamics in the enclosure that leads to formation of the external flame or the self-extinction. The air intake into the enclosure at later stages of the process through the whole vent area is a characteristic feature of the self-extinction regime. This air intake is due to faster cooling of hot combustion products by sustained colder hydrogen leak compared to the generation of hot products by the ceasing chemical reactions inside the enclosure and hydrogen supply. In general an increase of hydrogen sustained release flow rate will change fire regime from the well-ventilated combustion within the enclosure through the external flame stabilised at the vent and finally to the self-extinction of combustion throughout the domain.
Optimization of Operating Hydrogen Storage System for Coal–Wind–Solar Power Generation
Jul 2022
Publication
To address the severity of the wind and light abandonment problem and the economics of hydrogen energy production and operation this paper explores the problem of multi-cycle resource allocation optimization of hydrogen storage systems for coal–wind–solar power generation. In view of the seriousness of the problem of abandoning wind and photovoltaic power and the economy of hydrogen production and operation the node selection and scale setting issues for hydrogen production and storage as well as decision-making problems such as the capacity of new transmission lines and new pipelines and route planning are studied. This research takes the satisfaction of energy supply as the basic constraint and constructs a multi-cycle resource allocation optimization model for an integrated energy system aiming to achieve the maximum benefit of the whole system. Using data from Inner Mongolia where wind abandonment and power limitation are severe and Beijing and Shanxi provinces where hydrogen demand is high this paper analyzes the benefits of the hydrogen storage system for coal–wind–solar power generation and explores the impact of national subsidy policies and technological advances on system economics.
Hydrogenation Production via Chemical Looping Reforming of Coke Oven Gas
Jun 2020
Publication
Coke oven gas (COG) is one of the most important by-products in the steel industry and the conversion of COG to value-added products has attracted much attention from both economic and environmental views. In this work we apply the chemical looping reforming technology to produce pure H2 from COG. A series of La1-xSrxFeO3 (x = 0 0.2 0.3 0.4 0.5 0.6) perovskite oxides were prepared as oxygen carriers for this purpose. The reduction behaviours of La1-xSrxFeO3 perovskite by different reducing gases (H2 CO CH4 and the mixed gases) are investigated to discuss the competition effect of different components in COG for reacting with the oxygen carriers. The results show that reduction temperatures of H2 and CO are much lower than that of CH4 and high temperatures (>800 °C) are requested for selective oxidation of methane to syngas. The co-existence of CO and H2 shows weak effect on the equilibrium of methane conversion at high temperatures but the oxidation of methane to syngas can inhibit the consumption of CO and H2. The doping of suitable amounts of Sr in LaFeO3 perovskite (e.g. La0.5Sr0.5FeO3) significantly promotes the reactivity for selective oxidation of methane to syngas and inhibits the formation of carbon deposition obtaining both high methane conversion in the COG oxidation step and high hydrogen yield in the water splitting step. The La0.5Sr0.5FeO3 shows the highest methane conversion (67.82%) hydrogen yield (3.34 mmol·g-1) and hydrogen purity (99.85%). The hydrogen yield in water splitting step is treble as high as the hydrogen consumption in reduction step. These results reveal that chemical looping reforming of COG to produce pure H2 is feasible and an O2-assistant chemical looping reforming process can further improve the redox stability of oxygen carrier.
Relevance of Optimized Low-Scale Green H2 Systems in a French Context: Two Case Studies
May 2022
Publication
Hydrogen has been identified as a very promising vector for energy storage especially for heavy mobility applications. For this reason France is making significant investments in this field and use cases need to be evaluated as they are sprouting. In this paper the relevance of H2 in two storage applications is studied: a domestic renewable electricity production system connected to the grid and a collective hydrogen production for the daily bus refill. The investigation consists of the sizing of the system and then the evaluation of its performance according to several criteria depending on case. Optimizations are made using Bayesian and gradient-based methods. Several variations around a central case are explored for both cases to give insights on the impact of the different parameters (location pricing objective etc.) on the performance of the system.Our results show that domestic power-to-power applications (case 1) do not seem to be competitive with electrochemical storage. Meanwhile without any subsidies or incentives such configuration does not allow prosumers to save money (+16% spendings compared to non-equipped dwelling). It remains interesting when self-sufficiency is the main objective (up to 68% of energy is not exchanged). The power-to-gas application (case 2 central case) with a direct use of hydrogen for mobility seems to be more relevant according to our case study we could reach a production cost of green H2 around 5 €/kg similar to the 3–10 $/kg found in literature for 182 houses involved. In both cases H2 follows a yearly cycle charging in summer and discharging in winter (long term storage) due to low conversion efficiency.
High Purity, Self-sustained, Pressurized Hydrogen Production from Ammonia in a Catalytic Membrane Reactor
Dec 2021
Publication
The combination of catalytic decomposition of ammonia and in situ separation of hydrogen holds great promise for the use of ammonia as a clean energy carrier. However finding the optimal catalyst – membrane pair and operation conditions have proved challenging. Here we demonstrate that cobalt-based catalysts for ammonia decomposition can be efficiently 2 used together with a Pd-Au based membrane to produce high purity hydrogen at elevated pressure. Compared to a conventional packed bed reactor the membrane reactor offers several operational advantages that result in energetic and economic benefits. The robustness and durability of the combined system has been demonstrated for more than 1000 h on stream yielding a very pure hydrogen stream (>99.97 % H2) and recovery (>90 %). When considering the required hydrogen compression for storage/utilization and environmental issues the combined system offers the additional advantage of production of hydrogen at moderate pressures along with full ammonia conversion. Altogether our results demonstrate the possibility of deploying high pressure (350 bar) hydrogen generators from ammonia with H2 efficiencies of circa 75% without any external energy input and/or derived CO2 emissions.
Life Cycle Assessment of Natural Gas-based Chemical Looping for Hydrogen Production
Dec 2014
Publication
Hydrogen production from natural gas combined with advanced CO2 capture technologies such as iron-based chemical looping (CL) is considered in the present work. The processes are compared to the conventional base case i.e. hydrogen production via natural gas steam reforming (SR) without CO2 capture. The processes are simulated using commercial software (ChemCAD) and evaluated from a technical point of view considering important key performance indicators such as hydrogen thermal output net electric power carbon capture rate and specific CO2 emissions. The environmental evaluation is performed using Life Cycle Analysis (LCA) with the following system boundaries considered: i) hydrogen production from natural gas coupled to CO2 capture technologies based on CL ii) upstream processes such as: extraction and processing of natural gas ilmenite and catalyst production and iii) downstream processes such as: H2 and CO2 compression transport and storage. The LCA assessment was carried out using the GaBi6 software. Different environmental impact categories following here the CML 2001 impact assessment method were calculated and used to determine the most suitable technology. Sensitivity analyses of the CO2 compression transport and storage stages were performed in order to examine their effect on the environmental impact categories.
Nanotechnology Enabled Hydrogen Gas Sensing
Sep 2019
Publication
An important contribution to industry standards and to effective installation of hybrid renewable energy systems is evaluation of hydrogen (H2) monitoring techniques under pilot-scale and/or real-world conditions. We have designed a hybrid system to integrate solar power electrolysis and hydrogen fuel cell components in a DC micro-grid with capacity to evaluate novel nanomaterials for enhanced H2 gas sensing performance. In general enhanced hydrogen sensing performance is evaluated by high sensitivity selectivity and stability as well as low power consumption. Unique properties such as high surface area to volume ratio a large number of surface active sites high specific surface area and reactivity are key attributes of nanomaterials used for gas sensing. These attributes enable sensors to be embedded in Internet-of-Things applications or in mobile systems. With rapid development of hydrogen-based technologies for clean energy applications there remains a requirement for faster accurate and selective H2 sensors with low cost and low power consumption. Operating principles for these sensors include catalytic thermal conductivity electrochemical resistance based optical and acoustic methods. In this paper we review performance of H2 gas sensors based on conductometric devices operating at room temperature up to 200 °C. The focus of this work includes nanostructured metal oxides graphene materials and transition metal dichalcogenides employed as sensing materials.
Lowest Cost Decarbonisation for the UK: The Critical Role of CCS
Sep 2016
Publication
A new report to the Secretary of State for Business Energy and Industrial Strategy from the Parliamentary Advisory Group on Carbon Capture and Storage (CCS) advises that that the UK should kickstart CCS in order to save consumers billions a year from the cost of meeting climate change targets.
Promotion Effect of Hydrogen Addition in Selective Catalytic Reduction of Nitrogen Oxide Emissions from Diesel Engines Fuelled with Diesel-biodiesel-ethanol Blends
Nov 2021
Publication
Ethanol and palm oil biodiesel blended with diesel fuel have the potential to reduce greenhouse gas emissions such as carbon dioxide (CO2) and can gradually decrease dependence on fossil fuels. However the combustion products from these fuels such as oxides of nitrogen (NOx) total hydrocarbons (THC) and particulate matter (PM) require to be examined and any beneficial or detrimental effect to the environment needs to be assessed. This study investigates the hydrocarbon selective catalyst reduction (HC-SCR) activities by the effect of combustion using renewable fuels (biodiesel-ethanol-diesel) blends and the effect of hydrogen addition to the catalyst with the various diesel engine operating conditions. Lower values rate of heat released were recorded as the ethanol fraction increases resulting in trade-off where lower NOx was produced while greater concentration of carbon monoxide (CO) and THC was measured in the exhaust. Consequently increasing the THC/NOx promoting the NOx reduction activity (up to 43%). Additionally the HC-SCR performance was greatly heightened when hydrogen was added into the catalyst and able to improve the NOx reduction activity up to 73%. The experiment demonstrated plausible alternatives to improve the HC-SCR performance through the aids from fuel blends and hydrogen addition.
Aqueous Phase Reforming of the Residual Waters Derived from Lignin-rich Hydrothermal Liquefaction: Investigation of Representative Organic Compounds and Actual Biorefinery Streams
Sep 2019
Publication
Secondary streams in biorefineries need to be valorized to improve the economic and environmental sustainability of the plants. Representative model compounds of the water fraction from the hydrothermal liquefaction (HTL) of biomass were subjected to aqueous phase reforming (APR) to produce hydrogen. Carboxylic and bicarboxylic acids hydroxyacids alcohols cycloketones and aromatics were identified as model compounds and tested for APR. The tests were performed with a Pt/C catalyst and the influence of the carbon concentration (0.3–1.8 wt. C%) was investigated. Typically the increase of the concentration negatively affected the conversion of the feed toward gaseous products without influencing the selectivity toward hydrogen production. A synthetic ternary mixture (glycolic acid acetic acid lactic acid) was subjected to APR to evaluate any differences in performance compared to the tests with single compounds. Indeed glycolic acid reacted faster in the mixture than in the corresponding single compound test while acetic acid remained almost unconverted. The influence of the reaction time temperature and carbon concentration was also evaluated. Finally residual water resulting from the HTL of a lignin-rich stream originating from an industrial-scale lignocellulosic ethanol process was tested for the first time after a thorough characterization. In this framework the stability of the catalyst was studied and found to be correlated to the presence of aromatics in the aqueous feedstock. For this reason the influence of an extraction procedure for the selective removal of these compounds was explored leading to an improvement in the APR performance.
Optimal Planning of Hybrid Electric-hydrogen Energy Storage Systems via Multi-objective Particle Swarm Optimization
Jan 2023
Publication
In recent years hydrogen is rapidly developing because it is environmentally friendly and sustainable. In this case hydrogen energy storage systems (HESSs) can be widely used in the distribution network. The application of hybrid electric-hydrogen energy storage systems can solve the adverse effects caused by renewable energy access to the distribution network. In order to ensure the rationality and effectiveness of energy storage systems (ESSs) configuration economic indicators of battery energy storage systems (BESSs) and hydrogen energy storage systems power loss and voltage fluctuation are chosen as the fitness function in this paper. Meanwhile multi-objective particle swarm optimization (MOPSO) is used to solve Pareto non-dominated set of energy storage systems’ optimal configuration scheme in which the technique for order preference by similarity to ideal solution (TOPSIS) based on information entropy weight (IEW) is used select the optimal solution in Pareto non-dominated solution set. Based on the extended IEEE-33 system and IEEE-69 system the rationality of energy storage systems configuration scheme under 20% and 35% renewable energy penetration rate is analyzed. The simulation results show that the power loss can be reduced by 7.9%–22.8% and the voltage fluctuation can be reduced by 40.0%–71% when the renewable energy penetration rate is 20% and 35% respectively in IEEE-33 and 69 nodes systems. Therefore it can be concluded that the locations and capacities of energy storage systems obtained by multi-objective particle swarm optimization can improve the distribution network stability and economy after accessing renewable generation.
Modeling of Thermal Performance of a Commercial Alkaline Electrolyzer Supplied with Various Electrical Currents
Nov 2021
Publication
Hydrogen produced by solar and other clean energy sources is an essential alternative to fossil fuels. In this study a commercial alkaline electrolyzer with different cell numbers and electrode areas are simulated for different pressure temperature thermal resistance and electrical current. This alkaline electrolyzer is considered unsteady in simulations and different parameters such as temperature are obtained in terms of time. The obtained results are compared with similar results in the literature and good agreement is observed. Various characteristics of this alkaline electrolyzer as thermoneutral voltage faraday efficiency and cell voltage are calculated and displayed. The outlet heat rate and generated heat rate are obtained as well. The pressure and the temperature in the simulations are between 1 and 100 bar and between 300 and 360 Kelvin respectively. The results show that the equilibrium temperature is reached 2-3 hours after the time when the Alkaline electrolyzer starts to work.
Decarbonising Heat in Buildings: Putting Consumers First
Apr 2021
Publication
From an evaluation of the GB housing stock it is clear that a mosaic of low carbon heating technologies will be needed to reach net zero. While heat pumps are an important component of this mix our analysis shows that it is likely to be impractical to heat many GB homes with heat pumps only. A combination of lack of exterior space and/or the thermal properties of the building fabric mean that a heat pump is not capable of meeting the space heating requirement of 8 to 12m homes (or 37% to 54% of the 22.7m homes assessed in this report) or can do so only through the installation of highly disruptive and intrusive measures such as solid wall insulation. Hybrid heat pumps that are designed to optimise efficiency of the system do not have the same requirements of a heat pump and may be a suitable solution for some of these homes. This is likely to mean that decarbonised gas networks are therefore critical to delivery of net zero. 3 to 4m homes1 (or 14% to 18% of homes assessed in our analysis) could be made suitable for heat pump retrofit through energy efficiency measures such as cavity wall insulation. For 7 to 10m homes there are no limiting factors and they require minimal/no upgrade requirements to be made heat pump-ready. Nevertheless given firstly the levels of disruption to the floors and interiors of homes caused by the installation of heat pumps and secondly the cost and disruption associated with the requirement to significantly upgrade the electricity distribution networks to cope with large numbers of heat pumps operating at peak demand times - combined with the availability of a decarbonised gas network which requires a simple like-for-like boiler replacement - is likely to mean that many of these ‘swing’ properties will be better served through a gas based technology such as hydrogen (particularly when consumer choice is factored in) or a hybrid system. A recent trial run in winter 2018-19 by the Energy System Catapult revealed that all participants were reluctant to make expensive investments to improve the energy efficiency of their homes just to enhance the performance of their heat pump. They were more interested in less costly upgrades and tangible benefits such as lower bills or greater comfort. This means that renewable gases including hydrogen as heating fuels are a crucial component of the journey to net zero and the UK’s hydrogen ambitions should be reflective of this. The analysis presented in this paper focuses on the external fabric of the buildings further analysis should be undertaken to consider the internal system changes that would be required for heat pumps and hydrogen boilers for example BEIS Domestic Heat Distribution Systems: Gathering Report from February 2021 which considers the suitability of radiators for the low carbon transition.
China Progress on Renewable Energy Vehicles: Fuel Cells, Hydrogen and Battery Hybrid Vehicles
Dec 2018
Publication
Clean renewable energy for Chinese cities is a priority in air quality improvement. This paper describes the recent Chinese advances in Polymer Electrolyte Membrane (PEM) hydrogen-fuel-cell-battery vehicles including buses and trucks. Following the 2016 Chinese government plan for new energy vehicles bus production in Foshan has now overtaken that in the EU USA and Japan combined. Hydrogen infrastructure requires much advance to catch up but numbers of filling stations are now increasing rapidly in the large cities. A particular benefit in China is the large number of battery manufacturing companies which fit well into the energy storage plan for hybrid fuel cell buses. The first city to manufacture thousands of PEM-battery hybrid buses is Foshan where the Feichi (Allenbus) company has built a new factory next to a novel fuel cell production line capable of producing 500 MW of fuel cell units per year. Hundreds of these buses are running on local Foshan routes this year while production of city delivery trucks has also been substantial. Results for energy consumption of these vehicles are presented and fitted to the Coulomb theory previously delineated.
Development and Future Scope of Renewable Energy and Energy Storage Systems
May 2022
Publication
This review study attempts to summarize available energy storage systems in order to accelerate the adoption of renewable energy. Inefficient energy storage systems have been shown to function as a deterrent to the implementation of sustainable development. It is therefore critical to conduct a thorough examination of existing and soon-to-be-developed energy storage technologies. Various scholarly publications in the fields of energy storage systems and renewable energy have been reviewed and summarized. Data and themes have been further highlighted with the use of appropriate figures and tables. Case studies and examples of major projects have also been researched to gain a better understanding of the energy storage technologies evaluated. An insightful analysis of present energy storage technologies and other possible innovations have been discovered with the use of suitable literature review and illustrations. This report also emphasizes the critical necessity for an efficient storage system if renewable energy is to be widely adopted.
Ignition of Hydrogen-air Mixtures Under Volumetric Expansion Conditions
Sep 2017
Publication
A better understanding of chemical kinetics under volumetric expansion is important for a number of situations relevant to industrial safety including detonation diffraction and direct initiation reflected shock-ignition at obstacles ignition behind a decaying shock among others. The ignition of stoichiometric hydrogen-air mixtures was studied using 0D numerical simulations with time-dependent specific volume variations. The competition between chemical energy release and expansion-induced cooling was characterized for different cooling rates and mathematical forms describing the shock decay rate. The critical conditions for reaction quenching were systematically determined and the thermo-chemistry dynamics were analyzed near the critical conditions.
Systematic Overview of Newly Available Technologies in the Green Maritime Sector
Jan 2023
Publication
The application of newly available technologies in the green maritime sector is difficult due to conflicting requirements and the inter-relation of different ecological technological and economical parameters. The governments incentivize radical reductions in harmful emissions as an overall priority. If the politics do not change the continuous implementation of stricter government regulations for reducing emissions will eventually result in the mandatory use of what we currently consider alternative fuels. Immediate application of radically different strategies would significantly increase the economic costs of maritime transport thus jeopardizing its greatest benefit: the transport of massive quantities of freight at the lowest cost. Increased maritime transport costs would immediately disrupt the global economy as seen recently during the COVID-19 pandemic. For this reason the industry has shifted towards a gradual decrease in emissions through the implementation of “better” transitional solutions until alternative fuels eventually become low-cost fuels. Since this topic is very broad and interdisciplinary our systematic overview gives insight into the state-of-the-art available technologies in green maritime transport with a focus on the following subjects: (i) alternative fuels; (ii) hybrid propulsion systems and hydrogen technologies; (iii) the benefits of digitalization in the maritime sector aimed at increasing vessel efficiency; (iv) hull drag reduction technologies; and (v) carbon capture technologies. This paper outlines the challenges advantages and disadvantages of their implementation. The results of this analysis elucidate the current technologies’ readiness levels and their expected development over the coming years.
Towards Unified Protocol for Par's Performance Rating and Safety Margins Assessment: Par Life-cycle Systemic Model
Sep 2021
Publication
Passive Autocatalytic Recombiners (PAR) is one of the important technical mitigation means for hydrogen combustion in the NPP containments under accident conditions. For the PWR/VVER/CANDU units the PARs execute functions important for safety - reduce the local hydrogen concentration to an acceptable level and provide the homogenization of gas composition and of temperature fields in the containment. Certification and licensing of PAR technology have been accepted for the different NPP types and in the different countries on the case-by-case basement. But a comprehensive and generally accepted terminology and procedures for PAR characterization and its performance and safety rating are still absent. As a next step in PAR's technology improvement and maturity it would be logical a development of their unified technical standardization and certification. Report is aimed to - 2) justify need in standardization of the PARs in the nuclear industry and in the hydrogen energy applications 2) define a minimal set of the notions which can be used for quantitative characterization of the of PARs throughout its life-cycle 3) formulate a systemic (generic state-machine or automata) model of PAR's states under the normal and accident conditions. After verification and validation of proposed PAR systemic model it can be used as one of ints for the development of an international standard for PAR performance and safety.
Conceptual Design of a Hybrid Hydrogen Fuel Cell/Battery Blended-Wing-Body Unmanned Aerial Vehicle—An Overview
May 2022
Publication
The manuscript presents the conceptual design phase of an unmanned aerial vehicle with the objective of a systems approach towards the integration of a hydrogen fuel-cell system and Li-ion batteries into an aerodynamically efficient platform representative of future aircraft configurations. Using a classical approach to aircraft design and a combination of low- and high-resolution computational simulations a final blended wing body UAV was designed with a maximum take-off weight of 25 kg and 4 m wingspan. Preliminary aerodynamic and propulsion sizing demonstrated that the aircraft is capable of completing a 2 h long mission powered by a 650 W fuel cell hybridized with a 100 Wh battery pack and with a fuel quantity of 80 g of compressed hydrogen.
A CFD Analysis of Liquid Hydrogen Vessel Explosions using the ADREA-HF Code
Sep 2021
Publication
Despite hydrogen is one of the most suitable candidates in replacing fossil fuels its very low densityrepresents a drawback when it is stored. The liquefaction process can increase the hydrogen densityand therefore enhance its storage capacity. The boiling liquid expanding vapour explosion (BLEVE) isa typical accident scenario that must be always considered when liquefied gases are stored. Inparticular BLEVE is a physical explosion with low probabilities and high consequences which mayoccur after the catastrophic rupture of a vessel containing a liquid with a temperature above its boilingpoint at atmospheric pressure. In this paper a parametric CFD analysis of the BLEVE phenomenonwas conducted by means of the CFD code ADREA-HF for liquid hydrogen (LH2) vessels. Firstly theCFD model is validated against a well-documented CO2 BLEVE experiment. Next hydrogen BLEVEcases are examined. The physical parameters were chosen based on the BMW tests carried out in the1990s on LH2 tanks designed for automotive purposes. Different filling degrees initial pressures andtemperatures of the tank content are simulated to comprehend how the blast wave is influenced by theinitial conditions. The aim of this study is twofold: provide new insights and observations on theBLEVE dynamics and demonstrate the CFD tool effectiveness for conducting the consequenceanalysis and thus aiding the risk assessment of liquefied gas vessel explosion. Good agreement wasshown between the simulation outcomes and the experimental results.
Electrolyzers Enhancing Flexibility in Electric Grids
Nov 2017
Publication
This paper presents a real-time simulation with a hardware-in-the-loop (HIL)-based approach for verifying the performance of electrolyzer systems in providing grid support. Hydrogen refueling stations may use electrolyzer systems to generate hydrogen and are proposed to have the potential of becoming smarter loads that can proactively provide grid services. On the basis of experimental findings electrolyzer systems with balance of plant are observed to have a high level of controllability and hence can add flexibility to the grid from the demand side. A generic front end controller (FEC) is proposed which enables an optimal operation of the load on the basis of market and grid conditions. This controller has been simulated and tested in a real-time environment with electrolyzer hardware for a performance assessment. It can optimize the operation of electrolyzer systems on the basis of the information collected by a communication module. Real-time simulation tests are performed to verify the performance of the FEC-driven electrolyzers to provide grid support that enables flexibility greater economic revenue and grid support for hydrogen producers under dynamic conditions. The FEC proposed in this paper is tested with electrolyzers however it is proposed as a generic control topology that is applicable to any load.
Cotton Stalk Activated Carbon-supported Co–Ce–B Nanoparticles as Efficient Catalysts for Hydrogen Generation Through Hydrolysis of Sodium Borohydride
Nov 2019
Publication
Porous cotton stalk activated carbons (CSAC) were prepared by phosphoric acid activation of cotton stalks in a fluidized bed. The CSAC-supported Co–B and Co–Ce–B catalysts were prepared by the impregnation-chemical reduction method. The samples were characterized by the nitrogen adsorption XRD FTIR and TEM measurements. The effects of the sodium borohydride (NaBH4) and sodium hydroxide (NaOH) concentrations reaction temperature and recyclability on the rate of NaBH4 hydrolysis over the CSAC-supported Co–Ce–B catalysts were systematically investigated. The results showed that the agglomeration of the Co–Ce–B nanoclusters on the CSAC support surface was significantly reduced with the introduction of cerium. The CSAC-supported Co–Ce–B catalyst exhibited superior catalytic activity and the average hydrogen generation rate was 16.42 L min−1 g−1 Co at 25°C which is higher than the most reported cobalt-based catalysts. The catalytic hydrolysis of NaBH4 was zero order with respect to the NaBH4 concentration and the hydrogen generation rate decreased with the increase in the NaOH concentration. The activation energy of the hydrogen generation reaction on the prepared catalyst was estimated to be 48.22 kJ mol−1. A kinetic rate equation was also proposed.
Briefing on the EU Innovation Fund and the Implications for CCUS Projects- First Report on the Thematic Working Group on Policy, Regulation and Public Perception
Jan 2020
Publication
This report outlines the key modalities and procedures for the Innovation Fund and focuses on the potential funding implications for CCUS projects. The assessment of the suitability of the Innovation Fund for CCS projects has been completed based on discussion during a workshop hosted by the EU CCUS Projects Network in October 2019. This session was part of the Network’s Thematic Group on Policy Regulation and Public Perception. The session was held according to Chatham House rules to allow the projects present to exchange viewpoints and ideas freely.<br/>Broadly speaking it is hoped that the Innovation Fund Call for Proposal documents expected in mid-2020 will provide more information on how applicants should approach some of the key evaluation criteria namely calculating emissions avoidance for part-chain CCS and CCU projects demonstrating project maturity as well as project innovativeness. Furthermore there remains a concern that the costs for developing sufficient contingent storage sites could be overlooked by the Innovation Fund and EU policies directed towards CCS in general. Finally whereas there does not seem to be any regulatory barriers to blending Innovation Fund financing with Member State subsidies the asynchronous timing between the planned final investment decisions (FIDs) of some of the more advanced projects and the outcomes of the Innovation Fund (expected in 2022) means that certain projects may not be able to benefit from this.
GIS-Based Method for Future Prospect of Energy Supply in Algerian Road Transport Sector Using Solar Roads Technology
May 2019
Publication
This paper aims to investigate the possibility of integration of Electric Vehicles EVs supply’s with electricity and/or hydrogen in the road transport sector and estimate the energy supply derived from solar irradiation by using solar roads technology. The case study is road Est-Oust (road E-O) of Algeria. A Geographic Information System and spatial analysis tools are combined with spatial data and technical models to carry out these calculations. The results of this study demonstrate that solar road panels which are integrated into the road E-O produce over to 804 GWh/year which equivalents to 13778 tons of hydrogen per year.by using FCEVs will saving over then 41.103 liter of fossil fuels (regular gasoline); and reduce GHG emission (CO2) in the transportation sector by 216 tons per year.
Fracture Properties of Welded 304L in Hydrogen Environments
Sep 2021
Publication
Austenitic stainless steels are used for hydrogen containment of high-pressure hydrogen gas due to their ability to retain high fracture properties despite the degradation due to hydrogen. Forging and other strain-hardening processes are desirable for austenitic stainless steels to increase the material strength and thus accommodate higher stresses and reduce material costs. Welding is often necessary for assembling components but it represents an area of concern in pressure containment structures due to the potential for defects more environmentally susceptible microstructure and reduced strength. Electron beam (EB) welding represent an advanced joining process which has advantages over traditional arc welding techniques through reduced input heat and reduced heat-affected zone (HAZ) microstructure and thus present a means to maintain high strength and improve weld performance in hydrogen gas containment. In this study fracture coupons were extracted from EB welds in forged 304L and subjected to thermal gaseous hydrogen precharging at select pressures to introduce different levels of internal hydrogen content. Fracture tests were then performed on hydrogen precharged coupons at temperatures of both 293 K and 223 K. It was observed that fracture resistance (JH) was dependent on internal hydrogen concentration; higher hydrogen concentrations resulted in lower fracture resistance in both the forged 304L base material and the 304L EB welds. This trend was also apparent at both temperatures: 293 K and 223 K. EB weld samples however maintain high fracture resistance comparable to the forged 304L base material. The role of weld microstructure solidification on fracture is discussed.
Investment Frameworks for Development of CCUS in the UK
Jul 2019
Publication
The CCUS Advisory Group (CAG) established in March 2019 is an industry-led group considering the critical challenges facing the development of CCUS market frameworks and providing insight into potential solutions. The CAG brings together experts from across the CCUS industry finance and legal sectors.<br/>The CAG has examined a range of business models focusing on industrial CCUS power production CO? transport and storage and hydrogen production. It has considered how the proposed business models interact in order to minimise issues such as cross-chain risk and has considered issues such as delivery capability. The conclusions of the CAG can be found in this report.
A Simple and Low-cost Integrative Sensor System for Methane and Hydrogen Measurement
Sep 2020
Publication
Energy production by methanization or gasification of biomass is dependant on the chemical composition of the gas generated. The resistive sensors based on semiconductor metal oxides like the MQ series sensors are inexpensive and frequently used in gas detection. These sensors initially dedicated to detecting gas leaks in safety systems have relatively small measurement ranges (i.e. limited to concentrations below 10000 ppm). It is therefore necessary to find solutions to adapt these categories of sensors for gas measurements in the energy sector where the gas concentration is much more significant. In this article we propose a protocol using an adaptable capsule for MQ-4 and MQ-8 sensors to measure high concentrations of CH4 and H2 respectively. The technique consists of diluting the gas to be studied in a known volume of air. Three methods are proposed and compared regarding the linearity and the repeatability of the measurements. The first method was done in an airtight enclosed chamber the second method consists of directly injecting the gas on the sensor placed in an open environment and the final method was accomplished by direct injection of the gas on the sensor placed in a partially closed capsule. Comparisons show that the first technique provides the best repeatability with a maximum standard deviation of 13.88% for CH4 measurement and 5.1% for H2. However its linearity is weak (i.e. R2 ¼ 0.8637 for CH4 and R2 ¼ 0.5756 for H2). The second technique has better linearity but bad repeatability. The third technique presents the best results with R2 values of 0.9973 for the CH4 measurement and 0.9472 for H2. The use of the partially closed capsule resulted in an acceptable linear response of the sensors by up to 20% concentration of CH4 and until 13.33% concentration of H2 in the studied gas. The use of this simple and low-cost technique facilitates the characterization of combustible gases in isolated areas. It allows local operators of biomass valorization systems to control and improve their installations while avoiding the high costs of conventional measurement devices. This study hence contributes to the development of rural electrification projects in remote areas.
Climate Change Committee: Progress in Reducing Emissions, 2022 Report to Parliament
Jun 2022
Publication
This statutory report provides a comprehensive overview of the UK Government’s progress to date in reducing emissions. It is accompanied by a new Monitoring Framework which details the CCC’s updated approach to tracking real-world progress through a host of new indicators.<br/>This is a pivotal point in the UK’s journey to Net Zero. The UK is one of the few countries with emissions targets in line with the long-term temperature goal of the Paris Agreement. Policy ambition has moved substantially with the publication of the UK’s Net Zero Strategy. Now is the time to deliver the promised action.
Renewable Hydrogen Economy Outlook in Africa
Jun 2022
Publication
Hydrogen presents an opportunity for Africa to not only decarbonise its own energy use and enable clean energy access for all but also to export renewable energy. This paper developed a framework for assessing renewable resources for hydrogen production and provides a new critical analysis as to how and what role hydrogen can play in the complex African energy landscape. The regional solar wind CSP and bio hydrogen potential ranges from 366 to 1311 Gt/year 162 to 1782 Gt/year 463 to 2738 Gt/year and 0.03 to 0.06 Gt/year respectively. The water availability and sensitivity results showed that the water shortages in some countries can be abated by importing water from regions with high renewable water resources. A techno-economic comparative analysis indicated that a high voltage direct current (HVDC) system presents the most cost-effective transportation system with overall costs per kg hydrogen of 0.038 $/kg followed by water pipeline with 0.084 $/kg seawater desalination 0.1 $/kg liquified hydrogen tank truck 0.12 $/kg compressed hydrogen pipeline 0.16 $/kg liquefied ammonia pipeline 0.38 $/kg liquefied ammonia tank truck 0.60 $/kg and compressed hydrogen tank truck with 0.77 $/kg. The results quantified the significance of economies of scale due to cost effectiveness of systems such as compressed hydrogen pipeline and liquefied hydrogen tank truck systems when hydrogen production is scaled up. Decentralization is favorable under some constraints e.g. compressed hydrogen and liquefied ammonia tank truck systems will be more cost effective below 800 km and 1400 km due to lower investment and operation costs.
Energy Management Control Strategy for Saving Trip Costs of Fuel Cell/Battery Electric Vehicles
Mar 2022
Publication
Fuel cell vehicles (FCVs) should control the energy management between two energy sources for fuel economy using the stored energy in a battery or generation of energy through a fuel cell system. The fuel economy for an FCV includes trip costs for hydrogen consumption and the lifetime of two energy sources. This paper proposes an implementable energy management control strategy for an FCV to reduce trip costs. The concept of the proposed control strategy is first to analyze the allowable current of a fuel cell system from the optimal strategies for various initial battery state of charge (SOC) conditions using dynamic programming (DP) and second to find a modulation ratio determining the current of a fuel cell system for driving a vehicle using the particle swarm optimization method. The control strategy presents the on/off moment of a fuel cell system and the proper modulation ratio of the turned-on fuel cell system with respect to the battery SOC and the power demand. The proposed strategy reduces trip costs in real-time similar to the DP-based optimal strategy and more than the simple energy control strategy of switching a fuel cell system on/off at the battery SOC boundary conditions even for long-term driving cycles.
Prospects for the Use of Hydrogen in the Armed Forces
Oct 2021
Publication
The energy security landscape that we envisage in 2050 will be different from that of today. Meeting the future energy needs of the armed forces will be a key challenge not least for military security. The World Energy Council’s World Energy Scenarios forecast that the world’s population will rise to 10 billion by 2050 which will also necessitate an increase in the size of the armed forces. In this context energy extraction distribution and storage become essential to stabilizing the imbalance between production and demand. Among the available solutions Power to Hydrogen (P2H) is one of the most appealing options. However despite the potential many obstacles currently hinder the development of the P2H market. This article aims to identify and analyse existing barriers to the introduction of P2H technologies that use hydrogen. The holistic approach used which was based on a literature survey identified obstacles and possible strategies for overcoming them. The research conducted presents an original research contribution at the level of hydrogen strategies considered in leading countries around the world. The research findings identified unresolved regulatory issues and sources of uncertainty in the armed forces. There is a lack of knowledge in the armed forces of some countries about the process of producing hydrogen energy and its benefits which raises concerns about the consistency of its exploitation. Negative attitudes towards hydrogen fuel energy can be a significant barrier to its deployment in the armed forces. Possible approaches and solutions have also been proposed to eliminate obstacles and to support decision makers in defining and implementing a strategy for hydrogen as a clean energy carrier. There are decisive and unresolved obstacles to its deployment not only in the armed forces
Analysis of Hydrogen in Inorganic Materials and Coatings: A Critical Review
Jun 2021
Publication
The currently used bulk analysis and depth profiling methods for hydrogen in inorganic materials and inorganic coatings are reviewed. Bulk analysis of hydrogen is based on fusion of macroscopic samples in an inert gas and the detection of the thereby released gaseous H2 using inert gas fusion (IGF) and thermal desorption spectroscopy (TDS). They offer excellent accuracy and sensitivity. Depth profiling methods involve glow discharge optical emission spectroscopy and mass spectrometry (GDOES and GDMS) laser-induced breakdown spectroscopy (LIBS) secondary ion mass spectrometry (SIMS) nuclear reaction analysis (NRA) and elastic recoil detection analysis (ERDA). The principles of all these methods are explained in terms of the methodology calibration procedures analytical performance and major application areas. The synergies and the complementarity of various methods of hydrogen analysis are described. The existing literature about these methods is critically evaluated and major papers concerning each method are listed.
Mobility from Renewable Electricity: Infrastructure Comparison for Battery and Hydrogen Fuel Cell Vehicles
May 2018
Publication
This work presents a detailed breakdown of the energy conversion chains from intermittent electricity to a vehicle considering battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs). The traditional well-to-wheel analysis is adapted to a grid to mobility approach by introducing the intermediate steps of useful electricity energy carrier and on-board storage. Specific attention is given to an effective coupling with renewable electricity sources and associated storage needs. Actual market data show that compared to FCEVs BEVs and their infrastructure are twice as efficient in the conversion of renewable electricity to a mobility service. A much larger difference between BEVs and FCEVs is usually reported in the literature. Focusing on recharging events this work additionally shows that the infrastructure efficiencies of both electric vehicle (EV) types are very close with 57% from grid to on-board storage for hydrogen refilling stations and 66% for fast chargers coupled with battery storage. The transfer from the energy carrier at the station to on-board storage in the vehicle accounts for 9% and 12% of the total energy losses of these two modes respectively. Slow charging modes can achieve a charging infrastructure efficiency of 78% with residential energy storage systems coupled with AC chargers.
Factors Affecting Hydrogen Adsorption in Metal–Organic Frameworks: A Short Review
Jun 2021
Publication
Metal–organic frameworks (MOFs) have significant potential for hydrogen storage. The main benefit of MOFs is their reversible and high-rate hydrogen adsorption process whereas their biggest disadvantage is related to their operation at very low temperatures. In this study we describe selected examples of MOF structures studied for hydrogen adsorption and different factors affecting hydrogen adsorption in MOFs. Approaches to improving hydrogen uptake are reviewed including surface area and pore volume in addition to the value of isosteric enthalpy of hydrogen adsorption. Nanoconfinement of metal hydrides inside MOFs is proposed as a new approach to hydrogen storage. Conclusions regarding MOFs with incorporated metal nanoparticles which may be used as nanoscaffolds and/or H2 sorbents are summarized as prospects for the near future.
Effect of a Ripple Current on the Efficiency of a PEM Electrolyser
Mar 2021
Publication
The aim of this study was to determine how the efficiency of a proton exchange membrane (PEM) electrolyser is affected by an electric ripple current and the different characteristics of the ripple current (frequency amplitude and waveform). This paper presents the experimental method and measured results used to analyse the effect of ripple currents at various frequencies ripple factors and waveforms on the hydrogen production power consumption and efficiency of a PEM electrolyser. An active laboratory-size PEM electrolysis system was used to investigate the impact of various ripple currents on the efficiency of the system. The results revealed that the average power consumption increases as the ripple factor increases and decreases as the frequency of the ripple increases while the waveform of the applied current has no effect. Furthermore the average hydrogen flow rate is unaffected by the ripple factor frequency or waveform of the applied ripple current.
Hydrogen vs. Batteries: Comparative Safety Assessments for a High-Speed Passenger Ferry
Mar 2022
Publication
Batteries and hydrogen constitute two of the most promising solutions for decarbonising international shipping. This paper presents the comparison between a battery and a proton-exchange membrane hydrogen fuel cell version of a high-speed catamaran ferry with a main focus on safety. The systems required for each version are properly sized and fitted according to the applicable rules and their impact on the overall design is discussed. Hazards for both designs were identified; frequency and consequence indexes for them were input qualitatively following Novel Technology Qualification and SOLAS Alternative Designs and Arrangements while certain risk control options were proposed in order to reduce the risks of the most concerned accidental events. The highest ranked risks were analysed by quantitative risk assessments in PyroSim software. The gas dispersion analysis performed for the hydrogen version indicated that it is crucial for the leakage in the fuel cell room to be stopped within 1 s after being detected to prevent the formation of explosive masses under full pipe rupture of 33 mm diameter even with 120 air changes per hour. For the battery version the smoke/fire simulation in the battery room indicated that the firefighting system could achieve a 30% reduction in fire duration with firedoors closed and ventilation shut compared to the scenario without a firefighting system.
Everything About Hydrogen Podcast: What's Brewing in the UK Clean Hydrogen Sector?
Dec 2021
Publication
Chris Jackson is the Founder and CEO of Protium Green Solutions based in London. Protium is a hydrogen energy services company that designs develops finances owns and operates clean hydrogen solutions for clients to achieve net zero energy emissions at their industrial/manufacturing sites. Chris will talk to us about the Protium story and also give us some insight into a major project that Protium recently announced in conjunction Budweiser Brewing Group UK&Ireland to explore the deployment of zero emission green hydrogen at Magor brewery in South Wales one of the largest breweries in the UK. To that end in order to get the full story about this project we are delighted to say that we have yet another great guest on this episode. Tom Brewer who leads Global Environmental Sustainability efforts at AB InBev the parent company of Budweiser Brewing Group will join us for the final segment of the show to talk about how hydrogen fits into AB InBev’s vision of a sustainable future for the company.
The podcast can be found on their website
The podcast can be found on their website
Study of the Microstructural and First Hydrogenation Properties of TiFe Alloy with Zr, Mn and V as Additives
Jul 2021
Publication
In this paper we report the effect of adding Zr + V or Zr + V + Mn to TiFe alloy on microstructure and hydrogen storage properties. The addition of only V was not enough to produce a minimum amount of secondary phase and therefore the first hydrogenation at room temperature under a hydrogen pressure of 20 bars was impossible. When 2 wt.% Zr + 2 wt.% V or 2 wt.% Zr + 2 wt.% V + 2 wt.% Mn is added to TiFe the alloy shows a finely distributed Ti2Fe-like secondary phase. These alloys presented a fast first hydrogenation and a high capacity. The rate-limiting step was found to be 3D growth diffusion controlled with decreasing interface velocity. This is consistent with the hypothesis that the fast reaction is likely to be the presence of Ti2Fe-like secondary phases that act as a gateway for hydrogen.
A Novel Integration of a Green Power-to-ammonia to Power System: Reversible Solid Oxide Fuel Cell for Hydrogen and Power Production Coupled with an Ammonia Synthesis Unit
Mar 2021
Publication
Renewable energy is a key solution in maintaining global warming below 2 °C. However its intermittency necessitates the need for energy conversion technologies to meet demand when there are insufficient renewable energy resources. This study aims to tackle these challenges by thermo-electrochemical modelling and simulation of a reversible solid oxide fuel cell (RSOFC) and integration with the Haber Bosch process. The novelty of the proposed system is usage of nitrogen-rich fuel electrode exhaust gas for ammonia synthesis during fuel cell mode which is usually combusted to prevent release of highly flammable hydrogen into the environment. RSOFC round-trip efficiencies of 41–53% have been attained when producing excess ammonia (144 kg NH3/hr) for the market and in-house consumption respectively. The designed system has the lowest reported ammonia electricity consumption of 6.4–8.21 kWh/kg NH3 power-to-hydrogen power-to-ammonia and power-generation efficiencies of 80% 55–71% and 64–66%.
Effects of Hydrogen and Carbon Dioxide on the Laminar Burning Velocities of Methane-air Mixtures
Sep 2021
Publication
The effects of different mole fractions of hydrogen and carbon dioxide on the combustion characteristics of a premixed methane–air mixture are experimentally and numerically investigated. The laminar burning velocity of hydrogen-methane-carbon dioxide-air mixture was measured using the spherically expanding flame method at the initial temperature and pressure of 283 K and 0.1 MPa respectively. Additionally numerical analysis is conducted under steady 1D laminar flow conditions to investigate the adiabatic flame temperature and dominant elementary reactions. The measured velocities correspond with those estimated numerically. The results show that increasing the carbon dioxide mole fraction decreases the laminar burning velocity attributed to the carbon dioxide dilution which decreases the thermal diffusivity and flame temperature. Conversely the velocity increases with the thermal diffusivity as the hydrogen mole fraction increases. Moreover the hydrogen addition leads to chain-branching reactions that produce active H O and OH radicals via the oxidation of hydrocarbons which is the rate-determining reaction.
Experimental Study of the Explosion Severity of Vented Methane/Hydrogen Deflagrations
Sep 2021
Publication
Adding hydrogen to mains natural gas has been identified as one of the main strategies to reduce CO2 emissions in the United Kingdom. This work aims to characterise the explosion severity of 80:20 v./v. methane/hydrogen blends (‘a blend’) and methane vented deflagrations. The explosion severity of homogenous mixtures was measured in a 15 m3 cubic steel chamber in which the relief area was provided by four windows and a door covered with polypropylene sheet. The pressure increase over time was characterised using piezo-resistive pressure transducers and the flame speed was estimated using ionisation probes installed in the walls of the enclosure. The explosion severity of both mixtures was determined for different equivalence ratios from lean to rich mixtures. The pressure over time presented very similar behaviour for both mixtures comprising multiple peaks divided into three main stages: a first stage related to a spherical confined explosion until the opening of the vent a second stage generated by increased combustion during venting and an oscillatory peak generated by acoustic disturbances with the enclosure. A slight increase in the first stage overpressure was observed for the blend in comparison with methane regardless of the equivalence ratio but no general trend in pressure was observed for other stages of the propagation. The effect of the blockage ratio on explosion severity was studied by adding metallic elements representing furniture in a room.
An Investigation of a (Vinylbenzyl) Trimethylammonium and N-Vinylimidazole-Substituted Poly (Vinylidene Fluoride-Co-Hexafluoropropylene) Copolymer as an Anion-Exchange Membrane in a Lignin-Oxidising Electrolyser
Jun 2021
Publication
Electrolysis is seen as a promising route for the production of hydrogen from water as part of a move to a wider “hydrogen economy”. The electro-oxidation of renewable feedstocks offers an alternative anode couple to the (high-overpotential) electrochemical oxygen evolution reaction for developing low-voltage electrolysers. Meanwhile the exploration of new membrane materials is also important in order to try and reduce the capital costs of electrolysers. In this work we synthesise and characterise a previously unreported anion-exchange membrane consisting of a fluorinated polymer backbone grafted with imidazole and trimethylammonium units as the ion-conducting moieties. We then investigate the use of this membrane in a lignin-oxidising electrolyser. The new membrane performs comparably to a commercially-available anion-exchange membrane (Fumapem) for this purpose over short timescales (delivering current densities of 4.4 mA cm−2 for lignin oxidation at a cell potential of 1.2 V at 70 °C during linear sweep voltammetry) but membrane durability was found to be a significant issue over extended testing durations. This work therefore suggests that membranes of the sort described herein might be usefully employed for lignin electrolysis applications if their robustness can be improved.
Effects of Hydrogen Addition on Design, Maintenance and Surveillance of Gas Networks
Jul 2021
Publication
Hydrogen when is blended with natural gas over time degrades the materials used for pipe transport. Degradation is dependent on the proportion of hydrogen added to the natural gas. The assessment is made according to hydrogen permeation risk to the integrity of structures adaptation of surveillance and maintenance of equipment. The paper gives a survey of HE and its consequence on the design and maintenance. It is presented in a logical sequence: the design before use; the hydrogen embrittlement (HE) effects on Maximum Allowable Operating Pressure (MAOP); maintenance and surveillance during use of smooth and damaged pipes; and particularly for crack-like defects corrosion defects and dents.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
From Microcars to Heavy-Duty Vehicles: Vehicle Performance Comparison of Battery and Fuel Cell Electric Vehicles
Oct 2021
Publication
Low vehicle occupancy rates combined with record conventional vehicle sales justify the requirement to optimize vehicle type based on passengers and a powertrain with zero-emissions. This study compares the performance of different vehicle types based on the number of passengers/payloads powertrain configuration (battery and fuel cell electric configurations) and drive cycles to assess range and energy consumption. An adequate choice of vehicle segment according to the real passenger occupancy enables the least energy consumption. Vehicle performance in terms of range points to remarkable results for the FCEV (fuel cell electric vehicle) compared to BEV (battery electric vehicle) where the former reached an average range of 600 km or more in all different drive cycles while the latter was only cruising nearly 350 km. Decisively the cost analysis indicated that FCEV remains the most expensive option with base cost three-fold that of BEV. The FCEV showed notable results with an average operating cost of less than 7 cents/km where BEV cost more than 10 €/km in addition to the base cost for light-duty vehicles. The cost analysis for a bus and semi-truck showed that with a full payload FCPT (fuel cell powertrain) would be more economical with an average energy cost of ~1.2 €/km while with BPT the energy cost is more than 300 €/km
A Multiobjective Optimization of a Catalyst Distribution in a Methane/Steam Reforming Reactor Using a Genetic Algorithm
May 2020
Publication
The presented research focuses on an optimization design of a catalyst distribution inside a small-scale methane/steam reforming reactor. A genetic algorithm was used for the multiobjective optimization which included the search for an optimum of methane conversion rate and a minimum of the difference between highest and lowest temperatures in the reactor. For the sake of computational time the maximal number of the segment with different catalyst densities was set to be thirty in this study. During the entire optimization process every part of the reactor could be filled either with a catalyst material or non-catalytic metallic foam. In both cases the porosity and pore size was also specified. The impact of the porosity and pore size on the active reaction surface and permeability was incorporated using graph theory and three-dimensional digital material representation. Calculations start with the generation of a random set of possible reactors each with a different catalyst distribution. The algorithm calls reforming simulation over each of the reactors and after obtaining concentration and temperature fields the algorithms calculated fitness function. The properties of the best reactors are combined to generate a new population of solutions. The procedure is repeated and after meeting the coverage criteria the optimal catalyst distribution was proposed. The paper is summarized with the optimal catalyst distribution for the given size and working conditions of the system.
Green Hydrogen and Energy Transition: Current State and Prospects in Portugal
Jan 2023
Publication
Hydrogen is a promising commodity a renewable secondary energy source and feedstock alike to meet greenhouse gas emissions targets and promote economic decarbonization. A common goal pursued by many countries the hydrogen economy receives a blending of public and private capital. After European Green Deal state members created national policies focused on green hydrogen. This paper presents a study of energy transition considering green hydrogen production to identify Portugal’s current state and prospects. The analysis uses energy generation data hydrogen production aspects CO2 emissions indicators and based costs. A comprehensive simulation estimates the total production of green hydrogen related to the ratio of renewable generation in two different scenarios. Then a comparison between EGP goals and Portugal’s transport and energy generation prospects is made. Portugal has an essential renewable energy matrix that supports green hydrogen production and allows for meeting European green hydrogen 2030–2050 goals. Results suggest that promoting the conversion of buses and trucks into H2-based fuel is better for CO2 reduction. On the other hand given energy security thermoelectric plants fueled by H2 are the best option. The aggressive scenario implies at least 5% more costs than the moderate scenario considering economic aspects.
The Enhanced Hydrogen Storage Capacity of Carbon Fibers The Effect of Hollow Porous Structure and Surface Modification
Jul 2021
Publication
In this study highly porous carbon fiber was prepared for hydrogen storage. Porous carbon fiber (PCF) and activated porous carbon fiber (APCF) were derived by carbonization and chemical activation after selectively removing polyvinyl alcohol from a bi-component fiber composed of polyvinyl alcohol and polyacrylonitrile (PAN). The chemical activation created more pores on the surface of the PCF and consequently highly porous APCF was obtained with an improved BET surface area (3058 m2 g−1) and micropore volume (1.18 cm3 g−1) compare to those of the carbon fiber which was prepared by calcination of monocomponent PAN. APCF was revealed to be very efficient for hydrogen storage its hydrogen capacity of 5.14 wt% at 77 K and 10 MPa. Such hydrogen storage capacity is much higher than that of activated carbon fibers reported previously. To further enhance hydrogen storage capacity catalytic Pd nanoparticles were deposited on the surface of the APCF. The Pd-deposited APCF exhibits a high hydrogen storage capacity of 5.45 wt% at 77 K and 10 MPa. The results demonstrate the potential of Pd-deposited APCF for efficient hydrogen storage.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Numerical Investigation of Dual Fuel Combustion on a Compression Ignition Engine Fueled with Hydrogen/Natural Gas Blends
Mar 2022
Publication
The present work aims to assess the influence of the composition of blends of hydrogen (H2 ) and Natural Gas (NG) on Dual Fuel (DF) combustion characteristics including gaseous emissions. The 3D-CFD study is carried out by means of a customized version of the KIVA-3V code. An automotive 2.8 L 4-cylinder turbocharged diesel engine was previously modified in order to operate in DF NG–diesel mode and tested at the dynamometer bench. After validation against experimental results the numerical model is applied to perform a set of combustion simulations at 3000 rpm–BMEP = 8 bar in DF H2/NG-diesel mode. Different H2–NG blends are considered: as the H2 mole fraction varies from 0 vol% to 50 vol% the fuel energy within the premixed charge is kept constant. The influence of the diesel Start Of Injection (SOI) is also investigated. Simulation results demonstrate that H2 enrichment accelerates the combustion process and promotes its completion strongly decreasing UHC and CO emissions. Evidently CO2 specific emissions are also reduced (up to about 20% at 50 vol% of H2 ). The main drawbacks of the faster combustion include an increase of in-cylinder peak pressure and pressure rate rise and of NOx emissions. However the study demonstrates that the optimization of diesel SOI can eliminate all aforementioned shortcomings.
Hydrogen Jet Fire from a Thermally Activated Pressure Relief Device (TPRD) from Onboard Storage in a Naturally Ventilated Covered Car Park
Aug 2021
Publication
Hydrogen jet fires from a thermally activated pressure relief device (TPRD) on onboard storage are considered for a vehicle in a naturally ventilated covered car park. Computational Fluid Dynamics was used to predict behaviour of ignited releases from a 70 MPa tank into a naturally ventilated covered car park. Releases through TPRD diameters 3.34 2 and 0.5 mm were studied to understand effect on hazard distances from the vehicle. A vertical release and downward releases at 0° 30° and 45° for TPRD diameters 2 and 0.5 mm were considered accounting for tank blowdown. direction of a downward release was found to significantly contribute to decrease of temperature in a hot cloud under the ceiling. Whilst the ceiling is reached by a jet exceeding 300 °C for a release through a TPRD of 2 mm for inclinations of either 0° 30° or 45° an ignited release through a TPRD of 0.5 mm and angle of 45° did not produce a cloud with a temperature above 300 °C at the ceiling during blowdown. The research findings specifically regarding the extent of the cloud of hot gasses have implications for the design of mechanical ventilation systems.
Thermodynamic Modeling of Hydrogen Refueling for Heavy-duty Fuel Cell Buses and Comparison with Aggregated Real Data
Apr 2021
Publication
The foreseen uptake of hydrogen mobility is a fundamental step towards the decarbonization of the transport sector. Under such premises both refuelling infrastructure and vehicles should be deployed together with improved refuelling protocols. Several studies focus on refuelling the light-duty vehicles with 10 kgH2 up to 700 bar however less known effort is reported for refuelling heavy-duty vehicles with 30–40 kgH2 at 350 bar. The present study illustrates the application of a lumped model to a fuel cell bus tank-to-tank refuelling event tailored upon the real data acquired in the 3Emotion Project. The evolution of the main refuelling quantities such as pressure temperature and mass flow are predicted dynamically throughout the refuelling process as a function of the operating parameters within the safety limits imposed by SAE J2601/2 technical standard. The results show to refuel the vehicle tank from half to full capacity with an Average Pressure Ramp Rate (APRR) equal to 0.03 MPa/s are needed about 10 min. Furthermore it is found that the effect of varying the initial vehicle tank pressure is more significant than changing the ambient temperature on the refuelling performances. In conclusion the analysis of the effect of different APRR from 0.03 to 0.1 MPa/s indicate that is possible to safely reduce the duration of half-to-full refuelling by 62% increasing the APRR value from 0.03 to 0.08 MPa/s.
Towards Computer-Aided Graphene Covered TiO2-Cu(CuxOy) Composite Design for the Purpose of Photoinduced Hydrogen Evolution
May 2021
Publication
In search a hydrogen source we synthesized TiO2-Cu-graphene composite photocatalyst for hydrogen evolution. The catalyst is a new and unique material as it consists of copper-decorated TiO2 particles covered tightly in graphene and obtained in a fluidized bed reactor. Both reduction of copper from Cu(CH3COO) at the surface of TiO2 particles and covering of TiO2-Cu in graphene thin layer by Chemical Vapour Deposition (CVD) were performed subsequently in the flow reactor by manipulating the gas composition. Obtained photocatalysts were tested in regard to hydrogen generation from photo-induced water conversion with methanol as sacrificial agent. The hydrogen generation rate for the most active sample reached 2296.27 µmol H2 h−1 gcat−1. Combining experimental and computational approaches enabled to define the optimum combination of the synthesis parameters resulting in the highest photocatalytic activity for water splitting for green hydrogen production. The results indicate that the major factor affecting hydrogen production is temperature of the TiO2-Cu-graphene composite synthesis which in turn is inversely correlated to photoactivity.
Experimental Study of Biogas-Hydrogen Mixtures Combustion in Conventional Natural Gas Systems
Jul 2021
Publication
Biogas is a renewable gas with low heat energy which makes it extremely difficult to use as fuel in conventional natural gas equipment. Nonetheless the use of hydrogen as a biogas additive has proven to have a beneficial effect on flame stability and combustion behavior. This study evaluates the biogas–hydrogen combustion in a conventional natural gas burner able to work up to 100 kW. Tests were performed for three different compositions of biogas: BG70 (30% CO2) BG60 (40% CO2) and BG50 (50% CO2). To achieve better flame stability each biogas was enriched with hydrogen from 5% to 25%. The difficulty of burning biogas in conventional systems was proven as the burner does not ignite when the biogas composition contains more than 40% of CO2. The best improvements were obtained at 5% hydrogen composition since the exhaust gas temperature and thus the enthalpy rises by 80% for BG70 and 65% for BG60. The stability map reveals that pure biogas combustion is unstable in BG70 and BG60; when the CO2 content is 50% ignition is inhibited. The properties change slightly when the hydrogen concentrations are more than 20% in the fuel gas and do not necessarily improve.
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