Applications & Pathways
Sector Coupling and Migration towards Carbon-Neutral Power Systems
Feb 2023
Publication
There is increasing interest in migrating to a carbon-neutral power system that relies on renewable energy due to concerns about greenhouse gas emissions energy shortages and global warming. However the increasing share of renewable energy has added volatility and uncertainty to power system operations. Introducing new devices and using flexible resources may help solve the problem but expanding the domain of the problem can be another solution. Sector coupling which integrates production consumption conversion and storage by connecting various energy domains could potentially meet the needs of each energy sector. It can also reduce the generation of surplus energy and unnecessary carbon emissions. As a result sector coupling an integrated energy system increases the acceptance of renewable energy in the traditional power system and makes it carbon neutral. However difficulties in large-scale integration low conversion efficiency and economic feasibility remain obstacles. This perspective paper discusses the background definition and components of sector coupling as well as its functions and examples in rendering power systems carbon-neutral. The current limitations and outlook of sector coupling are also examined.
Multi-layer Coordinated Optimization of Integrated Energy System with Electric Vehicles Based on Feedback Correction
Sep 2022
Publication
The integrated energy system with electric vehicles can realize multi-energy coordination and complementarity and effectively promote the realization of low-carbon environmental protection goals. However the temporary change of vehicle travel plan will have an adverse impact on the system. Therefore a multi-layer coordinated optimization strategy of electric-thermal-hydrogen integrated energy system including vehicle to grid (V2G) load feedback correction is proposed. The strategy is based on the coordination of threelevel optimization. The electric vehicle charging and discharging management layer comprehensively considers the variance of load curve and the dissatisfaction of vehicle owners and the charging and discharging plan is obtained through multi-objective improved sparrow search algorithm which is transferred to the model predictive control rolling optimization layer. In the rolling optimization process according to the actual situation selectively enter the V2G load feedback correction layer to update V2G load so as to eliminate the impact of temporary changes in electric vehicle travel plans. Simulation results show that the total operating cost with feedback correction is 4.19% lower than that without feedback correction and tracking situation of tie-line planned value is improved which verifies the proposed strategy.
On the Road to Sustainable Transport: Acceptance and Preferences for Renewable Fuel Production Infrastructure
Sep 2022
Publication
To abate climate change and ameliorate the air quality in urban areas innovative solutions are required to reduce CO2 and pollutant emissions from traffic. Alternative fuels made from biomass or CO2 and hydrogen can contribute to these goals by substituting fossil gasoline or diesel in combustion engines. Using a conjoint analysis approach the current study investigates preferences of laypeople (n = 303) for fuel production facilities in terms of siting location plant size raw material used in the production and raw material transport. The location was most decision-relevant followed by raw material transport whereas plant size and type of raw material played a less prominent role for the preference choice. The best-case scenario from the point of view of acceptance would be the installation of a rather small bio-hybrid fuel production plant in an industrial area (instead of an agricultural or pristine environment). No transport or transport via underground pipeline were preferred over truck/tank car or overground pipeline. The findings can be used as a basis for planning and decision-making for designing production networks for new fuel types.
Planetary Boundaries Assessment of Deep Decarbonisation Options for Building Heating in the European Union
Jan 2023
Publication
Building heating is one of the sectors for which multiple decarbonisation options exist and current geopolitical tensions provide urgency to design adequate regional policies. Heat pumps and hydrogen boilers alongside alternative district heating systems are the most promising alternatives. Although a host of city or country-level studies exist it remains controversial what role hydrogen should play for building heating in the European Union compared with electrification and how blue and green hydrogen differ in terms of costs and environmental impacts. This works assesses the optimal technology mix for staying within planetary boundaries and the influence of international cooperation and political restrictions. To perform the analysis a bottom-up optimisation model was developed incorporating life cycle assessment constraints and covering production storage transport of energy and carbon dioxide as well as grid and non-grid connected end-users of heat. It was found that a building heating system within planetary boundaries is feasible through large-scale electrification via heat pumps although at a higher cost than the current system with abatement costs of around 200 €/ton CO2. Increasing interconnector capacity or onshore wind energy is found to be vital to staying within boundaries. A strong trade-off for hydrogen was identified with blue hydrogen being cost-competitive but vastly unsustainable (when applied to heating) and green hydrogen being 2–3 times more expensive than electrification while still transgressing several planetary boundaries. The insights from this work indicate that heat pumps and renewable electricity should be prioritised over hydrogen-based heating in most cases and grid-stability and storage aspects explored further while revealing a need for policy instruments to mitigate increased costs for consumers.
A Comparison of Two Hydrogen Storages in a Fossil Free Direct Reduced Iron Process
Jul 2021
Publication
Hydrogen direct reduction has been proposed as a means to decarbonize primary steelmaking. Preferably the hydrogen necessary for this process is produced via water electrolysis. A downside to electrolysis is the large electricity demand. The electricity cost of water electrolysis may be reduced by using a hydrogen storage to exploit variations in electricity price i.e. producing more hydrogen when the electricity price is low and vice versa. In this paper we compare two kinds of hydrogen storages in the context of a hydrogen direct reduction process via simulations based on historic Swedish electricity prices: the storage of gaseous hydrogen in an underground lined rock cavern and the storage of hydrogen chemically bound in methanol. We find the methanol-based storages to be economically advantageous to lined rock caverns in several scenarios. The main advantages of methanol-based storage are the low investment cost of storage capacity and the possibility to decouple storage capacity from rate capacity. Nevertheless no storage option is found to be profitable for historic Swedish electricity prices. For the storages to be profitable electricity prices must be volatile with relatively frequent high peaks which has happened rarely in Sweden in recent years. However such scenarios may become more common with the expected increase of intermittent renewable power in the Swedish electricity system.
Assessment of Hydrogen Fuel for Rotorcraft Applications
Jun 2022
Publication
This paper presents the application of a multidisciplinary approach for the preliminary design and evaluation of the potential improvements in performance and environmental impact through the utilization of compressed (CGH2) and liquefied (LH2) hydrogen fuel for a civil tilt-rotor modelled after the NASA XV-15. The methodology deployed comprises models for rotorcraft flight dynamics engine performance flight path analysis hydrogen tank and thermal management system sizing. Trade-offs between gravimetric efficiency energy consumption fuel burn CO2 emissions and cost are quantified and compared to the kerosene-fuelled rotorcraft. The analysis carried out suggests that for these vehicle scales gravimetric efficiencies of the order of 13% and 30% can be attained for compressed and liquid hydrogen storage respectively leading to reduced range capability relative to the baseline tilt-rotor by at least 40%. At mission level it is shown that the hydrogen-fuelled configurations result in increased energy consumption by at least 12% (LH2) and 5% (CGH2) but at the same time significantly reduced life-cycle carbon emissions compared to the kerosene counterpart. Although LH2 storage at cryogenic conditions has a higher gravimetric efficiency than CGH2 (at 700 bar) it is shown that for this class of rotorcraft the latter is more energy efficient when the thermal management system for fuel pressurization and heating prior to combustion is accounted for.
Multi-vector Energy Management System including Scheduling Electrolyser, Electric Vehicle Charging Station and Other Assets in a Real Scenario
Oct 2022
Publication
Today in the field of energy the main goal is to reduce emissions with 7 the aim of maintaining a clean environment. To reduce energy consumption 8 from fossil fuels new tools for micro-grids have been proposed. In the context 9 of multi-vector energy management systems the present work proposes an 10 optimal scheduler based on genetic algorithms to manage flexible assets in the 11 energy system such as energy storage and manageable demand. This tool is 12 applied to a case study for a Spanish technology park (360 kW consumption 13 peak) with photovoltaic and wind generation (735 kW generation peak) 14 hydrogen production (15 kW) and electric and fuel cell charging stations. 15 It provides an hourly day-ahead scheduling for the existing flexible assets: 16 the electrolyser the electric vehicle charging station the hydrogen refuelling 17 station and the heating ventilation and air conditioning system in one 18 building of the park. 19 A set of experiments is carried out over a period of 14 days using real 20 data and performing computations in real time in order to test and validate 21 the tool. The analysis of results show that the solution maximises the use of 22 local renewable energy production (demand is shifted to those hours when 23 there is a surplus of generation) which means a reduction in energy costs 24 whereas the computational cost allows the implementation of the tool in real 25 time.
Techno-Economic Analysis of Hydrogen Storage Technologies for Railway Engineering: A Review
Sep 2022
Publication
According to the specific requirements of railway engineering a techno-economic comparison for onboard hydrogen storage technologies is conducted to discuss their feasibility and potentials for hydrogen-powered hybrid trains. Physical storage methods including compressed hydrogen (CH2 ) liquid hydrogen (LH2 ) and cryo-compressed hydrogen (CcH2 ) and material-based (chemical) storage methods such as ammonia liquid organic hydrogen carriages (LOHCs) and metal hydrides are carefully discussed in terms of their operational conditions energy capacity and economic costs. CH2 technology is the most mature now but its storage density cannot reach the final target which is the same problem for intermetallic compounds. In contrast LH2 CcH2 and complex hydrides are attractive for their high storage density. Nevertheless the harsh working conditions of complex hydrides hinder their vehicular application. Ammonia has advantages in energy capacity utilisation efficiency and cost especially being directly utilised by fuel cells. LOHCs are now considered as a potential candidate for hydrogen transport. Simplifying the dehydrogenation process is the important prerequisite for its vehicular employment. Recently increasing novel hydrogen-powered trains based on different hydrogen storage routes are being tested and optimised across the world. It can be forecasted that hydrogen energy will be a significant booster to railway decarbonisation.
A Multi-Criteria Decision-Making Framework for Zero Emission Vehicle Fleet Renewal Considering Lifecycle and Scenario Uncertainty
Mar 2024
Publication
: In the last decade with the increased concerns about the global environment attempts have been made to promote the replacement of fossil fuels with sustainable sources. For transport which accounts for around a quarter of total greenhouse gas emissions meeting climate neutrality goals will require replacing existing fleets with electric or hydrogen-propelled vehicles. However the lack of adequate decision support approach makes the introduction of new propulsion technologies in the transportation sector a complex strategic decision problem where distorted non-optimal decisions may easily result in long-term negative effects on the performance of logistic operators. This research addresses the problem of transport fleet renewal by proposing a multi-criteria decision-making approach and takes into account the multiple propulsion technologies currently available and the objectives of the EU Green Deal as well as the inherent scenario uncertainty. The proposed approach based on the TOPSIS model involves a novel decision framework referred to as a generalized life cycle evaluation of the environmental and cost objectives which is necessary when comparing green and traditional propulsion systems in a long-term perspective to avoid distorted decisions. Since the objective of the study is to provide a practical methodology to support strategic decisions the framework proposed has been validated against a practical case referred to the strategic fleet renewal decision process. The results obtained demonstrate how the decision maker’s perception of the technological evolution of the propulsion technologies influences the decision process thus leading to different optimal choices.
Life Cycle Cost Analysis of an Autonomous Underwater Vehicle that Employs Hydrogen Fuel Cell
Feb 2024
Publication
The use of autonomous vehicles for marine and submarine work has risen considerably in the last decade. Developing new monitoring systems navigation and communications technologies allows a wide range of operational possibilities. Autonomous Underwater Vehicles (AUVs) are being used in offshore missions and applications with some innovative purposes by using sustainable and green energy sources. This paper considers an AUV that uses a hydrogen fuel cell achieving zero emissions. This paper analyses the life cycle cost of the UAV and compares it with a UAV powered by conventional energy. The EN 60300-3-3 guidelines have been employed to develop the cost models. The output results show estimations for the net present value under different scenarios and financial strategies. The study has been completed with the discount rate sensibility analysis in terms of financial viability.
Optimal Scheduling of Multi-microgrids with Power to Hydrogen Considering Federated Demand Response
Sep 2022
Publication
Hydrogen is regarded as a promising fuel in the transition to clean energy. Nevertheless as the demand for hydrogen increases some microgrids equipped with P2H (MGH) will encounter the issue of primary energy deficiency. Meanwhile some microgrids (MGs) face the difficulty of being unable to consume surplus energy locally. Hence we interconnect MGs with different energy characteristics and then establish a collaborative scheduling model of multi-microgrids (MMGs). In this model a federated demand response (FDR) program considering predictive mean voting is designed to coordinate controllable loads of electricity heat and hydrogen in different MGs. With the coordination of FDR the users’ satisfaction and comfort in each MG are kept within an acceptable range. To further adapt to an actual working condition of the microturbine (MT) in MGH a power interaction method is proposed to maintain the operating power of the MT at the optimum load level and shave peak and shorten the operating periods of MT. In the solution process the sequence operation theory is utilized to deal with the probability density of renewable energy. A series of case studies on a test system of MMG demonstrate the effectiveness of the proposed method.
Fly the Green Deal: Europe's Vision for Sustainable Aviation
Jul 2022
Publication
Europe’s aviation sector continues its resilient and pioneering spirit as it leads the world’s transport system into its new era of great transformation. Surviving the pandemic it is adapting rapidly to satisfy the rising demand for competitive air mobility services while managing a scarcity of resources and embracing the new challenges of climate change and energy transition. Facilitated by ACARE the European Commission its Member States aviation research organisations design and manufacturing industries airlines airports and aviation energy and service providers have all joined together to envision a synchronized transformation path that will ensure that Europe can lead the world towards a climate neutral citizen centric and competitive air mobility system. “Fly the Green Deal” is Europe’s Vision for Sustainable Aviation. It describes the actions and actors necessary towards aviation’s three main strategic goals. It details three time horizons and defines as well the requirement for a proactive and synchronised implementation framework facilitated by the European Commission and EU Member States that includes both the initiating instruments (policies regulations and incentives) and a system of measuring and impact monitoring to ensure the goals are achieved.
Next for Net Zero Podcast: Transporting to a Greener World
Oct 2022
Publication
Decarbonisation will need a significant societal shift. The when why and how we travel is going to look very different within a decade. Joining us is Florentine Roy – a leading expert on electric vehicles and Innovation Project Lead at UK Power Networks and Matt Hindle - Head of Net Zero and Sustainability at Wales and West Utilities. Let’s talk about the energy system implications of this massive undertaking and how it can be enabled by innovation in a fair and just way.
The podcast can be found here.
The podcast can be found here.
Green Electricity and Medical Electrolytic Oxygen from Solar Energy - A Sustainable Solution for Rural Hospitals.
Oct 2022
Publication
The objective of this paper is to design and simulate for rural areas isolated from the electricity grid a system based on solar energy for the optimal supply of green electricity and medical oxygen to a hospital. The system sized to produce 20 Nm3 /day is constituted of a 37.46 kW photovoltaic farm a 15.47 kW electrolyzer and a 15.47 kW fuel cell. The simulation of the Photovoltaic system is performed using the single diode model solved with the Lambert function defined in MATLAB Software. The daily production of oxygen and hydrogen during the sunniest day of the month is respectively 20.81 Nm3 /day and 41.61 Nm3 /day. The daily energy that can be stored is relevant to the hydrogen production and an electricity storage capacity of 124.89 kWh is feasible. During the least sunny day of the least sunny month the daily production of oxygen and hydrogen is respectively 7.72 Nm3 /day and 15.44 Nm3 /day. The recorded values prove that the system sized can constitute a viable solution to ensure the permanent supply a green electricity and oxygen to the hospital with good energy storage capacity.
A Novel Optimal Power Control for a City Transit Hybrid Bus Equipped with a Partitioned Hydrogen Fuel Cell Stack
May 2020
Publication
The development of more sustainable and zero-emissions collective transport solutions could play a very important measure in the near future within smart city policies. This paper tries to give a contribution to this aim proposing a novel approach to fuel cell vehicle design and operation. Traditional difficulties experienced in fuel cell transient operation are in fact normally solved in conventional vehicle prototypes through the hybridization of the propulsion system and with the complete fulfillment of transients in road energy demand through a high-capacity onboard energy storage device. This makes it normally necessary to use Li-ion battery solutions accepting their restrictions in terms of weight costs energy losses limited lifetime and environmental constraints. The proposed solution instead introduces a partitioning of the hydrogen fuel cell (FC) and novel optimal power control strategy with the aim of limiting the capacity of the energy storage still avoiding FC transient operation. The limited capacity of the resulting energy storage systems which instead has to answer higher power requests makes it possible to consider the utilization of a high-speed flywheel energy storage system (FESS) in place of high energy density Li-ion batteries. The proposed control strategy was validated by vehicle simulations based on a modular and parametric model; input data were acquired experimentally on an operating electric bus in real traffic conditions over an urban bus line. Simulation results highlight that the proposed control strategy makes it possible to obtain an overall power output for the FC stacks which better follows road power demands and a relevant downsizing of the FESS device.
Effect of Carbon Concentration and Carbon Bonding Type on the Melting Characteristics of Hydrogen-reduced Iron Ore Pellets
Oct 2022
Publication
Decarbonization of the steel industry is one of the pathways towards a fossil-fuel-free environment. The steel industry is one of the top contributors to greenhouse gas emissions. Most of these emissions are directly linked to the use of a fossil-fuelbased reductant. Replacing the fossil-based reductant with green H2 enables the transition towards a fossil-free steel industry. The carbon-free iron produced will cause the refining and steelmaking operations to have a starting point far from today’s operations. In addition to carbon being an alloying element in steel production carbon addition controls the melting characteristics of the reduced iron. In the present study the effect of carbon content and form (cementite/graphite) in hydrogen-reduced iron ore pellets on their melting characteristics was examined by means of a differential thermal analyser and optical dilatometer. Carburized samples with a carbon content < 2 wt % did not show any initial melting at the eutectic temperature. At and above 2 wt % the carburized samples showed an initial melting at the eutectic temperature irrespective of the carbon content. However the absorbed heat varies with varied carbon content. The carbon form does not affect the initial melting temperature but it affects the melting progression. Carburized samples melt homogenously while melting of iron-graphite mixtures occurs locally at the interface between iron and carbon particles and when the time is not long enough melting might not occur to any significant extent. Therefore at any given carbon content > 2 wt % the molten fraction is higher in the case of carburized samples which is indicated by the amount of absorbed melting heat.
Design of Fuel Cell Systems for Aviation: Representative Mission Profiles and Sensitivity Analyses
Apr 2019
Publication
The global transition to a clean and sustainable energy infrastructure does not stop at aviation. The European Commission defined a set of environmental goals for the “Flight Path 2050”: 75% CO2 reduction 90% NOx reduction and 65% perceived noise reduction. Hydrogen as an energy carrier fulfills these needs while it would also offer a tenable and flexible solution for intermittent large-scale energy storage for renewable energy networks. If hydrogen is used as an energy carrier there is no better device than a fuel cell to convert its stored chemical energy. In order to design fuel cell systems for passenger aircraft it is necessary to specify the requirements that the system has to fulfill. In this paper a statistical approach to analyze these requirements is presented which accounts for variations in the flight mission profile. Starting from a subset of flight data within the desired class (e.g. mid-range inter-European flights) a stochastic model of the random mission profile is inferred. This model allows for subsequent predictions under uncertainty as part of the aircraft design process. By using Monte Carlo-based sampling of flight mission profiles the range of necessary component sizes as well as optimal degrees of hybridization with a battery is explored and design options are evaluated. Furthermore Monte Carlo-based sensitivity analysis of performance parameters explores the potential of future technological developments. Results suggest that the improvement of the specific power of the fuel cell is the deciding factor for lowering the energy system mass. The specific energy of the battery has a low influence but acts in conjunction with the specific power of the fuel cell.
Opportunities for Low-carbon Generation and Storage Technologies to Decarbonise the Future Power System
Feb 2023
Publication
Alternatives to cope with the challenges of high shares of renewable electricity in power systems have been addressed from different approaches such as energy storage and low-carbon technologies. However no model has previously considered integrating these technologies under stability requirements and different climate conditions. In this study we include this approach to analyse the role of new technologies to decarbonise the power system. The Spanish power system is modelled to provide insights for future applications in other regions. After including storage and low-carbon technologies (currently available and under development) batteries and hydrogen fuel cells have low penetration and the derived emission reduction is negligible in all scenarios. Compressed air storage would have a limited role in the short term but its performance improves in the long term. Flexible generation technologies based on hydrogen turbines and long-duration storage would allow the greatest decarbonisation providing stability and covering up to 11–14 % of demand in the short and long term. The hydrogen storage requirement is equivalent to 18 days of average demand (well below the theoretical storage potential in the region). When these solutions are considered decarbonising the electricity system (achieving Paris targets) is possible without a significant increase in system costs (< € 114/MWh).
Cost, Footprint, and Reliability Implications of Deploying Hydrogen in Off-grid Electric Vehicle Charging Stations: A GIS-assisted Study for Riyadh, Saudi Arabia
Jul 2022
Publication
For the first time we quantify cost footprint and reliability implications of deploying hydrogen-based generation in off-grid electric vehicle charging stations (CS) using an optimization model coupled with a geographic information system (GIS) analysis for the city of Riyadh Saudi Arabia. We also account for the challenges associated with wind energy deployment as a candidate generation technology within city centers. The analysis was restricted to carbon-free technologies: photovoltaics (PV) wind battery and hydrogen fuel-cells. At current prevailing technology costs hydrogen can reduce the required footprint of off-grid CSs by 25% at a small incremental cost increase without impacting the charging reliability. By 2030 however hydrogen will simultaneously provide the footprint and cost advantages. If we allow as little as 5% of the annual load to be unmet the required footprint of the CS decreases by 60%. The levelized cost of energy values for the CS by 2030 can range between 0.13 and 0.20 $/kWh depending on learning-curve assumptions. The footprints calculated are then mapped to five land parcel categories in Riyadh: gas station hospital mall school and university. Incorporating hydrogen in CS design increases the number of parcels that could accommodate CSs by 15e45% via reducing the required PV array (i.e. footprint).
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
Batteries, Fuel Cells, or Engines? A Probabilistic Economic and Environmental Assessment of Electricity and Electrofuels for Heavy Goods Vehicles
Oct 2022
Publication
Uncertainty surrounding the total cost of ownership system costs and life cycle environmental impacts means that stakeholders may lack the required information to evaluate the risks of transitioning to low-carbon fuels and powertrains. This paper assesses the life cycle costs and well-to-wheel environmental impacts of using electricity and electrofuels in Heavy Good Vehicles (HGVs) whilst considering input parameter uncertainty. The complex relationship between electricity cost electrolyser capacity factor CO2 capture cost and electricity emissions intensity is assessed within a Monte Carlo based framework to identify scenarios where use of electricity or electrofuels in heavy goods vehicles makes economic and environmental sense. For vehicles with a range of less than 450 km battery electric vehicles achieve the lowest total cost of ownership for an electricity cost less than 100 €/MWh. For vehicles that require a range of up to 900 km hydrogen fuel cell vehicles represent the lowest long-term cost of abatement. Power-to-methane and power-to-liquid scenarios become economically competitive when low-cost electricity is available at high-capacity factors and CO2 capture costs for fuel synthesis are below 100 €/tCO2; these fuels may be more applicable to decarbonise shipping and aviation. Battery electric HGVs reduce greenhouse gas emissions by 50% compared to the diesel baseline with electricity emissions of 350 gCO2e/kWh. Electricity emissions less than 35 gCO2e/kWh are required for the power-to-methane and power-to-liquid scenarios to meet EU emissions savings criteria. High vehicle capital costs and a lack of widespread refuelling infrastructure may hinder initial uptake of low-carbon fuels and powertrains for HGVs.
Research on Hydrogen Consumption and Driving Range of Hydrogen Fuel Cell Vehicle under the CLTC-P Condition
Dec 2021
Publication
Hydrogen consumption and mileage are important economic indicators of fuel cell vehicles. Hydrogen consumption is the fundamental reason that restricts mileage. Since there are few quantitative studies on hydrogen consumption during actual vehicle operation the high cost of hydrogen consumption in outdoor testing makes it impossible to guarantee the accuracy of the test. Therefore this study puts forward a test method based on the hydrogen consumption of fuel cell vehicles under CLTC-P operating conditions to test the hydrogen consumption of fuel cell vehicles per 100 km. Finally the experiment shows that the mileage calculated by hydrogen consumption has a higher consistency with the actual mileage. Based on this hydrogen consumption test method the hydrogen consumption can be accurately measured and the test time and cost can be effectively reduced.
Color-Coded Hydrogen: Production and Storage in Maritime Sector
Dec 2022
Publication
To reduce pollution from ships in coastal and international navigation shipping companies are turning to various technological solutions mostly based on electrification and the use of alternative fuels with a lower carbon footprint. One of the alternatives to traditional diesel fuel is the use of hydrogen as a fuel or hydrogen fuel cells as a power source. Their application on ships is still in the experimental phase and is limited to smaller ships which serve as a kind of platform for evaluating the applicability of different technological solutions. However the use of hydrogen on a large scale as a primary energy source on coastal and ocean-going vessels also requires an infrastructure for the production and safe storage of hydrogen. This paper provides an overview of color-based hydrogen classification as one of the main methods for describing hydrogen types based on currently available production technologies as well as the principles and safety aspects of hydrogen storage. The advantages and disadvantages of the production technologies with respect to their application in the maritime sector are discussed. Problems and obstacles that must be overcome for the successful use of hydrogen as a fuel on ships are also identified. The issues presented can be used to determine long-term indicators of the global warming potential of using hydrogen as a fuel in the shipping industry and to select an appropriate cost-effective and environmentally sustainable production and storage method in light of the technological capabilities and resources of a particular area.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Artificial Intelligence/Machine Learning in Energy Management Systems, Control, and Optimization of Hydrogen Fuel Cell Vehicles
Mar 2023
Publication
Environmental emissions global warming and energy-related concerns have accelerated the advancements in conventional vehicles that primarily use internal combustion engines. Among the existing technologies hydrogen fuel cell electric vehicles and fuel cell hybrid electric vehicles may have minimal contributions to greenhouse gas emissions and thus are the prime choices for environmental concerns. However energy management in fuel cell electric vehicles and fuel cell hybrid electric vehicles is a major challenge. Appropriate control strategies should be used for effective energy management in these vehicles. On the other hand there has been significant progress in artificial intelligence machine learning and designing data-driven intelligent controllers. These techniques have found much attention within the community and state-of-the-art energy management technologies have been developed based on them. This manuscript reviews the application of machine learning and intelligent controllers for prediction control energy management and vehicle to everything (V2X) in hydrogen fuel cell vehicles. The effectiveness of data-driven control and optimization systems are investigated to evolve classify and compare and future trends and directions for sustainability are discussed.
A Theoretical Study Using the Multiphase Numerical Simulation Technique for Effective Use of H2 as Blast Furnaces Fuel
Jun 2017
Publication
We present a numerical simulation procedure for analyzing hydrogen oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blastfurnace considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF considered as a multiphase reactor treats the lump solids (sinter small coke pellets granular coke and iron ores) gas liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum mass chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1). Thus combined injections of varying concentrations of gaseous fuels with H2 O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.
Hydrogen Storage Vessel for a Proton-Exchange Membrane (PEM) Fuel Cell Auxiliary Power Unit for Commercial Aircraft
Jul 2025
Publication
Approximately 20% of emissions from air travel are attributed to the auxiliary power units (APUs) carried in commercial aircraft. This paper proposes to reduce greenhouse gas emissions in international air transport by adopting proton-exchange membrane (PEM) fuel cells to replace APUs in commercial aircraft: we consider the design of three compressed hydrogen storage vessels made of 304 stainless steel 6061-T6 aluminium and Grade 5 (Ti-6Al-4V) titanium and capable of delivering 440 kW—enough for a PEM fuel cell for a Boeing 777. Complete structural analyses for pressures from 35 MPa to 70 MPa and wall thicknesses of 25 50 100 and 150 mm are used to determine the optimal material for aviation applications. Key factors such as deformation safety factors and Von Mises equivalent stress are evaluated to ensure structural integrity under a range of operating conditions. In addition CO2 emissions from a conventional 440 kW gas turbine APU and an equivalent PEM fuel cell are compared. This study provides insights into optimal material selection for compressed hydrogen storage vessels emphasising safety reliability cost and weight reduction. Ultimately this research aims to facilitate the adoption of fuel cell technology in aviation contributing to greenhouse emissions reduction and hence sustainable air transport.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
Hydrogen Technology for Supply Chain Sustainability: The Mexican Transportation Impacts on Society
Mar 2022
Publication
This study sheds light on the Hydrogen technology in transportation for reaching the sustainability goals of societies illustrated by the case of Mexico. In terms of the affected supply chains the study explores how the packaging and distribution of a fuel-saving tool that allows the adoption of hydrogen as complementary energy for maritime transportation to improve economic and environmental performance in Mexico. This exploratory study performs interviews observations simulations and tests involving producers suppliers and users at 26 ports in Mexico. The study shows that environmental and economic performance are related to key processes in Supply Chain Management (SCM) in which packaging and distribution are critical for achieving logistics and transportation sustainability goals. Reusable packaging and the distribution of a fuel-saving tool can help decrease costs - of transport and downstream/upstream processes in SCM while at the same time increasing the environmental performance.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
Life Cycle Greenhouse Gas Emissions of Alternative Fuels and Powertrains for Medium-duty Trucks: A Singapore Case Study
Mar 2022
Publication
Alternatives to conventional diesel engines in medium/heavy-duty commercial trucks offer promising solutions to decarbonize road freight. We compare the life cycle greenhouse gas (GHG) emissions from diesel battery electric (BEV) and hydrogen fuel cell (FCV) medium-duty urban delivery trucks (gross vehicle weight 3.5 – 7 metric tonnes) in Singapore including the vehicle and fuel production use phase and end-of-life stages. Use phase energy demand was estimated by simulating energy consumption on local real-world driving cycles. BEVs powered by the 2019 electricity mix had up to 11% lower GHG emissions than conventional diesel but doubling battery capacity to meet travel range requirements resulted in up to 12% higher emissions. FCVs using gaseous hydrogen via steam methane reforming achieved 23 – 30% GHG reductions while satisfying range requirements. Efforts in obtaining updated and reliable data on vehicle production remain critical for assessments of emerging technologies and enacting evidence-based policies to decarbonize road freight.
Predicting Power and Hydrogen Generation of a Renewable Energy Converter Utilizing Data-Driven Methods: A Sustainable Smart Grid Case Study
Jan 2023
Publication
This study proposes a data-driven methodology for modeling power and hydrogen generation of a sustainable energy converter. The wave and hydrogen production at different wave heights and wind speeds are predicted. Furthermore this research emphasizes and encourages the possibility of extracting hydrogen from ocean waves. By using the extracted data from the FLOW-3D software simulation and the experimental data from the special test in the ocean the comparison analysis of two data-driven learning methods is conducted. The results show that the amount of hydrogen production is proportional to the amount of generated electrical power. The reliability of the proposed renewable energy converter is further discussed as a sustainable smart grid application.
Ammonia, Methane and Hydrogen for Gas Turbines
Aug 2015
Publication
Ammonia has been identified as a sustainable fuel for transport and power applications. Similar to hydrogen ammonia is a synthetic product that can be obtained either from fossil fuels biomass or other renewable sources. Since the 1960’s considerable research has taken place to develop systems capable of burning the material in gas turbines. However it is not until recently that interest in ammonia has regained some momentum in the energy agenda as it is a carbon free carrier and offers an energy density higher than compressed hydrogen. . Therefore this work examines combustion stability and emissions from gaseous ammonia blended with methane or hydrogen in gas turbines. Experiments were carried out in a High Pressure Combustion Rig under atmospheric conditions employing a bespoke generic swirl burner. OH* Chemiluminescense was used for all trials to determine reactivity of the radical. Emissions were measured and correlated to equilibrium calculations using GASEQ. Results show that efficient combustion can be achieved with high power but at very narrow equivalence ratios using both hydrogen and methane blends. Moreover low concentrations of OH radicals are observed at high hydrogen content probably as a consequence of the high NH2 production.
Research on the Hydrogen Consumption of Fuel Cell Electric Vehicles Based on the Flowmeter and Short-cut Method
Sep 2022
Publication
Energy consumption is essential for evaluating the competitiveness of fuel cell electric vehicles. A critical step in energy consumption measurement is measuring hydrogen consumption including the mass method the P/T method and the flowmeter method. The flowmeter method has always been a research focus because of its simple operation low cost and solid real-time performance. Current research has shown the accuracy of the flowmeter method under specific conditions. However many factors in the real scenario will influence the test result such as unintended vibration environment temperature and onboard hydrogen capacity calibration. On the other hand the short-cut method is also researched to replace the run-out method to improve test efficiency. To evaluate whether the flowmeter method basing on the short-cut method can genuinely reflect the hydrogen consumption of an actual vehicle we research and test for New European Driving Cycle (NEDC) and China Light-Duty Vehicle Test Cycle (CLTC) using the same vehicle. The results show that the short-cut method can save at least 50% of the test time compared with the run-out method. The error of the short-cut method based on the flowmeter for the NEDC working condition is less than 0.1% and for the CLTC working conditions is 8.12%. After adding a throttle valve and a 4L buffer tank the error is reduced to 4.76% from 8.12%. The test results show that hydrogen consumption measurement based on the flowmeter and short-cut method should adopt corresponding solutions according to the scenarios.
Recent Progress in Ammonia Fuel Cells and their Potential Applications
Nov 2020
Publication
Conventional technologies are largely powered by fossil fuel exploitation and have ultimately led to extensive environmental concerns. Hydrogen is an excellent carbon-free energy carrier but its storage and long-distance transportation remain big challenges. Ammonia however is a promising indirect hydrogen storage medium that has well-established storage and transportation links to make it an accessible fuel source. Moreover the notion of ‘green ammonia’ synthesised from renewable energy sources is an emerging topic that may open significant markets and provide a pathway to decarbonise a variety of applications reliant on fossil fuels. Herein a comparative study based on the chosen design working principles advantages and disadvantages of direct ammonia fuel cells is summarised. This work aims to review the most recent advances in ammonia fuel cells and demonstrates how close this technology type is to integration with future applications. At present several challenges such as material selection NOx formation CO2 tolerance limited power densities and long-term stability must still be overcome and are also addressed within the contents of this review
Decentral Production of Green Hydrogen for Energy Systems: An Economically and Environmentally Viable Solution for Surplus Self-Generated Energy in Manufacturing Companies?
Feb 2023
Publication
Power-to-X processes where renewable energy is converted into storable liquids or gases are considered to be one of the key approaches for decarbonizing energy systems and compensating for the volatility involved in generating electricity from renewable sources. In this context the production of “green” hydrogen and hydrogen-based derivatives is being discussed and tested as a possible solution for the energy-intensive industry sector in particular. Given the sharp ongoing increases in electricity and gas prices and the need for sustainable energy supplies in production systems non-energy-intensive companies should also be taken into account when considering possible utilization paths for hydrogen. This work focuses on the following three utilization paths: “hydrogen as an energy storage system that can be reconverted into electricity” “hydrogen mobility” for company vehicles and “direct hydrogen use”. These three paths are developed modeled simulated and subsequently evaluated in terms of economic and environmental viability. Different photovoltaic system configurations are set up for the tests with nominal power ratings ranging from 300 kWp to 1000 kWp. Each system is assigned an electrolyzer with a power output ranging between 200 kW and 700 kW and a fuel cell with a power output ranging between 5 kW and 75 kW. There are also additional variations in relation to the battery storage systems within these basic configurations. Furthermore a reference variant without battery storage and hydrogen technologies is simulated for each photovoltaic system size. This means that there are ultimately 16 variants to be simulated for each utilization path. The results show that these utilization paths already constitute a reasonable alternative to fossil fuels in terms of costs in variants with a suitable energy system design. For the “hydrogen as an energy storage system” path electricity production costs of between 43 and 79 ct/kWh can be achieved with the 750 kWp photovoltaic system. The “hydrogen mobility” is associated with costs of 12 to 15 ct/km while the “direct hydrogen use” path resulted in costs of 8.2 €/kg. Environmental benefits are achieved in all three paths by replacing the German electricity mix with renewable energy sources produced on site or by substituting hydrogen for fossil fuels. The results confirm that using hydrogen as a storage medium in manufacturing companies could be economically and environmentally viable. These results also form the basis for further studies e.g. on detailed operating strategies for hydrogen technologies in scenarios involving a combination of multiple utilization paths. The work also presents the simulation-based method developed in this project which can be transferred to comparable applications in further studies.
Integration of Water Electrolysis Facilities in Power Grids: A Case Study in Northern Germany
Mar 2022
Publication
This work presents a study of the effects that integration of electrolysis facilities for Power-to-X processes have on the power grid. The novel simulation setup combines a high-resolution grid optimization model and a detailed scheduling model for alkaline water electrolysis. The utilization and congestion of power lines in northern Germany is investigated by setting different installed capacities and production strategies of the electrolysis facility. For electrolysis capacities up to 300 MW (~50 ktH2/a) local impacts on the grid are observed while higher capacities cause supra-regional impacts. Thereby impacts are defined as deviations from the average line utilization greater than 5%. In addition the minimum line congestion is determined to coincide with the dailyconstrained production strategy of the electrolysis facility. Our result show a good compromise for the integrated grid-facility operation with minimum production cost and reduced impact on the grid.
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
Strategic Transport Fleet Analysis of Heavy Goods Vehicle Technology for Net-zero Targets
Jul 2022
Publication
This paper addresses the decarbonisation of the heavy-duty transport sector and develops a strategy towards net-zero greenhouse gas (GHG) emissions in heavy-goods vehicles (HGVs) by 2040. By conducting a literature review and a case study on the vehicle fleet of a large UK food and consumer goods retailer the feasibilities of four alternative vehicle technologies are evaluated from environmental economic and technical perspectives. Socio-political factors and commercial readiness are also examined to capture non-technical criteria that influences decision-makers. Strategic analysis frameworks such as PEST-SWOT models were developed for liquefied natural gas biomethane electricity and hydrogen to allow a holistic comparison and identify their long-term deployment potential. Technology innovation is needed to address range and payload limitations of electric trucks whereas government and industry support are essential for a material deployment of hydrogen in the 2030s. Given the UK government’s plan to phase out new diesel HGVs by 2040 fleet operators should commence new vehicle trials by 2025 and replace a considerable amount of their lighter diesel trucks with zero-emission vehicles by 2030 and the remaining heavier truck fleet by 2035.
System Analysis and Requirements Derivation of a Hydrogen-electric Aircraft Powertrain
Sep 2022
Publication
In contrast to sustainable aviation fuels for use in conventional combustion engines hydrogen-electric powertrains constitute a fundamentally novel approach that requires extensive effort from various engineering disciplines. A transient system analysis has been applied to a 500 kW shaft-power-class powertrain. The model was fed with high-level system requirements to gain a fundamental understanding of the interaction between sub-systems and components. Transient effects such as delays in pressure build up heat transfer and valve operation substantially impact the safe and continuous operation of the propulsion system throughout a typical mission profile which is based on the Daher TBM850. The lumped-parameters network solver provides results quickly which are used to derive requirements for subsystems and components which support their in-depth future development. E.g. heat exchanger transfer rates and pressure drop of the motor's novel hydrogen cooling system are established. Furthermore improvements to the system architecture such as a compartmentalization of the tank are identified.
Energy and Exergy Analysis of a Geothermal Sourced Multigeneration System for Sustainable City
Feb 2023
Publication
The issue of depleting fossil fuels has emphasized the use of renewable energy. Multigeneration systems fueled by renewables such as geothermal biomass solar etc. have proven to be cutting-edge technologies for the production of different valuable by-products. This study proposes a multigeneration system using a geothermal source of energy. The main outputs include power space heating cooling fresh and hot water dry air and hydrogen. The system includes a regenerative Rankine cycle a double effect absorption cycle and a double flash desalination cycle. A significant amount of electrical power hydrogen and fresh water is generated which can be used for commercial or domestic purposes. The power output is 103 MW. The thermal efficiency is 24.42% while energetic and exergetic efficiencies are 54.22% and 38.96% respectively. The COPen is found to be 1.836 and the COPex is found to be 1.678. The hydrogen and fresh water are produced at a rate of 0.1266 kg/s and 37.6 kg/s respectively.
Conditions for Profitable Operation of P2X Energy Hubs to Meet Local Demand Under Energy Market Access
Feb 2023
Publication
This paper analyzes the operation of an energy hub on a community level with an integrated P2X facility and with access to energy markets. In our case P2X allows converting power to hydrogen heat methane or back to power. We consider the energy hub as a large prosumer who can be both a producer and consumer in the markets with the novelty that P2X technology is available. We investigate how such a P2X energy hub trades optimally in the electricity market and satisfies local energy demand under the assumption of a long-term strong climate scenario in year 2050. For numerical analysis a case study of a mountain village in Switzerland is used. One of the main contributions of this paper is to quantify key conditions for profitable operations of such a P2X energy hub. In particular the analysis includes impacts of influencing factors on profits and operational patterns in terms of different degrees of self-sufficiency and different availability of local renewable resources. Moreover the access to real-time wholesale market electricity price signals and a future retail hydrogen market is assessed. The key factors for the successful operation of a P2X energy hub are identified to be sufficient local renewable resources and access to a retail market of hydrogen. The results also show that the P2X operation leads to an increased deployment of local renewables especially in the case of low initial deployment; on the other hand seasonal storage plays a subordinated role. Additionally P2X lowers for the community the wholesale electricity market trading volumes.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
Efficiency, Economic and Environmental Impact Assessment of a Newly Developed Rail Engine using Hydrogen and Other Sustainable Fuel Blends
Jan 2023
Publication
Locomotives still use antiqued engines such as internal combustion engines operated by fossil fuels which cause global warming due to their significant emissions. This paper continues investigating the newly hybridized locomotive engine containing a gas turbine system solid oxide fuel cell system energy saving system and on-board hydrogen production system. This new engine is operated using five fuel blends composed of five alternative fuels such as hydrogen methane methanol ethanol and dimethyl ether. The current investigation involves exergy analysis exergo-economic analysis and exergo-environmental analysis to assess the engine from three perspectives: efficiency/irreversibility cost and environmental impact. The study results show that the net power of this new engine is 4948.6 kW and it has an exergetic efficiency of 62.7% according to the fuel and product principle. This engine weighs about 9 tons and costs about $10.2M with a levelized cost rate of 147 $/h and 14.06 mPt/h of overall component-related environmental rate. The average overall specific fuel and product exergy costs are about 37 $/GJ and 60 $/GJ and the minimum values are 13.3 $/GJ and 21.8 $/GJ using methane and hydrogen blend respectively. Also the average overall specific fuel and product exergo-environmental impact are about 15 and 23 mPt/MJ respectively. The on-board hydrogen production has an average exergy cost of 274 $/GJ and an environmental impact of 52 mPt/MJ. Hydrogen blended with methane or methanol is found to be more economic and has less environmental impact.
Solid Oxide Fuel Cell-Based Polygeneration Systems in Residential Applications: A Review of Technology, Energy Planning and Guidelines for Optimizing the Design
Oct 2022
Publication
Solid oxide fuel cells are an emerging energy conversion technology suitable for high-temperature power generation with proper auxiliary heat. Combining SOFCs and polygeneration has produced practical applications for modern energy system designs. Even though many researchers have reviewed these systems’ technologies opportunities and challenges reviews regarding the optimal strategy for designing and operating the systems are limited. Polygeneration is more complicated than any other energy generation type due to its ability to generate many types of energy from various prime movers. Moreover integration with other applications such as vehicle charging and fueling stations increases the complication in making the system optimally serve the loads. This study elaborates on the energy planning and guidelines for designing a polygeneration system especially for residential applications. The review of polygeneration technologies also aligns with the current research trend of developing green technology for modern and smart homes in residential areas. The proposed guideline is expected to solve the complication in other applications and technologies and design the polygeneration system optimally.
Cost and Thermodynamic Analysis of Wind-Hydrogen Production via Multi-energy Systems
Mar 2024
Publication
With rising temperatures extreme weather events and environmental challenges there is a strong push towards decarbonization and an emphasis on renewable energy with wind energy emerging as a key player. The concept of multi-energy systems offers an innovative approach to decarbonization with the potential to produce hydrogen as one of the output streams creating another avenue for clean energy production. Hydrogen has significant potential for decarbonizing multiple sectors across buildings transport and industries. This paper explores the integration of wind energy and hydrogen production particularly in areas where clean energy solutions are crucial such as impoverished villages in Africa. It models three systems: distinct configurations of micro-multi-energy systems that generate electricity space cooling hot water and hydrogen using the thermodynamics and cost approach. System 1 combines a wind turbine a hydrogen-producing electrolyzer and a heat pump for cooling and hot water. System 2 integrates this with a biomass-fired reheat-regenerative power cycle to balance out the intermittency of wind power. System 3 incorporates hydrogen production a solid oxide fuel cell for continuous electricity production an absorption cooling system for refrigeration and a heat exchanger for hot water production. These systems are modeled with Engineering Equation Solver and analyzed based on energy and exergy efficiencies and on economic metrics like levelized cost of electricity (LCOE) cooling (LCOC) refrigeration (LCOR) and hydrogen (LCOH) under steady-state conditions. A sensitivity analysis of various parameters is presented to assess the change in performance. Systems were optimized using a multiobjective method with maximizing exergy efficiency and minimizing total product unit cost used as objective functions. The results show that System 1 achieves 79.78 % energy efficiency and 53.94 % exergy efficiency. System 2 achieves efficiencies of 55.26 % and 27.05 % respectively while System 3 attains 78.73 % and 58.51 % respectively. The levelized costs for micro-multi-energy System 1 are LCOE = 0.04993 $/kWh LCOC = 0.004722 $/kWh and LCOH = 0.03328 $/kWh. For System 2 these values are 0.03653 $/kWh 0.003743 $/kWh and 0.03328 $/kWh. In the case of System 3 they are 0.03736 $/kWh 0.004726 $/kWh and 0.03335 $/kWh and LCOR = 0.03309 $/kWh. The results show that the systems modeled here have competitive performance with existing multi-energy systems powered by other renewables. Integrating these systems will further the sustainable and net zero energy system transition especially in rural communities.
Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine
Mar 2023
Publication
Green hydrogen produced using renewable energy is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters CR and A/F ratio have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion and this is probably due to the different quenching distance of the two fuels.
Biological CO2-Methanation: An Approach to Standardization
May 2019
Publication
Power-to-Methane as one part of Power-to-Gas has been recognized globally as one of the key elements for the transition towards a sustainable energy system. While plants that produce methane catalytically have been in operation for a long time biological methanation has just reached industrial pilot scale and near-term commercial application. The growing importance of the biological method is reflected by an increasing number of scientific articles describing novel approaches to improve this technology. However these studies are difficult to compare because they lack a coherent nomenclature. In this article we present a comprehensive set of parameters allowing the characterization and comparison of various biological methanation processes. To identify relevant parameters needed for a proper description of this technology we summarized existing literature and defined system boundaries for Power-to-Methane process steps. On this basis we derive system parameters providing information on the methanation system its performance the biology and cost aspects. As a result three different standards are provided as a blueprint matrix for use in academia and industry applicable to both biological and catalytic methanation. Hence this review attempts to set the standards for a comprehensive description of biological and chemical methanation processes.
Aspects of an Experimental Study of Hydrogen Use at Automotive Diesel Engine
Feb 2023
Publication
Hydrogen may represents a good alternative fuel that can be used to fuel internal combustion engines in order to ameliorate energetic and emissions performance. The paper presents some experimental aspects registered at hydrogen use to fuel a diesel engine different substitute ratios being use in the area of 18–34% at 40% engine load and speed of 2000 rev/min. The engine is equipped with an open ECU and the control of the cyclic dosses of diesel fuel and hydrogen are adjusted in order to maintain the engine power performance. The in-cylinder pressure diagrams show the increase of the maximum pressure with 17% from 78.5 bar to 91.8 bar for the maximum substitute ratio. Also values of maximum pressure rise rate start to increase for hydrogen addition in correlation with the increase of fuel amount burned into the premixed stage without exceed the normal values with assure the normal and reliable engine operation. Higher Lower Heating Value and combustion speed of hydrogen assure the increase in thermal efficiency the brake specific energy consumption decreases with 5.4%–7.8% at substitute ratios of 20–27%. The CO2 emission level decreases with 20% for maximum hydrogen cyclic dose. In terms of pollutant emission level at hydrogen use the emission level of the NOx decreases with 50% and the smoke number decreases with 73.8% comparative to classic fuelling at the maximum hydrogen cyclic dose.
Optimal Capacity Planning of Power to Hydrogen in Integrated Electricity–Hydrogen–Gas Energy Systems Considering Flexibility and Hydrogen Injection
Apr 2022
Publication
With increasing penetration of renewable energy it is important to source adequate system flexibility to maintain security of supply and minimize renewable generation curtailment. Power to hydrogen (P2H) plays an important role in the low-carbon renewable dominated energy systems. By blending green hydrogen produced from renewable power into the natural gas pipelines it is possible to help integrate large-scale intermittent generation and smooth the variability of renewable power output through the interconnection of the natural gas network hydrogen energy network and electric network. A two-stage stochastic mixed-integer nonlinear planning framework for P2H sizing and siting is proposed in this paper considering system flexibility requirements. The problem is then reduced to a mixed-integer second-order cone (MISOC) model through convex transformation techniques in order to reduce the computation burden. Then a distributed algorithm based on Bender’s decomposition is applied to obtain the optimal solution. A modified hybrid IEEE 33-node and Gas 20-node system is then used for simulation tests. The results showed that investment of P2H can significantly reduce the total capital and operational costs with lower renewable generation curtailment and electricity demand shedding. Numerical tests demonstrated to demonstrate the validity of the proposed MISOC model.
Hydrogen Energy as Future of Sustainable Mobility
May 2022
Publication
Conventional fuels for vehicular applications generate hazardous pollutants which have an adverse effect on the environment. Therefore there is a high demand to shift towards environment-friendly vehicles for the present mobility sector. This paper highlights sustainable mobility and specifically sustainable transportation as a solution to reduce GHG emissions. Thus hydrogen fuel-based vehicular technologies have started blooming and have gained significance following the zero-emission policy focusing on various types of sustainable motilities and their limitations. Serving an incredible deliverance of energy by hydrogen fuel combustion engines hydrogen can revolution various transportation sectors. In this study the aspects of hydrogen as a fuel for sustainable mobility sectors have been investigated. In order to reduce the GHG (Green House Gas) emission from fossil fuel vehicles researchers have paid their focus for research and development on hydrogen fuel vehicles and proton exchange fuel cells. Also its development and progress in all mobility sectors in various countries have been scrutinized to measure the feasibility of sustainable mobility as a future. This paper is an inclusive review of hydrogen-based mobility in various sectors of transportation in particular fuel cell cars that provides information on various technologies adapted with time to add more towards perfection. When compared to electric vehicles with a 200-mile range fuel cell cars have a lower driving cost in all of the 2035 and 2050 scenarios. To stimulate the use of hydrogen as a passenger automobile fuel the cost of a hydrogen fuel cell vehicle (FCV) must be brought down to at least the same level as an electric vehicle. Compared to gasoline cars fuel cell vehicles use 43% less energy and generate 40% less CO2.
The Effects of Fuel Type and Cathode Off-gas Recirculation on Combined Heat and Power Generation of Marine SOFC Systems
Dec 2022
Publication
An increasing demand in the marine industry to reduce emissions led to investigations into more efficient power conversion using fuels with sustainable production pathways. Solid Oxide Fuel Cells (SOFCs) are under consideration for long-range shipping because of its high efficiency low pollutant emissions and fuel flexibility. SOFC systems also have great potential to cater for the heat demand in ships but the heat integration is not often considered when assessing its feasibility. This study evaluates the electrical and heat efficiency of a 100 kW SOFC system for marine applications fuelled with methane methanol diesel ammonia or hydrogen. In addition cathode off-gas recirculation (COGR) is investigated to tackle low oxygen utilisation and thus improve heat regeneration. The software Cycle Tempo is used to simulate the power plant which uses a 1D model for the SOFCs. At nominal conditions the highest net electrical efficiency (LHV) was found for methane (58.1%) followed by diesel (57.6%) and ammonia (55.1%). The highest heat efficiency was found for ammonia (27.4%) followed by hydrogen (25.6%). COGR resulted in similar electrical efficiencies but increased the heat efficiency by 11.9% to 105.0% for the different fuels. The model was verified with a sensitivity analysis and validated by comparison with similar studies. It is concluded that COGR is a promising method to increase the heat efficiency of marine SOFC systems.
Techno Environmental Assessment of Flettner Rotor as Assistance Propulsion System for LH2 Tanker Ship Fuelled by Hydrogen
Nov 2022
Publication
This study presents a novel design and development of a 280000 m3 liquefied hydrogen tanker ship by implementing a set of 6 Flettner rotors as an assistance propulsion system in conjunction with a combined-cycle gas turbine fuelled by hydrogen as a prime mover. The study includes assessment of the technical and environmental aspects of the developed design. Furthermore an established method was applied to simulate the LH2 tanker in different voyages and conditions to investigate the benefits of harnessing wind energy to assist combined-cycle gas turbine in terms of performance and emission reduction based on engine behaviour for different voyages under loaded and unloaded normal as well as 6 % degraded engine and varying ambient conditions. The results indicate that implementing a set of 6 Flettner rotors for the LH2 tanker ship has the potential to positively impact the performance and lead to environmental benefits. A maximum contribution power of around 1.8 MW was achieved in the winter season owing to high wind speed and favourable wind direction. This power could save approximately 3.6 % of the combined-cycle gas turbine total output power (50 MW) and cause a 3.5 % reduction in NOx emissions.
Hydrogen in the Electricity Value Chain
Mar 2019
Publication
Renewable energy sources like solar-PV and wind and the electrification of heating demand lead to more variability in the generation and demand of electricity. The need for flexibility in the electricity supply system e.g. by energy storage will therefore increase. Hydrogen has been a long-serving CO2-free energy carrier apt to store energy over a long period of time without significant losses.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Numerical Study on Thermodynamic Coupling Characteristics of Fluid Sloshing in a Liquid Hydrogen Tank for Heavy-Duty Trucks
Feb 2023
Publication
The large-amplitude sloshing behavior of liquid hydrogen in a tank for heavy-duty trucks may have adverse effects on the safety and stability of driving. With successful application of liquid hydrogen in the field of new energy vehicles the coupled thermodynamic performance during liquid hydrogen large-amplitude sloshing becomes more attractive. In this paper a three-dimensional numerical model is established to simulate the thermodynamic coupling characteristics during liquid hydrogen sloshing in a horizontal tank for heavy-duty trucks. The calculation results obtained by the developed model are in good agreement with experimental data for liquid hydrogen. Based on the established 3D model the large-amplitude sloshing behavior of liquid hydrogen under extreme acceleration as well as the effects of acceleration magnitude and duration on liquid hydrogen sloshing is numerically determined. The simulation results show that under the influence of liquid hydrogen large-amplitude sloshing the convective heat transfer of fluid in the tank is greatly strengthened resulting in a decrease in the vapor temperature and an increase in the liquid temperature. In particular the vapor condensation caused by the sloshing promotes a rapid reduction of pressure in the tank. When the acceleration magnitude is 5 g with a duration of 200 ms the maximum reduction of ullage pressure is 1550 Pa and the maximum growth of the force on the right wall is 3.89 kN. Moreover the acceleration magnitude and duration have a remarkable influence on liquid hydrogen sloshing. With the increase in acceleration magnitude or duration there is a larger sloshing amplitude for the liquid hydrogen. When the duration of acceleration is 200 ms compared with the situation at the acceleration magnitude of 5 g the maximum reductions of ullage pressure decrease by 9.46% and 55.02% and the maximum growth of forces on the right wall decrease by 80.57% and 99.53% respectively at 2 g and 0.5 g. Additionally when the acceleration magnitude is 5 g in contrast with the situation at a duration of acceleration of 200 ms the maximum-ullage-pressure drops decrease by 8.17% and 21.62% and the maximum increase in forces on the right wall decrease by 71.80% and 88.63% at 100 ms and 50 ms respectively. These results can provide a reference to the safety design of horizontal liquid hydrogen tanks for heavy-duty trucks.
Hydrogen-rich Fuel Combustion Characteristics of a Counter Dual-swirl Combustor at Fixed Power
Nov 2021
Publication
In order to reduce the emission of carbon dioxide gas turbine power station will expect to use more clean fuels in the future especially those like hydrogen. Hydrogen-rich fuel(syngas) combustion characteristics of the novel counter dual-swirl gas turbine combustor under fixed calorific value input were studied by experiment and numerical simulation. PIV and temperature rake were used respectively to obtain the velocity and temperature distribution in the combustion chamber. The turbulence model of Reynolds stress and the kinetic model of detailed chemical syngas combustion were used simultaneously in the computational simulations. Based on the obtained results it was found that there is a reasonable agreement between the numerical results and the experimental data. The analysis shows that the flow field and temperature field of the combustor were almost unaffected by the change of hydrogen content and shows a nearly identical distribution structure under all conditions with hydrogen content below 90%; but when the H2 content reaches 90% the above characteristic plots were significantly changed. As the H2 content in the fuel increases on the center line of the combustor the jet velocity of the fuel decreased the temperature of the gas flow increased the recovery coefficient of total pressure decreased and the temperature distribution at the combustor outlet became more uniform. In addition it is also found that the syngas turbine with the same output power consumed less fuel than the gas turbine with hydrocarbon fuel. This paper provides reference for the study of hydrogen-rich syngas turbine and the application of hydrogen-rich fuel in combustor of energy system.
Innovative Technology Strategies for the Sustainable Development of Self-Produced Energy in the Colombian Industry
Mar 2023
Publication
This research studies the current state of the Colombian industrial sector which is focused on self-generation processes. The study’s objective is to search for viable technological strategies that strengthen this particular sector’s competitiveness and sustainable development. The analysis shows that internal combustion engines represent 49% of the technologies used for self-generation. The main fuel used in the sector is natural gas with a percentage of 56%. The lack of strategies for the use of residual heat and technological inefficiencies caused a loss of 36% in the energy used in the Colombian industrial sector. Thermoelectric generators are a feasible way to recover energy from exhaust gases in engines used for self-generation. Additionally they allow a 4% reduction in fuel consumption and an improvement in the engine’s energy efficiency. The use of hydrogen as fuel allows a 30% reduction in polluting emissions such as CO2 CO HC and particulate matter. Hydrogen production processes such as water electrolysis allow the participation of Colombia’s solar energy potential leading to sustainable hydrogen production efficiency (60–80%) and a lower economic cost. In general the application of thermoelectric generators and the use of hydrogen gas allow the improvement of the Colombian industrial sector’s environmental social and economic aspects due to greater competitiveness and the reduction in emissions and operating costs.
Evaluation of Process Simulation and Reactor Technologies of an Integrated Power-to-liquid Plant at a Cement Factory
Mar 2023
Publication
A novel carbon capture and utilization (CCU) process is described in which process-related carbon dioxide is captured from cement plant exhaust gas (10000 tons/year) and converted with green hydrogen in a Fischer Tropsch synthesis to liquid mainly paraffinic hydrocarbons (syncrude approx. 3000 tons/year) which is finally processed to polyolefins. This CCU process chain is simulated with the software package ASPEN Plus V12.1®. In a first step the influence of hydrogen production technology such as PEM and SOEC and reverse water-gas shift reactor (rWGS) technology (electrified and autothermal design) on plant specific efficiencies (Power-to-Liquid PtL carbon conversion) product volumes and investment operating and net production costs (NPC) is investigated. Furthermore process routes reducing the CO2 content in the Fischer Tropsch feed gas are elaborated implementing a CO2 separation unit or recycle streams back to the rWGS reactor. Unexpectedly CO2 capture and recycle streams back to the rWGS show no significant impact on the performance of each process scenario particularly in terms of the product quantity. However lower PtL efficiencies and higher NPC are noticeable for these cases. The techno-economic assessment reveals that the use of a SOEC and an electrified rWGS reactor offers the technologically best and economically most optimized process chain with NPC of 8.40 EUR/kgsyncrude a PtL efficiency of 54% and a carbon conversion of 85%.
An Energy Balance and Multicriteria Approach for the Sizing of a Hybrid Renewable Energy System with Hydrogen Storage
Mar 2023
Publication
As the clamour for a Net Zero carbon energy economy increases it is necessary to harness the potential of renewable energies in powering buildings to lower fossil power plants' contributions to the overall energy mix. This paper aims to present an energy balance load sensitivity analysis and multi-criteria method for sizing a green energy system for powering two office complexes that house space research laboratories. The energy component considered includes battery storage (BAT) captive diesel generator (DG) fuel cell (FC) hydrogen storage (H2T) solar photovoltaic (PV) and wind turbine. Using HOMER the techno-economic features and the hourly operational details of the energy components were obtained. The efficacy of Entropy- Additive Ratio Assessment was deployed on the outputs from HOMER to obtain the most preferred energy system based on more than one criterion. The result of the study indicates that the most preferred energy system for Abuja is a PV WD FC DG and BAT having a total net present cost (TNPC) of $220930. In contrast the most suitable energy system for the energy in the Anyigba office consists of PV FC and BAT with its TNPC at $106955.
Future of Electric and Hydrogen Cars and Trucks: An Overview
Apr 2023
Publication
The negative consequences of toxic emissions from internal combustion engines energy security climate change and energy costs have led to a growing demand for clean power sources in the automotive industry. The development of eco-friendly vehicle technologies such as electric and hydrogen vehicles has increased. This article investigates whether hydrogen vehicles will replace electric vehicles in the future. The results showed that fuel-cell cars are unlikely to compete with electric cars. This is due to the advancements in electric vehicles and charging infrastructure which are becoming more cost-effective and efficient. Additionally the technical progress in battery electric vehicles (BEVs) is expected to reduce the market share of fuel-cell electric vehicles (FCEVs) in passenger vehicles. However significant investments have been made in hydrogen cars. Many ongoing investments seem to follow the sunk cost fallacy where decision-makers continue to invest in an unprofitable project due to their already invested resources. Furthermore even with megawatt charging fuel-cell trucks cost more than battery-powered electric trucks. The use cases for fuel-cell electric trucks are also much more limited as their running expenses are higher compared to electric cars. Hydrogen vehicles may be beneficial for heavy transport in remote areas. However it remains to be seen if niche markets are large enough to support fuel-cell electric truck commercialization and economies of scale. In summary we believe that hydrogen vehicles will not replace electric cars and trucks at least before 2050.
Economic Evaluation of an Ammonia-Fueled Ammonia Carrier Depending on Methods of Ammonia Fuel Storage
Dec 2021
Publication
This study proposed two concepts for ammonia fuel storage for an ammonia-fueled ammonia carrier and evaluated these concepts in terms of economics. The first concept was to use ammonia in the cargo tank as fuel and the second concept was to install an additional independent fuel tank in the vessel. When more fuel tanks were installed there was no cargo loss. However there were extra costs for fuel tanks. The target ship was an 84000 m3 ammonia carrier (very large gas carrier VLGC). It traveled from Kuwait to South Korea. The capacity of fuel tanks was 4170 m3 which is the required amount for the round trip. This study conducted an economic evaluation to compare the two proposed concepts. Profits were estimated based on sales and life cycle cost (LCC). Results showed that sales were USD 1223 million for the first concept and USD 1287 million for the second concept. Profits for the first and second concepts were USD 684.3 million and USD 739.5 million respectively. The second concept showed a USD 53.1 million higher profit than the first concept. This means that the second concept which installed additional independent fuel tanks was better than the first concept in terms of economics. Sensitivity analysis was performed to investigate the influence of given parameters on the results. When the ammonia fuel price was changed by ±25% there was a 15% change in the profits and if the ammonia (transport) fee was changed by ±25% there was a 45% change in the profits. The ammonia fuel price and ammonia (cargo) transport fee had a substantial influence on the business of ammonia carriers.
Fuel Cells in Road Vehicles
Nov 2022
Publication
Issues related to the reduction of the environmental impact of means of road transport by the use of electric motors powered by Proton Exchange Membrane (PEM) fuel cells are presented in this article. The overall functional characteristics of electric vehicles are presented as well as the essence of the operation of a fuel cell. On the basis of analyzing the energy conversion process significant advantages of electric drive are demonstrated especially in vehicles for urban and suburban applications. Moreover the analyzed literature indicated problems of controlling and maintaining fuel cell power caused by its highest dynamic and possible efficiency. This control was related to the variable load conditions of the fuel cell vehicle (FCV) engine. The relationship with the conventional dependencies in the field of vehicle dynamics is demonstrated. The final part of the study is related to the historical outline and examples of already operating fuel cell systems using hydrogen as an energy source for energy conversion to power propulsion vehicle’s engines. In conclusion the necessity to conduct research in the field of methods for controlling the power of fuel cells that enable their effective adaptation to the temporary load resulting from the conditions of vehicle motion is indicated.
Effect of H2 on Blast Furnace Ironmaking: A Review
Nov 2022
Publication
Under the background of “carbon peaking” and “carbon neutralization” the green transformation of iron and steel enterprises is imminent. The hydrogen-rich smelting technology of blast furnaces is very important for reducing energy consumption and CO2 emission in ironmaking systems and it is one of the important directions of green and low-carbon development of iron and steel enterprises. In this paper the research status of the thermal state reduction mechanism of iron-bearing burden coke degradation behavior and formation of the cohesive zone in various areas of blast furnace after hydrogen-rich smelting is summarized which can make a more clear and comprehensive understanding for the effect of H2 on blast furnace ironmaking. Meanwhile based on the current research situation it is proposed that the following aspects should be further studied in the hydrogen-rich smelting of blast furnaces: (1) the utilization rate of hydrogen and degree of substitution for direct reduction (2) combustion behavior of fuel in raceway (3) control of gas flow distribution in the blast furnace (4) operation optimization of the blast furnace.
Data-driven Scheme for Optimal Day-ahead Operation of a Wind/hydrogen System Under Multiple Uncertainties
Nov 2022
Publication
Hydrogen is believed as a promising energy carrier that contributes to deep decarbonization especially for the sectors hard to be directly electrified. A grid-connected wind/hydrogen system is a typical configuration for hydrogen production. For such a system a critical barrier lies in the poor cost-competitiveness of the produced hydrogen. Researchers have found that flexible operation of a wind/hydrogen system is possible thanks to the excellent dynamic properties of electrolysis. This finding implies the system owner can strategically participate in day-ahead power markets to reduce the hydrogen production cost. However the uncertainties from imperfect prediction of the fluctuating market price and wind power reduce the effectiveness of the offering strategy in the market. In this paper we proposed a decision-making framework which is based on data-driven robust chance constrained programming (DRCCP). This framework also includes multi-layer perception neural network (MLPNN) for wind power and spot electricity price prediction. Such a DRCCP-based decision framework (DDF) is then applied to make the day-ahead decision for a wind/hydrogen system. It can effectively handle the uncertainties manage the risks and reduce the operation cost. The results show that for the daily operation in the selected 30 days offering strategy based on the framework reduces the overall operation cost by 24.36% compared to the strategy based on imperfect prediction. Besides we elaborate the parameter selections of the DRCCP to reveal the best parameter combination to obtain better optimization performance. The efficacy of the DRCCP method is also highlighted by the comparison with the chance-constrained programming method.
A Review on Production and Implementation of Hydrogen as a Green Fuel in Internal Combustion Engines
Nov 2022
Publication
Huge and continuously growing non-renewable energy consumption due to human daily activities is accountable for the fossil fuel source crisis in recent decades. The growing concern about the emissions from internal combustion engines also impels the development of new energy sources to replace or reduce conventional non-renewable energy usage. In this context hydrogen is found to be a promising solution in internal combustion engines to address these issues. The novelty of this review is to provide an overview of the use of hydrogen as internal combustion fuel covering the operations in both spark-ignition (SI) and compression-ignition (CI) engines. Majority of the studies had shown that hydrogen enrichment fuels marked incredible engine performance in terms of thermal efficiency fuel consumption and energy consumption. In addition reductions in exhaust emissions such as smoke soot HC CO CO2 and NOx can be achieved in both SI and CI engines with proper operating conditions. Moreover outstanding combustion behaviours were observed in both internal combustion engines with the application of hydrogen fuel. These enhancements were mainly attributed to the physico-chemical properties of hydrogen which exhibits higher calorific value and rapid flaming speed as discussed in this paper. To summarize hydrogen utilisation in the IC and SI engines aided improvements in engine performance exhaust emissions and combustion behaviours under appropriate operating conditions and minor engine modifications such as ignition system and iridium spark plug for SI engines.
Effect on Diesel Engine Performance Parameters Using Hydrogen and Oxygen Produced on Demand
Oct 2022
Publication
Hydrogen is seen as a future energy carrier since its chemical compounds make up a large part of the Earth’s surface. This study sought to analyze the impact related to the inclusion of hydrogen and oxygen gases produced on demand by an alkaline electrolyzer to the engine added directly through the fuel intake line. For this purpose performance parameters were monitored such as liquid fuel consumption and greenhouse gas emissions and correlated to any effect observed on the engine’s power output and combustion behavior. A 58 kVA nominal power motor-generator was used coupled with a resistive load bank (20 kW) where two fuel configurations were tested (diesel injection only and a mixture of diesel hydrogen and oxygen) and compared. A total of 42 tests were performed considering both the admission gases into the fuel intake line and also diesel supply only for baseline. A substantial decrease in fuel consumption was observed (7.59%) when the blend configuration was used despite a decrease in the engine’s work (1.07%). It was also possible to see a common pattern between NO and NO2 emissions for both fuel configurations while the behavior of the CO2 and CO emissions indicated a higher complete diesel burning fraction when using the gases on demand. Therefore we can verify that the use of hydrogen and oxygen gases produced on demand in the fuel intake line is a promising alternative to provide a decrease in liquid fuel consumption and an overall improvement in engine combustion.
Progress of Performance, Emission, and Technical Measures of Hydrogen Fuel Internal-Combustion Engines
Oct 2022
Publication
To achieve the goals of low carbon emission and carbon neutrality some urgent challenges include the development and utilization of low-carbon or zero-carbon internal combustion engine fuels. Hydrogen as a clean efficient and sustainable fuel has the potential to meet the abovementioned challenges. Thereby hydrogen internal combustion engines have been attracting attention because of their zero carbon emissions high thermal efficiency high reliability and low cost. In this paper the opportunities and challenges faced by hydrogen internal-combustion engines were analyzed. The progress of hydrogen internal-combustion engines on the mixture formation combustion mode emission reduction knock formation mechanism and knock suppression measures were summarized. Moreover possible technical measures for hydrogen internal-combustion engines to achieve higher efficiency and lower emissions were suggested.
Estimates of the Decarbonization Potential of Alternative Fuels for Shipping as a Function of Vessel Type, Cargo, and Voyage
Oct 2022
Publication
Fuel transition can decarbonize shipping and help meet IMO 2050 goals. In this paper HFO with CCS LNG with CCS bio-methanol biodiesel hydrogen ammonia and electricity were studied using empirical ship design models from a fleet-level perspective and at the Tank-ToWake level to assist operators technology developers and policy makers. The cargo attainment rate CAR (i.e. cargo that must be displaced due to the low-C propulsion system) the ES (i.e. TTW energy needed per ton*n.m.) the CS (economic cost per ton*n.m.) and the carbon intensity index CII (gCO2 per ton*n.m.) were calculated so that the potential of the various alternatives can be compared quantitatively as a function of different criteria. The sensitivity of CAR towards ship type fuel type cargo type and voyage distance were investigated. All ship types had similar CAR estimates which implies that considerations concerning fuel transition apply equally to all ships (cargo containership tankers). Cargo type was the most sensitive factor that made a ship either weight or volume critical indirectly impacting on the CAR of different fuels; for example a hydrogen ship is weight-critical and has 2.3% higher CAR than the reference HFO ship at 20000 nm. Voyage distance and fuel type could result in up to 48.51% and 11.75% of CAR reduction. In addition to CAR the ES CS and CII for a typical mission were calculated and it was found that HFO and LNG with CCS gave about 20% higher ES and CS than HFO and biodiesel had twice the cost while ammonia methanol and hydrogen had 3–4 times the CS of HFO and electricity about 20 times suggesting that decarbonisation of the world’s fleet will come at a large cost. As an example of including all factors in an effort to create a normalized scoring system an equal weight was allocated to each index (CAR ES CS and CII). Biodiesel achieved the highest score (80%) and was identified as the alternative with the highest potential for a deep-seagoing containership followed by ammonia hydrogen bio-methanol and CCS. Electricity has the lowest normalized score of 33%. A total of 100% CAR is achievable by all alternative fuels but with compromises in voyage distance or with refuelling. For example a battery containership carrying an equal amount of cargo as an HFO-fuelled containership can only complete 13% of the voyage distance or needs refuelling seven times to complete 10000 n.m. The results can guide decarbonization strategies at the fleet level and can help optimise emissions as a function of specific missions.
Operation of a Solid Oxide Fuel Cell Based Power System with Ammonia as a Fuel: Experimental Test and System Design
Nov 2020
Publication
Ammonia has strong potentialities as sustainable fuel for energy applications. NH3 is carbon free and can be synthetized from renewable energy sources (RES). In Solid Oxide Fuel Cells NH3 reacts electrochemically thereby avoiding the production of typical combustion pollutants such as NOx. In this study an ammonia-fueled solid oxide fuel cells (SOFC) system design is proposed and a thermodynamic model is developed to evaluate its performance. A SOFC short stack was operated with NH3 in a wide range of conditions. Experimental results are implemented in the thermodynamic model. Electrical efficiency of 52.1% based on ammonia Lower Heating Value is calculated at a net power density of 0.36 W cmFC −2 . The operating conditions of the after burner and of the ammonia decomposition reactor are studied by varying the values of specific parameters. The levelized cost of energy of 0.221 $ kWh−1 was evaluated as introduced by the International Energy Agency for a system that operates at nominal conditions and at a reference power output of 100 kW. This supports the feasibility of ammonia-fueled SOFC systems with reference to the carbon free energy market specifically considering the potential development of green ammonia production.
A Review of Hydrogen Purification Technologies for Fuel Cell Vehicles
Mar 2021
Publication
Nowadays we face a series of global challenges including the growing depletion of fossil energy environmental pollution and global warming. The replacement of coal petroleum and natural gas by secondary energy resources is vital for sustainable development. Hydrogen (H2 ) energy is considered the ultimate energy in the 21st century because of its diverse sources cleanliness low carbon emission flexibility and high efficiency. H2 fuel cell vehicles are commonly the end-point application of H2 energy. Owing to their zero carbon emission they are gradually replacing traditional vehicles powered by fossil fuel. As the H2 fuel cell vehicle industry rapidly develops H2 fuel supply especially H2 quality attracts increasing attention. Compared with H2 for industrial use the H2 purity requirements for fuel cells are not high. Still the impurity content is strictly controlled since even a low amount of some impurities may irreversibly damage fuel cells’ performance and running life. This paper reviews different versions of current standards concerning H2 for fuel cell vehicles in China and abroad. Furthermore we analyze the causes and developing trends for the changes in these standards in detail. On the other hand according to characteristics of H2 for fuel cell vehicles standard H2 purification technologies such as pressure swing adsorption (PSA) membrane separation and metal hydride separation were analyzed and the latest research progress was reviewed.
Techno-Economic Model for Scaling up of Hydrogen Refueling Stations
Oct 2022
Publication
In a recent publication the Hydrogen Council states that scaling up to greater production volumes leads to significant cost savings as a consequence of the industrialization of equipment manufacturing increased utilization standardization and improvements in system efficiency and flexibility. In this study a component-oriented techno-economic model is applied to five different European hydrogen refueling stations within the 3Emotion project which is planned to ensure capacities sufficient for increasing a fleet to 100 fuel cell buses. The investigation of the various cases shows that the levelized cost of hydrogen (LCOH) for large-scale applications will be in the range of about 4 €/kg to 7 €/kg within the boundaries analyzed. On-site production facilities were found to be the lower-cost design benefiting from the high volumes at stake and the economy of scale with respect to decentralized production due to the significant costs associated with retail hydrogen and transport. This study also illustrates the effects on the LCOH of varying the hydrogen delivery and production prices using a sensitivity analysis. The results show that by utilizing high-capacity trailers the costs associated with delivery could be reduced by 30%. Furthermore green hydrogen production could be a competitive solution if coupled with low electricity prices resulting in an LCOH between 4.21 €/kg and 6.80 €/kg.
The Potential of Fuel Cells as a Drive Source of Maritime Transport
Nov 2017
Publication
The state of environmental pollution brought about as a result of the modern civilization has been monitored in the interests of the environment and human health since the seventies of the last century. Ensuring the energy security is one of the most basic existential requirements for a functional civilized society. The growing civilizational needs caused by broadly understood development generate demand for the production of all kinds of goods in all sectors of the economy as well as world-wide information transfer. The current energy demand is mostly covered using fossil fuels such as coal oil and natural gas. Some of the energy demand is covered by the energy generated in nuclear reactions and a small part of it comes from renewable energy sources. Energy derived from fossil fuels is inevitably associated with fuel oxidation processes. These processes in addition to generating heat are responsible for the emission of harmful compounds to the atmosphere: carbon monoxide carbon dioxide nitrogen oxides hydrocarbons and particulate matter. These pollutants pose a serious threat to the people as well as the environment in which they live. Due to the large share of fossil fuel energy generation in the process of combustion it becomes necessary to seek other means of obtaining the so-called "clean energy". Fuel cells may have a very high potential in this respect. Their development has enabled attempts to use them in all modes of transport. An important factor in the development of fuel cells is their relatively high efficiency and the coinciding strictening of the emission norms from internal combustion engines used to power maritime transport. Therefore the aim of this article has been to assess the potential of fuel cells as a main source of propulsion power source. A review of the designs of fuel cell systems and their use was performed. The article summarizes the assessment of the potential role of fuel cells as a power source of maritime transport.
On the Use of a Hydrogen-Fueled Engine in a Hybrid Electric Vehicle
Dec 2022
Publication
Hybrid electric vehicles are currently one of the most effective ways to increase the efficiency and reduce the pollutant emissions of internal combustion engines. Green hydrogen produced with renewable energies is an excellent alternative to fossil fuels in order to drastically reduce engine pollutant emissions. In this work the author proposes the implementation of a hydrogen-fueled engine in a hybrid vehicle; the investigated hybrid powertrain is the power-split type in which the engine two electric motor/generators and the drive shaft are coupled together by a planetary gear set; this arrangement allows the engine to operate independently from the wheels and thus to exploit the best efficiency operating points. A set of numeric simulations were performed in order to compare the gasoline-fueled engine with the hydrogen-fueled one in terms of the thermal efficiency and total energy consumed during a driving cycle. The simulation results show a mean engine efficiency increase of around 17% when fueled with hydrogen with respect to gasoline and an energy consumption reduction of around 15% in a driving cycle.
Modelling and Simulation of a Hydrogen-Based Hybrid Energy Storage System with a Switching Algorithm
Oct 2022
Publication
Currently transitioning from fossil fuels to renewable sources of energy is needed considering the impact of climate change on the globe. From this point of view there is a need for development in several stages such as storage transmission and conversion of power. In this paper we demonstrate a simulation of a hybrid energy storage system consisting of a battery and fuel cell in parallel operation. The novelty in the proposed system is the inclusion of an electrolyser along with a switching algorithm. The electrolyser consumes electricity to intrinsically produce hydrogen and store it in a tank. This implies that the system consumes electricity as input energy as opposed to hydrogen being the input fuel. The hydrogen produced by the electrolyser and stored in the tank is later utilised by the fuel cell to produce electricity to power the load when needed. Energy is therefore stored in the form of hydrogen. A battery of lower capacity is coupled with the fuel cell to handle transient loads. A parallel control algorithm is developed to switch on/off the charging and discharging cycle of the fuel cell and battery depending upon the connected load. Electrically equivalent circuits of a polymer electrolyte membrane electrolyser polymer electrolyte membrane fuel cell necessary hydrogen oxygen water tanks and switching controller for the parallel operation were modelled with their respective mathematical equations in MATLAB® Simulink®. In this paper we mainly focus on the modelling and simulation of the proposed system. The results showcase the simulated system’s mentioned advantages and compare its ability to handle loads to a battery-only system.
Decarbonisation of Heavy-duty Diesel Engines Using Hydrogen Fuel: A Review of the Potential Impact NOx Emissions
Jul 2022
Publication
As countries seek ways to meet climate change commitments hydrogen fuel offers a low-carbon alternative for sectors where battery electrification may not be viable. Blending hydrogen with fossil fuels requires only modest technological adaptation however since combustion is retained nitrogen oxides (NOx) emissions remain a potential disbenefit. We review the potential air quality impacts arising from the use of hydrogen–diesel blends in heavy-duty diesel engines a powertrain which lends itself to hydrogen co-fuelling. Engine load is identified as a key factor influencing NOx emissions from hydrogen–diesel combustion in heavy-duty engines although variation in other experimental parameters across studies complicates this relationship. Combining results from peer-reviewed literature allows an estimation to be made of plausible NOx emissions from hydrogen–diesel combustion relative to pure-diesel combustion. At 0–30% engine load which encompasses the average load for mobile engine applications NOx emissions changes were in the range 59 to +24% for a fuel blend with 40 e% hydrogen. However at 50–100% load which approximately corresponds to stationary engine applications NOx emissions changes were in the range 28 to +107%. Exhaust gas recirculation may be able to reduce NOx emissions at very high and very low loads when hydrogen is blended with diesel and existing exhaust aftertreatment technologies are also likely to be effective. Recent commercial reporting on the development of hydrogen and hydrogen–diesel dual fuel combustion in large diesel engines are also summarised. There is currently some disconnection between manufacturer reported impacts of hydrogen-fuelling on NOx emissions (always lower emissions) and the conclusions drawn from the peer reviewed literature (frequently higher emissions).
Study on the Effect of Second Injection Timing on the Engine Performances of a Gasoline/Hydrogen SI Engine with Split Hydrogen Direct Injecting
Oct 2020
Publication
Split hydrogen direct injection (SHDI) has been proved capable of better efficiency and fewer emissions. Therefore to investigate SHDI deeply a numerical study on the effect of second injection timing was presented at a gasoline/hydrogen spark ignition (SI) engine with SHDI. With an excess air ratio of 1.5 five different second injection timings achieved five kinds of hydrogen mixture distribution (HMD) which was the main factor affecting the engine performances. With SHDI since the HMD is manageable the engine can achieve better efficiency and fewer emissions. When the second injection timing was 105◦ crank angle (CA) before top dead center (BTDC) the Pmax was the highest and the position of the Pmax was the earliest. Compared with the single hydrogen direct injection (HDI) the NOX CO and HC emissions with SHDI were reduced by 20% 40% and 72% respectively.
A Review of Renewable Hydrogen Generation and Proton Exchange Membrane Fuel Cell Technology for Sustainable Energy Development
Mar 2023
Publication
Beyond its typical usage as an economical fuel for creating ammonia methanol and petroleum refineries hydrogen has become a modern form of energy. Energy-scarce advanced countries like Japan and Korea are concerned about energy privacy and environmental responsibility. Many wealthy countries have been fervently building hydrogen networks and renewable energy sources to fulfil their main goals or the growing requirement for energy. In this study we concentrate on proton-exchange membrane fuel cells (PEMFCs) generally viewed as financially viable for vehicle industries especially for automobiles demanding less hydrogen infrastructure facilities like fleets of cabs buses and logistical automobiles. This overview includes all of the significant PEMFC components focusing on the reaction gas diffusion and polymer. Without question the equipment necessary for a consistent supply of ultra-pure hydrogen is essential for the effectiveness of PEMFC in extensive requests.
Seasonal Hydrogen Storage for Residential On- and Off-grid Solar Photovoltaics Prosumer Applications: Revolutionary Solution or Niche Market for the Energy Transition until 2050?
Apr 2023
Publication
Appropriate climate change mitigation requires solutions for all actors of the energy system. The residential sector is a major part of the energy system and solutions for the implementation of a seasonal hydrogen storage system in residential houses has been increasingly discussed. A global analysis of prosumer systems including seasonal hydrogen storage with water electrolyser hydrogen compressor storage tank and a fuel cell studying the role of such a seasonal household storage in the upcoming decades is not available. This study aims to close this research gap via the improved LUT-PROSUME model which models a fully micro sector coupled residential photovoltaic prosumer system with linear optimisation for 145 regions globally. The modelling of the cost development of hydrogen storage components allows for the simulation of a residential system from 2020 until 2050 in 5-year steps in hourly resolution. The systems are cost-optimised for either on– or off-grid operation in eight scenarios including battery electric vehicles which can act as an additional vehicle-to-home electricity storage for the system. Results show that implementation of seasonal hydrogen systems only occurs in least cost solutions in high latitude countries when the system is forced to run in off-grid mode. In general a solar photovoltaic plus battery system including technologies that can cover the heat demand is the most economic choice and can even achieve lower cost than a full grid supply in off-grid operation for most regions until 2050. Additional parameters including the self-consumption ratio the demand cover ratio and the heat cover ratio can therefore not be improved by seasonal storage systems if economics is the main deciding factor for a respective system. Further research opportunities and possible limitations of the system are then identified.
Evaluation of Sourcing Decision for Hydrogen Supply Chain Using an Integrated Multi-Criteria Decision Analysis (MCDA) Tool
Apr 2023
Publication
The use of fossil fuels has caused many environmental issues including greenhouse gas emissions and associated climate change. Several studies have focused on mitigating this problem. One dynamic direction for emerging sources of future renewable energy is the use of hydrogen energy. In this research we evaluate the sourcing decision for a hydrogen supply chain in the context of a case study in Thailand using group decision making analysis for policy implications. We use an integrative multi-criteria decision analysis (MCDA) tool which includes an analytic hierarchy process (AHP) fuzzy AHP (FAHP) and data envelopment analysis (DEA) to analyze weighted criteria and sourcing alternatives using data collected from a group of selected experts. A list of criteria related to sustainability paradigms and sourcing decisions for possible use of hydrogen energy including natural gas coal biomass and water are evaluated. Our results reveal that political acceptance is considered the most important criterion with a global weight of 0.514 in the context of Thailand. Additionally natural gas is found to be the foreseeable source for hydrogen production in Thailand with a global weight of 0.313. We also note that the analysis is based on specific data inputs and that an alternative with a lower score does not imply that the source is not worth exploring.
Sustainable Hydrogen Energy in Aviation - A Narrative Review
Feb 2023
Publication
In the modern world zero-carbon society has become a new buzzword of the era. Many projects have been initiated to develop alternatives not only to the environmental crisis but also to the shortage of fossil fuels. With successful projects in automobile technology hydrogen fuel is now being tested and utilized as a sustainable green fuel in the aviation sector which will lead to zero carbon emission in the future. From the mid-20th century to the early 21st numerous countries and companies have funded multimillion projects to develop hydrogen-fueled aircraft. Empirical data show positive results for various projects. Consequently large companies are investing in various innovations undertaken by researchers under their supervision. Over time the efficiency of hydrogen-fueled aircraft has improved but the lack of refueling stations large production cost and consolidated carbon market share have impeded the path of hydrogen fuel being commercialized. In addition the Unmanned Aerial Vehicle (UAV) is another important element of the Aviation industry Hydrogen started to be commonly used as an alternative fuel for heavy-duty drones using fuel cell technology. The purpose of this paper is to provide an overview of the chronological development of hydrogen-powered aircraft technology and potential aviation applications for hydrogen and fuel cell technology. Furthermore the major barriers to widespread adoption of hydrogen technology in aviation are identified as are future research opportunities.
Towards Defossilised Steel: Supply Chain Options for a Green European Steel Industry
Mar 2023
Publication
As the European Union intensifies its response to the climate emergency increased focus has been placed on the hard-to-abate energy-intensive industries. Primary among these is the steel industry a cornerstone of the European economy and industry. With the emergence of new hydrogen-based steelmaking options particularly through hydrogen direct reduction the structure of global steel production and supply chains will transition from being based on low-cost coal resources to that based on low-cost electricity and therefore hydrogen production. This study examines the techno-economic options for three European countries of Germany Spain and Finland under five different steel supply chain configurations compared to local production. Results suggest that the high costs of hydrogen transportation make a European steelmaking supply chain cost competitive to steel produced with imported hydrogen with local production costs ranging from 465-545 €/t of crude steel (CS) and 380-494 €/tCS for 2030 and 2040 respectively. Conversely imports of hot briquetted iron and crude steel from Morocco become economically competitive with European supply chains. Given the capital and energy intensive nature of the steel industry critical investment decisions are required in this decade and this research serves to provide a deeper understanding of supply chain options for Europe.
Evaluating Fuel Cell vs. Battery Electric Trucks: Economic Perspectives in Alignment with China’s Carbon Neutrality Target
Mar 2024
Publication
The electrification of heavy-duty trucks stands as a critical and challenging cornerstone in the low-carbon transition of the transportation sector. This paper employs the total cost of ownership (TCO) as the economic evaluation metric framed within the context of China’s ambitious goals for heavy truck electrification by 2035. A detailed TCO model is developed encompassing not only the vehicles but also their related energy replenishing infrastructures. This comprehensive approach enables a sophisticated examination of the economic feasibility for different deployment contexts of both fuel cell and battery electric heavy-duty trucks emphasizing renewable energy utilization. This study demonstrates that in the context where both fuel cell components and hydrogen energy are costly fuel cell trucks (FCTs) exhibit a significantly higher TCO compared to battery electric trucks (BETs). Specifically for a 16 ton truck with a 500 km range the TCO for the FCT is 0.034 USD/tkm representing a 122% increase over its BET counterpart. In the case of a 49 ton truck designed for a 1000 km range the TCO for the FCT is 0.024 USD/tkm marking a 36% premium compared to the BET model. The technological roadmap suggests a narrowing cost disparity between FCTs and BETs by 2035. For the aforementioned 16 ton truck model the projected TCO for the FCT is expected to be 0.016 USD/tkm which is 58% above the BET and for the 49 ton variant it is anticipated at 0.012 USD per ton-kilometer narrowing the difference to just 4.5% relative to BET. Further analysis within this study on the influences of renewable energy pricing and operational range on FCT and BET costs highlights a pivotal finding: for the 49 ton truck achieving TCO parity between FCTs and BETs is feasible when renewable energy electricity prices fall to 0.022 USD/kWh or when the operational range extends to 1890 km. This underscores the critical role of energy costs and efficiency in bridging the cost gap between FCTs and BETs.
Thermoacoustic Combustion Stability Analysis of a Bluff Body-Stabilized Burner Fueled by Methane–Air and Hydrogen–Air Mixtures
Apr 2023
Publication
Hydrogen can play a key role in the gradual transition towards a full decarbonization of the combustion sector e.g. in power generation. Despite the advantages related to the use of this carbon-free fuel there are still several challenging technical issues that must be addressed such as the thermoacoustic instability triggered by hydrogen. Given that burners are usually designed to work with methane or other fossil fuels it is important to investigate their thermoacoustic behavior when fueled by hydrogen. In this framework the present work aims to propose a methodology which combines Computational Fluid Dynamics CFD (3D Reynolds-Averaged Navier-Stokes (RANS)) and Finite Element Method (FEM) approaches in order to investigate the fluid dynamic and the thermoacoustic behavior introduced by hydrogen in a burner (a lab-scale bluff body stabilized burner) designed to work with methane. The case of CH4 -air mixture was used for the validation against experimental results and benchmark CFD data available in the literature. Numerical results obtained from CFD simulations namely thermofluidodynamic properties and flame characteristics (i.e. time delay and heat release rate) are used to evaluate the effects of the fuel change on the Flame Response Function to the acoustic perturbation by means of a FEM approach. As results in the H2 -air mixture case the time delay decreases and heat release rate increases with respect to the CH4 -air mixture. A study on the Rayleigh index was carried out in order to analyze the influence of H2 -air mixture on thermoacoustic instability of the burner. Finally an analysis of both frequency and growth rate (GR) on the first four modes was carried out by comparing the two mixtures. In the H2 -air case the modes are prone to become more unstable with respect to the same modes of the case fueled by CH4 -air due to the change in flame topology and variation of the heat release rate and time delay fields.
Cold Start Cycling Durability of Fuel Cell Stacks for Commercial Automotive Applications
Sep 2022
Publication
System durability is crucial for the successful commercialization of polymer electrolyte fuel cells (PEFCs) in fuel cell electric vehicles (FCEVs). Besides conventional electrochemical cycling durability during long-term operation the effect of operation in cold climates must also be considered. Ice formation during start up in sub-zero conditions may result in damage to the electrocatalyst layer and the polymer electrolyte membrane (PEM). Here we conduct accelerated cold start cycling tests on prototype fuel cell stacks intended for incorporation into commercial FCEVs. The effect of this on the stack performance is evaluated the resulting mechanical damage is investigated and degradation mechanisms are proposed. Overall only a small voltage drop is observed after the durability tests only minor damage occurs in the electrocatalyst layer and no increase in gas crossover is observed. This indicates that these prototype fuel cell stacks successfully meet the cold start durability targets for automotive applications in FCEVs.
Probabilistic Modelling of Seasonal Energy Demand Patterns in the Transition from Natural Gas to Hydrogen for an Urban Energy District
May 2023
Publication
The transition to a low-carbon energy system can be depicted as a “great reconfiguration” from a socio-technical perspective that carries the risk of impact shifts. Electrification with the objective of achieving rapidly deep decarbonisation must be accompanied by effective efficiency and flexibility measures. Hydrogen can be a preferred option in the decarbonisation process where electrification of end-uses is difficult or impractical as well as for long-term storage in energy infrastructure characterised by a large penetration of renewable energy sources. Notwithstanding the current uncertainties regarding costs environmental impact and the inherent difficulties of increasing rapidly supply capacity hydrogen can represent a solution to be used in multi-energy systems with combined heat and power (CHP) in particular in urban energy districts. In fact while achieving carbon savings with natural gas fuelled CHP is not possible when low grid carbon intensity factors are present it may still be possible to use it to provide flexibility services and to reduce emissions further with switch from natural gas to hydrogen. In this paper a commercially established urban district energy scheme located in Southampton (United Kingdom) is analysed with the goal of exploring potential variations in its energy demand. The study proposes the use of scalable data-driven methods and probabilistic simulation to generate seasonal energy demand patterns representing the potential short-term and long-term evolution of the energy district.
A Review of the Role of Hydrogen in the Heat Decarbonization of Future Energy Systems: Insights and Perspectives
Apr 2024
Publication
Hydrogen is an emerging technology changing the context of heating with cleaner combustion than traditional fossil fuels. Studies indicate the potential to repurpose the existing natural gas infrastructure offering consumers a sustainable economically viable option in the future. The integration of hydrogen in combined heat and power systems could provide residential energy demand and reduce environmental emissions. However the widespread adoption of hydrogen will face several challenges such as carbon dioxide emissions from the current production methods and the need for infrastructure modification for transport and safety. Researchers indicated the viability of hydrogen in decarbonizing heat while some studies also challenged its long-term role in the future of heating. In this paper a comprehensive literature review is carried out by identifying the following key aspects which could impact the conclusion on the overall role of hydrogen in heat decarbonization: (i) a holistic view of the energy system considering factors such as renewable integration and system balancing; (ii) consumer-oriented approaches often overlook the broader benefits of hydrogen in emission reduction and grid stability; (iii) carbon capture and storage scalability is a key factor for large-scale production of low-emission blue hydrogen; (iv) technological improvements could increase the cost-effectiveness of hydrogen; (v) the role of hydrogen in enhancing resilience especially during extreme weather conditions raises the potential of hydrogen as a flexible asset in the energy infrastructure for future energy supply; and finally when considering the UK as a basis case (vi) incorporating factors such as the extensive gas network and unique climate conditions necessitates specific strategies.
Enhancement of Microgrid Frequency Stability Based on the Combined Power-to-Hydrogen-to-Power Technology under High Penetration Renewable Units
Apr 2023
Publication
Recently with the large-scale integration of renewable energy sources into microgrid (µGs) power electronics distributed energy systems have gained popularity. However low inertia reduces system frequency stability and anti-disturbance capabilities exposing power quality to intermittency and uncertainty in photovoltaics or wind turbines. To ensure system stability the virtual inertia control (VIC) is presented. This paper proposes two solutions to overcome the low inertia problem and the surplus in capacities resulting from renewable energy sources. The first solution employs superconducting magnetic energy storage (SMES) which can be deemed as an efficient solution for damping the frequency oscillations. Therefore in this work SMES that is managed by a simple proportional-integral-derivative controller (PID) controller is utilized to overcome the low inertia. In the second solution the hydrogen storage system is employed to maintain the stability of the microgrid by storing surplus power generated by renewable energy sources (RESs). Power-to-Power is a method of storing excess renewable energy as chemical energy in the form of hydrogen. Hydrogen can be utilized locally or delivered to a consumption node. The proposed µG operation demonstrates that the integration of the photovoltaics (PVs) wind turbines (WTs) diesel engine generator (DEG) electrolyzer micro gas turbine (µGT) and SMES is adequate to fulfill the load requirements under transient operating circumstances such as a low and high PV output power as well as to adapt to sudden changes in the load demand. The effectiveness of the proposed schemes is confirmed using real irradiance data (Benban City Egypt) using a MATLAB/SIMULINK environment.
X-in-the-Loop Methodology for Proton Exchange Membrane Fuel Cell Systems Design: Review of Advances and Challenges
Jul 2025
Publication
Proton Exchange Membrane Fuel Cells (PEMFCs) are seen as an alternative for heavy-duty transportation electrification. Powered by a green hydrogen source they can provide high efficiency and low carbon emissions compared to traditional fuels. However to be competitive these systems require high reliability when operated in real-life conditions as well as safe and efficient operating management. In order to achieve these goals the X-in-the-loop (also called model-based design) methodology is well suited. It has been largely adopted for PEMFC system development and optimisation as they are complex multi-component systems. In this paper a systematic analysis of the scientific literature is conducted to review the methodology implementation for the design and improvement of the PEMFC systems. It exposes a precise definition of each development step in the methodology. The analysis shows that it can be employed in different ways depending on the subsystems considered and the objectives sought. Finally gaps in the literature and technical challenges for fuel cell systems that should be addressed are identified.
Numerical Study on Hydrogen–Gasoline Dual-Fuel Spark Ignition Engine
Nov 2022
Publication
Hydrogen as a suitable and clean energy carrier has been long considered a primary fuel or in combination with other conventional fuels such as gasoline and diesel. Since the density of hydrogen is very low in port fuel-injection configuration the engine’s volumetric efficiency reduces due to the replacement of hydrogen by intake air. Therefore hydrogen direct in-cylinder injection (injection after the intake valve closes) can be a suitable solution for hydrogen utilization in spark ignition (SI) engines. In this study the effects of hydrogen direct injection with different hydrogen energy shares (HES) on the performance and emissions characteristics of a gasoline port-injection SI engine are investigated based on reactive computational fluid dynamics. Three different injection timings of hydrogen together with five different HES are applied at low and full load on a hydrogen– gasoline dual-fuel SI engine. The results show that retarded hydrogen injection timing increases the concentration of hydrogen near the spark plug resulting in areas with higher average temperatures which led to NOX emission deterioration at −120 Crank angle degree After Top Dead Center (CAD aTDC) start of injection (SOI) compared to the other modes. At −120 CAD aTDC SOI for 50% HES the amount of NOX was 26% higher than −140 CAD aTDC SOI. In the meanwhile an advanced hydrogen injection timing formed a homogeneous mixture of hydrogen which decreased the HC and soot concentration so that −140 CAD aTDC SOI implied the lowest amount of HC and soot. Moreover with the increase in the amount of HES the concentrations of CO CO2 and soot were reduced. Having the HES by 50% at −140 CAD aTDC SOI the concentrations of particulate matter (PM) CO and CO2 were reduced by 96.3% 90% and 46% respectively. However due to more complete combustion and an elevated combustion average temperature the amount of NOX emission increased drastically.
Thermodynamic Performance and Creep Life Assessment Comparing Hydrogen- and Jet-Fueled Turbofan Aero Engine
Apr 2021
Publication
There is renewed interest in hydrogen as an alternative fuel for aero engines due to their perceived environmental and performance benefits compared to jet fuel. This paper presents a cycle thermal performance energy and creep life assessment of hydrogen compared with jet fuel using a turbofan aero engine. The turbofan cycle performance was simulated using a code developed by the authors that allows hydrogen and jet fuel to be selected as fuel input. The exergy assessment uses both conservations of energy and mass and the second law of thermodynamics to understand the impact of the fuels on the exergy destruction exergy efficiency waste factor ratio environmental effect factor and sustainability index for a turbofan aero engine. Finally the study looks at a top-level creep life assessment on the high-pressure turbine hot section influenced by the fuel heating values. This study shows performance (64% reduced fuel flow rate better SFC) and more extended blade life (15% increase) benefits using liquefied hydrogen fuel which corresponds with other literary work on the benefits of LH2 over jet fuel. This paper also highlights some drawbacks of hydrogen fuel based on previous research work and gives recommendations for future work aimed at maturing the hydrogen fuel concept in aviation.
Improving the Economics of Fossil-free Steelmaking via Co-production of Methanol
Mar 2022
Publication
Steelmaking is responsible for 7% of the global net emissions of carbon dioxide and heavily reducing emissions from currently dominating steelmaking processes is difficult and costly. Recently new steelmaking processes based on the reduction of iron ore with hydrogen (H2) produced via water electrolysis have been suggested. If the electricity input to such processes is fossil-free near-zero carbon dioxide emissions steelmaking is achievable. However the high electricity demand of electrolysis is a significant implementation barrier. A H2 storage may alleviate this via allowing a larger share of H2 to be produced at low electricity prices. However accurately forecasting the dynamics of electricity markets is challenging. This increases the risk of investment in a H2 storage. Here we evaluate a novel methanol-based H2 storage concept for a H2-based steelmaking process that also allows for the coproduction of methanol. During electricity price peaks the methanol can be reformed to produce H2 for the steelmaking process. During prolonged periods of low electricity prices excess methanol can be produced and sold off thus improving the prospects of storage profitability. We use historical electricity prices and a process model to evaluate methanol-fossil-free steel co-production schemes. Methanol coproduction has the potential to improve the economics of H2 supply to a fossil-free steelmaking process by up to an average of 0.40 €/kg H2 across considered scenarios equivalent to a reduction in H2 production electricity costs of 25.0%
Application and Limitations of Batteries and Hydrogen in Heavy Haul Rail using Australian Case Studies
Oct 2022
Publication
Decarbonisation of heavy haul rail is an essential contributor to a zero-emissions future. However the transition from diesel to battery locomotives is not always practical given the unique characteristics of each haul. This paper demonstrates the limitations of state-of-the-art batteries using real-world data from multiple locomotives operating in Australian rail freight. An energy model was developed to assess each route’s required energy and potential regenerated energy. The tractive and regenerative battery energy mass and cost were determined using data from the energy model coupled with battery specifications. The feasibility of implementing lithium iron phosphate (LFP) nickel manganese cobalt (NMC) and lithium titanium oxide (LTO) chemistries was explored based on cost energy density cycle lifespan and locomotive data. LFP was identified as the most suitable current battery solution based on current chemistries. Further examination of the energy demands and associated mass/volume constraints concluded that three platforms are required for heavy haul rail decarbonisation i) a battery electric locomotive for low-energy demands which can be coupled with either ii) a battery electric tender for medium energy demands or iii) a hydrogen fuel cell electric tender for higher energy demands. A future-looking techno-economic assessment of battery and hydrogen fuel cell platforms concludes that the lowest cost solution for low-energy hauls is a battery-only system and for high-energy hauls a battery-hydrogen system.
Decarbonizing Primary Steel Production : Techno-economic Assessment of a Hydrogen Based Green Steel Production Plant in Norway
Mar 2022
Publication
High electricity cost is the biggest challenge faced by the steel industry in transitioning to hydrogen based steelmaking. A steel plant in Norway could have access to cheap emission free electricity high-quality iron ore skilled manpower and the European market. An open-source model for conducting techno-economic assessment of a hydrogen based steel manufacturing plant operating in Norway has been developed in this work. Levelized cost of production (LCOP) for two plant configurations; one procuring electricity at a fixed price and the other procuring electricity from the day-ahead electricity markets with different electrolyzer capacity were analyzed. LCOP varied from $622/tls to $722/tls for the different plant configurations. Procuring electricity from the day-ahead electricity markets could reduce the LCOP by 15%. Increasing the electrolyzer capacity reduced the operational costs but increased the capital investments reducing the overall advantage. Sensitivity analysis revealed that electricity price and iron ore price are the major contributors to uncertainty for configurations with fixed electricity prices. For configurations with higher electrolyzer capacity changes in the iron ore price and parameters related to capital investment were found to affect the LCOP significantly.
Refueling of LH2 Aircraft—Assessment of Turnaround Procedures and Aircraft Design Implication
Mar 2022
Publication
Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis transportation and use of renewable energy in setting up hydrogen (H2) fuel infrastructure this paper investigates the interface between refueling systems and aircraft and the impacts on fuel distribution at the airport. Furthermore it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting purging chill-down and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35 m2/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4 mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions explosion protection as applicable safety regulations are analyzed and the overall refueling process is validated. The thermodynamic properties of LH2 as a real compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated and cost impacts are elaborated. Behind the airport storage tank LH2 must be cooled to at least 19 K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties including calculation methods for the aircraft tank volume and problems such as cavitation and two-phase flows. In conclusion the work presented shows that LH2 refueling procedure is feasible compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses i.e. venting to the atmosphere.
Transition to a Low-carbon Building Stock. Techno-economic and Spatial Optimization of Renewables‑hydrogen Strategies in Spain
Oct 2022
Publication
Europe has set ambitious targets to reduce the final energy consumption of buildings in concerning the degree of electrification energy efficiency and penetration of renewable energy sources (RES). So far hydrogen is becoming an increasingly important energy vector offering huge opportunities to promote the share of intermittent RES. Thus this manuscript proposes an energy model for the complete decarbonization of the estimated electricity consumed by the Spanish building stock in 2030 and 2050 scenarios; the model is based on the combination of photovoltaic and wind primary sources and hydrogen technologies considering both distributed and centralized configurations applying also geospatial criteria for their optimal allocation. Large-scale RES generation centralized hydrogen production and re-electrification along with underground hydrogen storage result in the lowest levelized cost of energy (LCOE) hydrogen production costs (HPC) and the highest overall efficiency (μSYS). Wind energy is mainly harvested in the north of Spain while large PV farms are deployed in the mid-south. Furthermore reinforcement of underground hydrogen storage enhances the overall system performance reducing surplus energy and the required RES generation capacity. Finally all the considered scenarios achieve LCOE below the Spanish utility grid benchmark apart from accomplishing the decarbonization goals established for the year 2030.
Towards Sustainable Transport: Techno-Economic Analysis of Investing in Hydrogen Buses in Public Transport in the Selected City of Poland
Dec 2022
Publication
The production storage and use of hydrogen for energy purposes will become increasingly important during the energy transition. One way to use hydrogen is to apply it to power vehicles. This green technological solution affects low-emissions transport which is beneficial and important especially in cities. The authors of this article analyzed the use of hydrogen production infrastructure for bus propulsion in the city of Katowice (Poland). The methods used in the study included a greedy algorithm and cost methods which were applied for the selection of vehicles and identification of the infrastructure for the production storage and refueling of hydrogen as well as to conduct the economic analysis during this term. The article presented the complexity of the techno-economic analysis of the infrastructure and its installation. The key element was the selection of the number of vehicles to the hydrogen production possibilities of an electrolyser and capabilities of the storage and charging infrastructure.
Analysis of Power to Gas Technologies for Energy Intensive Industries in European Union
Jan 2023
Publication
Energy Intensive Industries (EII) are high users of energy and some of these facilities are extremely dependent on Natural Gas for processing heat production. In European countries where Natural Gas is mostly imported from external producers the increase in international Natural Gas prices is making it difficult for some industries to deliver the required financial results. Therefore they are facing complex challenges that could cause their delocalization in regions with lower energy costs. European countries lack on-site Natural Gas resources and the plans to reduce greenhouse gas emissions in the industrial sector make it necessary to find an alternative. Many different processes cannot be electrified and in these cases synthetic methane is one of the solutions and also represents an opportunity to reduce external energy supply dependency. This study analyzes the current development of power-to-gas technological solutions that could be implemented in large industrial consumers to produce Synthetic Methane using Green Hydrogen as a raw source and using Renewable Energy electricity mainly produced with photovoltaic or wind energy. The study also reviews the triple bottom line impact and the current development status and associated costs for each key component of a power-to-gas plant and the requirements to be fulfilled in the coming years to develop a cost-competitive solution available for commercial use.
Aluminium Redox Cycle in Comparison to Pressurized Hydrogen for the Energy Supply of Multi-family Houses
Nov 2022
Publication
Power-to-X technologies that convert renewable electricity to chemically stored energy in “X” may provide a gaseous liquid or solid fuel that can be used in winter to provide both heat and electricity and thus replace fossil fuels that are currently used in many countries with cold winters. This contribution compares two options for power-to-X technologies for providing heat and electricity supply of buildings with high solar photovoltaic coverage at times of low solar availability. The option “compressed hydrogen” is based on water electrolysis that produces hydrogen on-site. This hydrogen is subsequently compressed and stored at high pressure (350 bar) for use in winter by a fuel cell. The option “aluminium redox-cycle” includes an inert electrode high temperature electrolysis process that is carried out at industrial scale. Produced aluminium is subseqeuntly transported to the site of use and converted to hydrogen and heat – and finally to electricity and heat - by aluminium-water reaction in combination with a fuel cell. Results of cost and LCA analysis show that the overall energetic efficiency of the compressed hydrogen process is slightly higher than for the aluminium redox cycle. However the aluminium redox-cycles needs far less on-site storage volume and is likely to become available at lower investment cost for the end user. Total annual cost of ownership and global warming potential of the two options are quite similar.
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