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Asymmetric Solvation of the Zinc Dimer Cation Revealed by Infrared Multiple Photon Dissociation Spectroscopy of Zn2+(H2O)n (n = 1–20)
Jun 2021
Publication
Investigating metal-ion solvation—in particular the fundamental binding interactions—enhances the understanding of many processes including hydrogen production via catalysis at metal centers and metal corrosion. Infrared spectra of the hydrated zinc dimer (Zn2+(H2O)n; n = 1–20) were measured in the O–H stretching region using infrared multiple photon dissociation (IRMPD) spectroscopy. These spectra were then compared with those calculated by using density functional theory. For all cluster sizes calculated structures adopting asymmetric solvation to one Zn atom in the dimer were found to lie lower in energy than structures adopting symmetric solvation to both Zn atoms. Combining experiment and theory the spectra show that water molecules preferentially bind to one Zn atom adopting water binding motifs similar to the Zn+(H2O)n complexes studied previously. A lower coordination number of 2 was observed for Zn2+(H2O)3 evident from the highly red-shifted band in the hydrogen bonding region. Photodissociation leading to loss of a neutral Zn atom was observed only for n = 3 attributed to a particularly low calculated Zn binding energy for this cluster size.
Analysis of Hydrogen-Induced Changes in the Cyclic Deformation Behaviour of AISI 300–Series Austenitic Stainless Steels Using Cyclic Indentation Testing
Jun 2021
Publication
The locally occurring mechanisms of hydrogen embrittlement significantly influence the fatigue behaviour of a material which was shown in previous research on two different AISI 300-series austenitic stainless steels with different austenite stabilities. In this preliminary work an enhanced fatigue crack growth as well as changes in crack initiation sites and morphology caused by hydrogen were observed. To further analyze the results obtained in this previous research in the present work the local cyclic deformation behaviour of the material volume was analyzed by using cyclic indentation testing. Moreover these results were correlated to the local dislocation structures obtained with transmission electron microscopy (TEM) in the vicinity of fatigue cracks. The cyclic indentation tests show a decreased cyclic hardening potential as well as an increased dislocation mobility for the conditions precharged with hydrogen which correlates to the TEM analysis revealing courser dislocation cells in the vicinity of the fatigue crack tip. Consequently the presented results indicate that the hydrogen enhanced localized plasticity (HELP) mechanism leads to accelerated crack growth and change in crack morphology for the materials investigated. In summary the cyclic indentation tests show a high potential for an analysis of the effects of hydrogen on the local cyclic deformation behaviour.
Health-Conscious Optimization of Long-Term Operation for Hybrid PEMFC Ship Propulsion Systems
Jun 2021
Publication
The need to decarbonize the shipping sector is leading to a growing interest in fuel cell-based propulsion systems. While Polymer Electrolyte Membrane Fuel Cells (PEMFC) represent one of the most promising and mature technologies for onboard implementation they are still prone to remarkable degradation. The same problem is also affecting Lithium-ion batteries (LIB) which are usually coupled with PEMFC in hybrid powertrains. By including the combined degradation effects in an optimization strategy the best compromise between costs and PEMFC/LIB lifetime could be determined. However this is still a challenging yet crucial aspect rarely addressed in the literature and rarely yet explored. To fill this gap a health-conscious optimization is here proposed for the long-term minimization of costs and PEMFC/LIB degradation. Results show that a holistic multi-objective optimization allows a 185% increase of PEMFC/LIB lifetime with respect to a fuel-consumption-minimization-only approach. With the progressive ageing of PEMFC/LIB the hybrid propulsion system modifies the energy management strategy to limit the increase of the daily operation cost. Comparing the optimization results at the beginning and the end of the plant lifetime daily operation costs are increased by 73% and hydrogen consumption by 29%. The proposed methodology is believed to be a useful tool able to give insights into the effective costs involved in the long-term operation of this new type of propulsion system.
Three-dimensional Structures of N2-Diluted Stoichiometric H2-O2 Flames in Narrow Channels
Sep 2021
Publication
Flame propagation and acceleration in unobstructed channels/tubes is usually assumed as symmetric. A fully optically accessible narrow channel that allows to perform simultaneous high-speed schlieren visualization from two mutually perpendicular directions was built to asses the validity of the aforementioned assumption. Here we provide experimental evidence of the interesting three-dimensional structures and asymmetries that develop during the acceleration phase and show how these may control detonation onset in N2-diluted stoichiometric H2-O2 mixtures.
Homes of the Future: Unpacking Public Perceptions to Power the Domestic Hydrogen Transition
Apr 2022
Publication
Decarbonization in several countries is now linked to the prospect of implementing a national hydrogen economy. In countries with extensive natural gas infrastructure hydrogen may provide a real opportunity to decarbonize space heating. While this approach may prove technically and economically feasible in the longterm it is unclear whether consumers will be willing to adopt hydrogen-fueled appliances for heating and cooking should techno-economic feasibility be achieved. In response this paper develops an analytical framework for examining hydrogen acceptance which links together socio-technical barriers and social acceptance factors. Applying this framework the study synthesizes the existing knowledge on public perceptions of hydrogen and identifies critical knowledge gaps which should be addressed to support domestic hydrogen acceptance. The paper demonstrates that a future research agenda should account for the interactions between acceptance factors at the attitudinal socio-political market community and behavioral level. The analysis concludes that hydrogen is yet to permeate the public consciousness due to a lack of knowledge and awareness owing to an absence of information dissemination. In response consumer engagement in energy markets and stronger public trust in key stakeholders will help support social acceptance as the hydrogen transition unfolds. Affordability may prove the most critical barrier to the large-scale adoption of hydrogen homes while the disruptive impacts of the switchover and distributional injustice represent key concerns. As a starting point the promise of economic environmental and community benefits must be communicated and fulfilled to endorse the value of hydrogen homes.
The Hydrogen Energy Infrastructure Development in Japan
Nov 2018
Publication
The actual start of the full-scale hydrogen energy infrastructure operations is scheduled to 2020 in Japan. The scope of factors and policy for the hydrogen infrastructure development in Japan is made. The paper provides observation for the major undergoing and already done projects for each link within hydrogen infrastructure chain – from production to end-user applications. Implications for the Russian energy policy are provided.
Possible Pathways toward Carbon Neutrality in Thailand’s Electricity Sector by 2050 through the Introduction of H2 Blending in Natural Gas and Solar PV with BESS
May 2022
Publication
To avoid the potential adverse impacts of climate change from global warming it is suggested that the target of net zero emissions should be reached by this mid-century. Thailand is aiming to achieve carbon neutrality by 2050. Since electricity generation is one of the largest producers of carbon dioxide emission the associated emissions must be greatly reduced to achieve the targets mentioned above. Thus new generation expansion plans must be well developed. This paper discusses the development of generation expansion plans considering Thailand’s latest policies along with enhancement of the existing multi-period linear programming model allowing new electricity generation technologies having low emissions e.g. solar PV with battery and hydrogen blending in natural gas to be integrated into generation expansion planning. Then four generation expansion plans with different levels of hydrogen blending in natural gas are proposed and discussed. It is found that Thailand can achieve carbon neutrality by 2050 by promoting more use of renewable energy altogether with trade-off between land for solar PV installation and amount of hydrogen blended in natural gas. The lesson learned from this study provides crucial information about possible pathways to achieve carbon neutrality in the electricity sector for policy makers in other countries.
Hydrogen Mobility Europe (H2ME): Vehicle and Hydrogen Refuelling Station Deployment Results
May 2018
Publication
Hydrogen Mobility Europe (H2ME 2015–2022) is the largest European Fuel Cells and Hydrogen Joint Undertaking (EU FCH JU)-funded hydrogen light vehicle and infrastructure demonstration. Up until April 2017 the 40 Daimler passenger car fuel cell electric vehicles (FCEVs) and 62 Symbio Fuel Cell-Range Extended Electric Vans (FC-REEV)-vans deployed by the project drove 625300 km and consumed a total of 7900 kg of hydrogen with no safety incidents. During its first year of operation (to April 2017) the NEL Hydrogen Fueling HRS (hydrogen refuelling station) in Kolding Denmark dispensed 900 kg of hydrogen and demonstrated excellent reliability (98.2% availability) with no safety incidents. The average hydrogen refuelling time for passenger cars is comparable to that for conventional vehicles (2–3 min).
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
Kinetic Parameters Estimation via Dragonfly Algorithm (DA) and Comparison of Cylindrical and Spherical Reactors Performance for CO2 Hydrogenation to Hydrocarbons
Oct 2020
Publication
Climate change and global warming as well as growing global demand for hydrocarbons in industrial sectors make great incentives to investigate the utilization of CO2 for hydrocarbons production. Therefore finding an in-depth understanding of the CO2 hydrogenation reactors along with simulating reactor responses to different operating conditions are of paramount importance. However the reaction mechanisms for CO2 hydrogenation and their corresponding kinetic parameters have been disputable yet. In this regard considering the previously proposed Langmuir-Hinshelwood-Hougen-Watson (LHHW) mechanism which considered CO2 hydrogenation as a combination of reverse water gas shift (RWGS) and Fischer-Tropsch (FT) reactions and using a one-dimensional pseudo-homogeneous non-isothermal model kinetic parameters of the rate expressions are estimated via fitting experimental and modelling data through a novel swarm intelligence optimization technique called dragonfly algorithm (DA). The predicted reactants conversion using DA algorithm are closer to the experimental data (with about 4% error) comparing to those obtained by the artificial bee colony (ABC) algorithm and are in significant agreement with available literature data. The proposed model is used to assess the effect of reactor configuration on the performance and temperature fluctuations. Results show that axial flow spherical reactor (AFSR) and radial flow spherical reactor (RFSR) exhibiting the same surface area with that of the cylindrical reactor (CR) i.e. AFSR-2 and RFSR-2-i are the most efficient exhibiting hydrocarbons selectivity of 40.330% and 40.286% at CO2 conversion of 53.763% and 53.891%. In addition it is revealed that the location of the jacket has an essential role in controlling the reactor temperature.
Studies on the Impact of Hydrogen on the Results of THT Measurement Devices
Dec 2021
Publication
An essential prerequisite for safe transport and use of natural gas is their appropriate odorization. This enables the detection of uncontrolled gas leaks. Proper and systematic odorization inspection ensures both safe use of gas and continuity of the process itself. In practice it is conducted through among others measuring odorant concentrations in gas. Control devices for rapid gas odorization measurements that are currently used on a large scale in the gas industry are equipped with electrochemical detectors selective for sulfur compounds like tetrahydrothiophene (THT). Because the selectivity of electrochemical detector response to one compound (e.g. THT) the available declarations of manufacturers show that detector sensitivity (indirectly also the quality of the measurement result) is influenced by the presence of increased e.g. sulfur or hydrogen compound content in the gas. Because of the lack of sufficient source literature data in this field it was necessary to experimentally verify this impact. The results of studies on experimental verification of suspected influence of increased amounts of hydrogen in gas on the response of electrochemical detector was carried out at the Oil and Gas Institute—National Research Institute (INiG—PIB). They are presented in this article. The data gathered in the course of researching the dependence between THT concentration measurement result quality and hydrogen content in gas composition enabled a preliminary assessment of the threat to the safety of end users of gaseous fuels caused by the introduction of this gas into the distribution network. Noticing the scope of necessary changes in the area of odorization is necessary to guarantee this safety.
SNG Generation via Power to Gas Technology: Plant Design and Annual Performance Assessment
Nov 2020
Publication
Power to gas (PtG) is an emerging technology that allows to overcome the issues due to the increasingly widespread use of intermittent renewable energy sources (IRES). Via water electrolysis power surplus on the electric grid is converted into hydrogen or into synthetic natural gas (SNG) that can be directly injected in the natural gas network for long-term energy storage. The core units of the Power to synthetic natural gas (PtSNG) plant are the electrolyzer and the methanation reactors where the renewable electrolytic hydrogen is converted to synthetic natural gas by adding carbon dioxide. A technical issue of the PtSNG plant is the different dynamics of the electrolysis unit and the methanation unit. The use of a hydrogen storage system can help to decouple these two subsystems and to manage the methanation unit for assuring long operation time and reducing the number of shutdowns. The purpose of this paper is to evaluate the energy storage potential and the technical feasibility of the PtSNG concept to store intermittent renewable sources. Therefore different plant sizes (1 3 and 6 MW) have been defined and investigated by varying the ratio between the renewable electric energy sent to the plant and the total electric energy generated by the renewable energy source (RES) facility based on a 12 MW wind farm. The analysis has been carried out by developing a thermochemical and electrochemical model and a dynamic model. The first allows to predict the plant performance in steady state. The second allows to forecast the annual performance and the operation time of the plant by implementing the control strategy of the storage unit. The annual overall efficiencies are in the range of 42–44% low heating value (LHV basis). The plant load factor i.e. the ratio between the annual chemical energy of the produced SNG and the plant capacity results equal to 60.0% 46.5% and 35.4% for 1 3 and 6 MW PtSNG sizes respectively.
Internal and Surface Damage after Electrochemical Hydrogen Charging for Ultra Low Carbon Steel with Various Degrees of Recrystallization
Jul 2016
Publication
An ultra low carbon (ULC) steel was subjected to electrochemical hydrogen charging to provoke hydrogen induced damage in the material. The damage characteristics were analyzed for recrystallized partially recrystallized and cold deformed material. The goal of the study is to understand the effect of cold deformation on the hydrogen induced cracking behavior of a material which is subjected to cathodic hydrogen charging. Additionally charging conditions i.e. charging time and current density were varied in order to identify correlations between on the one hand crack initiation and propagation and on the other hand the charging conditions. The obtained hydrogen induced cracks were studied by optical microscopy scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Hydrogen induced cracks were observed to propagate transgranularly independently of the state of the material. Deformed samples were considerably more sensitive to hydrogen induced cracking which implies the important role of dislocations in hydrogen induced damage mechanisms.
Development and Future Scope of Renewable Energy and Energy Storage Systems
May 2022
Publication
This review study attempts to summarize available energy storage systems in order to accelerate the adoption of renewable energy. Inefficient energy storage systems have been shown to function as a deterrent to the implementation of sustainable development. It is therefore critical to conduct a thorough examination of existing and soon-to-be-developed energy storage technologies. Various scholarly publications in the fields of energy storage systems and renewable energy have been reviewed and summarized. Data and themes have been further highlighted with the use of appropriate figures and tables. Case studies and examples of major projects have also been researched to gain a better understanding of the energy storage technologies evaluated. An insightful analysis of present energy storage technologies and other possible innovations have been discovered with the use of suitable literature review and illustrations. This report also emphasizes the critical necessity for an efficient storage system if renewable energy is to be widely adopted.
Power to Hydrogen and Power to Water Using Wind Energy
May 2022
Publication
The need for energy and water security on islands has led to an increase in the use of wind power. However the intermittent nature of wind generation means it needs to be coupled with a storage system. Motivated by this two different models of surplus energy storage systems are investigated in this paper. In both models renewable wind energy is provided by a wind farm. In the first model a pumped hydro storage system (PHS) is used for surplus energy storage while in the second scenario a hybrid pumped hydrogen storage system (HPHS) is applied consisting of a PHS and a hydrogen storage system. The goal of this study is to compare the single and the hybrid storage system to fulfill the energy requirements of the island’s electricity load and desalination demands for domestic and irrigation water. The cost of energy (COE) is 0.287 EUR/kWh for PHS and 0.360 EUR/kWh for HPHS while the loss of load probability (LOLP) is 22.65% for PHS and 19.47% for HPHS. Sensitivity analysis shows that wind speed is the key parameter that most affects COE cost of water (COW) and LOLP indices while temperature affects the results the least.
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Nickel Sulfides Supported by Carbon Spheres as Efficient Catalysts for Hydrogen Evolution Reaction
Jun 2021
Publication
Ni3S2 and NiS supported on carbon spheres are successfully synthesized by a facile hydrothermal method. And then a series of physical characterizations included XRD (X-ray diffraction) EDS (energy dispersive spectroscopy) FESEM (field emission scanning electron microscopy) and XPS (X-ray photo-electron spectroscopy) were used to analyze the samples. XRD was used to confirm that NiNi3S2 S2 and NiS were successfully fabricated. FESEM indicated that Ni3S2 and NiS disperse well on carbon spheres. Electrochemical tests showed that nickel sulfides supported by carbon spheres exhibited excellent hydrogen evolution performance. The excellent catalytic activity is attributed to the synergistic effect of carbon spheres and transition metal sulfides of which the carbon spheres act to enhance the electrical conductivity and the dispersion of Ni3S2 and NiS thus providing more active sites for the hydrogen evolution reaction.
Carbons Formed in Methane Thermal and Thermocatalytic Decomposition Processes: Properties and Applications
Jun 2021
Publication
The hydrogen economy will play a key role in future energy systems. Several thermal and catalytic methods for hydrogen production have been presented. In this review methane thermocatalytic and thermal decomposition into hydrogen gas and solid carbon are considered. These processes known as the thermal decomposition of methane (TDM) and thermocatalytic decomposition (TCD) of methane respectively appear to have the greatest potential for hydrogen production. In particular the focus is on the different types and properties of carbons formed during the decomposition processes. The applications for carbons are also investigated.
The ‘Green’ Ni-UGSO Catalyst for Hydrogen Production under Various Reforming Regimes
Jun 2021
Publication
A new spinelized Ni catalyst (Ni-UGSO) using Ni(NO3)2·6H2O as the Ni precursor was prepared according to a less material intensive protocol. The support of this catalyst is a negative-value mining residue UpGraded Slag Oxide (UGSO) produced from a TiO2 slag production unit. Applied to dry reforming of methane (DRM) at atmospheric pressure T = 810 °C space velocity of 3400 mL/(h·g) and molar CO2/CH4 = 1.2 Ni-UGSO gives a stable over 168 h time-on-stream methane conversion of 92%. In this DRM reaction optimization study: (1) the best performance is obtained with the 10–13 wt% Ni load; (2) the Ni-UGSO catalysts obtained from two different batches of UGSO demonstrated equivalent performances despite their slight differences in composition; (3) the sulfur-poisoning resistance study shows that at up to 5.5 ppm no Ni-UGSO deactivation is observed. In steam reforming of methane (SRM) Ni-UGSO was tested at 900 °C and a molar ratio of H2O/CH4 = 1.7. In this experimental range CH4 conversion rapidly reached 98% and remained stable over 168 h time-on-stream (TOS). The same stability is observed for H2 and CO yields at around 92% and 91% respectively while H2/CO was close to 3. In mixed (dry and steam) methane reforming using a ratio of H2O/CH4 = 0.15 and CO2/CH4 = 0.97 for 74 h and three reaction temperature levels (828 °C 847 °C and 896 °C) CH4 conversion remains stable; 80% at 828 °C (26 h) 85% at 847 °C (24 h) and 95% at 896 °C (24 h). All gaseous streams have been analyzed by gas chromatography. Both fresh and used catalysts are analyzed by scanning electron microscopy-electron dispersive X-ray spectroscopy (SEM-EDXS) X-ray diffraction (XRD) and thermogravimetric analysis (TGA) coupled with mass spectroscopy (MS) and BET Specific surface. In the reducing environment of reforming such catalytic activity is mainly attributed to (a) alloys such as FeNi FeNi3 and Fe3Ni2 (reduction of NiFe2O4 FeNiAlO4) and (b) to the solid solution NiO-MgO. The latter is characterized by a molecular distribution of the catalytically active Ni phase while offering an environment that prevents C deposition due to its alkalinity.
In Situ Irradiated X-Ray Photoelectron Spectroscopy on Ag-WS2 Heterostructure For Hydrogen Production Enhancement
Oct 2020
Publication
The hot electron transition of noble materials to catalysis accelerated by localized surface plasmon resonances (LSPRs) was detected by in situ irradiated X-ray photoelectron spectroscopy (ISI-XPS) in this article. This paper synthesized an Ag Nanowire (AgNW) @ WS2 core-shell structure with an ultra-thin shell of WS2(3 ∼ 7 nm) and characterized its photocatalytic properties. The AgNW@WS2 core-shell structure exhibited different surface-enhanced Raman spectroscopy (SERS) effects by changing shell thickness indicating that the effect of AgNW could be controlled by WS2 shell. Furthermore the hydrogen production of AgNW@WS2 could reach to 356% of that of pure WS2. The hot electrons arising from the LSPRs effect broke through the Schottky barrier between WS2 and AgNW and transferred to the WS2 shell whose photocatalytic effect was thus enhanced. In addition when the LSPRs effect was intensified by reducing the shell thickness the hot electron transition of noble materials to catalysis was accelerated.
Shining the Light on Clean Hydrogen
Jun 2021
Publication
Clean hydrogen:
- What's driving the excitement?
- Will hydrogen stay on the main stage of the energy transition?
- What is the market for clean hydrogen today?
Effect of Vanadium-alloying on Hydrogen Embrittlement of Austenitic High-nitrogen Steels
Dec 2018
Publication
The effect of hydrogen on tensile behavior and fracture mechanisms of V-alloying and V-free high-nitrogen austenitic steels was evaluated. Two steels with the chemical compositions of Fe-23Cr–17Mn–0.1C–0.6N (0V-HNS) and Fe-19Cr–22Mn–1.5V–0.3C–0.9N (1.5V-HNS) were electrochemically hydrogen-charged in NaCl water-solution for 100 hours. According to X-ray diffraction analysis and TEM researches V-alloying promotes particle strengthening of the 1.5V-HNS. Despite differences in chemical compositions namely carbon and nitrogen concentrations a solid solution hardening is similar for both steels because of precipitate-assisted depletion of austenite by interstitial atoms (carbon and nitrogen) in 1.5V-HNS. For hydrogen-free state the values of the yield stress and the tensile strength are higher for particle-strengthened 1.5V-HNS as compared to 0V-HNS. Hydrogen-charging increases both the yield stress and the tensile strength of the steels but hydrogen-assisted fracture micromechanisms are different for 0V-HNS and 1.5V-HNS. Hydrogen-charging drastically reduces a total elongation in 0V-HNS but provides insufficient embrittlement in 1.5V-HNS. Hydrogen-assisted brittle layers form on lateral surfaces of the specimens and the widths and fracture micromechanisms in them are different for two steels. For 0V-HNS surface layers of 84 μm in width possess transgranular brittle fracture mechanism (quasi-cleavage mode). For 1.5V-HNS the brittle surface layers (31 μm width) destroy in intergranular brittle fracture mode. The central parts of steel specimens show dimple fracture similar to hydrogen-free steels. The possible reasons for different hydrogen-induced effects in 0V-HNS and 1.5V-HNS are discussed.
Prospects of Enhancing the Understanding of Material-hydrogen Interaction by Novel In-situ and In-operando Methods
Jan 2022
Publication
A main scientific and technical challenge facing the implementation of new and sustainable energy sources is the development and improvement of materials and components. In order to provide commercial viability of these applications an intensive research in material-hydrogen (H) interaction is required. This work provides an overview of recently developed in-situ and in-operando H-charging methods and their applicability to investigate mechanical properties H-absorption characteristics and H embrittlement (HE) susceptibility of a wide range of materials employed in H-related technologies such as subsea oil and gas applications nuclear fusion and fuel cells.
Multi-Objective Optimization of a Hydrogen Hub for the Decarbonization of a Port Industrial Area
Feb 2022
Publication
Green hydrogen is addressed as a promising solution to decarbonize industrial and mobility sectors. In this context ports could play a key role not only as hydrogen users but also as suppliers for industrial plants with which they have strong commercial ties. The implementation of hydrogen technologies in ports has started to be addressed as a strategy for renewable energy transition but still requires a detailed evaluation of the involved costs which cannot be separated from the correct design and operation of the plant. Hence this study proposes the design and operation optimization of a hydrogen production and storage system in a typical Italian port. Multi-objective optimization is performed to determine the optimal levelized cost of hydrogen in environmental and techno-economic terms. A Polymer Electrolyte Membrane (PEM) electrolyzer powered by a grid-integrated photovoltaic (PV) plant a compression station and two-pressure level storage systems are chosen to provide hydrogen to a hydrogen refueling station for a 20-car fleet and satisfy the demand of the hydrogen batch annealing in a steel plant. The results report that a 341 kWP PV plant 89 kW electrolyzer and 17 kg hydrogen storage could provide hydrogen at 7.80 €/kgH2 potentially avoiding about 153 tCO2eq/year (120 tCO2eq/year only for the steel plant).
Green Hydrogen Powering Sustainable Festivals: Public Perceptions of Generators, Production and Ownership
Nov 2022
Publication
This paper is the first to explore public perceptions about a particular market niche for hydrogen; mobile generators. By utilising a combined research approach including in-situ surveys and online focus groups this paper explores what festival audience members and residents who live near festival sites think about the displacement of incumbent diesel generator technology with hydrogen alternatives. We investigate if hydrogen production methods are important in informing perceptions and subsequent support including the extent to which participants are influenced by the organisation or entity that produces the fuel and stands to profit from its sale. In addition to a primary focus on hydrogen energy we reflect upon how sustainability might be better conceptualised in a festival context. Our findings reveal broad support for hydrogen generators the use of green hydrogen as a fuel to generate electricity and community-led hydrogen production.
Enhanced Performance and Durability of Low Catalyst Loading PEM Water Electrolyser Based on a Short-side Chain Perfluorosulfonic Ionomer
Sep 2016
Publication
Water electrolysis supplied by renewable energy is the foremost technology for producing ‘‘green” hydrogen for fuel cell vehicles. In addition the ability to rapidly follow an intermittent load makes electrolysis an ideal solution for grid-balancing caused by differences in supply and demand for energy generation and consumption. Membrane-electrode assemblies (MEAs) designed for polymer electrolyte membrane (PEM) water electrolysis based on a novel short-side chain (SSC) perfluorosulfonic acid (PFSA) membrane Aquivion with various cathode and anode noble metal loadings were investigated in terms of both performance and durability. Utilizing a nanosized Ir0.7Ru0.3O solid solution anode catalyst and a supported Pt/C cathode catalyst in combination with the Aquivion membrane gave excellent electrolysis performances exceeding 3.2 A cm-2 at 1.8 V terminal cell voltage ( 80% efficiency) at 90 ºC in the presence of a total catalyst loading of 1.6 mg cm−2. A very small loss of efficiency corresponding to 30 mV voltage increase was recorded at 3 A cm 2 using a total noble metal catalyst loading of less than 0.5 mg cm−2 (compared to the industry standard of 2 mg cm−2). Steady-state durability tests carried out for 1000 h at 1 A cm -2 showed excellent stability for the MEA with total noble metal catalyst loading of 1.6 mg cm−2 (cell voltage increase 5 lV/h). Moderate degradation rate (cell voltage increase 15 lV/h) was recorded for the low loading 0.5 mg cm-2 MEA. Similar stability characteristics were observed in durability tests at 3 A cm−2. These high performance and stability characteristics were attributed to the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the Ir and Ru oxide solid solution and the enrichment of Ir species on the surface for the anodic catalyst.
Physicochemical Properties of Proton-conducting SmNiO3 Epitaxial Films
Mar 2019
Publication
Proton conducting SmNiO3 (SNO) thin films were grown on (001) LaAlO3 substrates for systematically investigating the proton transport properties. X-ray Diffraction and Atomic Force Microscopy studies reveal that the as-grown SNO thin films have good single crystallinity and smooth surface morphology. The electrical conductivity measurements in air indicate a peak at 473 K in the temperature dependence of the resistance of the SNO films probably due to oxygen loss on heating. A Metal-Insulator-Transition occurs at 373 K for the films after annealing at 873 K in air. In a hydrogen atmosphere (3% H2/97% N2) an anomalous peak in the resistance is found at 685 K on the first heating cycle. Electrochemical Impedance Spectroscopy studies as a function of temperature indicate that the SNO films have a high ionic conductivity (0.030 S/cm at 773 K) in a hydrogen atmosphere. The activation energy for proton conductivity was determined to be 0.23 eV at 473–773 K and 0.37 eV at 773–973 K respectively. These findings demonstrate that SNO thin films have good proton conductivity and are good candidate electrolytes for low temperature proton-conducting Solid Oxide Fuel Cells.
The Path to Carbon Neutrality in China: A Paradigm Shift in Fossil Resource Utilization
Jan 2022
Publication
The Paris Agreement has set the goal of carbon neutrality to cope with global climate change. China has pledged to achieve carbon neutrality by 2060 which will strategically change everything in our society. As the main source of carbon emissions the consumption of fossil energy is the most profoundly affected by carbon neutrality. This work presents an analysis of how China can achieve its goal of carbon neutrality based on its status of fossil energy utilization. The significance of transforming fossils from energy to resource utilization in the future is addressed while the development direction and key technologies are discussed.
Microwave Absorption of Aluminum/Hydrogen Treated Titanium Dioxide Nanoparticles
Dec 2018
Publication
Interactions between incident electromagnetic energy and matter are of critical importance for numerous civil and military applications such as photocatalysis solar cells optics radar detection communications information processing and transport et al. Traditional mechanisms for such interactions in the microwave frequency mainly rely on dipole rotations and magnetic domain resonance. In this study we present the first report of the microwave absorption of Al/H2 treated TiO2 nanoparticles where the Al/H2 treatment not only induces structural and optical property changes but also largely improves the microwave absorption performance of TiO2 nanoparticles. Moreover the frequency of the microwave absorption can be finely controlled with the treatment temperature and the absorption efficiency can reach optimal values with a careful temperature tuning. A large reflection loss of −58.02 dB has been demonstrated with 3.1 mm TiO2 coating when the treating temperature is 700 °C. The high efficiency of microwave absorption is most likely linked to the disordering-induced property changes in the materials. Along with the increased microwave absorption properties are largely increased visible-light and IR absorptions and enhanced electrical conductivity and reduced skin-depth which is likely related to the interfacial defects within the TiO2 nanoparticles caused by the Al/H2 treatment.
Integral Sliding Mode Control for Maximum Power Point Tracking in DFIG Based Floating Offshore Wind Turbine and Power to Gas
Jun 2021
Publication
This paper proposes a current decoupling controller for a Doubly-fed Induction Generator (DFIG) based on floating offshore wind turbine and power to gas. The proposed controller realizes Maximum Power Point Tracking (MPPT) through integral sliding mode compensation. By using the internal model control strategy an open-loop controller is designed to ensure that the system has good dynamic performance. Furthermore using the integral Sliding Mode Control (SMC) strategy a compensator is designed to eliminate the parameter perturbation and external disturbance of the open-loop control. The parameters of the designed controller are designed through Grey Wolf Optimization (GWO). Simulation results show that the proposed control strategy has better response speed and smaller steady-state error than the traditional control strategy. This research is expected to be applied to the field of hydrogen production by floating offshore wind power.
A Critique on the UK's Net Zero Strategy
Dec 2022
Publication
Before the Covid-19 pandemic UK passed net-zero emission law legislation to become the first major economy in the world to end its contribution to global warming by 2050. Following the UK’s legislation to reach net-zero emissions a long-term strategy for transition to a net-zero target was published in 2021. The strategy is a technology-led and with a top-down approach. The intention is to reach the target over the next three decades. The document targets seven sectors to reduce emissions and include a wide range of policies and innovations for decarbonization. This paper aims to accomplish a much needed review of the strategy in heat and buildings part and cover the key related areas in future buildings standard heat pumps and use of hydrogen as elaborated in the strategy. For that purpose this research reviews key themes in the policy challenges recent advancement and future possibilities. It provides an insight on the overall development toward sustainability and decarbonization of built environment in the UK by 2050. A foresight model Future Wheels is also used to visualize the findings from the review and provide a clear picture of the potential impact of the policy.
Planetary Boundaries Assessment of Deep Decarbonisation Options for Building Heating in the European Union
Jan 2023
Publication
Building heating is one of the sectors for which multiple decarbonisation options exist and current geopolitical tensions provide urgency to design adequate regional policies. Heat pumps and hydrogen boilers alongside alternative district heating systems are the most promising alternatives. Although a host of city or country-level studies exist it remains controversial what role hydrogen should play for building heating in the European Union compared with electrification and how blue and green hydrogen differ in terms of costs and environmental impacts. This works assesses the optimal technology mix for staying within planetary boundaries and the influence of international cooperation and political restrictions. To perform the analysis a bottom-up optimisation model was developed incorporating life cycle assessment constraints and covering production storage transport of energy and carbon dioxide as well as grid and non-grid connected end-users of heat. It was found that a building heating system within planetary boundaries is feasible through large-scale electrification via heat pumps although at a higher cost than the current system with abatement costs of around 200 €/ton CO2. Increasing interconnector capacity or onshore wind energy is found to be vital to staying within boundaries. A strong trade-off for hydrogen was identified with blue hydrogen being cost-competitive but vastly unsustainable (when applied to heating) and green hydrogen being 2–3 times more expensive than electrification while still transgressing several planetary boundaries. The insights from this work indicate that heat pumps and renewable electricity should be prioritised over hydrogen-based heating in most cases and grid-stability and storage aspects explored further while revealing a need for policy instruments to mitigate increased costs for consumers.
What Is the Policy Effect of Coupling the Green Hydrogen Market, National Carbon Trading Market and Electricity Market?
Oct 2022
Publication
Green hydrogen has become the key to social low-carbon transformation and is fully linked to zero carbon emissions. The carbon emissions trading market is a policy tool used to control carbon emissions using a market-oriented mechanism. Building a modular carbon trading center for the hydrogen energy industry would greatly promote the meeting of climate targets. Based on this a “green hydrogen market—national carbon trading market–electricity market” coupling mechanism is designed. Then the “green hydrogen market—national carbon trading market–electricity market” mechanism is modeled and simulated using system dynamics. The results are as follows: First coupling between the green hydrogen market carbon trading market and electricity market can be realized through green hydrogen certification and carbon quota trading. It is found that the coupling model is feasible through simulation. Second simulation of the basic scenario finds that multiple-market coupling can stimulate an increase in carbon price the control of thermal power generation and an increase in green hydrogen production. Finally the proportion of the green hydrogen certification the elimination mechanism of outdated units and the quota auction mechanism will help to form a carbon pricing mechanism. This study enriches the green hydrogen trading model and establishes a multiple-market linkage mechanism.
Overview of the Hydrogen Production by Plasma-Driven Solution Electrolysis
Oct 2022
Publication
This paper reviews the progress in applying the plasma-driven solution electrolysis (PDSE) which is also referred to as the contact glow-discharge electrolysis (CGDE) or plasma electrolysis for hydrogen production. The physicochemical processes responsible for the formation of PDSE and effects occurring at the discharge electrode in the cathodic and anodic regimes of the PDSE operation are described. The influence of the PDSE process parameters especially the discharge polarity magnitude of the applied voltage type and concentration of the typical electrolytic solutions (K2CO3 Na2CO3 KOH NaOH H2SO4 ) presence of organic additives (CH3OH C2H5OH CH3COOH) temperature of the electrolytic solution the active length and immersion depth of the discharge electrode into the electrolytic solution on the energy efficiency (%) energy yield (g(H2 )/kWh) and hydrogen production rate (g(H2 )/h) is presented and discussed. This analysis showed that in the cathodic regime of PDSE the hydrogen production rate is 33.3 times higher than that in the anodic regime of PDSE whereas the Faradaic and energy efficiencies are 11 and 12.5 times greater respectively than that in the anodic one. It also revealed the energy yield of hydrogen production in the cathodic regime of PDSE in the methanol–water mixture as the electrolytic solution is 3.9 times greater compared to that of the alkaline electrolysis 4.1 times greater compared to the polymer electrolyte membrane electrolysis 2.8 times greater compared to the solid oxide electrolysis 1.75 times greater than that obtained in the microwave (2.45 GHz) plasma and 5.8% greater compared to natural gas steam reforming.
Can Industrial-Scale Solar Hydrogen Supplied from Commodity Technologies Be Cost Competitive by 2030?
Sep 2020
Publication
Expanding decarbonization efforts beyond the power sector are contingent on cost-effective production of energy carriers like H2 with near-zero life-cycle carbon emissions. Here we assess the levelized cost of continuous H2 supply (95% availability) at industrial-scale quantities (100 tonnes/day) in 2030 from integrating commodity technologies for solar photovoltaics electrolysis and energy storage. Our approach relies on modeling the least-cost plant design and operation that optimize component sizes while adhering to hourly solar availability production requirements and component inter-temporal operating constraints. We apply the model to study H2 production costs spanning the continental United States and through extensive sensitivity analysis explore system configurations that can achieve $2.5/kg levelized costs or less for a range of plausible 2030 technology projections at high-irradiance locations. Notably we identify potential sites and system configurations where PV-electrolytic H2 could substitute natural gas-derived H2 at avoided CO2 costs (%$120/ton) similar to the cost of deploying carbon capture and sequestration.
Life Cycle Environmental and Cost Comparison of Current and Future Passenger Cars under Different Energy Scenarios
Apr 2020
Publication
In this analysis life cycle environmental burdens and total costs of ownership (TCO) of current (2017) and future (2040) passenger cars with different powertrain configurations are compared. For all vehicle configurations probability distributions are defined for all performance parameters. Using these a Monte Carlo based global sensitivity analysis is performed to determine the input parameters that contribute most to overall variability of results. To capture the systematic effects of the energy transition future electricity scenarios are deeply integrated into the ecoinvent life cycle assessment background database. With this integration not only the way how future electric vehicles are charged is captured but also how future vehicles and batteries are produced. If electricity has a life cycle carbon content similar to or better than a modern natural gas combined cycle powerplant full powertrain electrification makes sense from a climate point of view and in many cases also provides reductions in TCO. In general vehicles with smaller batteries and longer lifetime distances have the best cost and climate performance. If a very large driving range is required or clean electricity is not available hybrid powertrain and compressed natural gas vehicles are good options in terms of both costs and climate change impacts. Alternative powertrains containing large batteries or fuel cells are the most sensitive to changes in the future electricity system as their life cycles are more electricity intensive. The benefits of these alternative drivetrains are strongly linked to the success of the energy transition: the more the electricity sector is decarbonized the greater the benefit of electrifying passenger vehicles.
Green Hydrogen Blends with Natural Gas and Its Impact on the Gas Network
Oct 2022
Publication
With increasing shares of variable and uncertain renewable generation in many power systems there is an associated increase in the importance of energy storage to help balance supply and demand. Gas networks currently store and transport energy and they have the potential to play a vital role in longer-term renewable energy storage. Gas and electricity networks are becoming more integrated with quick-responding gas-fired power plants providing a significant backup source for renewable electricity in many systems. This study investigates Ireland’s gas network and operation when a variable green hydrogen input from excess wind power is blended with natural gas. How blended hydrogen impacts a gas network’s operational variables is also assessed by modelling a quasi-transient gas flow. The modelling approach incorporates gas density and a compressibility factor in addition to the gas network’s main pressure and flow rate characteristics. With an increasing concentration of green hydrogen up to 20% in the gas network the pipeline flow rate must be increased to compensate for reduced energy quality due to the lower energy density of the blended gas. Pressure drops across the gas pipeline have been investigated using different capacities of P2H from 18 MW to 124 MW. The results show significant potential for the gas network to store and transport renewable energy as hydrogen and improve renewable energy utilisation without upgrading the gas network infrastructure.
Numerical Study of Combustion and Emission Characteristics for Hydrogen Mixed Fuel in the Methane-Fueled Gas Turbine Combustor
Jan 2023
Publication
The aeroderivative gas turbine is widely used as it demonstrates many advantages. Adding hydrogen to natural gas fuels can improve the performance of combustion. Following this the effects of hydrogen enrichment on combustion characteristics were analyzed in an aeroderivative gas turbine combustor using CFD simulations. The numerical model was validated with experimental results. The conditions of the constant mass flow rate and the constant energy input were studied. The results indicate that adding hydrogen reduced the fuel residues significantly (fuel mass at the combustion chamber outlet was reduced up to 60.9%). In addition the discharge of C2H2 and other pollutants was reduced. Increasing the volume fraction of hydrogen in the fuel also reduced CO emissions at the constant energy input while increasing CO emissions at the constant fuel mass flow rate. An excess in the volume fraction of added hydrogen changed the combustion mode in the combustion chamber resulting in fuel-rich combustion (at constant mass flow rate) and diffusion combustion (at constant input power). Hydrogen addition increased the pattern factor and NOx emissions at the outlet of the combustion chamber.
IGEM/TD/13 Edition 3 Supplement 1 - Pressure Regulating Installations for Hydrogen at Pressures Exceeding 7 Bar
Nov 2021
Publication
IGEM/TD/13 Standard applies to the safe design construction inspection testing operation and maintenance of pressure regulating installations (PRIs) in accordance with current knowledge and operational experience.
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
You can purchase the standard here
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
- with an upstream maximum operating pressure (MOP) not greater than 100 bar
- with an outlet pressure greater than or equal to 7 bar
- for use with Hydrogen or NG/H blends with a Hydrogen content greater than 10 %
- operating with a temperature range between -20°C and 120°C.
You can purchase the standard here
Hydrogen Production via Steam Reforming: A Critical Analysis of MR and RMM Technologies
Jan 2020
Publication
Hydrogen as the energy carrier of the future’ has been a topic discussed for decades and is today the subject of a new revival especially driven by the investments in renewable electricity and the technological efforts done by high-developed industrial powers such as Northern Europe and Japan. Although hydrogen production from renewable resources is still limited to small scale local solutions and R&D projects; steam reforming (SR) of natural gas at industrial scale is the cheapest and most used technology and generates around 8 kg CO2 per kg H2. This paper is focused on the process optimization and decarbonization of H2 production from fossil fuels to promote more efficient approaches based on membrane separation. In this work two emerging configurations have been compared from the numerical point of view: the membrane reactor (MR) and the reformer and membrane module (RMM) proposed and tested by this research group. The rate of hydrogen production by SR has been calculated according to other literature works a one-dimensional model has been developed for mass heat and momentum balances. For the membrane modules the rate of hydrogen permeation has been estimated according to mass transfer correlation previously reported by this research group and based on previous experimental tests carried on in the first RMM Pilot Plant. The methane conversion carbon dioxide yield temperature and pressure profile are compared for each configuration: SR MR and RMM. By decoupling the reaction and separation section such as in the RMM the overall methane conversion can be increased of about 30% improving the efficiency of the system.
Hydrogen or Hydrogen-derived Methanol for Dual-fuel Compression-ignition Combustion: An Engine Perspective
Oct 2022
Publication
Synthetic fuels or e-fuels produced from captured CO2 and renewable hydrogen are envisaged as a feasible path towards a climate-neutral transportation in medium/heavy-duty and maritime sectors. EU is presently debating energy targets by 2030 for these fuels. As their production involves chemical processing of hydrogen it must be evaluated if the extra cost is worthy at least in applications where hydrogen use is possible. This manuscript focuses on the performance and environmental impact when hydrogen and methanol are fed to a heavy-duty compression-ignition engine working under dual-fuel combustion. The trade-off thermal efficiency-NOx emissions is primary considered in the assessment by combining both variables in an own defined function. During the work engine operating settings were adjusted to exploit the potential of methanol and hydrogen. Compared to conventional combustion methanol required centering the combustion towards TDC and doubling the EGR rate resulting in a low temperature highly premixed combustion almost soot-free and with extremely low NOx emissions. The best settings for hydrogen were in the middle of those for methanol and conventional combustion. Results showed great dependance with the engine load but methanol proved superior to hydrogen for all conditions. At high load 20–60 % methanol even improved the efficiency and reduced the NOx emissions obtained by conventional combustion. However at low load hydrogen could substitute 90 % of the diesel fuel while methanol failed at substitutions higher than 55 %.
Increasing Technical Efficiency of Renewable Energy Sources in Power Systems
Mar 2023
Publication
This paper presents a method for refining the forecast schedule of renewable energy sources (RES) generation by its intraday adjustment and investigates the measures for reserving RES with unstable generation in electric power systems (EPSs). Owing to the dependence of electricity generation by solar and wind power plants (PV and WPPs respectively) on natural conditions problems arise with their contribution to the process of balancing the power system. Therefore the EPS is obliged to keep a power reserve to compensate for deviations in RES from the planned generation amount. A system-wide reserve (mainly the shunting capacity of thermal and hydroelectric power plants) is used first followed by other means of power reserve: electrochemical hydrogen or biogas plants. To analyze the technical and economic efficiency of certain backup means mathematical models based on the theory of similarity and the criterion method were developed. This method is preferred because it provides the ability to compare different methods of backing up RES generation with each other assess their proportionality and determine the sensitivity of costs to the capacity of backup methods with minimal available initial information. Criterion models have been formed that allow us to build dependencies of the costs of backup means for unstable RES generation on the capacity of the backup means. It is shown that according to the results of the analysis of various methods and means of RES backup hydrogen technologies are relatively the most effective. The results of the analysis in relative units can be clarified if the current and near-term price indicators are known.
The Role of Renewable Energies, Storage and Sector-Coupling Technologies in the German Energy Sector under Different CO2 Emission Restrictions
Aug 2022
Publication
This study aimed to simulate the sector-coupled energy system of Germany in 2030 with the restriction on CO2 emission levels and to observe how the system evolves with decreasing emissions. Moreover the study presented an analysis of the interconnection between electricity heat and hydrogen and how technologies providing flexibility will react when restricting CO2 emissions levels. This investigation has not yet been carried out with the technologies under consideration in this study. It shows how the energy system behaves under different set boundaries of CO2 emissions and how the costs and technologies change with different emission levels. The study results show that the installed capacities of renewable technologies constantly increase with higher limitations on emissions. However their usage rates decreases with low CO2 emission levels in response to higher curtailed energy. The sector-coupled technologies behave differently in this regard. Heat pumps show similar behaviour while the electrolysers usage rate increases with more renewable energy penetration. The system flexibility is not primarily driven by the hydrogen sector but in low CO2 emission level scenarios the flexibility shifts towards the heating sector and electrical batteries.
An Overview of Water Electrolysis Technologies for Green Hydrogen Production
Oct 2022
Publication
Decarbonizing the planet is one of the major goals that countries around the world have set for 2050 to mitigate the effects of climate change. To achieve these goals green hydrogen that can be produced from the electrolysis of water is an important key solution to tackle global decarbonization. Consequently in recent years there is an increase in interest towards green hydrogen production through the electrolysis process for large-scale implementation of renewable energy based power plants and other industrial and transportation applications. The main objective of this study was to provide a comprehensive review of various green hydrogen production technologies especially on water electrolysis. In this review various water electrolysis technologies and their techno-commercial prospects including hydrogen production cost along with recent developments in electrode materials and their challenges were summarized. Further some of the most successful results also were described. Moreover this review aims to identify the gaps in water electrolysis research and development towards the techno-commercial perspective. In addition some of the commercial electrolyzer performances and their limitations also were described along with possible solutions for cost-effective hydrogen production Finally we outlined our ideas and possible solutions for driving cost-effective green hydrogen production for commercial applications. This information will provide future research directions and a road map for the development/implementation of commercially viable green hydrogen projects.
Development of Liquid Hydrogen Leak Frequencies Using a Bayesian Update Process
Sep 2021
Publication
To quantify the risk of an accident in a liquid hydrogen system it is necessary to determine how often a leak may occur. To do this representative component leakage frequencies specific to liquid hydrogen can be determined as a function of the normalized leak size. Subsequently the system characteristics (e.g. system pressure) can be used to calculate accident consequences. Operating data (such as leak frequencies) for liquid hydrogen systems are very limited; rather than selecting a single leak frequency value from a literature source data from different sources can be combined using a Bayesian model. This approach provides leakage rates for different amounts of leakage distributions for leakage rates to propagate through risk assessment models to establish risk result uncertainty and a means for incorporating liquid hydrogen-specific leakage data with leakage frequencies from other fuels. Specifically other cryogenic fluids like liquefied natural gas are used as a baseline for the Bayesian analysis. This Bayesian update process is used to develop leak frequency distributions for different system component types and leak sizes. These leak frequencies can be refined as liquid hydrogen data becomes available and may then inform safety code requirements based on the likelihood of liquid hydrogen release for different systems.
Numerical Modeling of Energy Systems Based on Micro Gas Turbine: A Review
Jan 2022
Publication
In the context of the great research pulse on clean energy transition distributed energy systems have a key role especially in the case of integration of both renewable and traditional energy sources. The stable interest in small-scale gas turbines can further increase owing to their flexibility in both operation and fuel supply. Since their not-excellent electrical efficiency research activities on micro gas turbine (MGT) are focused on the performance improvements that are achievable in several ways like modifying the Brayton cycle integrating two or more plants using cleaner fuels. Hence during the last decades the growing interest in MGT-based energy systems encouraged the development of many numerical approaches aimed to provide a reliable and effective prediction of the energy systems’ behavior. Indeed numerical modeling can help to individuate potentialities and issues of each enhanced layout or hybrid energy system and this review aims to discuss the various layout solutions proposed by researchers with particular attention to recent publications highlighting the adopted modeling approaches and methods.
Dynamic Quality Tracking of Natural Gas and Hydrogen Mixture in a Portion of Natural Gas Grid
Aug 2015
Publication
Direct injection of alternative fuels (biomethane hydrogen) in the natural gas grid appears to be a promising solution to reach environmental objectives of CO2 emission reduction in the current energy scenario. This approach is justified by the large amount of biogas producible which can be upgraded to biomethane; while another proposed solution to increase renewable energy sources exploitation lies in producing hydrogen from excess wind energy followed by injection in the natural gas grid. Nevertheless compliance with composition limits and quality constraints in the resulting natural gas mixture has to be analysed in both stationary and dynamic operations tracking the gas quality downstream the injection point of the alternative fuels. A model was developed to simulate unsteady operation of a portion of gas grid dealing with realistic industrial and residential consumptions concentrated in offtake points. Two case studies were investigated focusing on the comparison between different amounts of hydrogen injection in the pure natural gas flow yielding composition flow rate and pressure profiles. The analysis shows how imposed quality thresholds can be respected although the hydrogen fraction within the natural gas mixture is highly sensitive to the profile and size of the loads connected to the gas pipeline.
Magnesium-Based Materials for Hydrogen Storage—A Scope Review
Sep 2020
Publication
Magnesium hydride and selected magnesium-based ternary hydride (Mg2FeH6 Mg2NiH4 and Mg2CoH5) syntheses and modification methods as well as the properties of the obtained materials which are modified mostly by mechanical synthesis or milling are reviewed in this work. The roles of selected additives (oxides halides and intermetallics) nanostructurization polymorphic transformations and cyclic stability are described. Despite the many years of investigations related to these hydrides and the significant number of different additives used there are still many unknown factors that affect their hydrogen storage properties reaction yield and stability. The described compounds seem to be extremely interesting from a theoretical point of view. However their practical application still remains debatable.
An MILP Approach for the Optimal Design of Renewable Battery-hydrogen Energy Systems for Off-grid Insular Communities
Jul 2021
Publication
The optimal sizing of stand-alone renewable H2-based microgrids requires the load demand to be reliably satisfied by means of local renewable energy supported by a hybrid battery/hydrogen storage unit while minimizing the system costs. However this task is challenging because of the high number of components that have to be installed and operated. In this work an MILP optimization framework has been developed and applied to the off-grid village of Ginostra (on the Stromboli island Italy) which is a good example of several other insular sites throughout the Mediterranean area. A year-long time horizon was considered to model the seasonal storage which is necessary for off-grid areas that wish to achieve energy independence by relying on local renewable sources. The degradation costs of batteries and H2-based devices were included in the objective function of the optimization problem i.e. the annual cost of the system. Efficiency and investment cost curves were considered for the electrolyzer and fuel cell components in order to obtain a more detailed and precise techno-economic estimation. The design optimization was also performed with the inclusion of a general demand response program (DRP) to assess its impact on the sizing results. Moreover the effectiveness of the proposed MILP-based method was tested by comparing it with a more traditional approach based on a metaheuristic algorithm for the optimal sizing complemented with ruled-based strategies for the system operation. Thanks to its longer-term storage capability hydrogen is required for the optimal system configuration in order to reach energy self-sufficiency. Finally considering the possibility of load deferral the electricity generation cost can be reduced to an extent that depends on the amount of load that is allowed to participate in the DRP scheme. This cost reduction is mainly due to the decreased capacity of the battery storage system.
Recent Progress and New Perspectives on Metal Amide and Imide Systems for Solid-State Hydrogen Storage
Apr 2018
Publication
Hydrogen storage in the solid state represents one of the most attractive and challenging ways to supply hydrogen to a proton exchange membrane (PEM) fuel cell. Although in the last 15 years a large variety of material systems have been identified as possible candidates for storing hydrogen further efforts have to be made in the development of systems which meet the strict targets of the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) and U.S. Department of Energy (DOE). Recent projections indicate that a system possessing: (i) an ideal enthalpy in the range of 20–50 kJ/mol H2 to use the heat produced by PEM fuel cell for providing the energy necessary for desorption; (ii) a gravimetric hydrogen density of 5 wt. % H2 and (iii) fast sorption kinetics below 110 ◦C is strongly recommended. Among the known hydrogen storage materials amide and imide-based mixtures represent the most promising class of compounds for on-board applications; however some barriers still have to be overcome before considering this class of material mature for real applications. In this review the most relevant progresses made in the recent years as well as the kinetic and thermodynamic properties experimentally measured for the most promising systems are reported and properly discussed.
Hydrogen Production and Carbon Sequestration by Steam Methane Reforming and Fracking with Carbon Dioxide
Feb 2020
Publication
An opportunity to sequester large amounts of carbon dioxide (CO2) is made possible because hydraulic fracturing is used to produce most of America's natural gas. CO2 could be extracted from natural gas and water using steam methane reforming pressurized to its supercritical phase and used instead of water to fracture additional hydrocarbon-bearing rock. The useful energy carrier that remains is hydrogen with carbon returned to the ground. Research on the use of supercritical CO2 is reviewed with proppant entrainment identified as the major area where technical advances may be needed. The large potential for greenhouse-gas reduction through sequestration of CO2 and avoidance of methane leakage from the natural gas system is quantified.
Performance Study on Methanol Steam Reforming Rib Micro-Reactor with Waste Heat Recovery
Mar 2020
Publication
Automobile exhaust heat recovery is considered to be an effective means to enhance fuel utilization. The catalytic production of hydrogen by methanol steam reforming is an attractive option for onboard mobile applications due to its many advantages. However the reformers of conventional packed bed type suffer from axial temperature gradients and cold spots resulting from severe limitations of mass and heat transfer. These disadvantages limit reformers to a low efficiency of catalyst utilization. A novel rib microreactor was designed for the hydrogen production from methanol steam reforming heated by automobile exhaust and the effect of inlet exhaust and methanol steam on reactor performance was numerically analyzed in detail with computational fluid dynamics. The results showed that the best operating parameters were the counter flow water-to-alcohol (W/A) of 1.3 exhaust inlet velocity of 1.1 m/s and exhaust inlet temperature of 773 K when the inlet velocity and inlet temperature of the reactant were 0.1 m/s and 493 K respectively. At this condition a methanol conversion of 99.4% and thermal efficiency of 28% were achieved together with a hydrogen content of 69.6%.
Supporting Hydrogen Technologies Deployment in EU Regions and Member States: The Smart Specialisation Platform on Energy (S3PEnergy)
May 2018
Publication
In order to maximise European national and regional research and innovation potential the European Union is investing in these fields through different funding mechanisms such as the ESIF or H2020 programme. This investment plan is part of the European 2020 strategy where the concept of Smart Specialisation is also included.<br/>Smart Specialisation is an innovation policy concept designed to promote the efficient and effective use of public investment in regional innovation in order to achieve economic growth. The Smart Specialisation Platform was created to support this concept by assisting regions and Member States in developing implementing and reviewing their research and innovation Smart Specialisation strategies.<br/>The Smart Specialisation Platform comprises several thematic platforms. The thematic Smart Specialisation Platform on energy (S3PEnergy) is a joint initiative of three European Commission services: DG REGIO DG ENER and the Joint Research Centre (JRC). The main objective of the S3PEnergy is to support the optimal and effective uptake of the Cohesion Policy funds for energy and to better align energy innovation activities at national local and regional level through the identification of the technologies and innovative solutions that support in the most cost-effective way the EU energy policy priorities.<br/>In the particular case of hydrogen technologies the activities of the platform are mainly focused on supporting the new Fuel Cells and Hydrogen Joint Undertaking (FCH JU) initiative involving regions and cities. To date more than 80 European cities and regions have committed to participate in this initiative through the signature of a Memorandum of Understanding and more participants are expected to join. S3PEnergy is helping in the identification of potential combination of H2020 funding (provided through FCH JU) and ESIF.<br/>To identify potential synergies among these two funding sources a mapping of the different ESIF opportunities has been performed. In order to map these opportunities Operational Programmes (OPs) and research and innovation strategies for Smart Specialisation (RIS3) of the different European regions and Member States were analysed. The results of this mapping and analysis are presented in this paper."
Analysis of Hydrogen Production Costs in Steam-Methane Reforming Considering Integration with Electrolysis and CO2 Capture
Aug 2022
Publication
Global hydrogen production is dominated by the Steam-Methane Reforming (SMR) route which is associated with significant CO2 emissions and excess process heat. Two paths to lower specific CO2 emissions in SMR hydrogen production are investigated: (1) the integration of CO2 capture and compression for subsequent sequestration or utilization and (2) the integration of electrolysis for increased hydrogen production. In both cases the excess process heat is utilized to drive the emissions reduction options. Four different design regimes for integration of carbon capture and compression with the SMR process are identified. Techno-economic analyses are performed to study the effect of CO2 mitigation on hydrogen production costs compared to grey hydrogen production without emissions mitigation options. Integration with electrolysis is shown to be less attractive compared to the proposed heat and power integration schemes for the SMR process with CO2 capture and compression for subsequent sequestration or utilization which can reduce emissions by 90% with hydrogen production costs increasing only moderately by 13%. This blue hydrogen production is compared in terms of costs and emissions against the emerging alternative production by electrolysis in the context of renewable and fossil electricity generation and electricity mixes while considering life-cycle emissions.
Tetrahydroborates: Development and Potential as Hydrogen Storage Medium
Oct 2017
Publication
The use of fossil fuels as an energy supply becomes increasingly problematic from the point of view of both environmental emissions and energy sustainability. As an alternative hydrogen is widely regarded as a key element for a potential energy solution. However differently from fossil fuels such as oil gas and coal the production of hydrogen requires energy. Alternative and intermittent renewable energy sources such as solar power wind power etc. present multiple advantages for the production of hydrogen. On the one hand the renewable sources contribute to a remarkable reduction of pollutants released to the air and on the other hand they significantly enhance the sustainability of energy supply. In addition the storage of energy in form of hydrogen has a huge potential to balance an effective and synergetic utilization of renewable energy sources. In this regard hydrogen storage technology is a key technology towards the practical application of hydrogen as “energy carrier”. Among the methods available to store hydrogen solid-state storage is the most attractive alternative from both the safety and the volumetric energy density points of view. Because of their appealing hydrogen content complex hydrides and complex hydride-based systems have attracted considerable attention as potential energy vectors for mobile and stationary applications. In this review the progresses made over the last century on the synthesis and development of tetrahydroborates and tetrahydroborate-based systems for hydrogen storage purposes are summarized.
Current Status of Automotive Fuel Cells for Sustainable Transport
May 2019
Publication
Automotive proton-exchange membrane fuel cells (PEMFCs) have finally reached a state of technological readiness where several major automotive companies are commercially leasing and selling fuel cell electric vehicles including Toyota Honda and Hyundai. These now claim vehicle speed and acceleration refueling time driving range and durability that rival conventional internal combustion engines and in most cases outperform battery electric vehicles. The residual challenges and areas of improvement which remain for PEMFCs are performance at high current density durability and cost. These are expected to be resolved over the coming decade while hydrogen infrastructure needs to become widely available. Here we briefly discuss the status of automotive PEMFCs misconceptions about the barriers that platinum usage creates and the remaining hurdles for the technology to become broadly accepted and implemented.
Hydrogen Separation and Purification from Various Gas Mixtures by Means of Electrochemical Membrane Technology in the Temperature Range 100–160 ◦C
Apr 2021
Publication
This paper reports on an experimental evaluation of the hydrogen separation performance in a proton exchange membrane system with Pt-Co/C as the anode electrocatalyst. The recovery of hydrogen from H2/CO2 H2/CH4 and H2/NH3 gas mixtures were determined in the temperature range of 100–160 ◦C. The effects of both the impurity concentration and cell temperature on the separation performance of the cell and membrane were further examined. The electrochemical properties and performance of the cell were determined by means of polarization curves limiting current density open-circuit voltage hydrogen permeability hydrogen selectivity hydrogen purity and cell efficiencies (current voltage and power efficiencies) as performance parameters. High purity hydrogen (>99.9%) was obtained from a low purity feed (20% H2 ) after hydrogen was separated from H2/CH4 mixtures. Hydrogen purities of 98–99.5% and 96–99.5% were achieved for 10% and 50% CO2 in the feed respectively. Moreover the use of proton exchange membranes for electrochemical hydrogen separation was unsuccessful in separating hydrogen-rich streams containing NH3 ; the membrane underwent irreversible damage.
Powertrain Design and Energy Management Strategy Optimization for a Fuel Cell Electric Intercity Coach in an Extremely Cold Mountain Area
Sep 2022
Publication
Facing the challenge that the single-motor electric drive powertrain cannot meet the continuous uphill requirements in the cold mountainous area of the 2022 Beijing Winter Olympics the manuscript adopted a dual-motor coupling technology. Then according to the operating characteristics and performance indicators of the fuel cell (FC)–traction battery hybrid power system the structure design and parameter matching of the vehicle power system architecture were carried out to improve the vehicle’s dynamic performance. Furthermore considering the extremely cold conditions in the Winter Olympics competition area and the poor low-temperature tolerance of core components of fuel cell electric vehicles (FCEV) under extremely cold conditions such as the reduced capacity and service life of traction batteries caused by the rapid deterioration of charging and discharging characteristics the manuscript proposed a fuzzy logic control-based energy management strategy (EMS) optimization method for the proton exchange membrane fuel cell (PEMFC) to reduce the power fluctuation hydrogen consumption and battery charging/discharging times and at the same time to ensure the hybrid power system meets the varying demand under different conditions. In addition the performance of the proposed approach was investigated and validated in an intercity coach in real-world driving conditions. The experimental results show that the proposed powertrain with an optimal control strategy successfully alleviated the fluctuation of vehicle power demand reduced the battery charging/discharging times of traction battery and improved the energy efficiency by 20.7%. The research results of this manuscript are of great significance for the future promotion and application of fuel cell electric coaches in all climate environments especially in an extremely cold mountain area.
Hydrogen–Natural Gas Blending in Distribution Systems—An Energy, Economic, and Environmental Assessment
Aug 2022
Publication
Taking into account the international policies in the field of environmental protection in the world in general and in the European Union in particular the reduction of greenhouse gas (GHG) emissions and primarily of carbon dioxide has become one of the most important objectives. This can be obtained through various renewable energy sources and non-polluting technologies such as the mixing of hydrogen and natural gas. Combining hydrogen with natural gas is an emerging trend in the energy industry and represents one of the most important changes in the efforts to achieve extensive decarbonisation. The importance of this article consists of carrying out a techno-economic study based on the simulation of annual consumptions regarding the construction and use of production capacities for hydrogen to be used in mixtures with natural gas in various percentages in the distribution network of an important operator in Romania. In order to obtain relevant results natural gas was treated as a mixture of real gases with a known composition as defined in the chromatographic bulletin. The survey presents a case study for the injection of 5% 10% and 20% hydrogen in the natural gas distribution system of Bucharest the largest city in Romania. In addition to conducting this techno-economic study the implications for final consumers of this technical solution in reducing greenhouse gas emissions—mainly those of carbon dioxide from combustion—are also presented.
Hydrogen—An Alternative Fuel for Automotive Diesel Engines Used in Transportation
Nov 2020
Publication
Considering the current environmental restrictions particularly those imposed on fossil fuel exploitation hydrogen stands out as a very promising alternative for the power and transportation sectors. This paper investigates the effects of the employment of hydrogen in a K9K automotive diesel engine. Experiments were conducted at a speed of 2000 min−1 with various engine load levels of 40% 55% 70% and 85%; several quantities were monitored to evaluate the performance with hydrogen use in terms of brake-specific energetic consumption (BSEC) fuel economy maximum pressure and heat-release characteristics. It was found that at 55% engine load the engine efficiency increased by 5.3% with hydrogen addition achieving a diesel fuel economy of 1.32 kg/h. The rate of increase of the peak pressure and maximum pressure started to increase as a consequence of the higher fuel quantity that burned in the premixed combustion phase while still remaining within reliable operational limits. The accelerated combustion and augmented heat release rate resulted in a combustion duration that was reduced by 3◦ CA (crank angle degree) achieving a mass fraction burned percentage of 10% to 90% earlier in the cycle and the combustion variability was also influenced. Hydrogen use assured the decrease of CO2 HC NOx and smoke emission levels in comparison with classic fueling.
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Hydrogen Compatability of Structural Materials in Natural Gas Networks
Sep 2021
Publication
There is growing interest in utilizing existing infrastructure for storage and distribution of hydrogen. Gaseous hydrogen for example could be added to natural gas in the short-term whereas entire systems can be converted to transmission and distribution networks for hydrogen. Many active programs around the world are exploring the safety and feasibility of adding hydrogen to these networks. Concerns have been raised about the structural integrity of materials in these systems when exposed to hydrogen. In general the effects of hydrogen on these materials are grossly misunderstood. Hydrogen unequivocally degrades fatigue and fracture resistance of structural steels in these systems even for low hydrogen partial pressure (-l bar). In most systems however hydrogen effects will not be apparent because the stresses in these systems remain very low. Another misunderstanding results from the kinetics of the hydrogen effects: hydrogen degrades fatigue and fracture properties immediately upon exposure to gaseous hydrogen and those effects disappear when the hydrogen environment is removed even after prolonged exposure. There is also a misperception that materials selection can mitigate hydrogen effects. While some classes of materials perform better in hydrogen environments than other classes for most practical circumstances the range of response for a given class of material in gaseous hydrogen environments is rather narrow. These observations can be systematically characterized by considering the intersection of materials environmental and mechanical variables associated with the service application. Indeed any safety assessment of a hydrogen pressure system must quantitatively consider these aspects. In this report we quantitatively evaluate the importance of the materials environmental and mechanical variables in the context of hydrogen additions to natural gas piping and pipeline systems with the aim of providing an informed perspective on parameters relevant for assessing structural integrity of natural gas systems in the presence of gaseous hydrogen.
Study of Attenuation Effect of Water Droplets on Shockwaves from Hydrogen Explosion
Sep 2021
Publication
The increasing demand for renewable energy storage may position hydrogen as one of the major players in the future energy system. However to introduce such technology high level of safety must be offered. In particular for the accident scenarios with combustion or explosion of the unintendedly released hydrogen in partially or fully confined volumes such as e.g. road tunnel the effective countermeasures preventing or reducing the risk of equipment damages and person injuries should be established. A mitigation strategy could be the use of existing fire suppression system which can inject water as a spray. The shock waves resulted from hydrogen explosion could be weakened by the water droplets met on the shock path. In the presented work an attenuation effect of water droplets presence on the strength of the passing shock was studied. The analysis of the different attenuation mechanisms was performed and estimation of the effect of spray parameters such as droplet size and spray density on the shock wave was carried out. For the quantitative evaluation of the attenuation potential a numerical model for the COM3D combustion code was developed. The novel model for the droplet behavior accounting for the realistic correlations for the fluid (water) particle drag force linked with the corresponding droplet breakup model describing droplet atomization is presented. The model was validated against literature experimental data and was used for the blind simulations of the hydrogen test facility in KIT.
Influences on Hydrogen Production at a Wind Farm
Dec 2022
Publication
If an affordable infrastructure for low-carbon-intensity hydrogen can be developed then hydrogen is expected to become a key factor in decarbonizing the atmosphere. This research focuses on factors an existing wind farm operator would consider when weighing participating in the electricity market the hydrogen market or both. The solutions depend on the state of technology which is changing rapidly the local market structures the local natural resources and the local pre-existing infrastructure. Consequently this investigation used an assessment approach that examined the variation of net present value. The investigation identified profitability conditions under three different scenarios: 1) Make and sell what makes economic sense at the time of production 2) Use electrolyzer and fuel cell to consume power from the grid at times of low net demand and to produce electricity at times of high net demand 3) Same as #2 but also market hydrogen directly when profitable.
Hydrogen Permeation Behavior of QP1180 High Strength Steel in Simulated Coastal Atmosphere
Mar 2022
Publication
The hydrogen permeation behavior of QP1180 high strength steel for automobile was studied in simulate coastal atmosphere environment by using Devanathan-Stachurski dual electrolytic cell the cyclic corrosion test (CCT) thermal desorption spectrometry (TDS) and electrochemical measurement methods. The current density of hydrogen permeation generally increases with reducing the relative humidity from 95% to 50% and periodically changes in the CCT process. These mainly result from the evolution of corrosion and rust layer on the specimen surface with the atmospheric humidity and intermittent salt spraying. The contents of diffusible hydrogen and non-diffusible hydrogen in the steel enlarge slightly in the CCT process. The plastic deformation about 11.3% results in much higher diffusible hydrogen content in steel but noticeably reduces the hydrogen permeation current and almost has no influence on the non-diffusible hydrogen content. The combination of double electrolytic cell and standard cyclic corrosion test can effectively characterize the hydrogen permeation of high strength steel in atmospheric service environments.
Alternative Vehicular Fuels for Environmental Decarbonization: A Critical Review of Challenges in Using Electricity, Hydrogen, and Biofuels as a Sustainable Vehicular Fuel
Jan 2023
Publication
Using vehicles powered by alternative fuels such as electricity hydrogen and biofuels have been envisioned as the ideal way to curb noxious vehicular emissions. However the availability of resources for the sustainable use of these alternative fuels the possible risks and their fate at the end of their life are frequently questioned necessitating a detailed assessment of factors influencing the use of all three alternative fuels for vehicular use. Though the vehicles powered by batteries and fuel cells are “locally” zero-emission vehicles (ZEVs) they have resource scarcity infrastructure limitations and are relatively expensive thus restricting their market penetration and consumer acceptance. Biofuels though can be used in the existing vehicles procuring the required amounts of feedstock and mitigating food-versus-fuel issues is still a challenge. Overcoming these challenges is a crucial and critical step for the sustained use of these alternative fuels as primary vehicular fuels. To accomplish this all these challenges need to be categorized and a comparative analysis among them is necessary to address them. This work can therefore serve as a ready reference for researchers and policy makers to take appropriate and informed decisions for long-term action to achieve the goals of the Paris agreement to reduce global temperature.
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
Time-phased Geospatial Siting Analysis for Renewable Hydrogen Production Facilities under a Billion-kilogram-scale Build-out using California as an Example
Jun 2022
Publication
For renewable hydrogen to be a significant part of the future decarbonized energy and transportation sectors a rapid and massive build-out of hydrogen production facilities will be needed. This paper describes a geospatial modeling approach to identifying the optimal locations for renewable hydrogen fuel production throughout the state of California based on least-cost generation and transport. This is accomplished by (1) estimating and projecting California renewable hydrogen demand scenarios through the year 2050 (2) identifying feedstock locations (3) excluding areas not suitable for development and (4) selecting optimal site locations using commercial geospatial modeling software. The findings indicate that there is a need for hundreds of new renewable hydrogen production facilities in the decades preceding the year 2050. In selecting sites for development feedstock availability by technology type is the driving factor."
Integration of Hydrogen and Synthetic Natural Gas within Legacy Power Generation Facilities
Jun 2022
Publication
Whilst various new technologies for power generation are continuously being evaluated the owners of almost-new facilities such as combined-cycle gas turbine (CCGT) plants remain motivated to adapt these to new circumstances and avoid the balance-sheet financial impairments of underutilization. Not only are the owners reluctant to decommission the legacy CCGT assets but system operators value the inertia and flexibilities they contribute to a system becoming predominated with renewable generation. This analysis therefore focuses on the reinvestment cases for adapting CCGT to hydrogen (H2 ) synthetic natural gas (SNG) and/or retrofitted carbon capture and utilization systems (CCUS). Although H2 either by itself or as part of SNG has been evaluated attractively for longer-term electricity storage the business case for how it can be part of a hybrid legacy CCGT system has not been analyzed in a market context. This work compares the power to synthetic natural gas to power (PSNGP) adaptation with the simpler and less expensive power to hydrogen to power (P2HP) adaptation. Both the P2HP and PSNGP configurations are effective in terms of decarbonizations. The best results of the feasibility analysis for a UK application with low CCGT load factors (around 31%) were obtained for 100% H2 (P2HP) in the lower range of wholesale electricity prices (less than 178 GBP/MWh) but in the higher range of prices it would be preferable to use the PSNGP configuration with a low proportion of SNG (25%). If the CCGT load factor increased to 55% (the medium scenario) the breakeven profitability point between P2HP and PSNGP decreased to a market price of 145 GBP/MWh. Alternatively with the higher load factors (above 77%) satisfactory results were obtained for PSNGP using 50% SNG if with market prices above 185 GBP/MWh.
CFD Modeling on Natural and Forced Ventilation During Hydrogen Leaks in a Pressure Regulator Process of a Residential Area
Mar 2022
Publication
Hydrogen fuel cells have been installed in more than 100 facilities and numerous homes in Ulsan hydrogen town in the Republic of Korea. Despite the advantages of hydrogen accidents can still occur near residential areas. Thus appropriate risk mitigation plans should be established. In this study a computational fluid dynamics (CFD) model of natural and forced ventilation is presented as an emergency response to hydrogen leakages in pressure regulator equipment housing. The CFD model is developed and investigated using three vent configurations: UP CROSS and UP-DOWN. The simulation results indicate that the UPDOWN configuration achieves the lowest internal hydrogen concentration out of the three. In addition the relationship between the total vent size and internal hydrogen concentration is determined. A vent size of 12% of the floor area has the lowest hydrogen concentration. The use of nitrogen for forced ventilation during emergencies is proposed to ensure that the hydrogen concentration of the released gas is less than one-fourth of the lower flammability 2 / 25 limit of hydrogen. Compared to natural ventilation the time required to reach safe conditions is decreased when nitrogen forced ventilation is used.
Application of Pipeline QRA Methodologies to Hydrogen Pipelines in Support of the Transition to a Decarbonised Future
Sep 2021
Publication
Hydrogen is expected to play a key role in the decarbonised future of energy. For hydrogen distribution pipelines are seen as the main method for mass transport of hydrogen gas. To support the evaluation of risk related to hydrogen pipelines a revised QRA methodology is presented based on currently available and industry accepted guidance related to natural gas. The QRA approach is primarily taken from HSE UK’s MISHAP methodology [1]. The base methodology is reviewed and modifications suggested to adapt it for use with hydrogen gas transport. Compared to natural gas it was found that the escape distances for hydrogen (based on the degree of heat flux) were lower. However as for the overall risk for both individual and societal the case with hydrogen was more severe close to the pipeline. This was driven by the increased ignition probability of hydrogen. The approach may be used as part of the review and appraisal process of hydrogen projects
Decarbonizing Primary Steel Production : Techno-economic Assessment of a Hydrogen Based Green Steel Production Plant in Norway
Mar 2022
Publication
High electricity cost is the biggest challenge faced by the steel industry in transitioning to hydrogen based steelmaking. A steel plant in Norway could have access to cheap emission free electricity high-quality iron ore skilled manpower and the European market. An open-source model for conducting techno-economic assessment of a hydrogen based steel manufacturing plant operating in Norway has been developed in this work. Levelized cost of production (LCOP) for two plant configurations; one procuring electricity at a fixed price and the other procuring electricity from the day-ahead electricity markets with different electrolyzer capacity were analyzed. LCOP varied from $622/tls to $722/tls for the different plant configurations. Procuring electricity from the day-ahead electricity markets could reduce the LCOP by 15%. Increasing the electrolyzer capacity reduced the operational costs but increased the capital investments reducing the overall advantage. Sensitivity analysis revealed that electricity price and iron ore price are the major contributors to uncertainty for configurations with fixed electricity prices. For configurations with higher electrolyzer capacity changes in the iron ore price and parameters related to capital investment were found to affect the LCOP significantly.
Analysis of Hydrogen-powered Propulsion System Alternatives for Diesel-electric Regional Trains
Aug 2022
Publication
Non-electrified regional railway lines with typically employed diesel-electric multiple units require alternative propulsion systems to meet increasingly strict emissions regulations. With the aim to identify an optimal alternative to conventional diesel traction this paper presents a model-based assessment of hydrogen-powered propulsion systems with an internal combustion engine or fuel cells as the prime mover combined with different energy storage system configurations based on lithium-ion batteries and/or double-layer capacitors. The analysis encompasses technology identification design modelling and assessment of alternative powertrains explicitly considering case-related constraints imposed by the infrastructure technical and operational requirements. Using a regional railway network in the Netherlands as a case we investigate the possibilities in converting a conventional benchmark vehicle and provide the railway undertaking and decision-makers with valuable input for planning of future rolling stock investments. The results indicate the highest fuel-saving potential for fuel cell-based hybrid propulsion systems with lithium-ion battery or a hybrid energy storage system that combines both energy storage system technologies. The two configurations also demonstrate the highest reduction of greenhouse gas emissions compared to the benchmark diesel-driven vehicle by about 25% for hydrogen produced by steam methane reforming and about 19% for hydrogen obtained from electrolysis of water with grey electricity.
Demonstration of Green Hydrogen Production Using Solar Energy at 28% Efficiency and Evaluation of its Economic Viability
Jan 2021
Publication
The solar to hydrogen (STH) efficiency of photovoltaic-electrolysis (PV-E) setups is a key parameter to lower the cost of green hydrogen produced. Commercial c-Si solar cells have neared saturation with respect to their efficiency which warrants the need to look at alternative technologies. In this work we report a concentrator photovoltaic-electrolysis (CPV-E) setup with a STH efficiency of 28% at 41 suns (without the use of Fresnel lenses) the highest reported efficiency using an alkaline system to date. Using this as a base case we carried out a detailed techno-economic (TEA) analysis which showed that despite the high cost associated with CPV cells the levelized cost of hydrogen (LCOH) is at $5.9 kg1 close to that from c-Si solar farms ($4.9 kg1 ) primarily due to the high STH efficiency. We also report sensitivity analysis of factors affecting both CPV and alkaline electrolyser systems such as the CPV module efficiency and installed capacity electrolyser stack lifetime operating current density and working hours. Our results indicate that in a scenario where the installed capacity of CPV technology matches that of silicon and with an electrolyser operating current density of 0.7 A cm2 the LCOH from CPV electrolysis systems can be.
Control of a Three-Phase Current Source Rectifier for H2 Storage Applications in AC Microgrids
Mar 2022
Publication
The share of electrical energy from renewable sources has increased considerably in recent years in an attempt to reduce greenhouse gas emissions. To mitigate the uncertainties of these sources and to balance energy production with consumption an energy storage system (ESS) based on water electrolysis to produce hydrogen is studied. It can be applied to AC microgrids where several renewable energy sources and several loads may be connected which is the focus of the study. When excess electricity production is converted into hydrogen via water electrolysis low DC voltages and high currents are applied which needs specific power converters. The use of a three-phase buck-type current source converter in a single conversion stage allows for an adjustable DC voltage to be obtained at the terminals of the electrolyzer from a three-phase AC microgrid. The voltage control is preferred to the current control in order to improve the durability of the system. The classical control of the buck-type rectifier is generally done using two loops that correspond only to the control of its output variables. The lack of control of the input variables may generate oscillations of the grid current. Our contribution in this article is to propose a new control for the buck-type rectifier that controls both the input and output variables of the converter to avoid these grid current oscillations without the use of active damping methods. The suggested control method is based on an approach using the flatness properties of differential systems: it ensures the large-signal stability of the converter. The proposed control shows better results than the classical control especially in oscillation mitigation and dynamic performances with respect to the rejection of disturbances caused by a load step.
Coupling Combustion Simulation and Primary Evaluation of an Asymmetric Motion Diesel Pilot Hydrogen Engine
Jul 2022
Publication
The thermal efficiency and combustion of conventional hydrogen engines cannot be optimized and improved by its symmetric reciprocating. This article introduces an asymmetric motion hydrogen engine (AHE) and investigates its combustion characteristics using diesel pilot ignition. A dynamic model is firstly proposed to describe the asymmetric motion of the AHE and then it is coupled into a multidimensional model for combustion simulation. The effect of asymmetric motion on the AHE combustion is also analyzed by comparing with a corresponding conventional symmetric hydrogen engine (SHE). The results show that the AHE moves slower in compression and faster in expansion than the SHE which brings about higher hydrogen-air mixing level for combustion. The asymmetric motion delays diesel injection to ignite the AHE and its combustion appears later than the SHE which leads to lower pressure and temperature for reducing NO formation. However the AHE faster expansion has a more severe post-combustion effect to reduce isovolumetric heat release level and decrease the energy efficiency.
High Proton-Conductive and Temperature-Tolerant PVC-P4VP Membranes towards Medium-Temperature Water Electrolysis
Mar 2022
Publication
Water electrolysis (WE) is a highly promising approach to producing clean hydrogen. Medium-temperature WE (100–350 ◦C) can improve the energy efficiency and utilize the low-grade water vapor. Therefore a high-temperature proton-conductive membrane is desirable to realize the medium-temperature WE. Here we present a polyvinyl chloride (PVC)-poly(4vinylpyridine) (P4VP) hybrid membrane by a simple cross-linking of PVC and P4VP. The pyridine groups of P4VP promote the loading rate of phosphoric acid which delivers the proton conductivity of the PVC-P4VP membrane. The optimized PVC-P4VP membrane with a 1:2 content ratio offers the maximum proton conductivity of 4.3 × 10−2 S cm−1 at 180 ◦C and a reliable conductivity stability in 200 h at 160 ◦C. The PVC-P4VP membrane electrode is covered by an IrO2 anode and a Pt/C cathode delivers not only the high water electrolytic reactivity at 100–180 ◦C but also the stable WE stability at 180 ◦C.
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
Proposed Approach to Calculate Safety Distances for Hydrogen Fuelling Station in Italy
Sep 2021
Publication
In 2021 only 6 hydrogen fuelling station have been built in Italy of which 3 are not operational and only 1 is open to the public while the rest are built in private or industrial areas. While fuelling station which store more than 5000 kg of hydrogen are subjected to the “Seveso Directive” the permitting procedure for refuelling station which store less than the threshold is supervised by the fire brigade command of the province where the station is built. Recently in the effort to easy the permitting procedure to establish new stations a Ministerial Decree was published in the official gazette of the Italian Republic which lists minimum safety features and safety distances that if respected guarantee the approval by the authority. Nevertheless the imposed distances are such that the land required to build the station constitute a barrier rather than a facilitation. Exploiting the possibility introduced by the Decree to calculate safety distances following a Fire Safety Engineering approach a method is proposed for calculation of safety distances. The present paper presents the Italian regulation and describes an approach to calculate the safety distances including an example applied on the dispenser.
Cost-Economic Analysis of Hydrogen for China’s Fuel Cell Transportation Field
Dec 2020
Publication
China has become a major market for hydrogen used in fuel cells in the transportation field. It is key to control the cost of hydrogen to open up the Chinese market. The development status and trends of China’s hydrogen fuel industry chain were researched. A hydrogen energy cost model was established in this paper from five aspects: raw material cost fixed cost of production hydrogen purification cost carbon trading cost and transportation cost. The economic analysis of hydrogen was applied to hydrogen transported in the form of high-pressure hydrogen gas or cryogenic liquid hydrogen and produced by natural gas coal and electrolysis of water. It was found that the cost of hydrogen from natural gas and coal is currently lower while it is greatly affected by the hydrogen purification cost and the carbon trading price. Considering the impact of future production technologies raw material costs and rising requirements for sustainable energy development on the hydrogen energy cost it is recommended to use renewable energy curtailment as a source of electricity and multi-stack system electrolyzers as large-scale electrolysis equipment in combination with cryogenic liquid hydrogen transportation or on-site hydrogen production. Furthermore participation in electricity market-oriented transactions cross-regional transactions and carbon trading can reduce the cost of hydrogen. These approaches represent the optimal method for obtaining inexpensive hydrogen.
Modeling of Unintended Hydrogen Releases from a Fuel Cell Tram
Sep 2021
Publication
Hydrogen is a promising alternative energy carrier that has been increasingly used in industry especially the transportation sector to fuel vehicles through fuel cells. Hydrogen fuel cell vehicles usually have high pressure on-board storage tanks which take up large spaces to provide comparable ranges as current fossil fuel vehicles because of the low volumetric energy density of hydrogen. Therefore hydrogen is also appropriate for large heavy-duty vehicles that have more space than passenger vehicles.
Effect of State of Charge on Type IV Hydrogen Storage Tank Rupture in a Fire
Sep 2021
Publication
The use of hydrogen storage tanks at 100% of nominal working pressure NWP is expected only after refuelling. Driving between refuellings is characterised by the state of charge SoC<100%. There is experimental evidence that Type IV tanks tested in a fire at initial pressures below one-third of its NWP depending on a fire source were leaking without rupture. This paper aims at understanding this phenomenon and the development of a predictive model. The numerical research has demonstrated that the heat transfer from fire through the composite overwrap is sufficient to melt the polymer liner. This initiates hydrogen microleaks through the composite wall before it loses the load-bearing ability when the resin degrades deep enough to cause the tank to rupture. The dependence of tank fire-resistance rating (FRR) on the SoC is presented for tanks of volume in the range 36-244 L. The tank wall thickness non-uniformity i.e. thinner composite at the dome area is identified as a serious issue for tank’s fire resistance that must be addressed by tank manufacturers and OEMs. The effect of the burst pressure ratio on FRR is investigated. It is concluded that thermal parameters of the composite wall i.e. decomposition heat and temperatures play a vital role in simulations of tank failure and thus FRR.
Far Off-shore Wind Energy-based Hydrogen Production: Technological Assessment and Market Valuation Designs
Jan 2020
Publication
This article provides a techno-economic study on coupled offshore wind farm and green hydrogen production via sea water electrolysis (OWF-H2). Offshore wind energy wind farms (OWF) and water electrolysis (WE) technologies are described. MHyWind (the tool used to perform simulations and optimisations of such plants) is presented as well as the models of the main components in the study. Three case studies focus on offshore wind farms either stand-alone or connected to the grid via export cables coupled with a battery and electrolysis systems either offshore or onshore. Exhaustive searches and optimisations performed allowed for rules of thumb to be derived on the sizing of coupled OWF-H2 plants that minimize costs of hydrogen production (LCoH2 in €/kgH2): Non-connected OWF-H2 coupled to a battery offers the lowest LCoH2 without the costs of H2 transportation when compared to cases where the WE is installed onshore and connected to the OWF. Using a simple power distribution heuristic increasing the number of installed WE allows the system to take advantage of more OWF energy but doesn’t improve plant efficiency whereas a battery always does. Finally within the scope of this study it is observed that power ratios of optimized plant architectures (leading to the lowest LCoH2) are between 0.8-0.9 for PWE/POWF and 0.3-0.35 for PBattery/POWF.
Roadmap to Achieving Sustainable Development via Green Hydrogen
Jan 2023
Publication
The conversion to renewable energy can be achieved when cities and communities start to depend on sustainable resources capable of providing for the basic needs of the community along with a reduction in the daily problems and issues that people face. These issues such as poverty hunger sanitation and economic difficulties are highlighted in the Sustainable Development Goals (SDGs) which aim to limit and eradicate these problems along with other environmental obstacles including climate change and Greenhouse Gases (GHGs). These SDGs containing 17 goals target each sector and provide propositions to solve such devastating problems. Hydrogen contributes to the targets of these sustainable developments since through its implementation in different industries the levels of GHG will drop and thus contribute to the climate change which Earth is facing. Further through the usage of such resources many job opportunities will also be developed thus enhancing the economy and lifting the status of society. This paper classifies the four different types of hydrogen and outlines the differences between them. The paper then emphasizes the importance of green hydrogen use within the shipping industry transportation and infrastructure along with economic and social development through job opportunities. Furthermore this paper provides case studies tackling green hydrogen status in the United Kingdom United States of America and European Union as well as Africa United Arab of Emirates and Asia. Finally challenges and recommendations concerning the green hydrogen industry are addressed. This paper aims to relate the use of green hydrogen to the direct and indirect goals of SDG.
Design and Simulation Studies of Hybrid Power Systems Based on Photovoltaic, Wind, Electrolyzer, and PEM Fuel Cells
May 2021
Publication
In recent years the need to reduce environmental impacts and increase flexibility in the energy sector has led to increased penetration of renewable energy sources and the shift from concentrated to decentralized generation. A fuel cell is an instrument that produces electricity by chemical reaction. Fuel cells are a promising technology for ultimate energy conversion and energy generation. We see that this system is integrated where we find that the wind and photovoltaic energy system is complementary between them because not all days are sunny windy or night so we see that this system has higher reliability to provide continuous generation. At low load hours PV and electrolysis units produce extra power. After being compressed hydrogen is stored in tanks. The purpose of this study is to separate the Bahr AL-Najaf Area from the main power grid and make it an independent network by itself. The PEM fuel cells were analyzed and designed and it were found that one layer is equal to 570.96 Watt at 0.61 volts and 1.04 A/Cm2 . The number of layers in one stack is designed to be equal to 13 layers so that the total power of one stack is equal to 7422.48 Watt. That is the number of stacks required to generate the required energy from the fuel cells is equal to 203 stk. This study provided an analysis of the hybrid system to cover the electricity demand in the Bahr AL-Najaf region of 1.5 MW the attained hybrid power system TNPC cost was about 9573208 USD whereas the capital cost and energy cost (COE) were about 7750000 USD and 0.169 USD/kWh respectively for one year.
Techno-Economic Analysis of Low Carbon Hydrogen Production from Offshore Wind Using Battolyser Technology
Aug 2022
Publication
A battolyser is a combined battery electrolyser in one unit. It is based on flow battery technology and can be adapted to produce hydrogen at a lower efficiency than an electrolyser but without the need for rare and expensive materials. This paper presents a method of determining if a battolyser connected to a wind farm makes economic sense based on stochastic modelling. A range of cost data and operational scenarios are used to establish the impact on the NPV and LCOE of adding a battolyser to a wind farm. The results are compared to adding a battery or an electrolyser to a wind farm. Indications are that it makes economic sense to add a battolyser or battery to a wind farm to use any curtailed wind with calculated LCOE at £56/MWh to £58/MWh and positive NPV over a range of cost scenarios. However electrolysers are still too expensive to make economic sense.
HydroGenerally - Episode 1: The Colours of Hydrogen
Mar 2022
Publication
This first episode was inspired by an Innovate UK KTN perspective commenting on the UK government’s Hydrogen Strategy released by the Department of Business Energy and Industrial Strategy (BEIS) in August 2021. Following the publication of this perspective it was very evident to our Innovate UK KTN experts that the uses and challenges of ‘blue’ and ‘green’ hydrogens were generating a strong debate depending on their application areas.
Over a 20-minute discussion Simon Steffan and Sam try to answer the questions: how is hydrogen currently produced? How will it be produced in the future? And how will it fit in with the energy system?
The podcast can be found on their website
Over a 20-minute discussion Simon Steffan and Sam try to answer the questions: how is hydrogen currently produced? How will it be produced in the future? And how will it fit in with the energy system?
The podcast can be found on their website
Improving the Economics of Fossil-free Steelmaking via Co-production of Methanol
Mar 2022
Publication
Steelmaking is responsible for 7% of the global net emissions of carbon dioxide and heavily reducing emissions from currently dominating steelmaking processes is difficult and costly. Recently new steelmaking processes based on the reduction of iron ore with hydrogen (H2) produced via water electrolysis have been suggested. If the electricity input to such processes is fossil-free near-zero carbon dioxide emissions steelmaking is achievable. However the high electricity demand of electrolysis is a significant implementation barrier. A H2 storage may alleviate this via allowing a larger share of H2 to be produced at low electricity prices. However accurately forecasting the dynamics of electricity markets is challenging. This increases the risk of investment in a H2 storage. Here we evaluate a novel methanol-based H2 storage concept for a H2-based steelmaking process that also allows for the coproduction of methanol. During electricity price peaks the methanol can be reformed to produce H2 for the steelmaking process. During prolonged periods of low electricity prices excess methanol can be produced and sold off thus improving the prospects of storage profitability. We use historical electricity prices and a process model to evaluate methanol-fossil-free steel co-production schemes. Methanol coproduction has the potential to improve the economics of H2 supply to a fossil-free steelmaking process by up to an average of 0.40 €/kg H2 across considered scenarios equivalent to a reduction in H2 production electricity costs of 25.0%
Combined Effects of Stress and Temperature on Hydrogen Diffusion in Non-hydride Forming Alloys Applied in Gas Turbines
Jul 2022
Publication
Hydrogen plays a vital role in the utilisation of renewable energy but ingress and diffusion of hydrogen in a gas turbine can induce hydrogen embrittlement on its metallic components. This paper aims to investigate the hydrogen transport in a non-hydride forming alloy such as Alloy 690 used in gas turbines inspired by service conditions of turbine blades i.e. under the combined effects of stress and temperature. An appropriate hydrogen transport equation is formulated accounting for both stress and temperature distributions of the domain in the non-hydride forming alloy. Finite element (FE) analyses are performed to predict steady-state hydrogen distribution in lattice sites and dislocation traps of a double notched specimen under constant tensile load and various temperature fields. Results demonstrate that the lattice hydrogen concentration is very sensitive to the temperature gradients whilst the stress concentration only slightly increases local lattice hydrogen concentration. The combined effects of stress and temperature result in the highest concentration of the dislocation trapped hydrogen in low-temperature regions although the plastic strain is only at a moderate level. Our results suggest that temperature gradients and stress concentrations in turbine blades due to cooling channels and holes make the relatively low-temperature regions susceptible to hydrogen embrittlement.
Thermodynamic Performance and Creep Life Assessment Comparing Hydrogen- and Jet-Fueled Turbofan Aero Engine
Apr 2021
Publication
There is renewed interest in hydrogen as an alternative fuel for aero engines due to their perceived environmental and performance benefits compared to jet fuel. This paper presents a cycle thermal performance energy and creep life assessment of hydrogen compared with jet fuel using a turbofan aero engine. The turbofan cycle performance was simulated using a code developed by the authors that allows hydrogen and jet fuel to be selected as fuel input. The exergy assessment uses both conservations of energy and mass and the second law of thermodynamics to understand the impact of the fuels on the exergy destruction exergy efficiency waste factor ratio environmental effect factor and sustainability index for a turbofan aero engine. Finally the study looks at a top-level creep life assessment on the high-pressure turbine hot section influenced by the fuel heating values. This study shows performance (64% reduced fuel flow rate better SFC) and more extended blade life (15% increase) benefits using liquefied hydrogen fuel which corresponds with other literary work on the benefits of LH2 over jet fuel. This paper also highlights some drawbacks of hydrogen fuel based on previous research work and gives recommendations for future work aimed at maturing the hydrogen fuel concept in aviation.
Present and Projected Developments in Hydrogen Production: A Technological Review
Mar 2022
Publication
Energy supplies that are safe environmentally friendly dependable and cost-effective are important for society's long-term growth and improved living standards though political social and economic barriers may inhibit their availability. Constantly increasing energy demand is induced by substantial population growth and economic development putting an increasing strain on fossil fuel management and sustainability which account for a major portion of this rising energy demand and moreover creates difficulties because of greenhouse gas emissions growth and the depletion of resources. Such impediments necessitate a global shift away from traditional energy sources and toward renewables. Aside from its traditional role is viewed as a promising energy vector and is gaining international attention as a promising fuel path as it provides numerous benefits in use case scenarios and unlike other synthesized carbon-based fuels could be carbon-free or perhaps even negative on a life-cycle criterion. Hydrogen ( ) is one of the most significant chemical substances on earth and can be obtained as molecular dihydrogen through various techniques from both non-renewable and renewable sources. The drive of this paper is to deliver a technological overview of hydrogen production methods. The major challenges development and research priorities and potential prospects for production was discussed.
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Effects of Compression Ratios on Combustion and Emission Characteristics of SI Engine Fueled with Hydrogen-Enriched Biogas Mixture
Aug 2022
Publication
The effects of hydrogen-enriched biogas on combustion and emissions of a dual-fuel sparkignition engine with different hydrogen concentration ratios were studied numerically. A 1-cylinder spark ignition was used to perform a numerical simulation. To reveal the influence of the compression ratios on combustion and emissions of a gaseous engine the crankshaft of the engine was modified to generate different compression ratios of 8.5 9.0 9.4 10.0 and 10.4. The biogas contained 60 and 40% methane (CH4 ) and carbon dioxide (CO2 ) respectively while the hydrogen fractions used to enrich biogas were 10 20 and 30% of the mixture by volume. The ignition timing is fixed at 350 CA◦ . The results indicate that the in-cylinder pressure combustion temperature and combustion burning speed increase gradually with increasing hydrogen concentration due to the combustion characteristics of hydrogen in blends. As increasing the compression ratio NOx emissions increase proportionally while CO2 emissions decrease gradually. Almost no combustion process occurs as operating the compression ratio below 8.5 when using pure biogas. However adding 20% of hydrogen fraction could improve the combustion process significantly even at a low compression ratio.
Advanced Catalysts for the Water Gas Shift Reaction
Apr 2022
Publication
The WGS reaction is an exothermic reaction between carbon monoxide and steam to form carbon dioxide and hydrogen. This reaction which has been used industrially for more than 100 years has recently received a great deal of attention from researchers as one of the ways to produce environmentally acceptable hydrogen from fossil fuels in large quantities. For the application of this reaction on an industrial scale the key is choosing the optimal catalysts that can ensure high CO conversion and have a long lifetime under industrial conditions. Therefore new types of catalysts are being developed that meet these requirements better than the Fe- and Cu-based catalysts commonly used in the past. The WGSR on a commercial nickel-based catalyst and a laboratory-prepared copper and cobalt-based catalyst was tested in a laboratory apparatus set up at the University of Chemistry and Technology Prague. The best performance of the laboratory-prepared catalyst was observed for the catalyst with a Cu content of 14.8 wt% and activated in a hydrogen atmosphere. The laboratory-prepared Co-based catalyst showed good WGSR activity in the temperature range of 200–450 ◦C although this was always inferior to that of the Cu-based catalyst. When subjected to the feed gas containing 0.4 mole% H2S the Co-based catalyst showed good resistance to sulphur poisoning. Therefore Co-based catalysts can be considered good sulphur-tolerant intermediate temperature WGSR catalysts.
Numerical Simulation on Hydrogen Leakage and Dispersion Behavior in Hydrogen Energy Infrastructures
Sep 2021
Publication
Unexpected hydrogen leakage may occur in the production storage transportation and utilization of hydrogen. The lower flammability limit (LFL) for the hydrogen is 4% in air. The combustion and explosion of hydrogen-air mixture poses potential hazards to personnel and property. In this study unintended release of hydrogen from a hydrogen fuel cell forklift vehicle inside a enclosed warehouse is simulated by fireFoam which is an LES Navier-Stokes CFD solver. The simulation results are verified by experimental data. The variation of hydrogen concentration with time and the isosurface of hydrogen concentration of 4% vol. are given. Furthermore the leakage of hydrogen from a storage tanks in a hydrogen refueling station is simulated and the evolution of the isosurface of hydrogen concentration of 4% vol. is given which provides a quantitative guidence for determination the hazardous area after the leakage of hydrogen.
Refueling of LH2 Aircraft—Assessment of Turnaround Procedures and Aircraft Design Implication
Mar 2022
Publication
Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis transportation and use of renewable energy in setting up hydrogen (H2) fuel infrastructure this paper investigates the interface between refueling systems and aircraft and the impacts on fuel distribution at the airport. Furthermore it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting purging chill-down and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35 m2/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4 mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions explosion protection as applicable safety regulations are analyzed and the overall refueling process is validated. The thermodynamic properties of LH2 as a real compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated and cost impacts are elaborated. Behind the airport storage tank LH2 must be cooled to at least 19 K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties including calculation methods for the aircraft tank volume and problems such as cavitation and two-phase flows. In conclusion the work presented shows that LH2 refueling procedure is feasible compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses i.e. venting to the atmosphere.
Hydrogen Fuel Cell Vehicle Development in China: An Industry Chain Perspective
Jun 2020
Publication
Hydrogen fuel cell vehicle (FCV) technology has significant implications on energy security and environmental protection. In the past decade China has made great progress in the hydrogen and FCV industry considering both the government’s policy issuances and enterprises’ production. However there are still some technological and cost challenges obstructing the commercialization of FCVs. Herein the status of China’s hydrogen FCV industry is analyzed comprehensively from three perspectives: policy support market application and technology readiness level. The unique characteristics and key issues in each part of the industry chain are emphasized. Furthermore the energy environmental and economic performances of FCV in the life-cycle perspective are reviewed and summarized based on pre-existing literature and reports. The life-cycle analysis of hydrogen and FCV indicates that the energy and environmental impacts of FCVs are highly related to the sources of hydrogen. With the combination of industry status and technology performances it is highlighted that technology advancements in hydrogen production and fuel cells and the optimization of the manufacturing processes for fuel cell systems are equally essential in the development of hydrogen FCVs.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
Optimized Configuration of Diesel Engine-Fuel Cell-Battery Hybrid Power Systems in a Platform Supply Vessel to Reduce CO2 Emissions
Mar 2022
Publication
The main objective of this paper is to select the optimal configuration of a ship’s power system considering the use of fuel cells and batteries that would achieve the lowest CO2 emissions also taking into consideration the number of battery cycles. The ship analyzed in this work is a Platform Supply Vessel (PSV) used to support oil and gas offshore platforms transporting goods equipment and personnel. The proposed scheme considers the ship’s retrofitting. The ship’s original main generators are maintained and the fuel cell and batteries are installed as complementary sources. Moreover a sensitivity analysis is pursued on the ship’s demand curve. The simulations used to calculate the CO2 emissions for each of the new hybrid configurations were developed using HOMER software. The proposed solutions are auxiliary generators three types of batteries and a protonexchange membrane fuel cell (PEMFC) with different sizes of hydrogen tanks. The PEMFC and batteries were sized as containerized solutions and the sizing of the auxiliary engines was based on previous works. Each configuration consists of a combination of these solutions. The selection of the best configuration is one contribution of this paper. The new configurations are classified according to the reduction of CO2 emitted in comparison to the original system. For different demand levels the results indicate that the configuration classification may vary. Another valuable contribution of this work is the sizing of the battery and hydrogen storage systems. They were installed in 20 ft containers since the installation of batteries fuel cells and hydrogen tanks in containers is widely used for ship retrofit. As a result the most significant reduction of CO2 emissions is 10.69%. This is achieved when the configuration includes main generators auxiliary generators a 3119 kW lithium nickel manganese cobalt (LNMC) battery a 250 kW PEMFC and 581 kg of stored hydrogen.
Numerical Evaluation of Terrain Landscape Influence on Hydrogen Explosion Consequences
Sep 2021
Publication
The aim of this study is to assess numerically the influence of terrain landscape on the distribution of probable harmful consequences to personnel of hydrogen fueling station caused by an accidentally released and exploded hydrogen. In order to extract damaging factors of the hydrogen explosion wave (maximum overpressure and impulse of pressure phase) a three-dimensional mathematical model of gas mixture dynamics with chemical interaction is used. It allows controlling current pressure in every local point of actual space taking into account complex terrain. This information is used locally in every computational cell to evaluate the conditional probability of such consequences on human beings as ear-drum rupture and lethal ones on the basis of probit analysis. In order to use this technique automatically during the computational process the tabular dependence ""probit-functionimpact probability"" is replaced by a piecewise cubic spline. To evaluate the influence of the landscape profile on the non-stationary three-dimensional overpressure distribution above the earth surface near an epicenter of accidental hydrogen explosion a series of computational experiments with different variants of the terrain is carried out. Each variant differs in the level of mutual arrangement of the explosion epicenter and the places of possible location of personnel. Two control points with different distances from the explosion epicenter are considered. Diagrams of lethal and ear-drum rupture conditional probabilities are build to compare different variants of landscape profile. It is found that the increase or decrease in the level of the location of the control points relative to the level of the epicenter of the explosion significantly changes the scale of the consequences in the actual zone around the working places and should be taken into account by the risk managing experts at the stage of deciding on the level of safety at hydrogen fueling stations.
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