Publications
Site-Dependent Environmental Impacts of Industrial Hydrogen Production by Alkaline Water Electrolysis
Jun 2017
Publication
Industrial hydrogen production via alkaline water electrolysis (AEL) is a mature hydrogen production method. One argument in favor of AEL when supplied with renewable energy is its environmental superiority against conventional fossil-based hydrogen production. However today electricity from the national grid is widely utilized for industrial applications of AEL. Also the ban on asbestos membranes led to a change in performance patterns making a detailed assessment necessary. This study presents a comparative Life Cycle Assessment (LCA) using the GaBi software (version 6.115 thinkstep Leinfelden-Echterdingen Germany) revealing inventory data and environmental impacts for industrial hydrogen production by latest AELs (6 MW Zirfon membranes) in three different countries (Austria Germany and Spain) with corresponding grid mixes. The results confirm the dependence of most environmental effects from the operation phase and specifically the site-dependent electricity mix. Construction of system components and the replacement of cell stacks make a minor contribution. At present considering the three countries AEL can be operated in the most environmentally friendly fashion in Austria. Concerning the construction of AEL plants the materials nickel and polytetrafluoroethylene in particular used for cell manufacturing revealed significant contributions to the environmental burden.
Detecting Hydrogen Concentrations During Admixing Hydrogen in Natural Gas Grids
Aug 2021
Publication
The first applications of hydrogen in a natural gas grid will be the admixing of low concentrations in an existing distribution grid. For easy quality and process control it is essential to monitor the hydrogen concentration in real time preferably using cost effective monitoring solutions. In this paper we introduce the use of a platinum based hydrogen sensor that can accurately (at 0.1 vol%) and reversibly monitor the concentration of hydrogen in a carrier gas. This carrier gas that can be nitrogen methane or natural gas has no influence on the accuracy of the hydrogen detection. The hydrogen sensor consists of an interdigitated electrode on a chip coated with a platinum nanocomposite layer that interacts with the gas. This chip can be easily added to a gas sensor for natural gas and biogas that was already developed in previous research. Just by the addition of an extra chip we extended the applicability of the natural gas sensor to hydrogen admixing. The feasibility of the sensor was demonstrated in our own (TNO) laboratory and at a field test location of the HyDeploy program at Keele University in the U.K
Electronic Structure and d-Band Center Control Engineering over Ni-Doped CoP3 Nanowall Arrays for Boosting Hydrogen Production
Jun 2021
Publication
To address the challenge of highly efficient water splitting into H2 successful fabrication of novel porous three-dimensional Ni-doped CoP3 nanowall arrays on carbon cloth was realized resulting in an effective self-supported electrode for the electrocatalytic hydrogen-evolution reaction. The synthesized samples exhibit rough curly and porous structures which are beneficial for gaseous transfer and diffusion during the electrocatalytic process. As expected the obtained Ni-doped CoP3 nanowall arrays with a doping concentration of 7% exhibit the promoted electrocatalytic activity. The achieved overpotentials of 176 mV for the hydrogen-evolution reaction afford a current density of 100 mA cm−2 which indicates that electrocatalytic performance can be dramatically enhanced via Ni doping. The Ni-doped CoP3 electrocatalysts with increasing catalytic activity should have significant potential in the field of water splitting into H2. This study also opens an avenue for further enhancement of electrocatalytic performance through tuning of electronic structure and d-band center by doping.
Assessment of a Fuel Cell Based-hybrid Energy System to Generate and Store Electrical Energy
Jan 2022
Publication
Solid oxide fuel cells (SOFC) have significant applications and performance and their integration into coupled and cascading energy systems can improve the overall performance of the process. Furthermore due to the constant time performance of the fuel cell the problem of fuel starvation may arise by changing the amount of load which can adversely affect the overall performance of the process. In the present study the excess heat of the SOFC is converted into electrical energy in two stages using different heat generators. The coupled energy system in the present article has a new configuration in which the relationship of its components is different from the systems reported in the literature. Furthermore since the use of an energy storage system can improve the overall reliability the energy produced by the coupled energy cycle is stored by a storage technology for peak consumption times. The introduced system can generate approximately 580 W of electrical power with an efficiency of 80%. The highest and lowest share in power generation is related to fuel cell with 82% and thermoelectric generator with 5%. The rest of the system power (i.e. 13%) is produced by thermionic generator. In addition the system requires 0.025 kg per hour of hydrogen fuel. It was also found that to operate the system for 5 h a day requires a storage system with a size of 3.3 m3 . Moreover two key issues to enhance the storage system performance are: adjusting the initial pressure of the system to values close to the peak (optimal) value and using turbines and/or pumps with higher efficiencies. With the aim of supplying 5 kWh of electrical energy five different scenarios based on the design of various effective parameters have been presented.
Interface Instabilities of Growing Hydrides
Jul 2016
Publication
Formation of metal hydrides is a serious complication that occur when hydride forming metals such as zirconium niobium vanadium and magnesium are exposed to long term hydrogen environment. The main concern is that the hydride as being a brittle material has very poor fracture mechanical properties. Formation of hydride is associated with transportation of hydrogen along the gradients of increasing hydrostatic stress which leads to crack tips and other stress concentrators where it forms the hydride. In the present study the thermodynamics of the evolving hydrides is studied. The process is driven by the release of free strain chemical and gradient energies. A phase field model is used to capture the driving forces that the release of the free energy causes. The study gives the conditions that lead to hydride advancement versus retreat and under which conditions the metal-hydride interface becomes unstable and develops a waviness. The spatial frequency spectrum leading to instability is found to depend on the ratio of the elastic strain energy density and parameters related to the interface energy.
Large-scale Stationary Hydrogen Storage via Liquid Organic Hydrogen Carriers
Aug 2021
Publication
Large-scale stationary hydrogen storage is critical if hydrogen is to fulfill its promise as a global energy carrier. While densified storage via compressed gas and liquid hydrogen is currently the dominant approach liquid organic molecules have emerged as a favorable storage medium because of their desirable properties such as low cost and compatibility with existing fuel transport infrastructure. This perspective article analytically investigates hydrogenation systems' technical and economic prospects using liquid organic hydrogen carriers (LOHCs) to store hydrogen at a large scale compared to densified storage technologies and circular hydrogen carriers (mainly ammonia and methanol). Our analysis of major system components indicates that the capital cost for liquid hydrogen storage is more than two times that for the gaseous approach and four times that for the LOHC approach. Ammonia and methanol could be attractive options as hydrogen carriers at a large scale because of their compatibility with existing liquid fuel infrastructure. However their synthesis and decomposition are energy and capital intensive compared to LOHCs. Together with other properties such as safety these factors make LOHCs a possible option for large-scale stationary hydrogen storage. In addition hydrogen transportation via various approaches is briefly discussed. We end our discussions by identifying important directions for future research on LOHCs.
Development of a Pneumatic Actuated Low-pressure Direct Injection Gas Injector for Hydrogen-fueled Internal Combustion Engines
Dec 2022
Publication
Mixture formation is one of the greatest challenges for the development of robust and efficient hydrogen-fueled internal combustion engines. In many reviews and research papers authors pointed out that direct injection (DI) has noteworthy advantages over a port fuel injection (PFI) such as higher power output higher efficiency the possibility of mixture stratification to control NOx-formation and reduce heat losses and above all to mitigate combustion abnormalities such as back-firing and pre-ignitions. When considering pressurized gas tanks for on-vehicle hydrogen storage a low-pressure (LP) injection system is advantageous since the tank capacity can be better exploited accordingly. The low gas density upstream of the injector requires cross-sectional areas far larger than any other injectors for direct injection in today's gasoline or diesel engines. The injector design proposed in this work consists of a flat valve seat to enable the achievement of lifetime requirements in heavy-duty applications. The gas supply pressure is used as the energy source for the actuation of the valve plate by means of a pneumatic actuator. This article describes the design and the performed tests carried out to prove the concept readiness of the new LP-DI-injector.
Advanced Hydrogen Storage of the Mg–Na–Al System: A Review
May 2021
Publication
A solid-state storage system is the most practical option for hydrogen because it is more convenient and safer. Metal hydrides especially MgH2 are the most promising materials that offer high gravimetric capacity and good reversibility. However the practical application of MgH2 is restricted by slow sorption kinetics and high stability of thermodynamic properties. Hydrogen storage performance of MgH2 was enhanced by introducing the Mg–Na–Al system that destabilises MgH2 with NaAlH4. The Mg–Na–Al system has superior performance compared to that of unary MgH2 and NaAlH4. To boost the performance of the Mg–Na–Al system the ball milling method and the addition of a catalyst were introduced. The Mg–Na–Al system resulted in a low onset decomposition temperature superior cyclability and enhanced kinetics performances. The Al12Mg17 and NaMgH3 that formed in situ during the dehydrogenation process modify the reaction pathway of the Mg–Na–Al system and alter the thermodynamic properties. In this paper the overview of the recent progress in hydrogen storage of the Mg–Na–Al system is detailed. The remaining challenges and future development of Mg–Na–Al system are also discussed. This paper is the first review report on hydrogen storage properties of the Mg–Na–Al system.
Optimal Scheduling of a Hydrogen-Based Energy Hub Considering a Stochastic Multi-Attribute Decision-Making Approach
Jan 2023
Publication
Nowadays the integration of multi-energy carriers is one of the most critical matters in smart energy systems with the aim of meeting sustainable energy development indicators. Hydrogen is referred to as one of the main energy carriers in the future energy industry but its integration into the energy system faces different open challenges which have not yet been comprehensively studied. In this paper a novel day-ahead scheduling is presented to reach the optimal operation of a hydrogen-based energy hub based on a stochastic multi-attribute decision-making approach. In this way the energy hub model is first developed by providing a detailed model of Power-to-Hydrogen (P2H) facilities. Then a new multi-objective problem is given by considering the prosumer’s role in the proposed energy hub model as well as the integrated demand response program (IDRP). The proposed model introduces a comprehensive approach from the analysis of the historical data to the final decision-making with the aim of minimizing the system operation cost and carbon emission. Moreover to deal with system uncertainty the scenario-based method is applied to model the renewable energy resources fluctuation. The proposed problem is defined as mixed-integer non-linear programming (MINLP) and to solve this problem a simple augmented e-constrained (SAUGMECON) method is employed. Finally the simulation of the proposed model is performed on a case study and the obtained results show the effectiveness and benefits of the proposed scheme.
Characterising Hydrogen Induced Cracking of Alloy 625+ Using Correlative SEM - EDX and NanoSIMS
Dec 2020
Publication
Hydrogen induced cracking behaviour of O&G nickel alloy 625+ (UNS N07716) was investigated. Deuterium was introduced electrochemically into samples by cathodic polarisation (3.5 wt.% NaCl.D2O) under different mechanical conditions. Subsequently deuterium distributions were mapped using NanoSIMS. Deuterium was used as an isotopic tracer instead of hydrogen to avoid the detection of hydrogen artefacts. Complimentary image analysis using scanning electron microscopy (SEM) and low voltage energy dispersive X-ray (EDX) allowed the identification of microstructural features corresponding to deuterium enrichments. The results provided experimental evidence of enrichments at dislocation slip bands (DSB) twin boundary and grain boundary features that include σ precipitates.
Alternative Fuels for Internal Combustion Engines
Aug 2020
Publication
The recent transport electrification trend is pushing governments to limit the future use of Internal Combustion Engines (ICEs). However the rationale for this strong limitation is frequently not sufficiently addressed or justified. The problem does not seem to lie within the engines nor with the combustion by themselves but seemingly rather with the rise in greenhouse gases (GHG) namely CO2 rejected to the atmosphere. However it is frequent that the distinction between fossil CO2 and renewable CO2 production is not made or even between CO2 emissions and pollutant emissions. The present revision paper discusses and introduces different alternative fuels that can be burned in IC Engines and would eliminate or substantially reduce the emission of fossil CO2 into the atmosphere. These may be non-carbon fuels such as hydrogen or ammonia or biofuels such as alcohols ethers or esters including synthetic fuels. There are also other types of fuels that may be used such as those based on turpentine or even glycerin which could maintain ICEs as a valuable option for transportation.
Magnesium-Based Materials for Hydrogen Storage—A Scope Review
Sep 2020
Publication
Magnesium hydride and selected magnesium-based ternary hydride (Mg2FeH6 Mg2NiH4 and Mg2CoH5) syntheses and modification methods as well as the properties of the obtained materials which are modified mostly by mechanical synthesis or milling are reviewed in this work. The roles of selected additives (oxides halides and intermetallics) nanostructurization polymorphic transformations and cyclic stability are described. Despite the many years of investigations related to these hydrides and the significant number of different additives used there are still many unknown factors that affect their hydrogen storage properties reaction yield and stability. The described compounds seem to be extremely interesting from a theoretical point of view. However their practical application still remains debatable.
Methanol Synthesis Using Captured CO2 as Raw Material: Techno-economic and Environmental Assessment
Aug 2015
Publication
The purpose of this paper is to assess via techno-economic and environmental metrics the production of methanol (MeOH) using H2 and captured CO2 as raw materials. It evaluates the potential of this type of carbon capture and utilisation (CCU) plant on (i) the net reduction of CO2 emissions and (ii) the cost of production in comparison with the conventional synthesis process of MeOH Europe. Process flow modelling is used to estimate the operational performance and the total purchased equipment cost; the flowsheet is implemented in CHEMCAD and the obtained mass and energy flows are utilised as input to calculate the selected key performance indicators (KPIs). CO2 -based metrics are used to assess the environmental impact. The evaluated MeOH plant produces 440 ktMeOH/yr and its configuration is the result of a heat integration process. Its specific capital cost is lower than for conventional plants. However raw materials prices i.e. H2 and captured CO2 do not allow such a project to be financially viable. In order to make the CCU plant financially attractive the price of MeOH should increase in a factor of almost 2 or H2 costs should decrease almost 2.5 times or CO2 should have a value of around 222 €/t under the assumptions of this work. The MeOH CCU-plant studied can utilise about 21.5% of the CO2 emissions of a pulverised coal (PC) power plant that produces 550MWnet of electricity. The net CO2 emissions savings represent 8% of the emissions of the PC plant (mainly due to the avoidance of consuming fossil fuels as in the conventional MeOH synthesis process). The results demonstrate that there is a net but small potential for CO2 emissions reduction; assuming that such CCU plants are constructed in Europe to meet the MeOH demand growth and the quantities that are currently imported the net CO2 emissions reduction could be of 2.71 MtCO2/yr.
Life-Cycle Greenhouse Gas Emissions Of Biomethane And Hydrogen Pathways In The European Union
Oct 2021
Publication
Gaseous fuels with low life-cycle emissions of greenhouse gases (GHG) play a prominent role in the European Union’s (EU) decarbonization plans. Renewable and low-GHG hydrogen are highlighted in the ambitious goals for a cross-sector hydrogen economy laid out in the European Commission’s Hydrogen Strategy. Renewable hydrogen and biomethane are given strong production incentives in the Commission’s proposed revision to the Renewable Energy Directive (REDII). The EU uses life-cycle analysis (LCA) to determine whether renewable gas pathways meet the GHG reduction thresholds for eligibility in the REDII. This study aims to support European policymakers with a better understanding of the uncertainties regarding gaseous fuels’ roles in meeting climate goals. Life-cycle GHG analysis is complex and differences in methodology as well as data inputs and assumptions can spell the difference between a renewable gas pathway qualifying or not for REDII eligibility at the 50% to 80% GHG reduction level. It is thus important for European policymakers to use robust LCA to ensure that policy only supports gas pathways consistent with a vision of deep decarbonization. For this purpose we conduct sensitivity analysis of the life-cycle GHG emissions of a number of low-GHG gas pathways including biomethane produced from four feedstocks: wastewater sludge manure landfill gas (LFG) and silage maize; and hydrogen produced from eight sources: natural gas combined with carbon capture and storage (CCS) coal with CCS biomass gasification renewable electricity 2030 EU grid electricity wastewater sludge biomethane manure biomethane and LFG biomethane. For each pathway we estimate the life-cycle GHG intensity using a default central case identify key parameters that strongly affect the fuel’s GHG intensity and conduct a sensitivity analysis by changing these key parameters according to the range of possible values collected from the literature. Figure ES1 summarizes the full range of possible GHG intensities for each gaseous pathway we analyzed in this study—biomethane is depicted in the top figure and hydrogen is shown in the bottom. The bars represent the GHG intensity of the central case and vertical error bars indicate the maximum and minimum GHG intensity of each pathway according to our sensitivity analysis. The dotted orange horizontal line illustrates the fossil comparator which is 94 grams of carbon dioxide equivalent per megajoule (gCO2e/MJ) for transport fuels in the REDII. The dotted yellow line represents the GHG intensity of a 65% GHG reduction goal for biomethane used in the transportation sector or 70% GHG reduction for hydrogen. Pathways are situated from left to right in increasing order of GHG intensity of the central case. Comparing the central cases of the four biomethane pathways the waste-based biomethane pathways generally have negative GHG intensity. However considering the uncertainty in these GHG intensities manure biomethane might have more limited carbon reduction potential in the 100-year timeframe if methane leakage from its production process is high. In contrast wastewater sludge biomethane and LFG biomethane even after accounting for uncertainties retain relatively low GHG emissions. On the other hand biomethane produced from silage maize can have much higher emissions; in the central case we find that silage maize biogas only reduces GHG emissions by 30% relative to the fossil comparator—the low carbon reduction potential is due to the significant emissions emerging from direct and indirect land use change involved in growing maize. Taking into account the variation in assumptions silage maize biomethane can be worse for the climate than fossil fuels.
Catalytic Hydrogen Production, Storage and Application
Jul 2021
Publication
Hydrogen is a clean fuel for transportation and energy storage. It has several attractive features including a higher energy content by weight use in fuel cells that produces only water as a by-product storage in small and large quantities by various methods and established transportation and infrastructures. A hydrogen economy consists of three steps i.e. hydrogen production storage and applications. All three steps involved in a hydrogen economy can be divided into catalytic and non-catalytic approaches. For catalytic processes the efficiency highly depends on the type and physico-chemical characteristics of the catalysts. Therefore for the improvement of these catalytic processes the development of highly efficient and stable catalysts is highly required.
Analysis of Hydrogen Production Potential from Waste Plastics by Pyrolysis and In Line Oxidative Steam Reforming
Oct 2021
Publication
A study was carried out on the valorization of different waste plastics (HDPE PP PS and PE) their mixtures and biomass/HDPE mixtures by means of pyrolysis and in line oxidative steam reforming. A thermodynamic equilibrium simulation was used for determining steam reforming data whereas previous experimental results were considered for setting the pyrolysis volatile stream composition. The adequacy of this simulation tool was validated using experimental results obtained in the pyrolysis and in line steam reforming of different plastics. The effect the most relevant process conditions i.e. temperature steam/plastic ratio and equivalence ratio have on H2 production and reaction enthalpy was evaluated. Moreover the most suitable conditions for the oxidative steam reforming of plastics of different nature and their mixtures were determined. The results obtained are evidence of the potential interest of this novel valorization route as H2 productions of up to 25 wt% were obtained operating under autothermal conditions.
Optimisation-based System Designs for Deep Offshore Wind Farms including Power to Gas Technologies
Feb 2022
Publication
A large deployment of energy storage solutions will be required by the stochastic and non-controllable nature of most renewable energy sources when planning for higher penetration of renewable electricity into the energy mix. Various solutions have been suggested for dealing with medium- and long-term energy storage. Hydrogen and ammonia are two of the most frequently discussed as they are both carbon-free fuels. In this paper the authors analyse the energy and cost efficiency of hydrogen and ammonia-based pathways for the storage transportation and final use of excess electricity from an offshore wind farm. The problem is solved as a linear programming problem simultaneously optimising the size of each problem unit and the respective time-dependent operational conditions. As a case study we consider an offshore wind farm of 1.5 GW size located in a reference location North of Scotland. The energy efficiency and cost of the whole chain are evaluated and compared with competitive alternatives namely batteries and liquid hydrogen storage. The results show that hydrogen and ammonia storage can be part of the optimal solution. Moreover their use for long-term energy storage can provide a significant cost-effective contribution to an extensive penetration of renewable energy sources in national energy systems.
Calibrating a Ductile Damage Model for Two Pipeline Steels: Method and Challenges
Dec 2020
Publication
This work is part of a project that aims to develop a micromechanics based damage law taking into account hydrogen assisted degradation. A 'vintage' API 5L X56N and a 'modern' API 5L X70M pipeline steel have been selected for this purpose. The paper focuses on an experimental calibration of ductile damage properties of the well known complete Gurson model for the two steels in absence of hydrogen. A basic microstructural characterization is provided showing a banded ferrite-pearlite microstructure for both steels. Charpy impact tests showed splits at the fracture surface for the X70 steel. Double-notched round bar tensile tests are performed aiming to provide the appropriate input for damage model calibration. The double-notched nature of the specimens allows to examine the material state at maximum load in the unfailed notch and the final material state in the failed notch. Different notch radii are used capturing a broad range of positive stress triaxialities. The notches are optically monitored for transverse necking in two perpendicular directions (transverse to rolling and through thickness) to reveal any anisotropy in plastic deformation and/or damage. It is explained how the occurrence of splits at the segregation zone and anisotropy complicate the calibration procedure. Calibration is done for each steel and acceptable results are obtained. However the occurrence of splits did not allow to evaluate the damage model for the highest levels of tested stress triaxiality.
Photovoltaic and Hydrogen Plant Integrated with a Gas Heat Pump for Greenhouse Heating: A Mathematical Study
Feb 2018
Publication
Nowadays the traditional energy sources used for greenhouse heating are fossil fuels such as LPG diesel and natural gas. The global energy demand will continue to grow and alternative technologies need to be developed in order to improve the sustainability of crop production in protected environments. Innovative solutions are represented by renewable energy plants such as photovoltaic wind and geothermal integrated systems however these technologies need to be connected to the power grid in order to store the energy produced. On agricultural land power grids are not widespread and stand-alone renewable energy systems should be investigated especially for greenhouse applications. The aim of this research is to analyze by means of a mathematical model the energy efficiency of a photovoltaic (8.2 kW) hydrogen (2.5 kW) and ground source gas heat pump (2.2 kW) integrated in a stand-alone system used for heating an experimental greenhouse tunnel (48 m2 ) during the winter season. A yearlong energy performance analysis was conducted for three different types of greenhouse cover materials a single layer polyethylene film an air inflated-double layer polyethylene film and a double acrylic or polycarbonate. The results of one year showed that the integrated system had a total energy efficiency of 14.6%. Starting from the electric energy supplied by the photovoltaic array the total efficiency of the hydrogen and ground source gas heat pump system was 112% if the coefficient of the performance of the heat pump is equal to 5. The heating system increased the greenhouse air temperatures by 3–9 ◦C with respect to the external air temperatures depending on the greenhouse cover material used.
HyDeploy Report: Exemption
Oct 2018
Publication
Exemption is requested from the obligation set out in Regulation 8(1) of the Gas Safety (Management) Regulations 1996 (GSMR) to convey only natural gas that is compliant with the Interchangeability requirements of Part I of Schedule 3 of the GSMR within the G3 element of the Keele University gas distribution network (KU-GDN). The KU-GDN is owned and operated by Keele University. The proposed conveyance of non-compliant gas (hereafter called the “HyDeploy Field Trial”) will last for one year of injection and is part of a Network Innovation Competition Project “HyDeploy”. The project aims to demonstrate that natural gas containing hydrogen at a level above that normally permitted by Schedule 3 of the GSMR can be safely and efficiently conveyed and inform decisions on the feasibility and strategy for wider deployment of natural gas containing hydrogen in Great Britain’s (GB’s) gas transmission and gas distribution systems.<br/>Click the supplements tab for the other documents from this report.
The Effect of the Temperature and Moisture to the Permeation Properties of PEO-Based Membranes for Carbon-Dioxide Separation
Jun 2021
Publication
An increased demand for energy in recent decades has caused an increase in the emissions of combustion products among which carbon-dioxide is the most harmful. As carbon-dioxide induces negative environmental effects like global warming and the greenhouse effect a decrease of the carbon-dioxide emission has emerged as one of the most urgent tasks in engineering. In this work the possibility for the application of the polymer-based dense mixed matrix membranes for flue gas treatment was tested. The task was to test a potential decrease in the permeability and selectivity of a mixed-matrix membrane in the presence of moisture and at elevated temperature. Membranes are based on two different poly(ethylene oxide)-based polymers filled with two different zeolite powders (ITR and IWS). An additive of detergent type was added to improve the contact properties between the zeolite and polymer matrix. The measurements were performed at three different temperatures (30 60 and 90 °C) under wet conditions with partial pressure of the water equal to the vapor pressure of the water at the given temperature. The permeability of carbon-dioxide hydrogen nitrogen and oxygen was measured and the selectivity of the carbon-dioxide versus other gases was determined. Obtained results have shown that an increase of temperature and partial pressure of the vapor slightly increase both the selectivity and permeability of the synthesized membranes. It was also shown that the addition of the zeolite powder increases the permeability of carbon-dioxide while maintaining the selectivity compared to hydrogen oxygen and nitrogen.
CFD Analysis of Fast Filling Strategies for Hydrogen Tanks and their Effects on Key-parameters
Nov 2014
Publication
A major requirement for the filling of hydrogen tanks is the maximum gas temperature within the vessels during the process. Different filling strategies in terms of pressure and temperature of the gas injected into the cylinder and their effects on key parameters like maximum temperature state of charge and energy cooling demand are investigated. It is shown that pre-cooling of the gas is required but is not necessary for the whole duration of the filling. Relevant energy savings can be achieved with pre-cooling over a fraction of the time. The most convenient filling strategy from the cooling energy point of view is identified: with an almost linear pressure rise and pre-cooling in the second half of the process a 60% reduction of the cooling energy demand is achieved compared to the case of pre-cooling for the whole filling.
A Review of Fuel Cell Systems for Maritime Applications
Jul 2016
Publication
Progressing limits on pollutant emissions oblige ship owners to reduce the environmental impact of their operations. Fuel cells may provide a suitable solution since they are fuel efficient while they emit few hazardous compounds. Various choices can be made with regard to the type of fuel cell system and logistic fuel and it is unclear which have the best prospects for maritime application. An overview of fuel cell types and fuel processing equipment is presented and maritime fuel cell application is reviewed with regard to efficiency gravimetric and volumetric density dynamic behaviour environmental impact safety and economics. It is shown that low temperature fuel cells using liquefied hydrogen provide a compact solution for ships with a refuelling interval up to a tens of hours but may result in total system sizes up to five times larger than high temperature fuel cells and more energy dense fuels for vessels with longer mission requirements. The expanding infrastructure of liquefied natural gas and development state of natural gas-fuelled fuel cell systems can facilitate the introduction of gaseous fuels and fuel cells on ships. Fuel cell combined cycles hybridisation with auxiliary electricity storage systems and redundancy improvements are identified as topics for further study
Unconventional Pearlitic Pseudocolonies Affecting Macro-, Micro- and Nano-structural Integrity of Cold-drawn Pearlitic Steel Wires: Resembling van Gogh, Bernini, Mantegna and Picasso
Dec 2020
Publication
Prestressing steel wires are manufactured by cold drawing during which a preferential orientation is achieved in the matter of pearlitic colonies and lamellae. In addition to this general trend special (unconventional) pearlitic pseudocolonies evolve during the heavy-drawing manufacture process affecting the posterior macro- micro- and nano-structural integrity of the material. This paper discusses the important role of such a special microstructural unit (the pearlitic pseudocolony) in the fracture process in air (inert) environment in the presence of crack-like defects as well as in the case of environmentally assisted cracking (stress corrosion cracking by localized anodic dissolution) or hydrogen embrittlement. Results clearly demonstrate the key role of pearlitic pseudocolonies in promoting crack deflection (and thus mixed-mode propagation) after a global mode I cracking especially in the case of fracture in air and stress corrosion cracking.
Optimal Supply Chains and Power Sector Benefits of Green Hydrogen
Jul 2021
Publication
Green hydrogen can help to decarbonize parts of the transportation sector but its power sector interactions are not well understood so far. It may contribute to integrating variable renewable energy sources if production is sufficiently flexible in time. Using an open-source co-optimization model of the power sector and four options for supplying hydrogen at German filling stations we find a trade-of between energy efficiency and temporal flexibility. For lower shares of renewables and hydrogen more energy-efficient and less flexible small-scale on-site electrolysis is optimal. For higher shares of renewables and/or hydrogen more flexible but less energy-efficient large-scale hydrogen supply chains gain importance as they allow to temporally disentangle hydrogen production from demand via storage. Liquid hydrogen emerges as particularly beneficial followed by liquid organic hydrogen carriers and gaseous hydrogen. Large-scale hydrogen supply chains can deliver substantial power sector benefits mainly through reduced renewable curtailment. Energy modelers and system planners should consider the distinct flexibility characteristics of hydrogen supply chains in more detail when assessing the role of green hydrogen in future energy transition scenarios. We also propose two alternative cost and emission metrics which could be useful in future analyses.
A Comparative Review of Alternative Fuels for the Maritime Sector: Economic, Technology, and Policy Challenges for Clean Energy Implementation
Oct 2021
Publication
Global maritime transportation is responsible for around 3% of total anthropogenic green‐ house gas emissions and significant proportions of SOx NOx and PM emissions. Considering the predicted growth in shipping volumes to 2050 greenhouse gas emissions from ships must be cut by 75–85% per ton‐mile to meet Paris Agreement goals. This study reviews the potential of a range of alternative fuels for decarbonisation in maritime. A systematic literature review and information synthesis method was applied to evaluate fuel characteristics production pathways utilization technologies energy efficiency lifecycle environmental performance economic viability and cur‐ rent applicable policies. Alternative fuels are essential to decarbonisation in international shipping. However findings suggest there is no single route to deliver the required greenhouse gas emissions reductions. Emissions reductions vary widely depending on the production pathways of the fuel. Alternative fuels utilising a carbon‐intensive production pathway will not provide decarbonisation instead shifting emissions elsewhere in the supply chain. Ultimately a system‐wide perspective to creating an effective policy framework is required in order to promote the adoption of alternative propulsion technologies.
Degradation Mechanisms in the Operation of Pressured Pipelines
Aug 2019
Publication
Many non-standard situations like subsoil slipping vibrations ... as well as degradation mechanisms of pipeline materials can occur in the operation of pressured pipelines. The article deals with the mechanisms of the degradation processes and their formation like corrosion brittleness and steel ageing that may occur in operation of pipeline systems. Material ageing of steels is documented on specimens created from pipeline materials and obtained by experimental measurements on these specimens after the multi-annual operation.
Numerical Evaluation of the Effect of Fuel Blending with CO2 and H2 on the Very Early Corona‐Discharge Behavior in Spark Ignited Engines
Feb 2022
Publication
Reducing green‐house gases emission from light‐duty vehicles is compulsory in order to slow down the climate change. The application of High Frequency Ignition systems based on the Corona discharge effect has shown the potential to extend the dilution limit of engine operating conditions promoting lower temperatures and faster combustion events thus higher thermal and indicating efficiency. Furthermore predicting the behavior of Corona ignition devices against new sustainable fuel blends including renewable hydrogen and biogas is crucial in order to deal with the short‐intermediate term fleet electric transition. The numerical evaluation of Corona‐induced discharge radius and radical species under those conditions can be helpful in order to capture local effects that could be reached only with complex and expensive optical investigations. Using an ex‐ tended version of the Corona one‐dimensional code previously published by the present authors the simulation of pure methane and different methane–hydrogen blends and biogas–hydrogen blends mixed with air was performed. Each mixture was simulated both for 10% recirculated exhaust gas dilution and for its corresponding dilute upper limit which was estimated by means of chemical kinetics simulations integrated with a custom misfire detection criterion.
HyDeploy Report: Quantitative Risk Assessment of the Field Trial of Hydrogen Injection into the Keele University Gas Distribution System
Oct 2018
Publication
A consortium comprising Cadent Northern Gas Networks Keele University Health and Safety Laboratory ITM Power and Progressive Energy is undertaking the research project HyDeploy. The project funded under the UK Network Innovation Competition scheme aims to demonstrate that natural gas containing levels of hydrogen beyond the upper limit set out in Schedule 3 of in the Gas Safety (Management) Regulations (GSMR) can be distributed and utilised safely and efficiently in a section of the UK distribution network. It will conclude with a field trial in which hydrogen will be injected into part of a private gas distribution system owned and operated by Keele University. Dave Lander Consulting Limited and Kiwa Ltd are providing technical support to the HyDeploy project and this report presents the results of Quantified Risk Assessment (QRA) for the proposed field trial. The QRA is intended to support an application by Keele University for exemption from the legal requirement to only convey gas that is compliant with the requirements of Schedule 3 of the GSMR. The QRA is aimed at demonstrating that the field trial will not result in a material increase in risk to persons within Keele University affected by the proposed field trial.<br/>Check the supplements tab for the other documents from this report
Road Map to a US Hydrogen Energy: Reducing Emissions and Driving Growth Across the Nation
Oct 2020
Publication
This US Hydrogen Road Map was created through the collaboration of executives and technical industry experts in hydrogen across a broad range of applications and sectors who are committed to improving the understanding of hydrogen and how to increase its adoption across many sectors of the economy. For the first time this coalition of industry leaders has convened to develop a targeted holistic approach for expanding the use of hydrogen as an energy carrier. Due to great variation among national and state policies infrastructure needs and community interests each state and region of the US will likely have its own specific policies and road maps for implementing hydrogen infrastructure. The West Coast for example has traditionally had progressive policies on reducing transportation emissions so it is likely that hydrogen will scale sooner for vehicles in this region especially California. Experts also acknowledge the role that hydrogen in combination with renewables can play in supplying microgrid-type power to communities with the highest risk of shut-offs during seasonal weather-related issues such as high temperatures or wildfire-related power interruptions. Some states have emphasized the need to decarbonize the gas grid so blending hydrogen in natural gas networks and using hydrogen as feedstock may advance more quickly in these regions. Other states are interested in hydrogen as a means to address power grid issues enable the deployment of renewables and support competitive nuclear power. The launch of hydrogen technologies in some states or regions will help to scale hydrogen in various applications across the country laying the foundation for energy security grid resiliency economic growth and the reduction of both greenhouse gas (GHG) emissions and air pollutants. This report outlines the benefits and impact of fuel cell technologies and hydrogen as a viable solution to the energy challenges facing the US through 2030 and beyond. As such it can serve as the latest comprehensive industry-driven national road map to accelerate and scale up hydrogen in the economy across North America
Toward a Non-destructive Diagnostic Analysis Tool of Exercises Pipelines: Models and Experiences
Dec 2018
Publication
Strategic networks of hydrocarbon pipelines in long time service are adversely affected by the action of aggressive chemicals transported with the fluids and dissolved in the environment. Material degradation phenomena are amplified in the presence of hydrogen and water elements that increase the material brittleness and reduce the safety margins. The risk of failure during operation of these infrastructures can be reduced if not prevented by the continuous monitoring of the integrity of the pipe surfaces and by the tracking of the relevant bulk properties. A fast and potentially non-destructive diagnostic tool of material degradation which may be exploited in this context is based on the instrumented indentation tests that can be performed on metals at different scales. Preliminary validation studies of the significance of this methodology for the assessment of pipeline integrity have been carried out with the aid of interpretation models of the experiments. The main results of this ongoing activity are illustrated in this contribution.
Electrochemical Fracture Analysis of In-service Natural Gas Pipeline Steels
Dec 2018
Publication
Long-term operation of natural gas transit pipelines implies aging hydrogen-induced and stress corrosion cracking and it causes hydrogen embrittlement of steels degradation of mechanical properties associated to a safe serviceability of pipelines and failure risk increase. The implementation of effective diagnostic measures of pipelines steels degradation would allow planning actions in order to reduce a risk of fracture. In this paper a new scientific and methodical approach based on the electrochemical analysis of fracture surface for evaluation of in-service degradation of operated pipeline steels was developed. It was suggested that carbon diffusion to grain boundaries and to defects inside grains intensified by hydrogen under long-term operation led to formation of nanoparticles of carbides which resulted in intergranular cracking of operated pipeline steels under service and their transgranular cracking under impact toughness testing. Therefore fracture surface was enriched by carbon compounds and electrochemical characteristics were sensitive to this. In-service degradation of ferrite-pearlite pipeline steels was accompanied by a sharp shift in open-circuit potential of the fracture surface (brittle fracture) of specimens after impact toughness tests compared with that of polished steel surfaces. A significant difference between potentials of the fracture surface and the polished steel surface (over 60 mV in 0.3% NaCl solution) of specimens made of ferrite-pearlite pipeline steels observed after their long-term operation was evidently due to the increased content of carbon compounds on the fracture surface. Mechanism of ferrite-pearlite pipeline steels embrittlement under operation consisted in carbides enrichment not only grain boundaries but also intragranular defects has been revealed as it is indicated by an increase of carbon content on transgranular fracture surfaces determined electrochemically.
Proposal and Verification of Novel Fatigue Crack Propagation Simulation Method by Finite Element Method.
Dec 2018
Publication
In this paper we propose and verify a novel method to simulate crack propagation without propagating a crack by finite element method. We propose this method for elastoplastic analysis coupled with convection-diffusion. In the previous study we succeeded in performing elastoplastic analysis coupled with convection-diffusion of hydrogen for a material with a crack under tensile loading. This research extends the successful method to fatigue crack propagation. In convection-diffusion analysis in order to simulate the invasion and release of elements through the free surface the crack tip is expressed by using a notch with a sufficiently small radius. Therefore the node release method conventionally used to simulate crack propagation cannot be applied. Hence instead of crack propagation based on an analytical model we propose a novel method that can reproduce the influence of the vicinity of the crack tip on a crack. We moved the stress field near the crack tip in the direction opposite to that of crack propagation by an amount corresponding to the crack propagation length. When we extend the previous method to fatigue crack propagation simulation we must consider the difference in strain due to loading and unloading. This problem was solved by considering the strain due to loading as a displacement. Instead of moving the strain due to loading we moved the displacement. First we performed a simple tensile load analysis on the model and output the displacement of all the nodes of the model at maximum load. Then the displacement was moved in the direction opposite to that of crack propagation. Finally the stress field was reproduced by forcibly moving all the nodes by the displacement amount. The strain due to unloading was reproduced by removing the displacement. Furthermore we verified the equivalence of the crack propagation simulation and the proposed method.
The Role of Green and Blue Hydrogen in the Energy Transition—A Technological and Geopolitical Perspective
Dec 2020
Publication
Hydrogen is currently enjoying a renewed and widespread momentum in many national and international climate strategies. This review paper is focused on analysing the challenges and opportunities that are related to green and blue hydrogen which are at the basis of different perspectives of a potential hydrogen society. While many governments and private companies are putting significant resources on the development of hydrogen technologies there still remains a high number of unsolved issues including technical challenges economic and geopolitical implications. The hydrogen supply chain includes a large number of steps resulting in additional energy losses and while much focus is put on hydrogen generation costs its transport and storage should not be neglected. A low-carbon hydrogen economy offers promising opportunities not only to fight climate change but also to enhance energy security and develop local industries in many countries. However to face the huge challenges of a transition towards a zero-carbon energy system all available technologies should be allowed to contribute based on measurable indicators which require a strong international consensus based on transparent standards and targets.
A Holistic Consideration of Megawatt Electrolysis as a Key Component of Sector Coupling
May 2022
Publication
In the future hydrogen (H2) will play a significant role in the sustainable supply of energy and raw materials to various sectors. Therefore the electrolysis of water required for industrial‐ scale H2 production represents a key component in the generation of renewable electricity. Within the scope of fundamental research work on cell components for polymer electrolyte membrane (PEM) electrolyzers and application‐oriented living labs an MW electrolysis system was used to further improve industrial‐scale electrolysis technology in terms of its basic structure and systems‐ related integration. The planning of this work as well as the analytical and technical approaches taken along with the essential results of research and development are presented herein. The focus of this study is the test facility for a megawatt PEM electrolysis stack with the presentation of the design processing and assembly of the main components of the facility and stack.
Techno-economic Analysis of Hydrogen Electrolysis from Off-Grid Stand-Alone Photovoltaics Incorporating Uncertainty Analysis
Oct 2020
Publication
Solar-driven electrolysis of water to generate hydrogen is emerging as a viable strategy to decarbonize the global energy economy. However this direction is more expensive than traditional fossil fuel generation of hydrogen and effective pathways to lower this cost need to be identified. Here we report a Monte Carlo approach to explore a wide range of input assumptions to identify key cost drivers targets and localized conditions necessary for competitive stand-alone dedicated PV powered hydrogen electrolysis. We determine the levelized cost of hydrogen (LCOH) considering historical weather data for specific locations to model our PV system and optimize its size compared to the electrolyzer. This analysis and its methods show the potential for green hydrogen production using off-grid PV shows the merits of remote systems in areas of high solar resource and provides cost and performance targets for electrolyzer technologies.
Solid-State Hydrogen Storage Systems and the Relevance of a Gender Perspective
Sep 2021
Publication
This paper aims at addressing the exploitation of solid-state carriers for hydrogen storage with attention paid both to the technical aspects through a wide review of the available integrated systems and to the social aspects through a preliminary overview of the connected impacts from a gender perspective. As for the technical perspective carriers to be used for solid-state hydrogen storage for various applications can be classified into two classes: metal and complex hydrides. Related crystal structures and corresponding hydrogen sorption properties are reviewed and discussed. Fundamentals of thermodynamics of hydrogen sorption evidence the key role of the enthalpy of reaction which determines the operating conditions (i.e. temperatures and pressures). In addition it rules the heat to be removed from the tank during hydrogen absorption and to be delivered to the tank during hydrogen desorption. Suitable values for the enthalpy of hydrogen sorption reaction for operating conditions close to ambient (i.e. room temperature and 1–10 bar of hydrogen) are close to 30 kJ·molH2 −1 . The kinetics of the hydrogen sorption reaction is strongly related to the microstructure and to the morphology (i.e. loose powder or pellets) of the carriers. Usually the kinetics of the hydrogen sorption reaction is rather fast and the thermal management of the tank is the rate-determining step of the processes. As for the social perspective the paper arguments that as it occurs with the exploitation of other renewable innovative technologies a wide consideration of the social factors connected to these processes is needed to reach a twofold objective: To assess the extent to which a specific innovation might produce positive or negative impacts in the recipient socioeconomic system and from a sociotechnical perspective to explore the potential role of the social components and dynamics in fostering the diffusion of the innovation itself. Within the social domain attention has been paid to address the underexplored relationship between the gender perspective and the enhancement of hydrogen-related energy storage systems. This relationship is taken into account both in terms of the role of women in triggering the exploitation of hydrogen-based storage playing as experimenter and promoter and in terms of the intertwined impact of this innovation in their current conditions at work and in daily life.
Hybrid Hydrogen–PV–e-Mobility Industrial Energy Community Concept—A Technology Feasibility Study
Sep 2021
Publication
As renewable energy sources are spreading the problems of energy usage transport and storage arise more frequently. In order that the performance of energy producing units from renewable sources which have a relatively low efficiency should not be decreased further and to promote sustainable energy consumption solutions a living lab conception was elaborated in this project. At the pilot site the produced energy (by PV panels gas turbines/engines) is stored in numerous ways including hydrogen production. The following uses of hydrogen are explored: (i) feeding it into the national natural gas network; (ii) selling it at a H-CNG (compressed natural gas) filling station; (iii) using it in fuel cells to produce electricity. This article introduces the overall implementation plan which can serve as a model for the hybrid energy communities to be established in the future.
Dynamic Simulation and Thermoeconomic Analysis of a Hybrid Renewable System Based on PV and Fuel Cell Coupled with Hydrogen Storage
Nov 2021
Publication
The production of “green hydrogen” is currently one of the hottest topics in the field of renewable energy systems research. Hydrogen storage is also becoming more and more attractive as a flexible solution to mitigate the power fluctuations of solar energy systems. The most promising technology for electricity-to-hydrogen conversion and vice versa is the reversible solid-oxide cell (SOC). This device is still very expensive but it exhibits excellent performance under dynamic operating conditions compared to the competing devices. This work presents the dynamic simulation of a prototypal renewable plant combining a 50 kW photovoltaic (PV) field with a 50 kW solid-oxide electrolyzer cell (SOEC) and a compressed hydrogen tank. The electricity is used to meet the energy demand of a dwelling located in the area of Campi Flegrei (Naples). The SOC efficiency is simulated by developing a mathematical model in MATLAB®. The model also calculates the cell operating temperature as a function of the input current. Once the optimal values of the operating parameters of the SOC are calculated the model is integrated in the transient system simulation tool (TRNSYS) for dynamic analysis. Furthermore this work presents a parametric analysis of the hydrogen storage system (HSS). The results of the energy and environmental analyses show that the proposed system can reach a primary energy saving by 70% and an amount of saved CO2 of 28 tons/year. Some possible future market scenarios are considered for the economic analysis. In the most realistic case the optimal configuration shows a simple pay back lower than 10 years and a profit index of 46%.
A Review of Energy Systems Models in the UK: Prevalent Usage and Categorisation
Feb 2016
Publication
In this paper a systematic review of academic literature and policy papers since 2008 is undertaken with an aim of identifying the prevalent energy systems models and tools in the UK. A list of all referenced models is presented and the literature is analysed with regards sectoral coverage and technological inclusion as well as mathematical structure of models. The paper compares available models using an appropriate classification schema the introduction of which is aimed at making the model landscape more accessible and perspicuous thereby enhancing the diversity of models within use. The distinct classification presented in this paper comprises three sections which specify the model purpose and structure technological detail and mathematical approach. The schema is not designed to be comprehensive but rather to be a broad classification with pertinent level of information required to differentiate between models. As an example the UK model landscape is considered and 22 models are classified in three tables as per the proposed schema.
The Future of Clean Hydrogen in the United States: Views from Industry, Market Innovators, and Investors
Sep 2021
Publication
This report The Future of Clean Hydrogen in the United States: Views from Industry Market Innovators and Investors sheds light on the rapidly evolving hydrogen market based on 72 exploratory interviews with organizations across the current and emerging hydrogen value chain. This report is part of a series From Kilograms to Gigatons: Pathways for Hydrogen Market Formation in the United States which will build on this study to evaluate policy opportunities for further hydrogen development in the United States. The goal of the interviews was to provide a snapshot of the clean hydrogen investment environment and better understand organizations’ market outlook investment rationale and areas of interest. This interview approach was supported by traditional research methods to contextualize and enrich the qualitative findings. This report should be understood as input to a more extensive EFI analysis of hydrogen market formation in the United States; the directions that companies are pursuing in hydrogen production transport and storage and end use at this early stage of value chain development will inform subsequent analysis in important ways.
Influence of Cs Promoter on Ethanol Steam-Reforming Selectivity of Pt/m-ZrO2 Catalysts at Low Temperature
Sep 2021
Publication
The decarboxylation pathway in ethanol steam reforming ultimately favors higher selectivity to hydrogen over the decarbonylation mechanism. The addition of an optimized amount of Cs to Pt/m-ZrO2 catalysts increases the basicity and promotes the decarboxylation route converting ethanol to mainly H2 CO2 and CH4 at low temperature with virtually no decarbonylation being detected. This offers the potential to feed the product stream into a conventional methane steam reformer for the production of hydrogen with higher selectivity. DRIFTS and the temperature-programmed reaction of ethanol steam reforming as well as fixed bed catalyst testing revealed that the addition of just 2.9% Cs was able to stave off decarbonylation almost completely by attenuating the metallic function. This occurs with a decrease in ethanol conversion of just 16% relative to the undoped catalyst. In comparison with our previous work with Na this amount is—on an equivalent atomic basis—just 28% of the amount of Na that is required to achieve the same effect. Thus Cs is a much more efficient promoter than Na in facilitating decarboxylation.
Research and Development Investment and Collaboration Framework for the Hydrogen Economy in South Korea
Sep 2021
Publication
South Korea developed its hydrogen strategies to achieve carbon neutrality and dominate the hydrogen economy amidst and with the impetus of the coronavirus disease 2019 (COVID-19) pandemic. The government strives toward the goal via continuous investment in green hydrogen technologies as well as strategic collaborations. To facilitate the transition into the hydrogen economy this study presents a research and development (R&D) investment and collaboration framework as a national strategy. The framework offers abundant information to elucidate the technology R&D spectrum and regional dimensions of the strategy. Furthermore the proposed framework was applied to the Korean hydrogen economy comprising 955 nationally funded projects worth USD 565.7 million. The statuses and trends of the government’s investment in nationally funded research projects are illustrated with regard to the value chains of the hydrogen economies of 16 regions as well as nine technology clusters relating to the hydrogen economy thereby determining the research organizations that played crucial roles in each cluster of the 16 regions between 2015 and 2020. The results indicate that the research organizations in Daejeon acquired the highest government R&D funding in many hydrogen-economy-related research fields and that an R&D spectrum-based research/strategic collaboration is required to accomplish specialized complexes in the regions.
Hydrogen Infrastructure Project Risks in The Netherlands
Sep 2021
Publication
This study aims to assess the potential risks of setting up a hydrogen infrastructure in the Netherlands. An integrated risk assessment framework capable of analyzing projects identifying risks and comparing projects is used to identify and analyze the main risks in the upcoming Dutch hydrogen infrastructure project. A time multiplier is added to the framework to develop parameters. The impact of the different risk categories provided by the integrated framework is calculated using the discounted cash flow (DCF) model. Despite resource risks having the highest impact scope risks are shown to be the most prominent in the hydrogen infrastructure project. To present the DCF model results a risk assessment matrix is constructed. Compared to the conventional Risk Assessment Matrix (RAM) used to present project risks this matrix presents additional information in terms of the internal rate of return and risk specifics.
Ammonia as Effective Hydrogen Storage: A Review on Production, Storage and Utilization
Jun 2020
Publication
Ammonia is considered to be a potential medium for hydrogen storage facilitating CO2-free energy systems in the future. Its high volumetric hydrogen density low storage pressure and stability for long-term storage are among the beneficial characteristics of ammonia for hydrogen storage. Furthermore ammonia is also considered safe due to its high auto ignition temperature low condensation pressure and lower gas density than air. Ammonia can be produced from many different types of primary energy sources including renewables fossil fuels and surplus energy (especially surplus electricity from the grid). In the utilization site the energy from ammonia can be harvested directly as fuel or initially decomposed to hydrogen for many options of hydrogen utilization. This review describes several potential technologies in current conditions and in the future for ammonia production storage and utilization. Ammonia production includes the currently adopted Haber–Bosch electrochemical and thermochemical cycle processes. Furthermore in this study the utilization of ammonia is focused mainly on the possible direct utilization of ammonia due to its higher total energy efficiency covering the internal combustion engine combustion for gas turbines and the direct ammonia fuel cell. Ammonia decomposition is also described in order to give a glance at its progress and problems. Finally challenges and recommendations are also given toward the further development of the utilization of ammonia for hydrogen storage.
Optimization of Component Sizing for a Fuel Cell-Powered Truck to Minimize Ownership Cost
Mar 2019
Publication
In this study we consider fuel cell-powered electric trucks (FCETs) as an alternative to conventional medium- and heavy-duty vehicles. FCETs use a battery combined with onboard hydrogen storage for energy storage. The additional battery provides regenerative braking and better fuel economy but it will also increase the initial cost of the vehicle. Heavier reliance on stored hydrogen might be cheaper initially but operational costs will be higher because hydrogen is more expensive than electricity. Achieving the right tradeoff between these power and energy choices is necessary to reduce the ownership cost of the vehicle. This paper develops an optimum component sizing algorithm for FCETs. The truck vehicle model was developed in Autonomie a platform for modelling vehicle energy consumption and performance. The algorithm optimizes component sizes to minimize overall ownership cost while ensuring that the FCET matches or exceeds the performance and cargo capacity of a conventional vehicle. Class 4 delivery truck and class 8 linehaul trucks are shown as examples. We estimate the ownership cost for various hydrogen costs powertrain components ownership periods and annual vehicle miles travelled.
Decarbonizing China’s Energy System – Modeling the Transformation of the Electricity, Transportation, Heat, and Industrial Sectors
Nov 2019
Publication
Growing prosperity among its population and an inherent increasing demand for energy complicate China’s target of combating climate change while maintaining its economic growth. This paper therefore describes three potential decarbonization pathways to analyze different effects for the electricity transport heating and industrial sectors until 2050. Using an enhanced version of the multi-sectoral open-source Global Energy System Model enables us to assess the impact of different CO2 budgets on the upcoming energy system transformation. A detailed provincial resolution allows for the implementation of regional characteristics and disparities within China. Conclusively we complement the model-based analysis with a quantitative assessment of current barriers for the needed transformation. Results indicate that overall energy system CO2 emissions and in particular coal usage have to be reduced drastically to meet (inter-) national climate targets. Specifically coal consumption has to decrease by around 60% in 2050 compared to 2015. The current Nationally Determined Contributions proposed by the Chinese government of peaking emissions in 2030 are therefore not sufficient to comply with a global CO2 budget in line with the Paris Agreement. Renewable energies in particular photovoltaics and onshore wind profit from decreasing costs and can provide a more sustainable and cheaper energy source. Furthermore increased stakeholder interactions and incentives are needed to mitigate the resistance of local actors against a low-carbon transformation.
Material-based Hydrogen Storage Projection
Sep 2021
Publication
Massive consumption of fossil fuel leads to shortage problems as well as various global environmental issues. Due to the global climatic problem in the world techniques to supply energy demand change from conventional methods that use fossil fuel as the energy source to clean and renewable sources such as solar and wind. However these renewable energy sources are not permanent. Energy storage methods can ensure to supply the energy demand in need if the energy is stored when the renewable source is available. Hydrogen is considered a promising alternative feedstock owing to has unique properties such as clean energy high energy density absence of toxic materials and carbon-free nature. Hydrogen is used main fuel source in fuel cells and hydrogen can be produced with various methods such as wind or electrolysis of water systems that supply electricity from renewable sources. However the safe effective and economical storage of hydrogen is still a challenge that limits the spread of the usage of hydrogen energy. High pressed hydrogen gas and cryogenic hydrogen liquid are two applied storage pathways although they do not meet the above-mentioned requirement. To overcome these drawbacks materials-based hydrogen storage materials have been mostly investigated research field recently. The aim of the study is that exhibiting various material-based hydrogen storage systems and development of these techniques worldwide. Additionally past and current status of the technology are explained and future perspective is discussed.
Liquid Hydrogen as Prospective Energy Carrier: A Brief Review and Discussion of Underlying Assumptions Applied in Value Chain Analysis
Nov 2021
Publication
In the literature different energy carriers are proposed in future long-distance hydrogen value chains. Hydrogen can be stored and transported in different forms e.g. as compressed dense-phase hydrogen liquefied hydrogen and in chemically bound forms as different chemical hydrides. Recently different high-level value chain studies have made extrapolative investigations and compared such options with respect to energy efficiency and cost. Three recent journal papers overlap as the liquid hydrogen option has been considered in all three studies. The studies are not fully aligned in terms of underlying assumptions and battery limits. A comparison reveals partly vast differences in results for chain energy efficiency for long-distance liquid hydrogen transport which are attributable to distinct differences in the set of assumptions. Our comparison pinpoints the boiloff ratio i.e. evaporation losses due to heat ingress in liquid hydrogen storage tanks as the main cause of the differences and this assumption is further discussed. A review of spherical tank size and attributed boiloff ratios is presented for existing tanks of different vintage as well as for recently proposed designs. Furthermore the prospect for further extension of tanks size and reduction of boiloff ratio is discussed with a complementary discussion about the use of economic assumptions in extrapolative and predictive studies. Finally we discuss the impact of battery limits in hydrogen value chain studies and pinpoint knowledge needs and the need for a detailed bottom-up approach as a prerequisite for improving the understanding for pros and cons of the different hydrogen energy carriers.
A Novel Framework for Development and Optimisation of Future Electricity Scenarios with High Penetration of Renewables and Storage
May 2019
Publication
Although electricity supply is still dominated by fossil fuels it is expected that renewable sources will have a much larger contribution in the future due to the need to mitigate climate change. Therefore this paper presents a new framework for developing Future Electricity Scenarios (FuturES) with high penetration of renewables. A multi-period linear programming model has been created for power-system expansion planning. This has been coupled with an economic dispatch model PowerGAMA to evaluate the technical and economic feasibility of the developed scenarios while matching supply and demand. Application of FuturES is demonstrated through the case of Chile which has ambitious plans to supply electricity using only renewable sources. Four cost-optimal scenarios have been developed for the year 2050 using FuturES: two Business as usual (BAU) and two Renewable electricity (RE) scenarios. The BAU scenarios are unconstrained in terms of the technology type and can include all 11 options considered. The RE scenarios aim to have only renewables in the mix including storage. The results show that both BAU scenarios have a levelised cost of electricity (LCOE) lower than or equal to today’s costs ($72.7–77.3 vs $77.6/MWh) and include 81–90% of renewables. The RE scenarios are slightly more expensive than today’s costs ($81–87/MWh). The cumulative investment for the BAU scenarios is $123-$145 bn compared to $147-$157 bn for the RE. The annual investment across the scenarios is estimated at $4.0 ± 0.4 bn. Both RE scenarios show sufficient flexibility in matching supply and demand despite solar photovoltaics and wind power contributing around half of the total supply. Therefore the FuturES framework is a powerful tool for aiding the design of cost-efficient power systems with high penetration of renewables.
A Hydrogen Fuelled LH2 Tanker Ship Design
May 2021
Publication
This study provides a detailed philosophical view and evaluation of a viable design for a large liquid hydrogen tanker fuelled by liquid hydrogen. Established methods for determining tank sizing ship stability and ship characteristics were used to evaluate the preliminary design and performance of the liquefied hydrogen tanker named ‘JAMILA’ designed specifically to transport liquid hydrogen. JAMILA is designed around four large liquid hydrogen tanks with a total capacity of ∼280000 m3 and uses the boil-off gas for propulsion for the loaded leg of the journey. The ship is 370 m long 75 m wide and draws 10.012 m at full load. It has a fully loaded displacement tonnage of 232000 tonnes to carry 20000 tonnes of hydrogen. Its propulsion system contains a combined-cycle gas turbine of approximately 50 MW. The volume of the hydrogen cargo pressurised to 0.5 MPa primarily determines the size and displacement of the ship.
Role of Grain Boundaries in Hydrogen Embrittlement of Alloy 725: Single and Bi-crystal Microcantilever Bending Study
Jan 2022
Publication
In situ electrochemical microcantilever bending tests were conducted in this study to investigate the role of grain boundaries (GBs) in hydrogen embrittlement (HE) of Alloy 725. Specimens were prepared under three different heat treatment conditions and denoted as solution-annealed (SA) aged (AG) and over-aged (OA) samples. For single-crystal beams in an H-containing environment all three heat-treated samples exhibited crack formation and propagation; however crack propagation was more severe in the OA sample. The anodic extraction of H presented similar results as those under the H-free condition indicating the reversibility of the H effect under the tested conditions. Bi-crystal micro-cantilevers bent under H-free and H-charged conditions revealed the significant role of the GB in the HE of the beams. The results indicated that the GB in the SA sample facilitated dislocation dissipation whereas for the OA sample it caused the retardation of crack propagation. For the AG sample testing in an H-containing environment led to the formation of a sharp severe crack along the GB path.
Direct Evidence for Solid-like Hydrogen in a Nanoporous Carbon Hydrogen Storage Material at Supercritical Temperatures
Jul 2015
Publication
Here we report direct physical evidence that confinement of molecular hydrogen (H2) in an optimized nanoporous carbon results in accumulation of hydrogen with characteristics commensurate with solid H2 at temperatures up to 67 K above the liquid vapor critical temperature of bulk H2. This extreme densification is attributed to confinement of H2 molecules in the optimally sized micropores and occurs at pressures as low as 0.02 MPa. The quantities of contained solid-like H2 increased with pressure and were directly evaluated using in situ inelastic neutron scattering and confirmed by analysis of gas sorption isotherms. The demonstration of the existence of solid-like H2 challenges the existing assumption that supercritical hydrogen confined in nanopores has an upper limit of liquid H2 density. Thus this insight offers opportunities for the development of more accurate models for the evaluation and design of nanoporous materials for high capacity adsorptive hydrogen storage.
Nuclear-Renewables Energy System for Hydrogen and Electricity Production
May 2011
Publication
In the future the world may have large stranded resources of low-cost wind and solar electricity. Renewable electricity production does not match demand and production is far from major cities. The coupling of nuclear energy with renewables may enable full utilization of nuclear and renewable facilities to meet local electricity demands and export pipeline hydrogen for liquid fuels fertilizer and metals production. Renewables would produce electricity at full capacity in large quantities. The base-load nuclear plants would match electricity production with demand by varying the steam used for electricity versus hydrogen production. High-temperature electrolysis (HTE) would produce hydrogen from water using (a) steam from nuclear plants and (b) electricity from nuclear plants and renewables. During times of peak electricity demand the HTE cells would operate in reverse fuel cell mode to produce power substituting for gas turbines that are used for very few hours per year and that thus have very high electricity costs. The important net hydrogen production would be shipped by pipeline to customers. Local hydrogen storage would enable full utilization of long-distance pipeline capacity with variable production. The electricity and hydrogen production were simulated with real load and wind data to understand under what conditions such systems are economic. The parametric case study uses a wind-nuclear system in North Dakota with hydrogen exported to the Chicago refinery market. North Dakota has some of the best wind conditions in the United States and thus potentially low-cost wind. The methodology allows assessments with different economic and technical assumptions - including what electrolyzer characteristics are most important for economic viability.
A 1000 MWth Boiler for Chemical-looping Combustion of Solid Fuels – Discussion of Design and Costs
May 2015
Publication
More than 2000 h of solid-fuel CLC operation in a number of smaller pilot units clearly indicate that the concept works. A scale-up of the technology to 1000 MWth is investigated in terms of mass and heat balances flows solids inventories boiler dimensions and the major differences between a full-scale Circulating Fluidized-Bed (CFB) boiler and a Chemical-Looping Combustion CFB (CLC–CFB). Furthermore the additional cost of CLC–CFB relative to CFB technology is analysed and found to be 20 €/tonne CO2. The largest cost is made up of compression of CO2 which is common to all capture technologies. Although the need for oxygen to manage incomplete conversion is estimated to be only a tenth of that of oxy-fuel combustion oxygen production is nonetheless the second largest cost. Other significant costs include oxygen-carrier material increased boiler cost and steam for fluidization of the fuel reactor.
Catalytic Hydrogen Production from Methane: A Review on Recent Progress and Prospect
Aug 2020
Publication
Natural gas (Methane) is currently the primary source of catalytic hydrogen production accounting for three quarters of the annual global dedicated hydrogen production (about 70 M tons). Steam–methane reforming (SMR) is the currently used industrial process for hydrogen production. However the SMR process suffers with insufficient catalytic activity low long-term stability and excessive energy input mostly due to the handling of large amount of CO2 coproduced. With the demand for anticipated hydrogen production to reach 122.5 M tons in 2024 novel and upgraded catalytic processes are desired for more effective utilization of precious natural resources. In this review we summarized the major descriptors of catalyst and reaction engineering of the SMR process and compared the SMR process with its derivative technologies such as dry reforming with CO2 (DRM) partial oxidation with O2 autothermal reforming with H2O and O2. Finally we discussed the new progresses of methane conversion: direct decomposition to hydrogen and solid carbon and selective oxidation in mild conditions to hydrogen containing liquid organics (i.e. methanol formic acid and acetic acid) which serve as alternative hydrogen carriers. We hope this review will help to achieve a whole picture of catalytic hydrogen production from methane.
Gas Goes Green: Tomorrow's Heat, Today's Opportunity
Sep 2021
Publication
Cutting-edge world-leading energy network innovation is vital to ensuring that our economy can continue to access the energy it needs to safeguard jobs and to maintain our international competitiveness as the world goes through decarbonisation. In this report we build on the 2020 Gas Goes Green Zero Carbon Commitment to set out the scale of investment that Britain’s gas networks wish to deliver to hydrogen innovation projects and preparing the gas networks. This work will be focused over the next ten years creating highly-skilled high-tech green jobs through investment and ensuring that the impact of that innovation is felt in communities across the UK.
A Hot Syngas Purification System Integrated with Downdraft Gasification of Municipal Solid Waste
Jan 2019
Publication
Gasification of municipal solid waste (MSW) with subsequent utilization of syngas in gas engines/turbines and solid oxide fuel cells can substantially increase the power generation of waste-to-energy facilities and optimize the utilization of wastes as a sustainable energy resources. However purification of syngas to remove multiple impurities such as particulates tar HCl alkali chlorides and sulfur species is required. This study investigates the feasibility of high temperature purification of syngas from MSW gasification with the focus on catalytic tar reforming and desulfurization. Syngas produced from a downdraft fixed-bed gasifier is purified by a multi-stage system. The system comprises of a fluidized-bed catalytic tar reformer a filter for particulates and a fixed-bed reactor for dechlorination and then desulfurization with overall downward cascading of the operating temperatures throughout the system. Novel nano-structured nickel catalyst supported on alumina and regenerable Ni-Zn desulfurization sorbent loaded on honeycomb are synthesized. Complementary sampling and analysis methods are applied to quantify the impurities and determine their distribution at different stages. Experimental and thermodynamic modeling results are compared to determine the kinetic constraints in the integrated system. The hot purification system demonstrates up to 90% of tar and sulfur removal efficiency increased total syngas yield (14%) and improved cold gas efficiency (12%). The treated syngas is potentially applicable in gas engines/turbines and solid oxide fuel cells based on the dew points and concentration limits of the remaining tar compounds. Reforming of raw syngas by nickel catalyst for over 20 h on stream shows strong resistance to deactivation. Desulfurization of syngas from MSW gasification containing significantly higher proportion of carbonyl sulfide than hydrogen sulfide traces of tar and hydrogen chloride demonstrates high performance of Ni-Zn sorbents.
Graphitic Carbon Nitride Heterojunction Photocatalysts for Solar Hydrogen Production
Sep 2021
Publication
Photocatalytic hydrogen production is considered as an ideal approach to solve global energy crisis and environmental pollution. Graphitic carbon nitride (g-C3N4) has received extensive consideration due to its facile synthesis stable physicochemical properties and easy functionalization. However the pristine g-C3N4 usually shows unsatisfactory photocatalytic activity due to the limited separation efficiency of photogenerated charge carriers. Generally introducing semiconductors or co-catalysts to construct g–C3N4–based heterojunction photocatalysts is recognized as an effective method to solve this bottleneck. In this review the advantages and characteristics of various types of g–C3N4–based heterojunction are analyzed. Subsequently the recent progress of highly efficient g–C3N4–based heterojunction photocatalysts in the field of photocatalytic water splitting is emphatically introduced. Finally a vision of future perspectives and challenges of g–C3N4–based heterojunction photocatalysts in hydrogen production are presented. Predictably this timely review will provide valuable reference for the design of efficient heterojunctions towards photocatalytic water splitting and other photoredox reactions.
Net Zero Strategy: Build Back Greener
Oct 2021
Publication
Last year the Prime Minister set out his 10 point plan for a green industrial revolution laying the foundations for a green economic recovery from the impact of COVID-19 with the UK at the forefront of the growing global green economy.
This strategy builds on that approach to keep us on track for UK carbon budgets our 2030 Nationally Determined Contribution and net zero by 2050. It includes:
This strategy builds on that approach to keep us on track for UK carbon budgets our 2030 Nationally Determined Contribution and net zero by 2050. It includes:
- our decarbonisation pathways to net zero by 2050 including illustrative scenarios
- policies and proposals to reduce emissions for each sector
- cross-cutting action to support the transition.
Optimal Sizing of Storage Elements for a Vehicle Based on Fuel Cells, Supercapacitors, and Batteries
Mar 2019
Publication
To achieve a vehicle-efficient energy management system an architecture composed of a PEM fuel cell as the main energy source and a hybrid storage system based on battery banks and supercapacitors is proposed. This paper introduces a methodology for the optimal component sizing aiming at minimizing the total cost achieving a cheaper system that can achieve the requirements of the speed profiles. The chosen vehicle is an urban transport bus which must meet the Buenos Aires Driving Cycle and the Manhattan Driving Cycle. The combination of batteries and supercapacitors allows a better response to the vehicle’s power demand since it combines the high energy density of the batteries with the high power density of the supercapacitors allowing the best absorption of energy coming from braking. In this way we address the rapid changes in power without reducing the global efficiency of the system. Optimum use of storage systems and fuel cell is analyzed through dynamic programming.
Impact Assessment of Hydrogen on Transmission Pipeline BPDs in IGEM/TD/1
Jul 2021
Publication
As part of the LTS Futures HyTechnical project IGEM requested that DNV GL undertake an assessment of the possible impact of hydrogen transmission on BPDs to support the development of supplements to the existing suite of natural gas standards to accommodate the possible future use of hydrogen. The current state of knowledge of the behaviour of large scale high pressure hydrogen releases is limited in comparison with the considerable body of data from research and operational experience of natural gas but is adequate to undertake an impact assessment to take account of the different gas outflow and fire characteristics of 100% hydrogen vs. natural gas.<br/>Calculations of the BPDs for 100% hydrogen pipeline fires on an equivalent basis to those in IGEM/TD/1 for natural gas have been performed with a degree of confidence in the results and demonstrated that the equivalent BPDs for 100% hydrogen are approximately 10% smaller than for natural gas. The results are presented graphically in this report.<br/>However hydrogen introduces the potential for substantially higher overpressures than natural gas due to the higher flame speed and wider flammable limits if delayed ignition is a credible event. The overpressure estimates presented in this report are intended to be scoping calculations to put the likely overpressures into context. The results suggest that significant overpressures are possible at the BPDs but there is a lack of evidence to support the estimation of the overpressures following delayed ignition of a large turbulent hydrogen release in the open (in contrast to explosions in confined or congested regions) and there is a high degree of uncertainty in the predictions presented here. It is therefore recommended that large scale pipeline rupture experiments are performed similar to those undertaken previously for hydrogen natural gas and natural gas/hydrogen mixtures but with ignition engineered to take place after a short delay in order to measure the overpressures and provide the means to validate or refine the predictions made.<br/>The analysis has highlighted limitations in the original method of calculating BPDs in IGEM/TD/1 which reflects the techniques available at the time approximately 40 years ago. Since then understanding of the hazards from pipeline failures and the ability to model the consequences and predict the associated risks to people in the surrounding area have advanced very considerably facilitated by software tools and documented in standards such as IGEM/TD/2. These methods allow the highly transient nature of a high pressure gas pipeline rupture release to be modelled more accurately and for the thermal effects of fires on people and buildings to be calculated taking account of the time-varying thermal dose.<br/>For these reasons a simple comparison of the possible overpressure effects of delayed ignition of a 100% hydrogen release at the BPDs can be misleading and implies that the overpressure hazards could be more severe than those for fires which may not be the case. Example calculations have been performed for a representative pipeline case which indicate that using current methods the predicted thermal hazard distances for 100% hydrogen pipeline fires (house burning and escape for people) are substantially greater than those estimated for overpressures following delayed ignition for similar levels of vulnerability. This report addresses buried pipelines only – the potential for more severe explosion overpressure effects for hydrogen releases may be more significant for Above Ground Installations (AGIs) especially where congestion or confinement may be present. It is recommended that similar studies are conducted to quantify the effect of hydrogen conversion on the consequences and risks associated with hydrogen releases at AGIs.<br/>Finally it is stressed that the analysis in this report does not consider the relative risks for 100% hydrogen and the equivalent natural gas pipelines. There remain uncertainties in the failure frequencies for steel pipelines transporting hydrogen and particularly the probability of immediate and delayed ignition. The likelihood of delayed ignition of a large turbulent high pressure hydrogen gas pipeline rupture release may be very low due to the wider flammability limits and lower minimum ignition energy for hydrogen compared with natural gas. Additional research is currently ongoing or planned to address the gaps in knowledge for 100% hydrogen which should allow more robust comparisons of the relative risks to be made in the future.
Stand-Alone Microgrid with 100% Renewable Energy: A Case Study with Hybrid Solar PV-Battery-Hydrogen
Mar 2020
Publication
A 100% renewable energy-based stand-alone microgrid system can be developed by robust energy storage systems to stabilize the variable and intermittent renewable energy resources. Hydrogen as an energy carrier and energy storage medium has gained enormous interest globally in recent years. Its use in stand-alone or off-grid microgrids for both the urban and rural communities has commenced recently in some locations. Therefore this research evaluates the techno-economic feasibility of renewable energy-based systems using hydrogen as energy storage for a stand-alone/off-grid microgrid. Three case scenarios in a microgrid environment were identified and investigated in order to select an optimum solution for a remote community by considering the energy balance and techno-economic optimization. The “HOMER Pro” energy modelling and simulating software was used to compare the energy balance economics and environmental impact amongst the proposed scenarios. The simulation results showed that the hydrogen-battery hybrid energy storage system is the most cost-effective scenario though all developed scenarios are technically possible and economically comparable in the long run while each has different merits and challenges. It has been shown that the proposed hybrid energy systems have significant potentialities in electrifying remote communities with low energy generation costs as well as a contribution to the reduction of their carbon footprint and to ameliorating the energy crisis to achieve a sustainable future.
The Effect of Hydrogen Containing Fuel Blends Upon Flashback in Swirl Burners
Feb 2011
Publication
Lean premixed swirl combustion is widely used in gas turbines and many other combustion Processes due to the benefits of good flame stability and blow off limits coupled with low NOx emissions. Although flashback is not generally a problem with natural gas combustion there are some reports of flashback damage with existing gas turbines whilst hydrogen enriched fuel blends especially those derived from gasification of coal and/or biomass/industrial processes such as steel making cause concerns in this area. Thus this paper describes a practical experimental approach to study and reduce the effect of flashback in a compact design of generic swirl burner representative of many systems. A range of different fuel blends are investigated for flashback and blow off limits; these fuel mixes include methane methane/hydrogen blends pure hydrogen and coke oven gas. Swirl number effects are investigated by varying the number of inlets or the configuration of the inlets. The well known Lewis and von Elbe critical boundary velocity gradient expression is used to characterise flashback and enable comparison to be made with other available data. Two flashback phenomena are encountered here. The first one at lower swirl numbers involves flashback through the outer wall boundary layer where the crucial parameter is the critical boundary velocity gradient Gf. Values of Gf are of similar magnitude to those reported by Lewis and von Elbe for laminar flow conditions and it is recognised that under the turbulent flow conditions pertaining here actual gradients in the thin swirl flow boundary layer are much higher than occur under laminar flow conditions. At higher swirl numbers the central recirculation zone (CRZ) becomes enlarged and extends backwards over the fuel injector to the burner baseplate and causes flashback to occur earlier at higher velocities. This extension of the CRZ is complex being governed by swirl number equivalence ratio and Reynolds Number. Under these conditions flashback occurs when the cylindrical flame front surrounding the CRZ rapidly accelerates outwards to the tangential inlets and beyond especially with hydrogen containing fuel mixes. Conversely at lower swirl numbers with a modified exhaust geometry hence restricted CRZ flashback occurs through the outer thin boundary layer at much lower flow rates when the hydrogen content of the fuel mix does not exceed 30%. The work demonstrates that it is possible to run premixed swirl burners with a wide range of hydrogen fuel blends so as to substantially minimise flashback behaviour thus permitting wider used of the technology to reduce NOx emissions.
Strategies for Hydrogen-Enriched Methane Flameless Combustion in a Quasi-Industrial Furnace
Jan 2020
Publication
In this present work simulations of 20 kW furnace were carried out with hydrogenenriched methane mixtures to identify optimal geometrical configurations and operating conditions to operate in flameless combustion regime. The objective of this work is to show the advantages of flameless combustion for hydrogen-enriched fuels and the limits of current typical industrial designs for these mixtures. The performances of a semi-industrial combustion chamber equipped with a self-recuperative flameless burner are evaluated with increasing H2 concentrations. For highly H2-enriched mixtures typical burners employed for methane appear to be inadequate to reach flameless conditions. In particular for a typical coaxial injector configuration an equimolar mixture of hydrogen and methane represents the limit for hydrogen enrichment. To achieve flameless conditions different injector geometries and configuration were tested. Fuel dilution with CO2 and H2O was also investigated. Dilution slows the mixing process consequently helping the transition to flameless conditions. CO2 and H2O are typical products of hydrogen generation processes therefore their use in fuel dilution is convenient for industrial applications. Dilution thus allows the use of greater hydrogen percentages in the mixture.
A Comparative Study of Energy Consumption and Recovery of Autonomous Fuel-Cell Hydrogen–Electric Vehicles Using Different Powertrains Based on Regenerative Braking and Electronic Stability Control System
Mar 2021
Publication
Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.
Hydrogen Insights 2022
Sep 2022
Publication
Authored by the Hydrogen Council in collaboration with McKinsey and Company Hydrogen Insights 2022 presents an updated perspective on hydrogen market development and actions required to unlock hydrogen at scale.
The pipeline of hydrogen projects is continuing to grow but actual deployment is lagging.
680 large-scale project proposals worth USD 240 billion have been put forward but only about 10% (USD 22 billion) have reached final investment decision (FID). While Europe leads in proposed investments (~30%) China is slightly ahead on actual deployment of electrolyzers (200 MW) while Japan and South Korea are leading in fuel cells (more than half of the world’s 11 GW manufacturing capacity).
The urgency to invest in mature hydrogen projects today is greater than ever.
For the world to be on track for net zero emissions by 2050 investments of some USD 700 billion in hydrogen are needed through 2030 – only 3% of this capital is committed today. Ambition and proposals by themselves do not translate into positive impact on climate change; investments and implementation on the ground is needed.
Joint action by the public and private sectors is urgently required to move from project proposals to FIDs.
Both governments and industry need to act to implement immediate actions for 2022 to 2023 – policymakers need to enable demand visibility roll out funding support and ensure international coordination; industry needs to increase supply chain capability and capacity advance projects towards final investment decision (FID) and develop infrastructure for cross-border trade.
The paper can be found on their website.
The pipeline of hydrogen projects is continuing to grow but actual deployment is lagging.
680 large-scale project proposals worth USD 240 billion have been put forward but only about 10% (USD 22 billion) have reached final investment decision (FID). While Europe leads in proposed investments (~30%) China is slightly ahead on actual deployment of electrolyzers (200 MW) while Japan and South Korea are leading in fuel cells (more than half of the world’s 11 GW manufacturing capacity).
The urgency to invest in mature hydrogen projects today is greater than ever.
For the world to be on track for net zero emissions by 2050 investments of some USD 700 billion in hydrogen are needed through 2030 – only 3% of this capital is committed today. Ambition and proposals by themselves do not translate into positive impact on climate change; investments and implementation on the ground is needed.
Joint action by the public and private sectors is urgently required to move from project proposals to FIDs.
Both governments and industry need to act to implement immediate actions for 2022 to 2023 – policymakers need to enable demand visibility roll out funding support and ensure international coordination; industry needs to increase supply chain capability and capacity advance projects towards final investment decision (FID) and develop infrastructure for cross-border trade.
The paper can be found on their website.
Adapting Maintenance Facilities for Hydrogen
Sep 2021
Publication
Transit planners and managers need to be armed with the best information on how to make the transition towards zero emission transit fleets. Although zero emission transit is becoming increasingly necessary many transit operators are unsure of how to make the transition and how to replace their existing infrastructure especially when it comes to on site bus maintenance facilities. Upgrading vehicle maintenance facilities to safely accommodate hydrogen can be a deciding factor in whether an operator chooses to adopt this fuel for its fleet. This paper reviews best practices in hydrogen bus maintenance facilities for transit agencies. It includes safety and infrastructure factors transit managers must consider when transitioning to servicing and maintaining fuel cell electric buses. Although local requirements and regulations vary this paper will help the reader gain insights on what needs to be considered in transitioning a workshop. As with any fuel hydrogen must be treated with respect and care. Today’s hydrogen fuel cell technologies are mature in their safety features. Fuel cell electric buses are designed and built for safety and the protocols for safe storage maintenance and refuelling are well developed and understood.
Advanced Catalysts for the Water Gas Shift Reaction
Apr 2022
Publication
The WGS reaction is an exothermic reaction between carbon monoxide and steam to form carbon dioxide and hydrogen. This reaction which has been used industrially for more than 100 years has recently received a great deal of attention from researchers as one of the ways to produce environmentally acceptable hydrogen from fossil fuels in large quantities. For the application of this reaction on an industrial scale the key is choosing the optimal catalysts that can ensure high CO conversion and have a long lifetime under industrial conditions. Therefore new types of catalysts are being developed that meet these requirements better than the Fe- and Cu-based catalysts commonly used in the past. The WGSR on a commercial nickel-based catalyst and a laboratory-prepared copper and cobalt-based catalyst was tested in a laboratory apparatus set up at the University of Chemistry and Technology Prague. The best performance of the laboratory-prepared catalyst was observed for the catalyst with a Cu content of 14.8 wt% and activated in a hydrogen atmosphere. The laboratory-prepared Co-based catalyst showed good WGSR activity in the temperature range of 200–450 ◦C although this was always inferior to that of the Cu-based catalyst. When subjected to the feed gas containing 0.4 mole% H2S the Co-based catalyst showed good resistance to sulphur poisoning. Therefore Co-based catalysts can be considered good sulphur-tolerant intermediate temperature WGSR catalysts.
Fuel Cell Electrical Vehicles as Mobile Coupled Heat and Power Backup-Plant in Neighbourhoods
Apr 2022
Publication
Fuel cell electric vehicles (FCEVs) can be used during idle times to convert hydrogen into electricity in a decentralised manner thus ensuring a completely renewable energy supply. In addition to the electric power waste heat is generated in the fuel cell stack that can also be used. This paper investigates how the energy demand of a compiled German neighbourhood can be met by FCEVs and identifies potential technical problems. For this purpose energy scenarios are modelled in the Open Energy System Modelling Framework (oemof). An optimisation simulation finds the most energetically favourable solution for the 10-day period under consideration. Up to 49% of the heat demand for heating and hot water can be covered directly by the waste heat of the FCEVs. As the number of battery electric vehicles (BEVs) to be charged increases so does this share. 5 of the 252 residents must permanently provide an FCEV to supply the neighbourhood. The amount of hydrogen required was identified as a problem. If the vehicles cannot be supplied with hydrogen in a stationary way 15 times more vehicles are needed than required in terms of performance due to the energy demand.
The Significance of Formal & Legal Factors in Selecting a Location for a Hydrogen Buffer to Stabilize the Operation of Power Distribution Networks
Oct 2022
Publication
This article presents the conceptual assumptions for the process of identifying and evaluating the formal & legal factors that impact the choice of a hydrogen buffer location to stabilize the operation of power distribution networks. The assumption for the research process was establishing a methodological framework for an in-depth analysis of legislative acts (the EU legislation and the national law) to enable identification of synthetic groups of formal & legal factors to be further analyzed using the DEMATEL method. As a result the cause-and-effect relations between the variables were examined and an in-depth analysis was carried out to investigate the level of impact of the formal & legal factors on the functioning and location of a hydrogen energy buffer.
Performance Analysis of a Zero-Energy Building Using Photovoltaics and Hydrogen Storage
Mar 2023
Publication
The exploitation of renewable energy sources in the building sector is a challenging aspect of achieving sustainability. The incorporation of a proper storage unit is a vital issue for managing properly renewable electricity production and so to avoid the use of grid electricity. The present investigation examines a zero-energy residential building that uses photovoltaics for covering all its energy needs (heating cooling domestic hot water and appliances-lighting needs). The building uses a reversible heat pump and an electrical heater so there is not any need for fuel. The novel aspect of the present analysis lies in the utilization of hydrogen as the storage technology in a power-to-hydrogen-to-power design. The residual electricity production from the photovoltaics feeds an electrolyzer for hydrogen production which is stored in the proper tank under high pressure. When there is a need for electricity and the photovoltaics are not enough the hydrogen is used in a fuel cell for producing the needed electricity. The present work examines a building of 400 m2 floor area in Athens with total yearly electrical demand of 23656 kWh. It was found that the use of 203 m2 of photovoltaics with a hydrogen storage capacity of 34 m3 can make the building autonomous for the year period.
Optimal Energy Management for Hydrogen Economy in a Hybrid Electric Vehicle
Feb 2023
Publication
Fuel cell hybrid electric vehicles (FCEVs) are mainly electrified by the fuel cell (FC) system. As a supplementary power source a battery or supercapacitor (SC) is employed (besides the FC) to enhance the power response due to the slow dynamics of the FC. Indeed the performance of the hybrid power system mainly depends on the required power distribution manner among the sources which is managed by the energy management strategy (EMS). This paper considers an FCEV based on the proton exchange membrane FC (PEMFC)/battery/SC. The energy management strategy is designed to ensure optimum power distribution between the sources considering hydrogen consumption. Its main objective is to meet the electric motor’s required power with economic hydrogen consumption and better electrical efficiency. The proposed EMS combines the external energy maximization strategy (EEMS) and the bald eagle search algorithm (BES). Simulation tests for the Extra-Urban Driving Cycle (EUDC) and New European Driving Cycle (NEDC) profiles were performed. The test is supposed to be performed in typical conditions t = 25 ◦C on a flat road without no wind effect. In addition this strategy was compared with the state machine control strategy classic PI and equivalent consumption minimization strategy. In terms of optimization the proposed approach was compared with the original EEMS particle swarm optimization (PSO)-based EEMS and equilibrium optimizer (EO)-based EEMS. The results confirm the ability of the proposed strategy to reduce fuel consumption and enhance system efficiency. This strategy provides 26.36% for NEDC and 11.35% for EUDC fuel-saving and efficiency enhancement by 6.74% for NEDC and 36.19% for EUDC.
A Review of The Methanol Economy: The Fuel Cell Route
Jan 2020
Publication
This review presents methanol as a potential renewable alternative to fossil fuels in the fight against climate change. It explores the renewable ways of obtaining methanol and its use in efficient energy systems for a net zero-emission carbon cycle with a special focus on fuel cells. It investigates the different parts of the carbon cycle from a methanol and fuel cell perspective. In recent years the potential for a methanol economy has been shown and there has been significant technological advancement of its renewable production and utilization. Even though its full adoption will require further development it can be produced from renewable electricity and biomass or CO2 capture and can be used in several industrial sectors which make it an excellent liquid electrofuel for the transition to a sustainable economy. By converting CO2 into liquid fuels the harmful effects of CO2 emissions from existing industries that still rely on fossil fuels are reduced. The methanol can then be used both in the energy sector and the chemical industry and become an all-around substitute for petroleum. The scope of this review is to put together the different aspects of methanol as an energy carrier of the future with particular focus on its renewable production and its use in high-temperature polymer electrolyte fuel cells (HT-PEMFCs) via methanol steam reforming.
Roadmap Towards Zero Emissions, BEVs and FCEVs
Oct 2021
Publication
A “combined world” of fuel cell electric vehicles (FCEVs) and battery electric vehicles (BEVs) will create a greener transportation sector faster and cheaper than one of the solutions alone. Hydrogen Council with analytical support from McKinsey and Company published a report that highlights the complementary roles of FCEVs and BEVs in a decarbonised transportation sector.
The analysis found that each solution has comparable systemic efficiencies and similar CO2 life cycle intensity. From the vehicle user perspective FCEVs and BEVs will provide the flexibility and convenience to meet their specific context of use and geographic location. Additionally the costs of two supporting infrastructure for FCEVs and BEVs is cheaper than one infrastructure network primarily due to the reduced peak loads and avoidance of costly upgrades on the electricity grid. The report’s messages were developed in dialogue with the Observatory Group which consisted of representatives of government agencies and academia as well as associations and companies active in sectors like regenerative electricity generation electricity grid equipment manufacturing electric vehicle charging fleet management.
The paper can be found on their website.
The analysis found that each solution has comparable systemic efficiencies and similar CO2 life cycle intensity. From the vehicle user perspective FCEVs and BEVs will provide the flexibility and convenience to meet their specific context of use and geographic location. Additionally the costs of two supporting infrastructure for FCEVs and BEVs is cheaper than one infrastructure network primarily due to the reduced peak loads and avoidance of costly upgrades on the electricity grid. The report’s messages were developed in dialogue with the Observatory Group which consisted of representatives of government agencies and academia as well as associations and companies active in sectors like regenerative electricity generation electricity grid equipment manufacturing electric vehicle charging fleet management.
The paper can be found on their website.
A Technical Evaluation to Analyse of Potential Repurposing of Submarine Pipelines for Hydrogen and CCS Using Survival Analysis
Oct 2022
Publication
The UK oil and gas sector is mature and a combination of a dwindling resource base and a move towards decarbonisation has led to lower investments and an increasing decommissioning bill. Many existing offshore assets are in the vicinity of potential renewable energy developments or low-carbon facilities. We propose a technical evaluation process to understand whether pipelines might be repurposed to reduce the costs of low-carbon energy investment and oil decommissioning. We identify survival analysis as an effective method to investigate the potential of pipelines repurposing based on historical failure records as it deals with acceptable levels of data gaps and does not require associated field costs for detailed inspection. It provides a close estimate of the anticipated remaining life when compared to feasibility studies. We use survival analysis to examine several repurposing case studies for low-carbon investments. It also demonstrates that several pipeline systems have the potential to operate safely beyond their design life. Detailed records of failure will allow for further development of this methodology in the future.
Hubs and Clusters Approach to Unlock the Development of Carbon Capture and Storage - Case Study in Spain
Jul 2021
Publication
Xiaolong Sun,
Juan Alcalde,
Mahdi Bakhtbidar,
Javier Elío,
Víctor Vilarrasa,
Jacobo Canal,
Julio Ballesteros,
Niklas Heinemann,
Stuart Haszeldine,
Andrew Cavanagh,
David Vega-Maza,
Fernando Rubiera,
Roberto Martínez-Orio,
Gareth Johnson,
Ramon Carbonell,
Ignacio Marzan,
Anna Travé and
Enrique Gomez-Rivas
Many countries have assigned an indispensable role for carbon capture and storage (CCS) in their national climate change mitigation pathways. However CCS deployment has stalled in most countries with only limited commercial projects realised mainly in hydrocarbon-rich countries for enhanced oil recovery. If the Paris Agreement is to be met then this progress must be replicated widely including hydrocarbon-limited countries. In this study we present a novel source-to-sink assessment methodology based on a hubs and clusters approach to identify favourable regions for CCS deployment and attract renewed public and political interest in viable deployment pathways. Here we apply this methodology to Spain where fifteen emission hubs from both the power and the hard-to-abate industrial sectors are identified as potential CO2 sources. A priority storage structure and two reserves for each hub are selected based on screening and ranking processes using a multi-criteria decision-making method. The priority source-to-sink clusters are identified indicating four potential development regions with the North-Western and North-Eastern Spain recognised as priority regions due to resilience provided by different types of CO2 sources and geological structures. Up to 68.7 Mt CO2 per year comprising around 21% of Spanish emissions can be connected to clusters linked to feasible storage. CCS especially in the hard-to-abate sector and in combination with other low-carbon energies (e.g. blue hydrogen and bioenergy) remains a significant and unavoidable contributor to the Paris Agreement’s mid-century net-zero target. This study shows that the hubs and clusters approach can facilitate CCS deployment in Spain and other hydrocarbon-limited countries.
Rethinking "BLEVE Explosion" After Liquid Hydrogen Storage Tank Rupture in a Fire
Sep 2022
Publication
The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed critical review of previous works and the thorough numerical analysis of BMW experiments (LH2 storage pressure in the range 2.0e11.3 bar abs) allowed us to conclude that the maximum pressure in the blast wave is generated by gaseous phase starting shock enhanced by combustion reaction of hydrogen at the contact surface with heated by the shock air. The boiling liquid expanding vapour explosion (BLEVE) pressure peak follows the gaseous phase blast and is smaller in amplitude. The CFD model validated recently against high-pressure hydrogen storage tank rupture in fire experiments is essentially updated in this study to account for cryogenic conditions of LH2 storage. The simulation results provided insight into the blast wave and combustion dynamics demonstrating that combustion at the contact surface contributes significantly to the generated blast wave increasing the overpressure at 3 m from the tank up to 5 times. The developed CFD model can be used as a contemporary tool for hydrogen safety engineering e.g. for assessment of hazard distances from LH2 storage.
Thermodynamic Assessment of a Hybrid Methane Cracking System for Liquified Hydrogen Production and Enhanced Oil Recovery Using CO2
Oct 2022
Publication
Hydrogen fuel production from methane cracking is a cleaner process compared to steam methane reforming due to zero greenhouse gas emissions. Carbon black that is co-produced is valuable and can be marketed to other industries. As this is a high-temperature process using solar energy can further improve its sustainability. In this study an integrated solar methane cracking system is proposed and the efficient utilization of the hydrogen and carbon products is explored. The carbon by-product is used in a direct carbon fuel cell and oxy- combustion. These processes eliminate the need for carbon capture technologies as they produce pure CO2 exhaust streams. The CO2 produced from the systems is used for enhanced oil recovery to produce crude oil. The produced turquoise hydrogen is liquified to make it suitable for exportation. The process is simulated on Aspen Plus® and its energy and exergy efficiencies are evaluated by carrying out a detailed thermodynamic analysis. A reservoir simulation is used to study the amount of oil that can be produced using the captured CO2. The overall system is studied for oil production over 20 years and energy and exergy of efficiencies 42.18% and 40.18% respectively were found. Enhanced oil recovery improves the recovery rate from 24.8% to 64.3%.
Review of Life Cycle Assessments for Steel and Environmental Analysis of Future Steel Production Scenarios
Oct 2022
Publication
The steel industry is focused on reducing its environmental impact. Using the life cycle assessment (LCA) methodology the impacts of the primary steel production via the blast furnace route and the scrap-based secondary steel production via the EAF route are assessed. In order to achieve environmentally friendly steel production breakthrough technologies have to be implemented. With a shift from primary to secondary steel production the increasing steel demand is not met due to insufficient scrap availability. In this paper special focus is given on recycling methodologies for metals and steel. The decarbonization of the steel industry requires a shift from a coal-based metallurgy towards a hydrogen and electricity-based metallurgy. Interim scenarios like the injection of hydrogen and the use of pre-reduced iron ores in a blast furnace can already reduce the greenhouse gas (GHG) emissions up to 200 kg CO2/t hot metal. Direct reduction plants combined with electrical melting units/furnaces offer the opportunity to minimize GHG emissions. The results presented give guidance to the steel industry and policy makers on how much renewable electric energy is required for the decarbonization of the steel industry
Green Hydrogen Blends with Natural Gas and Its Impact on the Gas Network
Oct 2022
Publication
With increasing shares of variable and uncertain renewable generation in many power systems there is an associated increase in the importance of energy storage to help balance supply and demand. Gas networks currently store and transport energy and they have the potential to play a vital role in longer-term renewable energy storage. Gas and electricity networks are becoming more integrated with quick-responding gas-fired power plants providing a significant backup source for renewable electricity in many systems. This study investigates Ireland’s gas network and operation when a variable green hydrogen input from excess wind power is blended with natural gas. How blended hydrogen impacts a gas network’s operational variables is also assessed by modelling a quasi-transient gas flow. The modelling approach incorporates gas density and a compressibility factor in addition to the gas network’s main pressure and flow rate characteristics. With an increasing concentration of green hydrogen up to 20% in the gas network the pipeline flow rate must be increased to compensate for reduced energy quality due to the lower energy density of the blended gas. Pressure drops across the gas pipeline have been investigated using different capacities of P2H from 18 MW to 124 MW. The results show significant potential for the gas network to store and transport renewable energy as hydrogen and improve renewable energy utilisation without upgrading the gas network infrastructure.
A Study on Green Hydrogen-based Isolated Microgrid
Oct 2022
Publication
This paper assesses the techno-economic feasibility of a green hydrogen-based microgrid for a remote Australian island. Hydrogen can be used to provide clean energy in areas where large-scale renewable energy sources are not feasible owing to geography government regulations or regulatory difficulties. This study not only identifies the appropriate component size for a hydrogen-based microgrid but also provides an economic perspective of decarbonising Thursday Island in Torres Straits Queensland Australia. Due to geographical constraints the green hydrogen production system needs to be distinct from the electrical network. This research shows how to produce green hydrogen transport it and generate power at a low cost. The study was performed utilising the HOMER simulation platform to find the least cost solution. The simulation results demonstrate an AU$0.01 reduction in Levelised Cost of Energy compared to the present electricity generation cost which is AU$0.56. The inclusion of a green hydrogen system will potentially minimise CO2 emissions by 99.6% while ensuring almost 100% renewable penetration. The results of this study will also serve as a guide for the placement of hydrogen-based microgrids in similar remote locations around the world where numerous remote energy systems are located close to each other.
Carbon Capture and Biomass in Industry: A Techno-economic Analysis and Comparison of Negative Emission Options
Apr 2021
Publication
Meeting the Paris Agreement will most likely require the combination of CO2 capture and biomass in the industrial sector resulting in net negative emissions. CO2 capture within the industry has been extensively investigated. However biomass options have been poorly explored with literature alluding to technical and economic barriers. In addition a lack of consistency among studies makes comparing the performance of CO2 capture and/or biomass use between studies and sectors difficult. These inconsistencies include differences in methodology system boundaries level of integration costs greenhouse gas intensity of feedstock and energy carriers and capital cost estimations. Therefore an integrated evaluation of the techno-economic performance regarding CO2 capture and biomass use was performed for five energy-intensive industrial sub-sectors. Harmonization results indicate that CO2 mitigation potentials vary for each sub-sector resulting in reductions of 1.4–2.7 t CO2/t steel (77%–149%) 0.7 t CO2/t cement (92%) 0.2 t CO2/t crude oil (68%) 1.9 t CO2/t pulp (1663%–2548%) and 34.9 t CO2/t H2 (313%). Negative emissions can be reached in the steel paper and H2 sectors. Novel bio-based production routes might enable net negative emissions in the cement and (petro) chemical sectors as well. All the above-mentioned potentials can be reached for 100 €/t CO2 or less. Implementing mitigation options could reduce industrial CO2 emissions by 10 Gt CO2/y by 2050 easily meeting the targets of the 2 ◦C scenario by the International Energy Agency (1.8 Gt CO2/y reduction) for the industrial sector and even the Beyond 2 ◦C scenario (4.2 Gt CO2/y reduction).
Environmental Impact Assessment of Hydrogen Production via Steam Methane Reforming Based on Emissions Data
Oct 2022
Publication
Steam methane reforming (SMR) using natural gas is the most commonly used technology for hydrogen production. Industrial hydrogen production contributes to pollutant emissions which may differ from the theoretical estimates due to process conditions type and state of installed pollution control equipment. The aim of this study was to estimate the impacts of hydrogen production using facilitylevel real emissions data collected from multiple US EPA databases. The study applied the ReCiPe2016 impact assessment method and considered 12 midpoint and 14 endpoint impacts for 33 US SMR hydrogen production facilities. Global warming impacts were mostly driven by CO2 emissions and contributed to 94.6% of the endpoint impacts on human health while global warming impact on terrestrial ecosystems contributed to 98.3% of the total endpoint impacts on ecosystems. The impacts estimated by direct emissions from the 33 facilities were 9.35 kg CO2e/kg H2 which increased to 11.2 kg CO2e/kg H2 when the full life cycle of hydrogen production including upstream emissions was included. The average global warming impact could be reduced by 5.9% and 11.1% with increases in hydrogen production efficiency by 5% and 10% respectively. Potential impact reductions are also found when natural gas hydrogen production feedstock is replaced by renewable sources with the greatest reduction of 78.1% found in hydrogen production via biomass gasification followed by 68.2% reduction in landfill gas and 53.7% reduction in biomethane-derived hydrogen production.
Hydrogen as Energy Carrier: Techno-economic Assessment of Decentralized Hydrogen Production in Germany
Jun 2021
Publication
Political and scientific discussions on changing German energy supply mix and challenges of such energy transition are already well established. At the supply level energy storage seems to be the biggest challenge ahead for such transition. Hydrogen could be one of the solutions for future energy transition if it is produced using renewable energy resources. In order to analyze the future role of hydrogen its economic performance analysis is inevitable. This has been done in this research for a case study site in Cologne. The potential of hydrogen production with the use of solar electricity powered electrolyzers (alkaline and proton exchange membrane (PEM)) has been analyzed. Both grid connected and off grid modes of solar hydrogen production are considered. Economic performance results are presented for six scenarios. Hydrogen produced with the grid connected solar photovoltaics system coupled with alkaline electrolyzers was found the cheapest with the levelized cost of hydrogen (LCOH) at 6.23 V/kg. These costs are comparable with the current hydrogen price at commercial refueling station in Cologne. On the other hand the LCOH of off grid systems with both alkaline and PEM electrolyzers is expensive as expected the most expensive LCOH among six scenarios reached to 57.61 V/kg.
Quantitative Risk Analysis of Scaled-up Hydrogen Facilities
Sep 2021
Publication
Development of hydrogen facilities such as hydrogen refuelling stations (HRS) at scale is a fine balance between economy and safety where an optimal solution would both prevent showstoppers due to cost of increased safety measures and prevent showstoppers due to hydrogen accidents. A detailed Quantitative Risk Analysis (QRA) methodology is presented where the aim is to establish the total risk of the facility and use it to find the right level of safety features such as blast walls and layout. With upscaled hydrogen facilities comes larger area footprints and more potential leak points. These effects will cause increased possible consequence in terms of vapour cloud explosions and increased leak frequencies. Both effects contributing negative to the total risk of the hydrogen facility. At the same time as the number of such facilities is increasing rapidly the frequency of incidents can also increase. A risk-based approach is employed where inherently safe solutions is investigated and cost efficient and acceptable solutions can be established. The present QRA uses well established tools such as SAFETI FLACS and Express which are fitted for hydrogen risks. By using the established Explosion Risk Analysis tool Express the explosion risk inside the station can be found. By using CFD tools actively one can point at physical risk drivers such as equipment layout that can minimize gas cloud build-up on the station. The explosion simulations are further used to find the effects of e.g. blast wall on the pressures affecting on people on the other side of the wall. This is used together with the results from the SAFETI analysis to develop risk contours around the facility. Current standardized safety distances are discussed by considering the effects of scaling and risk drivers on the safety distances. The methodology can be used to develop certain requirement for how hydrogen facilities should be built inherently safe and in cost-efficient ways.
The Role of LNG in the Transition Toward Low- and Zero-carbon Shipping
Apr 2021
Publication
Due to its much lower air pollution and potential greenhouse gas (GHG) emissions benefits liquefied natural gas (LNG) is frequently discussed as a fuel pathway towards greener maritime transport. While LNG’s air quality improvements are undeniable there is debate within the sector as to what extent LNG may be able to contribute to decarbonizing shipping. This report “The Role of LNG in the Transition Toward Low- and Zero-Carbon Shipping” considers the potential of LNG to play either a transitional role in which existing LNG infrastructure and vessels could continue to be used with compatible zero-carbon bunker fuels after 2030 or a temporary one in which LNG would be rapidly supplanted by zero-carbon alternatives from 2030. Over concerns about methane leakage which could diminish or even offset any GHG benefits associated with LNG and additional capital expenditures the risk of stranded assets as well as a technology lock-in the report concludes that LNG is unlikely to play a significant role in decarbonizing maritime transport. Instead the research finds that LNG is likely to only be used in niche shipping applications or in its non-liquefied form as a feedstock to kickstart the production of zero-carbon bunker fuels when used in conjunction with carbon capture and storage technology. The research further suggests that new public policy in support of LNG as a bunker fuel should be avoided existing policy support should be reconsidered and methane emissions should be regulated.
Numerical Predictions of a Swirl Combustor Using Complex Chemistry Fueled with Ammonia/Hydrogen Blends
Jan 2020
Publication
Ammonia a chemical that contains high hydrogen quantities has been presented as a candidate for the production of clean power generation and aerospace propulsion. Although ammonia can deliver more hydrogen per unit volume than liquid hydrogen itself the use of ammonia in combustion systems comes with the detrimental production of nitrogen oxides which are emissions that have up to 300 times the greenhouse potential of carbon dioxide. This factor combined with the lower energy density of ammonia makes new studies crucial to enable the use of the molecule through methods that reduce emissions whilst ensuring that enough power is produced to support high-energy intensive applications. Thus this paper presents a numerical study based on the use of novel reaction models employed to characterize ammonia combustion systems. The models are used to obtain Reynolds Averaged Navier-Stokes (RANS) simulations via Star-CCM+ with complex chemistry of a 70%–30% (mol) ammonia–hydrogen blend that is currently under investigations elsewhere. A fixed equivalence ratio (1.2) medium swirl (0.8) and confined conditions are employed to determine the flame and species propagation at various operating atmospheres and temperature inlet values. The study is then expanded to high inlet temperatures high pressures and high flowrates at different confinement boundary conditions. The results denote how the production of NOx emissions remains stable and under 400 ppm whilst higher concentrations of both hydrogen and unreacted ammonia are found in the flue gases under high power conditions. The reduction of heat losses (thus higher temperature boundary conditions) has a crucial impact on further destruction of ammonia post-flame with a raise in hydrogen water and nitrogen through the system thus presenting an opportunity of combustion efficiency improvement of this blend by reducing heat losses. Final discussions are presented as a method to raise power whilst employing ammonia for gas turbine systems.
The Trajectory of Hybrid and Hydrogen Technologies in North American Heavy Haul Operations
Jul 2021
Publication
The central aim of this paper is to provide an up-to-date snapshot of hybrid and hydrogen technology-related developments and activities in the North American heavy haul railway setting placed in the context of the transportation industry more broadly. An overview of relevant alternative propulsion technologies is provided including a discussion of applicability to the transportation sector in general and heavy haul freight rail specifically. This is followed by a discussion of current developments and research in alternative and blended fuels discussed again in both general and specific settings. Key factors and technical considerations for heavy haul applications are reviewed followed by a discussion of non-technical and human factors that motivate a move toward clean energy in North American Heavy Haul systems. Finally current project activities are described to provide a clear understanding of both the status and trajectory of hybrid and hydrogen technologies in the established context.
Impact of Hydrogen on Natural Gas Compositions to Meet Engine Gas Quality Requirements
Oct 2022
Publication
To meet the target of reducing greenhouse gas emissions hydrogen as a carbon-free fuel is expected to play a major role in future energy supplies. A challenge with hydrogen is its low density and volumetric energy value meaning that large tanks are needed to store and transport it. By injecting hydrogen into the natural gas network the transportation issue could be solved if the hydrogen–natural gas mixture satisfies the grid gas quality requirements set by legislation and standards. The end consumers usually have stricter limitations on the gas quality than the grid where Euromot the European association of internal combustion engine manufacturers has specific requirements on the parameters: the methane number and Wobbe index. This paper analyses how much hydrogen can be added into the natural gas grid to fulfil Euromot’s requirements. An average gas composition was calculated based on the most common ones in Europe in 2021 and the results show that 13.4% hydrogen can be mixed with a gas consisting of 95.1% methane 3.2% ethane 0.7% propane 0.3% butane 0.3% carbon dioxide and 0.5% nitrogen. The suggested gas composition indicates for engine manufacturers how much hydrogen can be added into the gas to be suitable for their engines.
Numerical Modeling of Energy Systems Based on Micro Gas Turbine: A Review
Jan 2022
Publication
In the context of the great research pulse on clean energy transition distributed energy systems have a key role especially in the case of integration of both renewable and traditional energy sources. The stable interest in small-scale gas turbines can further increase owing to their flexibility in both operation and fuel supply. Since their not-excellent electrical efficiency research activities on micro gas turbine (MGT) are focused on the performance improvements that are achievable in several ways like modifying the Brayton cycle integrating two or more plants using cleaner fuels. Hence during the last decades the growing interest in MGT-based energy systems encouraged the development of many numerical approaches aimed to provide a reliable and effective prediction of the energy systems’ behavior. Indeed numerical modeling can help to individuate potentialities and issues of each enhanced layout or hybrid energy system and this review aims to discuss the various layout solutions proposed by researchers with particular attention to recent publications highlighting the adopted modeling approaches and methods.
Fuel Flexibility of Solid Oxide Fuel Cells
Aug 2021
Publication
One of the major advantages of SOFCs is their high fuel flexibility. Next to natural gas and hydrogen which are today’s most common fuels for SOFC-systems and cell-/stack-testing respectively various other fuels are applicable as well. In the literature a number of promising results show that available fuels as propane butane ammonia gasoline diesel etc. can be applied. Here the performance of an anode supported cell operated in specialized single cell test benches with different gaseous and liquid fuels and reformates thereof is presented. Fuels as ammonia dissolved urea (AddBlueTM) methane/steam and ethanol/water mixtures can directly be fed to the cell whereas propane and diesel require external reforming. It is shown that in case of a stable fuel supply the cell performance with such fuels is similar to that of appropriate mixtures of H2 N2 CO CO2 and steam if the impact of endothermic reforming or decomposition reactions is considered. Even though a stable fuel cell operation with such fuels is possible in a single cell test bench it should be pointed out that an appropriate fuel processing will be mandatory on the system level.
Hydrogen Informed Gurson Model for Hydrogen Embrittlement Simulation
Jul 2019
Publication
Hydrogen-microvoid interactions were studied via unit cell analyses with different hydrogen concentrations. The absolute failure strain decreases with hydrogen concentration but the failure loci were found to follow the same trend dependent only on stress triaxiality in other words the effects of geometric constraint and hydrogen on failure are decoupled. Guided by the decoupling principle a hydrogen informed Gurson model is proposed. This model is the first practical hydrogen embrittlement simulation tool based on the hydrogen enhanced localized plasticity (HELP) mechanism. It introduces only one additional hydrogen related parameter into the Gurson model and is able to capture hydrogen enhanced internal necking failure of microvoids with accuracy; its parameter calibration procedure is straightforward and cost efficient for engineering purpose
High Proton-Conductive and Temperature-Tolerant PVC-P4VP Membranes towards Medium-Temperature Water Electrolysis
Mar 2022
Publication
Water electrolysis (WE) is a highly promising approach to producing clean hydrogen. Medium-temperature WE (100–350 ◦C) can improve the energy efficiency and utilize the low-grade water vapor. Therefore a high-temperature proton-conductive membrane is desirable to realize the medium-temperature WE. Here we present a polyvinyl chloride (PVC)-poly(4vinylpyridine) (P4VP) hybrid membrane by a simple cross-linking of PVC and P4VP. The pyridine groups of P4VP promote the loading rate of phosphoric acid which delivers the proton conductivity of the PVC-P4VP membrane. The optimized PVC-P4VP membrane with a 1:2 content ratio offers the maximum proton conductivity of 4.3 × 10−2 S cm−1 at 180 ◦C and a reliable conductivity stability in 200 h at 160 ◦C. The PVC-P4VP membrane electrode is covered by an IrO2 anode and a Pt/C cathode delivers not only the high water electrolytic reactivity at 100–180 ◦C but also the stable WE stability at 180 ◦C.
Comparison of Alternative Marine Fuels
Sep 2019
Publication
The overall ambition of the study has been to assess the commercial and operational viability of alternative marine fuels based on review existing academic and industry literature. The approach assesses how well six alternative fuels perform compared to LNG fuel on a set of 11 key parameters. Conventional fuels are not covered in this study however 2020 compliant fuels (HFO+scrubber and low sulphur fuels are included in the conclusion for comparative purposes.
A Study of Hydrogen Embrittlement of SA-372 J Class High Pressure Hydrogen Storage Seamless Cylinder (≥100 MPA)
Nov 2022
Publication
The spinning process will lead to changes in the micro-structure and mechanical properties of the materials in different positions of the high-pressure hydrogen storage cylinder which will show different hydrogen embrittlement resistance in the high-pressure hydrogen environment. In order to fully study the safety of hydrogen storage in large-volume seamless steel cylinders this chapter associates the influence of the forming process with the deterioration of a high-pressure hydrogen cylinder (≥100 MPa). The anti-hydrogen embrittlement of SA-372 grade J steel at different locations of the formed cylinders was studied experimentally in three cylinders. The hydrogen embrittlement experiments were carried out according to method A of ISO 11114-4:2005. The relationship between tensile strength microstructure and hydrogen embrittlement is analyzed which provides comprehensive and reliable data for the safety of hydrogen storage and transmission.
Risks and Opportunities Associated with Decarbonising Rotterdam’s Industrial Cluster
Jun 2019
Publication
The Port of Rotterdam is an important industrial cluster comprising mainly oil refining chemical production and power generation. In 2016 the port’s industry accounted for 19% of the Netherlands’ total CO2 emissions. The Port of Rotterdam Authority is aware that the cluster is heavily exposed to future decarbonisation policies as most of its activities focus on trading handling converting and using fossil fuels. Based on a study for the Port Authority using a mixture of qualitative and quantitative methods our article explores three pathways whereby the port’s industry can maintain its strong position while significantly reducing its CO2 emissions and related risks by 2050. The pathways differ in terms of the EU’s assumed climate change mitigation ambitions and the key technological choices made by the cluster’s companies. The focus of the paper is on identifying key risks associated with each scenario and ways in which these could be mitigated.
An Overview of Water Electrolysis Technologies for Green Hydrogen Production
Oct 2022
Publication
Decarbonizing the planet is one of the major goals that countries around the world have set for 2050 to mitigate the effects of climate change. To achieve these goals green hydrogen that can be produced from the electrolysis of water is an important key solution to tackle global decarbonization. Consequently in recent years there is an increase in interest towards green hydrogen production through the electrolysis process for large-scale implementation of renewable energy based power plants and other industrial and transportation applications. The main objective of this study was to provide a comprehensive review of various green hydrogen production technologies especially on water electrolysis. In this review various water electrolysis technologies and their techno-commercial prospects including hydrogen production cost along with recent developments in electrode materials and their challenges were summarized. Further some of the most successful results also were described. Moreover this review aims to identify the gaps in water electrolysis research and development towards the techno-commercial perspective. In addition some of the commercial electrolyzer performances and their limitations also were described along with possible solutions for cost-effective hydrogen production Finally we outlined our ideas and possible solutions for driving cost-effective green hydrogen production for commercial applications. This information will provide future research directions and a road map for the development/implementation of commercially viable green hydrogen projects.
Green Hydrogen from Anion Exchange Membrane Water Electrolysis: A Review of Recent Developments in Critical Materials and Operating Conditions
Mar 2020
Publication
Hydrogen production using water electrolysers equipped with an anion exchange membrane (AEM) a pure water feed and cheap components such as platinum group metal-free catalysts and stainless steel bipolar plates (BPP) can challenge proton exchange membrane (PEM) electrolysis systems as the state of the art. For this to happen the performance of the AEM electrolyzer must match the compact design stability H2 purity and high current densities of PEM systems. Current research aims at bringing AEM water electrolysis technology to an advanced level in terms of electrolysis cell performance. Such technological advances must be accompanied by demonstration of the cost advantages of AEM systems. The current state of the art in AEM water electrolysis is defined by sporadic reports in the academic literature mostly dealing with catalyst or membrane development. The development of this technology requires a future roadmap for systematic development and commercialization of AEM systems and components. This will include basic and applied research technology development & integration and testing at a laboratory scale of small demonstration units (AEM electrolyzer shortstacks) that can be used to validate the technology (from TRL 2–3 currently to TRL 4–5). This review paper gathers together recent important research in critical materials development (catalysts membranes and MEAs) and operating conditions (electrolyte composition cell temperature performance achievements). The aim of this review is to identify the current level of materials development and where improvements are required in order to demonstrate the feasibility of the technology. Once the challenges of materials development are overcome AEM water electrolysis can drive the future use of hydrogen as an energy storage vector on a large scale (GW) especially in developing countries.
Optimal Design for a Hybrid Microgrid-hydrogen Storage Facility in Saudi Arabia
May 2022
Publication
Background: Sustainable development requires access to afordable reliable and efcient energy to lift billions of people out of poverty and improve their standard of living. The development of new and renewable forms of energy that emit less CO2 may not materialize quickly enough or at a price point that allows people to attain the standard of living they desire and deserve. As a result a parallel path to sustainability must be developed that uses both renewable and clean carbon-based methods. Hybrid microgrids are promoted to solve various electrical and energy-related issues that incorporate renewable energy sources such as photovoltaics wind diesel generation or a combination of these sources. Utilizing microgrids in electric power generation has several benefts including clean energy increased grid stability and reduced congestion. Despite these advantages microgrids are not frequently deployed because of economic concerns. To address these fnancial concerns it is necessary to explore the ideal confguration of micro-grids based on the quantity quality and availability of sustainable energy sources used to install the microgrid and the optimal design of microgrid components. These considerations are refected in net present value and levelized energy cost. Methods: HOMER was used to simulate numerous system confgurations and select the most feasible solution according to the net present value levelizied cost of energy and hydrogen operating cost and renewable fraction. HOMER performed a repeated algorithm process to determine the most feasible system configuration and parameters with the least economic costs and highest benefits to achieve a practically feasible system configuration. Results: This article aimed to construct a cost-effective microgrid system for Saudi Arabia’s Yanbu city using five configurations using excess energy to generate hydrogen. The obtained results indicate that the optimal configuration for the specified area is a hybrid photovoltaic/wind/battery/generator/fuel cell/hydrogen electrolyzer microgrid with a net present value and levelized energy cost of $10.6 billion and $0.15/kWh. Conclusion: With solar photovoltaic and wind generation costs declining building electrolyzers in locations with excellent renewable resource conditions such as Saudi Arabia could become a low-cost hydrogen supply option even when accounting for the transmission and distribution costs of transporting hydrogen from renewable resource locations to end-users. The optimum confguration can generate up to 32132 tons of hydrogen per year (tH2/year) and 380824 tons per year of CO2 emissions can be avoided.
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