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Is the Polish Solar-to-Hydrogen Pathway Green? A Carbon Footprint of AEM Electrolysis Hydrogen Based on an LCA
Apr 2023
Publication
Efforts to direct the economies of many countries towards low-carbon economies are being made in order to reduce their impact on global climate change. Within this process replacing fossil fuels with hydrogen will play an important role in the sectors where electrification is difficult or technically and economically ineffective. Hydrogen may also play a critical role in renewable energy storage processes. Thus the global hydrogen demand is expected to rise more than five times by 2050 while in the European Union a seven-fold rise in this field is expected. Apart from many technical and legislative barriers the environmental impact of hydrogen production is a key issue especially in the case of new and developing technologies. Focusing on the various pathways of hydrogen production the essential problem is to evaluate the related emissions through GHG accounting considering the life cycle of a plant in order to compare the technologies effectively. Anion exchange membrane (AEM) electrolysis is one of the newest technologies in this field with no LCA studies covering its full operation. Thus this study is focused on a calculation of the carbon footprint and economic indicators of a green hydrogen plant on the basis of a life cycle assessment including the concept of a solar-to-hydrogen plant with AEM electrolyzers operating under Polish climate conditions. The authors set the range of the GWP indicators as 2.73–4.34 kgCO2eq for a plant using AEM electrolysis which confirmed the relatively low emissivity of hydrogen from solar energy also in relation to this innovative technology. The economic profitability of the investment depends on external subsidies because as developing technology the AEM electrolysis of green hydrogen from photovoltaics is still uncompetitive in terms of its cost without this type of support.
Decommissioning Platforms to Offshore Solar System: Road to Green Hydrogen Production from Seawater
May 2023
Publication
With more than 140 offshore platforms identified in Malaysian water to be decommissioned within 10 years it is critical for the Oil and Gas operators to re-evaluate the overall decommissioning strategies for a more sustainable approach. A revision to the current decommissioning options with inclusion of green decommissioning plan to the overall decision tree will assist in accelerating sustainable decision making. Using the advantage of the available 3D modelling from Naviswork and convert to PVSyst software for solar analysis to the one of the shortlisted offshore gas complexes in Malaysia three solar powered generation scenario was evaluated with aimed to establish the best integrated system on a modified decommissioned unmanned processing platform to generate cleaner energy. Financial assessment inclusive of Levelized Cost of Electricity as well as environmental assessment for each scenario are evaluated together. From the study optimum tilt angle was determined resulted to best annual solar yield of 257MWh with performance ratio (PR) of 87% for on-grid scenario 1. Off-grid scenario 3 is used to understand the estimated green hydrogen production. A desktop investigation conducted to three (3) type of electrolysers resulted to 8.6 kg to 18 kg of green hydrogen based on the average daily solar yield produced in scenario 3. Using Proton Electron Membrane electrolyser to simulate the PV solar-to-hydrogen offshore system it is observed that 98% of annual solar fraction can be achieved with annual performance ratio of 74.5% with levelized cost of Hydrogen (LCOH) of $10.95 per kg. From financial assessment this study justifies platforms repurpose to renewable energy concept to be an attractive option since cost to decommission the identified complex was observed to be 11 times greater compared to investing for this proposed concept.
Evaluation of Hydrogen Blend Stability in Low-Pressure Gas Distribution
Apr 2023
Publication
Natural gas distribution companies are developing ambitious plans to decarbonize the services that they provide in an affordable manner and are accelerating plans for the strategic integration of renewable natural gas and the blending of green hydrogen produced by electrolysis powered with renewable electricity being developed from large new commitments by states such as New York and Massachusetts. The demonstration and deployment of hydrogen blending have been proposed broadly at 20% of hydrogen by volume. The safe distribution of hydrogen blends in existing networks requires hydrogen blends to exhibit similar behavior as current supplies which are also mixtures of several hydrocarbons and inert gases. There has been limited research on the properties of blended hydrogen in low-pressure natural gas distribution systems. Current natural gas mixtures are known to be sufficiently stable in terms of a lack of chemical reaction between constituents and to remain homogeneous through compression and distribution. Homogeneous mixtures are required both to ensure safe operation of customer-owned equipment and for safety operations such as leak detection. To evaluate the stability of mixtures of hydrogen and natural gas National Grid experimentally tested a simulated distribution natural gas pipeline with blends containing hydrogen at up to 50% by volume. The pipeline was outfitted with ports to extract samples from the top and bottom of the pipe at intervals of 20 feet. Samples were analyzed for composition and the effectiveness of odorant was also evaluated. The new results conclusively demonstrate that hydrogen gas mixtures do not significantly separate or react under typical distribution pipeline conditions and gas velocity profiles. In addition the odorant retained its integrity in the blended gas during the experiments and demonstrated that it remains an effective method of leak detection.
System-friendly Process Design: Optimizing Blue Hydrogen Production for Future Energy Systems
Aug 2022
Publication
While the effects of ongoing cost reductions in renewables batteries and electrolyzers on future energy systems have been extensively investigated the effects of significant advances in CO2 capture and storage (CCS) technologies have received much less attention. This research gap is addressed via a long-term (2050) energy system model loosely based on Germany yielding four main findings. First CCS-enabled pathways offer the greatest benefits in the hydrogen sector where hydrogen prices can be reduced by two-thirds relative to a scenario without CCS. Second advanced blue hydrogen technologies can reduce total system costs by 12% and enable negative CO2 emissions due to higher efficiencies and CO2 capture ratios. Third co-gasification of coal and biomass emerged as an important enabler of these promising results allowing efficient exploitation of limited biomass resources to achieve negative emissions and limit the dependence on imported natural gas. Finally CCS decarbonization pathways can practically and economically incorporate substantial shares of renewable energy to reduce fossil fuel dependence. Such diversification of primary energy inputs increases system resilience to the broad range of socio-techno-economic challenges facing the energy transition. In conclusion balanced blue-green pathways offer many benefits and deserve serious consideration in the global decarbonization effort.
Probabilistic Modelling of Seasonal Energy Demand Patterns in the Transition from Natural Gas to Hydrogen for an Urban Energy District
May 2023
Publication
The transition to a low-carbon energy system can be depicted as a “great reconfiguration” from a socio-technical perspective that carries the risk of impact shifts. Electrification with the objective of achieving rapidly deep decarbonisation must be accompanied by effective efficiency and flexibility measures. Hydrogen can be a preferred option in the decarbonisation process where electrification of end-uses is difficult or impractical as well as for long-term storage in energy infrastructure characterised by a large penetration of renewable energy sources. Notwithstanding the current uncertainties regarding costs environmental impact and the inherent difficulties of increasing rapidly supply capacity hydrogen can represent a solution to be used in multi-energy systems with combined heat and power (CHP) in particular in urban energy districts. In fact while achieving carbon savings with natural gas fuelled CHP is not possible when low grid carbon intensity factors are present it may still be possible to use it to provide flexibility services and to reduce emissions further with switch from natural gas to hydrogen. In this paper a commercially established urban district energy scheme located in Southampton (United Kingdom) is analysed with the goal of exploring potential variations in its energy demand. The study proposes the use of scalable data-driven methods and probabilistic simulation to generate seasonal energy demand patterns representing the potential short-term and long-term evolution of the energy district.
Green Hydrogen Based Power Generation Prospect for Sustainable Development of Bangladesh using PEMFC and Hydrogen Gas Turbine
Feb 2023
Publication
Bangladesh focuses on green energy sources to be a lesser dependent on imported fossil fuels and to reduce the GHG emission to decarbonize the energy sector. The integration of renewable energy technologies for green hydrogen production is promising for Bangladesh. Hybrid renewable plants at the coastline along the Bay of Bengal Kuakata Sandwip St. Martin Cox’sbazer and Chattogram for green hydrogen production is very promising to solve the power demand scarcity of Bangladesh. Hydrogen gas turbine and hydrogen fuel cell configured power plant performances are studied to observe the feasibility/prospect to the green energy transition. The Plant’s performances investigated based on specification of the plant’s units and verified by MATLAB SIMULINK software. Fuels blending (different percent of hydrogen with fossil fuel/NG) technique makes the hydrogen more feasible as turbine fuel. The net efficiency of the fuel cell-based combined cycle configuration (74%) is higher than that of the hydrogen gas turbine-based configuration (51.9%). Moreover analyses show that the increment of combined cycle gas turbine efficiency (+18.5%) is more than the combined cycle PEMFC configuration (+14%). Long-term storage of renewable energy in the salt cavern as green hydrogen can be a source of energy for emergency. A significant share of power can be generated by a numbers of green power plants at specified places in Bangladesh.
Low-carbon Planning for Park-level Integrated Energy System Considering Optimal Construction Time Sequence and Hydrogen Energy Facility
Apr 2023
Publication
With the increasing concern about global energy crisis and environmental pollution the integrated renewable energy system has gradually become one of the most important ways to achieve energy transition. In the context of the rapid development of hydrogen energy industry the proportion of hydrogen energy in the energy system has gradually increased. The conversion between various energy sources has also become more complicated which poses challenges to the planning and construction of park-level integrated energy systems (PIES). To solve this problem we propose a bi-level planning model for an integrated energy system with hydrogen energy considering multi-stage investment and carbon trading mechanism. First the mathematical models of each energy source and energy storage in the park are established respectively and the independent operation of the equipment is analyzed. Second considering the operation state of multi-energy coordination a bi-level planning optimization model is established. The upper level is the capacity configuration model considering the variable installation time of energy facilities while the lower level is the operation optimization model considering several typical daily operations. Third considering the coupling relationship between upper and lower models the bi-level model is transformed into a solvable single-level mixed integer linear programming (MILP) model by using Karush–Kuhn–Tucker (KKT) condition and big-M method. Finally the proposed model and solution methods are verified by comprehensive case studies. Simulation results show that the proposed model can reduce the operational cost and carbon emission of PIES in the planning horizon and provide insights for the multi-stage investment of PIES.
Options for Methane Fuel Processing in PEMFC System with Potential Maritime Applications
Nov 2022
Publication
Proton-exchange membrane fuel cells (PEMFCs) are low-temperature fuel cells that have excellent starting performance due to their low operating temperature can respond quickly to frequent load fluctuations and can be manufactured in small packages. Unlike existing studies that mainly used hydrogen as fuel for PEMFCs in this study methane is used as fuel for PEMFCs to investigate its performance and economy. Methane is a major component of natural gas which is more economically competitive than hydrogen. In this study methane gas is reformed by the steam reforming method and is applied to the following five gas post-treatment systems: (a) Case 1—water– gas shift only (WGS) (b) Case 2—partial oxidation reforming only (PROX) (c) Case 3—methanation only (d) Case 4—WGS + methanation (e) Case 5—WGS + PROX. In the evaluation the carbon monoxide concentration in the gas did not exceed 10 ppm and the methane component which has a very large greenhouse effect was not regenerated in the post-treated exhaust gas. As a result Case 5 (WGS and PROX) is the only case that satisfied both criteria. Therefore we propose Case 5 as an optimized post-treatment system for methane reforming gas in ship PEMFCs.
Fission Battery Markets and Economic Requirements
Oct 2022
Publication
Fission Batteries (FBs) are nuclear reactors for customers with heat demands less than 250 MWt—replacing oil and natural gas in a low-carbon economy. Individual FBs would have outputs between 5 and 30 MWt. The small FB size has two major benefits: (1) the possibility of mass production and (2) ease of transport and leasing with return of used FBs to factory for refurbishing and reuse. Comparatively these two features are lacking in larger conventional reactors. Larger reactors are not transportable and thus can’t obtain the manufacturing economics possible with mass production or the operational advantages of returning the FB to the factory after use. Leasing places the regulatory maintenance and fuel-cycle burden on the leasing company that is minimized by large-fleet operations of identical units. The markets and economic requirements for FBs were examined. The primary existing markets are industrial biofuels off-grid electricity and container ships. Two major future markets were identified—advanced biofuels and hydrogen. In a low-carbon world the competitive price range for heat is $20–50/MWh ($6–15/million BTU) and $70–115/MWh for non-grid electricity. The primary competition in these sectors is likely to be biofuels and hydrogen produced using alternative energy sources—grid electricity is non-competitive. Larger users of energy have alternative low-carbon energy choices including modular nuclear reactors and fossil fuels with carbon capture and sequestration (CCS).
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Simulation and Techno-Economic Assessment of Hydrogen Production from Biomass Gasification-Based Processes: A Review
Nov 2022
Publication
The development of low-carbon fuels from renewable resources is a key measure to reduce carbon dioxide emissions and mitigate climate change. Biomass gasification with subsequent gas processing and purification is a promising route to produce low-carbon hydrogen. In the past decade simulation-based modelling using Aspen Plus software has supported the investigation of future potential industrial applications of this pathway. This article aims to provide a review of the modelling and economic assessment of woody biomass gasification-based hydrogen production with focus on the evaluation of the model accuracy in predicting producer gas composition in comparison with experimental data depending on the approach implemented. The assessment of comprehensive models which integrate biomass gasification with gas processing and purification highlights how downstream gas processing could improve the quality of the syngas and thus the hydrogen yield. The information in this article provides an overview of the current practices challenges and opportunities for future research particularly for the development of a comprehensive pathway for hydrogen production based on biomass gasification. Moreover this review includes a techno-economic assessment of biomass to hydrogen processes which will be useful for implementation at industrial-scale.
Techno-economic Analysis to Identify the Optimal Conditions for Green Hydrogen Production
Jun 2023
Publication
The intermittency of renewable energy sources necessitates energy storage to meet the full demand and balancing requirements of the grid. Green hydrogen (H2) is a chemical energy carrier that can be used in a flexible manner and store large amounts of energy for long periods of time. This techno-economic analysis investigates H2 production from wind using commercially available desalination and electrolysis units. Proton exchange membrane and alkaline electrolyser units are utilised and compared. The intermittency of wind is examined with comparison against grid-bought electricity. A model is developed to determine the selling price required to ensure profitability over a 10-year period. Firstly where H2 is produced using energy from the grid with electricity purchased when below a specified price point or between specified hours. In the second scenario a wind turbine is owned by the user and the electricity price is not considered while the turbine capital expenditure is. The price of H2 production from wind is found to be comparable with natural gas derived H2 at a larger scale with a minimum selling price calculated to be 4.85 £/kg at a setpoint of 500 kg of H2/hr. At a setpoint of 50 kg of H2/hr this is significantly higher at 12.10 £/kg. In both cases the alkaline electrolyser produced cheaper H2. This study demonstrates an economy of scale with H2 prices decreasing with increased scale. H2 prices are also closely linked to the capital expenditure with the equipment size space and safety identified as limiting factors.
Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine
Mar 2023
Publication
Green hydrogen produced using renewable energy is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters CR and A/F ratio have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion and this is probably due to the different quenching distance of the two fuels.
An Integrated Framework for Optimal Infrastructure Planning for Decarbonising Heating
Apr 2023
Publication
This paper presents the HEGIT (Heat Electricity and Gas Infrastructure and Technology) model for optimal infrastructure planning for decarbonising heating in buildings. HEGIT is an optimisation model based on Mixed Integer Linear Programming. The model co-optimises the integrated operation and capacity expansion planning of electricity and gas grids as well as heating technologies on the consumer side while maintaining the security of supply and subject to different environmental operational and system-wide constraints. The three main features of the HEGIT model are: • It incorporates an integrated unit commitment and capacity expansion problem for coordinated operation and long-term investment planning of the electricity and gas grids. • It incorporates the flexible operation of heating technologies in buildings and demand response in operation and long-term investment planning of gas and electricity grids. • It incorporates a multi-scale techno-economic representation of heating technologies design features into the whole energy system modelling and capacity planning. These features enable the model to quantify the impacts of different policies regarding decarbonising heating in buildings on the operation and long-term planning of electricity and gas grids identify the cost-optimal use of available resources and technologies and identify strategies for maximising synergies between system planning goals and minimising trade-offs. Moreover the multi-scale feature of the model allows for multi-scale system engineering analysis of decarbonising heating including system-informed heating technology design identifying optimal operational setups at the consumer end and assessing trade-offs between consumer investment in heating technologies and infrastructure requirements in different heat decarbonisation pathways.
The Role of Hydrogen-based Power Systems in the Energy Transition of the Residential Sector
Sep 2021
Publication
The unsustainable and continuous growth of anthropogenic emissions of greenhouse gases (GHG) has pushed governments private companies and stakeholders to adopt measures and policies to fight against climate change. Within this framework increasing the contribution of renewable energy sources (RES) to final consumed energy plays a key role in the planned energy transition. Regarding the residential sector in Europe 92% of GHG emissions comes from 75% of the building stock that is over 25 years old and highly inefficient. Thus this sector must raise RES penetration from the current 36% to 77% by 2050 to comply with emissions targets. In this regard the hybridization of hydrogen-based technologies and RES represents a reliable and versatile solution to facilitate decarbonization of the residential sector. This study provides an overview and analysis of standalone renewable hydrogen-based systems (RHS) focusing on the residential and buildings sector as well as critical infrastructures like telecom stations data servers etc. For detailed evaluation of RHS several pilot plants and real demonstration plants implemented worldwide are reviewed. To this end a techno-economic assessment of relevant parameters like self-sufficiency ratio levelized cost of energy and hydrogen roundtrip efficiency is provided. Moreover the performance of the different configurations is evaluated by comparing the installed power of each component and their energy contribution to cover the load over a defined period of time. Challenges ahead are identified for the wider deployment of RHS in the residential and buildings sector.
A Review of the Optimization Strategies and Methods Used to Locate Hydrogen Fuel Refueling Stations
Feb 2023
Publication
Increasing sales of conventional fuel-based vehicles are leading to an increase in carbon emissions which are dangerous to the environment. To reduce these conventional fuel-based vehicles must be replaced with alternative fuel vehicles such as hydrogen-fueled. Hydrogen can fuel vehicles with near-zero greenhouse gas emissions. However to increase the penetration of such alternative fuel vehicles there needs to be adequate infrastructure specifically refueling infrastructure in place. This paper presents a comprehensive review of the different optimization strategies and methods used in the location of hydrogen refueling stations. The findings of the review in this paper show that there are various methods which can be used to optimally locate refueling stations the most popular being the p-median and flow-capture location models. It is also evident from the review that there are limited studies that consider location strategies of hydrogen refueling stations within a rural setting; most studies are focused on urban locations due to the high probability of penetration into these areas. Furthermore it is apparent that there is still a need to incorporate factors such as the safety elements of hydrogen refueling station construction and for risk assessments to provide more robust realistic solutions for the optimal location of hydrogen refueling stations. Hence the methods reviewed in this paper can be used and expanded upon to create useful and accurate models for a hydrogen refueling network. Furthermore this paper will assist future studies to achieve an understanding of the extant studies on hydrogen refueling station and their optimal location strategies.
Ireland National Hydrogen Strategy
Jul 2023
Publication
The National Hydrogen Strategy sets out the strategic vision on the role that hydrogen will play in Ireland’s energy system looking to its long-term role as a key component of a zero-carbon economy and the short-term actions that need to be delivered over the coming years to enable the development of the hydrogen sector in Ireland.<br/>The Strategy is being developed for three primary reasons:<br/>1. Decarbonising our economy providing a solution to hard to decarbonise sectors where electrification is not feasible or cost-effective<br/>2. Enhancing our energy security through the development of an indigenous zero carbon renewable fuel which can act as an alternative to the 77% of our energy system which today relies on fossil fuel imports<br/>3. Developing industrial opportunities through the potential development of export markets for renewable hydrogen and other areas such as Sustainable Aviation Fuels<br/>The Strategy considers the needs of the entire hydrogen value chain including production end-uses transportation and storage safety regulation markets innovation and skills.<br/>It also sets out that Ireland will focus its efforts on the scale up and production of renewable ""green"" hydrogen as it supports both our decarbonisation needs and energy security needs given our vast indigenous renewable resources. Renewable hydrogen is a renewable and zero-carbon fuel that can play a key role in the ""difficult-to-decarbonise"" sectors of our economy where other solutions such as direct electrification are not feasible or cost effective.<br/>In the coming years renewable hydrogen is envisioned to play an important role as a zero-emission source of dispatchable flexible electricity as a long duration store of renewable energy in decarbonising industrial processes and as a transport fuel in sectors such as heavy goods transport maritime and aviation. The Strategy will provide clarity for stakeholders on how we expect the hydrogen economy to develop and scale up over the coming decades across the entire value chain.
Optimal Renewable Energy Distribution Between Gasifier and Electrolyzer for Syngas Generation in a Power and Biomass-to-Liquid Fuel Process
Jan 2022
Publication
By adding energy as hydrogen to the biomass-to-liquid (BtL) process several published studies have shown that carbon efficiency can be increased substantially. Hydrogen can be produced from renewable electrical energy through the electrolysis of water or steam. Adding high-temperature thermal energy to the gasifier will also increase the overall carbon efficiency. Here an economic criterion is applied to find the optimal distribution of adding electrical energy directly to the gasifier as opposed to the electrolysis unit. Three different technologies for electrolysis are applied: solid oxide steam electrolysis (SOEC) alkaline water electrolysis (AEL) and proton exchange membrane (PEM). It is shown that the addition of part of the renewable energy to the gasifier using electric heaters is always beneficial and that the electrolysis unit operating costs are a significant portion of the costs. With renewable electricity supplied at a cost of 50 USD/MWh and a capital cost of 1500 USD/kW installed SOEC the operating costs of electric heaters and SOEC account for more than 70% of the total costs. The energy efficiency of the electrolyzer is found to be more important than the capital cost. The optimal amount of energy added to the gasifier is about 37–39% of the energy in the biomass feed. A BtL process using renewable hydrogen imports at 2.5 USD/kg H2 or SOEC for hydrogen production at reduced electricity prices gives the best values for the economic objective.
Wind Farm Control for Improved Battery Lifetime in Green Hydrogen Systems without a Grid Connection
Jul 2023
Publication
Green hydrogen is likely to play an important role in meeting the net-zero targets of countries around the globe. One potential option for green hydrogen production is to run electrolysers directly from offshore wind turbines with no grid connection and hence no expensive cabling to shore. In this work an innovative proof of concept of a wind farm control methodology designed to reduce variability in wind farm active power output is presented. Smoothing the power supplied by the wind farm to the battery reduces the size and number of battery charge cycles and helps to increase battery lifetime. This work quantifies the impact of the wind farm control method on battery lifetime for wind farms of 1 4 9 and 16 wind turbines using suitable wind farm battery and electrolyser models. The work presented shows that wind farm control for smoothing wind farm power output could play a critical role in reducing the levelised cost of green hydrogen produced from wind farms with no grid connection by reducing the damaging load cycles on batteries in the system. Hence this work paves the way for the design and testing of a full implementation of the wind farm controller.
Grid-supported Electrolytic Hydrogen Production: Cost of Climate Impact Using Dynamic Emission Factors
Aug 2023
Publication
Hydrogen production based on a combination of intermittent renewables and grid electricity is a promising approach for reducing emissions in hard-to-decarbonise sectors at lower costs. However for such a configuration to provide climate benefits it is crucial to ensure that the grid electricity consumed in the process is derived from low-carbon sources. This paper examined the use of hourly grid emission factors (EFs) to more accurately determine the short-term climate impact of dynamically operated electrolysers. A model of the interconnected northern European electricity system was developed and used to calculate average grid-mix and marginal EFs for the four bidding zones in Sweden. Operating a 10 MW electrolyser using a combination of onshore wind and grid electricity was found to decrease the levelised cost of hydrogen (LCOH) to 2.40–3.63 €/kgH2 compared with 4.68 €/kgH2 for wind-only operation. A trade-off between LCOH and short-term climate impact was revealed as specific marginal emissions could exceed 20 kgCO2eq/kgH2 at minimum LCOH. Both an emission-minimising operating strategy and an increased wind-to-electrolyser ratio was found to manage this trade-off by enabling simultaneous cost and emission reductions lowering the marginal carbon abatement cost (CAC) from 276.8 €/tCO2eq for wind-only operation to a minimum of 222.7 and 119.3 €/tCO2eq respectively. Both EF and LCOH variations were also identified between the bidding zones but with no notable impact on the marginal CAC. When using average grid-mix emission factors the climate impact was low and the CAC could be reduced to 71.3–200.0 €/tCO2eq. In relation to proposed EU policy it was demonstrated that abiding by hourly renewable temporal matching principles could ensure low marginal emissions at current levels of fossil fuels in the electricity mix.
Enabling Hydrogen Blending From Industrial Clusters
Nov 2022
Publication
This study has been commissioned by the gas transporters as part of the Gas Goes Green (GGG)2 work programme to develop and report a ‘gas transporter view’ on how to facilitate hydrogen blending from industrial clusters which are likely to form the initial source for hydrogen blending in the gas network. This view has been developed through engagement carried out with industrial clusters and other stakeholders as well as drawing on learnings from a previous hydrogen blending study.3 The key takeaways of this study are that: l Enabling hydrogen blending from industrial clusters can be done in a pragmatic way with limited need for change to existing gas frameworks. l Where frameworks do need to change the changes are incremental rather than involving overhaul of existing frameworks and are highly workable. l While there remain uncertainties as to the nature of blending at each cluster (e.g. the volume and profile of hydrogen injections) in general the changes required to commercial and regulatory frameworks are the same implying that they are low regret. Below we summarise gas transporters’ preferred approach to facilitating hydrogen blending from industrial clusters including both the policy decisions needed and the changes required to commercial and regulatory frameworks. We note that this work has not involved a legal review and that one will be required as part of the process of implementing the framework changes described below.
Linking Geological and Infrastructural Requirements for Large-scale Underground Hydrogen Storage in Germany
Jun 2023
Publication
Hydrogen storage might be key to the success of the hydrogen economy and hence the energy transition in Germany. One option for cost-effective storage of large quantities of hydrogen is the geological subsurface. However previous experience with underground hydrogen storage is restricted to salt caverns which are limited in size and space. In contrast pore storage facilities in aquifers -and/or depleted hydrocarbon reservoirs- could play a vital role in meeting base load needs due to their wide availability and large storage capacity but experiences are limited to past operations with hydrogen-bearing town gas. To overcome this barrier here we investigate hydrogen storage in porous storage systems in a two-step process: 1) First we investigate positive and cautionary indicators for safe operations of hydrogen storage in pore storage systems. 2) Second we estimate hydrogen storage capacities of pore storage systems in (current and decommissioned) underground natural gas storage systems and saline aquifers. Our systematic review highlights that optimal storage conditions in terms of energy content and hydrogen quality are found in sandstone reservoirs in absence of carbonate and iron bearing accessory minerals at a depth of approx. 1100 m and a temperature of at least 40°C. Porosity and permeability of the reservoir formation should be at least 20% and 5 × 10−13 m2 (~500 mD) respectively. In addition the pH of the brine should fall below 6 and the salinity should exceed 100 mg/L. Based on these estimates the total hydrogen storage capacity in underground natural gas storages is estimated to be up to 8 billion cubic meters or (0.72 Mt at STP) corresponding to 29 TWh of energy equivalent of hydrogen. Saline aquifers may offer additional storage capacities of 81.6–691.8 Mt of hydrogen which amounts to 3.2 to 27.3 PWh of energy equivalent of hydrogen the majority of which is located in the North German basin. Pore storage systems could therefore become a crucial element of the future German hydrogen infrastructure especially in regions with large industrial hydrogen (storage) demand and likely hydrogen imports via pipelines and ships.
A Review on Metal Hydride Materials for Hydrogen Storage
Jul 2023
Publication
To achieve the shift to renewable energies efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties production methods as well as possibilities for enhancement of properties are presented. Furthermore impacts on material costs abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
Perspectives and Prospects of Underground Hydrogen Storage and Natural Hydrogen
Jun 2022
Publication
Hydrogen is considered the fuel of the future due to its cleaner nature compared to methane and gasoline. Therefore renewable hydrogen production technologies and long-term affordable and safe storage have recently attracted significant research interest. However natural underground hydrogen production and storage have received scant attention in the literature despite its great potential. As such the associated formation mechanisms geological locations and future applications remain relatively under-explored thereby requiring further investigation. In this review the global natural hydrogen formation along with reaction mechanisms (i.e. metamorphic processes pyritization and serpentinization reactions) as well as the suitable geological locations (i.e. ophiolites organic-rich sediments fault zones igneous rocks crystalline basements salt bearing strata and hydrocarbon-bearing basins) are discussed. Moreover the underground hydrogen storage mechanisms are detailed and compared with underground natural gas and CO2 storage. Techno-economic analyses of large-scale underground hydrogen storage are presented along with the current challenges and future directions.
Perspectives on Hydrogen
Dec 2022
Publication
Humankind has an urgent need to reduce carbon dioxide emissions. Such a challenge requires deep transformation of the current energy system in our society. Achieving this goal has given an unprecedented role to decarbonized energy vectors. Electricity is the most consolidated of such vectors and a molecular vector is in the agenda to contribute in the future to those end uses that are difficult to electrify. Additionally energy storage is a critical issue for both energy vectors. In this communication discussion on the status hopes and perspectives of the hydrogen contribution to decarbonization are presented emphasizing bottlenecks in key aspects such as education reskilling and storage capacity and some concerns about the development of a flexible portfolio of technologies that could affect the contribution and impact of the whole hydrogen value chain in society. This communication would serve to the debate and boost discussion about the topic.
Thermal Design of a Biohydrogen Production System Driven by Integrated Gasification Combined Cycle Waste Heat Using Dynamic Simulation
Apr 2022
Publication
Utilizing biological processes for hydrogen production via gasification is a promising alternative method to coal gasification. The present study proposes a dynamic simulation model that uses a one-dimensional heat-transfer analysis method to simulate a biohydrogen production system. The proposed model is based on an existing experimental design setup. It is used to simulate a biohydrogen production system driven by the waste heat from an integrated gasification combined cycle (IGCC) power plant equipped with carbon capture and storage technologies. The data from the simulated results are compared with the experimental measurement data to validate the developed model’s reliability. The results show good agreement between the experimental data and the developed model. The relative root-mean-square error for the heat storage feed-mixing and bioreactor tanks is 1.26% 3.59% and 1.78% respectively. After the developed model’s reliability is confirmed it is used to simulate and optimize the biohydrogen production system inside the IGCC power plant. The bioreactor tank’s time constant can be improved when reducing the operating volume of the feed-mixing tank by the scale factors of 0.75 and 0.50 leading to a 15.76% and 31.54% faster time constant respectively when compared with the existing design.
Minimizing the Cost of Hydrogen Production through Dynamic Polymer Electrolyte Membrane Electrolyzer Operation
Jun 2022
Publication
Growing imbalances between electricity demand and supply from variable renewable energy sources (VREs) create increasingly large swings in electricity prices. Polymer electrolyte membrane (PEM) electrolyzers can help to buffer against these imbalances and minimize the levelized cost of hydrogen (LCOH) by ramping up production of hydrogen through high-current-density operation when low-cost electricity is abundant and ramping down current density to operate efficiently when electricity prices are high. We introduce a technoeconomic model that optimizes current density profiles for dynamically operated electrolyzers while accounting for the potential of increased degradation rates to minimize LCOH for any given time-of-use (TOU) electricity pricing. This model is used to predict LCOH from different methods of operating a PEM electrolyzer for historical and projected electricity prices in California and Texas which were chosen due to their high penetration of VREs. Results reveal that dynamic operation could enable reductions in LCOH ranging from 2% to 63% for historical 2020 pricing and 1% to 53% for projected 2030 pricing. Moreover high-current-density operation above 2.5 A cm2 is increasingly justified at electricity prices below $0.03 kWh1 . These findings suggest an actionable means of lowering LCOH and guide PEM electrolyzer development toward devices that can operate efficiently at a range of current densities.
A Comparative Study on Energy Efficiency of the Maritime Supply Chains for Liquefied Hydrogen, Ammonia, Methanol and Natural Gas
Jun 2023
Publication
To cope with climate change emerging fuels- hydrogen ammonia and methanol- have been proposed as promising energy carriers that will replace part of the liquefied natural gas (LNG) in future maritime scenarios. Energy efficiency is an important indicator for evaluating the system but the maritime supply system for emerging fuels has yet to be revealed. In this study the energy efficiency of the maritime supply chain of hydrogen ammonia methanol and natural gas is investigated considering processes including production storage loading transport and unloading. A sensitivity analysis of parameters such as ambient temperature storage time pipeline length and sailing time is also carried out. The results show that hydrogen (2.366%) has the highest daily boil-off gas (BOG) rate and wastes more energy than LNG (0.413%) with ammonia and methanol both being lower than LNG. The recycling of BOG is of great importance to the hydrogen supply chain. When produced from renewable energy sources methanol (98.02%) is the most energy efficient followed by ammonia with hydrogen being the least (89.10%). This assessment shows from an energy efficiency perspective that ammonia and methanol have the potential to replace LNG as the energy carrier of the future and that hydrogen requires efficient BOG handling systems to increase competitiveness. This study provides some inspirations for the design of global maritime supply systems for emerging fuels.
The Viability of Implementing Hydrogen in the Commonwealth of Massachusetts
Sep 2022
Publication
In recent years there has been an increased interest in hydrogen energy due to a desire to reduce greenhouse gas emissions by utilizing hydrogen for numerous applications. Some countries (e.g. Japan Iceland and parts of Europe) have made great strides in the advancement of hydrogen generation and utilization. However in the United States there remains significant reservation and public uncertainty on the use and integration of hydrogen into the energy ecosystem. Massachusetts similar to many other states and small countries faces technical infrastructure policy safety and acceptance challenges with regards to hydrogen production and utilization. A hydrogen economy has the potential to provide economic benefits a reduction in greenhouse gas emissions and sector coupling to provide a resilient energy grid. In this paper the issues associated with integrating hydrogen into Massachusetts and other similar states or regions are studied to determine which hydrogen applications have the most potential understand the technical and integration challenges and identify how a hydrogen energy economy may be beneficial. Additionally hydrogen’s safety concerns and possible contribution to greenhouse gas emissions are also reviewed. Ultimately a set of eight recommendations is made to guide the Commonwealth’s consideration of hydrogen as a key component of its policies on carbon emissions and energy.
Assessing and Modelling Hydrogen Reactivity in Underground Hydrogen Storage: A Review and Models Simulating the Lobodice Town Gas Storage
Apr 2023
Publication
Underground Hydrogen storage (UHS) is a promising technology for safe storage of large quantities of hydrogen in daily to seasonal cycles depending on the consumption requirements. The development of UHS requires anticipating hydrogen behavior to prevent any unexpected economic or environmental impact. An open question is the hydrogen reactivity in underground porous media storages. Indeed there is no consensus on the effects or lack of geochemical reactions in UHS operations because of the strong coupling with the activity of microbes using hydrogen as electron donor during anaerobic reduction reactions. In this work we apply different geochemical models to abiotic conditions or including the catalytic effect of bacterial activity in methanogenesis acetogenesis and sulfate-reduction reactions. The models are applied to Lobodice town gas storage (Czech Republic) where a conversion of hydrogen to methane was measured during seasonal gas storage. Under abiotic conditions no reaction is simulated. When the classical thermodynamic approach for aqueous redox reactions is applied the simulated reactivity of hydrogen is too high. The proper way to simulate hydrogen reactivity must include a description of the kinetics of the aqueous redox reactions. Two models are applied to simulate the reactions of hydrogen observed at Lobodice gas storage. One modeling the microbial activity by applying energy threshold limitations and another where microbial activity follows a Monod-type rate law. After successfully calibrating the bio-geochemical models for hydrogen reactivity on existing gas storage data and constraining the conditions where microbial activity will inhibit or enhance hydrogen reactivity we now have a higher confidence in assessing the hydrogen reactivity in future UHS in aquifers or depleted reservoirs.
Low Carbon Optimal Operation of Integrated Energy System Based on Concentrating Solar Power Plant and Power to Hydrogen
Mar 2023
Publication
A new integrated energy system (IES) framework is created in order to encourage the consumption of renewable energy which is represented by wind and solar energy and lower carbon emissions. The connection between the units in the composite system is examined in this research. In-depth analysis is done on how energy is transferred between electricity heat gas and hydrogen. The system model and constraints are used to build an objective function with the lowest total operating cost. The calculation of carbon trading includes the ladder carbon trading method. And set up 6 cases for analysis which verifies the effectiveness of the participation of the concentrated solar power plant (CSPP) in the heat supply and power to hydrogen system (P2HS) in reducing the total operating cost of the system reducing wind curtailment and light curtailment and reducing carbon emissions. Under the model considered in this paper reduces the total operating cost reduces by 27.04% when the concentrated solar power plant is involved in the supply of thermal load. And the carbon emission is reduced by 14.529%. Compared with the traditional power to gas considers the power to hydrogen system in this paper which reduces the total operating cost by 4.79%.
Navigating Turbulence: Hydrogen's Role in the Decarbonization of the Aviation Sector
Jan 2024
Publication
This paper offers a comprehensive analysis of the historical evolution and the current state of the aviation industry with a particular emphasis on the critical need for this sector to decarbonize. It delves into emerging propulsion technologies such as battery electric and hydrogen-based systems assessing their potential impact on sustainability within the aviation sector. Special attention is devoted to the global regulatory framework notably carbon offsetting and emission reduction scheme for international aviation which encapsulates initiatives such as lower carbon aviation fuels and sustainable aviation fuels. Examining the environmental challenges facing aviation the paper underscores the necessity for a balanced and comprehensive strategy that integrates various approaches to achieve sustainable solutions. By addressing both the historical context and contemporary advances the paper aims to provide a nuanced understanding of the complexities surrounding aviation's decarbonization journey acknowledging the industry's strides while recognizing the ongoing challenges in the pursuit of sustainability.
Co-Combustion of Hydrogen with Diesel and Biodiesel (RME) in a Dual-Fuel Compression-Ignition Engine
Jun 2023
Publication
The utilization of hydrogen for reciprocating internal combustion engines remains a subject that necessitates thorough research and careful analysis. This paper presents a study on the co-combustion of hydrogen with diesel fuel and biodiesel (RME) in a compression-ignition piston engine operating at maximum load with a hydrogen content of up to 34%. The research employed engine indication and exhaust emissions measurement to assess the engine’s performance. Engine indication allowed for the determination of key combustion stages including ignition delay combustion time and the angle of 50% heat release. Furthermore important operational parameters such as indicated pressure thermal efficiency and specific energy consumption were determined. The evaluation of dual-fuel engine stability was conducted by analyzing variations in the coefficient of variation in indicated mean effective pressure. The increase in the proportion of hydrogen co-combusted with diesel fuel and biodiesel had a negligible impact on ignition delay and led to a reduction in combustion time. This effect was more pronounced when using biodiesel (RME). In terms of energy efficiency a 12% hydrogen content resulted in the highest efficiency for the dual-fuel engine. However greater efficiency gains were observed when the engine was powered by RME. It should be noted that the hydrogen-powered engine using RME exhibited slightly less stable operation as measured by the COVIMEP value. Regarding emissions hydrogen as a fuel in compression ignition engines demonstrated favorable outcomes for CO CO2 and soot emissions while NO and HC emissions increased.
Optimal Operation Strategy of PV-Charging-Hydrogenation Composite Energy Station Considering Demand Response
Apr 2023
Publication
Traditional charging stations have a single function which usually does not consider the construction of energy storage facilities and it is difficult to promote the consumption of new energy. With the gradual increase in the number of new energy vehicles (NEVs) to give full play to the complementary advantages of source-load resources and provide safe efficient and economical energy supply services this paper proposes the optimal operation strategy of a PV-charging-hydrogenation composite energy station (CES) that considers demand response (DR). Firstly the operation mode of the CES is analyzed and the CES model including a photovoltaic power generation system fuel cell hydrogen production hydrogen storage hydrogenation and charging is established. The purpose is to provide energy supply services for electric vehicles (EVs) and hydrogen fuel cell vehicles (HFCVs) at the same time. Secondly according to the travel law of EVs and HFCVs the distribution of charging demand and hydrogenation demand at different periods of the day is simulated by the Monte Carlo method. On this basis the following two demand response models are established: charging load demand response based on the price elasticity matrix and interruptible load demand response based on incentives. Finally a multi-objective optimal operation model considering DR is proposed to minimize the comprehensive operating cost and load fluctuation of CES and the maximum–minimum method and analytic hierarchy process (AHP) are used to transform this into a linearly weighted single-objective function which is solved via an improved moth–flame optimization algorithm (IMFO). Through the simulation examples operation results in four different scenarios are obtained. Compared with a situation not considering DR the operation strategy proposed in this paper can reduce the comprehensive operation cost of CES by CNY 1051.5 and reduce the load fluctuation by 17.8% which verifies the effectiveness of the proposed model. In addition the impact of solar radiation and energy recharge demand changes on operations was also studied and the resulting data show that CES operations were more sensitive to energy recharge demand changes.
Numerical Study on a Diesel/Dissociated Methanol Gas Compression Ignition Engine with Exhaust Gas Recirculation
Aug 2023
Publication
Bo Li,
Yihua Chen,
Fei Zhong and
Xu Hao
Hydrogen is the most promising alternative fuel in the field of engines. Exhaust heat assisted methanol dissociation is an attractive approach for generating hydrogen. In this work simulations are conducted on a compression ignition engine fueled with different proportions of diesel-dissociated methanol gas (DMG) blends at intermediate engine speed full load and 0% EGR ratio. The results reveal that the indicated thermal efficiency and indicated mean effective pressure are greatly enhanced combustion efficiency is increased and regular emissions of CO HC and soot are reduced while NOx emissions are reduced with increased DMG substitution. In addition a simulation is conducted at an intermediate engine speed full load 15% DMG substitution ratio and varying EGR ratios of 0–20%. The results indicate that the dual-fuel engine outperforms the original engine with respect to power fuel economy and regular emissions once an optimal EGR rate is adopted.
Review—Identifying Critical Gaps for Polymer Electrolyte Water Electrolysis Development
Feb 2017
Publication
Although polymer electrolyte water electrolyzers (PEWEs) have been used in small-scale (kW to tens of kW range) applications for several decades PEWE technology for hydrogen production in energy applications (power-to-gas power-to-fuel etc.) requires significant improvements in the technology to address the challenges associated with cost performance and durability. Systems with power of hundreds of kW or even MWs corresponding to hydrogen production rates of around 10 to 20 kg/h have started to appear in the past 5 years. The thin (∼0.2 mm) polymer electrolyte in the PEWE with low ohmic resistance compared to the alkaline cell with liquid electrolyte allows operation at high current densities of 1–3 A/cm2 and high differential pressure. This article after an introductory overview of the operating principles of PEWE and state-of-the-art discusses the state of understanding of key phenomena determining and limiting performance durability and commercial readiness identifies important ‘gaps’ in understanding and essential development needs to bring PEWE science & engineering forward to prosper in the energy market as one of its future backbone technologies. For this to be successful science engineering and process development as well as business and market development need to go hand in hand.
A Perspective on the Overarching Role of Hydrogen, Ammonia, and Methanol Carbon-Neutral Fuels towards Net Zero Emission in the Next Three Decades
Dec 2022
Publication
Arguably one of the most important issues the world is facing currently is climate change. At the current rate of fossil fuel consumption the world is heading towards extreme levels of global temperature rise if immediate actions are not taken. Transforming the current energy system from one largely based on fossil fuels to a carbon-neutral one requires unprecedented speed. Based on the current state of development direct electrification of the future energy system alone is technically challenging and not enough especially in hard-to-abate sectors like heavy industry road trucking international shipping and aviation. This leaves a considerable demand for alternative carbon-neutral fuels such as green ammonia and hydrogen and renewable methanol. From this perspective we discuss the overarching roles of each fuel in reaching net zero emission within the next three decades. The challenges and future directions associated with the fuels conclude the current perspective paper.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Modeling the Global Annual Carbon Footprint for the Transportation Sector and a Path to Sustainability
Jun 2023
Publication
The transportation industry’s transition to carbon neutrality is essential for addressing sustainability concerns. This study details a model for calculating the carbon footprint of the transportation sector as it progresses towards carbon neutrality. The model aims to support policymakers in estimating the potential impact of various decisions regarding transportation technology and infrastructure. It accounts for energy demand technological advancements and infrastructure upgrades as they relate to each transportation market: passenger vehicles commercial vehicles aircraft watercraft and trains. A technology roadmap underlies this model outlining anticipated advancements in batteries hydrogen storage biofuels renewable grid electricity and carbon capture and sequestration. By estimating the demand and the technologies that comprise each transportation market the model estimates carbon emissions. Results indicate that based on the technology roadmap carbon neutrality can be achieved by 2070 for the transportation sector. Furthermore the model found that carbon neutrality can still be achieved with slippage in the technology development schedule; however delays in infrastructure updates will delay carbon neutrality while resulting in a substantial increase in the cumulative carbon footprint of the transportation sector.
Hydrogen-powered Refrigeration System for Environmentally Friendly Transport and Delivery in the Food Supply Chain
Mar 2023
Publication
Urban population and the trend towards online commerce leads to an increase in delivery solution in cities. The growth of the transport sector is very harmful to the environment being responsible for approximately 40% of greenhouse gas emissions in the European Union. The problem is aggravated when transporting perishable foodstuffs as the vehicle propulsion engine (VPE) must power not only the vehicle but also the refrigeration unit. This means that the VPE must be running continuously both on the road and stationary (during delivery) as the cold chain must be preserved. The result is costly (high fuel consumption) and harmful to the environment. At present refrigerated transport does not support full-electric solutions due to the high energy consumption required which motivates the work presented in this article. It presents a turnkey solution of a hydrogen-powered refrigeration system (HPRS) to be integrated into standard light trucks and vans for short-distance food transport and delivery. The proposed solution combines an air-cooled polymer electrolyte membrane fuel cell (PEMFC) a lithium-ion battery and low-weight pressurised hydrogen cylinders to minimise cost and increase autonomy and energy density. In addition for its implementation and integration all the acquisition power and control electronics necessary for its correct management have been developed. Similarly an energy management system (EMS) has been developed to ensure continuity and safety in the operation of the electrical system during the working day while maximizing both the available output power and lifetime of the PEMFC. Experimental results on a real refrigerated light truck provide more than 4 h of autonomy in intensive intercity driving profiles which can be increased if necessary by simply increasing the pressure of the stored hydrogen from the current 200 bar to whatever is required. The correct operation of the entire HPRS has been experimentally validated in terms of functionality autonomy and safety; with fuel savings of more than 10% and more than 3650 kg of CO2/ year avoided.
Policy Design for Diffusing Hydrogen Economy and Its Impact on the Japanese Economy for Carbon Neutrality by 2050: Analysis Using the E3ME-FTT Model
Nov 2023
Publication
To achieve carbon neutrality in Japan by 2050 renewable energy needs to be used as the main energy source. Based on the constraints of various renewable energies the importance of hydrogen cannot be ignored. This study aimed to investigate the diffusion of hydrogen demand technologies in various sectors and used projections and assumptions to investigate the hydrogen supply side. By performing simulations with the E3ME-FTT model and comparing various policy scenarios with the reference scenario the economic and environmental impacts of the policy scenarios for hydrogen diffusion were analyzed. Moreover the impact of realizing carbon neutrality by 2050 on the Japanese economy was evaluated. Our results revealed that large-scale decarbonization via hydrogen diffusion is possible (90% decrease of CO2 emissions in 2050 compared to the reference) without the loss of economic activity. Additionally investments in new hydrogen-based and other low-carbon technologies in the power sector freight road transport and iron and steel industry can improve the gross domestic product (1.6% increase in 2050 compared to the reference) as they invoke economic activity and require additional employment (0.6% increase in 2050 compared to the reference). Most of the employment gains are related to decarbonizing the power sector and scaling up the hydrogen supply sector while a lot of job losses can be expected in the mining and fossil fuel industries.
Hydrogen-Electric Coupling Coordinated Control Strategy of Multi-Station Integrated System Based on the Honeycomb Topology
Mar 2022
Publication
With the high-proportion accession of renewable energy and randomness of the load side in the new energy power system unbalanced feeder power and heavy overload of the transformer caused by massive access of highly uncertain source loads become more and more serious. In order to solve the aforementioned problems a honeycomb topology of the multi-station integrated system is proposed. The soft open point (SOP) is used as the key integrated equipment of the internal unit of a multi-station integrated system. The honeycomb grid structure is composed of flexible nodes and the multi-station integrated system is composed of multi-network flexible interconnection. Based on the characteristics of the regional resource endowment hydrogen energy flow is deeply coupled in parts of honeycomb grids. In order to improve the reliability and flexibility of the multi-station integrated unit the structure of the new multi-station integrated unit the power balance constraints on the unit and the switching process of SOP control mode are studied. At the same time the hydrogen electricity coupling structure and the coordinated control strategy of hydrogen electricity conversion are proposed to solve the problem of deep application of hydrogen energy. Finally the effectiveness of the proposed multi-station integrated system is verified by using three simulation models.
Renewable Hydrogen Production Processes for the Off-Gas Valorization in Integrated Steelworks through Hydrogen Intensified Methane and Methanol Syntheses
Nov 2020
Publication
Within integrated steelmaking industries significant research efforts are devoted to the efficient use of resources and the reduction of CO2 emissions. Integrated steelworks consume a considerable quantity of raw materials and produce a high amount of by-products such as off-gases currently used for the internal production of heat steam or electricity. These off-gases can be further valorized as feedstock for methane and methanol syntheses but their hydrogen content is often inadequate to reach high conversions in synthesis processes. The addition of hydrogen is fundamental and a suitable hydrogen production process must be selected to obtain advantages in process economy and sustainability. This paper presents a comparative analysis of different hydrogen production processes from renewable energy namely polymer electrolyte membrane electrolysis solid oxide electrolyze cell electrolysis and biomass gasification. Aspen Plus® V11-based models were developed and simulations were conducted for sensitivity analyses to acquire useful information related to the process behavior. Advantages and disadvantages for each considered process were highlighted. In addition the integration of the analyzed hydrogen production methods with methane and methanol syntheses is analyzed through further Aspen Plus®-based simulations. The pros and cons of the different hydrogen production options coupled with methane and methanol syntheses included in steelmaking industries are analyzed
Progress and Prospect of the Novel Integrated SOFC-ICE Hybrid Power System: System Design, Mass and Heat Integration, System Optimization and Techno-economic Analysis
Jan 2023
Publication
This paper presents a review of system design and analysis control strategy optimization and heat and mass integration of integrated solid oxide fuel cell (SOFC) and reciprocating internal combustion engine (ICE) system. Facing the future power-fuel-power path both SOFC and ICE can adapt to a variety of fuels which is one evidence that ICE is amenable to integration with SOFC while SOFC is more efficient cleaner and quieter than ICE. Different system topologies are classified whose dynamic performances are also analyzed. In addition the heat and mass integration of system is discussed. Moreover the combustion modes of ICE which can be applied to steady combustion high efficiency and low emissions are analyzed and compared. Meanwhile the potential and methods of system waste heat recovery are discussed. The exergy analysis energy density and techno-economy are discussed. Finally the results are discussed in the last section with the final conclusion that SOFC-ICE systems are very suitable for long-distance transportation such as maritime and aviation which can also solve problems of the carbon and pollutant emissions with the background of engine cannot be replaced in maritime while the system can adapt a variety of alternative fuels.
Premier, Progress and Prospects in Renewable Hydrogen Generation: A Review
May 2023
Publication
Renewable hydrogen production has an opportunity to reduce carbon emissions in the transportation and industrial sectors. This method generates hydrogen utilizing renewable energy sources such as the sun wind and hydropower lowering the number of greenhouse gases released into the environment. In recent years considerable progress has been made in the production of sustainable hydrogen particularly in the disciplines of electrolysis biomass gasification and photoelectrochemical water splitting. This review article figures out the capacity efficiency and cost-effectiveness of hydrogen production from renewable sources effectively comparing the conventionally used technologies with the latest techniques which are getting better day by day with the implementation of the technological advancements. Governments investors and industry players are increasingly interested in manufacturing renewable hydrogen and the global need for clean energy is expanding. It is projected that facilities for manufacturing renewable hydrogen as well as infrastructure to support this development would expand hastening the transition to an environment-friendly and low-carbon economy
Investment Estimation in the Energy and Power Sector towards Carbon Neutrality Target: A Case Study of China
Mar 2023
Publication
The transition towards low-carbon energy and power has been extensively studied by research institutions and scholars. However the investment demand during the transition process has received insufficient attention. To address this gap an energy investment estimation method is proposed in this paper which takes the unit construction costs and potential development of major technology in the energy and power sector as input. The proposed estimation method can comprehensively assess the investment demand for various energy sources in different years including coal oil natural gas biomass power and hydrogen energy. Specifically we applied this method to estimate the investment demand of China’s energy and power sector from 2020 to 2060 at five year intervals. The results indicate that China’s cumulative energy investment demand over this period is approximately 127 trillion CNY with the power sector accounting for the largest proportion at 92.35% or approximately 117 trillion CNY. The calculated cumulative investment demand is consistent with the findings of several influential research institutions providing validation for the proposed method.
Hydrogen Role in the Valorization of Integrated Steelworks Process Off-gases through Methane and Methanol Syntheses
Jun 2021
Publication
The valorization of integrated steelworks process off-gases as feedstock for synthesizing methane and methanol is in line with European Green Deal challenges. However this target can be generally achieved only through process off-gases enrichment with hydrogen and use of cutting-edge syntheses reactors coupled to advanced control systems. These aspects are addressed in the RFCS project i3 upgrade and the central role of hydrogen was evident from the first stages of the project. First stationary scenario analyses showed that the required hydrogen amount is significant and existing renewable hydrogen production technologies are not ready to satisfy the demand in an economic perspective. The poor availability of low-cost green hydrogen as one of the main barriers for producing methane and methanol from process off-gases is further highlighted in the application of an ad-hoc developed dispatch controller for managing hydrogen intensified syntheses in integrated steelworks. The dispatch controller considers both economic and environmental impacts in the cost function and although significant environmental benefits are obtainable by exploiting process off-gases in the syntheses the current hydrogen costs highly affect the dispatch controller decisions. This underlines the need for big scale green hydrogen production processes and dedicated green markets for hydrogen-intensive industries which would ensure easy access to this fundamental gas paving the way for a C-lean and more sustainable steel production.
Low-carbon Economic Dispatch of Power Systems Based on Mobile Hydrogen Storage
Mar 2022
Publication
To alleviate the global warming crisis carbon reduction is an inevitable trend of sustainable development. The energy carrier with Hydrogen (H2) is considered to be one of the promising choices for realizing a low-carbon economy. With the increasing penetration level of wind power generation and for well-balancing wind generation fluctuations this paper proposes a low-carbon economic dispatch method for power systems based on mobile hydrogen storage(MHS). The wind power surplus during off-peak load periods is first utilized to generate green H2. Afterward the green H2 is optimally transported to multiple hydrogen storage(HS) stations for generating power electricity by flexibly controlling the electrolysis(EL) methanation(ME) carbon capture(CCS) and H2 power generation processes in such a way the wind power is coordinated with the hydrogen production transport and utilization to reduce the total carbon emission and minimize the operation cost of power systems. Finally the proposed power system low-carbon economic dispatch model is verified by case studies.
Thermodynamic Analysis of Methanol, Ammonia, and Hydrogen as Alternative Fuels in HCCI Engines
May 2023
Publication
The present study enters in the context of reducing harmful emissions of the marine fleet by using three of the most promising alternative fuels namely methanol ammonia and hydrogen. These fuels are to be examined from the perspective of both the first and second laws of thermodynamics when employed in turbocharged and intercooled Homogeneous Charge Compression Ignition Engines (HCCI) under various values of ambient temperature and equivalence ratio. Results showed that the highest engine performance values favour using ammonia as fuel followed in order by hydrogen and methanol. Furthermore most of the exergy destruction rates (65.26% ammonia to 84.02% for hydrogen) of the exergy destruction rate occurring in the engine take place in the HCCI engine.
A Review on Biohydrogen Sources, Production Routes, and Its Application as a Fuel Cell
Aug 2023
Publication
More than 80% of the energy from fossil fuels is utilized in homes and industries. Increased use of fossil fuels not only depletes them but also contributes to global warming. By 2050 the usage of fossil fuels will be approximately lower than 80% than it is today. There is no yearly variation in the amount of CO2 in the atmosphere due to soil and land plants. Therefore an alternative source of energy is required to overcome these problems. Biohydrogen is considered to be a renewable source of energy which is useful for electricity generation rather than relying on harmful fossil fuels. Hydrogen can be produced from a variety of sources and technologies and has numerous applications including electricity generation being a clean energy carrier and as an alternative fuel. In this review a detailed elaboration about different kinds of sources involved in biohydrogen production various biohydrogen production routes and their applications in electricity generation is provided.
Assessing the Social Acceptance of Key Technologies for the German Energy Transition
Jan 2022
Publication
Background: The widespread use of sustainable energy technologies is a key element in the transformation of the energy system from fossil-based to zero-carbon. In line with this technology acceptance is of great importance as resistance from the public can slow down or hinder the construction of energy technology projects. The current study assesses the social acceptance of three energy technologies relevant for the German energy transition: stationary battery storage biofuel production plants and hydrogen fuel station. Methods: An online survey was conducted to examine the public’s general and local acceptance of energy technologies. Explored factors included general and local acceptance public concerns trust in relevant stakeholders and attitudes towards financial support. Results: The results indicate that general acceptance for all technologies is slightly higher than local acceptance. In addition we discuss which public concerns exist with regard to the respective technologies and how they are more strongly associated with local than general acceptance. Further we show that trust in stakeholders and attitudes towards fnancial support is relatively high across the technologies discussed. Conclusions: Taken together the study provides evidence for the existence of a “general–local” gap despite measuring general and local acceptance at the same level of specifcity using a public sample. In addition the collected data can provide stakeholders with an overview of worries that might need to be addressed when planning to implement a certain energy project.
Assessment of Hydrogen Gas Turbine-fuel Cell Powerplant for Rotorcraft
Jul 2023
Publication
Conventional turboshaft engines are high power density movers suffering from low efficiency at part power operation and producing significant emissions. This paper presents a design exploration and feasibility assessment of a hybrid hydrogen-fueled powerplant for Urban Air Mobility (UAM) rotorcraft. A multi-disciplinary approach is devised comprising models for rotorcraft performance tank and subsystems sizing and engine performance. The respective trade-offs between payload-range and mission level performance are quantified for kerosene-fueled and hybrid hydrogen tilt-rotor variants. The effects of gas turbine scaling and fuel cell pressurization are evaluated for different hybridization degrees. Gas turbine scaling with hybridization (towards the fuel cell) results in up to 21% benefit in energy consumption relative to the non-scaled case with the benefits being more pronounced at high hybridization degrees. Pressurizing the fuel cell has shown significant potential as cell efficiency can increase up to 10% when pressurized to 6 bar which translates to a 6% increase in overall efficiency. The results indicate that current fuel cells (1 kW/kg) combined with current hydrogen tank technology severely limit the payload range capability of the tilt-rotor. However for advanced fuel cell technology (2.5 kW/kg) and low ranges hybrid powerplant show the potential to reduce energy consumption and reduce emissions footprint.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
An Eco-technoeconomic Analysis of Hydrogen Production using Solid Oxide Electrolysis Cells that Accounts for Long-term Degradation
Sep 2022
Publication
This paper presents an eco-technoeconomic analysis (eTEA) of hydrogen production via solid oxide electrolysis cells (SOECs) aimed at identifying the economically optimal size and operating trajectories for these cells. Notably degradation effects were accounted by employing a data-driven degradationbased model previously developed by our group for the analysis of SOECs. This model enabled the identification of the optimal trajectories under which SOECs can be economically operated over extended periods of time with reduced degradation rate. The findings indicated that the levelized cost of hydrogen (LCOH) produced by SOECs (ranging from 2.78 to 11.67 $/kg H2) is higher compared to gray hydrogen generated via steam methane reforming (SMR) (varying from 1.03 to 2.16 $ per kg H2) which is currently the dominant commercial process for large-scale hydrogen production. Additionally SOECs generally had lower life cycle CO2 emissions per kilogram of produced hydrogen (from 1.62 to 3.6 kg CO2 per kg H2) compared to SMR (10.72–15.86 kg CO2 per kg H2). However SOEC life cycle CO2 emissions are highly dependent on the CO2 emissions produced by its power source as SOECs powered by high-CO2-emission sources can produce as much as 32.22 kg CO2 per kg H2. Finally the findings of a sensitivity analysis indicated that the price of electricity has a greater influence on the LCOH than the capital cost.
Advantages and Technological Progress of Hydrogen Fuel Cell Vehicles
Jun 2023
Publication
The automotive industry is undergoing a profound transformation driven by the need for sustainable and environmentally friendly transportation solutions [1]. In this context fuel cell technology has emerged as a promising alternative offering clean efficient and high-performance power sources for vehicles [2]. Fuel cell vehicles are electric vehicles that use fuel cell systems as a single power source or as a hybrid power source in combination with rechargeable energy storage systems. A typical fuel cell system for electric vehicle is exhibited in Figure 1 which provides a comprehensive demonstration of this kind of complex system. Hydrogen energy is a crucial field in the new energy revolution and will become a key pillar in building a green efficient and secure new energy system. As a critical field for hydrogen utilization fuel cell vehicles will play an important role in the transformation and development of the automotive industry. The development of fuel cell vehicles offers numerous advantages such as strong power outputs safety reliability and economic energy savings [3]. However improvements must urgently be made in existing technologies such as fuel cell stacks (including proton exchange membranes catalysts gas diffusion layers and bipolar plates) compressors and onboard hydrogen storage systems [4]. The advantages and current technological status are analyzed here.
Decarbonizing the European Energy System in the Absence of Russian Gas: Hydrogen Uptake and Carbon Capture Developments in the Power, Heat and Industry Sectors
Dec 2023
Publication
Hydrogen and carbon capture and storage are pivotal to decarbonize the European energy system in a broad range of pathway scenarios. Yet their timely uptake in different sectors and distribution across countries are affected by supply options of renewable and fossil energy sources. Here we analyze the decarbonization of the European energy system towards 2060 covering the power heat and industry sectors and the change in use of hydrogen and carbon capture and storage in these sectors upon Europe’s decoupling from Russian gas. The results indicate that the use of gas is significantly reduced in the power sector instead being replaced by coal with carbon capture and storage and with a further expansion of renewable generators. Coal coupled with carbon capture and storage is also used in the steel sector as an intermediary step when Russian gas is neglected before being fully decarbonized with hydrogen. Hydrogen production mostly relies on natural gas with carbon capture and storage until natural gas is scarce and costly at which time green hydrogen production increases sharply. The disruption of Russian gas imports has significant consequences on the decarbonization pathways for Europe with local energy sources and carbon capture and storage becoming even more important. Given the highlighted importance of carbon capture and storage in reaching the climate targets it is essential that policymakers ameliorate regulatory challenges related to these value chains.
Comprehensive Techno-economic Assessment of Power Technologies and Synthetic Fuels under Discussion for Ship Applications
Jun 2023
Publication
The decarbonization of the global ship traffic is one of the industry’s greatest challenges for the next decades and will likely only be achieved with the introduction of synthetic fuels. Until now however not one single best technology solution emerged to ideally fit this task. Instead different energy carriers including hydrogen ammonia methanol methane and synthetic diesel are subject of discussion for usage in either internal combustion engines or fuel cells. In order to drive the selection procedure a case study for the year 2030 with all eligible combinations of power technologies and fuels is conducted. The assessment quantifies the technologies’ economic performances for cost-optimized system designs and in dependence of a ship’s mission characteristics. Thereby the influence of trends for electrofuel prices and shipboard volume opportunity costs are examined. Even if gaseous hydrogen is often considered not suitable for large ship applications due to its low volumetric energy density both the comparatively small fuel price and the high efficiency of fuel cells lead to the overall smallest system costs for passages up to 21 days depending on assumed cost parameters. Only for missions longer than seven days fuel cells operating on methanol or ammonia can compete with gaseous hydrogen economically.
Feasibility of Hydrogen Fuel Cell Technology for Railway Intercity Services: A Case Study for the Piedmont in North Carolina
Jul 2021
Publication
Diesel fuel combustion results in exhaust containing air pollutants and greenhouse gas emissions. Many railway vehicles use diesel fuel as their energy source. Exhaust emissions as well as concerns about economical alternative power supply have driven efforts to move to hydrogen motive power. Hydrogen fuel cell technology applied to railways offers the opportunity to eliminate harmful exhaust emissions and the potential for a low- or zero-emission energy supply chain. Currently only multiple-unit trains with hydrail technology operate commercially. Development of an Integrated Hybrid Train Simulator for intercity railway is presented. The proposed tool incorporates the effect of powertrain components during the wheel-to-tank process. Compared to its predecessors the proposed reconfigurable tool provides high fidelity with medium requirements and minimum computation time. Single train simulation and the federal government’s Greenhouse gases Regulated Emissions and Energy use in Transportation (GREET) model are used in combination to evaluate the feasibility of various train and powertrain configurations. The Piedmont intercity service operating in North Carolina is used as a case study. The study includes six train configurations and powertrain options as well as nine hydrogen supply options in addition to the diesel supply. The results show that a hydrail option is not only feasible but a low- or zero-carbon hydrogen supply chain could be possible.
Can Africa Serve Europe with Hydrogen Energy from Its Renewables?—Assessing the Economics of Shipping Hydrogen and Hydrogen Carriers to Europe from Different Parts of the Continent
Apr 2023
Publication
There exists no single optimal way for transporting hydrogen and other hydrogen carriers from one port to the other globally. Its delivery depends on several factors such as the quantity distance economics and the availability of the required infrastructure for its transportation. Europe has a strategy to invest in the production of green hydrogen in Africa to meet its needs. This study assessed the economic viability of shipping liquefied hydrogen (LH2 ) and hydrogen carriers to Germany from six African countries that have been identified as countries with great potential in the production of hydrogen. The results obtained suggest that the shipping of LH2 to Europe (Germany) will cost between 0.47 and 1.55 USD/kg H2 depending on the distance of travel for the ship. Similarly the transportation of hydrogen carriers could range from 0.19 to 0.55 USD/kg H2 for ammonia 0.25 to 0.77 USD/kg H2 for LNG 0.24 to 0.73 USD/kg H2 for methanol and 0.43 to 1.28 USD/kg H2 for liquid organic hydrogen carriers (LOHCs). Ammonia was found to be the ideal hydrogen carrier since it recorded the least transportation cost. A sensitivity analysis conducted indicates that an increase in the economic life by 5 years could averagely decrease the cost of LNG by some 13.9% NH3 by 13.2% methanol by 7.9% LOHC by 8.03% and LH2 by 12.41% under a constant distance of 6470 nautical miles. The study concludes with a suggestion that if both foreign and local participation in the development of the hydrogen market is increased in Africa the continent could supply LH2 and other hydrogen carriers to Europe at a cheaper price using clean fuel.
The Market Introduction of Hydrogen Focussing on Bus Refueling
Dec 2023
Publication
Public transport plays a prominent role with respect to mitigating transport-related environmental effects by improving passenger transport efficiency and the quality of life in cities. Batteries and fuel cells are at the forefront of the technological shift to zero-emission powertrains. Within the scope of the German-funded project BIC H2 corresponding systems analysis research focuses on the market introduction of fuel cell–electric buses in the Rhine–Ruhr Metropolitan Region through 2035. This study presents the related methods and major outcomes of this techno-economic research which spans spatially-resolved hydrogen demand modeling of all relevant sectors to hydrogen refueling stations and upstream infrastructure modeling to scenario-based analyses. The latter builds upon an empirical study supporting the development of the Hydrogen Roadmap of the State of North Rhine–Westphalia (NRW). Our results show that the demand in NRW alone is expected to account for one third of total German hydrogen use. Hydrogen bus refueling could substantially support market introduction during its early phases. In the long term however hydrogen demand in industry is significantly higher compared to that in the transport sector. Furthermore spatial analysis identifies regions with pronounced hydrogen demands that could therefore be candidates for initial infrastructure investments. With the Cologne area showing the highest hydrogen demand levels such regions can offer particularly high infrastructure utilization e.g. for bus refueling. On the infrastructure side trailers for transporting gaseous hydrogen to refueling stations are the most favorable option through 2035. Pipelines would be the preferred solution soon after 2035 due to increased hydrogen demand. If effectively deployed converted natural gas pipelines would be the most cost-effective option even earlier.
Assessing Sizing Optimality of OFF-GRID AC-Linked Solar PV-PEM Systems for Hydrogen Production
Jul 2023
Publication
Herein a novel methodology to perform optimal sizing of AC-linked solar PV-PEM systems is proposed. The novelty of this work is the proposition of the solar plant to electrolyzer capacity ratio (AC/AC ratio) as optimization variable. The impact of this AC/AC ratio on the Levelized Cost of Hydrogen (LCOH) and the deviation of the solar DC/AC ratio when optimized specifically for hydrogen production are quantified. Case studies covering a Global Horizontal Irradiation (GHI) range of 1400e2600 kWh/m2 -year are assessed. The obtained LCOHs range between 5.9 and 11.3 USD/kgH2 depending on sizing and location. The AC/AC ratio is found to strongly affect cost production and LCOH optimality while the optimal solar DC/AC ratio varies up to 54% when optimized to minimize the cost of hydrogen instead of the cost of energy only. Larger oversizing is required for low GHI locations; however H2 production is more sensitive to sizing ratios for high GHI locations.
HyDeploy2 Project: Winlaton Trial Report
Sep 2022
Publication
The HyDeploy project seeks to address a key issue for UK customers and UK energy policy makers: how to reduce the carbon emitted from heating homes. The UK has a world class gas distribution grid delivering heat conveniently and safely to over 83% of homes. Emissions can be reduced by lowering the carbon content of gas through blending with hydrogen. This delivers carbon savings without customers requiring disruptive and expensive changes in their homes. It also provides the platform for deeper carbon savings by enabling wider adoption of hydrogen across the energy system. HyDeploy has previously delivered a successful trial demonstrations of repurposing existing UK distribution gas networks (Keele University) to operate on a blend of natural gas and hydrogen (up to 20% mol/mol) showing that carbon savings can be made through the gas networks today whilst continuing to meet the needs of gas consumers without introducing any disruptions.<br/>The ultimate objective of the HyDeploy programme is to see the roll-out of hydrogen blends across the GB gas distribution network unlocking 35 TWh pa of low carbon heat - the equivalent of removing 2.5 million fossil-fuelled cars off the roads. To achieve this the next phase of the programme is to address the remaining evidence gaps that had not been covered by the trial demonstration programmes.<br/>The demonstrations have focussed on the low and medium pressure tiers of the gas distribution network (i.e. injecting into a 2 bar gauge pressure network and distributing the blended gas down to the low pressure network and into people’s homes and commercial buildings and businesses) and predominantly serving domestic appliances.<br/>The remainder of the HyDeploy2 programme will generate an evidence base for GB’s gas distribution network which includes demonstrating the suitability of using hydrogen blended gas in the fields of industrial and commercial users and the performance of materials assets and procedures on the higher pressure tiers (i.e. 7 bar gauge operation and above).<br/>This report captures the details of the Winlaton trial and provides a future look to how the UK can transition from successful hydrogen blending trials to roll-out.
Sustainable Ammonia Production Processes
Mar 2021
Publication
Due to the important role of ammonia as a fertilizer in the agricultural industry and its promising prospects as an energy carrier many studies have recently attempted to find the most environmentally benign energy efficient and economically viable production process for ammonia synthesis. The most commonly utilized ammonia production method is the Haber-Bosch process. The downside to this technology is the high greenhouse gas emissions surpassing 2.16 kgCO2-eq/kg NH3 and high amounts of energy usage of over 30 GJ/tonne NH3 mainly due to the strict operational conditions at high temperature and pressure. The most widely adopted technology for sustainable hydrogen production used for ammonia synthesis is water electrolysis coupled with renewable technologies such as wind and solar. In general a water electrolyzer requires a continuous supply of pretreated water with high purity levels for its operation. Moreover for production of 1 tonne of hydrogen 9 tonnes of water is required. Based on this data for the production of the same amount of ammonia through water electrolysis 233.6 million tonnes/yr of water is required. In this paper a critical review of different sustainable hydrogen production processes and emerging technologies for sustainable ammonia synthesis along with a comparative life cycle assessment of various ammonia production methods has been carried out. We find that through the review of each of the studied technologies either large amounts of GHG emissions are produced or high volumes of pretreated water is required or a combination of both these factors occur.
Design Strategies for Large Current Density Hydrogen Evolution Reaction
Apr 2022
Publication
Hydrogen energy is considered one of the cleanest and most promising alternatives to fossil fuel because the only combustion product is water. The development of water splitting electrocatalysts with Earth abundance cost-efficiency and high performance for large current density industrial applications is vital for H2 production. However most of the reported catalysts are usually tested within relatively small current densities (< 100 mA cm−2 ) which is far from satisfactory for industrial applications. In this minireview we summarize the latest progress of effective non-noble electrocatalysts for large current density hydrogen evolution reaction (HER) whose performance is comparable to that of noble metal-based catalysts. Then the design strategy of intrinsic activities and architecture design are discussed including self-supporting electrodes to avoid the detachment of active materials the superaerophobicity and superhydrophilicity to release H2 bubble in time and the mechanical properties to resist destructive stress. Finally some views on the further development of high current density HER electrocatalysts are proposed such as scale up of the synthesis process in situ characterization to reveal the micro mechanism and the implementation of catalysts into practical electrolyzers for the commercial application of as-developed catalysts. This review aimed to guide HER catalyst design and make large-scale hydrogen production one step further.
Aluminum-Based Fuels as Energy Carriers for Controllable Power and Hydrogen Generation—A Review
Dec 2022
Publication
Metallic aluminum is widely used in propellants energy-containing materials and batteries due to its high energy density. In addition to burning in the air aluminum can react with water to generate hydrogen. Aluminum is carbon-free and the solid-phase products can be recycled easily after the reaction. Micron aluminum powder is stable in the air and enables global trade. Aluminum metal is considered to be a viable recyclable carrier for clean energy. Based on the reaction characteristics of aluminum fuel in air and water this work summarizes the energy conversion system of aluminum fuel the combustion characteristics of aluminum and the recycling of aluminum. The conversion path and application direction of electric energy and chemistry in the aluminum energy conversion system are described. The reaction properties of aluminum in the air are described as well as the mode of activation and the effects of the aluminum-water reaction. In situ hydrogen production is achievable through the aluminum-water reaction. The development of low-carbon and energy-saving electrolytic aluminum technology is introduced. The work also analyzes the current difficulties and development directions for the large-scale application of aluminum fuel energy storage technology. The development of energy storage technology based on aluminum is conducive to transforming the energy structure.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Energy Sustainability Analysis (ESA) of Energy-Producing Processes: A Case Study on Distributed H2 Production
Sep 2019
Publication
In the sustainability context the performance of energy-producing technologies using different energy sources needs to be scored and compared. The selective criterion of a higher level of useful energy to feed an ever-increasing demand of energy to satisfy a wide range of endo- and exosomatic human needs seems adequate. In fact surplus energy is able to cover energy services only after compensating for the energy expenses incurred to build and to run the technology itself. This paper proposes an energy sustainability analysis (ESA) methodology based on the internal and external energy use of a given technology considering the entire energy trajectory from energy sources to useful energy. ESA analysis is conducted at two levels: (i) short-term by the use of the energy sustainability index (ESI) which is the first step to establish whether the energy produced is able to cover the direct energy expenses needed to run the technology and (ii) long-term by which all the indirect energy-quotas are considered i.e. all the additional energy requirements of the technology including the energy amortization quota necessary for the replacement of the technology at the end of its operative life. The long-term level of analysis is conducted by the evaluation of two indicators: the energy return per unit of energy invested (EROI) over the operative life and the energy payback-time (EPT) as the minimum lapse at which all energy expenditures for the production of materials and their construction can be repaid to society. The ESA methodology has been applied to the case study of H2 production at small-scale (10–15 kWH2) comparing three different technologies: (i) steam-methane reforming (SMR) (ii) solar-powered water electrolysis (SPWE) and (iii) two-stage anaerobic digestion (TSAD) in order to score the technologies from an energy sustainability perspective.
Performance and Failure Analysis of a Retrofitted Cessna Aircraft with a Fuel Cell Power System Fuelled with Liquid Hydrogen
Jan 2022
Publication
Proton-Exchange Membrane-Fuel Cells (PEM-FC) are regarded as one of the prime candidates to provide emissions-free electricity for propulsion systems of aircraft. Here a turbocharged Fuel Cell Power System (FCPS) powered with liquid H2 (LH2) is designed and modelled to provide a primary power source in retrofitted Cessna 208 Caravan aircraft. The proposed FCPS comprises multiple PEM-FCs assembled in stacks two single-stage turbochargers to mitigate the variation of the ambient pressure with altitude two preheaters two humidifiers and two combustors. Interlinked component sub-models are constructed in MATLAB and referenced to commercially available equipment. The FCPS model is used to simulate steady-state responses in a proposed 1.5 h (∼350 km) mission flight determining the overall efficiency of the FCPS at 43% and hydrogen consumption of ∼28 kg/h. The multi-stack FCPS is modelled applying parallel fluidic and electrical architectures analysing two power-sharing methods: equally distributed and daisy-chaining. The designed LH2-FCPS is then proposed as a power system to a retrofitted Cessna 208 Caravan and with this example analysed for the probability of failure occurrence. The results demonstrate that the proposed “dual redundant” FCPS can reach failure rates comparable to commercial jet engines with a rate below 1.6 failures per million hours.
Up-to-Date Status of Geoscience in the Field of Natural Hydrogen with Consideration of Petroleum Issues
Sep 2023
Publication
The perspective of natural hydrogen as a clear carbon-free and renewable energy source appears very promising. There have been many studies reporting significant concentrations of natural hydrogen in different countries. However natural hydrogen is being extracted to generate electricity only in Mali. This issue originates from the fact that global attention has not been dedicated yet to the progression and promotion of the natural hydrogen field. Therefore being in the beginning stage natural hydrogen science needs further investigation especially in exploration techniques and exploitation technologies. The main incentive of this work is to analyze the latest advances and challenges pertinent to the natural hydrogen industry. The focus is on elaborating geological origins ground exposure types extraction techniques previous detections of natural hydrogen exploration methods and underground hydrogen storage (UHS). Thus the research strives to shed light on the current status of the natural hydrogen field chiefly from the geoscience perspective. The data collated in this review can be used as a useful reference for the scientists engineers and policymakers involved in this emerging renewable energy source.
Renewable Hydrogen and Synthetic Fuels Versus Fossil Fuels for Trucking, Shipping and Aviation: A Holistic Cost Model
Aug 2023
Publication
Potential carbon neutrality of the global trucking shipping and aviation sectors by 2050 could be achieved by substituting fossil fuels with renewable hydrogen and synthetic fuels. To investigate the economic impact of fuel substitution over time a holistic cost model is developed and applied to three case studies in Norway an early adopter of carbon-neutral freight transport. The model covers the value chains from local electricity and fuel production (hydrogen ammonia Fischer–Tropsch e-fuel) to fuel consumption for long-haul trucking short-sea shipping and mid-haul aviation. The estimates are internally consistent and allow cross-mode and cross-fuel comparisons that set this work apart from previous studies more narrowly focused on a given transport mode or fuel. The model contains 150 techno-economic parameters to identify which components along the value chains drive levelized costs. This paper finds a cost reduction potential for renewable fuels of 41% to 68% until 2050 but carbon-neutral transport will suffer asymmetric cost disadvantages. Fuel substitution is most expensive in short-sea shipping followed by mid-haul aviation and long-haul trucking. Cost developments of electricity direct air capture of carbon vehicle expenses and fuel-related payload losses are significant drivers.
Electrochemical Ammonia: Power to Ammonia Ratio and Balance of Plant Requirements for Two Different Electrolysis Approaches
Nov 2021
Publication
Electrochemical ammonia generation allows direct low pressure synthesis of ammonia as an alternative to the established Haber-Bosch process. The increasing need to drive industry with renewable electricity central to decarbonisation and electrochemical ammonia synthesis offers a possible efficient and low emission route for this increasingly important chemical. It also provides a potential route for more distributed and small-scale ammonia synthesis with a reduced production footprint. Electrochemical ammonia synthesis is still early stage but has seen recent acceleration in fundamental understanding. In this work two different ammonia electrolysis systems are considered. Balance of plant (BOP) requirements are presented and modelled to compare performance and determine trade-offs. The first option (water fed cell) uses direct ammonia synthesis from water and air. The second (hydrogen-fed cell) involves a two-step electrolysis approach firstly producing hydrogen followed by electrochemical ammonia generation. Results indicate that the water fed approach shows the most promise in achieving low energy demand for direct electrochemical ammonia generation. Breaking the reaction into two steps for the hydrogen fed approach introduces a source of inefficiency which is not overcome by reduced BOP energy demands and will only be an attractive pathway for reactors which promise both high efficiency and increased ammonia formation rate compared to water fed cells. The most optimised scenario investigated here with 90% faradaic efficiency (FE) and 1.5 V cell potential (75% nitrogen utilisation) gives a power to ammonia value of 15 kWh/kg NH3 for a water fed cell. For the best hydrogen fed arrangement the requirement is 19 kWh/kg NH3. This is achieved with 0.5 V cell potential and 75% utilisation of both hydrogen and nitrogen (90% FE). Modelling demonstrated that balance of plant requirements for electrochemical ammonia are significant. Electrochemical energy inputs dominate energy requirements at low FE however in cases of high FE the BOP accounts for approximately 50% of the total energy demand mostly from ammonia separation requirements. In the hydrogen fed cell arrangement it was also demonstrated that recycle of unconverted hydrogen is essential for efficient operation even in the case where this increases BOP energy inputs
Study Progress on the Pipeline Transportation Safety of Hydrogen-blended Natural Gas
Oct 2023
Publication
The core of carbon neutrality is the energy structure adjustment and economic structure transformation. Hydrogen energy as a kind of clean energy with great potential has provided important support for the implementation of the carbon peaking and carbon neutrality goals of China. How to achieve the large-range safe and reliable transportation of hydrogen energy with good economic benefits remains the key to limiting the development of hydrogen energy. Using the existing natural gas pipeline network can save many infrastructure construction costs to transport hydrogen-blended natural gas. However due to great differences in the physical and chemical properties of hydrogen and natural gas the transportation of hydrogen-blended natural gas will bring safety risks to the pipeline network operation to a certain extent. In this paper the influences of pipeline transportation of hydrogen-blended natural gas on existing pipelines and parts along the pipelines are analyzed from two aspects of pipe compatibility and hydrogen blending ratio and the safety of pipeline transportation of hydrogen-blended natural gas is summarized from two aspects of leakage and accumulation as well as combustion and explosion. In addition the integrity management of hydrogen-blended natural gas pipelines and the existing relevant standards and specifications are reviewed. This paper points out the shortcomings of current hydrogen-blended natural gas pipeline transportation and gives some relevant suggestions. Hopefully this work can provide a useful reference for developing a hydrogen-blended natural gas pipeline transportation system.
Identifying Social Aspect Related to the Hydrogen Economy: Review, Synthesis, and Research Perspectives
Oct 2023
Publication
Energy transition will reshape the power sector and hydrogen is a key energy carrier that could contribute to energy security. The inclusion of sustainability criteria is crucial for the adequate design/deployment of resilient hydrogen networks. While cost and environmental metrics are commonly included in hydrogen models social aspects are rarely considered. This paper aims to identify the social criteria related to the hydrogen economy by using a systematic hybrid literature review. The main contribution is the identification of twelve social aspects which are described ranked and discussed. “Accessibility” “Information” “H2 markets” and “Acceptability” are now emerging as the main themes of hydrogen-related social research. Identified gaps are e.g. lack of the definition of the value of H2 for society insufficient research for “socio-political” aspects (e.g. geopolitics wellbeing) scarce application of social lifecycle assessment and the low amount of works with a focus on social practices and cultural issues.
Exploring the Possibility of Using Molten Carbonate Fuel Cell for the Flexible Coproduction of Hydrogen and Power
Sep 2021
Publication
Fuel cells are electrochemical devices that are conventionally used to convert the chemical energy of fuels into electricity while producing heat as a byproduct. High temperature fuel cells such as molten carbonate fuel cells and solid oxide fuel cells produce significant amounts of heat that can be used for internal reforming of fuels such as natural gas to produce gas mixtures which are rich in hydrogen while also producing electricity. This opens up the possibility of using high temperature fuel cells in systems designed for flexible coproduction of hydrogen and power at very high system efficiency. In a previous study the flowsheet software Cycle-Tempo has been used to determine the technical feasibility of a solid oxide fuel cell system for flexible coproduction of hydrogen and power by running the system at different fuel utilization factors (between 60 and 95%). Lower utilization factors correspond to higher hydrogen production while at a higher fuel utilization standard fuel cell operation is achieved. This study uses the same basis to investigate how a system with molten carbonate fuel cells performs in identical conditions also using Cycle-Tempo. A comparison is made with the results from the solid oxide fuel cell study.
Technical, Economic, Carbon Footprint Assessment, and Prioritizing Stations for Hydrogen Production Using Wind Energy: A Case Study
Jul 2021
Publication
While Afghanistan’s power sector is almost completely dependent on fossil fuels it still cannot meet the rising power demand of this country. Deploying a combination of renewable energy systems with hydrogen production as the excess energy storage mechanism could be a sustainable long-term approach for addressing some of the energy problems of Afghanistan. Since Badakhshan is known to have a higher average wind speed than any other Afghan province in this study a technical economic and carbon footprint assessment was performed to investigate the potential for wind power and hydrogen production in this province. Wind data of four stations in Badakhshan were used for technical assessment for three heights of 10 30 and 40 m using the Weibull probability distribution function. This technical assessment was expanded by estimating the energy pattern factor probability of wind speeds greater than 5 m/s wind power density annual power output and annual hydrogen output. This was followed by an economic assessment which involved computing the Leveled Cost Of Energy (LCOE) the Leveled Cost Of Hydrogen (LCOH) and the payback period and finally an carbon footprint assessment which involved estimating the consequent CO2 reduction in two scenarios. The assessments were performed for 22 turbines manufactured by reputable companies with capacities ranging from 600 kW to 2.3 MW. The results showed that the entire Badakhshan province and especially Qal’eh-ye Panjeh and Fayazabad have excellent potentials in terms of wind energy that can be harvested for wind power and hydrogen production. Also wind power generation in this province will be highly cost-effective as the produced electricity will cost about one-third of the price of electricity supplied by the government. For better evaluation the GIS maps of wind power and hydrogen outputs were prepared using the IDW method. These maps showed that the eastern and northeastern parts of Badakhshan province have higher wind power-hydrogen production potentials. The results of ranking the stations with SWARA-EDAS hybrid MCDM methods showed that Qal’eh-ye Panjeh station was the best location to produce hydrogen from wind energy.
Hydrogen Refuelling Station Calibration with a Traceable Gravimetric Standard
Apr 2020
Publication
Of all the alternatives to hydrocarbon fuels hydrogen offers the greatest long-term potential to radically reduce the many problems inherent in fuel used for transportation. Hydrogen vehicles have zero tailpipe emissions and are very efficient. If the hydrogen is made from renewable sources such as nuclear power or fossil sources with carbon emissions captured and sequestered hydrogen use on a global scale would produce almost zero greenhouse gas emissions and greatly reduce air pollutant emissions. The aim of this work is to realise a traceability chain for hydrogen flow metering in the range typical for fuelling applications in a wide pressure range with pressures up to 875 bar (for Hydrogen Refuelling Station - HRS with Nominal Working Pressure of 700 bar) and temperature changes from −40 °C (pre-cooling) to 85 °C (maximum allowed vehicle tank temperature) in accordance with the worldwide accepted standard SAE J2601. Several HRS have been tested in Europe (France Netherlands and Germany) and the results show a good repeatability for all tests. This demonstrates that the testing equipment works well in real conditions. Depending on the installation configuration some systematic errors have been detected and explained. Errors observed for Configuration 1 stations can be explained by pressure differences at the beginning and end of fueling in the piping between the Coriolis Flow Meter (CFM) and the dispenser: the longer the distance the bigger the errors. For Configuration 2 where this distance is very short the error is negligible.
Seasonal Hydrogen Storage for Residential On- and Off-grid Solar Photovoltaics Prosumer Applications: Revolutionary Solution or Niche Market for the Energy Transition until 2050?
Apr 2023
Publication
Appropriate climate change mitigation requires solutions for all actors of the energy system. The residential sector is a major part of the energy system and solutions for the implementation of a seasonal hydrogen storage system in residential houses has been increasingly discussed. A global analysis of prosumer systems including seasonal hydrogen storage with water electrolyser hydrogen compressor storage tank and a fuel cell studying the role of such a seasonal household storage in the upcoming decades is not available. This study aims to close this research gap via the improved LUT-PROSUME model which models a fully micro sector coupled residential photovoltaic prosumer system with linear optimisation for 145 regions globally. The modelling of the cost development of hydrogen storage components allows for the simulation of a residential system from 2020 until 2050 in 5-year steps in hourly resolution. The systems are cost-optimised for either on– or off-grid operation in eight scenarios including battery electric vehicles which can act as an additional vehicle-to-home electricity storage for the system. Results show that implementation of seasonal hydrogen systems only occurs in least cost solutions in high latitude countries when the system is forced to run in off-grid mode. In general a solar photovoltaic plus battery system including technologies that can cover the heat demand is the most economic choice and can even achieve lower cost than a full grid supply in off-grid operation for most regions until 2050. Additional parameters including the self-consumption ratio the demand cover ratio and the heat cover ratio can therefore not be improved by seasonal storage systems if economics is the main deciding factor for a respective system. Further research opportunities and possible limitations of the system are then identified.
The Industry Transformation from Fossil Fuels to Hydrogen will Reorganize Value Chains: Big Picture and Case Studies for Germany
Jan 2024
Publication
In many industries low-carbon hydrogen will substitute fossil fuels in the course of the transformation to climate neutrality. This paper contributes to understanding this transformation. This paper provides an overview of energy- and emission-intensive industry sectors with great potential to defossilize their production processes with hydrogen. An assessment of future hydrogen demand for various defossilization strategies in Germany that rely on hydrogen as a feedstock or as an energy carrier to a different extent in the sectors steel chemicals cement lime glass as well as pulp and paper is carried out. Results indicate that aggregate industrial hydrogen demand in those industries would range between 197 TWh and 298 TWh if production did not relocate abroad for any industry sector. The range for hydrogen demand is mainly due to differences in the extent of hydrogen utilization as compared to alternative transformation paths for example based on electrification. The attractiveness of production abroad is then assessed based on the prospective comparative cost advantage of relocating parts of the value chain to excellent production sites for low-carbon hydrogen. Case studies are provided for the steel industry as well as the chemical industry with ethylene production through methanol and the production of urea on the basis of ammonia. The energy cost of the respective value chains in Germany is then compared to the case of value chains partly located in regions with excellent conditions for renewable energies and hydrogen production. The results illustrate that at least for some processes – as ammonia production – relocation to those favorable regions may occur due to substantial comparative cost advantages.
The Hydrogen Storage Challenge: Does Storage Method and Size Affect the Cost and Operational Flexbility of Hydrogen Supply Chains?
Jun 2023
Publication
Hydrogen is seen as a key energy vector in future energy systems due to its ability to be stored in large volumes for long periods providing energy flexibility and security. Despite the importance of storage in hydrogen's potential role in a zero-carbon energy system many techno-economic analyses fail to adequately model different storage methods in hydrogen supply chains often ignoring storage requirements altogether. Therefore this paper uses a data-driven techno-economic analysis (TEA) tool to examine the effect of storage size and cost on three different 2030 hydrogen supply chain scenarios: wind-based solar-based and mixed-source grid electrolysis. For varying storage sizes and specific capital costs the overall levelised cost of hydrogen (LCOH) including production storage and delivery to a constant demand varies significantly. The LCOH ranges from V3.90 e12.40/kgH2 V5.50e12.75/kgH2 and V2.80e15.65/kgH2 for the wind-based solar-based and mixed-source grid scenarios respectively with lower values for scenarios with low-cost storage. This highlights the critical role of low-cost hydrogen storage in realising the energy flexibility and security electrolytic hydrogen can provide.
Economic Assessment of Hydrogen Production in a Renewable Energy Community in Italy
Feb 2023
Publication
Renewable Energy Community (REC) is a new paradigm in European Union to produce transform share and sell renewables at a local consumer level also via e-fuel (i.e. hydrogen). This work investigates the economic feasibility of a hydrogen Power-to-Gas (PtG) system realized inside a REC using only excess renewable electricity not consumed by REC itself. A single centralized photovoltaic (PV) plant is directly connected to an electrolyser; a hydrogen compressor and two hydrogen storages at low and high pressure complete the PtG system. A scenario of a REC composed by 450 residential electric users (around 1000 people) has been analysed coupled with described PtG considering eight different sizes of PV plant. In the study Italian subsidies to REC shared energy are evaluated as incentives to hydrogen production. An optimal size of PtG components for each PV size is investigated at the limit of economical sustainability evaluating net present value (NPV) positive and near zero. Results show that for the considered REC it is possible to produce and sell up to around 3 tons per year of green hydrogen at most to the same lowest selling price declared currently in the Italian market (5 €/kg).
Gas Turbine Combustion Technologies for Hydrogen Blends
Sep 2023
Publication
The article reviews gas turbine combustion technologies focusing on their current ability to operate with hydrogen enriched natural gas up to 100% H2. The aim is to provide a picture of the most promising fuel-flexible and clean combustion technologies the object of current research and development. The use of hydrogen in the gas turbine power generation sector is initially motivated highlighting both its decarbonisation and electric grid stability objectives; moreover the state-of-the-art of hydrogen-blend gas turbines and their 2024 and 2030 targets are reported in terms of some key performance indicators. Then the changes in combustion characteristics due to the hydrogen enrichment of natural gas blends are briefly described from their enhanced reactivity to their pollutant emissions. Finally gas turbine combustion strategies both already commercially available (mostly based on aerodynamic flame stabilisation self-ignition and staging) or still under development (like the micro-mixing and the exhaust gas recirculation concepts) are described.
The Effect of Ventilation on the Hazards of Hydrogen Release in Enclosed Areas of Hydrogen-fueled Ship
Aug 2023
Publication
This paper presents a systematic investigation that encompasses the safety assessment of a fuel preparation room (FPR) intended for a hydrogen-fueled ship. The primary objective is to determine the appropriate ventilation strategy to mitigate the risks associated with potential hydrogen leakage. The study focuses on a case involving an FPR measuring 10.2 m × 5.3 m × 2.65 m which is part of a 750 DWT hydrogen-powered fishing vessel. To identify the potential events leading to hydrogen dispersion an event tree analysis is conducted. Additionally existing regulations and guidelines related to the safety assessments of hydrogen leakage in enclosed areas are summarized and analyzed. Computational fluid dynamics FLACS-CFD are utilized for the consequence analysis in order to evaluate the impact of ventilation on hydrogen dispersion and concentration within the FPR. The research findings indicate significant effects of ventilation on the hazards and safety assessments of FPRs and high-pressure fuel gas supply systems. The study highlights that hydrogen vapor tends to accumulate at the ceiling and in the corners and spaces created by the equipment. The position and size of ventilation openings greatly influence the dispersion of hydrogen leakage. Proper ventilation design including top inlet ventilation and outlet ventilation on the opposite side helps to maintain a safe FPR by facilitating the efficient dispersion of hydrogen vapor. Moreover locating inlet ventilation on the same side as the outlet ventilation is found to hinder dispersion while the cross-ventilation achieved by placing inlets and outlets on opposite sides enhances airflow and dispersion. Consequently it is recommended to prioritize the structural design of FPRs and implement enhanced safety measures. Additionally updating the relevant regulations to address these concerns is strongly advised.
Assessment of Greenhouse Gas Emissions from Hydrogen Production Processes: Turquoise Hydrogen vs. Steam Methane Reforming
Nov 2022
Publication
Hydrogen has received substantial attention because of its diverse application in the energy sector. Steam methane reforming (SMR) dominates the current hydrogen production and is the least expensive endothermic reaction to produce grey hydrogen. This technology provides the advantages of low cost and high energy efficiency; however it emits an enormous amount of CO2. Carbon capture storage (CCS) technology helps reduce these emissions by 47% to 53% producing blue hydrogen. Methane pyrolysis is an alternative to SMR that produces (ideally) CO2-free turquoise hydrogen. In practice methane pyrolysis reduces CO2 emissions by 71% compared to grey hydrogen and 46% compared to blue hydrogen. While carbon dioxide emissions decrease with CCS fugitive methane emissions (FMEs) for blue and turquoise hydrogen are higher than those for grey hydrogen because of the increased use of natural gas to power carbon capture. We undertake FMEs of 3.6% of natural gas consumption for individual processes. In this study we also explore the utilization of biogas as a feedstock and additional Boudouard reactions for efficient utilization of solid carbon from methane pyrolysis and carbon dioxide from biogas. The present study focuses on possible ways to reduce overall emissions from turquoise hydrogen to provide solutions for a sustainable low-CO2 energy source.
Additive Manufacturing for Proton Exchange Membrane (PEM) Hydrogen Technologies: Merits, Challenges, and Prospects
Jul 2023
Publication
With the growing demand for green technologies hydrogen energy devices such as Proton Exchange Membrane (PEM) fuel cells and water electrolysers have received accelerated developments. However the materials and manufacturing cost of these technologies are still relatively expensive which impedes their widespread commercialization. Additive Manufacturing (AM) commonly termed 3D Printing (3DP) with its advanced capabilities could be a potential pathway to solve the fabrication challenges of PEM parts. Herein in this paper the research studies on the novel AM fabrication methods of PEM components are thoroughly reviewed and analysed. The key performance properties such as corrosion and hydrogen embrittlement resistance of the additively manufactured materials in the PEM working environment are discussed to emphasise their reliability for the PEM systems. Additionally the major challenges and required future developments of AM technologies to unlock their full potential for PEM fabrication are identified. This paper provides insights from the latest research developments on the significance of advanced manufacturing technologies in developing sustainable energy systems to address the global energy challenges and climate change effects.
A Review of Recent Advances in Water-gas Shift Catalysis for Hydrogen Production
Aug 2020
Publication
The water-gas shift reaction (WGSR) is an intermediate reaction in hydrocarbon reforming processes considered one of the most important reactions for hydrogen production. Here water and carbon monoxide molecules react to generate hydrogen and carbon dioxide. From the thermodynamics aspect pressure does not have an impact whereas low-temperature conditions are suitable for high hydrogen selectivity because of the exothermic nature of the WGSR reaction. The performance of this reaction can be greatly enhanced in the presence of suitable catalysts. The WGSR has been widely studied due do the industrial significance resulting in a good volume of open literature on reactor design and catalyst development. A number of review articles are also available on the fundamental aspects of the reaction including thermodynamic analysis reaction condition optimization catalyst design and deactivation studies. Over the past few decades there has been an exceptional development of the catalyst characterization techniques such as near-ambient x-ray photoelectron spectroscopy (NA-XPS) and in situ transmission electron microscopy (in situ TEM) providing atomic level information in presence of gases at elevated temperatures. These tools have been crucial in providing nanoscale structural details and the dynamic changes during reaction conditions which were not available before. The present review is an attempt to gather the recent progress particularly in the past decade on the catalysts for low-temperature WGSR and their structural properties leading to new insights that can be used in the future for effective catalyst design. For the ease of reading the article is divided into subsections based on metals (noble and transition metal) oxide supports and carbon-based supports. It also aims at providing a brief overview of the reaction conditions by including a table of catalysts with synthesis methods reaction conditions and key observations for a quick reference. Based on our study of literature on noble metal catalysts atomic Pt substituted Mn3O4 shows almost full CO conversion at 260 °C itself with zero methane formation. In the case of transition metals group the inclusion of Cu in catalytic system seems to influence the CO conversion significantly and in some cases with CO conversion improvement by 65% at 280 °C. Moreover mesoporous ceria as a catalyst support shows great potential with reports of full CO conversion at a low temperature of 175 °C.
Dynamic Simulation and Thermoeconomic Analysis of a Power to Gas System
Sep 2023
Publication
Power to gas technology is an innovative solution to promote the use of renewable energy technologies also including e-fuels. This work presents a techno-economic analysis of a novel concept of a renewable power to gas plant. A 2.4 MW solid oxide electrolyzer fed by a 3.1 MW photovoltaic field is coupled with a biomethane production unit to produce synthetic methane by means of a 2.4 MW methanation unit. The hydrogen produced by the electrolyzer is used for the methanation reaction aiming at producing natural gas at net zero carbon emissions. The CO2 is obtained as a byproduct of the membrane separation in a biogas upgrading unit. The methanation unit and the electrolyzer models are developed in MatLab and integrated in TRNSYS to perform a dynamic simulation of all the components and the system as a whole. Dynamic simulation results show a 42% increase in the production of natural gas from renewable energy sources. The thermoeconomic analysis shows a remarkable primary energy saving index of 176% and a total amount of 896 tons of CO2 equivalent emissions saved. As expected the critical point is the economic feasibility since the simple payback is 9 years in case local incentives and subsidies are considered. The parametric analysis on the photovoltaic capacity shows that the simple payback dramatically depends on such design parameter varying from 6 years in the best case scenario to 92 years in the worst case scenario.
Hydrogen Environmental Benefits Depend on the Way of Production: An Overview of the Main Processes Production and Challenges by 2050
Jun 2021
Publication
Hydrogen (H2) is presented as an important alternative for clean energy and raw material in the modern world. However the environmental benefits are linked to its process of production. Herein the chemical aspects advantages/disadvantages and challenges of the main processes of H2 production from petroleum to water are described. The fossil fuel (FF)-based methods and the state-of-art strategies are outlined to produce hydrogen from water (electrolysis) wastewater and seawater. In addition a discussion based on a color code to classify the cleanliness of hydrogen production is introduced. By the end a summary of the hydrogen value chain addresses topics related to the financial aspects and perspective for 2050: green hydrogen and zero-emission carbon.
Methane Pyrolysis in a Liquid Metal Bubble Column Reactor for CO2-Free Production of Hydrogen
Oct 2023
Publication
In light of the growing interest in hydrogen as an energy carrier and reducing agent various industries including the iron and steel sector are considering the increased adoption of hydrogen. To meet the rising demand in energy-intensive industries the production of hydrogen must be significantly expanded and further developed. However current hydrogen production heavily relies on fossil-fuel-based methods resulting in a considerable environmental burden with approximately 10 tons of CO2 emissions per ton of hydrogen. To address this challenge methane pyrolysis offers a promising approach for producing clean hydrogen with reduced CO2 emissions. This process involves converting methane (CH4 ) into hydrogen and solid carbon significantly lowering the carbon footprint. This work aims to enhance and broaden the understanding of methane pyrolysis in a liquid metal bubble column reactor (LMBCR) by utilizing an expanded and improved experimental setup based on the reactor concept previously proposed by authors from Montanuniversitaet in 2022 and 2023. The focus is on investigating the process parameters’ temperature and methane input rate with regard to their impact on methane conversion. The liquid metal temperature exhibits a strong influence increasing methane conversion from 35% at 1150 ◦C to 74% at 1250 ◦C. In contrast the effect of the methane flow rate remains relatively small in the investigated range. Moreover an investigation is conducted to assess the impact of carbon layers covering the surface of the liquid metal column. Additionally a comparative analysis between the LMBCR and a blank tube reactor (BTR) is presented.
The Impact of the Russian War against Ukraine on the German Hydrogen Discourse
Jan 2024
Publication
This contribution delves into the transformative effects of the Russian–Ukrainian war on the discourse surrounding German hydrogen. Employing structural topical modeling (STM) on a vast dataset of 2192 newspaper articles spanning from 2019 to 2022 it aims to uncover thematic shifts attributed to the Russian invasion of Ukraine. The onset of the war in February 2022 triggered a significant pivot in the discourse shifting it from sustainability and climate-change mitigation to the securing of energy supplies through new partnerships particularly in response to Russia’s unreliability. Germany started exploring alternative energy trading partners like Canada and Australia emphasizing green hydrogen development. The study illustrates how external shocks can expedite the uptake of new technologies. The adoption of the “H2 readiness” concept for LNG terminals contributes to the successful implementation of green hydrogen. In summary the Russian–Ukrainian war profoundly impacted the German hydrogen discourse shifting the focus from sustainability to energy supply security underscoring the interconnectedness of energy security and sustainability in Germany’s hydrogen policy.
Optimal Design for a Hybrid Microgrid-hydrogen Storage Facility in Saudi Arabia
May 2022
Publication
Background: Sustainable development requires access to afordable reliable and efcient energy to lift billions of people out of poverty and improve their standard of living. The development of new and renewable forms of energy that emit less CO2 may not materialize quickly enough or at a price point that allows people to attain the standard of living they desire and deserve. As a result a parallel path to sustainability must be developed that uses both renewable and clean carbon-based methods. Hybrid microgrids are promoted to solve various electrical and energy-related issues that incorporate renewable energy sources such as photovoltaics wind diesel generation or a combination of these sources. Utilizing microgrids in electric power generation has several benefts including clean energy increased grid stability and reduced congestion. Despite these advantages microgrids are not frequently deployed because of economic concerns. To address these fnancial concerns it is necessary to explore the ideal confguration of micro-grids based on the quantity quality and availability of sustainable energy sources used to install the microgrid and the optimal design of microgrid components. These considerations are refected in net present value and levelized energy cost. Methods: HOMER was used to simulate numerous system confgurations and select the most feasible solution according to the net present value levelizied cost of energy and hydrogen operating cost and renewable fraction. HOMER performed a repeated algorithm process to determine the most feasible system configuration and parameters with the least economic costs and highest benefits to achieve a practically feasible system configuration. Results: This article aimed to construct a cost-effective microgrid system for Saudi Arabia’s Yanbu city using five configurations using excess energy to generate hydrogen. The obtained results indicate that the optimal configuration for the specified area is a hybrid photovoltaic/wind/battery/generator/fuel cell/hydrogen electrolyzer microgrid with a net present value and levelized energy cost of $10.6 billion and $0.15/kWh. Conclusion: With solar photovoltaic and wind generation costs declining building electrolyzers in locations with excellent renewable resource conditions such as Saudi Arabia could become a low-cost hydrogen supply option even when accounting for the transmission and distribution costs of transporting hydrogen from renewable resource locations to end-users. The optimum confguration can generate up to 32132 tons of hydrogen per year (tH2/year) and 380824 tons per year of CO2 emissions can be avoided.
A Theoretical Study on the Hydrogen Filling Process of the On-board Storage Cylinder in Hydrogen Refueling Station
May 2023
Publication
With the development of the hydrogen fuel automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogen charging process of hydrogen refueling stations. At present the technological difficulty of hydrogen fueling is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. Vehicle hydrogen storage cylinder (VHSC) is one of the important components of hydrogen fuel cell vehicles. This study proposed a theoretical model for calculating the temperature rise in the VHSC during the high pressure refueling process and revealed the hydrogen temperature rise during refueling. A hydrogen temperature rise prediction model was constructed to elucidate the relationship between filling parameters and temperature rise. The filling process of VHSC was analyzed from the theoretical method. The theoretical analysis results were consistent with the simulation and experimental analysis results which provided a theoretical basis for the current hydrogen temperature control algorithm of the gas source in the hydrogen refueling station and then reduced the energy consumption required for hydrogen cooling in the hydrogen refueling station.
Recent Advances of Metal Borohydrides for Hydrogen Storage
Aug 2022
Publication
Hydrogen energy is an excellent carrier for connecting various renewable energy sources and has many advantages. However hydrogen is flammable and explosive and its density is low and easy to escape which brings inconvenience to the storage and transportation of hydrogen. Therefore hydrogen storage technology has become one of the key steps in the application of hydrogen energy. Solid-state hydrogen storage method has a very high volumetric hydrogen density compared to the traditional compressed hydrogen method. The main issue of solid-state hydrogen storage method is the development of advanced hydrogen storage materials. Metal borohydrides have very high hydrogen density and have received much attention over the past two decades. However high hydrogen sorption temperature slow kinetics and poor reversibility still severely restrict its practical applications. This paper mainly discusses the research progress and problems to be solved of metal borohydride hydrogen storage materials for solid-state hydrogen storage.
The Bio Steel Cycle: 7 Steps to Net-Zero CO2 Emissions Steel Production
Nov 2022
Publication
CO2 emissions have been identified as the main driver for climate change with devastating consequences for the global natural environment. The steel industry is responsible for ~7–11% of global CO2 emissions due to high fossil-fuel and energy consumption. The onus is therefore on industry to remedy the environmental damage caused and to decarbonise production. This desk research report explores the Bio Steel Cycle (BiSC) and proposes a seven-step-strategy to overcome the emission challenges within the iron and steel industry. The true levels of combined CO2 emissions from the blast-furnace and basic-oxygen-furnace operation at 4.61 t of CO2 emissions/t of steel produced are calculated in detail. The BiSC includes CO2 capture implementing renewable energy sources (solar wind green H2 ) and plantation for CO2 absorption and provision of biomass. The 7-step-implementation-strategy starts with replacing energy sources develops over process improvement and installation of flue gas carbon capture and concludes with utilising biogas-derived hydrogen as a product from anaerobic digestion of the grown agrifood in the cycle. In the past CO2 emissions have been seemingly underreported and underestimated in the heavy industries and implementing the BiSC using the provided seven-steps-strategy will potentially result in achieving net-zero CO2 emissions in steel manufacturing by 2030.
Energy Management Strategy Based on Dynamic Programming with Durability Extension for Fuel Cell Hybrid Tramway
Sep 2021
Publication
This paper proposes an energy management strategy for a fuel cell (FC) hybrid power system based on dynamic programming and state machine strategy which takes into account the durability of the FC and the hydrogen consumption of the system. The strategy first uses the principle of dynamic programming to solve the optimal power distribution between the FC and supercapacitor (SC) and then uses the optimization results of dynamic programming to update the threshold values in each state of the finite state machine to realize real-time management of the output power of the FC and SC. An FC/SC hybrid tramway simulation platform is established based on RTLAB real-time simulator. The compared results verify that the proposed EMS can improve the durability of the FC increase its working time in the high-efficiency range effectively reduce the hydrogen consumption and keep the state of charge in an ideal range.
Renewable Energy Transport via Hydrogen Pipelines and HVDC Transmission Lines
May 2021
Publication
The majority penetration of Variable Renewable Energy (VRE) will challenge the stability of electrical transmission grids due to unpredictable peaks and troughs of VRE generation. With renewable generation located further from high demand urban cores there will be a need to develop new transmission pathways to deliver the power. This paper compares the transport and storage of VRE through a hydrogen pipeline to the transport of VRE through a High Voltage Direct Current (HVDC) transmission line. The analysis found a hydrogen pipeline can offer a cost-competitive method for VRE transmission compared to a HVDC transmission line on a life-cycle cost basis normalized by energy flows for distances at 1000 miles with 2030 technology. This finding has implications for policy makers project developers and system operators for the future development of transmission infrastructure projects given the additionality which hydrogen pipelines can provide in terms of energy storage.
Decarbonization Pathways, Strategies, and Use Cases to Achieve Net-Zero CO2 Emissions in the Steelmaking Industry
Oct 2023
Publication
The steelmaking industry is responsible for 7% of global CO2 emissions making decarbonization a significant challenge. This review provides a comprehensive analysis of current steel-production processes assessing their environmental impact in terms of CO2 emissions at a global level. Limitations of the current pathways are outlined by using objective criteria and a detailed review of the relevant literature. Decarbonization strategies are rigorously evaluated across various scenarios emphasizing technology feasibility. Focusing on three pivotal areas—scrap utilization hydrogen integration and electricity consumption—in-depth assessments are provided backed by notable contributions from both industrial and scientific fields. The intricate interplay of technical economic and regulatory considerations substantially affects CO2 emissions particularly considering the EU Emissions Trading System. Leading steel producers have established challenging targets for achieving carbon neutrality requiring a thorough evaluation of industry practices. This paper emphasizes tactics to be employed within short- medium- and long-term periods. This article explores two distinct case studies: One involves a hot rolling mill that utilizes advanced energy techniques and uses H2 for the reheating furnace resulting in a reduction of 229 kt CO2 -eq per year. The second case examines DRI production incorporating H2 and achieves over 90% CO2 reduction per ton of DRI.
THyGA - Roadmap H2NG for Europe
May 2023
Publication
This report aims at summarizing the different stakeholders’ opinions on H2NG blends and cross them with the THyGA results to recommend some necessary actions to prepare the field for operational large-scale blending (liability delayed ignition adjustment…).
Design and Analysis of Cryogenic Cooling System for Electric Propulsion System Using Liquid Hydrogen
Jan 2023
Publication
As the demand for eco-friendly energy increases hydrogen energy and liquid hydrogen storage technologies are being developed as an alternative. Hydrogen has a lower liquefaction point and higher thermal conductivity than nitrogen or neon used in general cryogenic systems. Therefore the application of hydrogen to cryogenic systems can increase efficiency and stability. This paper describes the design and analysis of a cryogenic cooling system for an electric propulsion system using liquid hydrogen as a refrigerant and energy source. The proposed aviation propulsion system (APS) consists of a hydrogen fuel cell a battery a power distribution system and a motor. For a lab-scale 5 kW superconducting motor using a 2G high-temperature superconducting (HTS) wire the HTS motor and cooling system were analyzed for electromagnetic and thermal characteristics using a finite element method-based analysis program. The liquid hydrogen-based cooling system consists of a pre-cooling system a hydrogen liquefaction system and an HTS coil cooling system. Based on the thermal load analysis results of the HTS coil the target temperature for hydrogen gas pre-cooling the number of buffer layers and the cryo-cooler capacity were selected to minimize the thermal load of the hydrogen liquefaction system. As a result the hydrogen was stably liquefied and the temperature of the HTS coil corresponding to the thermal load of the designed lab-scale HTS motor was maintained at 30 K.
A Hydrogen Supply-chain Model Powering Australian Isolated Communities
Oct 2023
Publication
This article proposes a supply chain-based green hydrogen microgrid modelling for a number of remote Australian communities. Green hydrogen can be used as an emissions-free fuel source for electricity generation in places where large-scale renewable energy production is impossible due to land availability population or government regulations. This research focuses on the Torres Strait Island communities in northern Australia where the transition from diesel to renewable electricity generation is difficult due to very limited land availability on most islands. Due to geographical constraints low population and smaller electrical load the green hydrogen needs to be sourced from somewhere else. This research presents a green hydrogen supply chain model that leverages the land availability of one island to produce hydrogen to supply other island communities. In addition this research presents a model of producing and transporting green hydrogen while supplying cheaper electricity to the communities at focus. The study has used a transitional scenario planning approach and the HOMER simulation platform to find the least-cost solution. Based on the results a levelised cost of energy range of AU$0.42 and AU$0.44 was found. With the help of a green hydrogen supply chain CO2 emissions at the selected sites could be cut by 90 %. This study can be used as a guide for small clustered communities that could not support or justify large-scale renewable generation facilities but need more opportunities to install renewable generation.
Underground Hydrogen Storage to Balance Seasonal Variations in Energy Demand: Impact of Well Configuration on Storage Performance in Deep Saline Aquifers
Mar 2023
Publication
Grid-scale underground hydrogen storage (UHS) is essential for the decarbonization of energy supply systems on the path towards a zero-emissions future. This study presents the feasibility of UHS in an actual saline aquifer with a typical dome-shaped anticline structure to balance the potential seasonal mismatches between energy supply and demand in the UK domestic heating sector. As a main requirement for UHS in saline aquifers we investigate the role of well configuration design in enhancing storage performance in the selected site via numerical simulation. The results demonstrate that the efficiency of cyclic hydrogen recovery can reach around 70% in the short term without the need for upfront cushion gas injection. Storage capacity and deliverability increase in successive storage cycles for all scenarios with the co-production of water from the aquifer having a minimal impact on the efficiency of hydrogen recovery. Storage capacity and deliverability also increase when additional wells are added to the storage site; however the distance between wells can strongly influence this effect. For optimum well spacing in a multi-well storage scenario within a dome-shaped anticline structure it is essential to attain an efficient balance between well pressure interference effects at short well distances and the gas uprising phenomenon at large distances. Overall the findings obtained and the approach described can provide effective technical guidelines pertaining to the design and optimization of hydrogen storage operations in deep saline aquifers.
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