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Global Hydrogen Flows
Oct 2022
Publication
Authored by the Hydrogen Council in collaboration with McKinsey and Company Global Hydrogen Flows addresses the midstream challenge of aligning and optimizing global supply and demand. It finds that trade can reduce overall system costs.
In doing so it provides a perspective on how the global trade of hydrogen and derivatives including hydrogen carriers ammonia methanol synthetic kerosene and green steel (which uses hydrogen in its production) can develop as well as the investments needed to unlock the full potential of global hydrogen and derivatives trade.
Our hope is that this report offers stakeholders – suppliers buyers original equipment manufacturers (OEMs) investors and governments – a thorough and quantitative perspective that will help them make the decisions required to accelerate the uptake of hydrogen.
Key messages from the report:
Hydrogen and its derivatives will become heavily traded: 400 out of the 660 million tons (MT) of hydrogen needed for carbon neutrality by 2050 will be transported over long distances with 190 MT crossing international borders.
In a cost-optimal world around 50% of trade uses pipelines while synthetic fuels ammonia and sponge iron transported on ships account for approximately 45%. Europe and countries in the Far East will rely on imports while North America and China are mostly self-reliant.
Trade has huge benefits: It can lower the cost of hydrogen supply by 25% or as much as US$6 trillion of investments from now until 2050. This will accelerate the hydrogen transition which can abate 80 gigatons of CO2 until 2050.
The paper can be found on their website.
In doing so it provides a perspective on how the global trade of hydrogen and derivatives including hydrogen carriers ammonia methanol synthetic kerosene and green steel (which uses hydrogen in its production) can develop as well as the investments needed to unlock the full potential of global hydrogen and derivatives trade.
Our hope is that this report offers stakeholders – suppliers buyers original equipment manufacturers (OEMs) investors and governments – a thorough and quantitative perspective that will help them make the decisions required to accelerate the uptake of hydrogen.
Key messages from the report:
Hydrogen and its derivatives will become heavily traded: 400 out of the 660 million tons (MT) of hydrogen needed for carbon neutrality by 2050 will be transported over long distances with 190 MT crossing international borders.
In a cost-optimal world around 50% of trade uses pipelines while synthetic fuels ammonia and sponge iron transported on ships account for approximately 45%. Europe and countries in the Far East will rely on imports while North America and China are mostly self-reliant.
Trade has huge benefits: It can lower the cost of hydrogen supply by 25% or as much as US$6 trillion of investments from now until 2050. This will accelerate the hydrogen transition which can abate 80 gigatons of CO2 until 2050.
The paper can be found on their website.
Hydrogen Recovery from Waste Gas Streams to Feed (High-Temperature PEM) Fuel Cells: Environmental Performance under a Life-Cycle Thinking Approach
Oct 2020
Publication
Fossil fuels are being progressively substituted by a cleaner and more environmentally friendly form of energy where hydrogen fuel cells stand out. However the implementation of a competitive hydrogen economy still presents several challenges related to economic costs required infrastructures and environmental performance. In this context the objective of this work is to determine the environmental performance of the recovery of hydrogen from industrial waste gas streams to feed high-temperature proton exchange membrane fuel cells for stationary applications. The life-cycle assessment (LCA) analyzed alternative scenarios with different process configurations considering as functional unit 1 kg of hydrogen produced 1 kWh of energy obtained and 1 kg of inlet flow. The results make the recovery of hydrogen from waste streams environmentally preferable over alternative processes like methane reforming or coal gasification. The production of the fuel cell device resulted in high contributions in the abiotic depletion potential and acidification potential mainly due to the presence of platinum metal in the anode and cathode. The design and operation conditions that defined a more favorable scenario are the availability of a pressurized waste gas stream the use of photovoltaic electricity and the implementation of an energy recovery system for the residual methane stream.
Comparative Analysis of Energy and Exergy Performance of Hydrogen Production Methods
Nov 2020
Publication
The study of the viability of hydrogen production as a sustainable energy source is a current challenge to satisfy the great world energy demand. There are several techniques to produce hydrogen either mature or under development. The election of the hydrogen production method will have a high impact on practical sustainability of the hydrogen economy. An important profile for the viability of a process is the calculation of energy and exergy efficiencies as well as their overall integration into the circular economy. To carry out theoretical energy and exergy analyses we have estimated proposed hydrogen production using different software (DWSIM and MATLAB) and reference conditions. The analysis consolidates methane reforming or auto-thermal reforming as the viable technologies at the present state of the art with reasonable energy and exergy efficiencies but pending on the impact of environmental constraints as CO2 emission countermeasures. However natural gas or electrolysis show very promising results and should be advanced in their technological and maturity scaling. Electrolysis shows a very good exergy efficiency due to the fact that electricity itself is a high exergy source. Pyrolysis exergy loses are mostly in the form of solid carbon material which has a very high integration potential into the hydrogen economy.
Global Status of CCS 2021: CCS Accelerating to Net Zero
Oct 2021
Publication
Carbon capture and storage (CCS) continues to make significant progress around the world against a backdrop of greater climate action from countries and private companies. The Global Status of CCS 2021 demonstrates the critical role of CCS as nations and industry accelerate to net-zero.<br/>The report provides detailed analyses of the global project pipeline international policy finance and emerging trends. In addition four regional overviews highlight the rapid development of CCS across North America Asia Pacific Europe and nearby regions and the Gulf Cooperation Council states.
A Step towards the Hydrogen Economy—A Life Cycle Cost Analysis of A Hydrogen Refueling Station
May 2017
Publication
This study was aimed to define a methodology based on existing literature and evaluate the levelized cost of hydrogen (LCOH) for a decentralized hydrogen refueling station (HRS) in Halle Belgium. The results are based on a comprehensive data collection along with real cost information. The main results indicated that a LCOH of 10.3 €/kg at the HRS can be reached over a lifetime of 20 years if an average electricity cost of 0.04 €/kWh could be achieved and if the operating hours are maximized. Furthermore if the initial capital costs can be reduced by 80% in the case of direct subsidy the LCOH could even fall to 6.7 €/k
Temperature Effect on the Mechanical Properties of Liner Materials used for Type IV Hydrogen Storage Tanks
Sep 2021
Publication
Type IV hydrogen storage tanks play an important role in hydrogen fuel cell vehicles (HFCVs) due to their superiority of lightweight good corrosion and fatigue resistance. It is planned to be used between -40℃ and 85℃ at which the polymer liner may have a degradation of mechanical properties and buckling collapse. This demand a good performance of liner materials in that temperature range. In this article the temperature effect on mechanical properties of polyamide 6 (PA6) liner material including specimens with weld seam was investigated via the stress-strain curve (S-S curve) macroscopic and microscopic morphology. Considering that the mechanical properties will change after the liner molding process this test takes samples directly from the liner. Results show that the tensile strength and tensile modulus increased by 2.46 times and 10.6 times respectively with the decrease of temperature especially in the range from 50℃ to -90℃. For the elongation at break and work of fracture they do not monotonously increase with the temperature up. Both of them reduce when the temperature rises from 20°C to 50°C especially for the work of fracture decreasing by 63%. The weld seam weakens the mechanical properties and the elongation at break and work of fracture are more obvious which are greater than 40% at each temperature. In addition the SEM images indicate that the morphology of fracture surface at -90°C is different from that at other temperatures which is a sufficient evidence of toughness reducing in low temperature.
Cost of Long-Distance Energy Transmission by Different Carriers
Nov 2021
Publication
This paper compares the relative cost of long-distance large-scale energy transmission by electricity and by gaseous and liquid carriers (e-fuels). The results indicate that the cost of electrical transmission per delivered MWh can be up to eight times higher than for hydrogen pipelines about eleven times higher than for natural gas pipelines and twenty to fifty times higher than for liquid fuels pipelines. These differences generally hold for shorter distances as well. The higher cost of electrical transmission is primarily due to lower carrying capacity (MW per line) of electrical transmission lines compared to the energy carrying capacity of the pipelines for gaseous and liquid fuels. The differences in the cost of transmission are important but often unrecognized and should be considered as a significant cost component in the analysis of various renewable energy production distribution and utilization scenarios.
Solid State Hydrogen Storage in Alanates and Alanate-Based Compounds: A Review
Jul 2018
Publication
The safest way to store hydrogen is in solid form physically entrapped in molecular form in highly porous materials or chemically bound in atomic form in hydrides. Among the different families of these compounds alkaline and alkaline earth metals alumino-hydrides (alanates) have been regarded as promising storing media and have been extensively studied since 1997 when Bogdanovic and Schwickardi reported that Ti-doped sodium alanate could be reversibly dehydrogenated under moderate conditions. In this review the preparative methods; the crystal structure; the physico-chemical and hydrogen absorption-desorption properties of the alanates of Li Na K Ca Mg Y Eu and Sr; and of some of the most interesting multi-cation alanates will be summarized and discussed. The most promising alanate-based reactive hydride composite (RHC) systems developed in the last few years will also be described and commented on concerning their hydrogen absorption and desorption performance.
Environmental and Socio-Economic Analysis of Naphtha Reforming Hydrogen Energy Using Input-Output Tables: A Case Study from Japan
Aug 2017
Publication
Comprehensive risk assessment across multiple fields is required to assess the potential utility of hydrogen energy technology. In this research we analyzed environmental and socio-economic effects during the entire life cycle of a hydrogen energy system using input-output tables. The target system included hydrogen production by naphtha reforming transportation to hydrogen stations and FCV (Fuel Cell Vehicle) refilling. The results indicated that 31% 44% and 9% of the production employment and greenhouse gas (GHG) emission effects respectively during the manufacturing and construction stages were temporary. During the continuous operation and maintenance stages these values were found to be 69% 56% and 91% respectively. The effect of naphtha reforming was dominant in GHG emissions and the effect of electrical power input on the entire system was significant. Production and employment had notable effects in both the direct and indirect sectors including manufacturing (pumps compressors and chemical machinery) and services (equipment maintenance and trade). This study used data to introduce a life cycle perspective to environmental and socio-economic analysis of hydrogen energy systems and the results will contribute to their comprehensive risk assessment in the future.
IGEM/TD/1 Edition 6 Supplement 2 - High Pressure Hydrogen Pipelines
Nov 2021
Publication
This Supplement gives additional requirements and qualifications for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) pipelines to Hydrogen service. For the purposes of this document any NG/H blend above 10% MOL is considered to be an equivalence to 100% hydrogen. For blends below 10% MOL there is no evidence to confirm that blends containing up to 10 mol.% hydrogen do not cause material degradation but it is considered that the risk is low.
This Supplement covers the design construction inspection testing operation and maintenance of steel pipelines and certain associated installations in Hydrogen service and the repurposing of NG pipelines to Hydrogen service at maximum operating pressure (MOP) exceeding 7 bar and not exceeding 137.9 bar.
This standard can be purchased here
This Supplement covers the design construction inspection testing operation and maintenance of steel pipelines and certain associated installations in Hydrogen service and the repurposing of NG pipelines to Hydrogen service at maximum operating pressure (MOP) exceeding 7 bar and not exceeding 137.9 bar.
This standard can be purchased here
Impact and Challenges of Reducing Petroleum Consumption for Decarbonization
Apr 2022
Publication
This study aimed to identify the impact of achieving the 1.5 ◦C target on the petroleum supply chain in Japan and discuss the feasibility and challenges of decarbonization. First a national material flow was established for the petroleum supply chain in Japan including processes for crude petroleum refining petroleum product manufacturing plastic resin and product manufacturing and by-product manufacturing. In particular by-product manufacturing processes such as hydrogen gaseous carbon dioxide and sulfur were selected because they are utilized in other industries. Next the outlook for the production of plastic resin hydrogen dry ice produced from carbon dioxide gas and sulfur until 2050 was estimated for reducing petroleum consumption required to achieve the 1.5 ◦C target. As a result national petroleum treatment is expected to reduce from 177048.00 thousand kl in 2019 to 126643.00 thousand kl in 2030 if the reduction in petroleum consumption is established. Along with this decrease plastic resin production is expected to decrease from 10500.00 thousand ton in 2019 to 7511.00 thousand ton by 2030. Conversely the plastic market is expected to grow steadily and the estimated plastic resin production in 2030 is expected to be 20079.00 thousand ton. This result indicates that there is a large output gap between plastic supply and demand. To mitigate this gap strongly promoting the recycling of waste plastics and making the price competitiveness of biomass plastics equal to that of petroleum-derived plastics are necessary
Ammonia as Effective Hydrogen Storage: A Review on Production, Storage and Utilization
Jun 2020
Publication
Ammonia is considered to be a potential medium for hydrogen storage facilitating CO2-free energy systems in the future. Its high volumetric hydrogen density low storage pressure and stability for long-term storage are among the beneficial characteristics of ammonia for hydrogen storage. Furthermore ammonia is also considered safe due to its high auto ignition temperature low condensation pressure and lower gas density than air. Ammonia can be produced from many different types of primary energy sources including renewables fossil fuels and surplus energy (especially surplus electricity from the grid). In the utilization site the energy from ammonia can be harvested directly as fuel or initially decomposed to hydrogen for many options of hydrogen utilization. This review describes several potential technologies in current conditions and in the future for ammonia production storage and utilization. Ammonia production includes the currently adopted Haber–Bosch electrochemical and thermochemical cycle processes. Furthermore in this study the utilization of ammonia is focused mainly on the possible direct utilization of ammonia due to its higher total energy efficiency covering the internal combustion engine combustion for gas turbines and the direct ammonia fuel cell. Ammonia decomposition is also described in order to give a glance at its progress and problems. Finally challenges and recommendations are also given toward the further development of the utilization of ammonia for hydrogen storage.
Methanol Synthesis Using Captured CO2 as Raw Material: Techno-economic and Environmental Assessment
Aug 2015
Publication
The purpose of this paper is to assess via techno-economic and environmental metrics the production of methanol (MeOH) using H2 and captured CO2 as raw materials. It evaluates the potential of this type of carbon capture and utilisation (CCU) plant on (i) the net reduction of CO2 emissions and (ii) the cost of production in comparison with the conventional synthesis process of MeOH Europe. Process flow modelling is used to estimate the operational performance and the total purchased equipment cost; the flowsheet is implemented in CHEMCAD and the obtained mass and energy flows are utilised as input to calculate the selected key performance indicators (KPIs). CO2 -based metrics are used to assess the environmental impact. The evaluated MeOH plant produces 440 ktMeOH/yr and its configuration is the result of a heat integration process. Its specific capital cost is lower than for conventional plants. However raw materials prices i.e. H2 and captured CO2 do not allow such a project to be financially viable. In order to make the CCU plant financially attractive the price of MeOH should increase in a factor of almost 2 or H2 costs should decrease almost 2.5 times or CO2 should have a value of around 222 €/t under the assumptions of this work. The MeOH CCU-plant studied can utilise about 21.5% of the CO2 emissions of a pulverised coal (PC) power plant that produces 550MWnet of electricity. The net CO2 emissions savings represent 8% of the emissions of the PC plant (mainly due to the avoidance of consuming fossil fuels as in the conventional MeOH synthesis process). The results demonstrate that there is a net but small potential for CO2 emissions reduction; assuming that such CCU plants are constructed in Europe to meet the MeOH demand growth and the quantities that are currently imported the net CO2 emissions reduction could be of 2.71 MtCO2/yr.
Cryogenic and Ambient Gaseous Hydrogen Blowdown with Discharge Line Effects
Sep 2021
Publication
The present work performed within the PRESLHY EC-project presents a simplified 1-d transient modelling methodology to account for discharge line effects during blowdown. The current formulation includes friction extra resistance area change and heat transfer through the discharge line walls and is able to calculate the mass flow rate and distribution of all physical variables along the discharge line. Choked flow at any time during the transient is calculated using the Possible Impossible Flow (PIF) algorithm. Hydrogen single phase physical properties and vapour-liquid equilibrium are calculated using the Helmholtz Free Energy (HFE) formulation. Homogeneous Equilibrium Mixture (HEM) model is used for two-phase physical properties. Validation is performed against the new experiments with compressed gaseous hydrogen performed at the DISCHA facility in the framework of PRESLHY (200 bar ambient and cryogenic initial tank temperature 77 K and 4 nozzle diameters 0.5 1 2 and 4 mm) and an older experiment at 900 bar ambient temperature and 2 mm nozzle. Predictions are compared against measured data from the experiments and the relative importance of line heat transfer compared to flow resistance is analysed.
Industrial Decarbonization Pathways: The Example of the German Glass Industry
Nov 2022
Publication
Mitigating anthropogenic climate change and achieving the Paris climate goals is one of the greatest challenges of the twenty-first century. To meet the Paris climate goals sector-specific transformation pathways need to be defined. The different transformation pathways are used to hypothetically quantify whether a defined climate target is achievable or not. For this reason a bottom-up model was developed to assess the extent of selected industrial decarbonization options compared to conventionally used technologies from an emissions perspective. Thereby the bottom-up model is used to analyze the German container and flat glass industries as an example. The results show that no transformation pathway can be compatible with the 1.5 °C based strict carbon dioxide budget target. Even the best case scenario exceeds the 1.5 °C based target by approximately +200%. The 2 °C based loose carbon dioxide budget target is only achievable via fuel switching the complete phase-out from natural gas to renewable energy carriers. Furthermore the results of hydrogen for flat glass production demonstrate that missing investments in renewable energy carriers may lead to the non-compliance with actually achievable 2 °C based carbon dioxide budget targets. In conclusion the phase-out from natural gas to renewable energies should be executed at the end of the life of any existing furnace and process emissions should be avoided in the long term to contribute to 1.5 °C based strict carbon dioxide budget target.
The Impact of Process Heat on the Decarbonisation Potential of Offshore Installations by Hybrid Energy Systems
Dec 2021
Publication
An opportunity to decarbonise the offshore oil and gas sector lies in the integration of renewable energy sources with energy storage in a hybrid energy system (HES). Such concept enables maximising the exploitation of carbon-free renewable power while minimising the emissions associated with conventional power generation systems such as gas turbines. Offshore plants in addition to electrical and mechanical power also require process heat for their operation. Solutions that provide low-emission heat in parallel to power are necessary to reach a very high degree of decarbonisation. This paper investigates different options to supply process heat in offshore HES while the electric power is mostly covered by a wind turbine. All HES configurations include energy storage in the form of hydrogen tied to proton exchange membrane (PEM) electrolysers and fuel cells stacks. As a basis for comparison a standard configuration relying solely on a gas turbine and a waste heat recovery unit is considered. A HES combined with a waste heat recovery unit to supply heat proved efficient when low renewable power capacity is integrated but unable to deliver a total CO2 emission reduction higher than around 40%. Alternative configurations such as the utilization of gas-fired or electric heaters become more competitive at large installed renewable capacity approaching CO2 emission reductions of up to 80%.
Recent Application of Nanomaterials to Overcome Technological Challenges of Microbial Electrolysis Cells
Apr 2022
Publication
Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus understanding the technological challenges of MECs the characteristics of nanomaterials and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein the critical challenges that need to be addressed for MECs are highlighted and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Mitigation of CO Poisoning Hazard in Malfunctioning Gas Appliances Through Use of Hydrogen Blended Gas
Sep 2021
Publication
The HyDeploy project [1] has undertaken an extensive research programme to assess safety and performance of the existing UK gas appliances population fueled with natural gas / hydrogen admixtures (hydrogen blended gas). The first stage of this work [2] focused on well maintained and normally functioning appliances. This work demonstrated that unmodified gas appliances can operate safely with hydrogen blended gas (up to 20 vol% hydrogen) and the key hazard areas of carbon monoxide (CO) production light back and flame out and the operation of flame failure devices are unaffected. It is widely recognized that due to aging and variable degrees of maintenance that the combustion performance of a gas appliance will depreciate over time. In extreme cases this can lead to situations where high levels of CO may be released back into the dwelling resulting in CO poisoning to the occupants. To obtain a universal appreciation of the effect of hydrogen addition on the safety and performance of all gas appliances operation under sub optimal conditions is required and therefore it is important that the operation of malfunctioning appliances fuelled with hydrogen blended gas is assessed. A review of failure modes identified six key scenarios where the composition of the fuel gas may lead to changes in safety performance - these primarily related to the resulting composition of the flue gas but also included delayed ignition. Gas appliance faults that will increase the CO production were tested through a series of experiments to simulate fault conditions and assess the effect of hydrogen blended gas. The fault modes examined included linting flame chilling incorrect appliance set up and modification of gas valve operation. The programme utilized six different appliances tested with three methane-hydrogen fuel blends (containing 0 20 and 28.4 vol% hydrogen). In all cases the switch to hydrogen blended gas reduced CO production. The change in CO production when using hydrogen blended gas is a consequence of a decrease in the theoretical air requirement to achieve complete combustion. In some cases the amount of CO produced was identical to the nonfault baseline performance on methane thereby fully mitigating the consequence of the malfunction. In the case of very high CO production a 90% reduction was recorded when using 20 vol% hydrogen blended gas. In situations such as non-optimal boiler set up the addition of hydrogen to the gas supply would prevent the production of high levels of CO. The findings here together with the results from HyDeploy 1 [2] indicate that the safety and performance of unmodified existing UK gas appliances are not detrimentally affected when using hydrogen blended gas. Furthermore the addition of hydrogen to the fuel gas has been shown to reduce CO production under fault conditions therefore the introduction of hydrogen into the gas network may serve to mitigate the hazard posed by existing faulty appliances that are producing elevated levels of CO.
A Study on Green Hydrogen-based Isolated Microgrid
Oct 2022
Publication
This paper assesses the techno-economic feasibility of a green hydrogen-based microgrid for a remote Australian island. Hydrogen can be used to provide clean energy in areas where large-scale renewable energy sources are not feasible owing to geography government regulations or regulatory difficulties. This study not only identifies the appropriate component size for a hydrogen-based microgrid but also provides an economic perspective of decarbonising Thursday Island in Torres Straits Queensland Australia. Due to geographical constraints the green hydrogen production system needs to be distinct from the electrical network. This research shows how to produce green hydrogen transport it and generate power at a low cost. The study was performed utilising the HOMER simulation platform to find the least cost solution. The simulation results demonstrate an AU$0.01 reduction in Levelised Cost of Energy compared to the present electricity generation cost which is AU$0.56. The inclusion of a green hydrogen system will potentially minimise CO2 emissions by 99.6% while ensuring almost 100% renewable penetration. The results of this study will also serve as a guide for the placement of hydrogen-based microgrids in similar remote locations around the world where numerous remote energy systems are located close to each other.
Renewable/Fuel Cell Hybrid Power System Operation Using Two Search Controllers of the Optimal Power Needed on the DC Bus
Nov 2020
Publication
In this paper the optimal and safe operation of a hybrid power system based on a fuel cell system and renewable energy sources is analyzed. The needed DC power resulting from the power flow balance on the DC bus is ensured by the FC system via the air regulator or the fuel regulator controlled by the power-tracking control reference or both regulators using a switched mode of the above-mentioned reference. The optimal operation of a fuel cell system is ensured by a search for the maximum of multicriteria-based optimization functions focused on fuel economy under perturbation such as variable renewable energy and dynamic load on the DC bus. Two search controllers based on the global extremum seeking scheme are involved in this search via the remaining fueling regulator and the boost DC–DC converter. Thus the fuel economy strategies based on the control of the air regulator and the fuel regulator respectively on the control of both fueling regulators are analyzed in this study. The fuel savings compared to fuel consumed using the static feed-forward control are 6.63% 4.36% and 13.72% respectively under dynamic load but without renewable power. With renewable power the needed fuel cell power on the DC bus is lower so the fuel cell system operates more efficiently. These percentages are increased to 7.28% 4.94% and 14.97%.
Numerical Prediction of Lean Premixed Hydrogen Deflagrations in Vented Vessels
Sep 2021
Publication
In water-cooled nuclear power plants hydrogen gas can be generated by various mechanisms during an accident. In case combustion of the resulting hydrogen-air mixture within the facility occurs existing containment structures may be compromised and excessive radio-active material can be released to the environment. Thus an improved understanding of the propagation of lean hydrogen deflagrations within buildings and structures is essential for the development of appropriate accident management strategies associated with these scenarios. Following the accident in Fukushima Japan the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes in both closed and vented vessels has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in vented vessels. The LES methodology makes use of a flamelet- or progress-variable-based combustion model coupled with an empirical burning velocity model (BVM) an anisotropic block-based adaptive mesh refinement (AMR) strategy an accurate finite-volume numerical scheme and a mesh independent subfilter-scale (SFS) model. Several different vessel and vent sizes and configurations are considered herein. The LES predictions are compared to experimental data obtained from the Large-Scale Vented Combustion Test Facility (LSVCTF) of the Canadian Nuclear Laboratories (CNL) with both quiescent and turbulent initial conditions. Following descriptions of the LES models LES results for both variable chamber sizes and single- and double-vent cases are presented to illustrate the capabilities of the proposed computational approach. In particular the predicted time histories of pressure as well as the maximum overpressure achieved within the vessels and combustion compartments are compared to those from the LSVCTF experiments. The influences of the modelled ignition process initial turbulence and mesh resolution on the LES results are also discussed. The findings highlight the potential and limitations of the proposed LES approach for accurately describing lean premixed hydrogen deflagrations within vented vessels.
Optimization of Operating Hydrogen Storage System for Coal–Wind–Solar Power Generation
Jul 2022
Publication
To address the severity of the wind and light abandonment problem and the economics of hydrogen energy production and operation this paper explores the problem of multi-cycle resource allocation optimization of hydrogen storage systems for coal–wind–solar power generation. In view of the seriousness of the problem of abandoning wind and photovoltaic power and the economy of hydrogen production and operation the node selection and scale setting issues for hydrogen production and storage as well as decision-making problems such as the capacity of new transmission lines and new pipelines and route planning are studied. This research takes the satisfaction of energy supply as the basic constraint and constructs a multi-cycle resource allocation optimization model for an integrated energy system aiming to achieve the maximum benefit of the whole system. Using data from Inner Mongolia where wind abandonment and power limitation are severe and Beijing and Shanxi provinces where hydrogen demand is high this paper analyzes the benefits of the hydrogen storage system for coal–wind–solar power generation and explores the impact of national subsidy policies and technological advances on system economics.
The Industry Transformation from Fossil Fuels to Hydrogen will Reorganize Value Chains: Big Picture and Case Studies for Germany
Jan 2024
Publication
In many industries low-carbon hydrogen will substitute fossil fuels in the course of the transformation to climate neutrality. This paper contributes to understanding this transformation. This paper provides an overview of energy- and emission-intensive industry sectors with great potential to defossilize their production processes with hydrogen. An assessment of future hydrogen demand for various defossilization strategies in Germany that rely on hydrogen as a feedstock or as an energy carrier to a different extent in the sectors steel chemicals cement lime glass as well as pulp and paper is carried out. Results indicate that aggregate industrial hydrogen demand in those industries would range between 197 TWh and 298 TWh if production did not relocate abroad for any industry sector. The range for hydrogen demand is mainly due to differences in the extent of hydrogen utilization as compared to alternative transformation paths for example based on electrification. The attractiveness of production abroad is then assessed based on the prospective comparative cost advantage of relocating parts of the value chain to excellent production sites for low-carbon hydrogen. Case studies are provided for the steel industry as well as the chemical industry with ethylene production through methanol and the production of urea on the basis of ammonia. The energy cost of the respective value chains in Germany is then compared to the case of value chains partly located in regions with excellent conditions for renewable energies and hydrogen production. The results illustrate that at least for some processes – as ammonia production – relocation to those favorable regions may occur due to substantial comparative cost advantages.
Heat Integration of Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Nov 2023
Publication
This study introduced the methodology for integrating ethylene glycol/water mixture (GW) systems which supply heat energy to the liquid hydrogen (LH2 ) fuel gas supply system (FGSS) and manage the temperature conditions of the battery system. All systems were designed and simulated based on the power demand of a 2 MW class platform supply vessel assumed as the target ship. The LH2 FGSS model is based on Aspen HYSYS V14 and the cell model that makes up the battery system is implemented based on a Thevenin model with four parameters. Through three different simulation cases the integrated GW system significantly reduced electric power consumption for the GW heater during ship operations achieving reductions of 1.38% (Case 1) 16.29% (Case 2) and 27.52% (Case 3). The energy-saving ratio showed decreases of 1.86% (Case 1) 21.01% (Case 2) and 33.80% (Case 3) in overall energy usage within the GW system. Furthermore an examination of the battery system’s thermal management in the integrated GW system demonstrated stable cell temperature control within ±3 K of the target temperature making this integration a viable solution for maintaining normal operating temperatures despite relatively higher fluctuations compared to an independent GW system.
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
Hydrogen Station Prognostics and Health Monitoring Model
Aug 2023
Publication
Hydrogen fuel has shown promise as a clean alternative fuel aiding in the reduction of fossil fuel dependence within the transportation sector. However hydrogen refueling stations and infrastructure remains a barrier and are a prerequisite for consumer adoption of low-cost and low-emission fuel cell electric vehicles (FCEVs). The costs for FCEV fueling include both station capital costs and operation and maintenance (O&M) costs. Contributing to these O&M costs unscheduled maintenance is presently more costly and more frequent than for similar gasoline fueling infrastructure and is asserted to be a limiting factor in achieving FCEV customer acceptance and cost parity. Unscheduled maintenance leads to longer station downtime therefore causing an increase in missed fueling opportunities which forces customers to seek refueling at other operable stations that may be significantly farther away. This research proposes a framework for a hydrogen station prognostics health monitoring (H2S PHM) model that can minimize unexpected downtime by predicting the remaining useful life for primary hydrogen station components within the major station subsystems. The H2S PHM model is a data-driven statistical model based on O&M data collected from 34 retail hydrogen stations located in the U.S. The primary subcomponents studied are the dispenser compressor and chiller. The remaining useful life calculations are used to decide whether or not maintenance should be completed based on the prediction and expected future station use. This paper presents the background method and results for the H2S PHM model as for a means for improving station availability and customer confidence in FCEVs and hydrogen infrastructure
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
What Does the Public Know About Technological Solutions for Achieving Carbon Neutrality? Citizens' Knowledge of Energy Transition and the Role of Media
Aug 2023
Publication
The present study explores the relation between media use and knowledge in the context of the energy transition. To identify relevant knowledge categories we relied on the expertise of an interdisciplinary research team. Based on this expertise we identified awareness-knowledge of changes in the energy system and principles-knowledge of hydrogen as important knowledge categories. With data obtained from a nationwide online survey of the German-speaking population (n = 2025) conducted in August 2021 we examined the level of knowledge concerning both categories in the German population. Furthermore we studied its associations with exposure to journalistic media and direct communication from non-media actors (e.g. scientists). Our results revealed a considerable lack of knowledge for both categories. Considering the media variables we found only weak and in some cases even negative relations with the use of journalistic media or other actors that spread information online. However we found comparably strong associations between both knowledge categories and the control variables of sex education and personal interest. We use these results to open up a general discussion of the role of the media in knowledge acquisition processes.
An Overview of Challenges for the Future of Hydrogen
Oct 2023
Publication
Hydrogen’s wide availability and versatile production methods establish it as a primary green energy source driving substantial interest among the public industry and governments due to its future fuel potential. Notable investment is directed toward hydrogen research and material innovation for transmission storage fuel cells and sensors. Ensuring safe and dependable hydrogen facilities is paramount given the challenges in accident control. Addressing material compatibility issues within hydrogen systems remains a critical focus. Challenges roadmaps and scenarios steer long-term planning and technology outlooks. Strategic visions align actions and policies encompassing societal and ecological dimensions. The confluence of hydrogen’s promise with material progress holds the prospect of reshaping our energy landscape sustainably. Forming collective future perspectives to foresee this emerging technology’s potential benefits is valuable. Our review article comprehensively explores the forthcoming challenges in hydrogen technology. We extensively examine the challenges and opportunities associated with hydrogen production incorporating CO2 capture technology. Furthermore the interaction of materials and composites with hydrogen particularly in the context of hydrogen transmission pipeline and infrastructure are discussed to understand the interplay between materials and hydrogen dynamics. Additionally the exploration extends to the embrittlement phenomena during storage and transmission coupled with a comprehensive examination of the advancements and hurdles intrinsic to hydrogen fuel cells. Finally our exploration encompasses addressing hydrogen safety from an industrial perspective. By illuminating these dimensions our article provides a panoramic view of the evolving hydrogen landscape.
Economic Assessment of Clean Hydrogen Production from Fossil Fuels in the Intermountain-west Region, USA
Jan 2024
Publication
The transition from fossil fuels to carbon-neutral energy sources is necessary to reduce greenhouse gas (GHG) emissions and combat climate change. Hydrogen (H2) provides a promising path to harness fossil fuels to reduce emissions in sectors such as transportation. However regional economic analyses of various H2 production techniques are still lacking. We selected a well-known fossil fuel-exporting region the USA’s Intermountain-West (I-WEST) to analyze the carbon intensity of H2 production and demonstrate regional tradeoffs. Currently 78 % of global H2 production comes from natural gas and coal. Therefore we considered steam methane reforming (SMR) surface coal gasification (SCG) and underground coal gasification (UCG) as H2 production methods in this work. We developed the cost estimation frameworks of SMR SCG and UCG with and without carbon capture utilization and sequestration (CCUS). In addition we identified optimal sites for H2 hubs by considering the proximity to energy sources energy markets storage sites and CO2 sequestration sites. We included new production tax credits (PTCs) in the cost estimation to quantify the economic benefit of CCUS. Our results suggest that the UCG has the lowest levelized cost of H2 production due to the elimination of coal production cost. H2 production using the SMR process with 99 % carbon capture is profitable when the PTCs are considered. We also analyzed carbon utilization opportunities where CO2 conversion to formic acid is a promising profitable option. This work quantifies the potential of H2 production from fossil fuels in the I-WEST region a key parameter for designing energy transition pathways.
Operational Optimization of Regional Integrated Energy Systems with Heat Pumps and Hydrogen Renewable Energy under Integrated Demand Response
Jan 2024
Publication
A regional integrated energy system (RIES) synergizing multiple energy forms is pivotal for enhancing renewable energy use and mitigating the greenhouse effect. Considering that the equipment of the current regional comprehensive energy system is relatively simple there is a coupling relationship linking power generation refrigeration and heating in the cogeneration system which is complex and cannot directly meet various load demands. This article proposes a RIES optimization model for bottom-source heat pumps and hydrogen storage systems in the context of comprehensive demand response. First P2G electric hydrogen production technology was introduced into RIES to give full play to the high efficiency advantages of hydrogen energy storage system and the adjustable thermoelectric ratio of the HFC was considered. The HFC could adjust its own thermoelectric ratio according to the system load and unit output. Second through the groundsource heat pump’s cleaning efficiency function further separation and cooling could be achieved. The heat and electrical output of RIES improved the operating efficiency of the system. Thirdly a comprehensive demand response model for heating cooling and electricity was established to enable users to reasonably adjust their own energy use strategies to promote the rational distribution of energy in the system. The model integrates power-to-gas (P2G) technology leveraging the tunable thermoelectric ratio of a hydrogen fuel cell (HFC) to optimize the generation of electricity and heat while maximizing the efficiency of the hydrogen storage system. Empirical analysis substantiated the proposed RIES model’s effectiveness and economic benefits when integrating ground-source HP and electric hydrogen production with IDR. Compared with the original model the daily operating cost of the proposed model was reduced by RMB 1884.16.
Review of the Planning and Distribution Methodologies to Locate Hydrogen Infrastructure in the Territory
Jan 2024
Publication
The member countries of the European Union (EU) have prioritized the incorporation of hydrogen as a key component of their energy objectives. As the world moves towards reducing its dependence on fossil fuels alternative sources of energy have gained prominence. With the growing development of Fuel Cell Electric Vehicles (FCEVs) the establishment of an infrastructure for hydrogen production and the creation of a network of service stations have become essential. This article’s purpose is to conduct a methodical review of literature regarding the use of green hydrogen for transportation and the planning of imperative infrastructure in the territory of the EU specifically Hydrogen Refueling Stations (HRS). In order to increase the acceptance of fuel cell vehicles a comprehensive network of hydrogen refueling stations (HRS) must be built that enable drivers to refuel their vehicles quickly and easily similar to gasoline or diesel vehicles. The literature review on this topic was conducted using the Web of Science database (WOS) with a variety of search terms proposed to cover all the key components of green hydrogen production and refueling infrastructure. The implementation of HRS powered by renewable energy sources is an important step in the adoption of fuel cell vehicles and overcoming the obstacles that come with their implementation will require cooperation and innovation from governments private businesses and other stakeholders.
Hazard Footprint of Alternative Fuel Storage Concepts for Hydrogen-powered Urban Buses
Nov 2023
Publication
Hydrogen mobility is a powerful strategy to fight climate change promoting the decarbonization of the transportation sector. However the higher flammability of hydrogen in comparison with traditional fuels raises issues concerning the safety of hydrogen-powered vehicles in particular when urban mobility in crowded areas is concerned. In the present study a comparative analysis of alternative hydrogen storage concepts for buses is carried out. A specific inherent safety assessment methodology providing a hazard footprint of alternative hydrogen storage technologies was developed. The approach provides a set of ex-ante safety performance indicators and integrates a sensitivity analysis performed by a Monte Carlo method. Integral models for consequence analysis and a set of baseline frequencies are used to provide a preliminary identification of the worstcase credible fire and explosion scenarios and to rank the inherent safety of alternative concepts. Cryocompressed storage in the supercritical phase resulted as the more hazardous storage concept while cryogenic storage in the liquid phase at ambient pressure scored the highest safety performance. The results obtained support risk-informed decision-making in the shift towards the promotion of sustainable mobility in urban areas.
Green Hydrogen as a Clean Energy Resource and Its Applications as an Engine Fuel
Jan 2024
Publication
The world’s economy heavily depends on the energy resources used by various countries. India is one of the promising developing nations with very low crude reserves actively looking for new renewable energy resources to power its economy. Higher energy consumption and environmental pollution are two big global challenges for our sustainable development. The world is currently facing a dual problem of an energy crisis as well as environmental degradation. So there is a strong need to reduce our dependency on fossil fuels and greenhouse gas emissions. This can be achieved to a great extent by universally adopting clean fuels for all daily life uses like ethanol or liquified natural gas (LNG) as these burn very clean and do not emit many pollutants. Nowadays green hydrogen has emerged as a new clean energy source which is abundantly available and does not pollute much. This article explores the various benefits of green hydrogen with respect to fossil fuels various techniques of producing it and its possible use in different sectors such as industry transport and aviation as well as in day-to-day life. Finally it explores the use of green hydrogen as fuel in automobile engines its blending with CNG gas and its benefits in reducing emissions compared to fossil fuels. On combustion green hydrogen produces only water vapours and is thus a highly clean fuel. Thus it can potentially help humanity preserve the environment due to its ultra-low emissions and can be a consistent and reliable source of energy for generations to come thereby ending the clean energy security debate forever.
Optimal Multi-layer Economical Schedule for Coordinated Multiple Mode Operation of Wind-solar Microgrids with Hybrid Energy Storage Systems
Nov 2023
Publication
The aim of this paper is the design and implementation of an advanced model predictive control (MPC) strategy for the management of a wind–solar microgrid (MG) both in the islanded and grid-connected modes. The MG includes energy storage systems (ESSs) and interacts with external hydrogen and electricity consumers as an extra feature. The system participates in two different electricity markets i.e. the daily and real-time markets characterized by different time-scales. Thus a high-layer control (HLC) and a low-layer control (LLC) are developed for the daily market and the real-time market respectively. The sporadic characteristics of renewable energy sources and the variations in load demand are also briefly discussed by proposing a controller based on the stochastic MPC approach. Numerical simulations with real wind and solar generation profiles and spot prices show that the proposed controller optimally manages the ESSs even when there is a deviation between the predicted scenario determined at the HLC and the real-time one managed by the LLC. Finally the strategy is tested on a lab-scale MG set up at Khalifa University Abu Dhabi UAE.
Navigating Turbulence: Hydrogen's Role in the Decarbonization of the Aviation Sector
Jan 2024
Publication
This paper offers a comprehensive analysis of the historical evolution and the current state of the aviation industry with a particular emphasis on the critical need for this sector to decarbonize. It delves into emerging propulsion technologies such as battery electric and hydrogen-based systems assessing their potential impact on sustainability within the aviation sector. Special attention is devoted to the global regulatory framework notably carbon offsetting and emission reduction scheme for international aviation which encapsulates initiatives such as lower carbon aviation fuels and sustainable aviation fuels. Examining the environmental challenges facing aviation the paper underscores the necessity for a balanced and comprehensive strategy that integrates various approaches to achieve sustainable solutions. By addressing both the historical context and contemporary advances the paper aims to provide a nuanced understanding of the complexities surrounding aviation's decarbonization journey acknowledging the industry's strides while recognizing the ongoing challenges in the pursuit of sustainability.
Underground Hydrogen Storage: A UK Perspective
Oct 2023
Publication
Hydrogen is anticipated to play a key role in global decarbonization and within the UK’s pathway to achieving net zero targets. However as the production of hydrogen expands in line with government strategies a key concern is where this hydrogen will be stored for later use. This study assesses the different large-scale storage options in geological structures available to the UK and addresses the surrounding uncertainties moving towards establishing a hydrogen economy. Currently salt caverns look to be the most favourable option considering their proven experience in the storage of hydrogen especially high purity hydrogen natural sealing properties low cushion gas requirement and high charge and discharge rates. However their geographical availability within the UK can act as a major constraint. Additionally a substantial increase in the number of new caverns will be necessary to meet the UK’s storage demand. Salt caverns have greater applicability as a good short-term storage solution however storage in porous media such as depleted hydrocarbon reservoirs and saline aquifers can be seen as a long-term and strategic solution to meet energy demand and achieve energy security. Porous media storage solutions are estimated to have capacities which far exceed projected storage demand. Depleted fields have generally been well explored prior to hydrocarbon extraction. Although many saline aquifers are available offshore UK geological characterizations are still required to identify the right candidates for hydrogen storage. Currently the advantages of depleted gas reservoirs over saline aquifers make them the favoured option after salt caverns.
Advancing a Hydrogen Economy in Australia: Public Perceptions and Aspirations
Nov 2023
Publication
Supporters of hydrogen energy urge scaling up technology and reducing costs for competitiveness. This paper explores how hydrogen energy technologies (HET) are perceived by Australia’s general population and considers the way members of the public imagine their role in the implementation of hydrogen energy now and into the future. The study combines a nationally representative survey (n = 403) and semi-structured interviews (n = 30). Results show age and gender relationships with self-reported hydrogen knowledge. Half of the participants obtained hydrogen information from televised media. Strong support was observed for renewable hydrogen while coal (26%) and natural gas (41%) versions had less backing. Participants sought more safety-related information (41% expressed concern). Most felt uncertain about influencing hydrogen decisions and did not necessarily recognise they had agency beyond their front fence. Exploring the link between political identity and agency in energy decision-making is needed with energy democracy a potentially productive direction.
Critical Mineral Demands May Limit Scaling of Green Hydrogen Production
Jan 2024
Publication
Hydrogen (H2) is widely viewed as critical to the decarbonization of industry and transportation. Water electrolysis powered by renewable electricity commonly referred to as green H2 can be used to generate H2 with low carbon dioxide emissions. Herein we analyze the critical mineral and energy demands associated with green H2 production under three different hypothetical future demand scenarios ranging from 100–1000 Mtpa H2. For each scenario we calculate the critical mineral demands required to build water electrolyzers (i.e. electrodes and electrolyte) and to build dedicated or additional renewable electricity sources (i.e. wind and solar) to power the electrolyzers. Our analysis shows that scaling electrolyzer and renewable energy technologies that use platinum group metals and rare earth elements will likely face supply constraints. Specifically larger quantities of lanthanum yttrium or iridium will be needed to increase electrolyzer capacity and even more neodymium silicon zinc molybdenum aluminum and copper will be needed to build dedicated renewable electricity sources. We find that scaling green H2 production to meet projected netzero targets will require ~24000 TWh of dedicated renewable energy generation which is roughly the total amount of solar and wind projected to be on the grid in 2050 according to some energy transition models. In summary critical mineral constraints may hinder the scaling of green H2 to meet global net-zero emissions targets motivating the need for the research and development of alternative lowemission methods of generating H2
Flashback Propensity due to Hydrogen Blending in Natural Gas: Sensitivity to Operating and Geometrical Parameters
Jan 2024
Publication
Hydrogen has emerged as a promising option for promoting decarbonization in various sectors by serving as a replacement for natural gas while retaining the combustion-based conversion system. However its higher reactivity compared to natural gas introduces a significant risk of flashback. This study investigates the impact of operating and geometry parameters on flashback phenomena in multi-slit burners fed with hydrogenmethane-air mixtures. For this purpose transient numerical simulations which take into account conjugate heat transfer between the fluid and the solid walls are coupled with stochastic sensitivity analysis based on Generalized Polynomial Chaos. This allows deriving comprehensive maps of flashback velocities and burner temperatures within the parameter space of hydrogen content equivalence ratio and slit width using a limited number of numerical simulations. Moreover we assess the influence of different parameters and their interactions on flashback propensity. The ranges we investigate encompass highly H2 -enriched lean mixtures ranging from 80% to 100% H2 by volume with equivalence ratios ranging from 0.5 to 1.0. We also consider slit widths that are typically encountered in burners for end-user devices ranging from 0.5 mm to 1.2 mm. The study highlights the dominant role of preferential diffusion in affecting flashback physics and propensity as parameters vary including significant enrichment close to the burner plate due to the Soret effect. These findings hold promise for driving the design and optimization of perforated burners enabling their safe and efficient operation in practical end-user applications.
Sustainable E-Fuels: Green Hydrogen, Methanol and Ammonia for Carbon-Neutral Transportation
Dec 2023
Publication
Increasingly stringent sustainability and decarbonization objectives drive investments in adopting environmentally friendly low and zero-carbon fuels. This study presents a comparative framework of green hydrogen green ammonia and green methanol production and application in a clear context. By harnessing publicly available data sources including from the literature this research delves into the evaluation of green fuels. Building on these insights this study outlines the production process application and strategic pathways to transition into a greener economy by 2050. This envisioned transformation unfolds in three progressive steps: the utilization of green hydrogen green ammonia and green methanol as a sustainable fuel source for transport applications; the integration of these green fuels in industries; and the establishment of mechanisms for achieving the net zero. However this research also reveals the formidable challenges of producing green hydrogen green ammonia and green methanol. These challenges encompass technological intricacies economic barriers societal considerations and far-reaching policy implications necessitating collaborative efforts and innovative solutions to successfully develop and deploy green hydrogen green ammonia and green methanol. The findings unequivocally demonstrate that renewable energy sources play a pivotal role in enabling the production of these green fuels positioning the global transition in the landscape of sustainable energy.
Hydrogen-Powered Vehicles: Comparing the Powertrain Efficiency and Sustainability of Fuel Cell versus Internal Combustion Engine Cars
Feb 2024
Publication
Due to the large quantities of carbon emissions generated by the transportation sector cleaner automotive technologies are needed aiming at a green energy transition. In this scenario hydrogen is pointed out as a promising fuel that can be employed as the fuel of either a fuel cell or an internal combustion engine vehicle. Therefore in this work we propose the design and modeling of a fuel cell versus an internal combustion engine passenger car for a driving cycle. The simulation was carried out using the quasistatic simulation toolbox tool in Simulink considering the main powertrain components for each vehicle. Furthermore a brief analysis of the carbon emissions associated with the hydrogen production method is addressed to assess the clean potential of hydrogen-powered vehicles compared to conventional fossil fuel-fueled cars. The resulting analysis has shown that the hydrogen fuel cell vehicle is almost twice as efficient compared to internal combustion engines resulting in a lower fuel consumption of 1.05 kg-H2/100 km in the WLTP driving cycle for the fuel cell vehicle while the combustion vehicle consumed about 1.79 kg-H2/100 km. Regarding using different hydrogen colors to fuel the vehicle hydrogen-powered vehicles fueled with blue and grey hydrogen presented higher carbon emissions compared to petrol-powered vehicles reaching up to 2–3 times higher in the case of grey hydrogen. Thus green hydrogen is needed as fuel to keep carbon emissions lower than conventional petrol-powered vehicles.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Impact of Large-scale Hydrogen Electrification and Retrofitting of Natural Gas Infrastructure on the European Power System
Nov 2023
Publication
In this paper we aim to analyse the impact of hydrogen production decarbonisation and electrification scenarios on the infrastructure development generation mix CO2 emissions and system costs of the European power system considering the retrofit of the natural gas infrastructure. We define a reference scenario for the European power system in 2050 and use scenario variants to obtain additional insights by breaking down the effects of different assumptions. The scenarios were analysed using the European electricity market model COMPETES including a proposed formulation to consider retrofitting existing natural gas networks to transport hydrogen instead of methane. According to the results 60% of the EU’s hydrogen demand is electrified and approximately 30% of the total electricity demand will be to cover that hydrogen demand. The primary source of this electricity would be non-polluting technologies. Moreover hydrogen flexibility significantly increases variable renewable energy investment and production and reduces CO2 emissions. In contrast relying on only electricity transmission increases costs and CO2 emissions emphasising the importance of investing in an H2 network through retrofitting or new pipelines. In conclusion this paper shows that electrifying hydrogen is necessary and cost-effective to achieve the EU’s objective of reducing long-term emissions.
Techno-economic Feasibility of Distributed Waste-to-hydrogen Systems to Support Green Transport in Glasgow
Mar 2022
Publication
Distributed waste-to-hydrogen (WtH) systems are a potential solution to tackle the dual challenges of sustainable waste management and zero emission transport. Here we propose a concept of distributed WtH systems based on gasification and fermentation to support hydrogen fuel cell buses in Glasgow. A variety of WtH scenarios were configured based on biomass waste feedstock hydrogen production reactors and upstream and downstream system components. A cost-benefit analysis (CBA) was conducted to compare the economic feasibility of the different WtH systems with that of the conventional steam methane reforming-based method. This required the curation of a database that included inter alia direct cost data on construction maintenance operations infrastructure and storage along with indirect cost data comprising environmental impacts and externalities cost of pollution carbon taxes and subsidies. The levelized cost of hydrogen (LCoH) was calculated to be 2.22 GB P/kg for municipal solid waste gasification and 2.02 GB P/kg for waste wood gasification. The LCoHs for dark fermentation and combined dark and photo fermentation systems were calculated to be 2.15 GB P/kg and 2.29 GB P/kg. Sensitivity analysis was conducted to identify the most significant influential factors of distributed WtH systems. It was indicated that hydrogen production rates and CAPEX had the largest impact for the biochemical and thermochemical technologies respectively. Limitations including high capital expenditure will require cost reduction through technical advancements and carbon tax on conventional hydrogen production methods to improve the outlook for WtH development.
Assessment of Selected Alternative Fuels for Spanish Navy Ships According to Multi-Criteria Decision Analysis
Dec 2023
Publication
Climate change and environmental degradation are growing concerns in today’s society which has led to greater awareness and responsibility regarding the need to adopt sustainable practices. The European Union has established the goal of achieving climate neutrality by 2050 which implies a significant reduction in greenhouse gas emissions in all sectors. To achieve this goal renewable energies the circular economy and energy efficiency are being promoted. A major source of emissions is the use of fossil fuels in different types of ships (from transport ships to those used by national navies). Among these it highlights the growing interest of the defense sector in trying to reduce these emissions. The Spanish Ministry of Defense is also involved in this effort and is taking steps to reduce the carbon footprint in military operations and improve sustainability in equipment acquisition and maintenance. The objective of this study is to identify the most promising alternative fuel among those under development for possible implementation on Spanish Navy ships in order to reduce greenhouse gas emissions and improve its capabilities. To achieve this a multi-criteria decision-making method will be used to determine the most viable fuel option. The data provided by the officers of the Spanish Navy is of great importance thanks to their long careers in front of the ships. The analysis revealed that hydrogen was the most suitable fuel with the highest priority ahead of LNG and scored the highest in most of the sections of the officials’ ratings. These fuels are less polluting and would allow a significant reduction in emissions during the navigation of ships. However a further study would also have to be carried out on the costs of adapting to their use and the safety of their use.
Optimization of Emergency Alternatives for Hydrogen Leakage and Explosion Accidents Based on Improved VIKOR
Nov 2023
Publication
Hydrogen leakage and explosion accidents have obvious dangers ambiguity of accident information and urgency of decision-making time. These characteristics bring challenges to the optimization of emergency alternatives for such accidents. Effective emergency decision making is crucial to mitigating the consequences of accidents and minimizing losses and can provide a vital reference for emergency management in the field of hydrogen energy. An improved VIKOR emergency alternatives optimization method is proposed based on the combination of hesitant triangular fuzzy set (HTFS) and the cumulative prospect theory (CPT) termed the HTFS-CPT-VIKOR method. This method adopts the hesitant triangular fuzzy number to represent the decision information on the alternatives under the influence of multi-attributes constructs alternatives evaluation indicators and solves the indicator weights by using the deviation method. Based on CPT positive and negative ideal points were used as reference points to construct the prospect matrix which then utilized the VIKOR method to optimize the emergency alternatives for hydrogen leakage and explosion accidents. Taking an accident at a hydrogen refueling station as an example the effectiveness and rationality of the HTFS-CPT-VIKOR method were verified by comparing with the existing three methods and conducting parameter sensitivity analysis. Research results show that the HTFS-CPT-VIKOR method effectively captures the limited psychological behavior characteristics of decision makers and enhances their ability to identify filter and judge ambiguous information making the decisionmaking alternatives more in line with the actual environment which provided strong support for the optimization of emergency alternatives for hydrogen leakage and explosion accidents.
Fuelling the Transition Podcast: Building the UK Hydrogen Backbone
Feb 2022
Publication
In this episode Tony Green Hydrogen Director at National Grid and John Williams Head of Hydrogen Expertise Cluster at AFRYManagement Consulting join us to discuss the challenges in implementing hydrogen. Tony is involved in two exciting hydrogen projects: FutureGrid andProject Union. FutureGrid involves building a facility to create a representative whole-network to trial hydrogen. Project Union will develop a UK hydrogen ‘backbone’ joining together clusters around the country potentially creating a 2000km hydrogen network.
In addition to discussing these projects this episode will explore the following issues:
♦ Managing the transition and challenges in repurposing natural gas pipelines to hydrogen
♦ The potential for blending and de-blending hydrogen
♦ The impact of hydrogen on National Grid’s regulatory approach
♦ How to take the first steps towards a hydrogen wholesale market"
The podcast can be found on their website.
In addition to discussing these projects this episode will explore the following issues:
♦ Managing the transition and challenges in repurposing natural gas pipelines to hydrogen
♦ The potential for blending and de-blending hydrogen
♦ The impact of hydrogen on National Grid’s regulatory approach
♦ How to take the first steps towards a hydrogen wholesale market"
The podcast can be found on their website.
Addressing Environmental Challenges: The Role of Hydrogen Technologies in a Sustainable Future
Dec 2023
Publication
Energy and environmental issues are of great importance in the present era. The transition to renewable energy sources necessitates technological political and behavioral transformations. Hydrogen is a promising solution and many countries are investing in the hydrogen economy. Global demand for hydrogen is expected to reach 120 million tonnes by 2024. The incorporation of hydrogen for efficient energy transport and storage and its integration into the transport sector are crucial measures. However to fully develop a hydrogen-based economy the sustainability and safety of hydrogen in all its applications must be ensured. This work describes and compares different technologies for hydrogen production storage and utilization (especially in fuel cell applications) with focus on the research activities under study at SaRAH group of the University of Naples Federico II. More precisely the focus is on the production of hydrogen from bio-alcohols and its storage in formate solutions produced from renewable sources such as biomass or carbon dioxide. In addition the use of materials inspired by nature including biowaste as feedstock to produce porous electrodes for fuel cell applications is presented. We hope that this review can be useful to stimulate more focused and fruitful research in this area and that it can open new avenues for the development of sustainable hydrogen technologies.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Hydrogen Consumption and Durability Assessment of Fuel Cell Vehicles in Realistic Driving
Jan 2024
Publication
This study proposes a predictive equivalent consumption minimization strategy (P-ECMS) that utilizes velocity prediction and considers various dynamic constraints to mitigate fuel cell degradation assessed using a dedicated sub-model. The objective is to reduce fuel consumption in real-world conditions without prior knowledge of the driving mission. The P-ECMS incorporates a velocity prediction layer into the Energy Management System. Comparative evaluations with a conventional adaptive-ECMS (A-ECMS) a standard ECMS with a well-tuned constant equivalence factor and a rule-based strategy (RBS) are conducted across two driving cycles and three fuel cell dynamic restrictions (|∕| ≤ 0.1 0.01 and 0.001 A∕cm2 ). The proposed strategy achieves H2 consumption reductions ranging from 1.4% to 3.0% compared to A-ECMS and fuel consumption reductions of up to 6.1% when compared to RBS. Increasing dynamic limitations lead to increased H2 consumption and durability by up to 200% for all tested strategies.
Development of Electric Power Generator by Using Hydrogen
Nov 2023
Publication
In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.
Current and Future Role of Natural Gas Supply Chains in the Transition to a Low-Carbon Hydrogen Economy: A Comprehensive Review on Integrated Natural Gas Supply Chain Optimisation Models
Nov 2023
Publication
Natural gas is the most growing fossil fuel due to its environmental advantages. For the economical transportation of natural gas to distant markets physical (i.e. liquefaction and compression) or chemical (i.e. direct and indirect) monetisation options must be considered to reduce volume and meet the demand of different markets. Planning natural gas supply chains is a complex problem in today’s turbulent markets especially considering the uncertainties associated with final market demand and competition with emerging renewable and hydrogen energies. This review study evaluates the latest research on mathematical programming (i.e. MILP and MINLP) as a decisionmaking tool for designing and planning natural gas supply chains under different planning horizons. The first part of this study assesses the status of existing natural gas infrastructures by addressing readily available natural monetisation options quantitative tools for selecting monetisation options and single-state and multistate natural gas supply chain optimisation models. The second part investigates hydrogen as a potential energy carrier for integration with natural gas supply chains carbon capture utilisation and storage technologies. This integration is foreseen to decarbonise systems diversify the product portfolio and fill the gap between current supply chains and the future market need of cleaner energy commodities. Since natural gas markets are turbulent and hydrogen energy has the potential to replace fossil fuels in the future addressing stochastic conditions and demand uncertainty is vital to hedge against risks through designing a responsive supply chain in the project’s early design stages. Hence hydrogen supply chain optimisation studies and the latest works on hydrogen–natural gas supply chain optimisation were reviewed under deterministic and stochastic conditions. Only quantitative mathematical models for supply chain optimisation including linear and nonlinear programming models were considered in this study to evaluate the effectiveness of each proposed approach.
Regime-driven Niches and Institutional Entrepreneurs: Adding Hydrogen to Regional Energy Systems in Germany
Nov 2023
Publication
In recent years production and supply of hydrogen has gained significant attention within the German energy transition. This is due to increasingly urgent pressures to mitigate climate change and geopolitical imperatives to substitute natural gas. Hydrogen is seen as an important cross-sectoral energy carrier serving multiple functions including heat production for industry and households fuel for transportation and energy storage for stabilization of electricity supply. In the context of various funding mechanisms on several administrative levels regional value chains for green hydrogen supply are emerging. To date however few studies analyzing regional hydrogen systems exist. Due to its high projected demand of energy sources for heating industrial processes and mobility Germany appears to be a very relevant research area in this emerging field. Situated within the concept of the multi-level perspective this article examines the way how regional “niches” of green hydrogen evolve and how they are organized. The study takes an evolutionary perspective in analyzing processes of embedding green hydrogen infrastructures in regional energy regimes which entered “re-configuration”-pathways. It argues that the congruence of available resources for renewable electricity established networks of institutional entrepreneurs and access to higher level funding are conditions which put incumbent regime-actors in favorable positions to implement green hydrogen niches. Conversely the embedding of green hydrogen infrastructures in regional energy systems is a case in point of how the attributes of niches in particular technological domains can be used to explain the transition pathway entered by a surrounding energy regime.
A Comprehensive Review on Condition Monitoring and Fault Diagnosis in Fuel Cell Systems: Challenges and Issues
Jan 2024
Publication
The complexity of Fuel Cell (FC) systems demands a profound and sustained understanding of the various phenomena occurring inside of it. Thus far FCs especially Proton Exchange Membrane Fuel Cells (PEMFCs) have been recognized as being among the most promising technologies for reducing Green House Gas (GHG) emissions because they can convert the chemical energy bonded to hydrogen and oxygen into electricity and heat. However their efficiency remains limited. To enhance their efficiency two distinct factors are suggested. First the quality of materials plays a significant role in the development of more robust and efficient FCs. Second the ability to identify mitigate and reduce the occurrence of faults through the use of robust control algorithms is crucial. Therefore more focused on the second point this paper compiles distinguishes and analyzes several publications from the past 25 years related to faults and their diagnostic techniques in FCs. Furthermore the paper presents various schemes outlining different symptoms their causes and corresponding fault algorithms.
Offshore Green Hydrogen Production from Wind Energy: Critical Review and Perspective
Feb 2024
Publication
Hydrogen is envisaged to play a major role in decarbonizing our future energy systems. Hydrogen is ideal for storing renewable energy over longer durations strengthening energy security. It can be used to provide electricity renewable heat power long-haul transport shipping and aviation and in decarbonizing several industrial processes. The cost of green hydrogen produced from renewable via electrolysis is dominated by the cost of electricity used. Operating electrolyzers only during periods of low electricity prices will limit production capacity and underutilize high investment costs in electrolyzer plants. Hydrogen production from deep offshore wind energy is a promising solution to unlock affordable electrolytic hydrogen at scale. Deep offshore locations can result in an increased capacity factor of generated wind power to 60–70% 4–5 times that of onshore locations. Dedicated wind farms for electrolysis can use the majority >80% of the produced energy to generate economical hydrogen. In some scenarios hydrogen can be the optimal carrier to transport the generated energy onshore. This review discusses the opportunities and challenges in offshore hydrogen production using electrolysis from wind energy and seawater. This includes the impact of site selection size of the electrolyzer and direct use of seawater without deionization. The review compares overall electrolysis system efficiency cost and lifetime when operating with direct seawater feed and deionized water feed using reverse osmosis and flash evaporation systems. In the short to medium term it is advised to install a reverse osmosis plant with an ion exchanger to feed the electrolysis instead of using seawater directly.
Modelling Underground Hydrogen Storage: A State-of-the-art Review of Fundamental Approaches and Findings
Dec 2023
Publication
This review presents a state-of-the-art of geochemical geomechanical and hydrodynamic modelling studies in the Underground Hydrogen Storage (UHS) domain. Geochemical modelling assessed the reactivity of hydrogen and res pective fluctuations in hydrogen losses using kinetic reaction rates rock mineralogy brine salinity and the integration of hydrogen redox reactions. Existing geomechanics studies offer an array of coupled hydromechanical models suggesting a decline in rock failure during the withdrawal phase in aquifers compared to injection phase. Hydrodynamic modelling evaluations indicate the critical importance of relative permeability hysteresis in determining the UHS performance. Solubility and diffusion of hydrogen gas appear to have minimal impact on UHS. Injection and production rates cushion gas deployment and reservoir heterogeneity however significantly affect the UHS performance stressing the need for thorough modelling and experimental studies. Most of the current UHS modelling efforts focus on assessing the hydrodynamic aspects which are crucial for understanding the viability and safety of UHS. In contrast the lesser-explored geochemical and geomechanical considerations point to potential research gaps. A variety of modelling software tools such as CMG Eclipse COMSOL and PHREEQC evaluated those UHS underlying effects along with a few recent applications of datadriven-based Machine Learning (ML) techniques for enhanced accuracy. This review identified several unresolved challenges in UHS modelling: pronounced lack of expansive datasets leading to a gap between model predictions and their practical reliability; need robust methodologies capable of capturing natural subsurface heterogeneity while upscaling from precise laboratory data to field-scale conditions; demanding intensive computational resources and novel strategies to enhance simulation efficiency; and a gap in addressing geological uncertainties in subsurface environments suggesting that methodologies from oil reservoir simulations could be adapted for UHS. This comprehensive review offers a critical synthesis of the prevailing approaches challenges and research gaps in the domain of UHS thus providing a valuable reference document for further modelling efforts facilitating the informed advancements in this critical domain towards the realization of sustainable energy solutions.
The Use of Hydrogen as Alternative Fuel for Ship Propulsion: A Case Study of Full and Partial Retrofitting of Roll-on/Roll-off Vessels for Short Distance Routes
Oct 2023
Publication
Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.
Multi-Objective Robust Optimization of Integrated Energy System with Hydrogen Energy Storage
Feb 2024
Publication
A novel multi-objective robust optimization model of an integrated energy system with hydrogen storage (HIES) considering source–load uncertainty is proposed to promote the low-carbon economy operation of the integrated energy system of a park. Firstly the lowest total system cost and carbon emissions are selected as the multi-objective optimization functions. The Pareto front solution set of the objective function is applied by compromise planning and the optimal solution among them is obtained by the maximum–minimum fuzzy method. Furthermore the robust optimization (RO) approach is introduced to cope with the source–load uncertainty effectively. Finally it is demonstrated that the illustrated HIES can significantly reduce the total system cost carbon emissions and abandoned wind and solar power. Meanwhile the effectiveness of the proposed model and solution method is verified by analyzing the influence of multi-objective solutions and a robust coefficient on the Chongli Demonstration Project in Hebei Province.
Techno-economic Analysis of Direct Air Carbon Capture and Hydrogen Production Integrated with a Small Modular Reactor
Dec 2023
Publication
This study aims to explore the techno-economic potential of harnessing waste heat from a Small Modular Reactor (SMR) to fuel Direct Air Carbon Capture (DACC) and High Temperature Steam Electrolysis (HTSE) technologies. The proposed system’s material flows and energy demands are modelled via the ASPEN Plus v12.1 where results are utilised to provide estimates of the Levelised Cost of DACC (LCOD) and Levelised Cost of Hydrogen (LCOH). The majority of thermal energy and electrical utilities are assumed to be supplied directly by the SMR. A sensitivity analysis is then performed to investigate the effects of core operational parameters of the system. Key results indicate levelised costs of 4.66 $/kgH2 at energy demands of 34.37 kWh/kgH2 and 0.02 kWh/kgH2 thermal for HTSE hydrogen production and 124.15 $/tCO2 at energy demands of 31.67 kWh/tCO2 and 126.33 kWh/tCO2 thermal for carbon capture; parameters with most impact on levelised costs are air intake and steam feed for LCOD and LCOH respectively. Both levelised costs i.e. LCOD and LCOH would decrease with the production scale. The study implies that an integrated system of DACC and HTSE provided the best cost-benefit results however the cost-benefit analysis is heavily subjective to geography politics and grid demand.
The Potential of Hydrogen-battery Storage Systems for a Sustainable Renewable-based Electrification of Remote Islands in Norway
Oct 2023
Publication
Remote locations and off-grid regions still rely mainly on diesel generators despite the high operating costs and greenhouse gas emissions. The exploitation of local renewable energy sources (RES) in combination with energy storage technologies can be a promising solution for the sustainable electrification of these areas. The aim of this work is to investigate the potential for decarbonizing remote islands in Norway by installing RES-based energy systems with hydrogen-battery storage. A national scale assessment is presented: first Norwegian islands are characterized and classified according to geographical location number of inhabitants key services and current electrification system. Then 138 suitable installation sites are pinpointed through a multiple-step sorting procedure and finally 10 reference islands are identified as representative case studies. A site-specific methodology is applied to estimate the electrical load profiles of all the selected reference islands. An optimization framework is then developed to determine the optimal system configuration that minimizes the levelized cost of electricity (LCOE) while ensuring a reliable 100% renewable power supply. The LCOE of the RES-based energy systems range from 0.21 to 0.63 €/kWh and a clear linear correlation with the wind farm capacity factor is observed (R2 equal to 0.87). Hydrogen is found to be crucial to prevent the oversizing of the RES generators and batteries and ensure long-term storage capacity. The techno-economic feasibility of alternative electrification strategies is also investigated: the use of diesel generators is not economically viable (0.87–1.04 €/kWh) while the profitability of submarine cable connections is highly dependent on the cable length and the annual electricity consumption (0.14–1.47 €/kWh). Overall the cost-effectiveness of RES-based energy systems for off-grid locations in Northern Europe can be easily assessed using the correlations derived in this analysis.
Carbon-Free Heat Production for High-Temperature Heating Systems
Oct 2023
Publication
The article presents a new carbon-free heat production technology for district heating which consists of a combined heat and power generation fuel cell (FC CHP) with CO2 capture and a two-stage cascade high-temperature heat pump (TCHHP). The FC generates heat and electricity the latter being used to drive the compressors of the TCHHP. During the winter period the water temperature achieved can occasionally be too low so it would be heated up with hydrogen gas boilers. The hydrogen would be produced by reforming natural gas synthetic methane or biogas. The results are presented with natural gas utilization—the ratio between the obtained heat flow transferred directly to the water for district heating and the input heat flow of natural gas. In the case of a return water temperature of 60 ◦C and district heating temperature of 85 ◦C the TCHHP whose heat source is groundwater achieves plant efficiency of 270.04% in relation to the higher heating value (HHV) and 241.74% in relation to the lower heating value (LHV) of natural gas. A case with a TCHHP whose heat source is low-temperature geothermal water achieves a plant efficiency of 361.36% in relation to the HHV and 323.49% in relation to the LHV
Management of Hybrid Wind and Photovoltaic System Electrolyzer for Green Hydrogen Production and Storage in the Presence of a Small Fleet of Hydrogen Vehicles— An Economic Assessment
Dec 2023
Publication
Nowadays with the need for clean and sustainable energy at its historical peak new equipment strategies and methods have to be developed to reduce environmental pollution. Drastic steps and measures have already been taken on a global scale. Renewable energy sources (RESs) are being installed with a growing rhythm in the power grids. Such installations and operations in power systems must also be economically viable over time to attract more investors thus creating a cycle where green energy e.g. green hydrogen production will be both environmentally friendly and economically beneficial. This work presents a management method for assessing wind–solar– hydrogen (H2 ) energy systems. To optimize component sizing and calculate the cost of the produced H2 the basic procedure of the whole management method includes chronological simulations and economic calculations. The proposed system consists of a wind turbine (WT) a photovoltaic (PV) unit an electrolyzer a compressor a storage tank a fuel cell (FC) and various power converters. The paper presents a case study of green hydrogen production on Sifnos Island in Greece through RES together with a scenario where hydrogen vehicle consumption and RES production are higher during the summer months. Hydrogen stations represent H2 demand. The proposed system is connected to the main power grid of the island to cover the load demand if the RES cannot do this. This study also includes a cost analysis due to the high investment costs. The levelized cost of energy (LCOE) and the cost of the produced H2 are calculated and some future simulations correlated with the main costs of the components of the proposed system are pointed out. The MATLAB language is used for all simulations.
An Estimation of Green Hydrogen Generation from Wind Energy: A Case Study from KSA
Sep 2023
Publication
Actually green hydrogen is viewed as a fundamental component in accelerating energy transition and empowering a sustainable future. The current study focuses on the estimation of green hydrogen generation by using wind energy via electrolysis in four sites located in Saudi Arabia. Results showed that the yearly amount of hydrogen that could be generated by using wind turbine ranges between 2542877 kg in Rafha and 3676925 kg in Dhahran. The hydrogen generated could be used to fuel vehicles and decrease the amount of GHG emission from vehicles in KSA. Also hydrogen may be used to store the excess of wind energy and to support the achievement of vision 2030 of the Kingdom. An economic assessment is carried out also in this paper. Results showed that the LCOH by using wind energy in KSA ranges from 2.82 $/kg to 3.81 $/kg.
Numerical Investigation of Hydrogen Jet Dispersion Below and Around a Car in a Tunnel
Sep 2023
Publication
Accidental release from a hydrogen car tank in a confined space like a tunnel poses safety concerns. This Computational Fluid Dynamics (CFD) study focuses on the first seconds of such a release which are the most critical. Hydrogen leaks through a Thermal Pressure Relief Device (TPRD) forms a high-speed jet that impinges on the street spreads horizontally recirculates under the chassis and fills the area below it in about one second. The “fresh-air entrainment effect” at the back of the car changes the concentrations under the chassis and results in the creation of two “tongues” of hydrogen at the rear corners of the car. Two other tongues are formed near the front sides of the vehicle. In general after a few seconds hydrogen starts moving upwards around the car mainly in the form of buoyant blister-like structures. The average hydrogen volume concentrations below the car have a maximum of 71% which occurs at 2 s. The largest “equivalent stoichiometric flammable gas cloud size Q9” is 20.2 m3 at 2.7 s. Smaller TPRDs result in smaller hydrogen flow rates and smaller buoyant structures that are closer to the car. The investigation of the hydrogen dispersion during the initial stages of the leak and the identification of the physical phenomena that occur can be useful for the design of experiments for the determination of the TPRD characteristics for potential safety measures and for understanding the further distribution of the hydrogen cloud in the tunnel.
A Review of the Research Progress and Application of Key Components in the Hydrogen Fuel Cell System
Jan 2024
Publication
The hydrogen cycle system one of the main systems used for hydrogen fuel cells has many advantages. It can improve the efficiency the water capacity and the management of thermal fuel cells. It can also enhance the safety of the system. Therefore it is widely used in hydrogen fuel cell vehicles. We introduce the structure and principles of hydrogen cycle pumps ejectors and steam separators and analyze and summarize the advantages of the components as well as reviewing the latest research progress and industrialization status of hydrogen cycle pumps and ejectors. The technical challenges in hydrogen circulation systems and the development direction of key technologies in the future are discussed. This paper aims to provide a reference for research concerning hydrogen energy storage application technology in hydrogen fuel cell systems.
Numerical Simulation of the Transport and the Thermodynamic Properties of Imported Natural Gas Inected with Hydrogen in the Manifold
Nov 2023
Publication
Blending hydrogen with natural gas (NG) is an efficient method for transporting hydrogen on a large scale at a low cost. The manifold at the NG initial station is an important piece of equipment that enables the blending of hydrogen with NG. However there are differences in the components and component contents of imported NG from different countries. The components of hydrogen-blended NG can affect the safety and efficiency of transportation through pipeline systems. Therefore numerical simulations were performed to investigate the blending process and changes in the thermodynamic properties of four imported NGs and hydrogen in the manifold. The higher the heavy hydrocarbon content in the imported NG the longer the distance required for the gas to mix uniformly with hydrogen in the pipeline. Hydrogen blending reduces the temperature and density of NG. The gas composition is the main factor affecting the molar calorific value of a gas mixture and hydrogen blending reduces the molar calorific value of NG. The larger the content of high-molar calorific components in the imported NG the higher the molar calorific value of the gas after hydrogen blending. Increasing both the temperature and hydrogen mixing ratio reduces the Joule-Thomson coefficient of the hydrogen-blended NG. The results of this study provide technical references for the transport of hydrogen-blended NG.
Modern Hydrogen Technologies in the Face of Climate Change—Analysis of Strategy and Development in Polish Conditions
Aug 2023
Publication
The energy production market based on hydrogen technologies is an innovative solution that will allow the industry to achieve climate neutrality in the future in Poland and in the world. The paper presents the idea of using hydrogen as a modern energy carrier and devices that in cooperation with renewable energy sources produce the so-called green hydrogen and the applicable legal acts that allow for the implementation of the new technology were analyzed. Energy transformation is inevitable and according to reports on good practices in European Union countries hydrogen and the hydrogen value chain (production transport and transmission storage use in transport and energy) have wide potential. Thanks to joint projects and subsidies from the EU initiatives supporting hydrogen technologies are created such as hydrogen clusters and hydrogen valleys and EU and national strategic programs set the main goals. Poland is one of the leaders in hydrogen production both in the world and in Europe. Domestic tycoons from the energy refining and chemical industries are involved in the projects. Eight hydrogen valleys that have recently been created in Poland successfully implement the assumptions of the “Polish Hydrogen Strategy until 2030 with a perspective until 2040” and “Energy Policy of Poland until 2040” which are in line with the assumptions of the most important legal acts of the EU including the European Union’s energy and climate policy the Green Deal and the Fit for 55 Package. The review of the analysis of the development of hydrogen technologies in Poland shows that Poland does not differ from other European countries. As part of the assumptions of the European Hydrogen Strategy and the trend related to the management of energy surpluses electrolyzers with a capacity of at least 6 GW will be installed in Poland in 2020–2024. It is also assumed that in the next phase planned for 2025–2030 hydrogen will be a carrier in the energy system in Poland. Poland as a member of the EU is the creator of documents that take into account the assumptions of the European Union Commission and systematically implement the assumed goals. The strategy of activities supporting the development of hydrogen technologies in Poland and the value chain includes very extensive activities related to among others obtaining hydrogen using hydrogen in transport energy and industry developing human resources for the new economy supporting the activities of hydrogen valley stakeholders building hydrogen refueling stations and cooperation among Poland Slovakia and the Czech Republic as part of the HydrogenEagle project.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Techno-economic Modelling of AEM Electrolysis Systems to Identify Ideal Current Density and Aspects Requiring Further Research
Aug 2023
Publication
Hydrogen produced by water electrolysis using renewable energy is a sustainable alternative to steam reformation. As a nascent commercial technology performance and economic comparisons of anion exchange membrane water electrolyzers (AEMWE) to other electrolyzer technology benchmarks are not available. We present a techno-economic model estimating AEMWE's baseline levelized cost of hydrogen (LCOH) at $5.79/kg considering trade-offs between current density efficiency stability capital and operating costs. The optimal current density is 1.38 A cm2 balancing stability and performance for the lowest LCOH. Using low-cost electricity and larger stack sizes AEMWE could achieve $2/kg low-carbon hydrogen. Technical improvements targeting system efficiency particularly reducing overpotentials in hydrogen and oxygen evolution reactions could further reduce LCOH to $1.29/kg approaching U.S. Department of Energy cost targets. There are hopes this model could raise the profile of AEMWE's economic potential to produce green hydrogen and highlight its suitability for decarbonizing the energy sector.
A Systematic Study on Techno-Economic Evaluation of Hydrogen Production
Sep 2023
Publication
This paper aims to perform a systematic review with a bibliometric approach of the technoeconomic evaluation studies of hydrogen production. To achieve this objective a comprehensive outline of hydrogen production processes from fossil and renewable sources is presented. The results reveal that electrolysis classified as water splitting is the most investigated process in the literature since it contributes to a reduction in greenhouse gas emissions and presents other advantages such as maturity and applicability energy efficiency flexibility and energy storage potential. In addition the processes of gasification classified as thermochemical and steam reforming classified as catalytic reforming are worth mentioning. Regarding the biological category there is a balance between research on photo fermentation and dark fermentation. The literature on the techno-economic evaluation of hydrogen production highlights significant gaps including a scarcity of comprehensive studies a lack of emphasis on commercial viability an absence of sensitivity analysis and the need for comparative analyses between production technologies.
Optimal Expansion of a Multi-domain Virtual Power Plant for Green Hydrogen Production to Decarbonise Seaborne Passenger Transportation
Nov 2023
Publication
Many industrialised nations recently concentrated their focus on hydrogen as a viable option for the decarbonisation of fossil-intensive sectors including maritime transportation. A sustainable alternative to the conventional production of hydrogen based on fossil hydrocarbons is water electrolysis powered by renewable energy sources. This paper presents a detailed techno-economic optimisation model for sizing an electrolyser and a hydrogen storage embedded in a multi-domain virtual power plant to produce green hydrogen for seaborne passenger transportation. We base our numerical analysis on three years of historical data from a renewable-dominated 60/10 kV substation on the Danish island of Bornholm and on data for ferries to the mainland of Sweden. Our analysis shows that an electrolyser system serves as a valuable flexibility asset on the electrical demand side while supporting the thermal management of the district heating system and contributing to meeting the ferries hydrogen demand. With a sized electrolyser of 9.63 MW and a hydrogen storage of 1.45 t the hydrogen assets are able to take up a large share of the local excess electricity generation. The waste heat of the electrolyser delivers a significant share of 21.4% of the annual district heating demand. Moreover the substation can supply 26% of the hydrogen demand of the ferries from local resources. We further examine the sensitivity of the asset sizing towards investment costs electrolyser efficiency and hydrogen market prices.
Cost Projection of Global Green Hydrogen Production Scenarios
Nov 2023
Publication
A sustainable future hydrogen economy hinges on the development of green hydrogen and the shift away from grey hydrogen but this is highly reliant on reducing production costs which are currently too high for green hydrogen to be competitive. This study predicts the cost trajectory of alkaline and proton exchange membrane (PEM) electrolyzers based on ongoing research and development (R&D) scale effects and experiential learning consequently influencing the levelized cost of hydrogen (LCOH) projections. Electrolyzer capital costs are estimated to drop to 88 USD/kW for alkaline and 60 USD/kW for PEM under an optimistic scenario by 2050 or 388 USD/kW and 286 USD/kW respectively under a pessimistic scenario with PEM potentially dominating the market. Through a combination of declining electrolyzer costs and a levelized cost of electricity (LCOE) the global LCOH of green hydrogen is projected to fall below 5 USD/kgH2 for solar onshore and offshore wind energy sources under both scenarios by 2030. To facilitate a quicker transition the implementation of financial strategies such as additional revenue streams a hydrogen/carbon credit system and an oxygen one (a minimum retail price of 2 USD/kgO2 ) and regulations such as a carbon tax (minimum 100 USD/tonCO2 for 40 USD/MWh electricity) and a contract-for-difference scheme could be pivotal. These initiatives would act as financial catalysts accelerating the transition to a greener hydrogen economy.
Profitability of Hydrogen-Based Microgrids: A Novel Economic Analysis in Terms of Electricity Price and Equipment Costs
Oct 2023
Publication
The current need to reduce carbon emissions makes hydrogen use essential for selfconsumption in microgrids. To make a profitability analysis of a microgrid the influence of equipment costs and the electricity price must be known. This paper studies the cost-effective electricity price (EUR/kWh) for a microgrid located at ‘’La Rábida Campus” (University of Huelva south of Spain) for two different energy-management systems (EMSs): hydrogen-priority strategy and batterypriority strategy. The profitability analysis is based on one hand on the hydrogen-systems’ cost reduction (%) and on the other hand considering renewable energy sources (RESs) and energy storage systems (ESSs) on cost reduction (%). Due to technological advances microgrid-element costs are expected to decrease over time; therefore future profitable electricity prices will be even lower. Results show a cost-effective electricity price ranging from 0.61 EUR/kWh to 0.16 EUR/kWh for hydrogen-priority EMSs and from 0.4 EUR/kWh to 0.17 EUR/kWh for battery-priority EMSs (0 and 100% hydrogen-system cost reduction respectively). These figures still decrease sharply if RES and ESS cost reductions are considered. In the current scenario of uncertainty in electricity prices the microgrid studied may become economically competitive in the near future
A Computational Study of Hydrogen Dispersion and Explosion after Large-Scale Leakage of Liquid Hydrogen
Nov 2023
Publication
This study employs the FLACS code to analyze hydrogen leakage vapor dispersion and subsequent explosions. Utilizing pseudo-source models a liquid pool model and a hybrid model combining both we investigate dispersion processes for varying leak mass flow rates (0.225 kg/s and 0.73 kg/s) in a large open space. We also evaluate explosion hazards based on overpressure and impulse effects on humans. The computational results compared with experimental data demonstrated reasonable hydrogen vapor cloud concentration predictions especially aligned with the wind direction. For higher mass flow rate of 0.73 kg/s the pseudo-source model exhibited the most reasonable predictive performance for locations near the leak source despite the hybrid model yielded similar results to the pseudo-source model while the liquid pool model was more suitable for lower mass flow rate of 0.225 kg/s. Regarding explosion analyses using overpressure-impulse diagram higher mass flow rates leaded to potentially fatal overpressure and impulse effects on humans. However lower mass flow rates may cause severe eardrum damage at the maximum overpressure point.
Green Hydrogen Credit Subsidized Renewable Energy-hydrogen Business Models for Achieving the Carbon Netural Future
Feb 2024
Publication
The global resurgence of hydrogen as a clean energy source particularly green hydrogen derived from renewable energy is pivotal for achieving a carbon-neutral future. However scalability poses a significant challenge. This research proposes innovative business models leveraging the low-emission property of green hydrogen to reduce its financial costs thereby fostering its widespread adoption. Key components of the business workflow are elaborated mathematical formulations of market parameters are derived and case studies are presented to demonstrate the feasibility and efficiency of these models. Results demonstrate that the substantial costs associated with the current hydrogen industry can be effectively subsidized via the implementation of proposed business models. When the carbon emission price falls within the range of approximately 86–105 USD/ton free access to hydrogen becomes a viable option for end-users. This highlights the significance and promising potential of the proposed business models within the green hydrogen credit framework.
Review on Bubble Dynamics in Proton Exchange Membrane Water Electrolysis: Towards Optimal Green Hydrogen Yield
Dec 2023
Publication
Water electrolysis using a proton exchange membrane (PEM) holds substantial promise to produce green hydrogen with zero carbon discharge. Although various techniques are available to produce hydrogen gas the water electrolysis process tends to be more cost-effective with greater advantages for energy storage devices. However one of the challenges associated with PEM water electrolysis is the accumulation of gas bubbles which can impair cell performance and result in lower hydrogen output. Achieving an in-depth knowledge of bubble dynamics during electrolysis is essential for optimal cell performance. This review paper discusses bubble behaviors measuring techniques and other aspects of bubble dynamics in PEM water electrolysis. It also examines bubble behavior under different operating conditions as well as the system geometry. The current review paper will further improve the understanding of bubble dynamics in PEM water electrolysis facilitating more competent inexpensive and feasible green hydrogen production.
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Comprehensive Review of Geomechanics of Underground Hydrogen Storage in Depleted Reservoirs and Salt Caverns
Sep 2023
Publication
Hydrogen is a promising energy carrier for a low-carbon future energy system as it can be stored on a megaton scale (equivalent to TWh of energy) in subsurface reservoirs. However safe and efficient underground hydrogen storage requires a thorough understanding of the geomechanics of the host rock under fluid pressure fluctuations. In this context we summarize the current state of knowledge regarding geomechanics relevant to carbon dioxide and natural gas storage in salt caverns and depleted reservoirs. We further elaborate on how this knowledge can be applied to underground hydrogen storage. The primary focus lies on the mechanical response of rocks under cyclic hydrogen injection and production fault reactivation the impact of hydrogen on rock properties and other associated risks and challenges. In addition we discuss wellbore integrity from the perspective of underground hydrogen storage. The paper provides insights into the history of energy storage laboratory scale experiments and analytical and simulation studies at the field scale. We also emphasize the current knowledge gaps and the necessity to enhance our understanding of the geomechanical aspects of hydrogen storage. This involves developing predictive models coupled with laboratory scale and field-scale testing along with benchmarking methodologies.
A Review on the Environmental Performance of Various Hydrogen Production Technologies: An Approach Towards Hydrogen Economy
Nov 2023
Publication
Demand for hydrogen has grown and continues to rise as a versatile energy carrier. Hydrogen can be produced from renewable and non-renewable energy sources. A wide range of technologies to produce hydrogen in an environmentally friendly way have been developed. As the life cycle assessment (LCA) approach has become popular recently including in the hydrogen energy system this paper comprehensively reviews the LCA of hydrogen production technology. A subdivision based on the trends in the LCA studies hydrogen production technology goal and scope definition system boundary and environmental performance of hydrogen production is discussed in this review. Thermochemical hydrogen production is the most studied technology in LCA. However utilizing natural resources especially wind power in the electrolysis process stands out as an environmentally preferable solution when compared to alternative production processes. It is crucial to rethink reactors and other production-related equipment to improve environmental performance and increase hydrogen production efficiency. Since most of the previous LCA studies were conducted in developed countries and only a few were from developing countries a way forward for LCA application on hydrogen in developing countries was also highlighted and discussed. This review provides a comprehensive insight for further research on hydrogen production technology from an LCA perspective.
Fuelling the Future: An In-depth Review of Recent Trends, Challenges and Opportunities of Hydrogen Fuel Cell for a Sustainable Hydrogen Economy
Sep 2023
Publication
Hydrogen has gained tremendous momentum worldwide as an energy carrier to transit to a net zero emission energy sector. It has been widely adopted as a promising large-scale renewable energy (RE) storage solution to overcome RE resources’ variability and intermittency nature. The fuel cell (FC) technology became in focus within the hydrogen energy landscape as a cost-effective pathway to utilize hydrogen for power generation. Therefore FC technologies’ research and development (R&D) expanded into many pathways such as cost reduction efficiency improvement fixed and mobile applications lifetime safety and regulations etc. Many publications and industrial reports about FC technologies and applications are available. This raised the necessity for a holistic review study to summarize the state-of-the-art range of FC stacks such as manufacturing the balance of plant types technologies applications and R&D opportunities. At the beginning the principal technologies to compare the well known types followed by the FC operating parameters are presented. Then the FC balance of the plant i.e. building components and materials with its functionality and purpose types and applications are critically reviewed with their limitations and improvement opportunities. Subsequently the electrical properties of FCs with their key features including advantages and disadvantages were investigated. Applications of FCs in different sectors are elaborated with their key characteristics current status and future R&D opportunities. Economic attributes of fuel cells with a pathway towards low cost are also presented. Finally this study identifies the research gaps and future avenues to guide researchers and the hydrogen industry.
Grid Ancillary Services using Electrolyzer-based Power-to-Gas Systems with Increasing Renewable Penetration
Nov 2023
Publication
Increasing penetrations of renewable-based generation have led to a decrease in the bulk power system inertia and an increase in intermittency and uncertainty in generation. Energy storage is considered to be an important factor to help manage renewable energy generation at greater penetrations. Hydrogen is a viable long-term storage alternative. This paper analyzes and presents use cases for leveraging electrolyzer-based power-to-gas systems for electric grid support. The paper also discusses some grid services that may favor the use of hydrogenbased storage over other forms such as battery energy storage. Real-time controls are developed implemented and demonstrated using a power-hardware-in-the-loop(PHIL) setup with a 225-kW proton-exchange-membrane electrolyzer stack. These controls demonstrate frequency and voltage support for the grid for different levels of renewable penetration (0% 25% and 50%). A comparison of the results shows the changes in respective frequencies and voltages as seen as different buses as a result of support from the electrolyzers and notes the impact on hydrogen production as a result of grid support. Finally the paper discusses the practical nuances of implementing the tests with physical hardware such as inverter/electrolyzer efficiency as well as the related constraints and opportunities.
Optimizing Underground Hydrogen Storage in Aquifers: The Impact of Cushion Gas Type
Aug 2023
Publication
This study investigated the impact of cushion gas type and presence on the performance of underground hydrogen storage (UHS) in an offshore North Sea aquifer. Using numerical simulation the relationship between cushion gas type and UHS performance was comprehensively evaluated providing valuable insights for designing an efficient UHS project delivery. Results indicated that cushion gas type can significantly impact the process's recovery efficiency and hydrogen purity. CO2 was found to have the highest storage capacity while lighter gases like N2 and CH4 exhibited better recovery efficiency. Utilising CH4 as a cushion gas can lead to a higher recovery efficiency of 80%. It was also determined that utilising either of these cushion gases was always more beneficial than hydrogen storage alone leading to an incremental hydrogen recovery up to 7%. Additionally hydrogen purity degraded as each cycle progressed but improved over time. This study contributes to a better understanding of factors affecting UHS performance and can inform the selection of cushion gas type and optimal operational strategies.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
Carbon Footprint Enhancement of an Agricultural Telehandler through the Application of a Fuel Cell Powertrain
Mar 2024
Publication
The growing awareness about climate change and environmental pollution is pushing the industrial and academic world to investigate more sustainable solutions to reduce the impact of anthropic activities. As a consequence a process of electrification is involving all kind of vehicles with a view to gradually substitute traditional powertrains that emit several pollutants in the exhaust due to the combustion process. In this context fuel cell powertrains are a more promising strategy with respect to battery electric alternatives where productivity and endurance are crucial. It is important to replace internal combustion engines in those vehicles such as the those in the sector of NonRoad Mobile Machinery. In the present paper a preliminary analysis of a fuel cell powertrain for a telehandler is proposed. The analysis focused on performance fuel economy durability applicability and environmental impact of the vehicle. Numerical models were built in MATLAB/Simulink and a simple power follower strategy was developed with the aim of reducing components degradation and to guarantee a charge sustaining operation. Simulations were carried out regarding both peak power conditions and a typical real work scenario. The simulations’ results showed that the fuel cell powertrain was able to achieve almost the same performances without excessive stress on its components. Indeed a degradation analysis was conducted showing that the fuel cell system can achieve satisfactory durability. Moreover a Well-to-Wheel approach was adopted to evaluate the benefits in terms of greenhouse gases of adopting the fuel cell system. The results of the analysis demonstrated that even if considering grey hydrogen to feed the fuel cell system the proposed powertrain can reduce the equivalent CO2 emissions of 69%. This reduction can be further enhanced using hydrogen from cleaner production processes. The proposed preliminary analysis demonstrated that fuel cell powertrains can be a feasible solution to substitute traditional systems on off-road vehicles even if a higher investment cost might be required.
Carbon-negative Hydrogen Production (HyBECCS): An Exemplary Techno-economic and Environmental Assessment
Sep 2023
Publication
An exemplary techno-economic and environmental assessment of carbon-negative hydrogen (H2) production is carried out in this work. It is based on the so-called “dark photosynthesis” with carbon dioxide (CO2) capture and geological storage. As a special feature of the assessment the economic consequences due to the impact on the global climate are taken into account. The results indicate that the example project would be capable of generating negative GHG emissions under the assumptions made. The amount is estimated to be 17.72 kgCO2 to be removed from the atmosphere per kilogram of H2 produced. The levelized costs of carbon-negative hydrogen are obtained considering the economic impact of greenhouse gas emissions and removals. They are estimated to be 0.013 EUR/kWhH2. Compared to grey hydrogen from natural gas (0.12 EUR/kWhH2) and green hydrogen from electrolysis using renewable electricity (0.18 EUR/kWhH2) this shows a potential environmental-economic advantage of the considered example. Even without internalization of GHG impacts an economic advantage of the project (0.12 EUR/kWhH2) over green hydrogen (0.17 EUR/kWhH2) is indicated. Compared to other NETs the GHG removal efficiency is at the lower end of both BECCS and DACCS approaches.
Optimal Siting and Sizing of Hydrogen Production Modules in Distribution Networks with Photovoltaic Uncertainties
Nov 2023
Publication
Hydrogen production modules (HPMs) play a crucial role in harnessing abundant photovoltaic power by producing and supplying hydrogen to factories resulting in significant operational cost reductions and efficient utilization of the photovoltaic panel output. However the output of photovoltaic power is stochastic which will affect the revenue of investing in an HPM. This paper presents a comprehensive analysis of HPMs starting with the modeling of their operational process and investigating their influence on distribution system operations. Building upon these discussions a deterministic optimization model is established to address the corresponding challenges. Furthermore a two-stage stochastic planning model is proposed to determine optimal locations and sizes of HPMs in distribution systems accounting for uncertainties. The objective of the twostage stochastic planning model is to minimize the distribution system’s operational costs plus the investment costs of the HPM subject to power flow constraints. To tackle the stochastic nature of photovoltaic power a data-driven algorithm is introduced to cluster historical data into representative scenarios effectively reducing the planning model’s scale. To ensure an efficient solution a Benders’ decomposition-based algorithm is proposed which is an iterative method with a fast convergence speed. The proposed model and algorithms are validated using a widely utilized IEEE 33-bus system through numerical experiments demonstrating the optimality of the HPM plan generated by the algorithm. The proposed model and algorithms offer an effective approach for decision-makers in managing uncertainties and optimizing HPM deployment paving the way for sustainable and efficient energy solutions in distribution systems. Sensitivity analysis verifies the optimality of the HPM’s siting and sizing obtained by the proposed algorithm which also reveals immense economic and environmental benefits.
Sustainable Power Generation Expansion in Island Systems with Extensive RES and Energy Storage
Oct 2023
Publication
Insular networks constitute ideal fields for investment in renewables and storage due to their excellent wind and solar potential as well the high generation cost of thermal generators in such networks. Nevertheless in order to ensure the stability of insular networks network operators impose strict restrictions on the expansion of renewables. Storage systems render ideal solutions for overcoming the aforementioned restrictions unlocking additional renewable capacity. Among storage technologies hybrid battery-hydrogen demonstrates beneficial characteristics thanks to the complementary features that battery and hydrogen exhibit regarding efficiency self-discharge cost etc. This paper investigates the economic feasibility of a private investment in renewables and hybrid hydrogen-battery storage realized on the interconnected island of Crete Greece. Specifically an optimization formulation is proposed to optimize the capacity of renewables and hybrid batteryhydrogen storage in order to maximize the profit of investment while simultaneously reaching a minimum renewable penetration of 80% in accordance with Greek decarbonization goals. The numerical results presented in this study demonstrate that hybrid hydrogen-battery storage can significantly reduce electricity production costs in Crete potentially reaching as low as 64 EUR/MWh. From an investor’s perspective even with moderate compensation tariffs the energy transition remains profitable due to Crete’s abundant wind and solar resources. For instance with a 40% subsidy and an 80 EUR/MWh compensation tariff the net present value can reach EUR 400 million. Furthermore the projected cost reductions for electrolyzers and fuel cells by 2030 are expected to enhance the profitability of hybrid renewable-battery-hydrogen projects. In summary this research underscores the sustainable and economically favorable prospects of hybrid hydrogen-battery storage systems in facilitating Crete’s energy transition with promising implications for investors and the wider renewable energy sector.
Energy Performance Assessment of a Solar-driven Thermochemical Cycle Device for Green Hydrogen Production
Sep 2023
Publication
This paper presents a novel dynamic simulation model for assessing the energy performance of solar-driven systems employed in green hydrogen production. The system consists of a parabolic dish collector that focuses solar radiation on two cerium-based thermochemical reactors. The model is based on a transient finitedifference method to simulate the thermal behaviour of the system and it integrates a theoretical analysis of materials and operating principles. Different empirical data were considered for experimentally validating it: a good agreement between experimental and simulated results was obtained for the temperatures calculated inside the thermochemical reactor (R2 = 0.99 MAPE = 6.3%) and the hourly flow rates of hydrogen oxygen and carbon monoxide (R2 = 0.96 MAPE = 10%) inside the thermochemical reactor. The model was implemented in a MatLab tool for the system dynamic analysis under different boundary conditions. Subsequently to explore the capability of this approach the developed tool was used for analysing the examined device operating in twelve different weather zones. The obtained results comprise heat maps of specific crucial instants and hourly dynamic trends showing redox reaction cycles occurring into the thermochemical reactors. The yearly hydrogen production ranges from 1.19 m3 /y to 1.64 m3 /y according to the hourly incident solar radiations outdoor air temperatures and wind speeds. New graphic tools for rapid feasibility studies are presented. The developed tools and the obtained results can be useful to the basic design of this technology and for the multi-objective optimization of its layout and main design/operating parameters.
Environmental and Material Criticality Assessment of Hydrogen Production via Anion Exchange Membrane Electrolysis
Oct 2023
Publication
The need to drastically reduce greenhouse gas emissions is driving the development of existing and new technologies to produce and use hydrogen. Anion exchange membrane electrolysis is one of these rapidly developing technologies and presents promising characteristics for efficient hydrogen production. However the environmental performance and the material criticality of anion exchange membrane electrolysis must be assessed. In this work prospective life cycle assessment and criticality assessment are applied first to identify environmental and material criticality hotspots within the production of anion exchange membrane electrolysis units and second to benchmark hydrogen production against proton exchange membrane electrolysis. From an environmental point of view the catalyst spraying process heavily dominates the ozone depletion impact category while the production of the membrane represents a hotspot in terms of the photochemical ozone formation potential. For the other categories the environmental impacts are distributed across different components. The comparison of hydrogen production via anion exchange membrane electrolysis and proton exchange membrane electrolysis shows that both technologies involve a similar life-cycle environmental profile due to similar efficiencies and the leading role of electricity generation for the operation of electrolysis. Despite the fact that for proton exchange membrane electrolysis much less material is required due to a higher lifetime anion exchange membrane electrolysis shows significantly lower raw material criticality since it does not rely on platinum-group metals. Overall a promising environmental and material criticality performance of anion exchange membrane electrolysis for hydrogen production is concluded subject to the expected technical progress for this technology.
Research on Hydrogen Production System Technology Based on Photovoltaic-Photothermal Coupling Electrolyzer
Dec 2023
Publication
Solar hydrogen production technology is a key technology for building a clean low-carbon safe and efficient energy system. At present the intermittency and volatility of renewable energy have caused a lot of “wind and light.” By combining renewable energy with electrolytic water technology to produce high-purity hydrogen and oxygen which can be converted into electricity the utilization rate of renewable energy can be effectively improved while helping to improve the solar hydrogen production system. This paper summarizes and analyzes the research status and development direction of solar hydrogen production technology from three aspects. Energy supply mode: the role of solar PV systems and PT systems in this technology is analyzed. System control: the key technology and system structure of different types of electrolytic cells are introduced in detail. System economy: the economy and improvement measures of electrolytic cells are analyzed from the perspectives of cost consumption efficiency and durability. Finally the development prospects of solar hydrogen production systems in China are summarized and anticipated. This article reviews the current research status of photovoltaic-photothermal coupled electrolysis cell systems fills the current research gap and provides theoretical reference for the further development of solar hydrogen production systems.
A Brief on Nano-Based Hydrogen Energy Transition
Sep 2023
Publication
Considering the clean renewable and ecologically friendly characteristics of hydrogen gas as well as its high energy density hydrogen energy is thought to be the most potent contender to locally replace fossil fuels. The creation of a sustainable energy system is currently one of the critical industrial challenges and electrocatalytic hydrogen evolution associated with appropriate safe storage techniques are key strategies to implement systems based on hydrogen technologies. The recent progress made possible through nanotechnology incorporation either in terms of innovative methods of hydrogen storage or production methods is a guarantee of future breakthroughs in energy sustainability. This manuscript addresses concisely and originally the importance of including nanotechnology in both green electroproduction of hydrogen and hydrogen storage in solid media. This work is mainly focused on these issues and eventually intends to change beliefs that hydrogen technologies are being imposed only for reasons of sustainability and not for the intrinsic value of the technology itself. Moreover nanophysics and nano-engineering have the potential to significantly change the paradigm of conventional hydrogen technologies.
Model-based Economic Analysis of Off-grid Wind/Hydrogen Systems
Sep 2023
Publication
Hydrogen has emerged in the context of large-scale renewable uptake and deep decarbonization. However the high cost of splitting water into hydrogen using renewable energy hinders the development of green hydrogen. Here we provide a cost analysis of hydrogen from off-grid wind. It is found that the current cost evaluation can be improved by examining the operational details of electrolysis. Instead of using low-resolution wind-speed data and linear electrolysis models we generate 5-min resolution wind data and utilize detailed electrolysis models that can describe the safe working range startup time and efficiency variation. Economic assessments are performed over 112 locations in seven countries to demonstrate the influence of operational models. It is shown that over-simplified models lead to less reliable results and the relative error can be 63.65% at most. Further studies have shown the global picture of producing green hydrogen. Based on the improved model we find that the levelized cost of hydrogen ranges from 1.66$/kg to 13.61$/kg. The wind-based hydrogen is cost-competitive in areas with abundant resources and lower investment cost such as China and Denmark. However it is still costly in most of the studied cases. An optimal sizing strategy or involving a battery as electricity storage can further reduce the hydrogen cost the effectiveness of which is location-specific. The sizing strategies of electrolyzers differ by country and rely on the specific wind resource. In contrast the sizing of batteries presents similar trends. Smaller batteries are preferred in almost all the investigated cases.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Safety Risk and Strategy Analysis of On-Board Hydrogen System of Hydrogen Fuel Cell Vehicles in China
Nov 2023
Publication
Hydrogen fuel cell vehicles (HFCVs) represent an important breakthrough in the hydrogen energy industry. The safe utilization of hydrogen is critical for the sustainable and healthy development of hydrogen fuel cell vehicles. In this study risk factors and preventive measures are proposed for on-board hydrogen systems during the process of transportation storage and use of fuel cell vehicles. The relevant hydrogen safety standards in China are also analyzed and suggestions involving four safety strategies and three safety standards are proposed.
Influence of Capillary Threshold Pressure and Injection Well Location on the Dynamic CO2 and H2 Storage Capacity for the Deep Geological Structure
Jul 2021
Publication
The subject of this study is the analysis of influence of capillary threshold pressure and injection well location on the dynamic CO2 and H2 storage capacity for the Lower Jurassic reservoir of the Sierpc structure from central Poland. The results of injection modeling allowed us to compare the amount of CO2 and H2 that the considered structure can store safely over a given time interval. The modeling was performed using a single well for 30 different locations considering that the minimum capillary pressure of the cap rock and the fracturing pressure should not be exceeded for each gas separately. Other values of capillary threshold pressure for CO2 and H2 significantly affect the amount of a given gas that can be injected into the reservoir. The structure under consideration can store approximately 1 Mt CO2 in 31 years while in the case of H2 it is slightly above 4000 tons. The determined CO2 storage capacity is limited; the structure seems to be more prospective for underground H2 storage. The CO2 and H2 dynamic storage capacity maps are an important element of the analysis of the use of gas storage structures. A much higher fingering effect was observed for H2 than for CO2 which may affect the withdrawal of hydrogen. It is recommended to determine the optimum storage depth particularly for hydrogen. The presented results important for the assessment of the capacity of geological structures also relate to the safety of use of CO2 and H2 underground storage space.
Research on Energy Management Method of Fuel Cell/Supercapacitor Hybrid Trams Based on Optimal Hydrogen Consumption
Jul 2023
Publication
In this paper based on the operating states and characteristics of fuel cell/supercapacitor hybrid trams an optimal hydrogen energy management method is proposed. This method divides the operating states into two parts: traction state and non-traction state. In the traction state the real-time loss function of the hybrid power system which is used to obtain the fuel cell optimal output power under the different demand powers and supercapacitor voltage is established. In the non-traction state the constant-power charging method which is obtained by solving the power-voltage charging model is used to ensure the supercapacitor voltage of the beginning-state and the end-state in an entire operation cycle are the same. The RT-LAB simulation platform is used to verify that the proposed method has the ability to control the hybrid real-time system. Using the comparative experiment between the proposed method and power-follow method the results show that the proposed method offers a significant improvement in both fuel cell output stability and hydrogen consumption in a full operation cycle.
Optimal Decarbonization Strategies for an Industrial Port Area by Using Hydrogen as Energy Carrier
Jul 2023
Publication
This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.
Global Green Hydrogen-based Steel Opportunities Surrounding High Quality Renewable Energy and Iron Ore Deposits
May 2023
Publication
The steel sector currently accounts for 7% of global energy-related CO2 emissions and requires deep reform to disconnect from fossil fuels. Here we investigate the market competitiveness of one of the widely considered decarbonisation routes for primary steel production: green hydrogen-based direct reduction of iron ore followed by electric arc furnace steelmaking. Through analysing over 300 locations by combined use of optimisation and machine learning we show that competitive renewables-based steel production is located nearby the tropic of Capricorn and Cancer characterised by superior solar with supplementary onshore wind in addition to high-quality iron ore and low steelworker wages. If coking coal prices remain high fossil-free steel could attain competitiveness in favourable locations from 2030 further improving towards 2050. Large-scale implementation requires attention to the abundance of suitable iron ore and other resources such as land and water technical challenges associated with direct reduction and future supply chain configuration.
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